Clarifier Design Chap 11

ENVE 301
Environmental Engineering Unit Operations
Chapter 11
Secondary Clarifiers
Assist. Prof. Bilge Alpaslan Kocamemi

Marmara University
Department of Environmental Engineering
Istanbul, Turkey
SECONDARY CLARIFIERS
Hindered (Zone) settling
refers to suspensions of intermediate

concentration
(in which interparticle forces are sufficient to hinder the settling of

neighbouring particles)
The particles tend to remain in fixed positions with respect to

each other and mass of particles settles as a unit.
.
Because of the high concentration of particles :

The liquid tends to move up through the interstices of contacting
particles
As a result,the contacting particles tend to settle as a zone or
blanket maintaining the same relative position with respect to
each other.
As the particles settle, a relatively clear layer of water is produced
above the particles in the settling region.
DESIGN CRITERIA
Overflow rate(surface loading)
Solids loading
Q QR
X
A
Q
A
(Where X= MLSS conc. mg/l)
Weir loading (less critical then overflowrate)
Q
L
.
4
Sedimentation tanks can be divided into 4 different functional zones;
1. Inlet zone
2. Settling zone
3. Sludge zone
4. Outlet zone
Inlet Structures should dissimate influent energy

distribute the flow
mitigate density currents
minimize sludge blanket disturbance
are designed to uniformly distrubute the influent suspension over the cross section of
the settling zone.
For Rectangular Basins
full width inlet channels effective spreading of flow introduce a vertical
velocity component into sludge hopper that may
resuspend sludge.
10
Inlet Structures (continue)

For circular tanks
circular tanks radial flow
to achieve a radial flow patterninfluent is introduced in the center of the tank
or
around the periphery of the tank
Central feed
water enters a circular well designed to distribute

the flow equally in all directions
D of feed well = 15-20 % of tank diameter

Depth= 1- 2.5m
Velocity through the orificies on feed well
0.075- 0.15 m/sec
11
entrance pipe suspended from bridge OR encased in concrete beneath the tank floor
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For peripheral feed (not as uniform as central feed)
orifice channel around periphery of the tank
from the channel the flow discharges through the orifices into sedimentation tank
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Settling Zone
It depends on the following desing parameters:
Settling characteristics of the suspended matter
Surface loading (over flowrate)
Width / length ratio OR diameter
Detention time
28
Sludge Zone
Rectangular tanks the bottom is slightly sloped to facilitate sludge scraping
a pair of endless conveyor chains
bridge type mechanism
continously pulls the settled material into a sludge hopper where it is pumped out
periodically.
Motion of scraper momentarily resuspend lighter particles a few cm above the scraper
blades
Excessive horizontal velocity

( for the case of rectangular basins) move these materials towards outlet zone.
To prevent this,
horizontal velocity - < 9 m/hr for light flocculant suspensions

36 m/hr for heavier discrete suspensions
29
Bridge type mechanism travels up and down the tank

one or more scraper blades are suspended from the
bridge
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Circular tanks
The bottom of the tank is sloped to form an inverted cone and the sludge is
scraped to a relatively small hopper located near the center of the tank
Velocity or scraper important
Very high velocty resuspension of settled particles (<5mm/sn)
Travelling bridge with sludge suction headers and pumps not very good
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Outlet Zone
weir channels are used
Checked by weir loading (m3/m.day)
Q
L
Large weir loading resuspension of particles settled near to effluent launders

Effluent weirs placed as far from the inlet as possible
40
to increase weir length (i.e to decrease weir loading) double-sided weirs can be
used
Typical weirs 90o V notch metal plates bolted onto the effluent collection
through
41
May be placed
at the opposite and of the rectangular basins
through the entire width of

tank
through the length of the
tank
if the weir loading causes the required weir length to be greater than tank width
the channel may be extended to a length of 1/3 the basin length (Reynolds)
around the perimeter of center feed circular tanks
at the center of peripheral feed circular tanks

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Influent
Effluent
Orifices
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Example:
Design circular secondary clarifiers for an extended aeration activated sludge
system receiving a flow of 250 000 m3/d average, 375 000 m3/d peak flow.
The activated sludge system has MLSS concentration of 4160 mg/l. Return
activated sludge recycle ratio is 1
56
Operational problems in secondary clarifiers

1)Bulking sludge
2)Rising sludge
3)Nocardia foam
57
Bulking sludge
MLSS with poor settling characteristics.
In a bulking sludge condition ,the MLSS floc does not compact or settle well,
and floc particles one discharged in the clarifier effluent.
58
Filamenteous bulking
caused by the growth of filamenteous organisms
predominant form of bulking
low DO, low F/M, complete mixing conditions favor the growth of
filamentous organisms
Viscous bulking
caused by an excessive amount of extracellular biopolymer, which
produces a sludge with a slimy,jellylike consistency)
Usually found with nutrient limited systems or in a very high loading

condition with wastewater having a high amount of rbCOD
59
Checklist in the control of bulking

1)Wastewater characteristics
The nature of components found in wastewateror the absence of

certain components, such as trace elements.
2) DO concentration
Limited DO oxygen
3)Process loading / Reactor configuration
Low F /M, complete mix systems with long SRT
60
4) Internal plant overloading

