Micromotion - Net Oil Computer
Micromotion - Net Oil Computer
ALTUS
Net Oil Computer Manual
May 2000
ALTUS
Net Oil Computer Manual
Contents
..............................
About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application software described in this manual. . . . . . .
Introduction to the ALTUS NOC . . . . . . . . . . . . . . . .
Replacing an older NOC and transmitter. . . . . . . . . . .
Water cut determination . . . . . . . . . . . . . . . . . . . . . . .
NOC capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Installation Considerations. . . . . . . . . . . . . . . . . . . . .
1.1
1.2
1.3
2.1
2.2
2.3
..........
Person-Process Interface . . . . . . . . . . . . . . . . . . . . . .
Security button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cursor control buttons . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
2
3
5
5
6
7
9
9
10
11
12
4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1
4.2
Step 1
Step 2
Step 3
Step 4
15
15
15
16
16
17
21
24
25
25
26
27
28
35
36
36
37
40
Contents continued
5.3
5.4
5.5
5.6
5.7
5.8
5.9
43
44
44
44
45
46
47
47
48
48
48
6 Continuous Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
49
49
49
49
50
52
52
54
ii
55
55
55
55
56
58
60
61
63
Contents continued
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1
8.2
8.3
8.4
Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Responding to alarms . . . . . . . . . . . . . . . . . . . . . . . .
NOC alarm messages . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter alarm messages . . . . . . . . . . . . . . . . . . .
Alarms that do not generate fault outputs . . . . . . . . .
Fault outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Critical status fault alarms . . . . . . . . . . . . . . . . . . . . .
Transmitter failure fault alarms . . . . . . . . . . . . . . . . .
Fault alarms requiring troubleshooting . . . . . . . . . . .
Active alarm log . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting discrete outputs . . . . . . . . . . . . . . . . . . . . . . .
Setting milliamp outputs . . . . . . . . . . . . . . . . . . . . . .
Setting the frequency output . . . . . . . . . . . . . . . . . . .
Density calibration . . . . . . . . . . . . . . . . . . . . . . . . . . .
Density unit for calibration . . . . . . . . . . . . . . . . . . . . .
Duplicating the factory calibration . . . . . . . . . . . . . . .
Duplicating a previous calibration . . . . . . . . . . . . . . .
Two-point density calibration . . . . . . . . . . . . . . . . . . .
67
67
68
68
69
73
74
74
75
78
78
78
79
79
80
80
80
81
82
83
87
87
88
91
93
93
93
94
99
103
104
Error factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Individual sensitivity. . . . . . . . . . . . . . . . . . . . . . . . . .
Overall uncertainty. . . . . . . . . . . . . . . . . . . . . . . . . . .
107
107
108
iii
Contents continued
111
112
113
115
Appendixes
Appendix A ALTUS NOC Software Configuration
Record . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix B Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index
iv
.............................................
117
121
123
Contents continued
Figures
Figure 1-1 Water cut calculation. . . . . . . . . . . . . . . . . . . . . . . .
2
Figure 2-1 Typical installation, Micro Motion sensor and
NOC with 3-phase separator . . . . . . . . . . . . . . .
4
Figure 2-2 Typical installation, Micro Motion sensor and
NOC with 2-phase separator . . . . . . . . . . . . . . .
4
Figure 2-3 Sensor in horizontal pipe run,
tubes downward . . . . . . . . . . . . . . . . . . . . . . . . .
5
Figure 2-4 Sensor in vertical pipe run. . . . . . . . . . . . . . . . . . . .
5
Figure 3-1 Person-Process Interface . . . . . . . . . . . . . . . . . . . .
9
Figure 3-2 Pressing security button, security disabled . . . . . . . 10
Figure 3-3 Pressing security button, security enabled . . . . . . . 10
Figure 3-4 Function buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 3-5 Cursor control buttons. . . . . . . . . . . . . . . . . . . . . . . 13
Figure 4-1 Effect of transient bubbles on density . . . . . . . . . . . 22
Figure 4-2 Holding at last measured density . . . . . . . . . . . . . . 22
Figure 4-3 Correction of density readings . . . . . . . . . . . . . . . . 22
Figure 4-4 Flow calibration values on sensor serial
number tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 4-5 D1 and D2 on sensor serial number tag . . . . . . . . . 30
Figure 4-6 K1 and K2 on sensor serial number tag . . . . . . . . . 31
Figure 4-7 K1 and K2 values from comments section . . . . . . . 32
Figure 4-8 K1 and K2 values from second page . . . . . . . . . . . 32
Figure 4-9 FD and dens temp coeff on sensor serial
number tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 5-1 Using buttons in the view menu . . . . . . . . . . . . . . . 43
Figure 6-1 Process monitor mode . . . . . . . . . . . . . . . . . . . . . . 49
Figure 7-1 Process monitor mode . . . . . . . . . . . . . . . . . . . . . . 55
Figure 8-1 Model 3500 sensor wiring terminals . . . . . . . . . . . . 76
Figure 8-2 Model 3700 sensor wiring terminals . . . . . . . . . . . . 76
Figure 9-1 Sample port for laboratory density
measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Figure 9-2 Laboratory sampling procedure using
water-filled cylinder . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 9-3 Laboratory sampling procedure using
empty cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Figure 9-4 Laboratory density measurement system,
low pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 9-5 Laboratory density measurement system,
high pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 10-1 Stratification with no flow. . . . . . . . . . . . . . . . . . . . . 96
Figure 10-2 Diameter and length of cylindrical vessel . . . . . . . . 97
Figure 10-3 Taking a water sample from the separator . . . . . . . 101
Figure 10-4 Using a hygrometer to measure water density . . . . 101
Figure 10-5 Taking an oil sample . . . . . . . . . . . . . . . . . . . . . . . . 103
Contents continued
Tables
Table 4-1
Table 4-2
Table 4-3
Table 4-4
Table 4-5
Table 4-6
Table 4-7
Table 4-8
Table 4-9
Table 4-10
Table 4-11
Table 4-12
Table 4-13
Table 4-14
Table 4-15
Table 4-16
Table 4-17
Table 4-18
Table 4-19
Table 4-20
Table 6-1
Table 7-1
Table 7-2
Table 8-1
Table 8-2
Table 8-3
Table 8-4
Table 8-5
Table 8-6
Table 8-7
Table 8-8
Table 8-9
Table 8-10
Table 8-11
Table 8-12
Table 8-13
Table 8-14
Table 8-15
Table 8-16
Table 9-1
Table 10-1
Table 10-2
Table 11-1
vi
18
21
23
24
25
26
27
29
30
31
33
34
35
35
36
36
37
38
39
40
51
62
65
68
69
70
70
71
72
73
73
74
74
75
77
77
84
85
86
87
97
97
107
Installation Considerations
1.2
Application software
described in this manual
1.3
The ALTUS NOC works with a Micro Motion sensor to produce realtime measurements of water cut, net oil volume flow, and net water
volume flow. The NOC measures full-stream mass flow and volumetric
flow at rates from a few barrels to more than 100,000 barrels per day.
1.1
Configuration
De Do
Water cut = -------------------Dw Do
Continuous Mode
Figure 1-1, page 2, shows how water cut is calculated by the NOC. The
operator enters the oil and water densities at the reference temperature
(60F in Figure 1-1). The Micro Motion sensor measures the fluid
temperature (100F in Figure 1-1). The NOC extrapolates the densities
to the operating temperature, using an API equation for oil and a
Chevron Research equation for produced water. The water cut equation
is solved at operating temperature, then referenced back to 60F. Using
water cut, mass flow rate, and net oil and water densities, the NOC
calculates net oil, net water, and gross flow at reference temperature.
Where:
De = Emulsion density
Do = Oil density
Dw = Water density
1.05
Density (g/cc)
1.00
0.95
Crude oil density entered in NOC
0.90
De Do
Water cut = -------------------Dw Do
0.85
0.80
0.75
0.70
60
90
100
120
150
Temperature (F)
NOC capabilities
Installation Considerations
Installation Considerations
2.1
Continuous Mode
Figure 2-2. Typical installation, Micro Motion sensor and NOC with 2-phase separator
Sensor orientation
Installation Considerations
Sensor installation
Flow direction
Flow direction
Configuration
Continuous Mode
CAUTION
Settling of the oil/water interface in a sensor can
cause the flowmeter to indicate flow when there is no
flow.
To avoid inaccurate flow counts, program a low flow
cutoff. To program a low flow cutoff, see page 25.
Settling of the oil/water interface is more likely to occur if
the sensor is mounted in a vertical pipe run than if the
sensor is mounted in a horizontal pipe run.
Where:
Pg = Static head pressure of liquid, measured from liquid level at
separator to sensor inlet
Pp = Frictional pressure loss of flow line, from test separator to
sensor inlet
Pm = Pressure drop across sensor
Detailed pressure drop calculations are strongly recommended during
design and installation of the piping system.
Flow direction
Configuration
2.3
Installation Considerations
Continuous Mode
Person-Process Interface
Installation Considerations
3.1
Figure 3-1 shows the Person-Process Interface. Use the interface to:
Configure the NOC
Monitor and control the application
Perform maintenance and diagnostic tasks
DEVICE 1
Volume Flow
4,352.33
Backlit
display
NEXT
Function buttons
Configuration
bpd
Volume Total
56,485.88
bbl
Cursor control
buttons
VIEW
Security button
Continuous Mode
Security button
DEVICE 1
DEVICE 1
Volume Flow
4,532.33
bpd
Mass Total
56,485.88
bbl
NEXT
VIEW
Configuration
Maintenance
Security
Language
SEL
HELP
EXIT
DEVICE 1
Volume Flow
4,532.33
Enter Password
bpd
Mass Total
56,485.88
bbl
NEXT
10
VIEW
SEL
HELP
EXIT
3.3
Function buttons
The pushbuttons below the display are the function buttons. The action
each button performs appears on the display just above the button.
Figure 3-4 reviews the functions that are assigned to each button.
Installation Considerations
DEVICE 1
Configuration
Maintenance
Security
STOP
CLEAR
RESET
PAUSE
RESUME
RETURN
PGDN
HELP
RESET
START
VIEW
PRINT
PGUP
11
Continuous Mode
VIEW
ACK
EXIT
NO
SEL
CHG
SAVE
ENTER
YES
OK
NEXT
EXIT
Configuration
START
HELP
SEL
Actions performed by the function buttons apply to the item at the cursor.
Figure 3-5, page 13, shows a typical configuration sequence involving
both a menu item and a variable edit item. Pressing HELP produces a
screen that has help for the item at the cursor.
Menus
Each menu includes a list of items.
The cursor is a reverse-video highlight bar.
Use the up or down arrow buttons to locate the cursor at the menu
item you want to select or change.
After locating the cursor at the desired menu item, press CHG or the
right cursor button to select the item.
