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Component Maintenance Manual With Illustrated Part List

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COMPONENT MAINTENANCE MANUAL

PART NUMBER 485943-1

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PART LIST

OIL PUMP

PART NUMBER 485943-1

Revision: 0
Date: 09/10/2016

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COMPONENT MAINTENANCE MANUAL


PART NUMBER 485943-1

Copyright 2016 VERITECDOCS

The information contained in this document is COMPANY NAME proprietary


information. It is disclosed in confidence and is intended for internal use
only by COMPANY NAME authorized owner/lessee operators and repair
stations. It is the property of COMPANY NAME and shall not be altered,
reused, disclosed to others or reproduced for distribution or redistribution in
any form, paper or electronic, without the express written consent of COMPANY NAME. This includes but is not limited to its use in the creation,
manufacture, development, or derivation of any repairs, modifications,
spare parts, design, or configuration changes or to obtain FAA or any other
government or regulatory approval to do so. If consent is given for reproduction in whole or part, this notice shall appear in any such reproduction
in whole. COMPANY NAME assumes no liability whatsoever, whether contractual, warranty, tort or otherwise, for unauthorized alteration or alterations not performed in accordance with COMPANY NAME approved
procedures.

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Table ROR-1: RECORD OF REVISIONS


REV.
NO.

ISSUE
DATE

Revision: 0
Date: 09/10/2016

INSERTED
DATE

BY

REV.
NO.

ISSUE
DATE

INSERTED
DATE

79-20-01

BY

ROR-1
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PART NUMBER 485943-1

Table RTR-1: RECORD OF TEMPORARY REVISIONS


TEMP REV

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Date: 09/11/2016

PAGE
NUMBER

ISSUE DATE

BY

DATE
REMOVED

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BY

ROTR-1
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COMPONENT MAINTENANCE MANUAL


PART NUMBER 485943-1

Table SBL- 1: SERVICE BULLETIN LIST


INSERTION
SERVICE BULLETIN NUMBER

MODIFICATION
DATE

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BY

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PART NUMBER 485943-1

Table LEP- 1: LIST OF EFECTIVE PAGES


SUBJECT

PAGE

DATE

TITLE PAGE

PAGE

DATE

TESTING AND FAULT ISOLATION


TITLE 1

100X

TITLE 2

100Y

RECORD OF REVISIONS

SCHEMATIC AND WIRING DIAGRAMS

ROR 1

200X

ROR 2

200Y

RECORD OF TEMPORARY REVISIONS

DISASSEMBLY

ROTR 1

300X

ROTR2

300Y

SERVICE BULLETIN LIST

CLEANING

SBL 1

400X

SBL 2

400Y

LIST OF EFFECTIVE PAGES

CHECK

LEP 1

500X

LEP 2

500Y

TABLE OF CONTENTS

REPAIR

TOC 1

600X

TOC 2

600Y

INTRODUCTION

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SUBJECT

ASSEMBLY

INTRO 1

700X

INTRO 2

700Y

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Table LEP- 1: LIST OF EFECTIVE PAGES
SUBJECT

PAGE

DATE

DESCRIPTION AND OPERATION

SUBJECT

PAGE

FITS AND CLEARANCES

800X

800Y

SPECIAL TOOLS, FIXTURES, EQUIPMENT


AND CONSUMABLES

INSTALLATION

900X

1300X

900Y

1300Y

ILLUSTRATED PARTS LIST

SERVICING

IPL-TP

1000X

1400X

IPL-TP

1000Y

1400Y

INTRODUCTION

STORAGE INCLUDING TRANSPORTATION

INTRO

1000X

1500X

INTRO

1000Y

1500Y

INTRO

1000Z

NUMERICAL INDEX

DATE

REWORK

NI

1000X

1600X

NI

1000Y

1600Y

DETAIL PART LIST


DPL

1000X

DPL

1000Y

SPECIAL PROCEDURES
1100X
1100Y

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Table LEP- 1: LIST OF EFECTIVE PAGES
SUBJECT
REMOVAL

