AQV09NSDN - Installation Manual English
AQV09NSDN - Installation Manual English
AQV09NSDN - Installation Manual English
Series
Series
Series
ENGLISH
FRANAIS
AQV09N
AQV12N
AQV18N
AQV24N
ESPAOL
INSTALLATION
MANUAL
E S F DB98-29790A(1)
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ENGLISH
Contents
Preparing for Installation
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Choosing the Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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9
9
10
11
12
13
13
14
15
17
18
18
19
19
ENGLISH
Safety Precautions
Keep this installation manual together with the users manual in a handy place so that you can find it whenever
you need to see it after reading this manual thoroughly.
Make sure to read the following safety precautions carefully before installation.
Make sure to observe the cautions specified in this manual.
Conduct a test run of the unit after installation and then explain all system functions to the owner.
The indications and meanings are as shown below.
WARNING
dangerous substances to
prevent fire, explosion or
injury and do not expose
the unit to direct sunlight.
yourself (owners).
Incorrect installation of the
unit could cause injury due
to fire, electric shock and
water leakage or from the
unit falling. Consult a dealer
or a qualified installer.
securely referring to
the installation manual.
Incomplete installation
could cause personal injury
due to fire, electric shock
and water leakage or from
the unit falling.
according to distances
declared, in order to permit
accessibility from each side,
either to guarantee correct
operation of maintenance
or repairing products. The
unitsparts must be reachable
and removable completely
under safety condition
(for people or things).
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WARNING
Caution
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current is measured
according to the IEC standard
and the input power &
current is measured
according to the ISO
standard.
Indoor Unit
Outdoor Unit
ENGLISH
CAUTION
Avoid the following places to prevent malfunction of the unit
Observe the clearances and maximum lengths as seen in the picture below when installing the air conditioner.
B maximum total
pipe Height
A maximum
total pipe length
11.8 inch (300mm)
minimum
Model
The appearance of the unit may be different from the diagram depending on the model.
AQV09N
AQV12N
AQV18N
AQV24N
49.2ft(15m) 26.2ft(8m)
98.4ft(30m) 49.2ft(15m)
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78.7(2000) or more
23.6(600) or more
19.7(500) or more
5.9(150) or more
11.8(300 ) or more
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59.1(1500) or more
ENGLISH
Unit : inch(mm)
59.1(1500) or more
23.6(600) or more
23.6(600) or more
19.7(500) or more
19.7(500) or more
When front and rear side of the outdoor unit is towards the wall
118.1(3000) or more
When front and rear side of the outdoor unit is towards the wall
11.8(300) or more
11.8(300) or more
7.9(200) or more
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Accessories
Batteries for
Remote Control (2)
The flare nuts are attached to the end of each pipe of an evaporator or a service port.
Use the nuts when connecting the pipes.
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ENGLISH
Before fixing the installation plate to the wall or window frame, you must
determine the position of the 2.56 inch (65mm) hole through which the cable,
pipe and hose pass to connect the indoor unit to the outdoor unit.
When facing the wall, the pipe and cable can be connected from the:
Right
Left
Underside (right)
Rear (right or left)
Follow step(s)...
Wall
3.
Window frame
4 to 6.
Fix the installation plate to the wall giving attention to the weight of the
indoor unit.
If you mount the plate to a concrete wall with anchor bolts, the anchor
bolts must not project more than 0.8 inch (20mm).
Attach the wooden uprights to the window frame giving attention to the
weight of the indoor unit.
Attach the installation plate to the wooden uprights using tapping screws as
seen in the picture.
Pipe hole
2.56 inch (65mm)
B
Determine the position of the pipe and drain hose hole as seen in the picture
and drill the hole with an inner diameter of 2.56 inch (65mm) so that it slants
slightly downwards.
A
B
C
AQV09N
AQV12N
inch
mm
4.72
120
1.06
27
2.68
68
AQV18N
AQV24N
inch
mm
5.51
140
1.34
34
2.68
68
To prevent dirt or foreign substances from getting into the pipes during
installation, do NOT remove the caps completely until you are ready to
connect the pipes.
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A short pipe is already fitted to the air conditioner. You may need to extend the
pipe using the assembly pipe. (optional)
A
B
C
The connection procedure for the refrigerant pipe varies according to the exit
position of the pipe when facing the wall:
Right(A)
Left(B)
Underside(C)
Rear
Cut out the appropriate knock-out piece on the rear of the indoor unit unless
you connect the pipe directly from the rear.