Items
After a menu item has been selected, the cursor enables you to enter or
change the selected item:
The cursor is an underscore character, which is located under a
character.
If the item has a value of Yes or No, all arrows toggle between the
two choices. Otherwise, press the up and down arrow buttons to
increase or decrease the value of the character at the cursor.
If the item has more than one digit or character (like the oil density in
the example), press the left and right arrow buttons to move the
cursor to the next or previous character.
When the value is correct, press SAVE.
If you wish to cancel the change, press EXIT. The interface returns to
the previous screen without saving the changes.
12
Menu
Cursor is a
highlight bar
Oil Density
0.9000
Water Density
1.1000
Oil Deviation
0.0005
Water Deviation
0.0005
CHG
HELP
g/cc
g/cc
SELECT
g/cc
g/cc
EXIT
Item
Well Data-Densities
Cursor is an
underscore
Installation Considerations
Well Data-Densities
Indicates items
available to scroll
SAVE
g/cc
g/cc
g/cc
g/cc
EXIT
Configuration
Oil Density
0.9000
Water Density
1.1000
Oil Deviation
0.0005
Water Deviation
0.0005
13
Continuous Mode
14
Configuration
4.2
Configuration sequence
Recording the
configuration
Installation Considerations
4.1
CAUTION
Selecting configuration will interrupt measurement
and control functions. All outputs will go to their
configured fault settings.
Set control devices for manual operation before accessing
configuration menus.
Configuration
Step 1
15
Continuous Mode
Configuration continued
Mode of operation
Configuration
Well performance meas
Mode of operation
Mode of Operation
CAUTION
Changing the mode of operation will erase all
stored test data.
To avoid erasing test data, do not change the mode of
operation during a well test.
Continuous Mode
Well Test Mode
SAVE
EXIT
Units of measurement
CAUTION
Changing reference temperature changes the
indicated standard volumes and reference
densities.
If the reference temperature is changed, change oil
and water reference density values.
16
Configuration continued
Units of Measurement
60 degF
15 degC
20 degC
SAVE
EXIT
Configuration
Well performance meas
Well data-densities
Oil Density
0.9000
Water Density
1.1000
Oil Deviation
0.0005
Water Deviation
0.0005
HELP
g/cc
g/cc
g/cc
Configuration
Well Data-Densities
Continuous mode
To enter oil and water densities and deviations for
continuous mode:
a. Press the security button on the display face.
b. Select Configuration.
c. Select Well Performance Meas.
d. Select Well Data-Densities.
e. Use the function buttons and the cursor control
buttons to configure the parameters that are listed
in Table 4-1, page 18.
Well data-densities
CHG
Installation Considerations
Configuration
Well performance meas
Units of measurement
g/cc
EXIT
17
Continuous Mode
Configuration continued
Oil and water densities, deviations, and duration
averages are described in the chapter that explains
density determination (pages 93-104 ).
Well Data-Densities
Oil Deviation
0.0005 g/cc
Water Deviation
0.0005 g/cc
Oil Duration Ave
5 sec
Water Duration Ave
5 sec
CHG
HELP
EXIT
Default
0.9000 g/cc
Water density
1.1000 g/cc
Oil deviation
0.0005 g/cc
Water deviation
0.0005 g/cc
5 sec
5 sec
18
Description
If oil density at reference temperature is known, enter the density value
If oil density at reference temperature is unknown, perform a density
determination (see pages 93-104)
If water density at reference temperature is known, enter the density value
If water density at reference temperature is unknown, perform a density
determination (see pages 93-104)
Enter the maximum oil density deviation that will be allowed during density
determination (see pages 93-104)
If the difference between two consecutive density readings is greater than the
programmed deviation, the density average is restarted. The averaging is
completed when the deviation is not exceeded during the averaging period
Enter the maximum water density deviation that will be allowed during density
determination (see pages 93-104)
If the difference between two consecutive density readings is greater than the
programmed deviation, the density average is restarted. The averaging is
completed when the deviation is not exceeded during the averaging period
Enter the amount of time during which oil density will be averaged during density
determination (see pages 93-104)
Enter the amount of time during which water density will be averaged during
density determination (see pages 93-104)
Configuration continued
Well Data-Densities
Wells 1 to 12
Installation Considerations
Configuration
Well performance meas
Well data-densities
Wells 13 to 24
Wells 25 to 36
Wells 37 to 48
CHG
HELP
EXIT
Wells 1 to 12
SAVE
Tinsley 22-14b
N Cowden 24-17a
R Dutton 36-13c
B Olsen 23-15d
13-24-44-5E6
08-11-23-6E2
18-44-04-3W5
12-28-36-6W7
Configuration
01:
02:
03:
04:
05:
06:
07:
08:
EXIT
19
Continuous Mode
Configuration continued
Well #1
Well Name:
Tinsley 22-14b
Oil Density
0.8000 g/cc
Water Density
1.0000 g/cc
Purge Time
30 minutes
CHG
HELP
EXIT
Oil Deviation
0.0005 g/cc
Water Deviation
0.0005 g/cc
Oil Duration Ave
5 sec
Water Duration Ave
5 sec
CHG
20
HELP
EXIT
Configuration continued
Oil density
Not applicable
(none)
0.8000 g/cc
Water density
1.0000 g/cc
Purge time
30 minutes
Oil deviation
0.0005 g/cc
Water deviation
0.0005 g/cc
5 sec
5 sec
Compensations
21
Configuration
Default
Well name
Installation Considerations
Variable
Configuration continued
Figure 4-1. Effect of transient bubbles on density
15.00 V
10.00 V
1.0 g/cc
5.00 V
0.9 g/cc
Density (g/cc)
Drive gain (volts)
0.8 g/cc
0.00 V
Time
15.00 V
10.00 V
1.0 g/cc
5.00 V
0.9 g/cc
Density (g/cc)
Drive gain (volts)
0.8 g/cc
0.00 V
Time
Programmed
time period
(see Table 4-3)
15.00 V
1.0 g/cc
10.00 V
Density (g/cc)
0.9 g/cc
5.00 V
0.00 V
Programmed drive gain
level (see Table 4-3)
22
Time
HELP
EXIT
CHG
Action taken
Time period
15 seconds
23
Continuous Mode
Definition
Enter a value of 0.5 to 14.5 volts
The entered value is the voltage above which the NOC will indicate transient bubbles
To determine the appropriate value, view the average and maximum values in the
view production measurements menu (see 50-51), the view current test menu (see
pages 61-62), or the view well tests menu (see pages 63-65)
Entering a value of 14.5 will disable transient bubble remediation
Hold last value:
- The NOC will hold the measured density at the time period before transient bubbles
were detected
- Transient bubbles can be indicated by discrete output 1 (see page 36)
- This option requires configuration of a time period (see below)
Stop well test:
- The NOC will stop the well test if transient bubbles are detected
- Transient bubbles can be indicated by discrete output 1 (see page 36)
Alarm only: Transient bubbles will be indicated by discrete output 1 (see page 36)
If hold last value is selected as the action taken, enter the amount of time before
transient bubbles were detected that will be used to derive a density reading
Configuration
Variable
Drive gain level
Installation Considerations
Configuration
Well performance meas
Compensations
Transient bubble remd
Configuration continued
Configuration continued
Step 2
Configuration
System
System
Tag
Time
Date
Master Reset
SEL
HELP
EXIT
Default
Device 1
Current time
Date
Current date
24
Description
Enter up to 8 digits and/or characters that identify this NOC, well, or separator
Enter a value of 0 to 23 for hours, a value of 00 to 59 for minutes, and a value of 00
to 59 for seconds
Enter 4 digits for the year, a character code for the month, and 2 digits for the day
Configuration continued
Step 3
Flow variables
Flow Variables
Flow Damping
CHG
HELP
0.8 sec
Meter Direction
Forward
Mass Units
g/s
Mass Low Flow Cutoff
0.00000 g/s
Installation Considerations
Configuration
Inputs
Coriolis
Config process var
Flow variables
Configure inputs
EXIT
Meter direction
Forward
Mass units
g/s
0.00000 g/s
Volume units
l/s
0.00000 l/s
25
Continuous Mode
Description
The selected value is the time required for flow outputs and displays to
achieve 63% of their new value in response to a step change at the input
Damping filters out noise or the effects of rapid changes in the flow rate
without affecting measurement accuracy
Select the direction in which process fluid will flow through the sensor
relative to the flow direction arrow on the sensor
The sensor can measure forward or backward flow
Select the desired unit of mass flow
Mass flow outputs and displays will indicate flow in the selected unit
Enter the mass flow rate below which mass flow outputs and displays will
indicate zero flow
The recommended flow cutoff is 0.02% of the flow rate that is represented
by the milliamp output at 20 mA. For example, if an output of 20 mA
represents 100 lb/min, the flow cutoff should 0.02 lb/min
To set the calibration span for milliamp outputs, see page 39
Select the desired unit of volume flow
Volume flow outputs and displays will indicate flow in the selected unit
Enter the volume flow rate below which volume flow outputs and displays will
indicate zero flow
The recommended flow cutoff is 0.02% of the flow rate that is represented
by the milliamp output at 20 mA. For example, if an output of 20 mA
represents 100 l/min, the flow cutoff should 0.02 l/min
To set the calibration span for milliamp outputs, see page 39
Default
0.8 sec
Configuration
Variable
Flow damping
Configuration continued
Density inputs
Configuration
Inputs
Coriolis
Config process var
Density
Density
Density Units
g/cc
Density Damping
1.7 sec
Slug Low Limit
0.000000 g/cc
Slug High Limit
5.000000 g/cc
CHG
HELP
EXIT
Default
g/cc
Density damping
1.7 sec
0.000000 g/cc
5.000000 g/cc
Slug time
1.0 sec
26
Description
Select the desired unit of density
Density outputs and displays will indicate density in the selected unit
The selected value is the time required for density outputs and displays to
achieve 63% of their new value in response to a step change at the input
Damping filters out noise or the effects of rapid changes in density without
affecting measurement accuracy
Enter the desired low limit, in g/cc, for the fluid density. The recommended slug
low limit is 0.8 x the lowest density to be measured
The entered value is the density below which a slug flow alarm will be generated
The entered value should be lower than the density that will cause drive gain to
indicate the presence of transient bubbles in the sensor (see pages 21-23)
For more information about slug flow, see page 69
Enter the desired high limit, in g/cc, for the fluid density. The recommended slug
high limit is 1.4 g/cc
The entered value is the density above which a slug flow alarm will be generated
The entered value should be higher than the density that will cause drive gain to
indicate the presence of transient bubbles in the sensor (see pages 21-23)
For more information about slug flow, see page 69
Enter the number of seconds for which flow outputs will hold their last measured
flow rate while density is outside the range specified by the slug low limit and slug
high limit
If transient bubble remediation has been implemented, set slug time to 0.0 sec. If
a value of 0.0 is entered, flow outputs will go to the level that indicates zero flow
as soon as slug flow is detected
The maximum slug time is 300 seconds
For more information about slug time, see page 69
Temperature
Temperature
Temperature Units
degC
Temp. Damping
3.5 sec
HELP
CHG
EXIT
Default
degC
Temperature damping
3.5 sec
Installation Considerations
Configuration
Inputs
Coriolis
Config process var
Temperature
Configuration continued
Configuration
Description
Select degrees Celsius, Fahrenheit, Rankine, or Kelvin
Temperature outputs and displays will indicate temperature in the selected unit
The selected value is the time required for temperature outputs and displays to
achieve 63% of their new value in response to a step change at the input
Damping filters out noise or the effects of rapid changes in temperature without
affecting measurement accuracy
If density determination will be performed, set temperature damping at 1.0 sec.
