ISO 9001

Programmable Logic Controller

 Functions

Performance

ALL in
Network

Programming

01
 Aiming at the Compactness and High Function

°· High function and performance with Exclusive MPU chip

- Execution speed : 0.5µs/step
- Program capacity : 7ksteps

°· Various built-in functions for the enlarging application fields

- One(1) High speed counter (1~16kHz, 2~8kHz)
- One(1) Pulse train output (2kHz)
- Eight(8) PID control with auto tuning
- Eight(8) Pulse catch inputs
- Filtered input
- Eight(8) External interrupt inputs
- One(1) RS-232C I/ F (dedicated, user defined, Modbus protocol)

ONE, All for your needs

Powerful programming Tool (KGLWIN)

°· Windows-based tool (Windows 95, 98 and NT)

°· Applicable to all the K series
°· Ladder diagram, Mnemonic language supported
°· Possible to Edit a program in RUN mode
°· Forced I/O On/Off
°· Display the comments in a program
°· Available all printers supported by Wndows
°· Powerful debuggings
- Execution step by step
- Execution to a given step
- Execution till the data becomes a given value.
- Execution the cycles at the No. of given times

02
03
 Applications

Eight (8) PID loops with auto tuning (built-in)

It can be applied for temperature control, Pressure control, Flow control in the fields such as Chemical and process
Industries, Glass and ceramics, Wood and paper industry, Food & Drink industry and Furnace, etc.

Analog Input Fan

120
Sensor
Furnace

Main Unit Analog I/O Module Heater

Analog Output

Digital Output

Single High Speed Up / Down Counter (built-in)

Single high speed counter up to 16kHz enables and resets input, as up/down counter for connecting incremental
encoders or high speed pulse generator. This counter is independent of the CPU ladder logic execution, so counting is
not affected(16kHz for 1phase, 8kHz for 2phases, 24bits) by the scan time.

Phase B

External preset input(24Vdc) PG

Phase A Common Motor

Main Unit

Pulse Output (built-in, TR type)

One high-frequency pulse output(max. 2kpps) enables to build stepping motor and simple positioning control systems.

P00 P01 P02

Sensor

Stepping motor

Motor drive
Com 0 Direction output

Pulse output
Conveyor

03
02
Eight (8) Pulse catch Inputs (built-in)
Pulse catch inputs can capture fast pulse inputs that cannot normally be detected during the nomal input cycling.
Max. 8 different pulse catch inputs(P000~P007) are available and pulses with width as small as 0.2ms
can be captured. You can configure these inputs in the basic parameter setting of KGLWIN.

Pulse input

Internal status
Scan 1 Scan 2 Scan 3

Flow Meter
Flow Meter

000000

Watt Hour Meter

000000

Watt Hour Meter

Discrete inputs with filters (built-in)

Inputs with filters prevent the CPU from reading abnormal inputs and reduce the possibility of input malfunction.
The fillter time can be programmed from 0 to 15ms in 1ms increments.

Filter time Filter time

Input signal

Internal status
TIME

Input signal

Internal status

Shorter pulses than filter time are ignored

04
 Communications

1:1 Direct Link 1:N Local Area Monitor & Control

Application Example Application Example
Packaging Machine using Operation Panel Complex Packaging Machine using Operation Panel & PLCs
• Provides Additional RS232C Ch. via Loader Port. • Provides 1:N Communications using RS485 Interface.
• Direct Connection with Display Unit or HMI machine,etc. • Possible to manage a group of machines.
• Can use Both Loader & Operation Panel
Convenient initial test Operation.
• 1:N Link available using RS232-422 Converter

Operation Panel(HMI)

Operation Panel(HMI)
RS 485
Network PLC#30 MK80S
Direct Link

PLC#1 K7M PLC#31 K7M

K7M

N:N Distributed Control

• Provides N:N Communications using RS485 Interface without any Host.
• Possible to manage several groups machines.
PLC#4