Remove the protection caps of the pipes and connect the assembly pipe
to each pipe. Tighten the nuts first with your hands, and then with a torque
wrench, applying the following torque:
Outer Diameter
1/4 inch (6.35mm)
3/8 inch (9.52mm)
1/2 inch (12.80mm)
5/8 inch (15.88mm)
Torque
10.1~12.3ftlb (140~170 kgfcm)
18.1~20.3ftlb (250~280 kgfcm)
27.5~30.4ftlb (380~420 kgfcm)
31.8~34.7ftlb (440~480 kgfcm)
If necessary, bend the pipe to fit along the bottom of the indoor unit.
Then pull it out through the appropriate hole.
The pipe should not project from the rear of the indoor unit.
The bending radius should be 4 inch(100mm) or more.
For further details on how to connect to the outdoor unit and purge the air,
refer to page 13.
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ENGLISH
Extended up to A
Shortened as required
Model
Make sure that you have the required tools (pipe cutter, reamer, flaring tool
and pipe holder.)
If you want to shorten the pipe, cut it using a pipe cutter, ensuring that the cut
edge remains at 90 with the side of the pipe (see examples of correctly and
incorrectly cut edges below.)
Oblique
Rough
To prevent a gas leak, remove all burrs at the cut edge of the pipe using a
reamer.
Put a flare nut slightly into the pipe and modify the flare.
Outer Diameter (D)
Depth (A)
49.2ft(15m)
98.4ft(30m)
Check if you flared the pipe correctly (see examples of incorrectly flared pipes
below.)
Inclined
Burr
AQV09N
AQV12N
AQV18N
AQV24N
Damaged Surface
Cracked
Uneven Thickness
Align the pipes to connect them easily. Tighten the flare nuts first with your
hands, and then with a torque wrench, applying the following torque:
Outer Diameter
Torque
For further details on how to connect to the outdoor unit and purge the air,
refer to page 13.
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When installing the drain hose for the indoor unit, check if condensation draining is adequate.
When passing the drain hose through the 65-mm hole drilled in the wall, check the following:
2inch
(50mm)
less
Keep a clearance of
at least 2inch (50mm)
between the end of the
hose and the ground.
Ditch
Drain hose
If necessary, connect the 6.6 ft (2m) extension drain hose to the drain hose.
If you use the extension drain hose, insulate the inside of the extension drain
hose with a shield.
Fit the drain hose into 1 of 2 drain hose holes, then fix the end of the drain
hose tightly with a clamp.
If you dont use the other drain hose hole, block it with a rubber stopper.
Pass the drain hose under the refrigerant pipe, keeping the drain hose tight.
Pass the drain hose through the hole in the wall. Check if it slants downwards
as seen in the picture.
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ENGLISH
You can select the direction of the drain hose, depending on where you want to
install the indoor unit.
Screw
Drain hose
Insert the drain hose by fixing it into the groove of the drain hose and the
outlet of the drain pan.
Attach the rubber cap with a screwdriver by turning it to the right until it fixes
to the end of the groove.
One of the diagrams has an illustration with the words Screws hole that
should be changed to Screw hole.
While heating, ice may accumulate. During the process of defrosting, check if
condensation draining is adequate. For adequate draining, do the following:
Insert the drain plug into the drain hole on the underside of the outdoor unit.
There are A drain holes on the underside. You can use any hole for
your convenience.
Model
AQV09N
AQV12N
AQV18N
AQV24N
A
3
Drain hole
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Model
AQV09N
AQV12N
AQV18N
AQV24N
49.2ft(15m)
98.4ft(30m)
Open the front grille by pulling on the tabs on the lower right and left sides of
the indoor unit.
Pass the assembly cable through the rear of the indoor unit and connect
the assembly cable to terminals as seen in the picture.
Each wire is labeled with the corresponding terminal number.
09/12/18/24
Indoor unit
Pass the other end of the cable through the 65mm hole in the wall.
Remove the terminal board cover on the side of the outdoor unit.
1(L) 2(N) F1 F2
1(L)
1(L)
2(N)
1
2(N)
F1 F2 1(L) 2(N)
F1
F2
F1
F2
Outdoor unit
L
Circuit Breaker
(Main power)
Screws on terminal block must not
be unscrewed with the torque less
than 0.87ftlb (12 kgfcm).
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AWG
13 or fewer
2.5 or more
16 or fewer
1.5 or more
16 or fewer
1.5 or more
ENGLISH
The outdoor unit is loaded with sufficient R410A refrigerant for a 24.6ft (7.5m)
pipe You should purge the air in the indoor unit and in the pipe.
