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Tb85 With DMR - dmt30 (Mk213685)

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AERIAL
CONTROL
BOX

SHEET
# 3
G

301
302
403
404
303
102
303
104
309
106
212
108
201
202
31
320
39
40
317

GROUND (INPUT)
(+) POWER (INPUT)
DATA LINK (OUTPUT)
DATA LINK (OUTPUT)
(+) EMERGENCY (INPUT)
DRIVE FWD/REV (OUTPUT)
(+) EMERGENCY (INPUT)
LIFT/LOWER (OUTPUT)
(-) ENGINE CHECK (INPUT)
ROTATE CW/CCW (OUTPUT)
SLOPE ALARM (INPUT)
BOOM EXT/RET (OUTPUT)
PLATFORM ROTATE CCW (OUTPUT)
PLATFORM ROTATE CW (OUTPUT)
OPTZ-4 WIRE TO B PIN 1 (RED)
OPTZ-4 WIRE TO B PIN 2 (BLK)
OPTZ-4 WIRE TO B PIN 3 (WHT)
OPTZ-4 WIRE TO B PIN 4 (GRN)

FOOT
FOOT
FOOT
FOOT

SW
SW
SW
SW

BOOM IN TO LOWER WARNING INDICATOR


OPEN
(N.O.) (OUTPUT)
(N.C.) (OUTPUT)
(INPUT)
(OUTPUT)

COM
COM
N.C.
N.O.

34
35
305
308

D26
D27

#1 EXT (INPUT)

413

D28
D29

#1 EXT (POWER)

318

D30
D31

416
41

D32
D33

415
41

D34
D35
D36

#1 ANGLE (POWER)

SHEET
#4

#1 EXT (GROUND)

#2 ANGLE (GROUND)
#2 ANGLE (INPUT)
#2 ANGLE (POWER)

D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24

29
413

#1 ANGLE (INPUT)

PROX. SW.

#2 EXT (GROUND)
#2 EXT (INPUT)
#2 EXT (POWER)

301
318
301

DIR CORR CONTOL (GROUND)


DIR CORR CONTROL (POWER)
DIR CORR CONTROL (GROUND)
OPEN

C CONNECTOR

GROUND
CONTROL
BOX
SHEET
#2

D25

#1 ANGLE (GROUND)

D CONNECTOR

C4

SWITCHED 12VDC (POS) POWER

41

C6

ALL MOTION ALARM GROUND

301

C7

ENGINE HI THROTTLE

206

C10

ENGINE STARTER

305

C14

12V +

48

C16

EXT LIMIT SW

318C

C17

ENG LO THROTTLE

207

C20

POWER IN 12 VDC (POS)

48

C26

ENGINE FUEL PUMP

448A

C27

FUEL SHUT OFF VALVE

208A

C29

ENGINE OIL PRESS & TEMP

309

C30

EMERGENCY PUMP VALVE

211

C33

ENGINE RUN/STOP

26

C36

ALL MOTION ALARM

28

C37

ENG PROPANE VALVE

209A

C39

BATT GRND 12VDC (NEG)

301B

C40

FUEL METER

SHEET
#4&5

50

D37
D38
D39
D40

C CONNECTOR
C CONNECTOR

15

DRIVE FORWARD

C3

54

HI SPEED VALVE

C21

PLATFORM ROTATE CCW


STEER LEFT
PLTFRM TILT FWD VALVE
BOOM LOWER VALVE
BOOM RETRACT VALVE
TURRET ROTATE LEFT
BATTERY GROUND
TURRET ROTATE RIGHT
BOOM EXTEND VALVE
BOOM LIFT VALVE
PLTFRM TILT REV VALVE
STEER RIGHT
PLATFORM ROTATE CW

C18
C19
C38
C22
C31
C23
C5
C12
C2
C13
C28
C9
C8

OPTION HORN

C24

DIR. CORR. CONT. OPTION

205

C25

GENERATOR OPTION

311B

JIB UP OPTION
JIB DOWN OPTION

C35
C39

Inch [ mm ]

OSC.
AXLE

OSCILLATING AXLE VALVE


DRIVE REVERSE

C34
C32

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Spec. 2500
Tolerancing

TB85

DRAWN ON:

Item

Part No.

Description

Qty.

Wt.

Spec. 2117
Welding

Remove Objectionable Weld


Splatter, Burrs & Sharp Edges

Model

203
213

6-29-01

UPDATE SCHEMATIC PER OEM's 6/01 REV

Q526

4/12/99

UPDATED TITLEBLOCK TO TEREX

R687

--

11-4-98

REV.
LET.

L.E.N.
DATE

PRODUCTION RELEASE

R870
ALL CHANGES MUST
BE MADE ON CAD.

CHANGE

E.C.N.

