(Se-e

QW-482,WELDING

PROCEDURE SPECIFICATIONS

OW-200.i, Section

IX, ASME

.,

Boiler

Vnsel

and Pressure

Code)

Company NElms

I VEE

WPS No.

: VKVCIVVPS1X70/Q5

Revision No : 0

Dale

Supporting paR No

: VKVCn;'QR/X70105

Revlslon No : 0

Date

& CO.

KAY VIKRAM

GTA,W+SMAW

WeldIng Processl&s)

VICKY MISTRY

Type{s)
Detaff$

JOINTS (QW"'02)
Gloove Design

As Per Drawing

Roo! Spacing

All Per Drawing

Bao;kIng

(WPS)

ReloW1e~

: With & Without

SMAW
No~

; WlIh Backing

~.Melal

o Nonlusing Meta!

o Non Meltllle

o Other

.
kelches, Production Orawings, Weld Symbol,

'Automath: M'''l,Ia'

Mllchlne or 5eml..Aufo'

Backing
7S'~~

(Wold Mlltal)

IS

or wrillen

oC/escdption should shlWi 'he general arrallgemenl

~.~t
~.

of the

parts

to

x,' J'fl) 1"11'"

01 .

2",n,

~t.,.,t.l,

Thl<. ,17.:l2mm

1'\" SI.lC_?U

welded. W1lllfe epplleilbla. l/'le fool spacing and the detaUs 01

(AI the option ollhe

12.05.2011

GTAW

weld groove may be .pedftGd .

12.05.2011

MANUAL

(Rele' to both backing and relalners.)

Mfgr Skelches may be etlacnecl to

Iluslrate joinl design, weld layers and bead sequence, &.g. for
nolm toulJhnelis procedures. etc.)

BASE METAL IQW-403}

P.No.

I Group

I'

OR

No.

Specification Type and Grade

OR

To

I P.No.

I.

To

I Specification

-NA

Chem. Analysis & Mech. Prop.

I Pass ~ %. in (13 MM)

I
I Groove I 5.0mm

I All

I To

I Group
I.

Type and Glade

Chem. Analysis'"

I All

I-

Mech. Prop.

Thickness Range
.'9se

Mela!

fiLLER

To 44.44mm

fillet

I Olllers

I AU

lOla - 7Jmm and Aboye

METAL (QW-404)

Process

GTAW

Size 01 filler Melals

1.6mrn, 2.0mm, 2.5mm

f_No.
A_No.

SMAW
2.5mm, 3.2mm, 4.0mm, 5.0mm

Wilh or wilhout filler metal

5.18
With FIII.r M.t.1

NA

Consumable Inser1

NA

NA

Filler metal croduct form

BOfe Solid WI,.

Coat~d Ehrct,:,odo

Groove

10.8mm (Max.)

33.04mm (M.Il.'

Fillet

All

All

CtllSslllcetlon

ER 705.2

IE8016 0

NA

NA

Classincelion (SfA\

Weld Melals Thlclmeu

-,

Ranne

AWS No.

Addilionl Oelllion of Flux

Oth.,

.-

(<'

~
~
':,"l(~

-dS ..
O:1

')

;;..---

".

~(;;H,
~

"
t:

--.
"
QW-482 WELDING

PROCEDURE

SPECIFICATIONS

(WPS)

(See QW.lOO,i, Section IX, ASME Boller and Pressure Vessel Code)
Company Name

I VEE

WPS No,
Supporting paR No

KAY VIKRAM & CO.

By

VICKY MISTRY

: VKVCM'PSfX70f05

Revision No ; 0

Dale

: VKVC/PQR/X70J05

Revtsion No : 0

Dale

POSITtONS (QW ..05)

POSTWE!:lO

Posilfon(s) 01 Groove

All

WllIding Progression:

Uphill

Posilion(s) of Final

All

HEAT TREATMENT

Temperature

Downhill

NA

GAS (QW-408)

PREHEAT (QW-406)

Percent

Preheal Temp. Min.

Ambient

Inlalpass Temp. Max.

2500C

Shielding

Preheat Maintenance

NA

Trailing

Temperaturo

Backing

or SpedBl tJo,i11ling. Where appnCflble, should be recorded)

'LECRTlCAL

CHARACTERISTICS

GTAW

Gas(es)

Mixture

Flow Rate

Argon

SG-A

5.20 LPM

NA

NA

NA

NA

NA

NA

70A to 180A

Polerity

GTAW

Volts (Range)

10V _ 25V 115V _ 4SV

Pulsing qurrenl

Amps, (Range)
SMAW - 70A 10 150A
(Amps and volts range should bl1 recor~~d for each electrode
labular form simll<Jr to !hal Shown below.
Tungsten Electrode Size anti Type

2.5mm

NA
NA

EleClrode Wire feed Speed Range

TECHNIQUE (QW-410
Siring or Weave Bead

String

Ori1ice, Cup. or Nozzle Size

6.0mm

Method of Cleaning (8urshingGrlnding,

elc_)

I Weav.

Melhod of Back Gouge

Brushing'

NA

or Single Pass '(Per Side)

NA
ManaRI

Electrode Spacing

NA
NA
NA

Peening
Use or Thermal Process
Filler Mel .1

As Requl'ed
Asllequlred

OTAW
(HAW

As RequlJd
115 RequIred
A, Requbed

'MA'
SMA'
SMA'

P"p"eO By'

Name

; Vicky ~iS~

Date

"'!

Range

Range
10.ZS

Range

'.S

DCEN

70.m

DCEN

70.180

'"
'"..,

DCEP
DCEP

10.150

....

(':Z4IJ~,

Welding
Speed

'.S

~~

None-

I
Voil

R 7OS-2.

E8018G

Chipping'

Cup

Pass

Amp

E1I10S.2

E80180

Sign

Type
Polar.

EIlO1DG

/,

Grinding'

Current

Dla.

Class

.,

may be listed In a

Slnglv

Manual or Aulomatic

Layer(s)

I 12.0mm Dla Commie

I Gr'lndlng
I ChIpping

Multlple

Closed 10 out Chamber

Proc:;ess

- DCEP

(Any)

J 8.0mm

Brushing

MulUple or Single Electrodes

I SMAW

Ola, EW Th2

OScillatiCln

Weld

- DCEN

812;e, position, end thickness, etc. This information

Mode of Meta! Tr<Jn&fer for GMAW

~1Ultiple

Composlllon

QW-409)

D.C.

Current A.C. or D.C.

12.05.2011

(QW-407J

NA

Range

Time Range

~onlinUou,

12.05.2011

NA

PWHT
and

,,....,,
IO.~

10.1511

'''!It
t::. ~'4Yo.
f1J~

:>- 1\11

"

:>:

ABIlO

1.- ,-11

Olh,r (e.g.,R"mrks.
C<!mm,nt., Hot W/t"e Addition,
Technique, Torch Angle elc.)

Heat
Input

------

---

--

Rootp.u
HollI'"S
flQulI
fl'
O!pP.u

APp<oveS
Sign

Name :~
Date

res

lil~1

QW-483 PROCEDURE QUALIFICATION RECORDS (paR)

I QW-200.2. Soelion IX, ASME Boiler and Pressure Vessel Code)
Recortl Aclual Conditions Used 10 Weld Test Coupon
Company Name

VEE KAY VIKRAM

Proposed WPS No.

VKVC/PWPSlX70IOS

ReviSion No. : 0

VKVC/PQRlX7D/DS

Revision No. : 0

ProcedlKe

Oualiflcalion

Reetlld

No.

WPSNo.

VKVCIWPS/X70/05

Welding P'oee (")

GTAW+SMAW

Trpe (Manu.I, Aulomalle. Seml-Aulo,

MANUAL

& CO.

Oale.10.04.2011
Oate: 12_05.2011
Oale; 12.05.2011

Revision No. ; 0

JOINTS (QW-402)

'~_.
'll'''.I,n''.J_W~

'"' ~~..........

....k.. ,n.u,...

'For CQTIlblnallon uallrrcations

_lASE METAL (OW ..031
MalerlelSpec.

",~,"_","'.:1<-7"

lho deooslled

Groove Design 01 Test Coupon

weld melal thickness shall bll recorded for each fiUer metal or rocess used.\
POSTWElD HEAT TREATMENT (QW ..07)

API 6L TO. API 5L

TypeOfGrade

GA. X-70 TO GA. X-70 (PSL.2)

P.ND.

1 TO 1

Thlc*ness of Test Coupon

22.22mm

Diameter of Test COupon

NA

Othel

NA

I GroupNo. I 3 TO 3

NA
NA

Percenl

(Mi"lure)

Flow Rale

Argol'l

SG-A

14 LPM

Trailing

NA

NA

NA

Backing

NA

NA

NA

ELECTRICAL

SMAW

Size of Filler Ml!l.lll

2.5mm

3.2mm & 4.0mm

FUier Metal F-No.

Weld Melal Analysis A.No.

SM Specification

5.18

. '\WS ClBssirlCatlon

EA 708-2
With Filler
metal

B."e Solid

"'~

10.8mm

NA

Other

6.'
E 8018G

NA
Coated

EI.ctrode
331.84mm

NA

CHARACTERISTICS

Currenl

Pofarlly
Amps.

GTAW.DCEN, SMAW.I)CEP
110.135A

(OTAW)

aQ..120A (SMAW)

Tungslen Eleclrode

Size

15.18 V (OTA")
24-35 V (SMAW)

2.6mm

NA

Otner
TECHNIQUE

(QW ..10)

or Weave

Siring

Posllion 01 Groove

10

Oscrllation

Dowl'Ihlll

Multipass or SirtgtePass
(per side)

NA

(Uphl.,

(QW-409)

D.C.

POSITION IQW ..05)

Weld Progression
Oownhill)

ComPO$ilion

Gasles)
Shielding

GTAW

Weld Melal Thictnen

TJmo
Other

Process

Finer melaltype

NA

GAS (QW"'OIl)

FILLER METAL (QW ..041

Wi,Ih or Wilhoul Finer

Mela!

Temperature

Bead

Root String I OlherW.a.e

NA

Single or MultIple Electrode

Singi.

PREHEAT iQW ..06)

Closed to out Chambar

NA

Preheat

Use 01thermal processes.

Olher

T.mp.

Min

Inlerpess Temp, Max

Other

---_._----------------------------------_._-QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)

(QW.200.2. Section IX, AS ME Boller and Pressure Vessel Code)
Record ~ctu.al ~~ndilions
Used to Weld Test Coupon
.- CompanyName
VEE KAY VIKRAM & CO.
Proposed WPS No.
YKVC/PWP5/X70/05
Revision No. : 0
.
Dale: 10.04.2011
Procedure OualillcaiJonRecord No.
VKYC/PQRlX70105
Revision No. : 0
Date: 12.05.2011
WPS No.
VKVCIWPS'X70/05
Revision NC). : 0
Date. 12.05.2011
WELDING PARAMUERa
EI.ctrode
Electrical .Data
Heat Input 0
Po.llIon
P
A<c
W.ld
[p,oc
01
A
No.
Cl
Type.
Amp.
Yolt.
Time
Length
mmlmln
mm
'OU .

1--;-'

GTAW
GTAW
SMAW

Min.

,.

