Service Manual: Color Television Receiver

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MT1194

SERVICE MANUAL
COLOR TELEVISION RECEIVER

ORIGINAL
MFR'S VERSION A

Design and specifications are subject to change without notice.

SERVICING NOTICES ON CHECKING


1. KEEP THE NOTICES

6. AVOID AN X-RAY

As for the places which need special attentions,


they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.

2. AVOID AN ELECTRIC SHOCK


There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.

Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.

3. USE THE DESIGNATED PARTS


The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a
mark, the designated
parts must be used.

4. PUT PARTS AND WIRES IN THE


ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING

7. PERFORM A SAFETY CHECK AFTER


SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)

There are parts which use the insulation


material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.

5. TAKE CARE TO DEAL WITH THE


CATHODE-RAY TUBE

1. Unplug the plug from the AC outlet.


2. Remove the antenna terminal on TV and turn
on the TV.
3. Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4. If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]

In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.

If you have not the 500V insulation


resistance meter, use a Tester.
[Note 2]

External exposure metal: Antenna terminal

HOW TO ORDER PARTS


Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.

IMPORTANT
Inferior silicon grease can damage IC's and transistors.
When replacing an IC's or transistors, use only specified silicon grease (YG6260M).
Remove all old silicon before applying new silicon.

A1-1

CONTENTS
SERVICING NOTICES ON CHECKING .......................................................................................................... A1-1
HOW TO ORDER PARTS ............................................................................................................................... A1-1
IMPORTANT .................................................................................................................................................... A1-1
CONTENTS ..................................................................................................................................................... A2-1
GENERAL SPECIFICATIONS ........................................................................................................................ A3-1~A3-4
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP ................................................................................................................. B1-1
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ................................................................... B2-1, B2-2
SERVICE MODE LIST ..................................................................................................................................... C-1
CONFIRMATION OF HOURS USED .............................................................................................................. C-1
WHEN REPLACING EEPROM (MEMORY) IC ............................................................................................... C-2
ELECTRICAL ADJUSTMENTS ....................................................................................................................... D-1~D-4
BLOCK DIAGRAM ........................................................................................................................................... E-1, E-2
PRINTED CIRCUIT BOARDS
MAIN/CRT .................................................................................................................................................... F-1~F-4
SCHEMATIC DIAGRAMS
MICON/CHROMA/TUNER ........................................................................................................................... G-1, G-2
TV POWER .................................................................................................................................................. G-3, G-4
DEFLECTION/CRT ...................................................................................................................................... G-5, G-6
SOUND/AV .................................................................................................................................................. G-7, G-8
WAVEFORMS .................................................................................................................................................. H-1, H-2
MECHANICAL EXPLODED VIEW ................................................................................................................... I-1
MECHANICAL REPLACEMENT PARTS LIST ............................................................................................... J1-1
ELECTRICAL REPLACEMENT PARTS LIST ................................................................................................. J2-1, J2-2

A2-1

GENERAL SPECIFICATIONS
G-1

TV
System

CRT

CRT Size / Visual Size


CRT Type
Deflection
Magnetic Field
BV/BH

19 inch / 480.0mmV
Normal
90
degree
+0.45G/0.18G
NTSC
1Speaker
Bottom
3 Inch
8
ohm
1.5 W
1.0 W
No
US System M
1Tuner
USA(W/ CATV)
F-Synth
VHF/UHF 75 ohm
2 - 69, 4A, A-5 - A-1,
A - I, J - W, W+1 - W+84
45.75MHz
41.25MHz
4.50MHz
No
No
Yes
120V AC 60Hz

Color System
Speaker
Position
Size
Impedance
MAX
10%(Typical)

Sound Output

G-2

T u n in g
System

NTSC3.58+4.43 /PAL60Hz
Broadcasting System
Tuner and
Receive CH

CH Coverage
Picture(FP)
Sound(FS)
FP-FS

Intermediate
Frequency

G-3

Power

System
Destination
Tuning System
Input Impedance

Preset CH
Stereo/Dual TV Sound
Tuner Sound Muting
Power Source

AC
DC

Power Consumption
Stand by (at AC)
Per Year
Power Fuse
Safety Circuit
IC Protector(Micro Fuse)
Safety
Radiation
X-Radiation
Operation
Storage

Protector

G-4

Regulation

G-5

Temperature

G-6
G-7

Operating Humidity
On Screen
Menu
Display

at AC

Menu Type
Picture
Contrast
Brightness
Color
Tint
Sharpness
Audio
Bass
Treble
Balance
BBE On/Off
Stable Sound On/Off
CH Set Up
TV/CATV
Auto CH Memory
Add/ Delete
Language
V-chip
CH Label
Favorite CH
Color Stream DVD/DTV
Control Level
Volume
Brightness
Contrast
Color
Tint
Sharpness
Tuning
Bass
Treble
Balance
Back Light
Stereo,Audio Output,SAP
Video

A3-1

73 W at AC 120 V 60 Hz
5 W at AC 120 V 60 Hz
-kWh/Year
Yes
Yes
No
UL
FCC
DHHS
+5oC ~ +40oC
-20oC ~ +60oC
Less than 80% RH
Yes
Character
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
Yes

GENERAL SPECIFICATIONS
Color Stream
Channel(TV/Cable)
CH Label
Sleep Timer
Sound Mute
V-chip Rating
G-8

OSD Language

G-9

Clock and
Timer

G-10

G-11

Remote
Control

Features

Sleep Timer

No
Yes
No
Yes
Yes
Yes
English

Max Time
Step
Program(On Timer / Off Timer)

On/Off Timer
Wake Up Timer
Timer Back-up (at Power Off Mode)
more than
Unit
Glow in Dark Remocon
Format
Custom Code
Power Source
Voltage(D.C)
UM size x pcs
Total Keys
Keys
Power
1
2
3
4
5
6
7
8
9
0
100
CH Up
CH Down
Volume Up
Volume Down
TV/Caption/Text
CH1/CH2
TV/Video(TV/AV)
CH RTN/CH ENT(Quick View)
Sleep
RE Call(Call)
Reset
Menu
Enter
Mute
Exit
MTS(Audio Select)
Set +
Set Multi Brand Keys
CH Up(VCR)
CH Down(VCR)
Pause/Still
TV/VCR(VCR)
Code
FF
Rew
Rec
Play
Stop
TV
VCR
Cable
Auto Degauss
Auto Shut Off
Canal+
CATV
Anti-theft
Rental
Memory(Last CH)
Memory(Last Volume)
V-Chip
Type
BBE
Auto Search
CH Allocation
SAP

A3-2

French

Spanish

120 Min
10 Min

-RC-DW

No
No
Min

No
NEC
86-05 h
3V
UM-4 x 2 pcs
27
Keys
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
Yes
Yes
No
Yes
No
No
Yes
Yes
Yes
USA,ORION Type
No
No
No
No

Sec

GENERAL SPECIFICATIONS
Channel Lock
Just Clock Function
Game Position
CH Label
VM Circuit
Full OSD
Premiere
Comb Filter

No
No
No
No
No
No
No
No
Lines

G-12

Accessories

Auto CH Memory
Hotel Lock
Closed Caption
Stable Sound
Energy Star
Power On Memory
Favorite CH
Owner's Manual

Yes
No
Yes

Language
w/Guarantee Card

Remote Control Unit


Rod Antenna

No
No
No
No
English / Spanish
Yes
Yes
No

Poles
Terminal
Loop Antenna

No
Terminal

U/V Mixer
DC Car Cord (Center+)
Guarantee Card
Warning Sheet
Circuit Diagram
Antenna Change Plug
Service Facility List
Important Safeguard
Dew/AHC Caution Sheet
AC Plug Adapter
Quick Set-up Sheet
Battery

No
No
No
No
No
No
No
No
No
No
No
No
UM size x pcs
OEM Brand

G-13

G-14
G-15

Interface

Set Size
Weight

AC Cord
AV Cord (2Pin-1Pin)
Registration Card
PTB Sheet
300 ohm to 75 ohm Antenna Adapter
Switch
Front
Power
System Select
Main Power SW
Sub Power
Channel Up/Reset
Channel Down/Enter
Volume Up/Set Up
Volume Down/Set Down
MENU=Volume Up+Volume Down
Rear
AC/DC
TV/CATV Selector
Degauss
Main Power SW
Indicator
Power
Stand-by
On Timer
Terminals
Front
Video Input
Audio Input
Other Terminal
Rear
Video Input(Rear1)
Video Input(Rear2)
Audio Input(Rear1)
Audio Input(Rear2)
Video Output
Audio Output
Euro Scart
Color Stream
Diversity
Ext Speaker
DC Jack 12V(Center +)
VHF/UHF Antenna Input
AC Outlet
Approx.
W x D x H (mm)
Net (Approx.)