Concentricity of Cylindrical Machined Surfaces to be kept to within .010 T.I.R. and


Parallelism or Angularity between Machined Surfaces and/or Drilling or Boring Center

DRAWN

DG

DATE

11-4-98

CHK'D

DG

DATE

11-4-98

APP'D
MATERIAL

PRODUCT:
AUTOCAD

SHEET
# 4

NOTICE: Information confidential, proprietary information of Terex Cranes.


Any person accepting is required to accept same information in confidence and
agrees to make no disclosures or use thereof except as authorized by Terex Cranes.

Waverly, Iowa 50677


All Dimensions
In Inches.
Tolerance-Unless
Noted:
.x
= .12
.xx
= .06
.xxx = .020

SIZE
Item

310A

WAVERLY OPERATIONS

29B
5

30

CABLE BRK LIM SW OPTION

TEREX
CRANES

301

301T

C1
C15

HI
SPD
TRV

PLTFRM
ROTATE
CCW
301

301E

201
109A
111
7
4
18
301
8
14
17
112
110A
202

PLTFRM
ROTATE
CW

STEER
RIGHT

PLTFRM
TILT
REV

301H

301K

301G

STEER
LEFT

PLTFRM
TILT
FOR
301J

BOOM
LOWER
301L
301M
LIFT

BOOM

BOOM
RETRACT
BOOM
EXTEND

301N

301P

TURRET
ROTATE
LEFT
301R
301Q
TURRET
ROTATE
RIGHT

DRIVE REVERSE

VALVE

DRIVE FWD

301

301S

PRO/ENGINEER

TITLE

SCALE

LORAIN

MARKLIFT

EUCLID 3

OTHER

OTHER

REV.

NUMBER

TB85 WIRING DIAGRAM

NONE

Do Not Scale Print

WT.

DATE

MK213685

SHEET
1
5

C
_____
CONNECTOR

YEL/GRN (-) GROUND

YEL/GRN (-) GROUND


1
2

YEL/GRN

41

YEL/GRN

(-)

YEL/GRN

(-)

21

BREAK AERIAL ALARM INDICATOR (OPTION)


C
_____
CONNECTOR
30 CABLE BREAK (OPTION)
1

307

C
_____
CONNECTOR
48

20

BLK

49

41

41
305A

15 AMP
FUSE

+12V

SB30-502
TB1

EMERGENCY STOP SYSTEM POWER &


IGNITION SWITCH

BUTT
SPLICE
BLK
48

48

14

+12V

TIE & TAPE BACK


(NOT USED)
TIE & TAPE BACK
(NOT USED)
YEL/GRN

BT11-1
BT11-2
BT11-3
BT11-4
BT11-5

41
41

BT11-6

D CONNECTOR
_____

(-)
(+)
(+)
(-)
(+)
(+)

AERIAL
STATION SELECT

41

GROUND 23
EMERGENCY PUMP
CONNECTOR

23

211A

211A

41

TB1

TB1(-)

GROUND STATION SELECTED

23

GROUND STATION EMERGENCY PUMP 211A


TILT SENSOR
5 DEGREES
RED
WHT TILT SENSOR SIGNAL (+) 12

EMERGENCY PUMP

ENGINE START (GROUND STATION) 305A

TO BOOM TOGGLE
SWITCHES ON DOOR
3 AMP

41

41

26A HOUR METER

BT1-2 (Li02)

(Lo03)

BT5-3

305

ENGINE START

BT1-3 (Li03)

(Lo04)

BT5-4

208A

BT1-4 (Li04)

(Lo05)

BT5-5

(Lo06)

BT5-6

(Lo07)

BT5-7

BT1-5 (Li05)

BT5-8

27

29
28

BRN (+)

30

(Lo12)

BT5-12

(Lo19) BT6-7

31

BRN (+)

33

206

311B GENERATOR

28

ALL MOTION

212

TILT ALARM

35
34

BRN (+)

36

TO SF4-4-207

BT2-4

(Lo25)

38

TB1
(-)

318C

16

318

BOOM EXTEND/RETRACT

108

104

BOOM LIFT/LOWER

104

106

SWING LEFT/RIGHT

106

54A DRIVE HI RANGE

54A

DRIVE ENABLE +12V/


318D
DISABLE O VOLTS
BOOM EXTEND 415

30

BOOM #2 ANGLE 416

318D

6 AMP DIODE
2 PLACES
85

TO SF4 BT5-1&3

YEL/GRN

BT2-6

(1B) BT3-6

(DS2)

BT2-5

(DS4)

BT2-8

(SW7)

BT2-9

(SW9)

BT2-3

(SW10)

(2A) BT3-11

(2B) BT3-5

BT2-10 (SW2)
BT2-4

(3A) BT3-10

(SW11)

(3B) BT3-4

TB1 (-)
B

D
_____
CONNECTOR
212 11

212A

54A

HI SPEED DRIVE

54

54

HI SPEED DRIVE VALVE

54

OSCILLATING VALVE

310A HORN

BT7-1

(4A)