ER 705-2
ER 705-2

mm

"/m,"
Ava

2.5 10 f DOWNHILL OCEN

110 135 ;5 I.
33.24
2740
82.44
'471.01
2
25 10 I DOWNHILL OCEN
110 135 15
26.63
2746
95.92
1264.34
E 6018G- 3.2 10 IDOWNl-!ILL
3
DeEP .0 110 24 30
30,78
69.47
"54
1720.13
SMAW E 8018 0
3.2 10 I DOWNHILL OCEP
.0 110
.92.10
30
29.99
2762
1671.01
511
SMAW E 8018 0
3.2 10 I DOWNHill oeEP
30
29.01
2770
'0 110
95.49
1611.69
512
SMAW EB018G
3.2 10 I DOWNHILL DeEP
50 110
30
30.39
2770
91.15
1668.43
811
SMAW E 80180
32 10 I DOWNi
DCEP
.0 110 24 30
30.18
2777
92.02
1672.46
.a SMAW E 8018 G '.0 lG IOOWNHI DCEP .0 120 25 35 32.31
2777
85.96
2093.99
711
SMAW E 8018 G '.0 10 I DOWNHILL DeEP
120 25 35
30.57
2784
91.06
1976.72
1a SMAW ~ 8018 G '.0 10 I DOWNHILL DeEP '0
.0 120 25 35
28.38
2784
98.11
183<4.68
m SMAW E80l8 G '.0 10/ DOWNHILL DeEP 50 120 25 35 27.56
2784
101,01
1782.002
811
SMAW
E 8018 G '.0 10 I DOWNHILL oeEP
.0 120 25 35
30.78
2791
90.68
1985.002
BI2
SMAW E 6018 0
'.0 10 I OOWNH1L DeEP
.0 120 25 35
30.49
2791
91.52
1966.78
813 , SMAW _~BOleo
'.0 10 "DOWNHlll
DCEP
.0 120 25 35
29.24
2791
95.44
1886.002
SMAW E 8018 0
'.0 10/ DOWNHILL DeEP
.0 120 25 35
31.61
-69.70
2835
2006.89
lIJ2 SMAW
E80180
'.0 lG/DOWNHll
DCEP
.0 120 25 35
31.04
2835
91.34
1970.66
9/3
SMAW
E8018G
'.0 10 I DOWNHILL DCEP
.0 120 25 35
28.21
2835
100.50
1791.05
SMAW E 8018 G '.0 '0 I OOWNHll
9/'
DeEP
.0 120 25 35
32.43
2835
87.43
2058,79
SMAW
E80l80
'.0 10 I DOWNHILL DeEP
.0 120 25 35
35.05
2878
82.10
2192.45
lOa SMAW E80180
'.0 1G/DOWNHILL DeEP
.0 120 25 35
39.71
2878
72.46
2483.4~
10/3 SMAW
ESO'-8 G '.0 lG/OOWNHIL
DCEP
.0 120 2. 35
31.96
2878 .
1999.11
SMAW
1014,
E 8018 G '.0 to I DOWNHIL DCEP
.0 120 25 35
30.44
2878
94.55
1903.76
T_.II.
T t (QWo1l50 & (QW .. 2 (.)) It o'" No. MElLlr05lG3 'or M.tal Enterprl
Sp.clm.n
Width
Ar
Thlckn
Uilimat.
Tot.1
Ultlm.te
Ten.U.
Type of F.i1ur.
No.
(mm)
(mm)
(mmJ)
Load, (kN)
~tr.ngth.
"/mmJ
LOc";Stlon
-&.
I
1912
22.90
437.848
275.75
629.78
Al Weld I\rea
2
19.10
22.96
438.536
261.80
596.99
Al Weld Atea
nd T ts (QW-1t10) It.port No. MElLE051O~ for Metal Enterprl.e
.
"Idlh (rnm)
!W'~p.chn.n "0.
Thlt;:".n s (mm)
M.ndrll DI. (4 X t)
Bend Angl.
n ull
Side Bend SB-l ~.
23.02
10.10
Salllifact
'0
'.0
SIde Bend 58-210.08
23.00
Salililacl
'0
'.0
Side Bend SB-3
10.20
22.98
Satlslael
'0
'.0
Side Bend SB~
10,02
. 23,06
1
SallSl8do
'0
HARD~E ( QW 4152.12:) R.pDrt No. MEILEOSI03 fo!. M.tal.b
Ent.rprh.
..
LOCAtion
Vlck.rs Hardn (HV10)
159.154-160
. Top. 1mm (Parent)
.
Top" 1mm (HAl)
185-186-162
.
TOp.~ 1mm (Weld)
22Q..225-224
Top ..1nim (HAZ)
175-179.182 .
..
TOp'" 1mm (Pare~ll
169.163-164
.
Middle -+ lmm (Parenl)
169-160-162
Middle'" lmm (HAZ)
180-181-185
Mldd!e.o 1mm (Weld)
220.223-222
Middle . lmm (HAl)
179-185-182
159-162-165
.. MI~f1.. 1mm (Parer'll)
Bollom l!"m Up (Parenl)
170-164-169
Boltom 1mm Up (HAl)
18Q..182-184
Boltom 1mm U
.Id
228.230-232
A
~
182-179-180
BOllom~HAZ
a.Oltomlmm U Parer'll
162.164-169
:> "1Ql
-'
A

"""

~-

"'"

_ _- .

..

..

--

o'

-_

fB

- ~ ~q;

~., -

'"

~6-...,.

1;

- I

QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)

Section IX, ASME Boiler and Pressure Vessel Code)
Record Aclual Conditions U.ed 10 Weld Test Coupon
VEE KAY VIKRAM & CO.

e QW.20Q.2,
CompSI'IyNam.
PlOposedWP5 No.

VKVCIPWPS/X70J05

RevisIonNo. : 0

Date: 10.04.2011

PrOl;edureQualifiCllUonRecOtd No.

VKVCfPQRIX70105

RevisionNo. : 0

O<'lle:12.05.2011

YKVCfWP5/X70105

RevisionNo.: 0

Date' 12.05.2011

WPSNo.

Ch.

1m eet '"V'"Nvtc..

.p.cn."

QW 170JT tlnl .t Mlnu. 29'C R.port

WELD
HAZ
PARENT METAL

10X10X55L

123
26
290
290

MA.CROT~aT R.

32
290
290

ort No. MElLE05ID3 for M.t.lab

En,.

28.67

283.33
290
11

2 % NTlIIi
A Visual EltarnlneUon of Cress Section area of Weld & HAZ, There Is a
Compl.te fU510n between Base Metal and Electrode. Thorn Is a No found
an Inclusion Dnd Crack. So. Macro Etch test 19 Satit;facto
and OK.

Krishn. Pend.

Welder's Name

WL.B

Welder ID

Phool Baden

e&t Conducted By
Vicky
We cerlily that lho &talemenlsln !.hI. record a'. correct lind Ihal the tesl welds Wit"' prepared,
accordance with the re ulrements of Section IX Ed.2010 of the ASME Code .

WL-11
worded lind telOtDdIn

Prep.red By
Sign

Nam.
Dale;
tOlun

'\
::I

: Vlck --;
~
~~.;

..

AWl.
28
270
290

Etchon' Solution
OhOllrvation

Ente

Energy Obw. d I" .J

sIZe

(rnmJ

No. MElLE05103 for Metelab

Approved By

Sign

Name
O.te

01 record 011 ls afl 1I1

.IIl.Iv. only lind m.y be modllled

: Bhadrest{. :II!e
: 101..09 -.10 I I

10 confirm to Ih" type lind numbo. of t ts ,.qur,.d

by Ihl Code.

"

--------------------',-----------~----QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

($&e QW.200.1, Section IX, ASME Bollor and Pressure Vessel Code)
vel';

Comfl3"Y Name

ProposedWPS
-'.

No., ;,v)(VClASMEi'NPSIX52

paR

By

N~X~9;," .Revieiort No~...

O::'t:

Dele : 24.1~,~9~1_tL

Revision

'.

No ': 'TO.bE!Qualified

~_....... --- - ,..

.~pPOrting

& CO.

KAY VIKitAM

"'",,-

Oete

MANUAL
GTAW+

Welding Proceu( '

Type(s)

SMAW

Aulom.1i

. -

IUJ Per DrawIng

_Groovl!t?'.IIV!!._

B.o~~~

As Per Drawln1l.
'GTAW : With" & Without Backing
-}", :SMAW : WIUI Bacidn(f(Weld Metal)

Backing

Nom!

''l.

Retaine"

ManVIIl. M.d1lne or Sllml-Auto

Detalfs

JOINTS IQW-402J
"'.

; 24.122011

"t

75'>5'

":',i;~:;,"(--""""""

",

(Rerer
to both backing and .":
~titlllfmi:)
,
.

EIMolal

0 Nonfuf:lng
Melal

0 Other

..Q..~e1..!iIJS-_
Sketchet. Produdion

Orewlngl,

Werd Symbols

or wrfl eo

Description .hould show lhe generslanengemenl

of the parts

1110root .peclng and the details of

Ided. WhMo applicable,

weld groove ml'lY be specllied.

2104mn

.,.

Thk.: 12.71nrt1 Mlt~iaJ:ItPI5LX.52

~-

(Allhe op1ionof tho Mlgi:, Skolche. may be Gttache~ 10 IUustral0

'.-

-..

.~
':~-:

Joint (leslgn, weld layors and bead .equl:!nt:'e, e.g: fOr no/eh

tHe.)

loughness procedures;

"j:

~~~~.ETAL1QW=
~ ~o .

~P.NO.

Group No.

=0]"_1

G~uP No.

OR

~,~_O_"'_'_.

~fial.~!'i~

Chem:ArlslY81s

&

TPals-;WTnT13

~ese~e~a!__
fiLLER
'\. ....

Specification Type end GflJ;de

To

Chem. Ana~y~'s & Mach. Prop.

.iN,
. .

Filiel

To 25.4rrim

All

"

--

'OUlers

Ditl _ 73mrn and Above

GTAW

8MAW

.~lz:e,~!!!..~elall
(Dla.
,F.No.
_

1.6mm, Z,Omm, 2.Smm

8

2.5m!!!!3.2mm, 4.0mm, 5.0"';;;--

_AJ'f_~_.

1
5.18.,J:, ..
With Fllhu'-l\1e'af'
HA ',,-'~'
Bare Solid Wlm

.1
8,1

.!.a!.lJ.!.l!elion .&FA
",
Wilh or w1UlbUl filler metal

8.0mm

.C?~~.!~

,,:t':':..;: , NA
..
,t~,NA
Conted EIMt..ode
17.4mrn

(Max.)

All _'

..~11l_
CIiI~lI::1C811ot1J.AWS No.)
AddiUonlJJ_l!l!t~l!.9f Flux

ER70&'Z

All
E 7018

NA

NA

_.-

,__

(Mnx.=.)

.,~"".. -,

. ,"1f': t" Approved By:

,
I

~.
;

Sign
Name

.: aOEp.VKVC.fl'133.flA;K.

Docume

API 51.. X52

,.}'t,... .. ~.
.~
'
'

CDl16un~lJIe ~~
__
. F!D~I ~~~!!uet
kirm
. Wekl Met!l~ Thlcbl8S1 Ran e
G~
_

,-

To

NA,

- METAL
-,--.-(QW404)
~-

.. ~~!?!IHI_,_

..l~.9.0mm
.,;."

BLX52

rop.

Mf\:'l,)

ftiieki\iiuiRar;ge

,.~.-,-_.

Mech.

~~~I

..

..... . -

~--,,;:",

Dale
.o.C.12.147.0004.D

; Bhadresh

:..l.5 -I
Rllvlslon:

patel

l. '"i.~\

0,0 01110: 30.:09.2011

.;-'

aW~82 'WELDlN$,PROCE~!J!tE~PE'CIFIC~:nONS(W~S.

(Soe QW-200.1. se~tldrfix,

-~"--

_..