PLC#3

PLC#2

PLC#5

PLC#1 K7M PLC#6,7°¶

MODBUS Network Interface Modem Communication

• K7M Provides Industrial Standard Protocol like Application Example
Modbus & User defined Protocol made by User. Water Treatment System in wide and long distance Area
• User can edit Link Characteristics & Protocol using User • Modem enables Remote programming up to 100km
Defined Protocol (Stop Bit, Parity, Data length°¶) • Possible to program and monitor the PLCs via 2nd Level Link
• Frames to be sent or received can be created as • Low Cost TeleMetering & TeleControl System available
required by user.

Modem
MODBUS ASCII / RTU Protocol Modem Wide Area Process

Control Center Plant

Converter
PLC 1st Level
Plant
Network River
Master/Slave PLC 2nd Level
PLC K7M
Booster Plant

Master/Slave Slave Slave Industry / Home

(Built-in port)

05
 Programming Tool (KGLWIN)

Overview
- Windows-based tool (Windows 95, 98 and NT)
- Applicable to all the MASTER-K series
- Ladder diagram, Mnemonic language supported
- Remote programming via network is available
- Several windows can be displayed in a screen
- Display the comments in a program Available all printers supported by Windows

On-line Editing
- Possible to Edit a program in RUN mode
- Forced I/O On/Off and change the value of data

Powerful debuggings
- Execution step by step
- Execution to a given step
- Execution till the data becomes a given value.
- Execution the cycles at the No. of given times

Multi-Window

On-line Editing

Debugging

06
 Specification

Perfomance specification of main module

Item Specifications Remarks

Cyclic operation of stored program,

Program control method
interrupt task operation

I/O control method Refresh method, Direct I/O method

Mnemonic program
Programming language
Ladder Diagram

Basic 30 kinds
No. of instructions
Application 218 kinds

Processing speed 0.5 µs/ step

Program capacity 7ksteps

I/O points 20 ~ 80 points

I/O area (P) P0000 ~ P013F

Aux. Area (M) M0000 ~ M191F

Keep area (K) K0000 ~ K031F Non volatile area

Link area (L) L0000 ~ L063F

Special area (F) F0000 ~ F063F

Data memory
100ms : T000 ~ T191 Changeable by
Timer (T)
10ms : T192 ~ T255 parameter setting

Counter (C) C000 ~ C255

Step control area (S) S00.00 ~ S99.99

Data register (D) D0000 ~ D4999

Controlled by instruction
PID control Auto tuning, Forward/reverse action
Forced output, Operation scan time setup

Dedicated protocol
Cnet I/F Function MODBUS protocol
(RS-232C)
User-defined protocol

1-phase: 16kHz(1 channel)

Built-in special Counting speed
2-phase: 8kHz(1 channel)
function

High 3 counting modes

speed - 1 phase, Up/down count with program input
counter Counting modes
- 1 phase, Up/down count with B phase input
- 2 phase, Up/down count with phase difference

Multiplication select one of 1, 2, or 4

Pulse input Pulse width: 0.2 ms, 8 points

Pulse output 1x 2 kHz (Transistor output only)

External interrupt 8 points, 0.4ms

Input filter 0 ~ 15ms

*Remark) K7M-DR10S(/DC), K7M-DT10,:Built in RS232 and RS-485 I/F, not available for Cnet I/F module

07
 Input
Type K7M-DR10S(/DC) K7M-DR20S(/DC) K7M-DR30S(/DC) K7M-DR40S(/DC) K7M-DR60S(/DC) G7E-DR10A
Item K7M-DT10S K7M-DT20S K7M-DT30S K7M-DT40S K7M-DT60S -
Input Point 6 12 18 24 36 6
Insulation Device Photo coupler
Rated Input Voltage DC12~24V
Rated Input Current DC12V 4.5mA, DC24V 9mA
Operation Voltage DC10.2~28.8V (Ripple : 5% or less)
Max. Simultaneously On 100% Simultaneously on
On Voltage / Current More than DC9.5V/3.5mA (P000~P002 : 6.3mA)
Off Voltage / Current Less than DC5V/1.8mA (P000~P002 : 6.3mA)
Input Impedance About 2.7K (P000~P002 : 1.5K )
Response Off On 1~15ms
Time On Off 1~15ms
Operation Indicator LED
External wiring Terminal block (M3 x 6 screw)
* Remark K7M-DR10S/DC, DR20S/DC, DR30S/DC, DR40S/DC, DR60S/DC : DC 12~24V powered.

