VW DSG

A
02E Direct Shift Gearbox (DSG)
Twin Clutch 6 Speed FWD (Electronic Control)
1004
Revision 01/2016
A
C
1005

ILL
NO.............DESCRIPTION
YEARS
QTY
PART NO
ILL
KITS
Kit
Kit

Kit

Kit

Overhaul Kit (OEM).................... 06-ON

Overhaul Kit (Transtec)
With Cover & Shift Rail Pistons. 06-ON
Overhaul Kit (Precision)
(With Pistons)............................. 06-ON
Overhaul Kit (Precision)
(Without Pistons)....................... 06-ON
DSG.OHK01
DSG.OHK02
Kit
Friction Plate.............................. 06-ON
250B 'K2' Clutch (1.80mm).................. 06-ON
251B 'K1' Clutch (2.29mm).................. 06-ON
DSG.OHK51
STEEL PLATES
DSG.OHK52
DSG.GAS02
1
1
DSG.GAS04
DSG.GAS01
1
1
1
DSG.GAS06
DSG.GAS07
DSG.GAS08
GASKETS
101E
102E

103E
104E

NI
NI
Gasket, Oil Pump....................... 06-ON

Gasket, Case to Case
(Bonded Rubber)....................... 06-ON
Gasket, Valve Body Cover......... 06-ON
'K1'/'K2' Solenoid
Filter Screen/Gasket.................. 06-ON
Valve Body, Upper..................... 06-ON
Valve Body, Lower..................... 06-ON
Kit
300B
300B
301B
'O' Ring, External Filter.............. 06-ON

'O' Ring, Cooler to Casing.......... 06-ON
'O' Ring,
(Electrical Case Connector)....... 06-ON
QTY
PART NO
Steel Plate Kit............................ 06-ON

'K2' Clutch (1.47mm).................. 06-ON
'K2' Clutch (2.00mm).................. 06-ON
'K1' Clutch (2.29mm).................. 06-ON
1
5
4
DSG.FRK01
DSG.FRP02
DSG.FRP01
1
5
4
5
DSG.STK01
DSG.STP02
DSG.STP03
DSG.STP01
PRESSURE PLATES
SPRINGS & CIRCLIPS
FILTERS
RUBBER COMPONENTS
120E
121E
122E

YEARS
FRICTION PLATES
1
2
DSG.OR01
DSG.OR02
DSG.OR03
450E Filter (Internal Pick Up)

(Pick-up aperture in corner)....... 06-ON
450E Filter (Internal Pick Up)

(Pick-up aperture toward middle)

Click here for illustrations........... 06-ON
451E Filter

(External Cartridge Element)..... 06-ON
DSG.FIL02
DSG.FIL04
DSG.FIL01
METAL CLAD SEALS

150D

150D

151E

152E
Drive Shaft R/H (2WD)

(50mm x 65mm x 8mm)............. 06-ON
Drive Shaft R/H (4WD)
(54mm x 73mm x 8mm)............. 06-ON
Drive Shaft L/H
(60mm x 74.3mm x 8mm).......... 06-ON
Selector Shaft............................ 06-ON
DSG.MCS03
DSG.MCS07
1
1
DSG.MCS02
DSG.MCS04
MOULDED PISTONS
Kit
Piston Kit, including Front Cover
(Precision).................................. 06-ON
Kit
Piston Kit, Shift Rail (Transtec).. 06-ON
172C 4th Apply/2nd Release

(21.80mm OD)........................... 06-ON
173C 2nd Apply/4th Release

(21.80mm OD)........................... 06-ON
174C 1st Apply/3rd Release

(24.50mm OD)........................... 06-ON
175C 3rd Apply/1st Release

(21.80mm OD)........................... 06-ON
176C 6th Apply/Rev Release

(21.80mm OD)........................... 06-ON
177C Rev Apply/6th Release

(24.50mm OD)........................... 06-ON
178C 5th Apply

(21.80mm OD)........................... 06-ON
179C 5th Release

(21.80mm OD)........................... 06-ON
1
1
DSG.PISKIT51
DSG.PISKIT05
DSG.PIS01
DSG.PIS01
DSG.PIS02
DSG.PIS01
DSG.PIS01
DSG.PIS02
DSG.PIS01
DSG.PIS01
SEALING RINGS
Kit
Sealing Ring (Transtec)............. 06-ON
200B Double Clutch Drum.................. 06-ON
1
4
DSG.SRK01
DSG.SSR01
BUSHINGS
THRUST WASHERS & BEARINGS