(Lo26)
(Lo27)

BT7-3

415

TO SF4-4-207 BT2-10
C

TB1 (41)

318 POWER + FROM K1 RELAY C


THRU DIODE

(Lo28)

BT7-4

(Lo29)

BT7-6

(Lo30)

BT7-7

(Lo31)

BT7-8

(Lo32)

BT7-9

BT3-9

TO SF4 BT2-8
21

15

15 DRIVE FWD

C CONNECTOR
_____

15

5 DRIVE REV

32

14A
K3

14 BOOM EXTEND EXTEND


BOOM EXTEND
TOGGLE SWITCH
LOCATED ON
GROUND
4 BOOM EXTEND

EXT

14

23

C
_____
CONNECTOR

87A
87

30

85

86

RETRACT RET.

14A 2

29A

34

310A

15

EXT

417A
31

RET.

17 BOOM LIFT
BOOM
TOGGLE SWITCH
LOCATED ON
GROUND
7 BO0M LOWER

LIFT

17

230

LIFT

13

K4

87A
87

30

85

86

LOWER

7A 22

LOWER

417A

BT3-3

8 SWING RIGHT
RIGHT

SWING
TOGGLE SWITCH
LOCATED ON
GROUND
18 SWING LEFT

330

12

18

B
FROM GROUND 23
SELECT SWITCH
BT3-8

205A

D CONNECTOR
_____
AERIAL ALARM
INDICATOR 317 19

23

LEFT

87A

417

317

K2

TB-41
30

87

86

85

417A

TB1 (-) YEL/GRN

DIRECTION CORRECTION CONTROL (STEERING)


TO SB30 BT1-7

BT3-2

E
_____
CONNECTOR
109A STEER LEFT

109A

110A STEER RIGHT

DRIVE ENABLE +12V/DISABLE O VOLTS

C
_____
CONNECTOR
19

110A 5
BT7-2

40

BOOM EXTEND 415 PIN D-35


BOOM #2 ANGLE 416 PIN D-32

TO SF4 BT2-9

(4B)

29B

C CONNECTOR
_____
50

BT2-11 (DS3)

212A BOOM FUNCTION DISABLE 212A

38

D
_____
CONNECTOR

318

28 36

110A

TB1(-)

FROM RELAY K1-30


YEL/GRN

318A

FROM RELAY K1-30

318A

OPTIZIMER
CONNECTOR

POWER
CONNECTOR
BT1-1 (+)

BT1-5
BT1-11

BT5-1 (+)
BT5-2 (-)

BT1-6

BT5-3 (+)

BT1-12

BT5-4 (-)

111 PLATFORM TILT FWD


FWD

PLATFORM TILT
TOGGLE SWITCH
LOCATED ON
GROUND

1
417 TO RELAY K2-86

415 SIGNAL FROM EXTEND #2

41

30

109A 4

TB1 (41)

YEL/GRN

25

212A TILTED BOOM SHUT DOWN

BLU (-)

108

FROM SB30 BT6-3

211

30

(Lo24) BT6-12

2
C

BOOM EXTEND PROX #2

BLK

K1

41 87
318B+12V FOOT SW. 318B86

BT2-12 (DS1)

(Lo23) BT6-11

TB1
(-)

41

10

102

FROM SB30 BT6-5

311B

EMERGENCY PUMP

SIGNAL FROM ANGLE #2

YEL/GRN

DRIVE FWD/REW

(Lo22) BT6-10

416

BLU (-)

HI THROTTLE

12

BT2-2 (SW8)

102

(1A) BT3-12

(Lo21) BT6-9

SIGNAL FROM EXTEND

318 POWER + FROM K1 RELAY


THRU DIODE

416

206

OUTPUTS

205 DIRECTIONAL CONTROL (DCC) 205

(Lo18) BT6-6

NOT USED
TIE & TAPE BACK

ANGLE PROX #2

32

17

87A

(Lo17) BT6-5

INSTALL ON TB85 ONLY


BLK

207

TB1 (+)

TB1
(-)

TB1
(-)

LO THROTTLE

318C +12V FOOT SW.

+12V POWER TO ANGLE PROX.