To perform a density determination, see pages 93-104
27
Continuous Mode
Configuration continued
Sensor calibration data
Configuration
Inputs
Coriolis
Sensor cal data
Flow Factor
1.00000
Flocal Temp Coef
5.130
D1
0.000000
D2
1.000000
CHG
HELP
EXIT
28
Configuration continued
Flow calibration values
Flow calibration values include the flow factor and the flow calibration
temperature coefficient. To configure flow calibration values, see
Table 4-8 and Figure 4-4.
Installation Considerations
Default
Description
Flow factor
1.00000 g/sec
5.130
Enter the first 5 digits of the flow cal factor (see Figure 4-4)
The entered value is the flow rate, in g/sec, that generates 1 sec of time shift
between velocity signals from the sensor
Enter the last 3 digits of the flow cal factor (see Figure 4-4)
The entered value represents the percent change in the measured flow rate per
100C change in temperature
19.0005.13
19.0005.13
Configuration
19.0005.13
Using the View Menu
19.0005.13
29
Continuous Mode
Configuration continued
Density calibration values
Density calibration values include D1 and D2 density values, K1 and K2
tube periods, the flowing density correction factor (FD), and the density
calibration temperature coefficient (dens temp coeff).
To configure D1 and D2, see Table 4-9 and Figure 4-5, below.
To configure K1 and K2, see Table 4-10 and Figure 4-6, page 31.
To configure FD and the dens temp coeff, see Table 4-11 and
Figure 4-9, page 33.
Default
Description
D1
0.000000 g/cc
D2
1.000000 g/cc
If the sensor tag shows a D1 value, enter the D1 value (see Figure 4-5)
If the sensor tag does not show a D1 value, enter the Dens A or D1 value from
the calibration certificate
The entered value is the density of the low-density calibration fluid (Micro Motion
uses air)
If the sensor tag shows a D2 value, enter the D2 value (see Figure 4-5)
If the sensor tag does not show a D2 value, enter the Dens B or D2 value from
the calibration certificate
The entered value is the density of the high-density calibration fluid (Micro Motion
uses water)
D2 on newer tag
0.0010
0.9980
30
Configuration continued
Variable
K1
Default
5000.000
K2
50000.000
Installation Considerations
Note
If K1 and K2 values are being entered from a factory calibration certificate:
DO NOT enter values from the COMMENTS section on the first page (see Figure 4-7, page 32)
DO enter values listed on the second page (see Figure 4-8, page 32)
Description
If the sensor tag shows a K1 value, enter the K1 value (see Figure 4-6, newer tag)
If the sensor tag does not show a K1 value, enter the first 5 digits of the density
calibration factor (see Figure 4-6, older tag)
The entered value represents the sensor flow tube period in sec associated with D1,
adjusted to 0C
If the sensor tag shows a K2 value, enter the K2 value (see Figure 4-6, newer tag)
If the sensor tag does not show a K2 value, enter the second 5 digits of the density
calibration factor (see Figure 4-6, older tag)
The entered value represents the sensor flow tube period in sec associated with D2,
adjusted to 0C
K1 on older tag
12500142864.44
12502.000
12500142864.44
Configuration
K2 on newer tag
K2 on older tag
12500142864.44
14282.000
31
Continuous Mode
12500142864.44
Configuration continued
Figure 4-7. K1 and K2 values from comments section
These K1
and K2
values can
be used
32
Configuration continued
Table 4-11. FD and dens temp coeff values
Default
0.000
4.440000
Description
If the sensor tag shows an FD value, enter the FD value (see Figure 4-9)
If the sensor tag does not show an FD value, enter the appropriate FD value from
Table 4-12, page 34
The entered value adjusts density calculations for the effect of high flow rates on
measured density
If the sensor tag shows a TC value, enter the TC value (see Figure 4-9, newer tag)
If the sensor tag does not show a TC value, enter the last 3 digits of the density
calibration factor (see Figure 4-9, older tag)
The entered value represents the percent change in the measured density per 100C
change in temperature
Installation Considerations
Variable
FD
Figure 4-9. FD and dens temp coeff on sensor serial number tag
FD on newer tag
310
Configuration
12500142864.44
33
Continuous Mode
12500142864.44
Using the View Menu
4.44000
Configuration continued
ELITE
BASIS
Model D
Model DH
Model DL
Model DT
34
Sensor model
CMF010 standard pressure
CMF010 standard pressure
CMF010 high pressure
CMF025 standard pressure
CMF050 standard pressure
CMF100 standard pressure
CMF200 standard pressure
CMF300 standard pressure
F025S
F050S
F100S
F200S
DS006 standard pressure
DS012 standard pressure
DS012 standard pressure
DS025 standard pressure
DS025 standard pressure
DS040 standard pressure
DS040 standard pressure
DS065 standard pressure
DS100 standard pressure
DS150 standard pressure
DS150 standard pressure
DS300 standard pressure
DS300 standard pressure
DS600 standard pressure
DH006 high pressure
DH012 high pressure
DH025 high pressure
DH038 high pressure
DS100 high pressure
DH150 high pressure
DH300 high pressure
DL065
DL100
DL200
DT065
DT100
DT150
Nominal
FD value
140
220
760
450
430
230
320
280
0
0
0
350
450
900
490
110
330
220
610
310
520
480
640
200
260
50
0
0
0
0
0
0
0
210
670
150
550
380
130
Configuration continued
Installation Considerations
Default
Description
Temperature slope
1.000000
Temperature offset
0.000000
Configuration
Inputs
Coriolis
Sensor information
Sensor Information
HELP
EXIT
Default
Uninitialized
000000
304 SS
ANSI 150
None
Description
Enter a description of the sensor model, such as "CMF300"
Enter the serial number that is on the sensor serial number tag
Select the appropriate sensor flow tube material (304 SS, 316L SS, Hastelloy C,
Inconel, or Tantalum)
Select the appropriate flange, union fitting, sanitary fitting, or wafer fitting
Select the appropriate liner material for the sensor flow tubes (Tefzel or none)
35
Continuous Mode
Configuration
Sensor information
Configuration continued
Step 4
Discrete outputs
Configure outputs
Configuration
Outputs
Discrete outputs
Discrete output 1
Discrete output 2
Discrete output 3
Discrete Output 1
Power source
Discrete outputs can be connected to factorysupplied or user-supplied relays.
To select the appropriate power source for
discrete output 1, see Table 4-15, below.
The power source for discrete output 2 and
discrete output 3 cannot be configured.
For relay specifications and installation
instructions, see the ALTUS Installation Manual.
Power Source
Internal
Assignment
None
CHG
HELP
EXIT
Assignment
Discrete output 1 can be inactive or can indicate
transient bubble remediation. See Table 4-16.
Discrete output 2 represents net oil.
Discrete output 3 represents net water.
Default
Internal
Internal
Power source
Select internal power
Select internal power if relays are internally powered
Select external power if relays are externally powered
Discrete output 2
Variable
Transient bubble
remediation event
None
Net oil
Discrete output 3
Net water
36
Default
None
Description
Discrete output 1 will indicate high drive gain
Cannot be
re-assigned
Cannot be
re-assigned
Configuration continued
Milliamp outputs
Configuration
Outputs
Milliamp outputs
Milliamp output 1
Fault indication
Milliamp output 2
Fault indication
Condition
Downscale
Setting
3.60 mA
CHG
HELP
EXIT
Fault Indication
Fault indication
To configure fault indication for milliamp outputs:
a. Press the security button on the display face.
b. Select Configuration.
c. Select Outputs.
d. Select Milliamp Outputs.
e. Select Milliamp Output 1 or Milliamp Output 2.
f. Select Fault Indication.
g. Use the function buttons and the cursor control
buttons to configure the condition and setting of
fault indicators for the selected milliamp output.
Condition: Milliamp outputs can produce
downscale, upscale, last measured value, or
internal zero fault indicators. See Table 4-17.
The default condition is downscale.
Setting: If downscale or upscale is selected
as the fault condition, the setting determines
the amount of current that indicates a fault.
See Table 4-17.
Installation Considerations
CAUTION
Configuration
Condition
Downscale
Upscale
Last measured value
Internal zero
Description
Can be configured from 1.0 to 3.6 mA
Can be configured from 21.0 to 24.0 mA
Holds at the mA value that represents the last measured value for the process
variable before the fault occurred
Apparent lack of variation in the process variable could indicate a fault
Goes to the mA value that represents a value of 0.0 for the process variable
An apparent value of 0.0 for the process variable could indicate a fault
Default
setting
3.6 mA
22.0 mA
Not applicable
Not applicable
37
Continuous Mode
Configuration continued
Configuration
Outputs
Milliamp outputs
Milliamp output 1
Variable assignment
Milliamp output 2
Variable assignment
Process Variable
Process variable
To configure process variables for milliamp outputs:
a. Press the security button on the display face.
b. Select Configuration.
c. Select Outputs.
d. Select Milliamp Outputs.
e. Select Milliamp Output 1 or Milliamp Output 2.
f. Select Variable Assignment.
g. Press CHG to access the process variable menu.
h. Use the function buttons and the cursor control
buttons to select one of the process variables
listed in Table 4-18.
None
Frequency Input
Unc Oil Rate
Unc Water Cut
Unc Water Rate
Net Oil Rate
Water Cut
Gross Flow Rate
Net Water Rate
Ave Unc Oil Rate
SAVE
EXIT
38
Default
Mass flow
Calibration Span
20.0mA
0.00 g/s
4.0mA
CHG
HELP
EXIT
0.000 g/s
Low Flow Cutoff
0.00 g/s
Damping Seconds
0
Installation Considerations
Configuration
Outputs
Milliamp outputs
Milliamp output 1
Calibration span
Milliamp output 2
Calibration span
Calibration span
To configure the calibration span for milliamp outputs:
a. Press the security button on the display face.
b. Select Configuration.
c. Select Outputs.
d. Select Milliamp Outputs.
e. Select Milliamp Output 1 or Milliamp Output 2.
f. Select Calibration Span.
The calibration span menu item appears only
after a process variable has been assigned to
the output.