A3-3

No
No
No
No
No
No
Yes
No
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
RCA
RCA x 1
No
No
No
No
No
No
No
No
No
No
No
No
F Type
No
488 x 465 x 416
17.5kg
( 38.6 lbs)

GENERAL SPECIFICATIONS
Gross (Approx.)
G-16

Carton

Master Carton
Content
Material
Dimensions
W x D x H(mm)
Description of Origin
Gift Box
Material
Dimensions
W x D x H(mm)
Design
Description of Origin
Drop Test

G-17

Cabinet Material

G-18

Environment

Height (cm)
Container Stuffing
Cabinet
Cabinet Front
Cabinet Rear
PCB
Non-Halogen Demand
Eyelet Demand
Pb Free
Lead-free Solder
Other
Cd Free

A3-4

20.0kg

( 44.1lbs)
No
---Sets
-/--- x -- x -No
Yes
Double/Brown
546 x 526 x 472
As per Buyer's
Yes
Natural Dropping At 1 Corner / 3 Edges / 6
Surfaces
46
436
Sets/40' container
PS 94V0 DECABROM
PS 94V0 DECABROM
No
No
No
No
No

DISASSEMBLY INSTRUCTIONS
3. After one side is removed, pull in the opposite direction to
remove the other.

1. REMOVAL OF ANODE CAP


Read the following NOTED items before starting work.

*
*

NOTE

After turning the power off there might still be a potential


voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.

Take care not to damage the Rubber Cap.


INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 1-3.)

REMOVAL
Location of Anode Cap

1. Follow the steps as follows to discharge the Anode Cap.


(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of
a flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated screwdriver,
touch the support of the Anode with the tip of the
screwdriver.
A cracking noise will be heard as the voltage is discharged.

Fig. 1-3
GND on the CRT
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
2. Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
3. Turn over the Rubber Cap. (Refer to Fig. 1-4.)

CRT

Screwdriver

Support
Alligator Clip

GND on the CRT

Fig. 1-4

Fig. 1-1

4. Insert one end of the Anode Support into the anode button,
then the other as shown in Fig. 1-5.

2. Flip up the sides of the Rubber Cap in the direction of the


arrow and remove one side of the support.
(Refer to Fig. 1-2.)
Rubber Cap

CRT
CRT

Support
Fig. 1-5

Support
Fig. 1-2

5. Confirm that the Support is securely connected.


6. Put on the Rubber Cap without moving any parts.

B1-1

DISASSEMBLY INSTRUCTIONS
3. When IC starts moving back and forth easily after
desoldering completely, pickup the corner of the IC using
a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 2-3.)

2. REMOVAL AND INSTALLATION OF


FLAT PACKAGE IC
REMOVAL

NOTE
1. Put the Masking Tape (cotton tape) around the Flat
Package IC to protect other parts from any damage.
(Refer to Fig. 2-1.)

Some ICs on the PCB are affixed with glue, so be


careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.

NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.

Masking Tape
(Cotton Tape)

Blower type IC
desoldering
machine

IC

Tweezers

Fig. 2-1
IC

Fig. 2-3

2. Heat the IC leads using a blower type IC desoldering


machine. (Refer to Fig. 2-2.)
4. Peel off the Masking Tape.

NOTE

5. Absorb the solder left on the pattern using the Braided


Shield Wire. (Refer to Fig. 2-4.)

Do not add the rotating and the back and forth


directions force on the IC, until IC can move back and
forth easily after desoldering the IC leads completely.

NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.

Blower type IC
desoldering machine

Braided Shield Wire

Soldering Iron

IC

IC pattern

Fig. 2-2

B2-1

Fig. 2-4

DISASSEMBLY INSTRUCTIONS
INSTALLATION

4. When bridge-soldering between terminals and/or the


soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 2-8.)

1. Take care of the polarity of new IC and then install the


new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)

Thin-tip Soldering Iron

IC

Soldering Iron

Fig. 2-8
5. Finally, confirm the soldering status on four sides of the
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.

Solder temporarily

Solder temporarily

Fig. 2-5
2. Supply the solder from the upper position of IC leads
sliding to the lower position of the IC leads.
(Refer to Fig. 2-6.)

Solder

IC

NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, be always sure to replace the IC in this
case.

Soldering Iron

Supply soldering
from upper position
to lower position

Fig. 2-6
3. Absorb the solder left on the lead using the Braided
Shield Wire. (Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.

Soldering Iron
IC

Braided Shield Wire

Fig. 2-7

B2-2

SERVICE MODE LIST


This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter the Service Mode, press both set key and remote control key for more than 1 second.
Set Key

Remocon Key

VOL. (-) MIN

VOL. (-) MIN

Operations
Releasing of V-CHIP PASSWORD.
Initialization of the factory.
NOTE: Do not use this for the normal servicing.
If you set a factory initialization, the memories are reser such as the clock
setting, the cheannel setting, the POWER ON total hours, and PLAY/REC
total hours.
POWER ON total hours is displayed on the screen.
Refer to the "CONFIRMATION OF HOURS USED".

VOL. (-) MIN

6
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".

VOL. (-) MIN

Writing of EEPROM initial data.


NOTE: Do not use this for the normal servicing.

VOL. (-) MIN

Display of the Adjustment MENU on the screen.


Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).

CONFIRMATION OF HOURS USED


POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
1. Set the VOLUME to minimum.
2. Press both VOL. DOWN button on the set and Channel
button (6) on the remote control for more than 2 second.
3. After the confirmation of using hours, turn off the power.

ADDRESS

INIT

DATA

00

50

CRT ON 0010

FIG. 1

C-1

Initial setting content of MEMORY IC.


POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)

WHEN REPLACING EEPROM (MEMORY) IC


If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
INI

+0

+1

+2

+3

+4

+5

+6

+7

+8

+9

+A

+B

+C

+D

+E

+F

00

50

04

EB

47

07

B3

24

79

31

00

00

05

10

D5

00

07

Table 1
1. Enter DATA SET mode by setting VOLUME to minimum.
2. While holding down VOLUME button on front cabinet, press key 6 on remote control for more than 2 seconds.
ADDRESS and DATA should appear as FIG 1.
ADDRESS

DATA

INIT 00 50
CRT ON 0010

Fig. 1
3. ADDRESS is now selected and should "blink". Using the VOL. +/- button on the remote, step through the ADDRESS until
required ADDRESS to be changed is reached.
4. Press ENTER to select DATA. When DATA is selected, it will "blink".
5. Again, step through the DATA using VOL. +/- button until required DATA value has been selected.
6. Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7. Repeat steps 3 to 6 until all data has been checked.
8. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
After the data input, set to the initializing of shipping.
9. Turn POWER on.
10. While holding down VOLUME button on front cabinet, press key 1 on remote control for more than 2 seconds.
11. After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.

C-2

ELECTRICAL ADJUSTMENTS
1. BEFORE MAKING ELECTRICAL
ADJUSTMENTS

2. BASIC ADJUSTMENTS

Read and perform these adjustments when repairing the


circuits or replacing electrical parts or PCB assemblies.

1. Adjust the unit to the following settings.


R.DRIVE=10, B.DRIVE=10, R.BIAS=64, G.BIAS=64,
B.BIAS=64, BRI.CENT=105, CONT.MAX=65.
2. Place the set with Aging Test for more than 15 minutes.
3. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (01) on the remote control to
select "CUT OFF".
4. Adjust the Screen Volume until a dim raster is obtained.

2-1: CUT OFF

CAUTION
Use an isolation transformer when performing any service
on this chassis.
Before removing the anode cap, discharge electricity
because it contains high voltage.
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
When you exchange IC and Transistor for a heat sink,
apply the silicon grease (YG6260M) on the contract
section of the heat sink, Before applying new silicon
grease, remove all the old silicon grease. (Old grease
may cause damages to the IC and Transistor.)

2-2: FOCUS
1. Receive the monoscope pattern.
2. Turn the Focus Volume fully counterclockwise once.
3. Adjust the Focus Volume until picture is distinct.
2-3: WHITE BALANCE
NOTE: Adjust after performing CUT OFF adjustment.

Prepare the following measurement tools for electrical


adjustments.