CompanyNeme

ASMEEi:;;'Uer and

VEE KAY VIKRAM & CO.

By

Propo.ed WPS No. : VKVClASMEMlPSJXG2

.-._.+ .,.._

.,..

(QW-408)

HA

Uphill and bownhl;j,

":Socklng Temperlilure
'SockIng 11me"
CoolingRate

All

GAS (QW-408)

NA
""NA

.'>.e.

,','

Ambioht Tempcnitii'i:e

Inl8rpt1e-$ Temp

25QOC

Shielding

NA

Trailing
Backing

HA

Mall,

.._-_.

...
PrehealMalntena~

(COtl\~lIl!1l1SOf Speelalli:ealing.

Where applicable,

c::'.

ShoUld be reCorded)

~1:@~RTI.~A~!~RACTERISTIl=S.fQW
..og)

to 18QA

FlowR~te

Argoh

99.9%

5-20 LPM

NA

NA

NA

Volls (Range)
P , C
":.
urslngurr~~\,.

-M.AW'_ 70A 10 "0' A

__

MIXI!!n!',

"

q .

..,'t.".

.':?',.

{Amps and volls range should be recorded for each e1sctrode size. posItion, and Ihk:kness. elc. TIlls Informallon

.~qrm8.imlla.r IQ l~atshown

..la~r

~--_.-_ ..

----

below.}

.Eleet-;~WireF'e~;;rSpel

.NA

,~!thoto! ~ackO~ge'
OsCinaliQn

St~n9 I Weave (Any)

O.Omm'8.0mm I 12.0mm Din C.amle Cup
, :Bmshlngl.Otlndlng
1ChlP.plng
n.:.'. __..
Brushing' Grlndln,! / Chipping I None

,.

--

Mu(tlpl.
NA

'.C!os~1t~"'~~t
C~~be'r-,~-::;
'Me~;;I~;;
A~~~~t!~~
Eletlrod~eci~,

"HA,.

>);1;<;"!7

'.

PDl!IiS,

..

Ma~~RI

' .._

NA

PeenIng

,NA

~;t;,:

::~.eo?flJ~h1~'~
P~'s'
Filler Metal

--,

Process

Dla.

Clan

Type
Polar.

~NA

_ftn~

;;:2.5

E7018

-_.~_...

~.,.

BY:
prepare'k
"
Sign:

70.180

3.15

DCEN
OCEP

10:180
70.150

DeEP

70.150

.qa.I~:....
_;yJL
Pa e2of2

Range

Range

iO.,r ".'

_'0'25

<;'

'I

. Documont

.;

Other lo.v.~,mrh.
Commont., Hot WI", Addilion.
Tel;:hnlqulI. Torch Anglo ,te.1

<

'-'

_.

, '''< ~

it;'

, .

ROOIPus

.;

',r.'%': ..

HotP.,.

Fin tip & Clip PillS

Fni'~.c.j,- Pan

'

,::-";i~~

Sigh..

~.

"~ ,~ r

.: BGEP-VKVC.P133.PAXX

..~
~'

'.-

tlAflOOA

Heat
Input

."

154~

't'
"li!.

tS45
.

----

~nu ': har . .;.~

Walding
Speltd

.-1

\ ~

Volt

Amp

I)CEH

-=---rs

.....

Current

f---

R~~J:!e
ER 10S-2
ER 10$.2

-io.

NA

MultipllJor Sblgle PIISS (Per SIde)

~Ultiple__
~ S~gl~BE'd(odes '.'

Neme

,.

__
SitingO!..W~~ye
~!L.
Orir~. Cup. or NouleSlze
!~!li~jn-;jC.'TD~t
ClllJi!lr\lng(BurstllngGrlm:ilng, ele.l,,:.

----

ora, EW Th2

.;' : HA

Range-41;;r'

TECHNTQjjin~W~1~-

..

K"

may be listed Ina

_.

'2:5';;

-Tun-gstenElaqrode Size and Type

Modea! MelalTransferfor GMAW

Name

_ 8hadresH P

Date

:..-15-'L,- Z:"

. C-'12-141.0004.

1
I
,

'I

Porarll,

GTAW-70A
Ampll.(Range)

GasCa'S}'-

D.C.

Cunem A.C. or D.C.

<.,';";

Peiient Composition

.~!!~\lIat.!!mr'f.:'~.

.;..

(QW",,07)
HA

.HeaUllgRate

,,'

..-..

......"..,..--,

._,

~~a~!"1ethod

All

-0'

POllman(s) of Finet

:)},,~,.,
','1

-~--~--PREHEAT

24,12.2011

'[ji:ile , 24.12.~11

HEAT" TREATMENT

POSTWELD

POllition{s) 01 Groove

Welding~resslon:

Date;

",0, ;Re"lalO~lNo'~.t:,l:J.

.POSI!tO~s'tQ~:4ii'5) ...

RENU SUTHAR

,Revision No': 0

SoPJlOrtfno paR No: TO'be Quali~edr~

.'

pi':~iul'GVe&~\~j'Code)

Revlelon:

"
.

0.0 Date: 30.0 -2011

--------------------,..----

I.

.-- - __.__ =",..

_.=:.
.,.'.'=

.'__

r=
__

"
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)
( QW.200.2, Section IX, ASME Boifor and Pres8ute Vessel CodeJ
Recbtd Actual Conditione
Company

Name

VEE KAY VIKRAM

Procedure CuatirlcaUon Record No.

&

Used \0 Weld Test Coupon

CO.

VKVC/ASMElfJQRlX52

WPSNo.

Revision No. : 0

...'

VKYC/A8MElWPSfX52

Welding PIOC~S (e&)

'~i.~
GTAW'"

Twe {M<inWii:'A\1tOfllOI!C.Seml-

24.12.2011

DBlef_2~. 12.2011

.1

SMAW

.~
.

'MANUAL

.!'.~-_._JOINTS (QW-t02)

Date:

..
, 'Revision No. : 0

1 .~.

>

~~'.!!1!S!!
"r ~.i!"J!:~.~;~'";.

".

'

.-.;, ,~-<;."'.
--;;;~:, /::,;
Groove Design ofTaGi Coupon
:. .
lied weld melal thickness aheill be recorded for each mler melal or rtiCesa used .
POSTwELD HEAT
.t.,
.. TREATMENT (QW~07),

. ..._jfq~_~_birlo.Uon uslifieaUons; the de

BASE METAL (QW.403)

API 5L X52 TO API 5L X52

Mat~~j.1l
Spec.

API SL X52 TO API 5L X!l2

-1

P'Ne

to

;1

Group No.

HeetlngMethod

NA

Heating Rate

NA ".

SoCking Temperature
sockingTIme
Cooling

NA
NA
NA

~i;-_.

Th1cknes.- oIresi
f~~Il.
_

12.07mm

GAS (QW408)

Dlamoler ofTesl

OD:27:3.0mm

Perce~t ComposlUon

Co1!@ll ... _
Other

~~"

~~

NA
Stile!dblg.~':-;'

.f1.!c!R, ~~!~..h1qW""04
GTAW

P~sa

~~e of"tnie";Metal

2.5mm

'Iller Mel." F-No

.Weld Metall\naiy&l,

'p;.'

SFA S{)ecilicatlon
AWSCia;fjlfl'Cati~
'With' o~Wilh~ulAller

_-----

----

-,
..
Weld Melt'll Thlokne.sa
--.--.Olher.

':.,'i

TrefUng

"

BaCking

.POSITION (ciw-c!l_'~l

Ai1ron

.99.9%

NA

NA

HA

NA

NA

NA

5.18

5.1
E 7018

Polarl!y

NA

Amps.

-NA

~':.' Flow Reto

(MIxture)

ELECTRICAL CHARACTERISTlC"'S!j!1:Q'!W"-4,,O,,'' '

Current

~.

_'

=-t'].iAW-DCEN.

110.135A (GTAW)
80.110A (SMAW)

__

SMAW.OCEP

15.18 V (GTAW)
24.30 V (&NlAW)

2.!)mm 01

NA

' 7mm

. .. , _.

j', ",,

Galiles)

ER 709.2
with FlIIer

metal
Ba"', Solid
Win!
.,.

--'

.
FlI11l'f",ulal type

SMAW'
2.5/3.2.;,m

No

Metal

--_.,_.

NA

....

.tu:::,.

R~olSiting'1 Oth.,

NA

w.~y.

"C'

10

"poslllon orOroove
Weld Progre<;&lon (UPhill,
~!!ill) .

NA

NA

'.

~~EAT(cW.-ioii

-p-rehe-;t r-;mp Min

'Ini~;:p;$,Tem'p:M;1l.
- ._ ....
~trm!_..

Ambient

1950C

NA
Ooeumrml

Pl'gft 1 of"
'.

.~

No.: 8GEP-VK

,."

.~.,

':.

, ~ '"
..

;;;:'~~
...~.

...

'

0 Date: 30_09_2011
~,

....~
.._.'"_.

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,.

_______________________

~m~r~o~'~
.....

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QW"S3 PROCEDURE QUALIFICATION R~CORDS WQR)

, ".'

:.,-,"""

""".

, ,:$

: $<,

;~-.

QW.200.2, Section IX, ASME Boiler and Pressure Vessel Code)

Record Actual CondlUons Used to Weld Test Coupon
Compar'ly Name

& CO.

VEE KAY VIKRAM

---.- ..
~
... - ~--

Proctdure QualirlCallon Record No. 'VKVC/ABMElPQRJX52'

WPSNd.

..'''';;-~.

Revlsio!1ii1o. ; 0

.~~.:
.

VKVC/A8MElWP&/XS2

..

'

.Date ::24,122011

Revision No. : 0

Dete:

24.12.2011

WELDING PARAMETI!!RS
': Po.ltlon'

-,---,--,,
GTAW
EA 706-2
.
- , ...GTAW ERtOS.2

._.
_-

3
0'

'

6MAW

..

..'"

Prosr

110 135

16

18

33,24

11C1~36

15

11H ~

28.63

24

30

30.78

10lNA

E 7018

Voll.

3,'

10/HA

3,2

10/NA

,DeEP

---..."- .. -

',~ 1G I NA

.-,; DeEP

DeEP

80

110

DeEP

80

E 7018

---"--

3,2

DeEP

1GI~~

3,'

Tim.

110 24

30

29.99

80 .110 24

30

29.q1

80'110

aiji

30.39.

30

30.16

80

24

110 2
I

TeeT REPORT DETAIL

~ryiS&AL'tNSPEC;:I~~REPORT:~.~KViWO/15.9,.~1.1211
- 3 RADIOGRAPHY'INSPECTION REPORTtI

..,'

li"~Le TEST~~PORT#

..,
70'

, 819

.,..
""

MSNIRT/111010101

~~~:~::

(AS PER ASTM E.23) ,

(AS PER.SN-:10045-1)

~ ~ :~~_~ ~

.QTD.Z2.11.2011
OTo.Z3.11.261 t

HAADNESS

11

SULPHIDE

6si7.067

28.94

8311.819

30.29

'50110,185

870

::" 28.92

6321.611

28.12

8285.021

". ,

010.29.1

STRESS.CORROSION CRACKING TESTREPORT#16MZI2011

SATISFl\bfOR

tsATISFACTOR'

MET HE~T SATISFA5foR

"REPORT #22.VIlI2011 (AS PER E.92)

Oto.22.11.2011
8
__ ~DN~S?
~~~.RT #261,VPI2011 <AS P':R EN~104_3-2& NACE MR 0175 DTO.14.11.Z011
9 MACROTESTru;PQAT#260-VPf2011(ASPER,E,N.1321)
,.
OTO,14.11.2011

Hzi2~11

27.3&

"0
87.