To assign process variables to milliamp
outputs, see page 38.
g. Use the function buttons and the cursor control
buttons to configure the parameters that are listed
in Table 4-19.
Configuration continued
Default
Sensor upper limit
4 mA
Damping seconds
0 sec
4.0 mA minimum
20.0 mA maximum
Minimum span
Not applicable
(read-only)
39
Continuous Mode
Description
Enter the value the output will represent at 20.0 mA
The entered value must be greater than the 4.0 mA value
Enter the value the output will represent at 4.0 mA
The entered value must be less than the 20.0 mA value
If a flow variable is assigned to the output, the low flow cutoff is the flow rate below
which the output will indicate zero flow
Select the amount of added damping for the milliamp output
The selected value is the amount of time that is added to damping on flow,
density, or temperature
The lowest value that can be represented by the output
The highest value that can be represented by the output
The smallest allowable difference between the value represented at 4.0 mA and
the value represented at 20.0 mA
The 20.0 mA value must be greater than the 4.0 mA value
Variable
20 mA
Configuration
Notes
The calibration span menu item appears only after a process variable has been assigned to the output
To assign process variables to milliamp outputs, see page 38
Some values are dependent on sensor calibration data. To configure sensor calibration data, see pages 18-26
Configuration continued
Pulse output
Configuration
Outputs
Frequency output
Frequency Output
Flow Source
None
Flow Units
kg/min
CAUTION
Scaling Method
Frequency = Flow
Frequency
1000.000 Hz
CHG
HELP
EXIT
Default
Mass flow
Scaling method
Frequency = flow
Frequency
1000.000 Hz
Flow
16,666 g/sec
Pulses
60.00 pulses
Units
16.667 g
511 ms
Power
Active
Fault indication
Downscale
40
Description
Select none, frequency input, uncorrected oil volume, uncorrected water
volume, backflow volume, net oil volume, gross volume, net water
volume, mass, or volume
Select frequency = flow, pulses/unit, or units/pulse
The frequency output has a range of 0 to 12,500 Hz
If frequency = flow is selected as the scaling method, enter the
frequency (or pulse rate), in Hz, that represents the configured flow rate
To scale the pulse output, see the example on page 41
If frequency = flow is selected as the scaling method, enter the flow rate
that is represented by the configured frequency
To scale the pulse output, see the example on page 41
If pulses/unit is selected as the scaling method, enter the number of
output pulses that represent one mass or volume unit
To scale the pulse output, see the example on page 41
If units/pulse is selected as the scaling method, enter the number of
mass or volume units that are represented by one output pulse
To scale the pulse output, see the example on page 41
The pulse width can be configured for output frequencies below 500 Hz
Enter the desired pulse width in milliseconds
Select active or passive operation for the frequency output
Voltage is 24 VDC nominal for active operation, 20 VDC applied
maximum for passive operation
Sourcing current is 10 mA at 3 VDC for active operation
Sinking current is 500 mA for active or passive operation
Downscale: Output goes to 0 Hz
Upscale: Output goes to 15,000 Hz
Last measured value:
- Output holds at the frequency that represents the last measured flow
rate before the fault occurred
- Apparent lack of variation in the flow rate could indicate a fault
Internal zero:
- Output goes to 0 Hz
- An apparent no-flow condition could indicate a fault
Configuration continued
Example:
Scale the pulse output so 10,000 pulses represent one barrel of actual
liquid. This would be a common setting for a volumetric proving
application.
Installation Considerations
Configuration
Using the View Menu
41
Continuous Mode
42
Installation Considerations
5.1
When you press VIEW at the operation screen, the view menu is
displayed. Figure 5-1 shows the functions performed by the function
buttons and cursor control buttons in the view menu.
VIEW MENU
SELECT
If SEL has been pressed,
move cursor toward right
Move cursor downward
SEL
STOP
CLEAR
RESET
PAUSE
SEL
CHG
SAVE
ENTER
YES
OK
NEXT
HELP
RESET
START
VIEW
PRINT
PGUP
43
Continuous Mode
RETURN
PGDN
VIEW
ACK
EXIT
NO
RESUME
EXIT
Configuration
START
HELP
EXIT
If SEL has been pressed,
move cursor toward left
Continuous mode
View
Well performance meas
SEL
HELP
EXIT
View
Well performance meas
SEL
44
EXIT
View
Well performance meas
Installation Considerations
SEL
Process totalizers
View
Process totalizers
Process
Process
769.9 lb
Volume
56,485.88 bbl
Freq Input Rollover
9999999999.99 lb
Mass Rollover
9999999999.99 lb
PAUSE
RESET
EXIT
CAUTION
If counting has been paused, pressing RESET will
cause the total to reset to a non-zero value.
45
Continuous Mode
Configuration
Mass
5.3
EXIT
5.4
Inventory totalizers
View
Process totalizers
Inventory
Inventory
Mass
769.9 lb
Volume
56,485.88 bbl
Freq Input Rollover
9999999999.99 lb
Mass Rollover
9999999999.99 lb
EXIT
46
5.5
Density Alarm
17-JUL-98 8:30
Temperature Alarm
10-JUL-98 9:04
Alarm-Meas Paused
10-JUL-98 5:10
HELP
LCD options
View
LCD options
LCD Options
SEL
HELP
Configuration
Contrast
LCD Backlight
5.6
EXIT
Installation Considerations
EXIT
47
Continuous Mode
Diagnostic monitor
View
Diagnostic monitor
Diagnostic Monitor
Drive Gain
2.580 V
Tube Frequency
89.23 Hz
Live Zero
0.01 lb/min
EXIT
5.8
Applications list
5.9
Power outage
View
Power outage
Power Outage
#3 Power Off At
06:00 28 OCT
#3 Power On At
06:30 28 OCT
#2 Power Off At
08:02 2 AUG
#2 Power On At
08:05 2 AUG
CLEAR
48
1998
1998
1998
1998
EXIT
Continuous Mode
6.2
6.3
Process monitor
The process monitor is the default operation mode. See Figure 6-1.
6.4
Accessing continuous
mode
Continuous mode
configuration
Installation Considerations
6.1
DEVICE 1
Volume Flow
Backlit
display
4,352.33
NEXT
Function buttons
VIEW
Security button
49
Continuous Mode
bpd
Volume Total
56,485.88
bbl
Cursor control
buttons
SEL
HELP
EXIT
EXIT
Net Oil
Actual Rate
13,110 bpd
Average Rate
13,050 bpd
Minimum Flow
12,111 bpd
Minimum Time/Date
08:23 28 SEPT 98
EXIT
50
Temperature
Actual Temperature
123.4 degF
Average Temperature
122.7 degF
Minimum Temperature
112.6 degF
Minimum Time/Date
08:23 28 SEPT 98
EXIT
RESET
Configuration
Note
For net oil, water cut, net water, density, temperature, mass flow, and uncorrected flow, the NOC indicates the actual value, the
average value, the minimum and maximum values, the time and date when minimum and maximum values were achieved,
and the time and date of the last reset
For drive gain and back flow, the NOC indicates the actual value, the average value, the maximum value, the time and date
when the maximum value was achieved, and the time and date of the last reset
Production
measurement
Definition
Net oil
Net oil, in barrels or cubic meters, at 60F, 15C, or 20C
Net oil cannot be reset in this menu
Water cut
Water cut as 0% to 100% at 60F, 15C, or 20C
Water cut cannot be reset in this menu
Gross flow
Flow rate of oil and water, in barrels or cubic meters, at 60F, 15C, or 20C
Gross flow cannot be reset in this menu
Net water
Net water, in barrels or cubic meters, at 60F, 15C, or 20C
Net water cannot be reset in this menu
Drive gain
Sensor drive gain in volts
Recorded drive gain can be reset individually
Density
Fluid density, in density unit selected during configuration
During transient bubble remediation, the density at which the measurement is being held, if hold
last value was selected as the action taken (see pages 21-23)
Density can be reset individually
Temperature
Fluid temperature, in temperature unit selected during configuration
Temperature can be reset individually
Back flow
Actual volume flow rate in reverse direction
Back flow can be reset individually
Mass flow
Mass flow rate of all fluid
Mass flow cannot be reset in this menu
Uncorrected flow
Select any of these production measurements that are not corrected for temperature:
- Uncorrected oil
- Uncorrected water
- Uncorrected water cut
- Uncorrected gross
Uncorrected flow cannot be reset in these menus
51
Continuous Mode
Installation Considerations
View
Well performance meas
View production meas
Temperature
Quick view
View
Well performance meas
Quick view
Quick View
6.7
SEL
52
HELP
EXIT
Installation Considerations
Pause / Resume
Production Meas
Resumed
PAUSE
EXIT
DEVICE 1
Production Measurements are on
Pause
Paused Time
0:08 hrs:min
Configuration
RESUME
EXIT
Actual Rate
13,110 bpd
Average Rate
13,050 bpd
Minimum Flow
12,111 bpd
Minimum Time/Date
08:23 28 SEPT 98
Alarm-Meas Paused
Net Oil
ACK
53
Continuous Mode
Reset
View
Well performance meas
Reset
WARNING
Selecting reset will reset all of the performance
measurement totals, averages, minimums, and
maximums at once.
Set control devices for manual operation before
selecting reset.
SEL
HELP
EXIT
The display shows the time and date of the last reset,
the total amount of time well performance
measurements have been paused since the last
reset, and the elapsed test time since the last reset.
Reset
Last Reset All
19:07 28 SEPT 1998
Paused Time
0:00 hrs:min
Test Time Elapsed
22:52 hrs:min
RESET
54
EXIT
Maintenance
To configure the NOC to operate in the well test mode, see page 16.
7.2
7.3
Process monitor
The process monitor is the default operation mode. See Figure 7-1.