1. Place the set with Aging Test for more than 10 minutes.
2. Receive the white 100% signal from the Pattern
Generator.
3. Using the adjustment control, set the brightness and
contrast to normal position.
4. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (10) on the remote control to
select "R.BIAS".
5. Using the VOL. UP/DOWN button on the remote control,
adjust the R.BIAS.
6. Press the CH. UP/DOWN button on the remote control to
select the "R.DRIVE", "B.DRIVE", "G.BIAS" or "B.BIAS".
7. Using the VOL. UP/DOWN button on the remote control,
adjust the R.DRIVE, B.DRIVE, G.BIAS or B.BIAS.
8. Perform the above adjustments 6 and 7 until the white
color is looked like a white.

1. Synchro Scope
2. Digital Voltmeter
3. Pattern Generator
On-Screen Display Adjustment
1. In the condition of NO indication on the screen.
Press the VOL. DOWN button on the set and the
Channel button (9) on the remote control for more than
1 second to appear the adjustment mode on the screen
as shown in Fig. 1-1.

TV

2-4: SUB TINT/SUB COLOR

00 OSD H

1. Receive the color bar pattern.


2. Connect the oscilloscope to TP023.
3. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (22) on the remote control to
select "TINT".
4. Press the VOL. UP/DOWN button on the remote control
until the section "A" becomes as straight line
(Refer to Fig. 2-1)
5. Connect the oscilloscope to TP022.
6. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (19) on the remote control to
select "COL.CENT".
7. Press the VOL. UP/DOWN button on the remote control
until the red color level is adjusted to 110 10% of the
white level. (Refer to Fig. 2-2)
8. Receive the color bar pattern. (Audio Video Input)
9. Press the TV/AV button on the remote control to set to
the AV mode. Then perform the above adjustments 2~7

28
Fig. 1-1

2. Use the Channel UP/DOWN button or Channel button


(0-9) on the remote control to select the options shown
in Fig. 1-2.
3. Press the MENU button on the remote control to end
the adjustments.
NO.
00
01
04
05
06
07
08
09
10
11
12
13
14
15

FUNCTION
OSD H
CUT OFF
H.VCO
H.PHASE
V.SIZE
V.SHIFT
R.DRIVE
B.DRIVE
R.BIAS
G.BIAS
B.BIAS
BRIGHT CENT
BRIGHT MAX
BRIGHT MIN

NO.
16
17
18
19
20
21
22
23
24
25
26
27
28
29

FUNCTION
CONTRAST CENT
CONTRAST MAX
CONTRAST MIN
COLOR CENT
COLOR MAX
COLOR MIN
TINT
SHARPNESS
FM LEVEL
LEVEL
SEPARATION 1
SEPARATION 2
TEST MONO
TEST STEREO

Fig. 1-2

D-1

ELECTRICAL ADJUSTMENTS
2-8: OSD HORIZONTAL
1. Activate the adjustment mode display of Fig. 1-1.
2. Press the VOL. UP/DOWN button on the remote
control until the difference of A and B becomes
minimum. (Refer to Fig. 2-3)

TV
"A"
Fig. 2-1
00 OSD H
A

28
B

Fig. 2-3

2-9: SUB BRIGHTNESS


1. Receive an 70dB monoscope pattern.
2. Using the adjustment control, set the brightness and
contrast to normal position.
3. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (13) on the remote control to
select "BRI.CENT".
4. Press the VOL. UP/DOWN button on the remote control
until the white 10% is starting to be visible.
5. Press the TV/AV button on the remote to set to the
AV mode. Then perform the above adjustment 2~4.

Red 110%
Fig. 2-2
2-5: HORIZONTAL PHASE
1. Receive the monoscope pattern.
2. Using the adjustment control, set the brightness and
contrast to normal position.
3. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (05) on the remote control to
select "H.PHAS".
4. Press the VOL. UP/DOWN button on the remote
control until the SHIFT quantity of the OVER SCAN on
right and left becomes minimum.

2-10: SUB CONTRAST


1. Receive an 70dB the color bar pattern.
2. Activate the adjustment mode display of Fig. 1-1
press the channel button (17) on the remote control
to select "CONT.MAX".
3. Press the VOL. UP/DOWN button on the remote control
until the contrast step No. becomes "60".
4. Press the TV/AV button on the remote to set to the
AV mode. Then perform the above adjustment 2, 3.

2-6: VERTICAL SIZE


NOTE: Adjust after performing adjustments in section 2-5
1. Receive the crosshatch signal from the Pattern
Generator.
2. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (06) on the remote control to
select "V.SIZE".
3. Press the VOL. UP/DOWN button on the remote control
until the SHIFT quantity of the OVER SCAN on upside
and downside becomes 10 2%.
4. Receive a broadcast and check if the picture is normal.
2-7: VERTICAL SHIFT
NOTE: Adjust after performing adjustments in section 2-6
1. Receive the crosshatch signal from the Pattern
Generator.
2. Activate the adjustment mode display of Fig. 1-1
and press the channel button (07) on the remote
control to select "V.SFT".
3. Press the VOL. UP/DOWN button on the remote
control until the horizontal line becomes fit to the
notch of the shadow mask.

D-2

2-11: Confirmation of Fixed Value (Step No.)


Please check if the fixed values of the each adjustment
items are set correctly referring below.
NO.
04
14
15
16
18
20
21
23
24
25
26
27
28
29

FUNCTION
H VCO
BRIGHT MAX
BRIGHT MIN
CONT CENT
CONT MIN
COLOR MAX
COLOR MIN
SHARPNESS
FE LEVEL
LEVEL
SEPARATION 1
SEPARATION 2
TEST MONO
TEST STEREO

RF
04
150
45
45
15
74
00
45
00
00
00
00
00
00

AV
04
150
45
45
15
74
00
45
00
00
00
00
00
00

ELECTRICAL ADJUSTMENTS
3-3: STATIC CONVERGENCE

3. PURITY AND CONVERGENCE


ADJUSTMENTS

NOTE
Adjust after performing adjustments in section 3-2.

NOTE

1. Receive the crosshatch pattern from the color bar


generator.
2. Combine red and blue of the 3 color crosshatch pattern
on the center of the screen by adjusting the pair of
4 pole magnets.
3. Combine red/blue (magenta) and green by adjusting the
pair of 6 pole magnets.

1. Turn the unit on and let it warm up for at least 30


minutes before performing the following adjustments.
2. Place the CRT surface facing east or west to reduce the
terrestrial magnetism.
3. Turn ON the unit and demagnetize with a Degauss Coil.
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
1. Tighten the screw for the magnet. Refer to the adjusted
CRT for the position. (Refer to Fig. 3-1)
If the deflection yoke and magnet are in one body,
untighten the screw for the body.
2. Receive the green raster pattern from the color bar
generator.
3. Slide the deflection yoke until it touches the funnel
side of the CRT.
4. Adjust center of screen to green, with red and blue on the
sides, using the pair of purity magnets.
5. Switch the color bar generator from the green raster
pattern to the crosshatch pattern.
6. Combine red and blue of the 3 color crosshatch pattern
on the center of the screen by adjusting the pair of
4 pole magnets.
7. Combine red/blue (magenta) and green by adjusting the
pair of 6 pole magnets.
8. Adjust the crosshatch pattern to change to white
by repeating steps 6 and 7.
3-2: PURITY

3-4: DYNAMIC CONVERGENCE


NOTE
Adjust after performing adjustments in section 3-3.
1. Adjust the differences around the screen by moving
the deflection yoke upward/downward and right/left.
(Refer to Fig. 3-2-a)
2. Insert three wedges between the deflection yoke
and
CRT funnel to fix the deflection yoke.
(Refer to Fig. 3-2-b)
RGB
RGB
R
G
B

R
G
B

UPWARD/DOWNWARD SLANT

NOTE

RIGHT/LEFT SLANT

Fig. 3-2-a

Adjust after performing adjustments in section 3-1.


1. Receive the green raster pattern from color bar
generator.
2. Adjust the pair of purity magnets to center the
color on the screen.
Adjust the pair of purity magnets so the color at the
ends are equally wide.
3. Move the deflection yoke backward (to neck side)
slowly, and stop it at the position when the whole
screen is green.
4. Confirm red and blue colors.
5. Adjust the slant of the deflection yoke while watching the
screen, then tighten the fixing screw.