".-

OTO.14.11.2lil1

~>C)

HYt)ROGE'N-iNDUCEO CRACKING TEST REPORT #15

(AS PER NACETM.02B4-03)
"

..

..

--

OTO.16.11.2011
01'0.22.11,2011

;:~=~
:~~~::~:
1(7::::~~~~~1~~C
..

'0

&05).1:26
4240.38&

VKVC
SATISFACTOR
MEl" SIS NOT SATISFACTOR
MET HEAT

OTD.19.10.2011

(AS PER ASME SF.:C~X)

NOTCU TOUGHNESS lEST REPORTtl124-VI2.011

NOTCH TOUGHNE:SS TEST REPORT#340-V12011

24.00
:.;..428.$0

VKVC

bTD.1S.l0.20il

peR

~~,!Sl~~ T.ESTREPORT fI.2&l.VPJ2011

;.-

j .

~.>b;.D.le.l0.2;1~.

CHEMICAL ANALYSIS OF WELD METAl REPORT Nlg8.HD/2011

16.VRI201 t '(AS
ISO 15100>' '.\

6 ;~_~~~.

'Amm

mmlmln

~~'

2 uaUID PENirrRAN-r-iESTlN<3REPORT

.:.

W.ld
L.nglh
mm

_0-

E 7018

e 1018

SMAW

DeEN

',0

...._-., . .

'SMAW

A~p.

1G/N~~~~N

,,;,.,

.~\. He.t 1nput O.to

T)'po.

E 7018

Data

Min.

101 NA

2,'

'"
~,--

,~.-

SMAV{

'"
. -:0"

&

mm

SMAW

Dfa.

EleclrlC(l!

'.~

20.';"1'

DTD2Z 12.2011

MET HEAT

SATISFACTOA

MET H~T

SATISFA"'CTOR

MET HEAT

SAnSFACTOR

METHEAT

SATISFACTOR

METHEA
.. -'i

sAns;A&oR

M~THEAT

SA;SFACTOR'f

,..(~~~~~..9E.
TM-0E!:.2005 ME~HOD'A'
,
, _~
..
.
' T.n.n. T t Reltort Na. 10.VRl20:t1 DTD.22.11.2011 0' ",n.HEAT I!NOINEERS ~VT. LTD. . ,(.
PER 180"1'lJ1"8120ojh~;
~:~~J
i<~<
~~

.'..

-SP-;Clme~ Width
No.

Thickness

(mm)

Cmm)

-1G-VR".24~90

12.22

.p.ebn;n

No.

1.W'dlh

72si"'"vp-- . - 255VP -

Ultimate Loud

mm

304.2~

Uru..
te Tonl!lllo

(N)

175000 -17~OOO

.~90.81'

Strength, Mpill

575.1 \,.-

..'

502,9;'

Type of Failure
& Locntlon

,;,.~tWcldMelal
.

l:;'AtWeld Motal"".

R.port Nc). 2S..

VP/2011 DTD. 14.11.2011 of MET.HEAT ENGINEERS pVT4 LTD.
(AS paR AaME Sl!c.1Xt2010)

A~.

Thli:kl1o"

(mmJ

(mm)

20.10

1iZl46,>

20.00

Ar..
t

_-.~.~~~
~_
..-__
~'
~~j6
-11.9~
Ton.lI. T

iA~

.:~

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260."5.
248.40

. "-~mIt1Rt.T,~~~n" ;ryp.

(14)

'Strengtb, Mpa

146000

502.9

142000

571.6

At
.

41'

F.llu",

f &'Loc.U!".;;

WOlti~QF8;~
'!' ~t~

AI pore,

-~~~.~~;:,~:;.n'No.fB~.POVKvc.P"~~
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__
b: _~~i}J

----_.

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.."

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:-

-,

ora
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.U. =_......,==""""_
-e:
** i.
..
..
J

,i~.

'Y

F an"J:i'n'WCS

./'

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QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)

(QW-200.2, Section IX,ASME_~lleq~:nd Pt8~sure Valisel Code)

----- ._".Comp!lnyName

VEe KAY VIKftAM

ProcedureQuallllco1iooRecord No
wP$No

".port

~
"

Mandril Dla fmm)

Sldo Bond 18 VR

----- - _-.. _.
9~;;dZi-yR'-...-.. - _. -- --_.- '-Bend T

-.0-;,.

RevIsIOn No. : 0

.; r,levislon

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R.port

----.....-

PVT. LTD.

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38

,180'

Satisfactory

f80'

Satisfactory

180'

l,

1IJO'

,1

.......

SaUsfactory

"

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ENU.IMEEASPvt~
LTD..

-MandrUDJn (mm)

Side Bend 256 VP

Re.ult

'.38

Dale: 2'(,2.2011

B.ndAngle

No. 2!140vP/20U-DTD.
14.11.2011
ofA.tET4t.T
(AB PER ASM!! 8EC-"'X:2010)

,sp~o~~.n
.~o.

Dale: 24,12.2011

No,':'O

22.11.2011

38

...

Sido Send 20 yt;t

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!.

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38

Side Bend 11 VR

COUPO~

0' MI!T.HSA'r ENGINESRS

(A8 peR 180 1518812001)
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No. 1e~VRl2011,DTD.

...,..

& ,co.

VKVC/ASMElPQRlX52
VKVC/A'GMEIWI!S/XS2

llen.tI y

,
,

10 Weld Test

Record Attual Co'~dlUon~ Used

Result

38

Satisfactory

Satiafectory

'n...

'.

Satisfactory

Stl~lsfaclory

"',

-.------

Shear Area

-~--Weld

-_.

--

10x10)(5$
10x10xSS

Minus 29(lC
'Minus

38

Locatlon

169,33 J

81z. mm

JfI1p~ctTest

Energy Absorbod In JoulelJ

:::-

I
Weld

-'-'-'IIAZ

'8

29 C

53.33 J.

42%
100% ;

II

III;".
. -.......:
..

67%

46Y.

.'--63%.
100%.

Notch Toughn T.at .Ch.rp)' V - Notch R.port No. 348Nl2011 UTD.23.11.2011

'. _ _~' MBT-HEAT ENGINEERS PVT. LTD. (AS PI!n: liN _ 1004S.~~t1090)

_ ,_

'"

:;-

----

(mm)

Averagd

"

III .

-Yaluo

10K10x65

Minus 29 C

44

'6

62

47.33 J

42%

48%

47%

10x10K5S

rilnus 29 C

120

110

110- '

1HI.00 J

76-/0

82'10'

79%

HARDNES8

n.port

No. 22-YR/201,
"(AS

DTD. 22.11.20'1
'of MET ..EA1'ENGINEII~~
pitH I!.S2:i1882 (ita-2003))
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P~~,I.To. ,
,

."'.>

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Locallon.

.~

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(QW-200.2, Sectlon

~--

.
,',,'EEKAy'vikRAM

N9me

._-

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..

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Procedure Ouaflfk;atlonReoord No.

. ~--

and Pressure Vessel Code)

Record Actual ConditIons Used to W(fld Test

... ".-

Company

____

ix, ASME: Boller

_. -~.

VKVC/ASMEJPQRlX52

,:.~,

'"""

Revision No. : 0

~KVC/ASMl!VPSfX62"
MARONe

DTO.14;11.2011
of MET.HYT
(AS peR 1!N-1043-2J1981 &1NA~E Mit 0171)

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I!HOINI!ERS

186"185-183

180~179.178

..

HAZ HtlM FROM SMAW (Right) API5L'G'R, X52

-----,-,'--_.'_.
HAl 1 MM FROM GTAW (Right) API 5L GR. X52
.

.,

,'.'

'

..

176-175-173

GR. X52

1784i7~176

@ HAZ 1 MM FROM GTAW (Left) API 5L GR. X52

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,"I

175-173--172

170-J 69.168

'i'.';"

5L

!
'" 1

'al~18b-179

--@I Par.nl1
- --.'-' ----------~
~M FROM, SMAW (-RIghi) API 51, (',;,R, X52

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... _--@ Parenti MM FROM SMAW (Leftl
.-~.~-,_.--' -~--

PVT. LTD.

VI~!ier.HO~-,n.e.(HViO)

@ Weld 1 MM FROM GTAW

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,I

Osle; 24.12.2011

@I W~ld 1 MM FROM SMAW

@
---..,-.~...

_.

R.port No. 2'lt-VPI20tt

Lcieallon

~,I

CQUPON
.

&'00.

'

GR. M2

~,
1"'"'' .

171-170-169

ApI SL GR. X52

169~168.161

'

<" . _~_P:'..~.~I_'_MM
FROM.:GTAW

(Len)'API5t'G.~':X52

J;

"F'

17:2~l7'1;170

",'"

R.Ju Prasad

Wl!I~et't1Name

"

'l';:>' ..

;-tr

WL-14

Chandii.Pre*ndii- .
T t Conducted By
'--'.<
...
--,--

~;WL-2

Vicky

'~.

Wo o;1!rtlfy lhat the ststomenls In 1111$

record are correct and that the test welds were prepar:ed, welded end tested In
. a.~~I1.~~
with the requl~ments of Section IX ~rtll(1 ASMEi<::.OdGE:d,2010
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.-fesT

, -_.,- _ ... WELDIN".-V'-.-'-'".-LE-.-('Q"W'3!50)

:~ei!fulJ!~?~~j~}.'
---

21

1...9 prod~l

weld

Thickness

, 12.7mm

Tesi;;)up;n-

QUAiIFicATIO--.-L-'-M-'T-".--

ClAW
~NUAt.:
~ _,
WITH & WITHOUT BACKINO

M ~U.A~
_WI__HOUL~_~CKING

',,"

,"'!,~.:.~t./,'.

,., :;-",l'
.5~t,'e~,a!
l!.e~i.Od~}lJ!!c1ncatlon(s)(SFA)
-;I'~,.;:-'.",.:-

PIPE;: 73MM 0.0;

p NO.1

PNo;"1 THROUGHTPNo.
11,
P No; 34; $. P No,,41 TWROUGH
P No. 49 t';J",.<,",'
'.
'

.SFA5.18

SFA!U8 ~~.","'A

Fl~ermetalor electrodec1a!lslrJeatiofl
5

705-2

FU:er m1""tai: 'f.NumblifS

".

~~iit(~f~worPA.~__

WITHFiiI'ER

Petillo"

NONE

-SOLiD 'WIRE

'" .0

-Umm

,.

3 layers minimum 0 YeG

31a ers minimum 0 Yes ONo

P,oce8S:J

N.A.

GROOye.F'(PLATE
& PIPE
OYER 610 MM 0-0.). GROOVEF(PIPE ::..610 MM 0.0.1 & '
FILLlli(PLATE,AND
PIPE)
DOWNHILL

oowrtHiiI.

--Vef~..!.l?roar~~~ u--;moi'dOWfihnl

If.A,

TW~!.lu.I9!~{QfWJ._
Inert ga:s ookI'lIlIGTAW. PAW, GMAW)

or pulse 10..!.hart c1;~i1-GMAW

9Jlo'!!~!tw:'polarityIAC,DCEP,[}CENL:'
~__ ~.

9.4mmMcu.

~N.A.

qualffied (2G. GG, 3F, etc,)

J~;;-:,!!r~ej!?-:8y~!obular

All. F 6 ~.
A LF6
WITHFIUER
NONE
SOLID WIRE

F6

'. ~ma~!.'r:'~I1.(~TA'!y.OfPAW)
_
_Iller !>'.E~,~ldIm,!!!l.~.!J!-'.Il..?redlpowCler) (GTAW Or PAW
!!!p!!II,t 1~lekIKlI!, fo!. each process

,_

. ".