7.4
Laboratory Density
Determination
7.1
DEVICE 1
Volume Flow
Backlit
display
352.33
NEXT
Function buttons
VIEW
Security button
55
Software Diagrams
Sensitivity Analysis
bpd
Volume Total
485.88
bbl
Cursor control
buttons
SEL
EXIT
EXIT
Wells 1 to 12
01:
02:
03:
04:
05:
06:
07:
08:
SAVE
56
Tinsley 22-14b
N Cowden 24-17a
R Dutton 36-13c
B Olsen 23-15d
13-24-44-5E6
08-11-23-6E2
18-44-04-3W5
12-28-36-6W7
EXIT
Well #1
START
Maintenance
Well Name
Tinsley 22-14b
Last Test
09:32 21 OCT 1998
EXIT
DEVICE 1
01: Tinsley
On Test
EXIT
In-Line Density
Determination
STOP
Laboratory Density
Determination
DEVICE 1
01: Tinsley
On Test
Test Started
14:33 28 OCT 1998
Test Time Elapsed
2:30:13
STOP
VIEW
EXIT
57
Software Diagrams
DEVICE 1
01: Tinsley
On Test
Test Started
14:33 28 OCT 1998
Test Time Elapsed
2:30:13
STOP
VIEW
EXIT
01: Tinsley
YES
NO
DEVICE 1
01: Tinsley
Test Stop
Test Started
14:33 28 OCT 1998
Test Time Elapsed
2:30:13
NEXT
58
START
EXIT
Well #2
START
Maintenance
Well Name
N. Cowden 24-17a
Last Test
14:30 22 OCT 1998
EXIT
Well #1
Laboratory Density
Determination
In-Line Density
Determination
YES
NO
Well #1
YES
NO
59
Software Diagrams
DEVICE 1
01: Tinsley
On Test
Test Started
14:33 28 OCT 1998
Test Time Elapsed
2:30:13
STOP
VIEW
EXIT
Well #1
HELP
EXIT
60
7.8
Maintenance
SEL
EXIT
Laboratory Density
Determination
In-Line Density
Determination
Net Oil
Water Cut
Gross Flow
Net Water
Drive Gain
Density
Temperature
Back Flow
Mass Flow
Uncorrected Flow
Test Times
SEL
EXIT
Sensitivity Analysis
61
Software Diagrams
Net Oil
Actual Rate
13,110.87 bpd
Average Rate
13,050.09 bpd
Minimum Flow
12.111.07 bpd
Minimum Time/Date
08:23 28 SEPT 1998
EXIT
Test times
62
Definition
Net oil, in barrels or cubic meters, at 60F, 15C, or 20C
Water cut as 0% to 100% at 60F, 15C, or 20C
Volume flow of oil and water, in barrels or cubic meters, at 60F, 15C, or 20C
Net water, in barrels or cubic meters, at 60F, 15C, or 20C
Sensor drive gain in volts
Fluid density, in density unit selected during configuration
Fluid temperature, in temperature unit selected during configuration
Reverse flow rate of all fluid
Mass flow rate of all fluid
Select any of these performance measurements that are not corrected for temperature:
Uncorrected oil
Uncorrected water
Uncorrected water cut
Uncorrected gross
View the following times:
Test started
Test time elapsed
Transient bubble time
Maintenance
SEL
EXIT
Laboratory Density
Determination
CHG
In-Line Density
Determination
Wells 37 to 48
EXIT
01:
02:
03:
04:
05:
06:
07:
08:
Sensitivity Analysis
Wells 1 to 12
Tinsley 22-14b
N Cowden 24-17a
R Dutton 36-13c
B Olsen 23-15d
13-24-44-5E6
08-11-23-6E2
18-44-04-3W5
12-28-36-6W7
SAVE
EXIT
63
Software Diagrams
SEL
HELP
EXIT
EXIT
Average Rate
13,050.09 bpd
Minimum Flow
12.111.07 bpd
Minimum Time/Date
08:23 28 SEPT 1998
Maximum Flow
14,097.45 bpd
EXIT
64
Test times
Installation Considerations
Performance measure
Net oil
Water cut
Gross flow
Net water
Drive gain
Density
Temperature
Back flow
Mass flow
Uncorrected flow
Configuration
Using the View Menu
65
Continuous Mode
66
Maintenance
Alarm messages
Temperature Alarm
Net Oil
HELP
Laboratory Density
Determination
Actual Rate
13,110.87 bpd
Average Rate
13,050.09 bpd
Minimum Flow
12.111.07 bpd
Minimum Time/Date
08:23 28 SEPT 1998
ACK
Responding to alarms
Sensor temperature is
outside the range of
calculation accuracy
for the NOC application. This range is
0 to 302 degF or -18
to 150 degC.
67
Software Diagrams
Sensitivity Analysis
EXIT
In-Line Density
Determination
Temperature Alarm
Maintenance
8.1
Maintenance continued
NOC alarm messages
Cause
Transient bubbles in Coriolis sensor
Density Alarm
Temperature Alarm
Pause Alarm
Transmitter alarm
messages
Action
Check for cavitation, flashing, or bubble carry-under
Monitor density
If desired, increase drive gain above which presence of
transient bubbles will be indicated (see page 23)
If desired, configure NOC to stop the well test if
transient bubbles are detected (see page 23)
If desired, configure NOC to hold last value (see
page 23)
Check drive gain to see if gas has caused low density
Check drive gain to see if sediment has caused high
density
Bring temperature within acceptable limits
Temperature is outside the specified accuracy range,
but production is still being measured
Acknowledge alarm
Resume accumulation of production measurements
68
Laboratory Density
Determination
The "Slug Timeout" alarm indicates slug flow has occurred for more than
the amount of time that is configured for the slug time. If the "Slug
Timeout" alarm occurs, outputs indicating the flow rate go to the level
that represents zero flow.
All outputs other than flow rate outputs continue to indicate the
measured value for the process variable.
The flowmeter resumes normal operation when density stabilizes
within the programmed slug flow limits.
Slug time can be up to 300 seconds.
If slug time is configured for 0.0 seconds, outputs indicating the flow
rate will go to the level that represents zero flow as soon as slug flow
is detected.
Maintenance
The "Slug Flow" alarm indicates slug flow has occurred for less than the
amount of time that is configured for the slug time. Outputs indicating the
flow rate remain at the last measured flow rate before the slug flow
condition occurred.
Maintenance continued
Table 8-2 summarizes slug flow alarms and lists corrective actions.
In-Line Density
Determination
Slug Timeout
69
Software Diagrams
Action
Check process for cavitation, flashing, or leaks
Monitor density
If desired, enter new slug flow limits (see page 26)
If desired, increase slug time (see page 26)
Sensitivity Analysis
Cause
Gas bubbles are causing density to go
below low slug flow limit
Solids are causing process density to
exceed high slug flow limit
Slug flow has occurred for more than
amount of time configured for slug time
Maintenance continued
Output saturation alarms
If an output variable exceeds the upper range limit or goes below the
lower range limit, the transmitter produces an output saturation alarm.
The alarm can mean the output variable is outside appropriate limits for
the process, or can mean measurement units need to be changed.
Table 8-3 summarizes output saturation alarms and lists corrective
actions.
Cause
Frequency output has exceeded 12,500 Hz
Drive Overrange
Action
Alter fluid process
Change flow unit (see page 40)
Change frequency and flow values, pulses per unit,
or units per pulse (see pages 40-41)
Alter fluid process
Increase value of variable represented by
milliamp output 1 at 20 mA (see page 39)
Alter fluid process
Decrease value of variable represented by
milliamp output 1 at 4 mA (see page 39)
Alter fluid process
Increase value of variable represented by
milliamp output 2 at 20 mA (see page 39)
Alter fluid process
Decrease value of variable represented by
milliamp output 2 at 4 mA (see page 39)
Fill sensor with process fluid
Bring flow rate within sensor limit
Purge flow tubes
Totalizer alarms
If the totalizers are operating, the transmitter produces totalizer alarms.
Table 8-4 summarizes totalizer alarms and lists corrective actions.
70
Cause
Inventory totalizer has exceeded rollover
value and has rolled over to zero
Action
Press ACK to acknowledge alarm
Maintenance continued
Calibration and trim alarms
Calibration and trim alarms indicate the following conditions:
An output state or value has been set in the diagnostics menu
Calibration or output trim is in progress
Calibration was aborted by the operator
Calibration is complete
Maintenance
Table 8-5 summarizes calibration and trim alarms and lists corrective
actions.
Calibration Complete
Calibration Aborted
Action
Exit diagnostics menu
In-Line Density
Determination
Cause
Milliamp output 1 trim or simulation in progress
Milliamp output 2 trim or simulation in progress
Frequency output trim or simulation in progress
Sensor zero calibration in progress
Density calibration in progress
Temperature calibration in progress
Laboratory Density
Determination
Alarm message
mA Out 1 Fixed
mA Out 2 Fixed
Freq. Out Fixed
Cal In Progress
Sensitivity Analysis
71
Software Diagrams
Maintenance continued
Conditional status alarms
Conditional status alarms occur in the following situations:
During normal startup
During normal operation
After power to the transmitter has been cycled
After a master reset has been performed
Table 8-6 summarizes conditional status alarms and lists corrective
actions.
Master Reset
EEPROM Initialized
PPI Fault
EEPROM Corrupt
EEPROM Error
72
Cause
Power failure
Brownout
Power cycle
Master reset has been performed
Software configuration contains default values
EEPROM has been cleared and software
upgrade has been downloaded
Software configuration contains default values
Person-Process Interface failed
Action
Check accuracy of totalizers
Maintenance continued
Fault outputs
Output levels
Fault level
Fault level
Active (outputs indicate measured values)
Active (outputs indicate values at which they are set)
Laboratory Density
Determination
CAUTION
Using last measured value or internal zero may
hamper identification of fault outputs.
To make sure fault outputs can be identified, select
downscale or upscale.
Upscale
73
Software Diagrams
Fault value
Milliamp outputs can be configured from 1.0 to 3.6 mA;
default is 3.6 mA
Pulse output goes to 0 Hz
Milliamp outputs can be configured from 21.0 to
24.0 mA; default is 22.0 mA
Pulse output goes to 15,000 Hz
Outputs hold at mA value or frequency that represents the
last measured value for the process variable before the
fault occurred
Milliamp outputs go to mA value that represents 0.0 for
the process variable
Pulse output goes to 0 Hz
Sensitivity Analysis
Internal zero
In-Line Density
Determination
Maintenance
Maintenance continued
Critical status fault alarms
Calibration Failure
Charize Required
Cause
Transmitter is performing self-test
Outputs remain at fault levels until self-test is
complete
Sensor zero calibration failed
Density calibration failed
Temperature calibration failed
Outputs remain at fault levels until calibration
has been successfully completed
Action
Press ACK to acknowledge alarm
CAUTION
Transmitter failure fault alarms are critical, and could
result in measurement error.
The transmitter does not have any parts that are
serviceable by the user. If a transmitter failure is indicated,
phone Micro Motion Customer Service (see page 78 for
phone numbers).
74
Cause
Hardware has failed
EEPROM has failed or been corrupted
Action
Phone Micro Motion Customer Service (see
page 78 for phone numbers)
CAUTION
Maintenance
Maintenance continued
View
Diagnostic monitor
Diagnostic Monitor
Drive Gain
EXIT
Symptom
Drive gain
exceeds 8.0 V
or is unstable
Cause
Cavitation, flashing, or bubble carry-under
75
Software Diagrams
Corrective action
If possible, increase inlet pressure and/or back pressure
If pump is mounted upstream from sensor, increase
distance between pump and sensor
Purge flow tubes
Phone Micro Motion Customer Service (see page 78 for
phone numbers)
See step 6, page 77
Sensitivity Analysis
In-Line Density
Determination
8.401 V
Tube Frequency
100.759 Hz
Live Zero
0.010 lb/min
Laboratory Density
Determination
Maintenance continued
5. Unplug sensor wiring terminal blocks at the transmitter.
Figure 8-1 illustrates Model 3500 sensor wiring terminals.