If air remains in the refrigerant pipes, it affects the compressor. It may cause
reduction of cooling capacity and malfunction.
Refrigerant for air purging is not charged in the outdoor unit.
Use Vacuum Pump as seen in the picture.
1
2
Connect each assembly pipe to the appropriate valve on the outdoor unit and
tighten the flare nut.
Outdoor unit
Tighten the flare nut first with your hands, and then with a torque wrench,
applying the following torque:
Outer Diameter
Torque
Indoor unit
Gas pipe side
Liquid pipe side
Open the valve of the low pressure side of manifold gauge counterclockwise.
Purge the air in the connected pipes using the vacuum pump for about
10 minutes.
- Close the valve of the low pressure side of manifold gauge clockwise.
- Make sure that pressure gauge shows -0.1MPa(-76cmHg) after about
10 minutes.
This procedure is very important to avoid a gas leak.
- Turn off the vacuum pump.
- Remove the hose of the low pressure side of manifold gauge.
Set a valve cork of liquid and gas service port to the open position.
Mount the valve stem nuts and the service port cap to the valve, and tighten
them at the torque of 13.2ftlb (183kgfcm) with a torque wrench.
Check for a gas leak paying particular attention to the 3-way valves stem nuts
and to the service port cap.
For further detailed information how to check the low pressure after
installation, Please refer to the Service Manual.
Vacuum
Pump
Valve stem
Stem cap
A
(gas)
5/16 inch (7.94mm)
B
(liquid)
Adding Refrigerant
You must add refrigerant if the pipe is longer than 24.6ft (7.5m).
If you use a
pipe
Then
AQV09N/AQV12N
AQV18N/AQV24N
longer than
24.6ft (7.5m)
shorter than
24.6ft (7.5m)
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Refrigerant type
GWP value
R410A
1975
Indoor unit
d
a
= (
= (
) kg
) kg
Outdoor unit
+ = (
c
Note
) kg
siphon
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Make sure to check for gas leaks before completing the installation process
(connecting the assembly pipe and hose between indoor unit and outdoor
unit, insulating the cables, hose and pipe, and fixing the indoor unit to the
installation plate)
To check for gas leaks on the...
Indoor unit
Outdoor unit
ENGLISH
A
B
In order to detect basic refrigerant leaks, before recreating the vacuum and
recirculating the R410A, its responsible of installer to pressurize the whole system
with nitrogen (using a cylinder with pressure reducer) at a pressure above 40 bar
(gauge).
LEAK TEST WITH R410A (after opening valves)
Before opening valves, discharge all the nitrogen from the system and create
vacuum according to page 15.
After opening valves, check leaks using a leak detector for refrigerant
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After checking for gas leaks in the system, insulate the pipe, hose and cables.
Then place the indoor unit on the installation plate.
Wrap the refrigerant pipe and the drain hose in the rear of the indoor unit with
the absorbent pad.
Wind the pipe and hose three times to the end of the indoor unit with the
absorbent pad. (0.79 inch(20mm) interval)
Wind the pipe, assembly cable and drain hose with insulation tape.
Place the bundle (the pipe, assembly cable and drain hose) in the lower part of
the indoor unit carefully so it doesnt project from the rear of the indoor unit.
Hook the indoor unit to the installation plate and move the unit to the right
and left until it is securely in place.
Installation plate
Rubber leg
Model
AQV09N
1.78ft(543mm) 1.05ft(319mm)
AQV12N
AQV18N
2.17ft(660mm) 1.12ft(340mm)
AQV24N
Place the outdoor unit as indicated on the top of the unit to let the
discharged air out properly.
If the outdoor unit is exposed to strong winds, install shield plates around the
outdoor unit so that the fan can operate correctly.
Secure the rubber leg to prevent the generation of noise and vibration.
OUTDOOR UNIT INSTALLED ON THE WALL BY RACK
- Ensure the wall will be able to suspend the weight of rack and outdoor unit;
- Install the rack close to the column as much as possible;
- Install proper grommet in order to reduce noise and residual vibration transferred by outdoor unit towards wall.
ENGLISH
Press the
button and check the following:
The indicator on the indoor unit lights up.
The airflow blade opens and the fan gears up for operation.
Press the
button and check the following:
The airflow blades work properly.
hen you complete the installation successfully, hand over the Users
W
Manual and this Installation Manual to the user for storage in a handy and
safe place.
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