Kooltherm K5 External Wall Board

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Insulati o n

A4/6

K5 AW1013

Issue 3

Jul 2012

K5 External Wall Board

INSULATION FOR USE BEHIND TRADITIONAL AND


LIGHTWEIGHT POLYMER MODIFIED RENDERS

Super high performance rigid


thermoset insulation

Fibre-free insulation core

Group 1 BCA fire classification

Suitable for use behind


traditional and lightweight
polymer modified renders

Transforms and upgrades the


appearance of existing buildings

Resistant to the passage of


water vapour

Easy to handle and install

Ideal for new build and


refurbishment

CFC/HCFCfree with zero


Ozone Depletion Potential (ODP)

Compliant with AS/NZS 4859.1

CodeMark-certified for
BCA compliance

Typical Constructions and Total R-values


Insulated render system on
concrete wall

Insulated render system on


masonry block wall

Bedding compound

Kingspan Kooltherm
K5 External Wall Board

Kingspan Kooltherm
K5 External Wall Board

Mechanical fixings
Bedding compound

Mechanical fixings
EML or glass fibre mesh
Render

EML or glass fibre mesh


Render

Structural concrete wall

Texture coat or
membrane finish

Texture coat or
membrane finish

Figure 1

Masonry Block Wall

Figure 2
Total Rvalues for various thicknesses of
Kingspan Kooltherm K5 External Wall Board

Product thickness (mm)

Heat flow in

Heat flow out

50

RT2.9

RT2.8

80

RT4.4

RT4.3

Assumptions
The R-values shown are Total R-values for the building element
as required by the Energy Provisions of the Building Code of
Australia. Kingspan Kooltherm products are manufactured,
tested and packaged in conformance with AS/NZS 4859.1.
The contribution of the product Total R-values depends on
installation and environmental conditions.

Total Rvalues for various thicknesses of


Kingspan Kooltherm K5 External Wall Board
Product thickness (mm)

Heat flow in

Heat flow out

50

RT2.8

RT2.8

80

RT4.3

RT4.3

Insulated render system on


steel-framed wall

Insulated render system on


timber-framed wall

Kingspan Kooltherm
K5 External Wall Board
Mechanical
fixings

Kingspan Kooltherm
K5 External Wall Board
Mechanical
fixings

EML or glass fibre mesh

EML or glass fibre mesh

Metal stud

Timber stud

Texture coat or
membrane finish

Render

Figure 3

Texture coat or
membrane finish

Render

Figure 4
Total Rvalues for various thicknesses of
Kingspan Kooltherm K5 External Wall Board

Product thickness (mm)

Heat flow in

Heat flow out

50

RT3.0

RT3.0

80

RT4.5

RT4.5

Total Rvalues for various thicknesses of


Kingspan Kooltherm K5 External Wall Board
Product thickness (mm)

Heat flow in

Heat flow out

50

RT3.0

RT3.0

80

RT4.5

RT4.5

Product Details
Product Description

Specification Guide

Kingspan Kooltherm K5 External Wall Board is a super high


performance, fibre-free rigid thermoset insulation core, sandwiched
between two layers of tissue based facing autohesively bonded to
the insulation core during manufacture.

Kingspan Kooltherm K5 External Wall Board

Kingspan Kooltherm K5 External Wall Board is


manufactured without the use of CFCs/HCFCs and has
zero Ozone Depletion Potential (ODP).
Product Data
Thermal Conductivity
(-value)*

0.020 W/m.K (Insulant thickness 45 mm)

Product Dimensions

2270 mm x 1200 mm (2.72 m2)


1200 mm x 600 mm (0.72 m2)

Product Thickness

50, 80 mm Other thicknesses available upon enquiry.


Minimum order quantities apply

* The values and R-values detailed are quoted in accordance with BS / I.S. EN 13166:2008
(Thermal insulation products for buildings Factory made products of phenolic foam (PF)
Specification). Comparison with alternative products may not be appropriate unless the same
procedures have been followed.

Product R-value

The external wall insulation shall be CodeMark-certified Kingspan


Kooltherm K5 External Wall Board ___ mm thick comprising
a CFC/HCFCfree and zero Ozone Depletion Potential (ODP) rigid
thermoset insulation core with a tissue based facing on both sides
manufactured under a management system certified to
BS / I.S. EN ISO 9001:2008, BS / I.S. EN ISO 14001:2004 and
BS / I.S. OHSAS 18001:2007 by Kingspan Insulation Pty Limited
and shall be installed by approved installers (please contact
Kingspan Insulation).