Output(Relay)
Item Type K7M-DR10S(/DC) K7M-DR20S(/DC) K7M-DR30S(/DC) K7M-DR40S(/DC) K7M-DR60S(/DC) G7E-DR10A
Output Pointt 4 8 12 16 24 4-
Switching Device Relay
Insulation Device Relay
Rated Load Voltage/ DC24V / 2A (Resistive load), AC220V / 2A (COS¨ =1) 1 Point
Current 2A/1 Point/com, 4A/2 Points/com, 4A/4 Points/com
Minimum Input DC5V/1mA
Max. Load Voltage AC250V DC110V
Max. Switching Frequency 1,200 Times/Hour
Surge Killer None
Lifetime of Mechanical Over 0.1 million times
Relay Electrical Over 20 million times
Response Off On Within 10ms
Time On Off Within 12ms
Operation Indicator LED
External wiring Terminal block (M3 x 6 screw)

Output(Transistor)
Item Type K7M-DT10S K7M-DT20S K7M-DT30S K7M-DT40S K7M-DT60S -
Output Pointt 4 8 12 16 24 --
Rated Load Voltage DC 12/24
Rated Load Current 0.5A/1 Point, 3A/1com
Response Off On Less than 2ms
Time On Off Less than 2ms
Common Method 8 Points / 1com, Sink type
Operation Indicator LED
Insulation Device Photo coupler
Surge Killer Clamp diode
Internal Power Consumption 170mA

08
 Option module

Option Module
Item Specifications
Analog I/O module Voltage DC0~10V
(G7F-ADHA) Analog input
Current DC0~20mA or 4~20mA
Digital Output Resolution 12bit (0~4,000)
Voltage/Current Selection • Selected by dip switch • Short V and 1 terminal for current Input
A/D part
Analog Input Channels 2channels/module
Voltage DC+12V
Absolute Maximum Input
Current DC+25mA
Digital Output Resolution 12bit (0~4,000)
Voltage DC0~10V (load impedance 2KΩ-1MΩ)
Analog Output DC0~20mA (load impedance 560Ω)
Current
DC4~20mA (load impedance 560Ω)
D/A part Voltage/Current Selection Separated terminal
Analog Input Channels 1channels/module
Voltage DC+15V
Absolute Maximum Input
Current DC+24mA
DC 0~10V 2.5mV (1/4,000)
Maximum Resolution DC 0~20mA 5 (1/4,000)
DC 0~20mA 6.25 (1/3,200)
Accuracy ±0.5% or less (Full scale)
Conversion Time Scan time+1.5ms/channels
Insulation Device Photo coupler between Input terminal and ground (No insulation between channels)
External Wiring 14Point terminal block
Power supply DC24V, 80mA
Analog Potentiometer Current consumption DC5V, 10mA
Module (G7F-AT2A) Weight 240g

- Four analog potentiometer can be

Item Specifications
used on the job manually to adjust
set Points such as timer values of No. of Timers 4 Point
other variables, without going into Digital Output Range (8bit) 0~200
PLC program. Timers Setting Set by adjustable volume switch
- Adjustment can be made from the Accuracy of Timer ±2.0% (Full acale)
front part of the module using Current Consumption 50mA
variable resistors 200g
Weight

