Karastoyanov Papers1
Karastoyanov Papers1
Karastoyanov Papers1
As dispersoids can be served micro-dusts of hardfusible oxides, carbides, silicones, borides, nitrides,
diamonds, ect. (Tabl. 1). Micro dusts are produced in two
ranges of grains wide and tight. The size of the grains of
the basic fraction set by screening through two sieves
allowing and holding, for tight rage micro- dusts, and for
wide range through three.
Tabl. 1. Micro-area dispersoids
Dia- Silicon
mond Carbide
ElectroWolfram Boron
Corundum Carbide Carbide
Titan
Carbide
Abstract: This paper discusses the characteristics of an Industrial Rocket Engine (IRE) and the
constructive features of the machines, propelled by it. The conditions were defined to produce hits
of various duration, according to the peculiarities of the technological processes, requiring the use
of such machines: a hammer for die forging; a hammer for pile driving, and a high-speed metal
scrap briquetting. An experimental stand for combined hit effect research is described.
Key words: high-speed hammer, forging, pile driving, briquetting.
1. INTRODUCTION
Hammers are used for 3D die forging and pile
driving. In the first case the hammer is propelled by a
pneumatic cylinder, and in the second by a modified
diesel engine. The speed of the falling parts of these
machines is 5-7 m/s. For forging of special alloy
forgings and forgings of complex shape, high-speed gas
forging hammers are used with speed of the falling parts
of 16 20 m/s.
In the 70-ties of the 20th century Dr. Petar
Bodurov patented a high speed forging hammer,
propelled by the Industrial Rocket Engine (IRE) [1]. In
the early 90-ties the first licensed IRE Fig.1 [2], and a
hammer propelled by that engine were produced. Several
hundred conical gears were produced by it. IRE has a
maximum thrust of 2 t.
Technical characteristics of IRE
Thrust
5KN to 20KN;
Combustion chamber pressure
max 6 MPa;
Fuel
kerosene;
Oxidizer
air;
Fuel consumption
max. 0,62 kg/s;
Oxidizer consumption
max. 8,90 kg/s
Coefficient of performance
0,92
Engine mass
25 kg
In 2008 The Pile Driving Hammer was
patented [3], propelled by IRE and 1 years later the first
prototype was produced.
The use of the new type IRE expands the
technological capabilities of the respective machines and
allows for the development of new processes. These
possibilities will be discussed below.
2. BASIC DESCRIPTION
Construction and scope of application of a die
forging hammer propelled by IRE
Fig. 2 [2] shows the photograph of a die
forging hammer with IRE attached to the ram.. It is seen
that the construction of the hammer is significantly
36 KJ;
10 to 18 m/s;
max. 1659 mm;
3350 mm;
1250 x 800 mm;
28 000 kg;
2 s.
m2+[k2m22-m2(m1+m2)(i+k21)]1/2
1=g(R+m2)(---------------------------------------- - k), (1)
2(m1+m2)
where g earths gravity, m/s 2 ; R thrust of
IRE, kg; m1 anvil mass, kg; m2 mass of ram, kg;
coefficient of performance; k coefficient of recovery.
Figure 3. shows a diagram of the change of
the force 1(R,) for the existing hammer where m1 =
22000 g; m2 = 220 g; R = 500 2000 g.
a
b
Fig. 5. A drawing of diesel pile driving hammer;
b IRE propelled hammer.
REFERENCES
[1]. P.Bodurov, High speed hammer, BG Patent No
24567/1978,
[2]. P.Bodurov, T.Penchev, Industrial Rocket Engine
and its Application for Propelling of Forging Hammers,
J. of Mater. Processing Technology, 2005, vol. 161,
pp.504-508.
[3]. P.Bodurov, Device for pile driving, BG Patent
No 65331/2008.
[4]. Sogrishin J.P., Grishin L.P., Vorobjev V.M., High
speed die forging, oskva., Mashinostroenie, 1978, 166
pages, (in russian).
[5]. Glanvill-Jones, Progress in high energy -rate
forgig, J. Inst. of Metals, 1970, IX, vol.97, pp.257-270.
[6]. T.Penchev, P.Bodurov, D.Karastoyanov.,
Rebound Force Calculation in the Case of Hot Forging
by Rocket Engine Proppeled Hammer., John Atanasoff
Celebration Days, International Conference Automatics
and Informatics 09, Symposium Robotics and
Automation, Sofia, Bulgaria, sept. 29 oct. 4, 2009, pp
II 41 II 44
[7]. V.G.Stepanov, I.A.Shavrov, High energy impuls
methods
for
metal
procedimg,
Leningrad,
Mashinostroenie, 1975, 204 pages, (in russian).
[8]. Jet Technologies for ground protection and other
building works, B+K Ltd Prospect, Sofia, 2006, pp 422.