Figure 8-2 illustrates Model 3700 sensor wiring terminals.
red
black (drains)
yellow
violet
green
blue
brown
orange
yellow
green
black (drains)
orange
white
gray
red
blue
Connect outer braid
of shielded or
armored cable here
violet
gray
red
brown
yellow
black (drains)
violet
orange
green
white
blue
gray
76
Maintenance
6. Measure ohms of resistance between the three wire pairs and wire
triplet at the sensor junction box.
a. If all measured resistance values are within the ranges listed in
Table 8-12, the sensor cable is faulty or improperly connected.
Repair or replace the cable, or reconnect it according to the
9-Wire Cable Preparation and Installation Instruction Manual .
b. If open or short circuits are found, the sensor case or junction box
contains moisture, or the sensor is damaged. See Table 8-13.
Maintenance continued
Notes
Circuit
Drive coil
Left pickoff
Right pickoff
Lead length compensator
Temperature sensor
Wire colors
Brown to red
Green to white
Blue to gray
Orange to yellow
Yellow to violet
Laboratory Density
Determination
In-Line Density
Determination
Action
Repair or replace cable
Reconnect cable according to
the 9-Wire Cable Preparation
and Installation Instruction
Manual
If sensor case or junction box
contains moisture, check for
leaking junction box, conduit,
or conduit seals
If sensor case or junction box
does not contain moisture,
return sensor to Micro Motion
Temperature Failure
Temperature Overrange
RTD Failure
Temperature Overrange
77
Software Diagrams
Alarm message
Sensor Failure
Density Failure
Temperature Failure
RTD Failure
Temperature Overrange
Sensor Failure
Density Failure
Sensitivity Analysis
Cause
Sensor cable is faulty
Sensor cable is improperly
connected
Maintenance continued
Active alarm log
ALARMS
Active Alarm Log
Density Alarm
17-JUL-98 8:30
Temperature Alarm
10-JUL-98 9:04
Alarm-Meas Paused
10-JUL-98 5:10
HELP
EXIT
8.2
Customer service
8.3
Setting outputs
CAUTION
While diagnostic tasks are being performed
outputs go to their configured settings, resulting
in measurement error.
Set control devices for manual operation before
accessing the diagnostics menu.
78
Maintenance continued
Setting discrete outputs
Maintenance
Diagnostics
Simulate outputs
Discrete outputs
Discrete Output 1
YES
Discrete Output 2
NO
Discrete Output 3
NO
SAVE
EXIT
Maintenance
Diagnostics
Simulate outputs
Milliamp outputs
Milliamp Output 1
12.578 mA
Milliamp Output 2
8.994 mA
In-Line Density
Determination
ALARMS
Milliamp Outputs
Laboratory Density
Determination
Maintenance
ALARMS
Discrete Outputs
EXIT
Software Diagrams
79
Sensitivity Analysis
Maintenance continued
Setting the frequency output
Maintenance
Diagnostics
Simulate outputs
Frequency output
ALARMS
Frequency Output
Frequency Output
5,258 Hz
SAVE
8.4
EXIT
Density calibration
CAUTION
Selecting configuration will interrupt
measurement and control functions. All outputs
will go to their configured fault settings.
Set control devices for manual operation before
accessing configuration menus.
80
Maintenance continued
Configuration
Inputs
Coriolis
Config process var
Density
Density Units
g/cc
Density Damping
1.7 sec
Slug Low Limit
0.000000 g/cc
Slug High Limit
1.000000 g/cc
HELP
EXIT
D1
0.000000
D2
1.000000
K1
5000.000
K2
50000.000
HELP
EXIT
81
Software Diagrams
Sensitivity Analysis
CHG
In-Line Density
Determination
Configuration
Inputs
Coriolis
Sensor cal data
Laboratory Density
Determination
CHG
Maintenance
Density
Maintenance continued
Duplicating a previous calibration
CAUTION
Selecting configuration will interrupt
measurement and control functions. All outputs
will go to their configured fault settings.
Set control devices for manual operation before
accessing configuration menus.
Configuration
Inputs
Coriolis
Sensor cal data
D1
0.000000
D2
1.000000
K1
5000.000
K2
50000.000
CHG
82
HELP
EXIT
Two-point density
calibration
Laboratory Density
Determination
Maintenance
Maintenance continued
CAUTION
In-Line Density
Determination
Sensitivity Analysis
83
Software Diagrams
Maintenance continued
Maintenance
Calibration
Density
Low density
ALARMS
Low Density
Density D1
0.000000 g/cc
Calibrate Density
CHG
HELP
EXIT
10C
50F
.0010
.0011
.0012
.0012
.0013
15C
59F
.0010
.0011
.0011
.0012
.0013
20C
68F
.0010
.0011
.0011
.0012
.0012
Temperature in C and F
25C
30C
35C
77F
86F
95F
.0010
.0010
.0010
.0010
.0010
.0010
.0011
.0011
.0011
.0012
.0011
.0011
.0012
.0012
.0012
40C
104F
.0009
.0010
.0010
.0011
.0012
45C
113F
.0009
.0010
.0010
.0011
.0011
50C
122F
.0009
.0009
.0010
.0011
.0011
If the actual atmospheric pressure is not known, use the following equation:
84
Maintenance
Maintenance continued
Model D
Model DT
85
Software Diagrams
Sensitivity Analysis
Model DL
kg/h
27
545
1700
6800
21,775
68,040
272
850
3400
10,887
13
33
170
306
2040
5445
19,050
47,625
170,100
13
33
170
340
5445
19,050
47,625
1695
5445
23,812
2040
5445
9525
In-Line Density
Determination
Model DH
lb/min
1
20
62
250
800
2500
10
31
125
400
0.5
1
6
11
75
200
700
1750
6250
0.5
1
6
12
200
700
1750
62
200
875
75
200
350
Laboratory Density
Determination
BASIS
CMF010
CMF025
CMF050
CMF100
CMF200
CMF300
F025
F050
F100
F200
D6
D12
D25
D40
D65
D100
D150
D300
D600
DH6
DH12
DH25
DH38
DH100
DH150
DH300
DL65
DL100
DL200
DT65
DT100
DT150
Maintenance continued
Maintenance
Calibration
Density
High density
ALARMS
High Density
Density D2
0.100000 g/cc
Calibrate Density
CHG
HELP
EXIT
86
C
0.0
0.6
1.1
1.7
2.2
2.8
3.3
3.9
4.4
5.0
5.6
6.1
6.7
7.2
7.8
8.3
8.9
9.4
10.0
10.6
11.1
11.7
12.2
12.8
13.3
13.9
14.4
Density
in g/cc
0.9998
0.9998
0.9999
0.9999
0.9999
0.9999
0.9999
1.0000
1.0000
0.9999
0.9999
0.9999
0.9999
0.9999
0.9999
0.9998
0.9998
0.9998
0.9997
0.9996
0.9996
0.9995
0.9995
0.9994
0.9994
0.9992
0.9992
Temperature
F
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
C
15.0
15.6
16.1
16.7
17.2
17.8
18.3
18.9
19.4
20.0
20.6
21.1
21.7
22.2
22.8
23.3
23.9
24.4
25.0
25.6
26.1
26.7
27.2
27.8
28.3
28.9
29.4
30.0
Density
in g/cc
0.9991
0.9991
0.9989
0.9989
0.9988
0.9987
0.9986
0.9984
0.9983
0.9982
0.9981
0.9980
0.9980
0.9979
0.9977
0.9975
0.9973
0.9972
0.9970
0.9969
0.9968
0.9966
0.9964
0.9963
0.9961
0.9960
0.9958
0.9956
Laboratory Determination of
Dry Oil and Produced
Water Densities
Reasons for using live oil
density
To enable the most accurate possible water cut and net oil
measurements, "live oil" density rather than "dead oil" density should be
programmed into the NOC. "Live oil" refers to the crude oil at line
conditions. Reducing the operating pressure to atmospheric pressure
causes the live oil to lose its solution gas or light-end components and
become a dead oil at a greater density than when it was under pressure.
This chapter describes the laboratory method for measuring dry oil and
produced water densities.
The method involves using a precision density meter to determine
the density of a liquid sample taken from the flow line.
The method requires correcting measured densities of dry oil and
produced water to 60F.
9.2
Laboratory density
measurement
Sensitivity Analysis
Table 9-1. Laboratory equipment for determining live oil and produced water densities
87
Software Diagrams
Equipment
Suggested supplier
Model number
Precision lab density meter (0.0001 g/cc accuracy)
Anton Paar
DMA48*
Pressure adaptor for density meter (80 psig or lower)
High-pressure density measuring cell (80 psig or higher)
DMA512
Thermostating circulating water bath
Neslab
RTE-1000
Stainless steel sample cylinders (500 ml capacity)
Whitey
316L-HDF4-500
Stainless steel -inch valve
SS-33VM4-S4
Stainless steel -inch tubing
No specific supplier
Nitrogen cylinder equipped with pressure regulator
Pressure gauges
*The standard Anton Paar density meter measures liquid density at atmospheric pressure. When fitted with a pressure
adaptor, the meter can operate up to 80 psig. When coupled with an external stainless steel measuring cell such as the
Model DMA512, the DMA48 can measure liquid density up to 5500 psig.
In-Line Density
Determination
Laboratory Density
Determination
The difference between the density of live oil and the density of dead oil
can be quite significant, depending on the gas-to-oil (GOR) ratio and the
separator pressure and temperature. If dead oil density is used, water
cut measurements will be too low, and net oil will be too high.
Maintenance
9.1
88
Maintenance
Laboratory Density
Determination
Method 1
Use a water-filled sample cylinder if separator pressure is higher than 80
psig, or when flexible stainless steel tubing is not available.
1. Fill the clean sample cylinder with produced water, preferably the
water from the well being tested or water with similar salinity.
Pressurizing the sample cylinder is not necessary.
2. Connect the sample cylinder to the sampling port as shown in
Figure 9-2. Close V-1, V-2, V-3, and V-4.
3. Open V-1, then open V-4 to purge the connecting lines briefly. Close
V-4 and open V-2 to equalize the pressure in the sample cylinder.
4. Slowly open V-3 to draw liquid into the sample cylinder and to
displace the water in the sample cylinder.
5. Close V-3 when a trace of oil appears at the drain port.
6. Wait for a few minutes to allow the free water to settle in the sample
cylinder. The wait time varies, depending on whether the oil and
water are readily separable.
7. Slowly open V-3 to drain the free water from the bottom drain port
and to allow additional liquid sample to flow into the sample cylinder.
Close V-3 when a trace of oil appears at the drain port.
8. Repeat steps 6 and 7 several times until the amount of free water
drained is less than 50 ml. This indicates that a sufficient amount of
oil/water emulsion has been collected in the sample cylinder.