Cnet I/F Module Item Specifications

(G7L-CUEB, G7L- RS-422, Modem (RS-232C)
CUEC) Dedicated Mode Supports multidrop/1:1 communication via LG dedicated protocol Supports high
- RS-422/485 interface enables speed link service
Mode
communication between computer KGMWIN Mode Supports remote control via MASTER-K PLC protocol
and 32 PLCs using the multidrop Modbus Mode Supports master and slave function with MODBUS Protocol (ASCII, RTU)
System(G7L-CUEC) User Mode Operated with user-defined protocol
- MODBUS Master/Slave mode can
Date Bit 7 or 8
be used on a MODBUS RTU or
ASCII mode Stop Bit 1 or 2
D/A part
- Long distance communication Start Bit 1 or 2
through RS-232C modem Parity Even / Odd / None
connection(G7L-CUEB)
Synchronization Asynchronous method
- Communication parameter setting
can be made in Programming Transmission Speed 9,600/19,200/38,400/56,000/76,800/115,200/128,000 bps
Tool(KGLWIN) Setting Method Parameter setting with KGLWIN software
Max. Cable Length 500m
Weight 180g

Power Specification
Item Specifications
Type AC Powered DC Powered
Rated Voltage AC100~240 (Free voltage) DC12~24V (Free Valtage)
Input Voltage Range AC85~264V DC10.2~28.8V
Input Frequency 47~63Hz -
Leakage Current 3mA or less (AC264V, 63Hz)
Dropout Tolerance 20ms or less 2ms or less
Output Current 0.2A (Isolated from DC5V) -
DC24V Output Voltage 24V±10% (21.6~26.4V) -
Output Over-Current Voltage 0.22~1.5A -

09
 Wiring Diagrams

Wiring Diagrams

K7M-DR10S K7M-DR20S K7M-DR30S

P00 P02 P04 P06 P08 P0A P0C P0E P10

P01 P03 P05 P07 P09 P0B P0D P0F P11
P00 P02 P04 P06 P08 P0A
P00 P02 P04 OUT
P01 P03 P05 P07 P09 P0B
P01 P03 P05

P40 P41 P42 P44 P46 P48 P4A

P40 P41 P42 P44 P46
P43 P45 P47 P49 P4B
P43 P45 P47

AC100 240U P40 P41 P42 P43

FG Com0 Com1 Com2 Com3

K7M-DR40S K7M-DR60S

G7E-DR10A

P00 P02 P04 P06 P08 P0A P0D P0F P11 P13 P15 P17 P00 P02 P04 P06 P08 P0A P0C P0E P10 P13 P15 P17 P19 P1B P1D P1F P21 P23
P01 P03 P05 P07 P09 P0B P0C P0E P10 P12 P14 P16 P01 P03 P05 P07 P09 P0B P0D P0F P11 P12 P14 P16 P18 P1A P1C P1E P20 P22

100 101 102 103 104 105 COMO

P40 P41 P42 P44 P46 P48 P4A P4C P4E P40 P41 P42 P44 P46 P48 P4A P4C P4E P50 P52 P54 P56
P43 P45 P47 P49 P4B P4D P4F COMO 000 COM1 001 COM2 002 003
P43 P45 P47 P49 P4B P4D P4F P51 P53 P55 P57

System Configuration
• Base Unit • Expansion Unit • Available System
• Processing speed : 0.5 µs • Digital I/Output : DC 6 Points/Relay 4Point • Digital I/Output : 2 Modules
• Program capacity : 7k steps • Analog I/O : Input 2ch, Output 1ch. • Analog I/O : 2 Modules Max. 3
• Type : • Analog timer : 4 Points • Analog Timer : 3 Modules Modules
K7M-DR10S K7M-DR10S/DC K7M-DT10S • Cnet I/F: for RS-422/RS-232C (for modem) • Cnet I/F : 1 Module
K7M-DR20S K7M-DR20S/DC K7M-DT20S • Fnet (Master) • DevicNet (Slave)
K7M-DR30S K7M-DR30S/DC K7M-DT30S • Profibus-DP (Slave)
K7M-DR40S K7M-DR40S/DC K7M-DT40S
K7M-DR60S K7M-DR60S/DC K7M-DT60S • Option Pack
• RTC (Real time clock) Pack
• Memory pack (For program back-up)

Max. 3 Modules

Memory pack
*When only basic unit is used : connect to the expansion connector of the basic unit.
*When expansion unit is used : connect to the expansion connector of the last connected expansion unit.