Recycle loads
(centrate or filtrate from sludge dewatering, supernatant from

digesters)
5) Clarifier operation
Poor settling is a problem in center-feed circular tanks
Where sludge is removed from tank directly under the point where
the mixed liquor enters
Sludge may actually be retained in the tank many hours rather than
desired retention time
cause localized septic condition
61
Temporary control measures

Chlorination of return sludge
for low (5 to 10 hr) systems
0.002 -0.008
kg Cl2
kg MLSSd
Good solution:
Use of selectors
specific bioreactor
favors the growth of floc-forming bacteria
instead of filamenteous bacteria.
62
Selectors
high F/M ratio

small tank (20-60 min contact time)
a series of tanks in which the incoming
wastewater is mixed with return sludge.
Selectors
kinetics based (high F/M selector)

metabolic based selectors(anoxic anaerobic)
63
Kinetics based selectors:
Filamenteous bacteria
more efficient for substrate utilizaiton

at low substrate conc.
Floc- forming bacteria
have higher growth rates at high

soluble substrate concentration
A series of reactors at relatively low values is used to provide

high soluble substrate conc.
64
Metabolic based selectors:

Anoxic or anaerobic metabolic conditions
favor growth of floc-forming bacteria.
Filamenteous bacteria can not use NO2 , NO3 for an electron

acceptor
yielding a significant advantage to denitrifiying flocforming acteria
Filamenteous bacteria do not store polyphosphate
can not consume acetate in the anaerobic contact zone

giving an advantage for substrate uptake and growth to PAOs
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Rising Sludge
Sludge that has good settling characteristics will be observed to
rise or float to the surface after a relatively short settling period
The most common cause
Denitrification
As N2 gas is formed in the sludge layer sludge mass becomes

buoyant and rises or floats to the surface.
66
Rising Sludge (continue)

Rising sludge can be differentiated from bulking sludge by noting
the presence of small gas bubbles attached to the floating solids.
Common in short SRT systems where the temperature

encourages the inititation of nitrification and the mixed liquor is
very active due to low c .
67
Rising sludge problem may be overcome by :

Increasing the RAS withdrawal rate from the clarifier to reduce the
detention time of sludge in clarifier.
Increasing speed of the sludge collecting mechanism in settling
tank.
Decreasing the SRT to bring the active sludge out of nitrification

Pre-anoxic (Anoxic Aerobic) process is preferred for
denitrification
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Nocardia Foam
Two bacteria genera
Nocardia
Microthix parcivella
are associated with extensive foaming in activated sludge process
These organisms have hydrophobic cell surfaces and attach to air

bubbles, where they stabilize the bubbles to cause foam
More pronounced with diffused air systems.

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Methods that can be used to control Nocardia foam :

avoiding trapping foam in the secondary treatment process
avoiding the recycle of skimmings into the secondary treatment
process.
using chlorine spray on the surface of the nocardia foam.
addition of small conc of cationic polymer.
reducing the oil and grease content from discharges to collection
systems from restaurant etc.
71

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What are the different functional zones in a sedimentation tank?

What are the different functional zones in a sedimentation tank?

What is hindered settling?

What is hindered settling?

ENVE 301

Environmental Engineering Unit Operations

Assist. Prof. Bilge Alpaslan Kocamemi

refers to suspensions of intermediate

(in which interparticle forces are sufficient to hinder the settling of

The particles tend to remain in fixed positions with respect to

Because of the high concentration of particles :

(Where X= MLSS conc. mg/l)

Weir loading (less critical then overflowrate)

Sedimentation tanks can be divided into 4 different functional zones;

Inlet Structures should dissimate influent energy

Inlet Structures (continue)

water enters a circular well designed to distribute

D of feed well = 15-20 % of tank diameter

For peripheral feed (not as uniform as central feed)

orifice channel around periphery of the tank

Surface loading (over flowrate)

Width / length ratio OR diameter

Excessive horizontal velocity

horizontal velocity - < 9 m/hr for light flocculant suspensions

Bridge type mechanism travels up and down the tank

Checked by weir loading (m3/m.day)

Large weir loading resuspension of particles settled near to effluent launders

through the entire width of

around the perimeter of center feed circular tanks

at the center of peripheral feed circular tanks

Operational problems in secondary clarifiers

predominant form of bulking

produces a sludge with a slimy,jellylike consistency)

Usually found with nutrient limited systems or in a very high loading

Checklist in the control of bulking

The nature of components found in wastewateror the absence of

4) Internal plant overloading

(centrate or filtrate from sludge dewatering, supernatant from

Temporary control measures

for low (5 to 10 hr) systems

high F/M ratio

kinetics based (high F/M selector)

Kinetics based selectors:

more efficient for substrate utilizaiton

Floc- forming bacteria

have higher growth rates at high

A series of reactors at relatively low values is used to provide

Metabolic based selectors:

Filamenteous bacteria can not use NO2 , NO3 for an electron

can not consume acetate in the anaerobic contact zone

The most common cause

As N2 gas is formed in the sludge layer sludge mass becomes

Rising Sludge (continue)

the presence of small gas bubbles attached to the floating solids.

Common in short SRT systems where the temperature

Rising sludge problem may be overcome by :

Decreasing the SRT to bring the active sludge out of nitrification

are associated with extensive foaming in activated sludge process

These organisms have hydrophobic cell surfaces and attach to air