Kit
650C
660C

661C

662C

664C

668D

669D

690C

691C

693C

694C

695C

696D

NI

1006
Bearing & Seal, (6 Bearings)..... 06-ON

1
Sleeve & Bearing, 2nd Gear...... 06-On
1
Radial Bearing, 1-3-5-R Input Shaft
to 2-4-6 Input Shaft (41mm x 60mm x 5mm)
................................................... 06-On
1
Needle Bearing, (Front)
(Reverse Idler)........................... 06-On
1
Needle Bearing, (Rear)
(Reverse Idler)........................... 06-On
1
Needle Bearing, 6th Gear
(36mm x 41mm x 26mm)........... 06-On
1
Sleeve, Clutch Distributor
to Bell Housing........................... 06-On
1
Roller Bearing, 2-4-6 input
shaft to Bell Housing
(38mm x 52mm x 17.30mm)...... 06-On
1
Taper Bearing (Front)
(1st, 2nd, 3rd & 4th Shaft).......... 06-On
1
Taper Bearing (Rear)
(1st, 2nd, 3rd & 4th Shaft).......... 06-On
1
Ball Bearing,
Input Shaft (Rear)...................... 06-On
1
Taper Bearing (Front)
(5th, 6th & Reverse Shaft)......... 06-On
1
Taper Bearing (Rear)
(5th, 6th & Reverse Shaft)......... 06-On
1
Taper Bearing, Differential
(45.20mm x 73mm x 19.50mm).06-ON
1
Inner Race
(24mm x 27mm x 18mm)........... 06-ON
1
DSG.BSK01
DSG.BE10
DSG.BE12
DSG.BE05
DSG.BE06
DSG.BE11
DSG.SL01
DSG.BE13
DSG.BE01
DSG.BE02
DSG.BE08
DSG.BE07
DSG.BE04
DSG.BE24
DSG.BE09

Twin Clutch 6 Speed Transverse FWD (Electronic Control)
ILL
YEARS
QTY
PART NO
ILL
THRUST WASHERS & BEARINGS Cont

NI
Caged Bearing

(39mm x 44mm x 27mm)........... 06-ON
NI
Caged Bearing

(28mm x 33mm x 13mm)........... 06-ON
NI
Caged Bearing

(30mm x 35mm x 13mm)........... 06-ON
NI
Axial Bearing

(25mm x 44.72mm x 7mm)........ 06-ON
NI
Needle Bearing

(36mm x 48mm x 32mm)........... 06-ON
NI
Drawn Cup Roller Bearing

(25mm x 37mm x 26mm)........... 06-ON
NI
Caged Bearing

(34mm x 41mm x 26mm)........... 06-ON
NI
Needle Bearing

(39mm x 50mm x 25.90mm)...... 06-ON
NI
Drawn Cup Roller Bearing

(23mm x 36mm x 11mm)........... 06-ON
NI
Roller Bearing, Crown Wheel Side
(2WD)......................................... 06-ON
DSG.BE14
DSG.BE15
DSG.BE16
DSG.BE17
DSG.BE18
DSG.BE19
DSG.BE20
DSG.BE21
DSG.BE22
DSG.BE23
ELECTRICAL COMPONENTS
700E