WEDGE

WEDGE

WEDGE

DEFLECTION YOKE
DEFLECTION YOKE SCREW
MAGNET SCREW

PURITY MAGNETS
6 POLE MAGNETS
4 POLE MAGNETS
Fig. 3-1

D-3

WEDGE POSITION
Fig. 3-2-b

ELECTRICAL ADJUSTMENTS
4. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)

CD803

CP

80

3B

CRT PCB
CP806

TU001
J8

01

CP803A

07
R8

03
R8

FB401

40

TP022

TP023
CP

CP801

80

2B

CP

CD801

CRT

T
CR

CRT
CD802

L503
CP502

AC IC

CP802A

S501B
CD501
S501A

CD101A
SPEAKER
CD101B

MAIN PCB

D-4

BLOCK DIAGRAM

TU001
10 11 12

CH. DOWN

13

17
IC1001 AN7511

VOL. DOWN
21

20

6
SOUND AMP
IC
4
8
2

34

CH. UP
ATT

66
VOL. UP

RGB Proc.2
OSD SW
CONTRAST BRIGHTNESS

73
67

Q801

68
OS101
70
1
78

I/O
IIC
TIM
INT
PWM
AD

RGB Proc.1
RGB MATRIX
COLOR CONT

MCU
CLK

J702

51

Q802

52

GREEN OUT

Q607

Ver.Proc.
Ver SYNC SEP
Ver.COUNT DOWN
V RAMP

OSD

IIC BUS
DECODER

Hor.Proc.
SYNC SEPA/Hor. VCO
Hor.COUNT DOWN
AFC-1/H COINCIDENT
AFC-2 H PHASE

Q803
BLUE OUT

46
45
Q402
H. DRIVE

Video Proc.
C-TRAP/Y DELAY
SHARPNESS
BLACK
STRETCHY MUTE

RED OUT

50

RGB OUTPUT
Stage DRIVE
CUT OFF
HV BLK

Chroma Proc.
ACC/C-BPF
APC/KILLER
TINT/DEMO

H-CTL

ROM
RAM
J703

SPEAKER
SP1001

Q401
VCXO

56 58

16

57 27 26 37 38
MICON/CHROMA IC
IC101 OEC7091B

Q505

H. OUTPUT

X601
3.579545MHz

T502

5 6
MEMORY IC
SDA SCL IC199
S-24C02BFJ-TB

Q502
13

V-OUT IC
IC401 LA78040N-E

BUFFER
Q501

TH501

16

Heater

P. FAIL
IC501
PS2561AL1-1-V(W) Q507
FEED BACK
FEED BACK
SW

3
B

CRT
V801

PUMP UP
AMP
+

L503
DEGAUSS COIL

VCC
6
2

DY

5
FB401

POWER AMP
D501~D504

RECTIFIER

L501
2

10

HV

F501

AC IN

E-1

E-2

PRINTED CIRCUIT BOARDS


MAIN/CRT (INSERTED PARTS)
INFORMATIONPOUR SERVICE DES PIECE
CRITIQUE , VOIR AU VERSO.

R429

R403
D404

C406

ATTENTION

W066

C435
HEATER

W003
C442

CAUTION

AFC

GND

ABL

180V

R404

W021
W064

D411

D408

D405
C403
D410

CD803A
W008

8V
12V

TU001

CP803A

01

FB401

W845

W801

Q402

W001

W062

R427

R409

01

Q401

S4

R446

HS402

R542
HS501

D409

R448

R503

R501

W817

2
40

D504

D503

R512

C506_1

C502

D501

D502

C503

D511
D507
D528

R518

L501

_2

CD501

C801

S501A

4A125VOR250V
R805_2

R1001

D603

W027

Q803_1

Q801_1

CP802B
TP024

W029

W028

R113

C123_1

R500

19

C8
R806

Q802_1

W030

R143

R112

R616

FH502

CD802B

F501

FH501

W807

W026

OS101

TMD604A
W041

W042

R109

R110

C118_1
J703

TP023
C1005_1
D604

W014

C633_1

CD101A

_2

W803
W851

R607
W032
R617

W069
W043
W044
W045

R620

R615
Q607

S501B
R538

TP022

W068
R611

R613

CP801_2

07

W051

C624

CP802A

CD802A

W061
R614

W052

R621

R802

IC1001

W017

C630_1

D517

R804_1

C621_1

W805

C505

CP806

R8

C628_1

J801

03

R105
R106

C610_1

D515

D522

R8

C632_1
W056

R502

W019

R513

W023

W040

R605

R116

W053

J702
SW101

SW102

SW103

SW104

SW105

CD101B

W060

F-1

CP803B

R123

R601

TCD460A

CD803B

L801

R519

R130

CP502

TH501_1

Q507

W020

R119

W013
W816
W055

C519

C623_1

D602

W057

W058

R604

17

R5

D514

W024

X601

C402

C518
R515

W034

Q606
W073

C601_1

W067

R505

D521

R528

W832

W836

D606

L101

C103_1

R603

C508_1

W018
D505

W006

W049

W048

Q603

W046
R608

R445

9_1

C606_1

IC501

B504

D403

R410

W015

R416

R407

R422

R415

R423

R002

W070

W050

C517

C515

TP401

R62

Q601

R508

R514

R001

C617_1

W831

C526_1

R509

T502

W038

W039

C521

D510

Q602

W819

B501

W016

C427

C514_1

C509

D513
R447

C417_1

C418

C422_1

R522
R511_1

D508

C516
W025

C414

R506

R424
W009

Q502

C510_1

D516

R417

40

IC

W007

W004

D406

D506
Q501

C511

D001

R504
C446

R520

D512

CP601

C410
R449
W010

D509

W848

W011

L001

R421

C43

C440

C443

R408

COL

W847

CP4

25V

T401

C434
D412

FOR SERVICE INFORMATION ABOUT CRITICAL


COMPONENTS, SEE INSIDE BACK COVER.