10
Product list
Type Part Number Specification Power Supply Remarks
K7M-DR10S • 6 DC 12/24V Inputs • 4 Relay Outputs
K7M-DR20S • 12 DC 12/24V Inputs • 8 Relay Outputs
K7M-DR30S • 18 DC 12/24V Inputs • 12 Relay Outputs
K7M-DR40S • 24 DC 12/24V Inputs • 16 Relay Outputs
K7M-DR60S • 36 DC 12/24V Inputs • 24 Relay Outputs AC85~264V
K7M-DT10S • 6 DC 12/24V Inputs • 4 Transistor Outputs (Free voltage)
K7M-DT20S • 12 DC 12/24V Inputs • 8 Transistor Outputs
K7M-DT30S • 18 DC 12/24V Inputs • 12 Transistor Outputs *1
K7M-DT40S • 24 DC 12/24V Inputs • 16 Transistor Outputs
K7M-DT60S • 36 DC 12/24V Inputs • 24 Transistor Outputs
Base Unit K7M-DR10S/ DC • 6 DC 12/24V Inputs • 4 Relay Outputs
K7M-DR20S/ DC • 12 DC 12/24V Inputs • 8 Relay Outputs DC12~24V
K7M-DR30S/ DC • 18 DC 12/24V Inputs • 12 Relay Outputs (Free voltage)
K7M-DR40S/ DC • 24 DC 12/24V Inputs • 16 Relay Outputs
K7M-DR60S/ DC • 36 DC 12/24V Inputs • 24 Relay Outputs
• Programming capacity : 7K steps
• 1 High speed counter (16 KHz for 1 Phase, 8 KHz for 2 Phases)
• 8 PID Loops with auto Tuning
• 8 Pulse catch Inputs (Min. 0.2ms) *2
Built-In functions
• Discrete Inputs with filters (0~15ms, each 1ms)
• 8 External Interrupt Inputs (0.4ms)
• 1 RS-232C and 1 Loader port
(Dedicated, userdefined, Modbus protocol available)
G7E-DR10A • 6 DC 12/24V Inputs • 4 Relay Outputs
G7F-ADHA • 2 Analog Inputs • 1 Analog Outputs
G7L-CUEC • RS-422/485 Communication module
Exp. Module
G7L-CUEB • RS-232C Communication module (Modem available)
G7L-PBEA • Profibus-DP slave module
G7F-AT2A • Analog potentio meter, 4 points
G7E-RTCA • Real time clock pack
Exp. Pack
G7M-M256 • Flash memory pack for program back-up (256Kbytes)
*1 1 Buit-In High speed counter : 1 phase 16K pps, 2 phases 8K pps
*2 K7M-DR10S (/DC), K7M-DT10S : built-In 1 RS-232C port and 1 RS-485 port available

Dimensions
(Unit : mm )
1. Main unit 2. Expansion modules A B
K7M-DR10S 85 95
K7M-DR20S 135 145
K7M-DR30S 135 145
K7M-DR40S 165 175
K7M-DR60S 215 225
G7E-DR10A
G7F-ADHA
85 95
G7F-AT2A
G7L-CUEB/C

IMO constantly endeavors to improve

our products so that information
in this catalog is subject to
change without notice.

IMO Precision Controls Limited

1000 North Circular Road
Staples Corner, London NW2 7JP
Tel : +44 (0)20 8452 6444 Fax: +44 (0)20 8450 2274
Email: [email protected] IMOnline: www.imopc.com