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Cleaning Validation Criteria Guide

This document provides calculations to determine acceptance criteria for cleaning validation studies of equipment used in the manufacturing of oral products. It details the parameters, description and values used in the calculations including products selected, active ingredients, lethal doses, equipment details, batch sizes and a safety factor. Formulas are provided to calculate acceptance limits based on dose, toxicological and 10 ppm criteria for both active ingredients and cleaning agents using parameters like maximum daily doses, number of units and body weight. The results are shown in a table comparing the calculated limits for active ingredients and cleaning agents under each criterion.

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evct1989
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0% found this document useful (0 votes)
230 views6 pages

Cleaning Validation Criteria Guide

This document provides calculations to determine acceptance criteria for cleaning validation studies of equipment used in the manufacturing of oral products. It details the parameters, description and values used in the calculations including products selected, active ingredients, lethal doses, equipment details, batch sizes and a safety factor. Formulas are provided to calculate acceptance limits based on dose, toxicological and 10 ppm criteria for both active ingredients and cleaning agents using parameters like maximum daily doses, number of units and body weight. The results are shown in a table comparing the calculated limits for active ingredients and cleaning agents under each criterion.

Uploaded by

evct1989
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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quipment Name: Example

Location:
Compiled By:

Determination of Acceptance Criteria for


Cleaning Validation (CV) Studies

Add Company Name/Logo Here

ORAL PRODUCTS

Date

Sampling Method Swab Sampling

INSTRUCTIONS:
INSTRUCTIONS:
Fill in
inthe
the Coral
Coralinput
inputfields
fieldsas
asmentioned
mentioned(read
(readthe
the
Fill
comments
if
needed)
comments if needed)

Parameter
Product A
AI
Product B1

Description
Product selected for cleaning validation study (worst ca
Active ingredient in Product A

Product B2

Product with smallest batch size


iprofloxacin HcL Tablet
Active principle present in the cleaning agent
lkylBenzene Sulphonate
Smallest strength of Product A manufactured
500.000 mg/day
Maximum number of dosage units of Product B1 taken/day
16.000 Units/day
Number of dosage units per batch of final mixture of Product B
240000.000 Units

CA
I
J
K
LD50-AI
LD50-Detergent
W
L
N
U
SF
* Give justification

Value Units
Product No. 5
Mefenamic Acid

Product with largest MDD (Maximum Daily Dose) value

Product No. 1

Lethal Dose 50 for active ingredient in Product A

740.000 mg/kg

Lethal Dose 50 for the detergent


Average human body weight
Equipment surface area in common between Product A & B

240.000 mg/kg
70.000 kg
5000.000 cm

Batch size of Product B2

15.000 kg
25.000 cm/Swab
0.001

Swab area
Safety Factor *
for using safety factor other than 0.001 in the CV Protocol

Lim it (m g/25cm )

Summary: MACO for both AI & CA to subsequently manufactured product


40.000
MACO
35.000
Criterion
Active Ingredient
Cleaning Agent
30.000
25.000
Dose
37.500 mg/25 cm
20.000
Toxicological
1.943 mg/25 cm
0.630 mg/25 cm
15.000
0.750 mg/25 cm
0.750 mg/25 cm
10 ppm
10.000
1.000 mg/25 cm
1.200 mg/25 cm
Visual Limit
5.000

Active

Cleaning Agent

0.000
Dose

Cr iter ion

Tox.

10 ppm

Visual

Tox.
Cr iter ion

Formulas used for calculation:


A) Dose criterion (0.001)

10 ppm

Visual

This spreadsheet
spreadsheet may
may not
not be
be resold
resold or
or distributed.
distributed. Please
Please request
request
This
author ([email protected]
([email protected] for
for any
any changes
changes required
required to
to be
be
author
made).
made).

mg of active ingredient in product A permitted per 25 sq cm swab area =


(I/J) X (K/L) X U
Where
I = (SF * Smallest strength of product A manufactured)/day expressed as mg/day & based on the number of mg of active ingredi
J = Maximum number of dosage units of Product B1 taken/day
K = Number of dosage units per batch of final mixture of Product B 1
L = Equipment surface area in common between Product A & B1/B2 expressed as cm
U = Swab area (25 cm/swab)

B) Toxicological Criterion
mg of active ingredient in product A permitted per 25 sq cm swab area =

NOEL x K x U
SF x J x L

Where
NOEL = LD50 X (W/E)
NOEL = No observed Effect Level =
LD50 = Lethal Dose 50 in mg/kg animal for active ingredient in product A
E = Empirical Constant = 2000
S = Safety Factor = 0.01 - 0.001 (for Oral Products)
J = Maximum number of dosage units of Product B1 taken/day
K = Number of dosage units per batch of final mixture of Product B 1
L = Equipment surface area in common between Product A & B1/B2 expressed as cm
U = Swab area (25 cm/swab)

C) 10 ppm Criterion
mg of active ingredient in product A permitted per 25 sq cm swab area =
R X (N/L) X U
Where
R = 10 mg active ingredient in product A/kg Product B2
N = Number of kgs per batch of final mixture of Product B2
L = Equipment surface area in common between Product A & B1/B2 expressed as cm
U = Swab area (25 cm/swab)

ogo Here

he
e

s/day

Swab

Cleaning Agent

Visual

Visual

request
request
ed
to be
be
d to

mg of active ingredient

quipment Name: Example


Location:
Compiled By:

Determination of Acceptance Criteria for


Cleaning Validation (CV) Studies

Add Company Name/Logo Here

ORAL PRODUCTS

Date

Sampling Method Rinse Sampling


Parameter
Product A
AI
Product B1

Description
Product selected for cleaning validation study (worst ca
Active ingredient in Product A

Product B2

Product with smallest batch size


iprofloxacin HcL Tablet
Active principle present in the cleaning agent
lkylBenzene Sulphonate
Smallest strength of Product A manufactured
400.000 mg/day
Maximum number of dosage units of Product B1 taken/day
8.000 Units/day
Number of dosage units per batch of final mixture of Product B
300000.000 Units

J
K
LD50-AI
LD50-Detergent
W
L
R

Product with largest MDD (Maximum Daily Dose) value

Product No. 1

Lethal Dose 50 for active ingredient in Product A

2300.000 mg/kg

Lethal Dose 50 for the detergent


Average human body weight
Equipment surface area in common between Product A & B

437.000 mg/kg
35.000 kg
31627.944 cm
1000.000 cm

Surface area of the rinsed surface


Batch size of Product B2

N
V
Rinse Volume
SF
Safety Factor *
* Give justification for using safety factor other than 0.001 in the CV Protocol

97.500 kg
50.000 L
0.001
L i m i t (m g /2 5 c m )

Detergent
I

Value Units
Product No. 5
Mefenamic Acid

Summary: MACO for both AI & CA to subsequently manufactured product


MACO
Criterion
Active Ingredient
Cleaning Agent
Dose
9.485 mg/L
10.000
Toxicological
0.954 mg/L
0.181 mg/L
8.000
0.617 mg/L
6.000
0.617 mg/L
10 ppm
4.000
1.000 mg/L
1.200 mg/L
Visual Limit

Active

Cleaning Agent

2.000
0.000
Dose
Cr i ter i on

Tox.

10 ppm

Visual

0.000
Dose
Cr i ter i on

Tox.

10 ppm

Visual

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