SOLDER SIDE

F-2

C407_1

C001

R004 R003

C007_1

C004
R405

R419

C501

F-3
C639

R507

TCD460A
R125
R127

C513_2

R627
41

64

R129
25

C105
R102
C107 C104
C603 R602
C609_1
R120
C108
R104
C113
C616
C611 R103 C604_1
C605
C615

R609

C602

C622

C641

R606

R1005
R610
C626_1
C627_1

R107

R126

C608

C101

R115

R128

C102

R1004

IC

R618

R1008
C1001

R1003

C629_1

R108

C1009

R101

10

C620

C1004

R811
R815
C809_2

R816
C810_2
R814

R813
C808_2
R809

R704
C607

PRINTED CIRCUIT BOARDS


MAIN/CRT (CHIP MOUNTED PARTS)
SOLDER SIDE
R701 R703 R702

IC199

R420

R418

TMD604A

F-4

8 FILT

48 NC

9 HLT

49 HI VCC

10 VHOLD

50 R OUT

11 CVIN

51 G OUT

12 RESET IN

52 B OUT

13 MCU RESET OUT

53 ACL

14 Y SW OUT

54 NC

15 V/C GND

55 PROTECT

16 3.58 XTAL

56 SDA

17 C-APC

57 H_CTL

18 MCU5.7V REG OUT

58 SCL

4.9
NC

19 NC

59 NC

4.9

20 CVBS IN3

60 NC

21 AUDIO IN3

61 NC

2.2K

1/4W

R116
2.2K 1/4W

C641

0.001 B

W805

R620

1/2W

0
NC

CLK CONT

CPU core

R609
C630_1
10V 470 YK
120K
C629_1
0.01 B

1 TF

11.3

UNREG+12V
FROM TV POWER
POWER_FAIL

38

V_FEEDBACK

UNREG+12V

22K

C622

3.5

0.7
NC
2.8
NC
8.7

+B

AUDIO_OUT
P.CON+5V
GND

5V REG
4.9
Q602
KTC3203_Y

27

100 1/4W
AUDIO_IN2

1 F
C607

26
25

AUDIO_IN2

0
NC

VIDEO_IN2
F

5.5

C617_1

7.2

R629_1

7.2

22 3W

5.5

C001

5V REG
10V 100 YK Q603
4.9
KTC3203_Y

NC

NC

0.01 F

L001
3

100

R602

VIDEO_IN2

R605
220 1/2W

R604
C608

TUNER+5V

3.3uH 0305

C615
1 F

C616

NC

NC

TU_AUDIO

1 F

C610_1
16V 47 YK

MTZJ8.2B

0.01

5
TU_VIDEO

C609_1

D602

1 F

C606_1

6.3V 100 YK

NC

NC

NC
TEST POINT

R004

SCL

AT+5V

C007_1

0.022

R001

R603

R002
15K 1/2W

15K 1/2W

NC

16

5V REG
Q601
KTC3203_Y

TU001
ENG36A01GY

C004

15

ARE

DESCRIBED IN PARTS LIST ONLY

NUTILISER QUE CELLS DECRITES


DANS LA NOMENCLATURE DES PIECES

SCL

GND

PCB010
TMD604

R.SIGNAL
G.SIGNAL
B.SIGNAL
DEFLECTION SIGNAL
TUNER VIDEO SIGNAL

PIECES REPAREES PAR UN


ETANT
ATTENTION:LES
DANGEREUSES AN POINT DE VUE SECURITE

SDA

+B

D001
MTZJ33B

21

20

THESE PARTS MARKED BY


CAUTION:SINCE
CRITICAL FOR SAFETY,USE ONES

TU_VIDEO

17

W801

5
IIC_OFF

SDA
SCL

0.022

8.8

120 1/2W

NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED


WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

13

TU_AUDIO

NC
IIC_OFF

F
0.01

C639
EVQ21505R

POWER_ON
SW105

SW104
EVQ21505R

VOL DOWN

SW103
EVQ21505R

VOL UP

SW102
EVQ21505R

SW101
EVQ21505R
CH DOWN

CH UP

OS101
KSM-713SY

4.8
1
Vout

G-1

4.9

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME


OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

4.9

AFT

NC

NC

12

14

5.5

560

CP601
173979-6

SDA

100

R101

R126
2.7K

B+ 2

C123_1

560

GND 3

R003

100

11

R128

50V 10 YK

10 1/4W

POWER_ON

KEY1

KEY2

REMOCON

10

R143

AUDIO_MUTE

TUNER+5V

19
20
21
22
23
24
16
17
18
3.3 2.8 5.5
0
2.5
2.2 4.9
0 1.9
NC
NC

10
11
12
13
14
15
0.3 2.7 4.9 4.9 2.7
0

W836

1.9

8.2K
1/4W

0.01 B

9
1.0

0.022 B 22P CH 3.579545MHz

C102

8
0

C605

7
4.9

R601

6
0

X601
100BT3R537

4.9

C603

4.9
NC

C604_1

3
0

0.1 F

2
0

MTZJ8.2B

P.CON+5V

1.9
NC
2.2
NC
5.5

FROM/TO SOUND/AV

D604

D603

1.9
VCXO

C620
0.01 B

1SS133

2.2

VCO

XO

16V 47 YK

F
AUDIO_OUT

31
ATT

GND

C621_1
3.2

34
33
32

LPF
6bB AMP

MICON/CHROMA IC
IC101
OEC7091B

AT+5V

C624

R610

0.01 B
C626_1

C627_1

50V 1 KA

10K

C628_1

10K 1/4W

R611
R627

100 1/4W
R613

100 1/4W

100 1/4W

R614

MCU
CLK

C602

0
4.9
NC

8V REG
Q606
KTC3203_Y

100 1/4W 8.5

35
AD

47K

7.9

V_OUT

2.6 R606

30

0
NC

R129

R607

3.6

Ver SYNC SEP


Ver.COUNT DOWN
V RAMP

29

PWM

4.8

POWER_FAIL

P.CON+5V

H_CTL

H_OUT

H_SYNC

R.OUT

B.OUT

G.OUT

ABCL
R616

100

R108

100

12K

8.6

Chroma Proc.
ACC/C-BPF
APC/KILLER
TINT/DEMO

Vldeo Proc.
C-TRAP/YDELAY
SHARPNESS
BLACK STRETCH
Y MUTE

C601_1

80 EXT_MUTE

INT

4.8

1K

B.OUT
H_SYNC

41

28

R127

IIC_OFF

G.OUT

RGB Proc.1
RGB MATRIX
COLOR CONT

CCD

50V 1 KA

47K

Power Manage.
MCU RESET

560P B

79 X-RAY_TEST

40 8.7V REG OUT

Hor.Proc.
SYNC SEPA/Hor.VCO
Hor.COUNT DOWN
AFC-1/H COINCIDENT
AFC-2 H PHASE

RGB Proc.2
OSD SW
CONTRAST
BRIGHTNESS

W816

39 V RAMP CAP

0 3.4 3.7
44
43
42

TIM

2.8
74

R125

IIC

73

AUDIO_MUTE
X-RAY

P-ON CONT

470

78 POWER FAIL

45

I/O

R120

77 SYNC

38 V RAMP OUT

1.0
46

70
0
NC

71

22K

1M
C113

37 V RAMP F/B

2.0
47

4.8

REMOCON

R104

76 ON_TIMER

8.0
48

R.OUT

36

R115

C108

36 NC

OSD

0.001 B

75 IIC_OFF

SDA/SCL

ROM
RAM

4.9

74 X-RAY

35 AUDIO ATT FILTER

0
49

PGB OUTPUT Stage


DRIVE
CUT-OFF
HV BLK

34 AUDIO ATT OUT

8.0
50

69

POWER_ON

220P B

73 AUDIO_MUTE

2.3
51

39

66
4.9

KEY2

C107

72 AV1

33 MONITOR OUT

2.2
52

DECODER

68

R113

71 AV2

32 FSC OUT

2.3
53

IIC BUS

C103_1

31 VREG VCC

0.7
54

4.7

R103

70 REMOCON

4.8
55

67

KEY1

C104

69 POWER_ON

30 Y(Y/C) IN

56

72

2.2K 1/4W

R102

29 C(Y/C) IN

4.8
57

470P B 1K 0.01 B
C611
1K

68 KEY2

58

Ver.Proc.

75

28 5.7V REG OUT

4.8

NC

MCU GND

76

67 KEY1

59

4.9

77

66 AFT

27 AUDIO IN1

60

X-RAY

50V 2.2 KA

78

65 NC

2.4

AFT

R112

63 STANDBY_H

26 CVBS IN1

61

H_OUT

C623_1

37

22K 1/4W

62 DEGAUSS_H

25 AUDIO IN2

62

ABCL

40

47 DEF VCC

64 VOLUME

NC

V_FEEDBACK

65

46 H OUT

7 TEST0

24 CVBS IN2

63

GND

4.8

6 MCU VCC

23 MCU TEST

V_OUT

18

R119

64

CLAMP
1K 1/4W

19

45 FBP IN

5 VSS

22 V/C VCC

NC

C105

44 DEF GND

0305

4 TEST1

10K 1/4W

3.3uH

43 AFC FILTER

6.3V 470 YK
L101

3 XOUT

R130

R107

SCL

4.7K
1/4W

42 HVCO F/B

R106

2 XIN

79

SDA

10K 1/4W

R608
2

80

41 NC

4.7K
1/4W

R123

P.CON+5V
1 CNVSS

R105

AT+5V

C632_1

FROM/TO DEFLECTION/CRT

10V 470 YK

R615

10K 1/4W

D606
1K 1/4W 1N4002-PAN

R109

0.01 B

H_CTL

10K 1/4W

5.0
5.6

R110

6.0

0.01

P.CON+5V
C101

R621
220 1/4W

22K

C118_1
6.3V 470 YK

H.CTL
Q607
KTC3198

1K

R617

4.8

R618

47K 1/4W

5
4.8

(MAIN PCB)

SDA

6
0

MICON/CHROMA/TUNER SCHEMATIC DIAGRAM


C633_1

VSS

7
4.9

50V 10 YK

E2

MODE

0
4

E1

0
3

E0

0
2

VCC

MEMORY IC
IC199
S-24C02BFJ-TB

0
1

SCL

G-2

TV POWER SCHEMATIC DIAGRAM


(MAIN PCB)
8

8
CONTINUED PROTECTION AGAINST FIRE HAZARD,
CAUTION :FOR
REPLACE ONLY WITH THE SAME TYPE 4A 125V (F501)
FUSE.
4A 125V

UNE PROTECTION CONTINUE LES RISQUES


ATTENTION :POUR
DINCEIE NUTILISER QUE DES FUSIBLE DE MEME
TYPE 4A 125V (F501).
TO SOUND/AV

GND
R517

D505

SOUND+B
1.5

21DQ09N

1W
C519

C518
500V470P B

16V 1000 YK

SOUND_GND

C517
2KV 820P RR
C521

+B
UNREG+12V

PS106R

TH501_1

160V 100 MHE

CP502
A1561WV2-2P

D510

2.7M 1/2W
+-10%

DEGAUSS COIL
L503
8R200031

R500

TO DEFLECTION/CRT

R514

COIL,LINE FILTER
L501
SS11V-10062-CH

1.7

11

NC 7

12

W819

6.6

D512

1SS133

R503

100 1/4W

17

NC

18

NC

1/4W

R528

6.8K

UNREG+12V

GND

D517

C511

3
C513_2

0.001 B

D506

50V 1 KA

R512

1SS133

D522

D514

1SS133

R515

120K 1/2W

FEED BACK
SWITCHING
Q507
KTC3198

R519

1/4W

1K 1/4W

R518

D528

9.5

27

680
0.1

6.0

R507

1
2

10.5
4

11.5

MTZJ5.6B

TF

5.5

0.039

1/4W

FEED BACK
IC501
PS2561AL1-1-V(W)