,"

,-:':1~

~: ..

N.A.

NONE

WITH OR WITHOUT
GAS

N.!.. '

N.A.

-OCEN'--

"';;;:'~ ..

& OVER

PIPEJ!,!~B

': . '",,~;gi;'j~~""
to p. or $.Number

RANGE QUALIFIED

GTAW

.Q~'~'!
.1:J f.iE.e_(~terdiameter irpipe Of'lube) .~
Bun metsl p. or 5.Nutnber

--

AcTGA"lVALUES

T _lJ!~ ,!!!"~~I.lI..e:~l:i!lI~OfI'allc)
used
,
~\Il
(m~l, w:e1um.~a~OUble-welded
etc;

.f~~1

INERT

peEN'

RESULT

,><,~:,

;,

.y"~~Al.lJ~J'!II1.~U1?~
of C~"p'lolo WeldjQW-,302,~~,}~"r;;'"~:;,.,,~'.
""

~et61Y
& Aceeplabl~
--".:,:; ",'(,'.,.:{':
~y~,I.,_.t
~!rallsverse
rool & hiCl!l[OW-462~3(8)J "b
_9..!-ongftudlnDI ~ot & face (aW.4(J2~ b) 1 "~Skl'~ QW.0462.2)
a .I~i~b~~ seeC/O)t"., ~~l!"resistDnl
cive,IBt.lQW--4~:~L.~
_0 Plate lJe,:,d~peclman, com:islon-rel:lf9tan( overlay [QW.462,5(d)
~ Macro t~l for fUSIOn IOW-462.5(bll
'~.:
!.,,-'"
0 Matro lest for fusion (QW-462,5(el"
~.':..'",,-

..,.. -- ."'--,- ....,---.~..

_.

TYPE
~-Skle
SIcIe Bend SB:3 . --

r~d~r~PhIC ~y-~r_~alian_r:e~uus
(OW-1!!l:'~P.!.e:l?I~_

Filletwelt:f.fraclurelest OW-180

_~~O!':'l~~'TI.on(OW-18~
O\hf!t

RESULT
SaUslaclo
SaUsfaclo

eenc.-s"a:l-

-Ait~li~

'N.A,

,.

N.A.

FHlelslze n,

tests

:-..-,~._.---===

--

Re ort.~o:

percenl of ~efects

N.A.

LEn Ih

8!lE

~.~.
N,A.

ConC8vl

fconvexlt

L9baraJ~~'l'~I~e~"~n~o~.

-,-_._. ..

?IR":I~D~!.~:
DATE - --

VIKRAM &

COMPAN'y

-U:'~G
~
:

.~-

In.

._~

~8N.A.

R VI

: 24 12.2

. ".-'

_.--

~ 16.YRI2011 & 254-'VPi2ii'i1

N.A.

Mr.Vicky

---;-VEEKAY

'

NAME
--,
- .
SIGNATURE

' SallsfaCl:o
METSIS NOT

cOmpa'!L

Mel-Heal Engineers Pv1, ltd:

"RESULT
SaUsfa

MSNJt1!!.1.!~

.M!cl'Snical!,Kt!JCO!1d~J.~d
by
Y"eklil19.
!I':!2!:.M~b

tI

TYPE
Side Bend S8.2
SIde Bend SB-4

"E~~of.p;e~!O~lU~:~:bJ.
N.A.
ORGANIZATU)N"-

II

--

Name: Raju Pr88sd

WL No. Wl_14
.. ,j;.
>. ,~

-----------------------_ .".'..--. -----~-.------_.-'.,------------

"", ,',

'"

RANGE QUALIFIED1;:

SMAW
MANUAL
WITH SACKING

PIPE 73 NlNJO.D. '&'OVER'PNo.1 THROUGHT P No. 11,

it P No. 34, &,P No. 41 THROUGH
'PNo.49
SFA 5.1
,
F1 TO F4 WITH BACKING'
F1 TO F4 WITH BACKING
, ;N,A.
'o'~
,N,A.
N.A.
'>

13tl'"l'ImeiHl p. or S-Number

to p. or-S-Nulflber

E701S-

Filler' metal F.Number','---

C~~\!d9E..V[Oi.!"~"W>'~-,

F4

--'

' ", '

,~!_~aE!!!
fllSl!.rt(GTAW or PAW)

:N.A.

Oep!l! 1.~l.!!I.,,!,~1I.!.
fO!!!!!J~rocess

";1-

N.".

minimum0 Ves el No
31lillers.!!!!!timUM elVes Gl'No
';,'~:
'

PatitiOn qualified (20, 60, 3F. etc.)

',,"

,N;A.
,A.

".
,!!~r!lP!t.(~tid/me~t or nUll" co~edJpowder)(OTAW or PAW
f'.~!!.~!J3Iayer$
~{?.E!"2,~.
.

"
"

S"FAS.1

Filler m:~t .t?r electro.<!~_~~~!~!io"(s)

SFA
Fl~er metal or electrode dasslflcaUon s

17.6mm Max.,
GROOVE"FIPLATE & PIPE' "
OVER 610 HIM 0.0.), GROOVE.

"

'0

F(PIPE ~610 MM 0.0 . &

yei~~~.!,~l~n
{uphill or downhm
1j~ of rl!fll9~s
(OF'ffl; .

DOWNHILL

,lne:rt9!s~':1.a(<<;;Thyv.-PAW!.~~AWJ ~;-,
~t
Tr~~r !"~"
lsp~aI!globU~!E':pUlse 10short clrcull-GMA~

N,A.

AND PIPE)

DOWNHILL

-N.A.
N.A.
N.A.

N.A.
N.A-

j"

','

N.A.

NA
'RESULT

(AC. DeEP, OCENl

N.A.

,8.8mm

FILlET.:fJ.PLATE

QTAW.CU[!~I.!l'P!l~arily

:sAiiffFACTO Y & ACCEPTABLE

,~,
;0 Longitudlnal'rool & face (OW'-462.3{b)] . ~,0 Sloe (QWc162,2)
'0 Plate bend speclmen.cortoslon~resistantQvertayraW-4'62.5(dJl
,0Mac,:?_lesl for r~~lon
(OW.-462.5(e)'L
TYPE

RESULT

Side Bend SB-.2

Z I<

SittEI Band SB-4

"SetlSfaclOf)'

ORG~N1ZATlON

: .vEE KAY VI~M

ceRtifiED BY

: WELDING

Pvl. Ltd.
"._.-

& COMPANY

_--;;;.

N.A:-

.f!<'

"

~"'"

.'(.

laboratQry Test No.

N.A.

",if'

.' ~~"

1SNRlzo11

&

2S"-VPt201;

i" '

tit'

Nsme_:Chandu P~~d

ENGINEER'.'

:'~~~;E.~
.""ft: '
bATE

ti.'~l?r;C<)Yfly'con\lexilY

:-cOfiiPany

MQt-H&al Engineers
Mr. Vicky

-.-','~-'-

MET
N.A.

:N.A.
-,:.o"

SISNDT

Length and percent of defects'

(lit'

''''SatiSfactory

._',"

ReportNo. MSNIRT/111010/01

N.A,'

'\

~;

Wl No,WL'2

: 2-4.12.2

, __

C'O

;','
>,'

"
Doc:uMen'

No,: BO

"I"~
"

,~'

QW-482 WELDING PROCEDURE SPECIFICATIONS

(See QW-200.1. Se~tlon IX.ASME Boller and Pressure

IVKVC VEE KAY VIKRAM

Company Name

& CO.

(WPS)
Vessel Code)

By

VINey

WPSNo.

; VKVC/ASMElllVPS/04

Revision No: 0

Date:

30.01.2011

,Supporting PQR No.

: VKVC/ASMElPQRJ04

Revision No: 0

Date:

30.01.2011

Welding

GTAW+SMAW

Type(s)

MANUAL'

.;

Process(es)

Automatic Manual Machine or Seml-Auto)

JOINTS (QW-402)

Det8lla

Groove Design

As per Drawing

RoolSpaclng

As Per Drawing

Backlng.

GTAW
SMAW

: ~Ith & Wlth0':lt Backing

: With Backing

tWeid'Me~ii" .

None

Retainers

.,

'.~'.'>~-",

(Refer 10both backing and retalnelli,)

~ Metal

o Nonfusing

o Non Metallc

o Other

Ske!-~es, Production Drawin!1"

....,

Metal

AS PER FABRICATION DRAWING

.

~?!dSymbols

~r written

HeV'S'O'l

Nl,:

.~,~

Description should show the general arrangement of the parts

lwelded. Where applicable, the root spacing and the details of
weld groove may be specified.
(At the opllon of the Mfgr" Sketches may be attached to illustrate
joinl design, weld layers and bead sequence, e,g. for nolch

loughness procedures. etc.)

BASE METAL (QW-403)

P.No.

OR
SpedfieeUon Type and

Group No.

I.

OR,
Chem. Analysis & Mach. PtC1P.
t Pass'" }S,~.ln.(13 MM) . ,., ..
".,-.

P.No,

To

To

1 Specification Type and Grade

T9.

I Chern

All

. I

I Group No,

INA

Ttdckness Range
Base Melal

All

An,~I. Is,&_ M~h .Prop .

I Fillet

Groove 11.5mm To 11.12mm

, All

FILLER METAL (QW-404)

I Othe,s

Pipe Dla ~All

Process

GTAW

SMAW

Size of filler Metals

.1.6mm, 2.0ma:n, 2.5mm.

2.5mm, 3.2mm. 4.0mm, 5.0mm

FooNo.

Classification (SFA)

5.18

With or without filler meta!

With Filler Melal

Consumable Insert

NA
Bare Solid Wlr.

8.'
NA
NA
Coated

Groo'Ve

7.0mm (Max.)

4.1Zmm (Max.)

Fillel

All

All

Classification (AWS No.)

ER70S-Z

Addition! Delillon of Ault

NA

A-No.

Fine' metal product form

Weld Melals Thickness Range

Electrode

E 7018

NA

Other

Exhibit No.: 10,05 Revision:

0 Date: 15~10.2010

QW-482

WELDING

SPECIFICATIONS (WPS)

PROCEDURE

(See QW-200.1, Sedion IX, ASME Boiler and Pressure Vessel Code)

I VKVC

Company Name

VEE

KAY

VIKRAM

& CO.

By

VINey

WPSNo.

: VKVC/ASMEllNPSf04

RevisIon No: 0

Date:

30,01.2011

Suppor1ing paR No.

: VKVC/ASMElPQRl04

Revision No: 0

Dale:

30.01.2011

POSITIONS (QW-405)

POSTWELD

Position(s) of Groove

All

Welding Progression:

Uphill

HEAT TREATMENT

NA

PWl<T
T emperalure

I Downhill

NA

Range

Time Range
POSltion(s) ofFillel

---:-

All

(Q":V-407J

NA

GAS (QW-408)

PREHEAT (QW-4061

Percenl

Composition

!Preheat Temp. Min.

Ambient

Inlerpass Temp. Max.

2500C

Shielding

Preheat Maintenance

NA

Trailing

NA

NA

NA

Backing

NA

NA

NA

Temper.lure

(Conijnuous(lr Spedal heeling, where applicable, should be.

_ded)
ELECRTlCAl

CHARACTERISTICS

CUlTenl AC. 01 D.C.

Polarity

GTAW

- 70A

SMAW

- BOA to 200A

(~:uf:r and volls range should be recorded

lab
r form similar 10 that shown below.)

to 180A

GTAW

Volts (Range)

10V'-

Pulsing Current

for each electrode

size, pos!Uon, and ttllckness.