413

207

BT5-11

(Lo16) BT6-4

YEL/GRN

37

(Lo11)

(Lo20) BT6-8

BLU (-)

26

209A

BT1-8 (Li08)

BOOM EXTEND PROX

BLK

448A

PROPANE

BT1-9 (Li09)

26

413

FUEL PUMP

209A

211

(Lo15) BT6-3

BRN (+)

448A

BT5-10

(Lo13) BT6-1

25

27

(Lo10)

(Lo14) BT6-2

YEL/GRN

208A

(Lo09) BT5-9

D
_____
CONNECTOR

BLU (-)

FUEL/GAS

BT1-6 (Li06)

BT1-10(Li10)

24

10

E
_____
CONNECTOR

INPUTS

D CONNECTOR
_____

305

SF4-4-207

TB1 (-)
YEL/GRN

METER
HOUR

BT1-7 (Li07)

BT1-12(Li12)

BLK

C
_____
CONNECTOR
33

26

BT5-2

BT1-11(Li11)

ANGLE PROX 15 DEGEE

ENGINE ON

26

41

404

(Lo02)

(Lo08)

DIRECTION CORRECTION CONTROL (STEERING)205A


FROM SF4 BT3-8
E CONNECTOR
_____
450
450
REMOTE CONTROL UNIT DRIVE ENABLE &
3
SHUT DOWN BOOM FUNCTION

OUTPUTS
BT5-1

FUEL
41

D
_____
CONNECTOR

403

404 DATA LINK

BT1-1 (Li01)

BLK

YEL/GRN

EXTEND/ANGLE PROX. SENSOR (BOOM AT REST) 29

(Lo01)

INPUTS

23

41

403 DATA LINK

BT10-2

302

41

TB1

DATA
LINK
BT10-1

302 +12V POWER TO AERIAL CONTROL 302

41 (303) 7

C
_____
CONNECTOR

41

OPTIZIMER
CONNECTOR
BT8-1
BT8-2
BT8-3
BT8-4

POWER

YEL/GRN
41
41

20
41 (303) 5

+12V

D CONNECTOR
_____

D
_____
CONNECTOR

417A

E
_____
CONNECTOR

416

415

23

111

38

112

28

REV

112 PLATFORM TILT REV

31
32

31
32

39

39

40

40

_____ CONNECTOR

15
16

TO AERIAL STATION
OPTIMIZER SIGNAL

17
18

BT4-1
BT4-2
BT4-3
BT4-4

NOTE: USE SUPERFLEX

203

P/N SF4-4-207 ONLY

37

213

39
(-)

TB1
23 23

FROM GROUND SELECT SW.

C
D
_____ CONNECTOR

TO BOOM FUNCTION SW.

PLATFORM ROTATE

201

13

CCW

201 18
202 8

23
CW
D

_____ CONNECTOR

14

202

309

JUMPER WIRE
BETWEEN 203 & 213

201

23

_____ CONNECTOR

NOT USED
TIE & TAPE BACK

213

202
JIB (OPTION)
TOGGLE SWITCH
LOCATED ON
GROUND
NOT INSTALLED

203

23

C
_____
CONNECTOR

ENGINE CHECK

29

ENGINE CHECK

Inch [ mm ]

TEREX
CRANES

Waverly, Iowa 50677

All Dimensions
In Inches.
Tolerance-Unless
Noted:
.x
= .12
.xx
= .06
.xxx = .020

Spec. 2500
Tolerancing

TB85

DRAWN ON:

SIZE
Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Spec. 2117
Welding

Remove Objectionable Weld


Splatter, Burrs & Sharp Edges

Model

6-29-01

UPDATE SCHEMATIC PER OEM's 6/01 REV

Q526

4/12/99

UPDATED TITLEBLOCK TO TEREX

R687

11-4-98

REV.
LET.

L.E.N.
DATE

R870
ALL CHANGES MUST
BE MADE ON CAD.

CHANGE

E.C.N.

Concentricity of Cylindrical Machined Surfaces to be kept to within .010 T.I.R. and


Parallelism or Angularity between Machined Surfaces and/or Drilling or Boring Center

DRAWN

DG

DATE

11-4-98

CHK'D

DG

DATE

11-4-98

APP'D
MATERIAL

PRODUCT:
AUTOCAD

PRODUCTION RELEASE

NOTICE: Information confidential, proprietary information of Terex Cranes.


Any person accepting is required to accept same information in confidence and
agrees to make no disclosures or use thereof except as authorized by Terex Cranes.

WAVERLY OPERATIONS

GROUND CONTROL BOX


OEM PART # SN1202-2GC
TEREX PART # MK213527

B
--

PRO/ENGINEER

TITLE

SCALE

LORAIN

MARKLIFT

EUCLID 3

OTHER

OTHER

REV.

NUMBER

TB85 WIRING DIAGRAM

NONE

Do Not Scale Print

WT.

DATE

MK213685

SHEET
2
5

Description
Qty.
Wt.
Item

32

303

303

32

12 8 4

Part No.
Description
Qty.
Wt.
Item
Part No.

317

DT500
ALARM

3 AMPS
DIODE

MS90
ALARM

220Ouf
CAP
YEL/GRN

3 AMPS
DIODE

Description

220Ouf
CAP
309

ENGINE
CHECK
309
R

212
INSTABILITY
WARNING
YEL/GRN
212
R

BOOM IN TO LOWER
WARNING
317
YEL/GRN
R

306
309

308

301

301

POLYSWITCH
5 AMP

EMERGENCY
ON

+ R -

PART OF
RELAY
CIRCUIT BD

212

308

207
D1
6 AMPS

SIZE

Qty.
Wt.