9. Close V-1, V-2, and V-3. Open V-4 to depressurize the sample line.
10. Remove the sample cylinder. Record well I.D., sample pressure, and
sample temperature.
89
Software Diagrams
90
Laboratory Density
Determination
In-Line Density
Determination
Sensitivity Analysis
Software Diagrams
91
Maintenance
92
In-Line Determination of
Live Oil and Produced
Water Densities
To enable the most accurate possible water cut and net oil
measurements, "live oil" density rather than "dead oil" density should be
programmed into the NOC. "Live oil" refers to the crude oil at line
conditions. Reducing the operating pressure to atmospheric pressure
causes the live oil to lose its solution gas or light-end components and
become a dead oil at a greater density than when it was under pressure.
This chapter describes the in-line method for measuring dry oil and
produced water densities, using the density determination software in
the ALTUS NOC.
Use the in-line method for determining dry oil and produced water
densities in situations where dry oil or a stable emulsion can be obtained
under separator conditions.
In-Line Density
Determination
Density determination
procedures
Laboratory Density
Determination
The difference between the density of live oil and the density of dead oil
can be quite significant, depending on the gas-to-oil (GOR) ratio and the
separator pressure and temperature. If dead oil density is used, water
cut measurements will be too low, and net oil will be too high.
Maintenance
10
CAUTION
Sensitivity Analysis
93
Software Diagrams
Which Well?
Wells 1 to 12
Wells 13 to 24
Wells 25 to 36
Wells 37 to 48
CHG
EXIT
Wells 1 to 12
01:
02:
03:
04:
05:
06:
07:
08:
SAVE
94
Tinsley 22-14b
N Cowden 24-17a
R Dutton 36-13c
B Olsen 23-15d
13-24-44-5E6
08-11-23-6E2
18-44-04-3W5
12-28-36-6W7
EXIT
Well #1
Maintenance
YES
EXIT
Laboratory Density
Determination
Density Determination
Water Density
Oil Density
Enter Water Cut
HELP
EXIT
Manually Enter
Measure & Save
HELP
Sensitivity Analysis
Water Density
SEL
In-Line Density
Determination
SEL
EXIT
95
Software Diagrams
RESET
EXIT
Oil
Emulsion layer
Water
Outlet valve
Sensor
96
Maintenance
Level in tank
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
Laboratory Density
Determination
In-Line Density
Determination
'
10
4000
3888
3584
3136
2592
2000
1408
864
416
112
97
Software Diagrams
4
256
249
229
201
166
128
90
55
27
7
Sensitivity Analysis
Level in tank
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
Example:
98
RESET
EXIT
SAVE
HELP
EXIT
Which Well?
Wells 1 to 12
Wells 13 to 24
Wells 25 to 36
In-Line Density
Determination
Maintenance
Calibration
Density determination
Laboratory Density
Determination
Maintenance
Wells 37 to 48
EXIT
99
Software Diagrams
Sensitivity Analysis
CHG
Wells 1 to 12
01:
02:
03:
04:
05:
06:
07:
08:
Tinsley 22-14b
N Cowden 24-17a
R Dutton 36-13c
B Olsen 23-15d
13-24-44-5E6
08-11-23-6E2
18-44-04-3W5
12-28-36-6W7
SAVE
EXIT
YES
EXIT
Density Determination
Water Density
Oil Density
Enter Water Cut
SEL
100
HELP
EXIT
Water Density
Manually Enter
Measure & Save
SEL
HELP
EXIT
Maintenance
Laboratory Density
Determination
Oil
In-Line Density
Determination
Emulsion layer
Outlet valve
Hygrometer
101
Software Diagrams
CHG
HELP
EXIT
Water Density
Water Density
1.0025 g/cc
Water Temperature
98.61 degF
Calculate at Ref
CHG
HELP
EXIT
Manually Enter
Watr Density @ Ref
1.0087 g/cc
Water Density at
10:15 29 OCT 1998
Current Dens @ Ref
1.0083 g/cc
Current Dens Saved
10:54 3 MAR 1998
SAVE
102
HELP
EXIT
Density Determination
SEL
HELP
Maintenance
Water Density
Oil Density
Enter Water Cut
EXIT
In-Line Density
Determination
RESET
Laboratory Density
Determination
Oil Density
START
Oil pad
Outlet valve
Oil sample for use in measuring
water cut (see pages 104-105)
103
Software Diagrams
Sensor
Oil Density
Av Oil Density
0.8765 g/cc
Average Temperature
123.4 degF
Volume
2.9 bbl
Actual Rate
368.3 bbl/day
SAVE
HELP
EXIT
Density Determination
Water Density
Oil Density
Enter Water Cut
SEL
104
HELP
EXIT
SAVE
HELP
EXIT
Sensitivity Analysis
--Warning--
YES
In-Line Density
Determination
HELP
Laboratory Density
Determination
SAVE
Maintenance
3.2%
Apply to Sample Taken
10:33 29 OCT 1998
Calculate at Ref
NO
105
Software Diagrams
106
Sensitivity Analysis
The accuracy of water cut and net oil measurements obtained by the
NOC is sensitive to the accuracy of the following parameters:
Density of dry crude oil (input to NOC)
Density of produced water (input to NOC)
Density of oil/water mixture (measured by mass flowmeter)
Mass flow rate (measured by mass flowmeter)
Presence of free gas (system upset)
Table 11-1 lists formulas for calculating the uncertainty of water cut and
net oil volume caused by the uncertainty of each of the independent
parameters listed above.
Maintenance
11
100 ( 1 Xw )
------------------------------------------ ( Do )
( Dw Do )
100
--------------------------- ( Do )
( Dw Do )
100 Xw
---------------------------- ( Dw )
( Dw Do )
100 Xw
--------------------------------------------------------- ( Dw )
( Dw Do ) ( 1 Xw )
100
--------------------------- ( De )
( Dw Do )
100
--------------------------------------------------------- ( De )
( Dw Do ) ( 1 Xw )
No effect
100
---------- ( Me )
Me
100 Do
--------------------------- ( Xg )
( Dw Do )
100 Do
--------------------------------------------------------- ( Xg )
( Dw Do ) ( 1 Xw )
4
5
Sensitivity Analysis
1
2
In-Line Density
Determination
Variable
Dry crude oil density (Do)3
The water cut uncertainty is defined as: (Indicated water cut True water cut) X 100%
The net oil volume uncertainty is defined as: (Indicated oil volume True oil volume) (True oil volume) X 100%
Do, Dw, and De refer to, respectively, density (in g/cc) of crude oil, produced water, and oil/water mixture.
Do, Dw, and De refer to, respectively, uncertainty of density (in g/cc) of crude oil, produced water and oil/water mixture
Me denotes mass flow rate of the mixture, Me denotes uncertainty of mass flow rate
Xw denotes water cut, and Xg denotes free gas content, both in volume fraction
107
Software Diagrams
Laboratory Density
Determination
Table 11-1. Uncertainty factors for percent water cut and percent net oil
2 0.5
Overall uncertainty = ( Do + Dw + De + Me + Xg )
Where:
Do
Dw
De
Me
Xg
Example 1:
=
=
=
=
=
= 60F
= 0.8600 g/cc
= 1.0350 g/cc
= 0.9913 g/cc
= 0.75 (75%)
= 0.0005 g/cc
= 0.0005 g/cc
= 0.0005 g/cc
= 0.0015 g/cc
= 0.00 (0.00%)
Over-estimating dry oil density would cause water cut to read low, net
oil volume to read high.
Effect of produced water density variation:
100 0.75
water cut = ----------------------------------------------- 0.0005 = 0.21 %
( 1.0350 0.8600 )
100 0.75
net oil = ------------------------------------------------------------------------------- 0.0005 = 0.86 %
( 1.0350 0.8600 ) ( 1 0.75 )
108
Example 1 (continued):
Maintenance
100
net oil = ------------------------------------------------------------------------------- 0.0005 = 1.16 %
( 1.0350 0.8600 ) ( 1 0.75 )
Laboratory Density
Determination
2 0.5
= 0.36 %
2 0.5
Example 2:
= 1.48 %
= 60F
= 0.8600 g/cc
= 1.0350 g/cc
= 0.9913 g/cc
= 0.75 (75%)
In-Line Density
Determination
Given:
Metering temperature, t
Dry crude oil density, Do
Produced water density, Dw
Measured mixture Density, De
Water Cut, Xw
= 0.005 (0.5%)
100 0.8600
water cut = ----------------------------------------------- 0.005 = 2.46 %
( 1.0350 0.8600 )
Sensitivity Analysis
100 0.8600
net oil = ------------------------------------------------------------------------------- 0.005 = 9.83 %
( 1.0350 0.8600 ) ( 1 0.75 )
Free gas in the liquid stream causes water cut to read low, net oil to
read high.
