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    Procedure For DPT PDF

    Uploaded by

    Saut Maruli Tua Samosir
    This 4-page document outlines the procedure for penetrant testing of materials and welds for an MSQ upgradation project. It details the scope, references, qualifications of personnel, materials used, testing procedure, interpretation of results, post-cleaning, documentation, and safety requirements. The procedure describes cleaning surfaces, applying penetrant, removing excess, developing with sprayed developer, interpreting within 30 minutes, recording results, and thoroughly cleaning areas after testing.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Procedure For DPT PDF

    Uploaded by

    Saut Maruli Tua Samosir
    1K views4 pages
    This 4-page document outlines the procedure for penetrant testing of materials and welds for an MSQ upgradation project. It details the scope, references, qualifications of personnel, materials used, testing procedure, interpretation of results, post-cleaning, documentation, and safety requirements. The procedure describes cleaning surfaces, applying penetrant, removing excess, developing with sprayed developer, interpreting within 30 minutes, recording results, and thoroughly cleaning areas after testing.

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    Procedure-for-DPT.pdf

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    This 4-page document outlines the procedure for penetrant testing of materials and welds for an MSQ upgradation project. It details the scope, references, qualifications of personnel, materials used, testing procedure, interpretation of results, post-cleaning, documentation, and safety requirements. The procedure describes cleaning surfaces, applying penetrant, removing excess, developing with sprayed developer, interpreting within 30 minutes, recording results, and thoroughly cleaning areas after testing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views4 pages

    Procedure For DPT PDF

    Uploaded by

    Saut Maruli Tua Samosir
    This 4-page document outlines the procedure for penetrant testing of materials and welds for an MSQ upgradation project. It details the scope, references, qualifications of personnel, materials used, testing procedure, interpretation of results, post-cleaning, documentation, and safety requirements. The procedure describes cleaning surfaces, applying penetrant, removing excess, developing with sprayed developer, interpreting within 30 minutes, recording results, and thoroughly cleaning areas after testing.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    PAGE NO.

    - 1 OF 4

    LARSEN & TOUBRO LIMITED


    MSQ(EPCC 1) UP GRADATION
    DPT PROCEDURE

    DATE:-01.11.2007
    REV.NO.- 0
    PROCEDURE NO.LT/MSQ/P/DPT//007

    CONTENTS

    1.

    SCOPE

    2.

    REFERENCE DOCUMENT

    3.

    GENERAL

    4.

    QUALIFICATION OF PERSONNEL

    5.

    MATERALS

    6.

    PROCEDURE

    7.

    INTERPRETATION

    8.

    POST CLEANING

    9.

    DOCUMNTATION

    10.

    SAFETY

    APPROVED BY L & T

    REVIEWED / APPROVED BY JACOBS

    PAGE NO.- 2 OF 4

    LARSEN & TOUBRO LIMITED


    MSQ(EPCC 1) UP GRADATION
    DPT PROCEDURE

    1.0

    DATE:-01.11.2007
    REV.NO.- 0
    PROCEDURE NO.LT/MSQ/P/DPT//007

    SCOPE:
    This procedure describes the method for Penetrant Testing of materials and welds, for structure
    erection and fabrication work of MSQ (EPCC-1) up gradation Project, IOCL Panipat.

    2.0

    REFERENCE DOCUMENTS:

    3.1

    ASME Section V: Nondestructive Examination

    3.2

    ASME B31.3 Chemical plant and petroleum refinery piping.

    3.3

    ASNT Recommended practice : SNT-TC-1A


    3.0
    3.1

    GENERAL
    Penetrant Testing shall be applied to detect discontinuities that are open to the surface of nonferrous
    and other materials. Typical defects which are detectable by this method are surface cracks, porosity,
    laminations, seams, laps etc.

    3.2

    Prior to examination, surface to be checked visually and adjacent area shall be cleaned, to allow the
    pentrant to enter the discontinuities.

    4.0
    4.1

    QUALIFICATION OF PERSONNEL
    Individuals performing penetrant examination shall be qualified ASNT level-II in accordance with
    SNT-TC-1A or equivalent.

    4.2 Trained Person may perform the testing under Level II qualified persons instruction and supervision.
    5.0

    Materials

    5.1

    All DP materials such as Penetrant, Developer and Cleaner shall be from the following reputed
    manufacturers. Magnaflux, P Met, Flaw check & Pradeep metal brands are acceptable.

    5.2

    Batch certificates shall be submitted for review prior to use.

    APPROVED BY L & T

    REVIEWED / APPROVED BY JACOBS

    PAGE NO.- 3 OF 4

    LARSEN & TOUBRO LIMITED


    MSQ(EPCC 1) UP GRADATION
    DPT PROCEDURE

    6.0

    PROCEDURE

    6.1

    Surface preparation

    DATE:-01.11.2007
    REV.NO.- 0
    PROCEDURE NO.LT/MSQ/P/DPT//007

    The surface to be examined and all adjacent areas within at least 1 shall be clean & dry, free from
    dirt, oil, grease, loose rust, paint ,welding flux, spatter and other extraneous matter that obscure
    surface openings or otherwise interfere with the examination.

    6.2

    Temperature
    Surface temperature shall be between 50 degree F (10 deg. C) to 125 Deg. F (52 Deg .C)

    6.3

    Penetrant application
    Solvent removable type visible liquid penetrant (red in colour) shall be applied uniformly by
    pressurized container attached with spray nozzle over the required surface area / brush

    6.4

    Dwell time (penetration time) shall be 10 minutes (min) or as specified by manufacturer but care shall
    be taken so that penetrant does not get dried up.

    6.5

    Removal of excess Penetrant


    After the specified dwell time penetrant shall be removed by repeated wiping with lint free material or
    absorbent paper, till the traces of penetrant has been removed. Care shall be taken to minimize
    removal of penetrant from discontinuities. Remaining traces can be removed by lightly wiping the
    surface with damped cloth or absorbent paper moistened with cleaner. (Surface flushing with solvent
    is prohibited.)

    6.6

    Developing
    Only wet developer in pressurized container with spray nozzle should be used. It shall be applied
    immediately after removal of excess penetrant from the surface. Avoid excess coating or insufficient
    coating conditions, which might impair the effectiveness of the test. Before use, stir the chemical
    thoroughly.

    APPROVED BY L & T

    REVIEWED / APPROVED BY JACOBS

    PAGE NO.- 4 OF 4

    LARSEN & TOUBRO LIMITED


    MSQ(EPCC 1) UP GRADATION
    DPT PROCEDURE

    DATE:-01.11.2007
    REV.NO.- 0
    PROCEDURE NO.LT/MSQ/P/DPT//007

    7.0

    INTERPRETATION

    7.1

    Interpretation shall be done between 5 to 30 minutes after the developer coating becomes dry.

    7.2

    Acceptance standard shall be as per ASME B 31.3 / Contract specification. Any defect found shall be
    repaired either by grinding, chipping or re-welding if required or re test to be done with the above
    procedure in defective area.

    8.0

    POST CLEANING
    After the completion of interpretation, the area shall be cleaned thoroughly by cotton waste so that no
    trace of DPT material left is left out.

    9.0

    DOCUMENTATION
    The test results shall be recorded in Format No. LT/MSQ/DPT/016

    10.

    SAFETY
    All safety precautions shall be taken as per HSE requirements of the project.

    APPROVED BY L & T

    REVIEWED / APPROVED BY JACOBS

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