9.5

CAUTION: DIGITAL TRANSISTOR

5.6K +-1%

KY

2.2K

D511

C510_1

PCB010
TMD604

1
NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

G-3

MTZJ4.7B

C508_1
250V 0.0022

MTZJ5.6B

D521
C516

16

1K 1/4W

16V 1000 YK

C515

D515

D508
R509

R520

12K 1/4W

11.3

+B
POWER_FAIL

0.1

0.0082

HS501
763WSAA013

2.7K 1/4W

BUFFER
Q502
KTC3198 4.8

C501

0.47 1W

R542

R506

S
0.1 POWER AMP
Q501
2SK3563(ORION_Q)

15

MTZJ18B

C509
0.047 TF

220 1/4W

R508
220 1/2W

G 4.8

1SS133

10.3

144.0
D

21DQ09N

W832

R505

D513

W5RH3.5X5X1.0

TO MICON/CHROMA/TUNER

1/4W

10.3

14

B504

132.3

R502

13

1K

W5RH3.5X5X1.0

B501
C514_1

KY

NC 5

2KV 820P RR

250V 0.0033

R504

1N4937-PAN 100 1/4W


0

144.0

C506_1

D516

10.0

0.22 1W

50V 10 YK

R511_1
D509

C526_1

200V 220 YK

MTZJ18B

R522

D502

1N4005-EIC
1N4005-EIC

B
D503

C503

500V 0.001

500V 0.001 B

D504

R538

MTZJ3.6B

FH502
EYF-52BCY

T502
8129109S

1SS133
R513

4A125V

GND

D507

WHITE

FH501
EYF-52BCY

5W

1SS133

S501B

BLADE
WIDE

BLACK

1N4005-EIC
C502

F501
4A125V

1.5M 1/2W

S501A

AC120V_60Hz
CD501
0R414903

C505

4A 125V

275V 0.33

ECQUL

D501

1N4005-EIC

3.3

1.2M 1/2W 1.2M 1/2W

R501
B59203-S1060-B14

NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED


WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

THESE PARTS MARKED BY


CAUTION:SINCE
CRITICAL FOR SAFETY,USE ONES

ARE

PIECES REPAREES PAR UN


ETANT
ATTENTION:LES
DANGEREUSES AN POINT DE VUE SECURITE
NUTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES

DESCRIBED IN PARTS LIST ONLY

NOTE: THE RESISTOR MARKED F IS FUSE RESISTOR.


THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP
IS NON POLAR ONE.

G-4

CP801_2
003P-2100

3.5

CD801
CU012401

R423
12
100

D403

1/4W

R410

390 1/2W

C422_1

100V 0.1 TF

9
10
8
6
11

680 1/2W

3.2

C427

2.7
126.0

RED OUT
Q801_1
2SC4217

R
G
B

TO DY

3.2

2.7

128.0

5 7 1
50V 10 YK

R416

3.2

V801
A48AKH13X04

R415

3.9 1/2W

C418
R407

25V 470 YK

680

R419

HS401
763WSAA013

4.7K

3.9
1/2W
R422

C417_1

33K

25V 10 KA

R417

1/4W

15K 1/4W

6.8K

R420

1 1/2W

R418

R424

7
1
2

13
1N4002-PAN

R814

7
25.0

4.7K

6
12.0

2.7
120.5

GREEN OUT
Q802_1
2SC4217

BLUE OUT
Q803_1
2SC4217

330

5
0

CP803B B2013H02-3P
HEATER
HEATER
1
GND
GND
2
180V
3
180V

R816

C414
8

4
2.0

B.OUT

B.OUT

C810_2

3
25.0

35V 100
YK

AMP

5
CD803

R.OUT

390P CH

2
3.5

G.OUT

R811

R.OUT

CP803A B2013H02-3P
HEATER
HEATER
1
GND
GND
2
180V
3
180V

THERMAL
PROTECTION
PUMP
UP

G.OUT

4.7K

LA78040N-E

330

IC401

CLAMP

R815

V-OUT IC

CLAMP

C809_2

B.OUT

GND

390P CH

R.OUT

R809

G.OUT

GND

C808_2

CP802B B2013H02-5P

4.7K

CLAMP

CD802

330

DEFLECTION/CRT SCHEMATIC DIAGRAM(MAIN PCB)

FROM MICON/CHROMA/TUNER

CP802A B2013H02-5P
GND
GND
CLAMP
CLAMP
G.OUT
G.OUT
R.OUT
R.OUT
B.OUT
B.OUT

R813

390P CH

L801

100uH

CP401
A1561WV2-A5P

14

15

16

4
100V 22 YK

TP022

R806

12K 2W

C801

4
11

FB401

D405

1N4937-PAN

D410
C442

PIECES REPAREES PAR UN


ETANT
ATTENTION:LES
DANGEREUSES AN POINT DE VUE SECURITE
NUTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES

D408

R421

THESE PARTS MARKED BY


CAUTION:SINCE
CRITICAL FOR SAFETY,USE ONES

1N4002-PAN

PCB010
TMD604

220K 1/4W

C435

150K 1/4W

100V 0.1

35V 470 YK

C403

TF

R445

F
99.6

J801
ISMS01S

250V 10 YK

R448

PCB110
TCD460

680 1/2W

NC

E8

1 1W

R404

1N4937-PAN

0.001 B

C407_1

MTZJ6.2B

D404
C402

160V 100 MHE

1N4002-PAN

D409

680 1/2W

101.6

GND 0
8

6.4

D406

R449

96.4

1N4002-PAN

G-5

4.3

GND

E12
NC 4
25.0 E25
3

UNREG+12V
150 2W

ABL

500V 270P B

R447

SCREEN

GND 0
11

CP806

R403
22K 1/4W
C406

SCREEN

1 1W

FOCUS

B
B+

AFC
HEA
7.0
10 TER

W817

+B

48.0

VIDEO

FOCUS

HS402
763WSA0017
R402

HV

132.5

COL

C819

132.5

BSC23-N0148

2KV 0.001

TP401

H.OUTPUT
Q401
TT2140LS-YBC11

C443

130.0

1.25KV 0.0072 PHE

W848

130.0

W845

C410

GND

330P B

470 1/2W

R446

FROM TV POWER

10

100 1/4W

1K

R405

500V 680P B

0.3

R427

H_OUT
H_SYNC

3
NC 2
1

50V 22 YK

ABCL

C446

V_OUT

C440

TF

H.DRIVE
Q402
2SC1627_Y
27.0

100V 0.1

GND
V_FEEDBACK

C437

T401
STP-03Q24

250V 0.33

PMS

W847

56K +-1%

R807_2

1/4W
2.7K
R804_1

R409

12K 2W

R805_2

R802

R803_2

12K 2W

D411

2.7K 1/4W

1W

1N4937-PAN

W831

X-RAY

TP023

3.9

FROM/TO MICON//CHROMA/TUNER

TP024

2.7K 1/4W

C434
R408

10K +-1%

D412

MTZJ5.1B

3
NC

R429

ARE

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME


OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

NOTE: THE RESISTOR MARKED F IS FUSE RESISTOR.


THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP
IS NON POLAR ONE.