PAGE

DATE

SUBJECT

PAGE

DATE

1200X
1200Y

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PART NUMBER 485943-1

Table 1: TABLE OF CONTENTS

INTRODUCTION

INTRO X

1. GENERAL
2. PRODUCT SUPPORT
3. MANUAL LAYOUT
4. REVISION SERVICE
5. SHOP VERIFICATION
6. WARNINGS, CAUTION, NOTES
7. LIST OF ABBREVIATIONS
DESCRIPTION AND OPERATION

1. GENERAL
2. DESCRIPTION AND OPERATION
TESTING AND FAULT ISOLATION

1001

1. GENERAL
2. PREPARATION FOR THE TEST
3. TESTING
SCHEMATICS AND WIRING DIAGRAMS

200X

1. GENERAL
2. SCHEMATICS AND WIRINGS
DISASSEMBLY

300X

CLEANING

400X

1. GENERAL
2. LIST OF MATERIALS
3. PROCEDURE

CHECK

500X

1.GENERAL
2. LIST OF EQUIPMENT
3. PROCEDURE
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Table 1: TABLE OF CONTENTS

REPAIR

600X

ASSEMBLY

700X

FITS AND CLEARANCES

800X

SPECIAL TOOLS, FIXTURES, EQUIPMENT


AND CONSUMABLES

900X

1. LIST OF MATERIALS
ILLUSTRATED PARTS LIST

IPL-TP 1000X

INTRODUCTION

INTRO 1000X

1. IPL INTRODUCTION

INTRO 1000X

2. LIST OF VENDORS

INTRO 1000X

NUMERICAL INDEX

NI 1000X

DETAILED PART LIST

DPL 1000X

FIGURE #

1000X

SPECIAL PROCEDURES

1100X

REMOVAL

1200X

INSTALLATION

1300X

SERVICING

1400X

STORAGE INCLUDING TRANSPORTATION

1500X

1. GENERAL
2. PROCEDURE
REWORK

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1600X

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PART NUMBER 485943-1

INTRODUCTION
TASK XX-XX-XX-XXX-XXX-XX
1. GENERAL
This manual has been written in accordance with the ATA iSpec 2200. It includes the maintenance and
repair instructions of the unit.
TASK XX-XX-XX-XXX-XXX-XX
2. PRODUCT SUPPORT
The NAME OF COMPONENT is a product supported by:
VERITECDOCS S de RL de C.V.
2244 Tintero
Mexicali, B.C, ZIP 21297
COUNTRY
CAGE: 99193
Tel: XXX-XXX-XXXX
E-mail: company@company.com
TASK XX-XX-XX-XXX-XXX-XX
3. MANUAL LAYOUT
You will find the sections that follow in this manual:
- Description and Operation
- Testing and Fault Isolation
- Wiring Diagrams
- Disassembly
- Cleaning
- Check
- Repair
- Assembly
- Fits and clearances
- Special Tools, Fixtures and Equipment
- Illustrated Parts List
- Special Procedures
- Removal
- Installation
- Servicing
- Storage (incl. Transportation)
- Rework
TASK XX-XX-XX-XXX-XXX-XX

4. REVISION SERVICE
This manual will be changed as necessary by revisions because of Service Bulletins for example
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COMPONENT MAINTENANCE MANUAL