Tungsten Electrode Size and Type

2.5mm

Mode of Metal Transfer for GMAW

NA

Ete~e

NA

..

String

I W vo (Any)

Wire Feed'Speed

Mixture

Argon

Aow Rate

SO-A

5-20

LPM

(QW-409)

D.C.

Amps. (Range)

Gas(es)

Range

I SMAW

- DCEN
25V' 15V

- DCEP

- 45V

etc. This lnfonnation

.
.

may be Dsted in a

01., EW Th2

TECHNIQUE (QW-410)
SIring orWeave

Bead

Orifice, CUP. or Nozzle Size

6.0mm'

8.0mm'

12.0mm

Dla C . mle

Brushing

I Grinding'

Chipping

Method of Back Gouge

Brushing

I Grinding'

Chipping'

OsciDation

NA

Multiple or SIngle Pass (Per Side)

MulUple

Mumple or Single Electrodes

NA
NA

Melhod of Cl,eaning (BurshIngGrinding.

etc.)

Closed to oul Chamber

Manual or Automatic

Peening
Use of Thermal Process
FiI1erMetal

Class

NA
NA
NA

Dia.

Type
Polar.

Amp
Range

AI RequlTl!ll
A5Required
AI Required
AI Requlred

p,.pa"dB~
Sign

Name

:VJncy

GTAW
GTAW

'MAW
'MAW

ER705-2
ER70S.2
E 701B
El0tB

PaS.

Current

Process

layer(s)

Hone

Manual

Ele ft"WieSpacing

WE.

Cup

,.,
2.2
<0

DC'.
DCON
DCEP
DC'P

Rangs

I'>.-'-I~'
A

ASME

,,...
.,

70.1BD
70.180
' '90-200
90.200

REVIEWED

Date

Welding
Speed
Range

Volt

10-25
10-25

..

---

..--

Other (u_ll .Reamtks,

Cclmmenls. Hot Wire Addhlon.
Technique; Tord! Angle etc.)

--

RootPus

FItIerAnd C. PI"
flJlt,AndClpPnl

Approved By: ~
Sign:

Name : Bhadres~el

'?."-/l-I1

xhiblt

Heat
Input

Date
: 30'OI..Ja"
No.: 10.05 Revision:
0 Date~ 15.10-2010

QW-483 PRO~EOURE QUALIFICA:nON ~ECORDS (PQR)

( QW-200.2. Section IX, ASME Boller and Pressure Vessel Code)
Record Actual Conditions Used Ito Weld Test Coupon
Company Nilln.

VKYC VEE KAY VIKRAM & CO.

Proposed WPS No.

YKVC/ASMElWPSf04

R.vI910~No. : 0-

Oat.: 10.01.2011

Procedure QualincaUon Record No.

VKVC/ASMElPQRl04

RevIsion No. : 0

Date:

WPSNo.

YKVCfASMElWPS/04

Revision No. : 0

Date: 30.0t.20tt

WeldingProcess(es)

GTAW+SMAW

Type (Manual,Automatic. Semi-Auto)

JOI"rS (QW...o2)

MANUAL

30.01.2011

.
.
Groove.Deslgn of Test Coupon
(For combinationnuallrlC8lions the de""slted weld melallhickne~lI
be recorded for eadl filler melal Of nxess used.'
BASEMETAL(QW-403)
~1WELD
HEATTREATMENT(QW-407)
Malerial Spec.

'

Typeor Grade

SA 108 TO SA 105

. .

GR. B TO SA 105

P.No.

1 to 1

Thicknessof Tesl Coupon

S.SGmm

Group No.

Diamelerof Test Coupon

OD 60.3mm

Olt\e.

NA

1 to 2

Temperature. ~,..

NA'

TIme

NA

other

NA

GAS IQW-408)
Perc.entComposition
Gas(es)
(Mixture)

Flow Rate

Argon

SG-A

8-10 LPM

Shielding

FtLlER- METAL (QW-404)

Process

GTAW

8MAW

TrailIng

NA

NA

NA

SiZe of Fnler Melal

2.6mm

3.2mm

B~mg

NA

HA

NA

FillerMela! F.No.
Weld MetalAnalysis A.No.
SFA Specification
AWS Classification
Wlttl or WrthoutFiller Metal
Fillerme1altype
Weld Metal ThIckneu
01he<

6
1
5.18

ELECTRICAL CHARACTERISTICS

Currenl

. .~',(':.Ocslgr:~.
5.1.

ER 708-2

E 7018

With FIII.r

NA

metal

~PI~~~pc~

14-17 Y (GTAW)

1ungsten Electrode SIze

2.6mm

Olher

NA

Coated

8.,.
Solid
. Wire

Eloctrode

3.5mm

2.06mm

TECHNIQUE (QW-410)

NA

NA

String or Weave Beed

10

NA

PREHEAT (QW-406)

Preheal Temp.Min

Ambient

Interpe55 Temp. Mall

2500C

Other

NA

1~17 Y (SMAW)

Root String /

fNeld progression(Uphm.DowohlH) Downhand-.

Othe'

.MAW-DCI!P

9().130A (GTAW)
Amps. 90_100 (SMAW)

POSITION (QW--405)
posilJonof Gloove

IQW-409)

D.C.
OTAW-DCEN.

OtherWe n

Oscinatlon
Mu11lpassor SlnglePass
(per sIde)
SIngle orMulUple Electrode

NA

Closed to oul Chamber

NA
NA

MuIUp

NA

Use of thermal processes

..

__ ..

Exhibit No.: 10.06 Revision:

0 Date: 15-10-2010

QW-.483 PROCEDURE QUALIFICATION RECORDS (PQRJ

(QW.20D.2, Section IX, ASME Boller and Pressure
Ven.1 Code)
Record Actual Conditions
Used to Weld Test Coupon

COfl1panyName

VKVC VEl! kAy

Proposed WPS No.

Proudu,.
WPSNo.

OuallncaUon Record No.

VlKRAM CO.

VKVC/ASMetWPSI04

RevisIon No. : 0

VKVC/ASMElPQRJ04

RevisIon No. : 0

Date: 30.01.2011

VKVC/ASM~PS/04

RevIsion No. : 0

Date: 30.01.2011

,
Electrod.
Pa

Po.lllon

Date: 10.01.2011

,-

WELDING PARAMETI!R8-',.
Electrlca' Dat.

H Input Oat.
A,.
Wold
Ty~. Amp.
Yolt.
nmo
.rogr
"'ngth
mmlm"
A
Min.
mm
1
GTAW
ER 705.2
2.
1G/Downhlnd oeEN
90 13'
17
2.03.
t.,
93.60
2
10,92.95
GTAW
ER 705.2
1G/Downhntd OCEN
2.'
120 1. 17
2.17
t
BT.58
3
1150.95
SMAW
E 7018
3.2 1G/Oownh.-lcl
OCEP tOO 11.
17
3.T8
t
51.59
11153.87
T I. T t (QW-1SO) (QW .2 (.)) R.port
No. MI!ILA2112D for , lint. rpm.
Specimen
WIdth
Thle:kn
UlUmat. To""
Ultimate
T.n.n.
Type of FaUu,..
No.
(mm)
(mm)
mm'
Load, (kN)
Strength,
N/mm:l
& Lac.non
111.10
5.56
106.196
59.25
55T.93
At Parent Metal
19.05
5.58
106.299
57.60
541.87
At Panent Mebil
B.nd T (QW.180) (QW..ce2.3 (a)) R.port No. ME!1LA21120 for M.taJab
IIntarpri
S~lm.nNo.
Width (mm)
Thlckn (mm) . MandrU.Ola.(4
X t)
B.nd Angl.
R ult
Face Bend FB.1
19.04
5.55
20
18'
SaU.factory
Face Bond FB.2
19.02
5.54
2.
SatiSfactory
. Root Bsnd RB-1
19.08
5.56
20
t
SaU.'actory
Root Bend RB.2
19.10
5.54
20
Satisfactory
Note:h Toughn T t - Ch.rpy V - Notch
(QW-t70) R.port No. MI!ILA21120 fo . M.tal Ent . rta.

N.

Proc

c,

D".
mm

"

.,

,.

...

"

,.,

..

Sp.clm.n

No.

t
2
3

' 90

10 X 3.3 X 55mm
10 X 3.3 X 55mm
10 X 3.3 X 55mm

Minus 30 C
Mlnu. 30 C
Minus 30 C
Avg In J (Min 10 J)
No. MI!iLA2t120 far M.t.lab
Ent.rp

HARONES. ( QW 482.12)
Loe:allon
MlddJe-(Parent) SA 106 Gr. B
Middle (HAZ) SA 106 Gr. B
.. MIddle (Weld) SA 106 Gr. B
Middle (HAZJ SA 105
Middle (Parent) SA 105

R.port

"' "

Tf'~t. T.~p:

MACRO TEST R.port

Solution

Observation
K. Panda

Welder'. Nam.

Satycf.y
Tut Conducted By

No. ME1LA2'1120 for Met.I."

W.ldarlD

_L

Vlncy

rc

(DtUIlof ;"COrdO~""

24.33

2 % Nltal
A VI.ual Examlnatlon.of eros. section area of Wald & KAZ. There Is a
Complete fusion between Base Metal and Electrode. There Is a No found
a.!!l.lnclualon and Crack. So. Macro Etch test I. SaUSfactory .nd Ot<.

..

PreJt,ared By
-c'

:
: Viney

WL-8
WL.7

wolded and tested In

By ~

Sign
Name
; 8hadre~atel
Data
: .30 -0 "jo II
IlluslreUve only .nd m.y be modln.d 10connnn to the type .nd number or t te ~ulred