Standards and Approvals


Kingspan Kooltherm K5 External Wall Board is manufactured
to the highest standards and certified under the following
management systems:
Standard

Management System

BS / I.S. EN ISO 9001:2008

Quality Management

BS / I.S. EN ISO 14001:2004

Environmental Management

BS / I.S. OHSAS 18001:2007

Health and Safety Management

Product Testing

Product Thickness

Product R-value*

50 mm

R2.50

Characteristic Standard

R4.00

Thermal
Conductivity
(-value)

BS EN 13166:2008

0.020 W/m.K
(Insulant thickness
45 mm)

Compressive
Strength

BS / I.S. EN
826:1996

Typically exceeds 120 kPa


at 10% compression

Water Vapour
Resistivity

BS EN 12086:1997 / > 300 MN.s/g.m


I.S. EN 12086:1998

80 mm

*Insulant R-values are rounded down to the nearest 0.05 (m2K/W)

Result

Fire Performance
Test Method

Result

Ignitability,
Flame spread
Heat release, Smoke
release

AS 1530.3

Spread of Flame
Index: 0
Smoke
Development 4

Group Classification

AS/NZS 3837

Group 1

Fire Propagation
Surface Spread of Flame

BS 476 Part 6
BS 476 Part 7

Class 0

Test

Figure 5 Super high performance Kingspan Kooltherm K5


External Wall Board

Renders

Durability

The chosen render system must be pre-trialed and tested to


ensure compatibility with the Kingspan Kooltherm K5
External Wall Board. It is recommended that polymer modified
renders be used for flexibility and adhesion, and that total coating
be at least 6 mm thick for system integrity.

If correctly applied, Kingspan Kooltherm products can be


expected to have a long life of service.
Their durability depends on the supporting structure and the
conditions of its use.
Kingspan Kooltherm products are warranted for a period
of 10 years for both residential and commercial installations.*
* Subject to the terms of the complete Kingspan Kooltherm warranty
document which is available upon request or downloadable from
www.kingspaninsulation.com.au.

Installation Instructions
Environmental Data
Aspect

Characteristic

Please refer to www.kingspaninsulation.com.au for full details.

Recycled/Renewable
Content

1.3%

Handling and Storage

Recyclability

Non-contaminated insulation site


waste is recyclable, but there are
currently no facilities in Australia to
process returned material

Re-usability

Re-usable if removed with care (long


term of service expected)

Water Use

No water used in Kingspan


Insulations manufacturing process

The polythene packaging of Kingspan Kooltherm should not


be considered adequate for long term outdoor protection. Ideally,
boards should be stored inside a building. If, however, outside
storage cannot be avoided, then the boards should be stacked clear
of the ground and covered with a polythene sheet or weatherproof
tarpaulin. Boards that have been allowed to get wet should not be
used.
Kingspan Kooltherm K5 External Wall Board

Blowing Agent Global


Manufactured with a blowing agent
Warming Potential (GWP) that has low GWP

should be protected from getting wet during

Blowing Agent Ozone


Manufactured with a CFC/HCFC-free
Depletion Potential (ODP) blowing agent that has zero ODP

application of the weatherproof render.

Packaging

Contains 0% recycled product


Polythene wrap and EPS skids 100%
recyclable

periods of inclement weather prior to the

Contact Details
General Enquiries
Tel: 1300 247 235
Email: [email protected]

Kingspan Insulation Pty. Ltd. reserves the right to amend product specifications without prior notice. The information, technical details and fixing instructions etc.
included in this literature are given in good faith and apply to uses described. Recommendations for use should be verified as to the suitability and compliance
with actual requirements, specifications and any applicable laws and regulations. For other applications or conditions of use, Kingspan Insulation offers a
Technical Advisory Service the advice of which should be sought for uses of Kingspan Insulation products that are not specifically described herein. Please
check that your copy of the literature is current by contacting us or visiting www.kingspaninsulation.com.au

Kingspan Insulation Pty Ltd


Tel: 1300 247 235
Email: [email protected]

www.kingspaninsulation.com.au

Kingspan, Kooltherm, the zo Device and the Lion Device are Registered Trademarks of the
Kingspan Group plc in Australia and other countries. All rights reserved.
Kingspan Insulation Pty Ltd

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