DESCRIBED IN PARTS LIST ONLY

NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED


WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

R.SIGNAL
G.SIGNAL
B.SIGNAL
DEFLECTION SIGNAL
G

G-6

SOUND/AV SCHEMATIC DIAGRAM


(MAIN PCB)

RCA JACK WHITE

AUDIO_IN2

AUDIO 2

R703

19

(FRONT)
ACCESSORY

J703
AV1-09D-4

TO MICON/CHROMA/TUNER

A_IN

V_IN

10
47K

R702

68

R701

R704

VIDEO 2

20
VIDEO_IN2

820

RCA JACK YELLOW


J702
AV1-09D-3

GND

TM101
RC-DW110

W807

18

4
FROM TV POWER

CD101A
CH012002

SOUND_GND
SOUND+B

SPEAKER
1

CD101B
CH012003
8.2

3.5

3.4

SOUND AMP IC
AN7511

GND

FROM MICON/CHROMA/TUNER
4
R1001

3
5.1

AUDIO_MUTE

2
0

1
0.3

IC1001

SP1001
S08F21
8 OHM

3.9

47K 1/4W

R1003
P.CON+5V

50V 10 YK

C1005_1

C1004

0.0027 B

1 F

C1009

270K

R1005

100K

W803

R1004

68K

W851

C1001

R1008

0.1 B

39K

17

AUDIO_OUT

NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED


WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

G-7

PCB010
TMD604

THESE PARTS MARKED BY


CAUTION:SINCE
CRITICAL FOR SAFETY,USE ONES

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME


OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

DESCRIBED IN PARTS LIST ONLY

ARE

TUNER VIDEO SIGNAL


AUDIO SIGNAL

PIECES REPAREES PAR UN


ETANT
ATTENTION:LES
DANGEREUSES AN POINT DE VUE SECURITE
NUTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES

G-8

WAVEFORMS
MICON/CHROMA/TUNER

1 0.5V 2ms/div

6 1V 20s/div

11 200V 20s/div

20V 20s/div

7 1V 20s/div

12 10V 5ms/div

DEFLECTION/CRT

200mV 20s/div

8 0.5V 5ms/div

0.5V 5ms/div

5 1V 20s/div

20V 20s/div

10 2V 20s/div

13 10V 5ms/div

14 50V 20s/div

15 50V 20s/div

NOTE: The following waveforms were measured at the point of the corresponding
balloon number in the schematic diagram.

H-1

WAVEFORMS

16 50V 20s/div

SOUND/AV

17 0.5V 1ms/div

18 1V 1ms/div

19 200mV 500s/div

20 500mV 20s/div
NOTE: The following waveforms were measured at the point of the corresponding
balloon number in the schematic diagram.

H-2

MECHANICAL EXPLODED VIEW


104
201

201

201

206
J801
106

102

201

202

105

PCB110
(CRT PCB ASS'Y)

107

L503

206

FB401
TU001

205
V801

206
204
203

101D

203

103

101C
PCB010
(MAIN PCB ASS'Y)

203

203

103

203

101B
SP1001

101
101A

I-1

MECHANICAL REPLACEMENT PARTS LIST


REF. NO. PART NO.

DESCRIPTION

101
101A
101B
101C
101D

7A701A126A
701WPJC696
713WPAA124
735WPBB125
735WPAA610

FRONT CABI ASS'Y


CABINET,FRONT
GUIDE,REMOCON
BUTTON,FRAME
BUTTON,BASE

102

103
104
105
106
107
108

A3R107Q740
702WPAA476
702WPAA504
702WPAA680
735WPAA647
722A08A148
741WUA0019
8994201000
899HV3T000
800WQ0A024

CABINET,BACK ASS'Y
CABINET,BACK
CABINET,BACK
CABINET,BACK
HOLDER,SPEAKER
SHEET,RATING
SPRING,EARTH
HOLDER,CRT WIRE
HOLDER,ANODE WIRE
FELT,SHEET

201
202
203
204
205
206

8117540A64
8109I30804
8110630A04
8107630804
8109I30604
8121F50B84

SCREW,TAPPING(B0)
SCREW,TAP TITE(B)
SCREW,TAP TITE(P)
SCREW,TAP TITE(S)
SCREW,TAP TITE(B)
SCREW,TAP TITE(P)

-----------------

A3R006V975
791WHAA017
792WHAA050
792WHAA051
793WCDC312
J3R00601A
J3R00602A
JB5U0200

INSTRUCTION BOOK KIT


LAMIFILM BAG
PACKAGE,TOP
PACKAGE,BOTTOM
GIFT,BOX
INSTRUCION BOOK
WARRANTY SHEET
POLYBAG,INSTRUCTION

J1-1

or
or
or

5x80 T=0.5
TRUSS
WH7
BRAZIER
BRAZIER
WH7
FAI20 FLAT

4x16
3x8
3x10
3x8
3x6
5x28

ELECTRICAL REPLACEMENT PARTS LIST


REF. NO. PART NO.
R402
R404
! R408
! R409
! R429
! R447
! R500
! R501
!
!
!
!
!
!

R508
R509
R514
R515
R517
R518

! R519
! R538
! R542
! R629
! R803
! R805
! R807

R3T181010J
R3K581010J
R63581010J
R4X5T6103F
R4T5T6103F
R4X5T6563F
R4T5T6563F
R635813R9J
R3T28A151J
R3K58A151J
R0G3K2275K
R5T2CD3R3J
R5X2CD3R3J
R002T2221J
R002T4221J
R63581R22J
R002T2124J
R3T1811R5J
R4X5T6562F
R4T5T6562F
R002T4102J
R002T2155J
R3T181R47J
R3K581R47J
R3T28B220J
R3K58B220J
R3T28A123J
R3T28A123J
R3T28A123J

DESCRIPTION
RESISTORS
R,METAL OXIDE
R,METAL OXIDE
R,FUSE
R,METAL
R,METAL
R,METAL
R,METAL
R,FUSE
R,METAL OXIDE
R,METAL OXIDE
RC
R,CEMENT
R,CEMENT
RC
RC
R,FUSE
RC
R,METAL OXIDE
R,METAL
R,METAL
RC
RC
R,METAL OXIDE
R,METAL OXIDE
R,METAL OXIDE
R,METAL OXIDE
R,METAL OXIDE
R,METAL OXIDE
R,METAL OXIDE

REF. NO. PART NO.

1 OHM 1W
1 OHM 1W
1 OHM 1W
10K OHM 1/6W
10K OHM 1/6W
56K OHM 1/6W
56K 0HM 1/6W
3.9 OHM 1W
150 OHM 2W
150 OHM 2W
2.7M OHM 1/2W
3.3 OHM 5W
3.3 OHM 5W
220 OHM 1/2W
220 OHM 1/4W
0.22 OHM 1W
120K OHM 1/2W
1.5 OHM 1W
5.6K OHM 1/6W
5.6K OHM 1/6W
1K OHM 1/4W
1.5M OHM 1/2W
0.47 OHM 1W
0.47 OHM 1W
22 OHM 3W
22 OHM 3W
12K OHM 2W
12K OHM 2W
12K OHM 2W

or

or
or

!
!
!
!
!
!

!
!
!

C402
C403
C414
C418
C434
C437
C443
C446
C503
C505
C506
C508
C514
C517
C519
C521
C526
C801
C819

E5EZFB101M
E02LT4471M
E02LU4101M
E02LT3471M
E02LU8220M
P4J7F3334J
P4G8FJ722H
E02LU5220M
C0JTB0513K
P2122B334M
CC3LE0ML3M
CC3LE0MH3M
C0PLRR7W2K
C0PLRR7W2K
E02LT2102M
E5EZFB101M
E02LFC221M
CHGTB04L2K
C0JBB0713K

CE
CE
CE
CE
CE
CMPP
CMPP
CE
CC
CMP
CC
CC
CC
CC
CE
CE
CE
CC
CC

100
470
100
470
22

D1VT001330
D1VT001330
D28T21DQN9
D1VT001330
D1VT001330
D2MXN49370
D2WXN49370
D97U04R71B
D97U05R61B
D1VT001330
D97U05R61B
D97U08R21B
D1VT001330
D97U08R21B
D2MXN40020
D2WT011E10

DIODE,SILICON
DIODE,SILICON
DIODE SCHOTTKY
DIODE,SILICON
DIODE,SILICON
DIODE,FAST RECOVERY
DIODE SILICON
DIODE,ZENER
DIODE,ZENER
DIODE,SILICON
DIODE,ZENER
DIODE,ZENER
DIODE,SILICON
DIODE,ZENER
DIODE,FAST RECOVERY
DIODE SILICON

IC101
IC199
! IC401
! IC501
IC1001

I56F07091B
A3R101Q015
I03TD804N0
000220002W
I01DP75110

IC
INIT DATA
IC
PHOTO COUPLER
IC

!
!
!
!