109
Software Diagrams
110
Average density
Uncorrected flow
Mass flow
Back flow
Inventory
Process
Temperature
Density
Drive gain
Net water
Gross flow
Water cut
Net oil
Temperature
Back flow
Mass flow
Uncorrected flow
Test times
Uncorrected gross
Uncrorrected water
Uncorrected oil
Density
Gross flow
Net water
Wells 37 to 48
Water cut
Drive gain
Wells 25 to 36
Net oil
Wells 1 to 12
Wells 13 to 24
111
Sensitivity Analysis
Power outage
Application list
Actual density
In-Line Density
Determination
Diagnostic monitor
LCD options
Laboratory Density
Determination
Wells 37 to 48
Wells 25 to 36
Wells 1 to 12
Wells 13 to 24
Software Diagrams
Maintenance
Process totalizers
12
Net oil
Water cut
Gross flow
Net water
Drive gain
Density
Temperature
Back flow
Mass flow
Uncorrected flow
Quick view
Uncorrected oil
Uncorrected water
Uncorrected water cut
Uncorrected gross
Process
Inventory
LCD options
Diagnostic monitor
Application list
Power outage
112
Outputs
Digital comm
Water deviation
Wells 25 to 36*
Wells 37 to 48*
Sensor liner
Sensor material
Temperature offset
Temperature slope
FD
K2
K1
D2
D1
Flow factor
Temperature
Density
Flow variables
113
Temperature damping
Temperature units
Slug time
Density damping
Density units
Volume units
Mass units
Meter direction
Flow damping
Time period
Action taken
Sensor information
Enable/disable
Wells 13 to 24*
Wells 1 to 12*
Sensitivity Analysis
Oil deviation
20 degC
In-Line Density
Determination
Frequency input
Coriolis
Purge time*
15 degC
Water density
60 degF
Well name*
Oil density
Continuous mode
Well test mode
Laboratory Density
Determination
Measurements
Inputs
Master reset
Date
Time
Tag
Compensations
Well data-densities
Units of measurement
Mode of operation
Maintenance
System
Flow source
System
Inputs
Measurements
Totalizers
Forward
Flow direction
Reverse
Absolute val. FWD/REV
Subtractive FWD/REV
Totalizer 1
Reset source
None
Totalizer 2
Inhibit source
Discrete input 1
Totalizer 3
Label
Discrete input 2
TBR event
Outputs
Discrete outputs
Discrete output 1
Power source
Internal
External
Assignment
Milliamp outputs
None
Discrete input 1
Discrete output 2
Net oil
Discrete output 3
Net water
TRB event
Milliamp output 1
Fault indication
Downscale
Milliamp output 2
Variable assignment
Discrete input 2
Upscale
Last measured value
Frequency output
Flow source
Flow rate units
Internal zero
Calibration span
Scaling method
Frequency = flow
Frequency1
Pulses/unit
Flow1
Units/pulse
20 mA
4 mA
Low flow cutoff4
Damping seconds
Pulses2
Units3
Maximum pulse width
Active
Power
Passive
Fault indication
Downscale
Upscale
Last measured value
Internal zero
Digital comm
Configure printer
Printer select
Epson TM-U295
Printer test
Header line 1
Digitec 6610A
Header line 2
Generic
Footer
Baud rate
Parity
Data bits
Start bits
Stop bits
1
114
Frequency output
Milliamp outputs
Discrete outputs
115
Laboratory Density
Determination
In-Line Density
Determination
Sensitivity Analysis
Simulate outputs
Temperature
Read external inputs
Calibrate density
Density D2
Calibrate density
mA output trim
Flowing density
High density
Low density
Density
Density D1
Sensor zero
Maintenance
Diagnostics
Wells 37 to 48*
Well #08, 20, 32, or 44*
Wells 25 to 36*
Wells 13 to 24*
Oil density
Density determination
Calibration
Water density
Wells 1 to 12*
Process inventory
116
Appendix A
Mode of operation
Step 1:
Continuous mode
Configure well
performance
measurements
Units of measurement
60 degrees Fahrenheit
15 degrees Celsius
20 degrees Celsius
Compensations
Drive gain level _________________________ volts
Action taken
2
Alarm only
System
Tag __ __ __ __ __ __ __ __
(8 characters maximum)
Step 2:
Configure
Date _______________________ (Day Month Year)
system data
Time ____________________ (Hour:Minute:Second)
117
Flow variables
Step 3:
Forward
Backward
Configure inputs
Density inputs
Density unit ________________________________ Slug low limit _______________________________
Density damping _____________________ seconds Slug hiigh limit ______________________________
Slug time ___________________________ seconds
Temperature
Temperature unit ____________________________
D2 ________________
K1 ________________
K2 ________________
Sensor information
Sensor model no. ____________________________ Sensor serial no. ____________________________
Sensor material
304 SS
316L SS
Hastelloy C
Inconel
Tantalum
None
Tefzel
Measurements
Totalizer 1
Totalizer 2
Totalizer 3
Step 4:
Flow source
Frequency input
Flow direction
Forward
Reverse
Subtractive FWD/REV
Reset source
Discrete input 1
Discrete input 2
TBR event
None
Inhibit source
Discrete input 1
Discrete input 2
TBR event
None
Flow source
Mass
Flow direction
Forward
Reverse
Subtractive FWD/REV
Reset source
Discrete input 1
Discrete input 2
TBR event
None
Inhibit source
Discrete input 1
Discrete input 2
TBR event
None
Flow source
Volume
Flow direction
Forward
Reverse
118
Configure
totalizers
Subtractive FWD/REV
Reset source
Discrete input 1
Discrete input 2
TBR event
None
Inhibit source
Discrete input 1
Discrete input 2
TBR event
None
Discrete outputs
Step 5:
Power
Discrete output 1
Internal
Configure
outputs
Assignment
External
__________________________________________
Milliamp outputs
Milliamp output 1
Milliamp output 2
Fault Indication
Process variable
Downscale
__________________________________________
Upscale
Calibration span
4 mA _____________________________________
Internal Zero
20 mA ____________________________________
Setting
_________________ mA
Fault Indication
Process variable
Downscale
__________________________________________
Upscale
Calibration span
4 mA _____________________________________
Internal Zero
20 mA ____________________________________
Setting
_________________ mA
Frequency output
Flow source
Frequency input
Flow unit
_______________________________
Scaling Method
Frequency = Flow
Units/Pulse
Pulse width
_______________________________
Power
Active
Passive
Fault indication
Downscale
Upscale
Internal zero
119
120
Appendix B
Return Policy
General guidelines
Micro Motion return procedures must be followed for you to meet the
legal requirements of applicable U.S. Department of Transportation
(DOT) regulations. They also help us provide a safe working
environment for our employees. Failure to follow these requirements will
result in your equipment being refused delivery.
To return equipment, contact the Micro Motion Customer Service
Department for information on the return procedures and required
documentation forms:
In the U.S.A., phone 1-800-522-6277 or 1-303-530-8422 between
6:00 a.m. and 5:30 p.m. (Mountain Standard Time), Monday through
Friday, except holidays.
In Europe, phone +31 (0) 318 549 549 or your local sales
representative.
In Asia, phone 65-777-8211 or your local sales representative.
Information on return procedures and forms are also available online at
www.micromotion.com.
Only equipment that has not been removed from the original shipping
package will be considered new and unused. New and unused
equipment includes sensors, transmitters, or peripheral devices which:
Were shipped as requested by the customer but are not needed, or
Were shipped incorrectly by Micro Motion.
Used equipment
121
Index
Configuration
compensations 2123
density calibration values 3034
density inputs 26
discrete outputs 36
flow calibration values 29
flow variables 25
inputs 2535
milliamp outputs 3739
mode of operation 16
outputs 3641
pulse output 4041
recording 15
sensor calibration data 2835
sensor information 35
sequence 15
system data 24
temperature 27
temperature calibration values 35
units of measurement 1617
well data-densities
continuous mode 1718
well test mode 1921
well performance measurements 1523
Configuration menu. See Software diagrams
Continuous mode
accessing 49
configuration for 49
pause and resume 5253
process monitor 49
quick view 52
reset 54
startup and display test 49
viewing production measurements 5051
Cursor control buttons. See Person-Process Interface
Customer service 78
D
Illustrations
correction of density readings 22
cursor control buttons 13
D1 and D2 on sensor serial number tag 30
diameter and length of cylindrical vessels 97
effect of transient bubbles on density 22
FD and dens temp coeff on sensor serial number tag 33
flow calibration values on sensor serial number tag 29
function buttons 11
holding at last measured density 22
K1 and K2 on sensor serial number tag 31
K1 and K2 values from comments section 32
K1 and K2 values from second page 32
laboratory density measurement system
high pressure 92
low pressure 92
laboratory sampling procedure
using empty cylinder 90
using water-filled cylinder 89
model 3500 sensor wiring terminals 76
model 3700 sensor wiring terminals 76
Person-Process Interface 9
pressing security button
security disabled 10
security enabled 10
process monitor mode 49, 55
sample port for laboratory density measurement 88
sensor in horizontal pipe run, tubes downward 5
sensor in vertical pipe run 5
stratification with no flow 96
taking a water sample from the separator 101
taking an oil sample 103
typical installation
sensor and NOC with 2-phase separator 4
sensor and NOC with 3-phase separator 4
using a hygrometer to measure water density 101
using buttons in the view menu 43
water cut calculation 2
In-line density determination 93105
entering water cut 104105
manually entering water density 99102
measuring and saving oil density 103104
measuring and saving water density 9499
procedures 93
123
Index continued
Installation considerations
avoiding inaccurate flow counts 67
flow direction 7
piping arrangement and ancillary equipment 3
sensor installation 5
sensor orientation 5
sensor, NOC, and separator 4
Introduction to the ALTUS NOC 12
L
Maintenance
active alarm log 78
alarm messages 6777
calibration and trim 71
conditional status 72
critical status fault 74
fault alarms requiring troubleshooting 7577
NOC 68
output saturation 70
responding to 67
slug flow 69
totalizer 70
transmitter failure fault 74
density calibration 8086
density unit for 8081
duplicating factory 81
duplicating previous 82
two-point 8386
fault outputs 73
setting discrete outputs 79
setting frequency output 80
setting milliamp outputs 79
Maintenance menu. See Software diagrams
Measurement uncertainty. See Sensitivity analysis
N
NOC capabilities 2
P
Person-Process Interface
cursor control buttons 12
function buttons 11
security button 10
using 913
R
Software diagrams
configuration menu 113114
maintenance menu 115
view menu
in continuous mode 112
in well test mode 111
T
Tables
approximate capacity of cylindrical vessels 97
approximate capacity of spherical ends 97
calibration span variables 39
configurations for fault outputs 73
continuous production measurements 51
D1 and D2 values 30
densities and deviations for continuous mode 18
density inputs 26
density of air in grams per cubic centimeter 84
density of water 86
discrete output 1 power sources 36
discrete output assignment variables 36
fault conditions and settings for milliamp outputs 37
fault output levels 73
FD and dens temp coeff values 33
flow calibration values 29
flow variables 25
K1 and K2 tube period values 31
laboratory equipement for determining live oil and
produced water densities 87
maximum flow rates for high-density calibration 85
nominal FD values for sensors 34
nominal resistance ranges for flowmeter circuits 77
performance measurements for current well test 62
performance measurements for previous well tests 65
process variables for milliamp outputs 38
pulse output variables 40
sensor information variables 35
system parameters 24
temperature calibration values 35
temperature inputs 27
transient buble remediation parameters 23
troubleshooting excessive drive gain 75
troubleshooting sensor error fault alarms 77
uncertainty factors for percent water cut and
percent net oil 107
using calibration and trim alarms 71
using conditional status alarms 72
using critical status fault alarms 74
using NOC alarms 68
using output saturation alarms 70
using slug flow alarms 69
using totalizer alarms 70
using transmitter failure fault alarms 74
well data for well test mode 21
Totalizers
inventory 46
process 4546
Troubleshooting 7577
V
124
Index continued
View menu
accessing 43
active alarm log 47
applications list 48
diagnostic monitor 48
in continuous mode 112
in well test mode 111
inventory totalizers 46
LCD options 47
power outage 48
process totalizers 4546
using buttons in 43
well performance measurements 4445
W
Water cut
calculation 2
determination 1
entering 104105
Well performance measurements
continuous mode 44
well test mode 4445
Well test mode
accessing 55
conducting a well test 5657
configuration of 55
process monitor 55
startup and display test 55
stopping and continuing a well test 5859
viewing performance measurements 60
viewing performance measurements for
the current test 6162
viewing previous well tests 6365
125
126
Groeneveldselaan 6
3903 AZ Veenendaal
The Netherlands
Tel +31 (0) 318 549 549
Fax +31 (0) 318 549 559
1 Pandan Crescent
Singapore 128461
Republic of Singapore
Tel (65) 777-8211
Fax (65) 770-8003
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