38

102

BLK

A-B AXIS

RED/BLK
S1
RED
DIGI SENSOR

S1

106

38

38

108

201

Inch [ mm ]

TEREX
CRANES

WAVERLY OPERATIONS

All Dimensions
In Inches.
Tolerance-Unless
Noted:
.x
= .12
.xx
= .06
.xxx = .020

Waverly, Iowa 50677


Spec. 2500
Tolerancing

Model

DRAWN ON:

Spec. 2117
Welding

TB85

Remove Objectionable Weld


Splatter, Burrs & Sharp Edges

AUTOCAD

-11-4-98

REV.
LET.

L.E.N.
DATE

PRO/ENGINEER

PRODUCT:

MATERIAL

TITLE

TB85 WIRING DIAGRAM

CHANGE

APP'D

LORAIN
EUCLID 3

213

203
203
213

LIFT/LOWER (OUTPUT)
(-) ENGINE CHECK (INPUT)
ROTATE CW/CCW (OUTPUT)
SLOPE ALARM (INPUT)
BOOM EXT/RET (OUTPUT)
PLATFORM ROTATE
PLATFORM ROTATE
OPTZ-4
WIRE TO
OPTZ-4 WIRE TO
OPTZ-4 WIRE TO

OPTZ-4 WIRE TO B PIN 4 (grn)


BOOM IN TO LOWER WARNING INDICATOR

303
104
309
106
212
108
201
202
31
320
39
40
317

PIN 7
PIN 8
9
10
11
12

PIN
PIN
PIN
PIN

PIN 13
PIN 14

PIN 17
PIN 18

DRAWN
DG

DATE
11-4-98

CHK'D
DG

DATE
11-4-98

DATE

MARKLIFT

WT.

SCALE

NUMBER

MK213685

B
6-29-01

UPDATE SCHEMATIC PER OEM's 6/01 REV

A
4/12/99

UPDATED TITLEBLOCK TO TEREX


PRODUCTION RELEASE
ALL CHANGES MUST
BE MADE ON CAD.

REV.

PIN 24

PIN 23

PIN 20
PIN 21
PIN 22

305
308

FOOT SW N.C. (INPUT)


FOOT SW N.O. (OUTPUT)

OPEN
FOOT SW COM (N.O.) (OUTPUT)
FOOT SW COM (N.C.) (OUTPUT)

B PIN 3 (wht)

212

INPUT
FROM GROUND STATION

BT4-1 (Ri17)

BT4-12 (Ri16)

BT3-12 (Ri21)

308

19

20

11

308
305

AERIAL CONTROL BOX


OEM PART # SN1202-1AC
TEREX PART # MK213526

FROM GROUND STATION

317

INPUT (NEG -)
309
FROM GROUND STATION

Tie & Tape back (option)

Tie & Tape back (option)

PLATFORM WORK LIGHT


BEACON

BT3-11 (Ri23)

42

BT3-8 (Ri04)

14

13

12

10

308

N.C.

N.O.

FOOT SW.

COM

COM

REMOTE

34
35

DATA LINK (OUTPUT)


(+) EMERGENCY (INPUT)
DRIVE FWD/REV (OUTPUT)
(+) EMERGENCY (INPUT)

404
303
102

CCW
CW
B PIN 1 (red)
B PIN 2 (blk)

DATA LINK (OUTPUT)

403

D17

D16

DIGITAL 16
DIGITAL 17

D21

D23
DIGITAL 21

DIGITAL 23

PIN 4
PIN 5
PIN 6

309 INPUT (NEG -)

NOT
N/A

#301 SAME AS WIRE YEL/GRN GROUND (-)

42

DIGITAL 4

DIGITAL 18
DIGITAL 19

PIN 3

PIN 19

NOT USED

108 OUTPUT
TO GROUND STATION

202 OUTPUT
TO GROUND STATION

BT4-7 (Ri18)
BT4-2 (Ri19)

BT4-6 (Ri15)

BT4-6 (Ri14)

106 OUTPUT
TO GROUND STATION

104 OUTPUT
TO GROUND STATION

102
OUTPUT
TO GROUND STATION

24

305

35

34

PIN 15
PIN 16

D8

OUTPUT

D7

BT4-10 (Ri12)
BT4-5 (Ri13)

CPU

INPUT

D6

301
INPUT
1
FROM GROUND STATION

YEL/GRN

201 OUTPUT
TO GROUND STATION

EMERGENCY PUMP
Tie & Tape back

BEACON OPTION

DIGITAL 15

7
2

11

DIGITAL 14

BT4-4 (Ri11)

BT4-9 (Ri10)

BT4-3 (Ri09)

BT3-10(Ri08)