TD3Q021400
TC5T01627Y
T25F035630
TCATC31980
TCATC31980
TCAT032034
TCAT032034
TCAT032034
TCAT032034
TCATC31980
TC3F042170
TC3F042170
TC3F042170

TRANSISTOR SILICON
TRANSISTOR SILICON
FET
TRANSISTOR,SILICON
TRANSISTOR,SILICON
TRANSISTOR, SILICON
TRANSISTOR, SILICON
TRANSISTOR, SILICON
TRANSISTOR, SILICON
TRANSISTOR,SILICON
TRANSISTOR,SILICON
TRANSISTOR,SILICON
TRANSISTOR,SILICON

D517
D521
D522
D528
D602
D603
D604
D606

or

or

or

or

UF 160V
UF 35V
UF 35V
UF 25V
UF 100V

0.33 UF 250V PMS

D404
! D405
D406
D408
D409
! D410
! D411
!
!
!
!
!
!

D412
D501
D502
D503
D504
D505
D506
D507
D508
! D509
! D510

D97U03301B
D2MXN40020
D2WT011E10
D97U06R21B
D2MXN49370
D2WTAU02A0
D2MXN40020
D2WT011E10
D2MXN40020
D2WT011E10
D2MXN40020
D2WT011E10
D2MXN49370
D2WTAU02A0
D2MXN49370
D2WTAU02A0
D97U05R11B
D2WXN40050
D2WXN40050
D2WXN40050
D2WXN40050
D28T21DQN9
D97U01801B
D97U03R61B
D1VT001330
D97U01801B
D2WXRU2AM0

DIODE,ZENER
DIODE,FAST RECOVERY
DIODE SILICON
DIODE,ZENER
DIODE,FAST RECOVERY
DIODE SILICON
DIODE,FAST RECOVERY
DIODE SILICON
DIODE,FAST RECOVERY
DIODE SILICON
DIODE,FAST RECOVERY
DIODE SILICON
DIODE,FAST RECOVERY
DIODE SILICON
DIODE,FAST RECOVERY
DIODE SILICON
DIODE,ZENER
DIODE SILICON
DIODE SILICON
DIODE SILICON
DIODE SILICON
DIODE SCHOTTKY
DIODE,ZENER
DIODE,ZENER
DIODE,SILICON
DIODE,ZENER
DIODE SILICON

Q401
Q402
Q501
Q502
Q507
Q601
Q602
Q603
Q606
Q607
! Q801
! Q802
! Q803

LA78040N-E
PS2561AL1-1-V(W)
AN7511
TT2140LS-YBC11
2SC1627_Y(TPE2)
2SK3563(ORION_Q)
KTC3198-AT(Y,GR)
KTC3198-AT(Y,GR)

KTC3203_Y-AT
KTC3203_Y-AT
KTC3203_Y-AT
KTC3203_Y-AT
KTC3198-AT(Y,GR)
2SC4217(D,E)-RAC
2SC4217(D,E)-RAC
2SC4217(D,E)-RAC

COILS &TRANSFORMERS

0.0072UF 1.25KV PHE

22 UF 50V
0.001 UF 500V B
0.33 UF 275V ECQUL

0.0033UF 250V
0.0022UF 250V
820 PF 2KV RR
820 PF 2KV RR
1000 UF 16V
100 UF 160V
220 UF 200V
330 PF 50V B
0.001 UF 2KV B
MTZJ33B T-77
1N4002-PAN
11E1-EIC
MTZJ6.2B T-77
1N4937-PAN
AU02A-EIC
1N4002-PAN
11E1-EIC
1N4002-PAN
11E1-EIC
1N4002-PAN
11E1-EIC
1N4937-PAN
AU02A-EIC
1N4937-PAN
AU02A-EIC
MTZJ5.1B T-77
1N4005-EIC
1N4005-EIC
1N4005-EIC
1N4005-EIC
21DQ09N-TA2B1
MTZJ18B T-77
MTZJ3.6B T-77
1SS133T-77
MTZJ18B T-77
RU2AM-EIC

OEC7091B

TRANSISTORS

or

L001
L101
! L501
! L503
L801
T401
! T502

02167F3R3J
02167F3R3J
029X000417
028R200031
021673101K
045011001L
048129109S

COIL
COIL
COIL,LINE FILTER
COIL,DEGAUSS
COIL
TRANS,HORIZONTAL DRIVE
TRANSFORMER,SWITCHING

J702
J703
! J801

060Q401077
060Q401076
066F120018

RCA JACK
AV1-09D-3
RCA JACK
AV1-09D-4
SOCKET,CATHODE RAY TUBE ISMS01S

3.3 UH
3.3 UH
SS11V-10062-CH
8R200031
100 UH
STP-03Q24
8129109S

SW101
SW102
SW103
SW104
SW105

0504101T34
0504101T34
0504101T34
0504101T34
0504101T34

SWITCH,TACT
SWITCH,TACT
SWITCH,TACT
SWITCH,TACT
SWITCH,TACT

PCB010
PCB110

A3R107Q010 PCB ASS'Y


A3R101Q110 PCB ASS'Y

JACKS

SWITCHES

D I O D ES
D001
D403

1SS133T-77
1SS133T-77
21DQ09N-TA2B1
1SS133T-77
1SS133T-77
1N4937-PAN
or
1N4937
MTZJ4.7B T-77
MTZJ5.6B T-77
1SS133T-77
MTZJ5.6B T-77
MTZJ8.2B T-77
1SS133T-77
MTZJ8.2B T-77
1N4002-PAN
or
11E1-EIC

ICS

CAPACITORS
!
!
!
!

D511
! D512
D513
D514
D515
! D516

DESCRIPTION
DIODES

or

EVQ21505R
EVQ21505R
EVQ21505R
EVQ21505R
EVQ21505R

P.C.BOARD ASSEMBLIES

or
or

TMD604A
TCD460A

MISCELLANEOUS
or
or

B501
B504
! CD501

or
or

!
!

!
!

CD801
CD802
CP401
CP502
CP601
CP801
CD101A
CD101B
CP802A
CP802B
CP803A
CP803B
F501
FB401
FH501

J2-1

024HT03553
024HT03553
1209414909
120R414903
06CU012401
WCL6848038
069S450089
069S420110
0694260139
069D01001A
06CH012002
06CH012003
067U005049
067U005049
067U003029
067U003029
081PC04005
043219018Y
06710T0009

CORE,BEADS
CORE,BEADS
CORD AC BUSH
CORD AC BUSH
CORD CONNECTOR
FLAT CABLE AWM2468
CONNECTOR PCB SIDE
CONNECTOR PCB SIDE
CONNECTOR PCB SIDE
CONNECTOR PCB SIDE
CORD CONNECTOR
CORD CONNECTOR
WIRE HOLDER
WIRE HOLDER
WIRE HOLDER
WIRE HOLDER
FUSE
TRANSFORMER,FLYBACK
HOLDER,FUSE

W5RH3.5X5X1.0
W5RH3.5X5X1.0
9414909
0R414903
CU012401

or

AWG26 5C GRAY 480MM

A1561WV2-A5P
A1561WV2-2P
173979-6
003P-2100
CH012002
CH012003
B2013H02-5P
B2013H02-5P
B2013H02-3P
B2013H02-3P
51MS040L
BSC23-N0148
EYF-52BCY

ELECTRICAL REPLACEMENT PARTS LIST


REF. NO. PART NO.
DESCRIPTION
MISCELLANEOUS
FH502
OS101
SP1001
! TH501
TM101
TU001
! V801
X601

06710T0009
077Q000025
070Y132018
D8EE0B1400
076N0DW110
0163100011
0163300005
098Q200490
100BT3R537

HOLDER,FUSE
REMOTE RECEIVER
SPEAKER
DEGAUSS ELEMENT
TRANSMITTER
RF UNIT
RF UNIT
CRT W/DY
CRYSTAL

EYF-52BCY
KSM-713SY
S08F21
B59203-S1060-B14

RC-DW110
ENG36A01GY
or
115-V-K015AR_B
A48AKH13X04
HC-49U

RESISTOR
RC................... CARBON RESISTOR
CAPACITORS
CC................... CERAMIC CAPACITOR
CE................... ALUMI ELECTROLYTIC CAPACITOR
CP................... POLYESTER CAPACITOR
CPP.................. POLYPROPYLENE CAPACITOR
CPL.................. PLASTIC CAPACITOR
CMP................... METAL POLYESTER CAPACITOR
CMPL................ METAL PLASTIC CAPACITOR
CMPP................ METAL POLYPROPYLENE CAPACITOR

J2-2

SPEC.NO.

M3R1-07Q

O/R NO.

W443056

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