'3.0...;i_"
ANILKUMAR DHANWANI
A;SMEAuthorl~ed l!JspE!ctor

,,

Approved

~~~

,.

H.rdn (HVi0)
158 -163 - 157
183 -189
208-204
185 -169
150-154_153
Enterprl

We certify that the .tatement.

In this record are co ..ct .nd that the test welda were preparod,
accordanc. with the requirements of section IX of the.ASME.Code..
. U :.,

Sign
Name
Date

7..n.

2S
2.

Vle:k.rs

Ete:hant

Energy Ob rved In .I
(Slngl.'Vatu.

S~.clm.'!~~'~~;'":N

Exhibit

No.: 10.06 Ravlslon;

~ "'- Code.)
0 Date: 15.10.2010

..

..

.. .....

"

..

QW-4S4A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)

(See QW-301, Section IX, ASME Soller and Pressure Vessel COde)
K. Pande
Identification No.
- I WL _ 8

Welde(s name

TEST DESCRIPTION
Idenliticatlon of WPS folowed
Spedlicallon

of base metal{s)

WELDING
rooess as\

Weldin

IVKVC/ASMElWPSlQ.4

J Thlckrfess

TEST CONOmONS
(QW-350)

VARIABLES

a Production

I,m Test coupon

SA 106 Gr. B TO SA 105

AND QUALIFICATION
ACTUAL

LIMITS
VALUES

RANGE

GTAW

PIPE (60.30 MM 0.0.)

Base melal p. or S-Number 10 p. or S-Number

PNo.1

FiRer metal or electrode speclflcaUon{s)

SFA6.18

SFAS.18

ER70S-2

ALLF6

F6

ALL

WITH FILLER

WITH FILLER

~er

metal or electrode classification

MANUAL

SFA)
IS

iller metal F-NU~&

Fnler GTAWot PA:
Con&umable Insert GTAWor

FO"

PA

de,

solldlmetal or flux cored'

Deposit thickness

GTAW or PAWl

QUALIFIED

GTAW

T
i.e.; manual, semi.automatlc
used
Boo
metal, weld metal. double-welded,
etc,
ltl PIa 9 o Pipe (enter diameter If pipe or-lube)

WITHOUT

weld

IS.56mm

MANUAL
BACKINQ

WITH & WITHOUT BACKING

PIPE 25 MM 0.0, & OVER
P No.1 THROUGHT P No. ii,
P No. 34, & P No. 41 THROUGH
P No. 49

F6

NONE

NONE

SOI:.lDWlRE'-'"

SOLlDWlRE;

3.5mm

7mmMax.
N.A.

for each process

Process 1

3 IBVers minimum

DYes

Process 2

310

DYes

minimum

"No
ONo

N.A.

PosItion quaHlJed (2G, 6G. 3F. etc.)

'G

Vertical

NA

resslon

II or downhill

GROOVE-F(PLATE
& PIPE
OVER 610 MM 0.0.), GROOVE_
'F(PIPE~610
MMO.D.)&
FILLET -F(PLATE AND PIPE)

N.A.

NA
N.A.

Inert gas baking (GTAW, PAW. GMAW)

NONE

WITH OR WITHOUT

Transfer mode (s ra I lobular or pulse 10 short circuil-GMA

N.A.

N.A.

GTAWcurren1iVP6IooIarttviAC.

DCEN

DCEN

ffuel

as 0

OCEP, OCEN

INERT

GAS

RESULT
~ual
.

examination of complete weld (OW-302.4)

Bend test

'0 Transverse

Satisfactory

& Acceptable
rool & face IOW-462.3(b)J

b Longttudinal

root & face [QW-462,3{a)

o Pipe bend specimen. COfTOSioflores!s!ant overlay [QW-462.5(C)]

o Plate bend specimen.

a Macro test for fusion (OW.462.5{b)J

o Macro test for fusion (OW-462.5(e)

corroslorweslstant

To

Side (QW-462.2)

overlay (QW-462.5(dl)

TYPE

RESULT

TYPE

RESULT

Face Bend FB-1

Satisfactory

Face Bend FB-2

Satisfactory

Root Bend RB-1

AIlemative radiographic

Satisfactory

examinatlon

results (OW.191)-

Fillet weJd.frecture test (QW-180)

N.A.

MaQ"o examination (OW-1B4)

N.A.

Root Bend RB-2

Acoepttbte

Report

I Fillet size (In.)

Other tests

Satisfactory

No. MSNIRTI110120/06

MET SIS NDT

Length and percent of dotects

N.A.

N.A.

Concavity/convex!

(In.)

N.A.

N.A.

Firm;1iM specimen

evaluated

Mechan1ea1tests conducted

bv
bv

WeldlOO supervised by

N.A.
Metalab

N.A.

Company
EnterprIse

laboratory

test no.

MElLA21f20

Mr. Viney

ORGANIZATION

: VKVC VEE KAY VIKRAM

CERTIFIEO BY

,WELDING ENi"

NAME

:MR.ViNCY

SIGNATURE
-DATE

: 30,01.2011

& COMPANY

.
EXHIBIT

IllIEVIJE\\iED

4.,..:A ~
I'l.--e-L -f

':-.)I,nLKUMAR DHANWANI
IASHE Authorised l!"specto('

,.

NO: 10.07' REVISION:

0 DATE: 15.10.2010

QW-484A FOR WELDER PERFORMANCE QUALIFICATIONS

(WPQ)

(See QW-301, Section IX, ASME Boller and Pressure Vessel Code)
Welcser-s name

Satydev

Identification

No.

wt.-7

TEST DESCRIPTION
ldentifrcalion ofWPS

followed

I VKVC/ASMElWPSf04

Specificalkm of base melal{s)

W,,.
7

WELDING

SA 106 Gr. B TO SA 105

TEST CONDITIONS
(QW-360)

VARIABLES

sees)
I.e.; mllflual, semi-automatic

Ii) Test coupon

o Production

Thickn

5.5Gmm

55

AND QUALIFICATION
ACTUAL

LIMITS
VALUES

RANGE

SMAW
used

weld

QUALIFIED
SMAW

MANUAL

MANUAL

Baetl.inQ (metal, weld melal, double-welded. ele.)

12IPlate
o Pipe (enler diameter if i or lube

WITH BACKING

WITH BACKING

PIPE (60.30 MM 0,0.)

Base metal p- or S.Number to p. Of S.Number

P NO.1

FRier melal or eleetrode specfficaliOn{s)

SFA 5.1
E 7018

& OVER
P NO.1 THROUGHT P No. 1,.
P No. 34, & P No. ~1 THROUGH
P No. 49
SFA 5.1

(SFA)

FlIIer (GTAW or PAWj

Consumable i'lsert

,.

Filler metal or e1edrode dsssificaliOn(s)

Filler metal F-Number(s

PIPE 25 MM 0,0.

F1 TO F4 WITH BACKING
F1 TO F4 WITH BACKING
N.A.

N.A.

GTAW or PAW)

N.A.

Filler type (solid/melal or nux cored'

er (GTAWor PAW)
OItp081t thlc/l.n&tIs for .ach process
Process 1
ers minimum 0 Yes
" No
Process 2
31B ers minimum 0 Yes oNo

N.A.

N.A.

N.A.

N.A.
2.08mm

4.12mmMlix.

Position qualmed (2G. 6G. 3F. elc,)

lG

Vertical

r resslon (uphill Of downt1lll)

T po of luel gas (OFW)

N.A.
N.A.

baking (GTAW. PAW. GMAW)

'''''' s mode
Transfet
s
y/globular 01'pulse 10 shor1 circuil-GMA

N.A.
N.A.

GTAWcurrent

N.A.

3'

polarity (AC. DeEP.

DCEN)

N.A.
GROOVE.f(PLATE
& PIPE
OVER 610 MM 0.0.). GROOVE.
F(PIPE ~~10 MM 0.0.) &
FILLET of' PLATE AND PIPE)
N.A.

N.A.
N.A.
N.A.
N.A.

ReSULT
Visual e)(emination of complete weld (QW.302.4)

Satlsfacto

eJ Bend lest

o LongItudinal rool & face (QW462.3{b)J

OPi

I E] Tr8flsvetse

root & face (QW-462.3(al)

bend specimen, COf'roslon-lesislant

overla

OW-462.5(c)1

o Macro teslfOf fusion IQW-462.5(b)

& Acceptable

o Plale bend specimen, ccrroslon~esistanl

o Side (QW-452.2)
overlay (QW-462.5(d

o Mao-o lest for fusIon (OW-462.5(e)

"'PE

RESULT

7VPE

RESULT

Face Bend FB-1

SatisfactOfy

Face Bend FB.2

saUsfaelory

Root Bend RB-'

Alternative radiographIc examination

Satisfactory
results (QW-191).

Fillet \lYekl-fradure test (QW-160)

N.A.

Macro examination (QW-164)

N.A.

Acceptable

Flliet size (in.)

Othertesls
Films or 5

Rool Bend RB-2

Sallsfactory

Report No. MSNIRT/11012010S

MeT SIS NOT

Length and percent of defects

N.A.

N.A.

Concavity/convexity
(In.)

I N.A.

N.A.
men evaluated by

Mechanicallesls

conducted by

Welding supervised by
ORGANIZATION

N.A.

I
Company

Metal.ab Enterprise

Laboreto

I N.A.
tesll'lo.

I MefLA21fZO

Mr. VIney
: VKVC vee

CERTIFIED BY

: WELDING

NAME

:MR.VINCY

SIGNATURE
DATE

; 30.01.2011

KAY VIKRAM & COMPANY

ENGINEER
~

EXHIBIT NO; 10.07

REVISION:

0 DATE: 15.10-2010

QW-482 WELDING PROCEDURE

SPECIFICATIONS

(WPS)

(See QW-200.1, Section IX, ASME Boller and Pressure Vessel Code)
C~I!lpa~y
Na~!~~
WPS No.

--

SUIJPorting POR No

8,

VIKRAM
& co.

Revision No : 0

: VKVClPORIX70107

Revision No ; 0

GTAWtSMAW

MISTRY

_.

12.05.2011

Dale

12.05.201.1

MANUAL

Type(s)
Aulomatlc,

jOiNTS (QW-402)
.------

VICKY
Dale

.-

..

Welding Processlesl

Manual

Ms(,;hine Of Seml.Aulol

Details

Groove Design

As Per DrawIng

"Rool Spacing
~
.

As Per DrawlngGTAW

Backing

._.

; VKVCMIPSlX70107

: Wilh & Without

SMAW : With Bal:klng

Backing

..
~~i

(Weld Melal,

None

Relainers

'.

(Refer 10both backing and retainers.)

t:1 Metal

o Nonrusirlg

o Non Melalic

Melal

~~"\..'\\,.~=r"

o Other

~~ ~'::";L~"'"

-ketches, ProduCtion Drawings, Weld Symbols or wrillen

'""uescriplion should show (he general arrangement of the parts

welded. Where applicable. the root spacing and Ihe delails of

weld groove may be specirted.
(AI VIe oplion oflhe Mlgr . Skelches may be attached to
n1uslralejOlnl design, weld layers and bead sequence, e.g. for

_.

nolch toughness procedures. etc.)

. ~SEMETAL

IQW-'403)

PNO ....y.

[QOUPNO.

To

( P.No.

I.

To

I Specllicalicm

To

I Chern. Analysis & Mech. Prop.

011
'Spedllcciilon Type and Grade

ORChern, Analysis Ii'Mach. Prop.

"1 Pass->'Win

(1'3 MM)

Thle"iin-essRange

,ase M~a'
Groov: _I
FILLER METAL (QW~04)

_ .. .

.
..

I Fillet

A-No.
. Classi'rrcaUon(SFAl

"Ye~~!:Iars Thickness Range

.

_.

--~;S~inC8lion (AWS No.)

Fillel

. ~ddi,lio,!, Delilion of Flux

._.
Other

li~

SMAW

5.' .._=-:;
NA

Filler Metal

WIre

Coated

All
ER 708-2
NA

All

1t5.)0"

.-

--_.
..

-_

NA

....

..
and Aboye

2.Gmm, 3.2mm, 4.0mm, 5.0mm

5.18

~~~
'e ,_.~.
~

Bare Solid

Filler '!Ietal oroduct form

--

4
-:-.-.-_.

NA

..Cons~,mable Insert

I All

I Dla - 73mm

With

Will) 2.f\yilhoullilier metal

I Group

I.

I Olhers

._.-

1.6mm, 2.0mm, 2.Gmm

Size l.:!~1iI1erMelals

Type and Grade...

All

GTAW

,F-No. _

I'

NA

. Proce,s.s

Groov.!

._.

I All

---

Eloctrode

.
.. _~-

....,..

~~D

NA

._-_.

1~\'\~:Z::'\.
.~.,~\\
. 'II.'

HJ~;!;'Jj

I
.,.., rdI"~A"
'.;'1'-... t.. I"''''''''
>...)

QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW.200.1, Seellon IX, A$ME Boller and Pressure Vessel Code)
Company

Name

I VEE KAY VIKRAM & CO.

By

: VKVClWPSIX70107'

RevisIon No:

: VKVClPQRlX70!07

Revision

WPS No.
Supporting

paR No

---

No:

POSTWElD

POSITIONS (QW-4051
All

of Groove

12.05.2011

Oale

12.05.2011

-'

-_.'.'