BT3-4 (Ri07)

BT3-7 (Ri02)

BT1-1
BT1-2

1 DATA LINK
403 OUTPUT
3
TO GROUND STATION
OUTPUT
404
2 DATA LINK
4
TO GROUND STATION

202 PLATFORM ROTATE CW (RIGHT) /JIB DOWN

112

111

10

DIGITAL 12
DIGITAL 13

BT3-1 (Ri01)

BT3-5 (Ri22)

- GROUND
BT2-2

21
22

23

OUTPUT

23

34
35
21
OUTPUT 22
308 INPUT
24

TO & FROM FOOTPEDAL


305 INPUT

PLATFORM ROTATE CCW (LEFT) /JIB UP

PLATFORM TILT REVERSE

NOT USED (NOT INSTALL)

202

BLK

A-B AXIS

PLATFORM TILT FORWARD

DIGI SENSOR

RED

104

38
110

BOOM J3
EXTENSION CONTROLLER.
RED/BLK
38

JIB UP
201

BOOM IN TO LOWER

ENGINE ALARM

BLK

ROTATE CONTROLLER.

DIGI SENSOR

RED

LIFT CONTROLLER.
J1
RED/BLK

380

JIB DOWN

B
STEER LEFT 109
WHT/YEL
WHT/GRN
WHT/RED A STEER RIGHT 110
STEER CONTROLLER.

BLK

DIGITAL 11

DIGITAL 9
DIGITAL 10

10

308 DIGITAL 8

311 DIGITAL 7

310 DIGITAL 2

GROUND

WIRE #
DESCRIPTION
301
GROUND (INPUT)
302
(+) POWER (INPUT)

308

DIGI SENSOR

S1
RED

308

HI THROTTLE 206

S2
DRIVE CONTROLLER.
RED/BLK
1

LO THROTTLE

207

PLATFORM WORK LIGHT


OPTION
32

JIB

6 OHMS

GENERATOR

HORN

207
J2

PLATFORM ROTATE
38

310

YEL/GRN

204 DRIVE HI SPEED

OPTION

STEERING
C

HORN

PLATFORM TILT
111
38
112

32

Tie & Tape back

GAS/PROPANE SWITCH NOT INSTALLED


32
GAS/PROPANE DIGITAL 1
209

304

YEL/GRN

+ POWER
BT2-1

BT3-2 (Ri03)

BT3-3 (Ri05)

BT3-9 (Ri06)

303 INPUT

303 INPUT

PIN #

302 INPUT

WIRE #

FROM GROUND STATION


SB10-102

307

TIE & TAPE BACK

PIN #
PIN 1
PIN 2

32

211

YEL/GRN

303

DIGITAL 3

306

+12VDC

DIGITAL 5

STARTER 12VDC 305

DIGITAL 6

304

311

308
6 AMPS DIODE

311

306

ENGINE RUN

EMERGENCY 12VDC

MAIN 12VDC

38
PART OF RELAY
CIRCUIT BD

212

308
METAL
JUMPER
308
K1

SEE NOTE: #2

5 9

10 6 2

3 AMPS
DIODE

34
311

(OPTION)GENERATOR

304

BLACK WIRE JUMPER

304

304

302
302
CIRCUIT BREAKER

3 7 11
22
IGNITION SW.

303
303

TIE & TAPE BACK

IGNITION SW.
(SEE FIG.1)

EMERGENCY
STOP SW.
SW4
32

METAL
JUMPERS
INSIDE

35

32

211

303

304
306

303

32

301

307

307
CABLE BREAK (OPTION)
307

Part No.

307

Item

304

Wt.

34

Qty.

32

304

Description

304

Part No.

304

Item

211

Wt.

211

Qty.

309

Description

212

Part No.

308

Item

301

B
301

C
308

308

E
6

YEL/GRN

38

38

H
7

38

8
1

Q526

E.C.N.

R687
R870

NOTICE: Information confidential, proprietary information of Terex Cranes.


Any person accepting is required to accept same information in confidence and
agrees to make no disclosures or use thereof except as authorized by Terex Cranes.

Concentricity of Cylindrical Machined Surfaces to be kept to within .010 T.I.R. and


Parallelism or Angularity between Machined Surfaces and/or Drilling or Boring Center

Do Not Scale Print

NONE

OTHER

OTHER

SHEET
3
5

#1 ANGLE (POWER) 413

D27

BU

#1 ANGLE (GROUND)

D25

BK

#1 ANGLE (INPUT)

BN

#1 EXT (POWER)

BU

#1 EXT (GROUND)

BK

#1 EXT (INPUT)

BN
H

29

D26

318

D30
D28

413

12AWG

BLACK

GOLD
SCREW

GREEN
SCREW

GREEN

WHITE

SILVER
SCREW

12AWG

311B TB2/27

12AWG

#2 EXT (POWER)