PART NUMBER 485943-1
TASK XX-XX-XX-XXX-XXX-XX
5. SHOP VERIFICATION
The sections within this manual are approved. The applicable tasks of disassembly, testing and assembly were
done at Company Name.
TASK XX-XX-XX-XXX-XXX-XX
6. WARNINGS, CAUTIONS, NOTES
A. WARNING
Warnings give instructions to the use of materials, processes, methods, procedures or limits. Obey the instructions accurately, if not, this can cause injury or death of persons.
B.CAUTION
Cautions give instructions to the use of materials, processes, methods, procedures or limits. Obey the instructions accurately, if not, this can cause damage to the equipment.
C.NOTE
Notes give instructions which make the job easier.
7. LIST OF ABBREVIATIONS
ATA
AIR TRANSPORT ASSOCIATION OF AMERICA
C CELSIUS
DC DIRECT CURRENT
hPa HECTO PASCAL
in. INCH
IPL ILLUSTRATED PARTS LIST
lb. POUND
mA MILLIAMPERE
mm MILLIMETER
R REVISED
RF REFERENCE

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FIGURE 1COMPONENT MAINTENANCE MANUAL


PART NUMBER 485943-1

DESCRIPTION AND OPERATION


TASK XX-XX-XX-XXX-XXX-XX
1. GENERAL
The OIL PUMP is part of the Oil system of the A/C. Refer to (FIGURE 1) for a view of the OIL PUMP.
TASK XX-XX-XX-XXX-XXX-XX
2. DESCRIPTION AND OPERATION
A.Description:
(1) The oil pump has the capability to create a 25 PSIG pressure to move oil at the aircraft system
in order to make oil circulate in the system properly.

Table 1: TECHNICAL DATA


Dimensions
Weight

20 lb

Operating Voltage

24V

Operating Current

1.5A
TECHNICAL DATA

B. OPERATION
(1) The oil pump requires an application of 24 V at 1.5 A in order to move the actuation part to generate a constant pressure of 25 PSIG.

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FIGURE 1COMPONENT MAINTENANCE MANUAL


PART NUMBER 485943-1

FIGURE 1. OIL PUMP

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PART NUMBER 485943-1

TEST AND FAULT ISOLATION


TASK XX-XX-XX-XXX-XXX-XX
1. GENERAL
A. this section gives procedures for testing the NAME OF COMPONENT.
B. Unit testing is required if a unit is received from the line maintenance personnel with no definite fault
localization or after unit repair.
C. For internal wiring and pin designation of the unit refer to (FIGURE 1001)
TASK XX-XX-XX-XXX-XXX-XX
2. PREPARATION FOR THE TEST
A. Test conditions:
Carry out testing and fault isolation at ambient room conditions:

Table 1001: TEST CONDITIONS


Temperature

25 C

Atmospheric Pressure

100 kPa

Relative Humidity

B. Test Equipment and Materials

Table 1002: TEST EQUIPMENT AND MATERIALS


Description

Source

Equipment 1

Vendor

Equipement 2

Vendor

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TASK XX-XX-XX-XXX-XXX-XX
3. TESTING
A. For test procedure refer to Table 100X:

Table 1003: TEST PROCEDURE


Step/Procedure

Set Value

Required Value

1. Test 1
Step description
2. Test 2
Step description
3. Test 3
Step description

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PART NUMBER 485943-1

DISASSEMBLY
TASK XX-XX-XX-XXX-XXX-XX
1. GENERAL
A. this section gives procedures for disassembly of the Oil Pump.
B. Unit disassembly is required if a unit is received from the field for repair.
TASK XX-XX-XX-XXX-XXX-XX
2. PREPARATION FOR THE TEST
A. Test conditions:
Carry out testing and fault isolation at ambient room conditions:

Table 1001: TEST CONDITIONS


Temperature

25 C

Atmospheric Pressure

100 kPa

Relative Humidity

B. Test Equipment and Materials

Table 1002: TEST EQUIPMENT AND MATERIALS


Description

Source

Equipment 1

Vendor

Equipement 2

Vendor

TASK XX-XX-XX-XXX-XXX-XX
3. TESTING
A. For test procedure refer to Table 1003:

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PART NUMBER 485943-1

Table 1003: TEST PROCEDURE


Step/Procedure

Set Value

Required Value

1. Test 1
Step description
2. Test 2
Step description
3. Test 3
Step description

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