701E

702E

703E

704E

705E

706E

707C
709E

710E

711E

712E

Speed Sensor, Input &

Clutch Oil Temp Sensor............. 06-ON
Pressure Control Solenoid 2
(N216, 'K2' Clutch)..................... 06-ON
(N215, 'K1' Clutch)..................... 06-ON
(N217, Main Line)...................... 06-ON
(N218, Cooling Oil).................... 06-ON
(N371, Safety 2)......................... 06-ON
(N233, Safety 1)......................... 06-ON
Sensor Ring Set (Set of 3)......... 06-ON
Gear Actuator Solenoid
(N89, Solenoid valve 2)............. 06-ON
DSG.ELE04
DSG.SOL01
DSG.SOL01
DSG.SOL02
DSG.SOL02
DSG.SOL03
1
1
DSG.SOL03
DSG.ELE01
DSG.SOL04
DSG.SOL04
DSG.SOL04
DSG.SOL04
YEARS
QTY
PART NO
HARD PARTS
800A Front Cover Plate (OEM)........... 06-ON
1 DSG.COV01
800A Front Cover Plate (MFC)............ 06-ON
1 DSG.COV02
801A/B Dual Clutch Drum Assembly

(Complete)................................ 06-ON
1 DSG.DRU01
850E Oil Level Tube (87mm)

(Fits Codes HLH, HFQ, HGN, HQM, HQN, HQL, HUV, HXU,

HXV, HYC, HXS, HXT, HXZ, JPJ, JPK, JPL, JPQ)

................................................... 06-ON
1 DSG.TU03
850E Oil Level Tube (96mm)

(Fits Codes HUV, HXZ, JBT, JPZ, JPS, KDC)

................................................... 06-ON
1 DSG.TU04
NI
Park Pawl Assembly.................. 06-ON
1 DSG.PAL01
SPECIAL ITEMS
900E
NI

NI

NI

NI

NI

Heat Exchanger......................... 06-ON

1
Dual Mass Flywheel
(1.9Ltr Diesel VAG).................... 06-ON
1
Dual Mass Flywheel
(2.0 PD / PPD & 2.0 16v Common Rail TDi )
................................................... 06-ON
1
Dual Mass Flywheel
(2.0Ltr Petrol VAG)..................... 06-ON
1
Dual Mass Flywheel
(VAG 1.4Ltr FSi/TSi,
06F 105 266N)........................... 06-ON
1
Dual Mass Flywheel
(Golf VR6 Code: HXZ)............... 06-ON
1
DSG.COO01
Note: Vehicle details will be required for correct application

of Dual Mass Flywheels.
Oil

Special Fluid Required

For 02E Transmission
1 Litre Bottle............................... 01-ON
20 Litre Canister........................ 01-ON
Note: Initial filling approx. 7.2 Ltr. Oil change, approx 5.5 Ltr.
DSG.FLY10
DSG.FLY13
DSG.FLY17
DSG.FLY15
DSG.FLY16
AR DSG.OIL01
AR DSG.OIL02
TOOLS & MANUALS
VALVE BODY PARTS

750E Mechatronic Unit, Various

(Vehicle Details Required)......... 06-ON
1 DSG.VBxx
Mechatronic Units, Important Note.
1007
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A

02E Direct Shift Gearbox (DSG)

Twin Clutch 6 Speed FWD (Electronic Control)

02E Direct Shift Gearbox (DSG)

Twin Clutch 6 Speed FWD (Electronic Control)

02E Direct Shift Gearbox (DSG)

Overhaul Kit (OEM).................... 06-ON

Gasket, Oil Pump....................... 06-ON

'O' Ring, External Filter.............. 06-ON

Steel Plate Kit............................ 06-ON

SPRINGS & CIRCLIPS

450E Filter (Internal Pick Up)

METAL CLAD SEALS

Drive Shaft R/H (2WD)

THRUST WASHERS & BEARINGS

Bearing & Seal, (6 Bearings)..... 06-ON

02E Direct Shift Gearbox (DSG)

THRUST WASHERS & BEARINGS Cont

Speed Sensor, Input &

Heat Exchanger......................... 06-ON

Note: Vehicle details will be required for correct application

Special Fluid Required

TOOLS & MANUALS

VALVE BODY PARTS

Click here to view special tools for this transmission

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