41

BU

#2 EXT (GROUND)

D34
415 D35

12AWG

34
TO FOOTSWITCH
GENERATOR VALVE

2) INSTALL SPDT TOGGLE SWITCH


WIRE 304 (COM) CENTER TERMINAL
WIRE 311 TOP TERMINAL (GENERATOR)
WIRE 304A BOTTOM TERMINAL (BOOM FUNCTION)

IGNITION SWITCH

D36

BN

#2 ANGLE (POWER) 41

D33

BU

#2 ANGLE (GROUND)

D31

BK

#2 ANGLE (INPUT)

303

OFF

22

11

10

12

211

304 35

303

416 D32

ON

22

11

10

12

211

304 35

303

11

10

12

211

304 35

OUTSIDE VIEW

306 34

22

306 34

SHEET
#1

303

306 34

START

PIN #1

1 2 3

10

211

304 35

306 34

11

NOTE:
WHEN POWER IS TURNED ON
MULTIFLEX DIGITAL 1-4 ONLY
WHEN POWER IS TURNED ON
MULTFLEX DIGITAL 1-21 ARE

DIR CORR CONTROL SW

301

CONNECTOR "A"
CONNECTOR TO GROUND STATION

12

OUTSIDE VIEW

FUEL PUMP

205

C24

BU

301

BK

318

D37

SHEET
#1

WIRE 31

AT THE GROUND STATION


ARE ACTIVE AND CAN BE TURNED ON.
AT THE AERIAL AND GROUND STATION
ACTIVE AND CAN BE TURNED ON.

WIRE 39

WIRE 320

BN

12
18

22 23 24

19 20 21

22

EMERG 1
PUMP
2

4 5 6
10
16

7
13

(FIG. 1)

#2 PROX. SW.

1) REMOVE BLACK JUMPER WIRE


BETWEEN WIRE 304 & 304A

MK70313

GENERATOR OPTION

BN

448A

NOTE: INSTALLATION FOR GENERATOR OPTION

207

C26

311 TB2/12

GREEN
SCREW

#1 PROX. SW.

#2 EXT (INPUT)

34

115 VAC WIRING

SHEET
#1

BK

LOWER BOX

311

20 AMP.

SILVER
SCREW

AERIAL BOX

GOLD
SCREW

D29

OUTSIDE VIEW

WIRE 40

D38

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

CONNECTOR "B"
CONNECTOR TO OPTZ-4 OPTIMIZER

SHEET
#1
BLACK WIRES FOR
GROUNDS ON OVERSEAS

C6

C36

28

41

C4

301

N.O.

C1

30

Inch [ mm ]

LIMIT SW.

MOTION
ALARM

N.O.

20

LIMIT SW.

TEREX
CRANES

Waverly, Iowa 50677

SHEET
#1

All Dimensions
In Inches.
Tolerance-Unless
Noted:
.x
= .12
.xx
= .06
.xxx = .020

SHEET
#1

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Spec. 2117
Welding

Remove Objectionable Weld


Splatter, Burrs & Sharp Edges

Model

TB85

DRAWN ON:

SIZE
Item

Spec. 2500
Tolerancing

6-29-01

UPDATE SCHEMATIC PER OEM's 6/01 REV

Q526

4/12/99

UPDATED TITLEBLOCK TO TEREX

R687

11-4-98

REV.
LET.

L.E.N.
DATE

R870
ALL CHANGES MUST
BE MADE ON CAD.

CHANGE

E.C.N.

Concentricity of Cylindrical Machined Surfaces to be kept to within .010 T.I.R. and


Parallelism or Angularity between Machined Surfaces and/or Drilling or Boring Center

DRAWN

DG

DATE

11-4-98

CHK'D

DG

DATE

11-4-98

APP'D
MATERIAL

PRODUCT:
AUTOCAD

PRODUCTION RELEASE

NOTICE: Information confidential, proprietary information of Terex Cranes.


Any person accepting is required to accept same information in confidence and
agrees to make no disclosures or use thereof except as authorized by Terex Cranes.

WAVERLY OPERATIONS

CABLE BR LIM SW

B
--

PRO/ENGINEER

TITLE

SCALE

LORAIN

MARKLIFT

EUCLID 3

OTHER

OTHER

REV.

NUMBER

TB85 WIRING DIAGRAM

NONE

Do Not Scale Print

WT.

