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    Figure: Pipe Design Concept: S S SS S

    Uploaded by

    NobitaKun
    This document provides details for the design of steel pipe for the Long Phu 1 Thermal Power Plant project in Vietnam. It includes: - Project and client details, as well as the package and item being designed. - Design parameters and calculations for the minimum required pipe wall thickness based on internal pressure and handling conditions. A choice of 27mm wall thickness is made. - Calculation of equivalent stress in the steel pipe considering circumferential and longitudinal stresses from various sources. - Buckling check calculations considering dead and live loads on the pipe to ensure the allowable buckling pressure is not exceeded.

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    © All Rights Reserved
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    Figure: Pipe Design Concept: S S SS S

    Uploaded by

    NobitaKun
    139 views2 pages
    This document provides details for the design of steel pipe for the Long Phu 1 Thermal Power Plant project in Vietnam. It includes: - Project and client details, as well as the package and item being designed. - Design parameters and calculations for the minimum required pipe wall thickness based on internal pressure and handling conditions. A choice of 27mm wall thickness is made. - Calculation of equivalent stress in the steel pipe considering circumferential and longitudinal stresses from various sources. - Buckling check calculations considering dead and live loads on the pipe to ensure the allowable buckling pressure is not exceeded.

    Original Description:

    FOLLOW AWWA M11

    Original Title

    DESIGN PIPE DN3700

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    This document provides details for the design of steel pipe for the Long Phu 1 Thermal Power Plant project in Vietnam. It includes: - Project and client details, as well as the package and item being designed. - Design parameters and calculations for the minimum required pipe wall thickness based on internal pressure and handling conditions. A choice of 27mm wall thickness is made. - Calculation of equivalent stress in the steel pipe considering circumferential and longitudinal stresses from various sources. - Buckling check calculations considering dead and live loads on the pipe to ensure the allowable buckling pressure is not exceeded.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    139 views2 pages

    Figure: Pipe Design Concept: S S SS S

    Uploaded by

    NobitaKun
    This document provides details for the design of steel pipe for the Long Phu 1 Thermal Power Plant project in Vietnam. It includes: - Project and client details, as well as the package and item being designed. - Design parameters and calculations for the minimum required pipe wall thickness based on internal pressure and handling conditions. A choice of 27mm wall thickness is made. - Calculation of equivalent stress in the steel pipe considering circumferential and longitudinal stresses from various sources. - Buckling check calculations considering dead and live loads on the pipe to ensure the allowable buckling pressure is not exceeded.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Project Name

    Client
    Package
    Item
    Prepared by
    Checked by
    Date

    :
    Long Phu 1 Thermal Power Plant
    :
    Vietnam oil and gas group
    :
    CW & ACW PIPING
    :
    Design the steel pipe
    : Nguyen Xuan Tung
    Sig.
    : Le Ngoc Hiep
    Sig.
    :

    Figure: Pipe design concept


    I. Datas
    Standard: AWWA M11- Steel Water Pipe: A Guide for Design and Installation
    Design Internal Pressure
    P
    Tmax
    Design Temperature
    Average temperature (assume)
    To
    Maximum of different temperature
    DT
    Steel materials
    ASTM
    Fy
    Yielding point limit
    Allowable stress for design is taken as 50% of yeilding
    [S]=Fy/2
    point limit
    Modulus of elastic for steel
    E
    Outside diametre of pipe
    D
    Unit weight of cover soil
    w
    Hc
    Depth of cover soil
    Type of soil
    Relative compaction

    0.5
    50
    26.8
    23.2
    A36
    250

    MPa
    C
    C
    C

    (5 atm)

    MPa

    125 MPa
    206842.71 MPa
    (3*107 psi)
    3.754 m
    20 kN/m3
    5.55 m
    Assume
    SM-Poorly graded sands
    90%

    II. Calculation
    II.1. Calculate the minimum required thickness of wall pipe as internal pressure and handling condition
    - Internal pressure condition
    Required thickness of wall pipe
    t=PD/2[S]
    7.508 mm
    Eq. 4-1
    - Handling condition
    Minimum wall thickness of pipe
    tmin=D/240
    for motar-line and flexible coated steel pipe
    15.64 mm
    Eq. 4-7
    t=max(t,tmin)
    Choice
    27 mm
    II.2. Calcuate stress in steel pipe
    The equivalent stress shall be calculated in accordance with Hencky- Mises theory:

    Se = S x2 S x S z S z2

    Eq. 7-9

    In which: Sx and Sz are principles stress

    DN3700

    iv-1

    a. Circumferential stress- Sx
    Tensile sress due to internal pressure
    Circumferential bending stress due to external pressure
    Shape factor
    Calculation deflection
    Deflection lag factor, for pressure pipe, because long-term
    deflection are largely prevented by the supporting action
    of the internal hydrostatic pressure.
    Bending constant
    Pile walls stiffness
    Stranverse moment of inertia per unit length of
    individuaal pipe wall components-Depend on depth of
    cover soil, type of soil amd relative compaction

    Sx=Sr+Sb1
    Sr=PD/2t
    Sb1=Df*E*(Dy/D)*t/D
    Df

    Modulus of soil reaction


    Load per unit pipe length
    Live load-effect- may be highway loading or railroad
    loading
    Dead load on conduit
    Vertical deflection of pipe
    Check
    b. Longitudinal stress- Sz
    Stress due to poisson's effect
    Poisson ratio of steel
    Temperature stress
    Coefficient od linear expansion
    Equivalent stress
    II.3. Check for buckling
    Dead load of soil pressure on pipe
    Height of backfill soil
    Live load of highway loading and Railroad loading

    E'
    W=Wc+Wl

    Total external load


    - Calculate allowable buckling pressure by formular:

    W=Wd+Wl

    Dl

    K
    EI

    0.1
    339.27 kNm

    I=t3/12

    1640 mm3
    10340 kN/m2
    416.694 kN/m

    Wl

    Tab. 6.1

    Wc=w*Hc*D
    Dy=DlKWr3/(EI+0.06E'r3
    Dy/D
    Sz=Sv+St
    Sv=u*Sr
    u
    ST=a*E*DT
    a
    Se

    416.694
    0.062
    2%
    10485.36
    10427.778
    0.3
    57.59
    0.000012
    115917.14

    Wd=w*H
    H
    Wl

    qa =
    Water buoyancy factor
    Height of water surface above top of pipe
    Height of ground surface above top of pipe
    Empirical coefficient of elastic support
    Design factor
    Allowable buckling pressure
    Check

    120803.60 kPa
    34759.26 kPa
    86044.34 kPa
    3.5

    kN/m
    m
    OK
    kPa
    kPa
    kN/m
    mm/C
    kPa

    111 kN/m2
    5.55 m
    0 kN/m2
    111 kN/m2

    1
    EI
    32 R B ' E ' 3
    FS
    D

    R=1-0.33(hw/h)
    hw
    h
    B'=1/(1+4*e(-0.213H))
    FS
    qa
    W/qa

    DN3700

    Eq. 6-4
    Eq. 6-5

    Eq. 6-7
    1
    0
    2
    0.2196
    2
    341.3
    33%

    m
    m

    kN/m2
    OK

    iv-2

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