NA

PWHT
Temperature

(QW-4011

NA

Range

Uphill and Downhill

Welding Progression:

NA

TIme Range
Position(s)

Dale

HEAT TREATMENT

--

Posilioo(s)

VICKY MISTRY

GAS (QW-40B)

All

of Fillet

Percent

P~EHEAT (QW-406)
Preheat Temp. Min.

Composition

Gas(es)

Mixlure

Flow Rale

Argon

SG-A

5-20 LPM

Interpass Temp. Max.

2500e

Shielding

Preheat Maintenance

NA

Trailing

NA

NA

NA

Backing

NA

NA

NA

'Continuous or Speclal healing. where applicable.

,LECRTICAL
CuuentA.C.

CHARACTERISTICS
or D.C.

Amps. (Range)

should be reCOfded)

(QW-409)
D.C

Polarity

GTAW - DCEM I SMAW - DeEP

GTAW -70A to 180A

Volls (Range)

10V

SMAW - 70A to 150A

PulsIng Current

(Amps and voila range should be recorded

for eCK:h eledrode

labular form similar to thaI shown below.!

Tungsten Electrode

etc. This information

may be listed in a

NA
NA

for GMAW

Eleclrode Wire Feed Speed Range

TECHNIQUE

and lhicknoss,

45V

.'
2.5mm DI., EW Th2

SLze and Type

Mode of Metst Transfer

size, position,

25V 115V

QW-410)

String 1 Wellye Any)

Slrtng or Weave Bead

e.omm 18.0mm I 12.0mm Ola Ceramic Cup

Orillce, Cup. or Nozzle Size

Melhod of Cleaning

etc.)

(BurshingGrlnding.

Bru.hlng I Grinding t Chipping

Brushing f Grinding 1Chipping 1None

Melhod of Back Gouge

NA

Oscillalion
'-'

MuiUpl. Pass

~ultiple Of Singte Pass (Per Side)

Single

Multiple Of Single Electrodes

NA

Closed to oul Chamber

Monual

Manuat or Automatic

NA

Electrode Spacing

NA
NA

Peening
Use of Thermal Process
Filler
Weld

Process

Layer(s)

..

Ai Requlled

GTAW

As Rrqulfld

,,MA.

A, Requited
AS Rrquked

GTAW

Class
ER llIS.Z

mroSo2
E10U
e 1018

Metal

Welding

Current

Typo
Polar.

Amp
Range

Volt
Range

'"

DC"

To-1lO

1G-25

OCEH

TO.1llO

11).25

32
32

DCEP

10-\50
Til-ISO

\~5
1$045

01

"

DCEP

Speed
Range

Othu (e.'llReamrkl.
Comment". Hot Wire AddlUon.
technique. Torch Angle elc.1

Heat

Input

RGOI pan

Holp'''
FlOup & ClP pISS
Flllull&CIllpan

~"'.'

....

APprovedBIl~
.~.~.
::a~
Sign
Name

:~~~
.

.-0

------------------QW-483

PROCEDURE

QUALlFIc!:ATION

.C~p~nxName

VEE KAY VIKRAM & CO.

P~opo~ed_WPS No.

_.

.Procedure
_..

--

QualifrcaUon

Record

No.

WPS No.
WeldIng

Process

(as)

VKVClPWPS/X70/07

Revision

VKVC/PQRfX70/07

Revision No. : 0

VKYCIWPSfX7Df07

RevisIon

Seml.Auto)

1.ll102.s-.

(For combination nualificalions

JASE METAL (QW-403)

the denosi(ed

T~pe or Grade

GR. X.70 TO GR. A8TM

P.No.

1 T01
of Test Coupon

NA

Other

NA

--

Process

-- -

2.5mm

3.Zmm

A-No.

SFA Specflicalion
.\W~ .~Iasslficatlon
Filler

--Weld Metal Thickness

(UphUl,

PREHEAT

G.'

Current
Polarity

--

NA
Coated
Eloelrod.

Tungsten

'10.4mm

34.04mm

Other

Argon

SG.A

14 LPM
. ..

NA

NA

NA

NA

CHARACTERISTICS

(QW-4091

15.18 V (GTAW)

80.120A (SMAW)

23.29 V (SMAW.

Eloctrode

Size

2.5mm

NA
(QW ..101

Siring or Weave

Bead

Root String

'G

Oscillation

Oownhlll

Muillpass or SingtePass
(per side)

Multipass

Single or Mulllple

Single

Ambient

Inlerpass Temp. Mall

250C

Other

NA

Closed

':.Ie~c~~.

to oul Chamber

1Use of thermal processes

~ ASsr.;

PkV

.-\0..5-pI!

-Woove

I Other

'loA

NA
NA

/~\IO"W

'.
r;/llliiO"''i'

I.'
~.

__

100.130A (GTAW)

TECHNIQUE

_ ....

GTAW.OCEN, SMAW.OCEP

Amps.

NA

Composition

D.C.

Bare Solid
Wlr.

Pfeheat Temp. Min

(QW-4D7)

Flow Rate

NA

E 7018

used.'

(Mixture)

NA

ELECTRICAL

(QW-406)

-- -

11\t'1 51. X-1ill

Gas(as)

Trailing

NA

Other

NA

Backing

(QW ..051

Weld Progression
Downhill)

Other

NA

Posl1ion of Groove

HEAT TREATMENT

NA

ER 709.2

.Other
- _.-

Thk.

for each filler metal or nrocess

TIme

5.18

--Filter metal typo

-~~~

NO" E;CII flU ("STM A 10$1

NA

meta'

'. ----<1>

Temperature

With FIII.r

k'0

(iy'

---- --

SMAW

Filler Melal FoNo.

Weld Metal Analysis

I,

Percent

_.-

With or Withoul
Metal

GAS (QW..o1D8)

GTAW

--

12.05.2011

.._----~---._-

.Jr," /'ID '" 22.22,,,,,,

,;;f'

Shielding

Size 01 Filler Metal

POSITION

13T02

Group No.

METAL (QW...w )

--

1--

A 105

22.2Zmm TO 19.B4mm

Diameter of Test Coupon

RUII PIpe:
\V"'d"l~r

POSTWELD

API I5L TO ASTM A 105

Groove Design of Tesl COupon

weld melalthlckness
shaJl be recorded

Material Spec.

FILLER

~
I

--

.~

Dale: 12.05,2011
Dale:

- _._-

m._

~-

----- ..-

10.04.2011

..

Ui ~~; .

)7i'i'UB

Dale:

..... ~
..

-- -

No. : 0
.,,--

MANUAL

Thickness

No. : 0

GTAW+SMAW

Type (Ml'Inual. Automatic,

J.BiNTS (QW-402)

--

(PQR)

( QW.200.2, Sec::UonIX, ASME Boller and Pressure Vessel Code)

Record Actual Conditions Used to Weld Test Coupon

"""

'-

RECORDS

OM,tO

;;,

1';;~i'-I~iJ!

QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)

(aW-200.2,
Section IX, ASME Boller and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon
VEE KAY VIKRAM & CO.

Company.Name

Proposed WPS No.

---

VKVCIPWPS/X70/07
VKVC/PQRlX70/07

Procedure
-~_.-.~Qualiftcalion Record No.
wPSNo.

"i]"" "
Pass
No.

1
2

Electrode

Proc

Dis.
mm

Class

Po.IUon
&

Progress.

Type,

GTAW

ER 705-2
E 7018

2.5
.3.2

SMAW

E 7018

4
5

SMAW

E 7018

3.2
3.2

SMAW

E 7018
E 7018

3.2
3.2

ER 70S.2
E 7018
E 7018
E 7018
E 7018

2.5
3.2
3.2
3.2
3.2
'3.2

SMAW

'GTAVii"""
SMAW
SMAW

SMAW
SMAW

SMAW

Amp,

A<c
Time
Min.

Volt,

Heat Input Data

Weld
L.ngth

E 7018

Ave,

mm

100 130 15
8S 110 23

18
28

85
85
8S
80

5.10

100
110
120
120

23
23
24
24

29
29
28
29

3.52
3.90
5.60

G f DOWNHIL
G/DOWNHIL
G'/DOWNHIL
G I DOWNHJL
G / DOWNHIL

Specimen -2
DCEN 100 130
DCEP
80 110
DeEP
80 110
DeEP
80 110
DCEP
80 100

15
23
23
23
23

18
28
29
29
28

3.50
3.44
3.82 .-4.02
4.18

G' DOWNHIL

DCEP

110 23

28

6.05

80

192
205

3.56
3.'l0

21.
22.
235
252

. 188
203
223
243
252
260

37.65

3023.90

57.58
64.12
64.77
60.26
45.00

2590.74

2:~

2348.31
2653.50
3533.33

53.71
59.0.1
58.38
60.45

253~~
2451.61

60.29
42.98

2283.96
3381.81

2119.72
2403.14

Nick B,...k T t R.port No. MEIW/41118

for M.tDIDb Enterprt
Specimen No.

-Face
~-

Bernt
- FB.1

Face Bend FB.2

_.

RoolBenifRB-1
--Root Bend R8.2

....

"{mm

rnm!mln

Bpeclmen -1

SMAW

Dale. 12.05.2011

Eloctrlcal Data

1
2
3
4

Dale: 10.04.2011
Dale: 12.05.2011

WELDINGPARAMETI!RS

!1GIOOWNHILL DCEN
IGfOOWNHILL DCEP
1GIDOWNHILL DeEP
1G/OOWNHILL DCEP
1GJOOWNHILL DCEP
1GfOOWNHILL DCEP

VKVCIWPS/X70/07

Revision No. : 0
Revision No. : 0
Revision No. : 0

Width (mm)
Thlckne (mm)
Length (mm)
25.0-4
22.20
235
--25.02 .
22.20
240
25.00
22.24
230
25.04
22.22
. 235
.
~ARDNI!15S( QW482.12) R.port No. MlElW/4188for Met.l.b Ent.rp~
Location.
Middle + 1mm Parent)
Middle + 1mm (HAZ
Middle + 1mm (Weld
Middle + 1mm HAZ
Middle + 1mm (Parent
Middle + 1mm Parent

Result

..

_~~t;sfacle>ry
__
Satisfaclory . __
..Sallsfaclory __

.~tOry

Vickers Hardness (HVi0)

154-156.155
18()..184.165
239-233-236
184.185.166
.150-154-152
154-156-155

MACROTEaT R.port No. MElWf4i88r for M~~.'.b Ent.rprl~ .

Etch.nt Solution

2 % Nltal

Observation

Krishna

W~lder's Name

Rit h
Test Conducted By

_.~ __ . __

..

A Visual Examination of Cress Seclion area of Weld & HAZ, There Is a

Complete fusion between Base Metal and Electrode. There Is a No found
any Inclusion and Crack. So. Macro Etch test Is Sallsfactory and OK.(Two
Sample)
Pande
WL.O
Welder ID

WL-15

Vicky

.We certify Ihal tf1estatements

In this record are correct and that Ihe test welds were prepared, welded and test~"h
accordance with the requirements of Section IX of the ASME Code.
L-?'\IIDI~

- ---

Sign
Name

\1~
:V.

: 1"'1
: VICk~:~!stry .

kl.O,5~tMJ

APP<OV~d

Sign
Name

~~II

~4it-'~-;-h~.'12l~11
,{:~?""'f-YO.9

p,ep.;edBY1-:'.'

.
\:..
: Bhadresh Pat411

l)lf~- '. "

rM ~ \x

Date
:
Date
: Id-~S
-.J.o I \
_
.
_
{Detail of record of lests are illustrative (lnl, and may bit modrned (0 connnn to tho type and number of te~ts required by Ihe Code'