DATE

MK213685

SHEET
4
5

RADIATOR

ALTERNATOR

B+

CARB
FUEL SHUT-OFF

48

ENGINE

301

301A

ENGINE
TEMP

305A

211A

DIS MODULE

210A

ENGINE
OIL PRESS

PROPANE VALVE

209

209A

402

48

48D

26A

206A

SHEET
#1

48

SHEET
#1

26

48

208

309
48A

309

STARTER

26A
309A

26

I
S
A

301
208

208A
207A

26

26

48

301A
26A
309
48
305
206
48
211

301A
26A
309A
48A
305A
206A
48D
211A
210A
209A
208A
207A

CUMMINS
DIESEL
4B3.9

301
OIL PRESS

309

STARTER

309
301

260A

301
260A

261B

FUEL SOLENIOD

261B
301

26

301

ALTERNATOR

26

D+

407

NOT USED

407

207

GOVERNOR / CONTROLLER

401

26A

BATTERY

48F

YEL/26

PULL IN
RELAY

BRN/301
RED/305

402

301F,G

404A

405B

403A

405A

405B

GRN/407

GRN/407B
48F

YEL/26
BRN/301
86+

85-

87a

30

87

405B

404A

30

86+

305 86+

301

85-

87a

260A

405A

87a

48F

30

87

87

30

R6

48E

261B

THROTTLE CONTROL
MK70830

211

301
STARTER RELAY

48S

301

48

402

BATTERY

87

R4

30

RS3

26A
I

301

85-

87a

85-

301
48

48E

48

86+

301D,E

RS2

48S
301

85-

87a

87

RS1

48H

RS4

86+

30

87a

87

301C,D

48

301H

26A

85-

26

88+

403A

RED/305C

211

301K

48U

26

STARTER LOCKOUT

BLK/305

48S

206/CLR

211

404A

301/BLK

301

405A

BLK

STARTER LOCKOUT

400

207/RED

407C

ORG
WHT
BRN
CLR
BLK
BLU
GRN
RED

211

1
2
3
4
5
6
7
8

260B

407C

407A

301

26

207A

400

401

48D

206A

ADDCO
THROTTLE CONTROL

48F
301F,G
400
401
407C
407B
404A
403A
405A
405B

TEMP SWITCH

309
301

48

THROTTLE
ACTUATOR

208

402

CHOKE

48D

48

301

AUX PUMP/MOTOR

26C

AUX PUMP/MOTOR

CUMMINS DIESEL 4B3.9

26B
402A

FORD LRG423 GAS OR DUAL FUEL

309
301

301
OIL PRESS

26A

309

309
48

301

305

260A

206
48

301
260A

FUEL SOLENIOD

301

211
26

301
ALTERNATOR

26

D+

407

NOT USED

STARTER

309

407

48

SHEET
#1

301A

301A
26A
309A
48A
305A
206A
48D
211A
210A
209A
208A
207A

402

DEUTZ
DIESEL
FL1011F
OR
CUMMINS
DIESEL
4B3.9

TEMP SWITCH

309

207

260B

ADDCO
THROTTLE CONTROL

ORG
WHT
BRN
CLR
BLK
BLU
GRN
RED

211

1
2
3
4
5
6
7
8

STARTER LOCKOUT

BLK
GRN/407
YEL/26

206/CLR

26

301/BLK

RED/305

207/RED

THROTTLE CONTROL
MK70830

BRN/301

86+

85-

305 86+

301

87a

85-

30

301
STARTER RELAY

87a

48S

260A
87

30

211

BATTERY

87

R4

48

R6

301

48

402

Inch [ mm ]

48
M

48

WAVERLY OPERATIONS

301

Waverly, Iowa 50677

AUX PUMP/MOTOR
All Dimensions
In Inches.
Tolerance-Unless
Noted:
.x
= .12
.xx
= .06
.xxx = .020

DEUTZ DIESEL F4L1011F

Spec. 2500
Tolerancing

TB85

DRAWN ON:

SIZE
Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Item

Part No.

Description

Qty.

Wt.

Spec. 2117
Welding

Remove Objectionable Weld


Splatter, Burrs & Sharp Edges

Model

6-29-01

UPDATE SCHEMATIC PER OEM's 6/01 REV

Q526

4/12/99

UPDATED TITLEBLOCK TO TEREX

R687

11-4-98

REV.
LET.

L.E.N.
DATE

R870
ALL CHANGES MUST
BE MADE ON CAD.

CHANGE

E.C.N.

Concentricity of Cylindrical Machined Surfaces to be kept to within .010 T.I.R. and


Parallelism or Angularity between Machined Surfaces and/or Drilling or Boring Center

DRAWN

DG

DATE

11-4-98

CHK'D

DG

DATE

11-4-98

APP'D
MATERIAL

PRODUCT:
AUTOCAD

PRODUCTION RELEASE

NOTICE: Information confidential, proprietary information of Terex Cranes.


Any person accepting is required to accept same information in confidence and
agrees to make no disclosures or use thereof except as authorized by Terex Cranes.

TEREX
CRANES

301

B
--

PRO/ENGINEER

TITLE

SCALE

LORAIN

MARKLIFT

EUCLID 3

OTHER

OTHER

REV.

NUMBER

TB85 WIRING DIAGRAM

NONE

Do Not Scale Print

WT.

DATE

MK213685

SHEET
5
5

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