Autodesk Inventor - Projecting Geometry in Sheet Metal Parts
Autodesk Inventor - Projecting Geometry in Sheet Metal Parts
In the last Autodesk Point A Toplines newsletter, we examined methods for projecting existing edges and other geometry to a feature
sketch within the same part. Now let's look at an Autodesk Inventor 4 tool that projects geometry in sheet-metal parts.
There are a number of enhancements to the sheet-metal tools in Autodesk Inventor 4. One of these is the ability to cut complex shapes
across a bend. To get started, let's create a sheet-metal part.
3. Click the Face tool on the Sheet Metal Panel Bar and select OK to create a sheet-metal face.
4. Click the Flange tool on the Sheet Metal Panel Bar and add a 2.5-inch (65mm) flange at 45 degrees to the long edge as shown in
Figure 1.
5. Add a second 2.5-inch (65mm) flange to create the stepped part shown in Figure 2.
When you create a sketch that extends across a bend, the sketch geometry can wrap around the bend (or bends) when you create a
sheet-metal Cut feature. Because the cut will remove material on more than one face, you may need to create geometric or dimensional
constraints between the sketch geometry and features or edges on any of the affected faces. That's where the Project Flat Pattern tool
comes in.
1 of 4 1/21/2010 6:38 PM
Autodesk - Autodesk Inventor Services & Support - Projecting Geometr... http://usa.autodesk.com/adsk/servlet/item?siteID=123112&id=233149...
2. In the Sketch Panel Bar, click the down arrow next to the Project Geometry tool and select the Project Flat Pattern tool.
You need to know the following rules for projecting flat pattern geometry:
If you plan to project flat pattern geometry, you must start the sketch on a part face, not on a work plane.
You must click a face to project the flat pattern of that face and all geometry linking it to the sketch face.
You must select a face that is on the same side of the sheet-metal stock as the sketch face.
The selected face must be joined to the sketch face through one or more bends.
3. Click the lower face parallel to the sketch face. The flat pattern of the unfolded part is projected onto the sketch. Use the Orbit tool to
examine the projected geometry.
2 of 4 1/21/2010 6:38 PM
Autodesk - Autodesk Inventor Services & Support - Projecting Geometr... http://usa.autodesk.com/adsk/servlet/item?siteID=123112&id=233149...
2. Switch to an isometric view and Enter "S" to complete the sketch. In the Sheet Metal Panel Bar, click the Cut tool and select the
profiles inside the circles and the tapered profiles that cross the bends.
Tip: To see a preview of the wrapped cut, click inside the Extents edit box (the one containing "Thickness") before you select the Cut
Across Bend option.
3. Ensure that the Cut Across Bend option is checked in the Cut dialog box.
3 of 4 1/21/2010 6:38 PM
Autodesk - Autodesk Inventor Services & Support - Projecting Geometr... http://usa.autodesk.com/adsk/servlet/item?siteID=123112&id=233149...
Use the Project Flat Pattern tool whenever you need to reference unfolded geometry in a sheet-metal sketch.
Note: The flat pattern updates to match changes to the underlying features. Your sketch retains any defined relationships to the
projected flat pattern geometry and updates to match.
Conclusion
The Project Flat Pattern tool enables you to reference unfolded sheet-metal features while building a sheet-metal part in its folded state.
During manufacturing, feature cuts are usually created on flat stock prior to bending. Use projected flat pattern geometry to include
required reference geometry when a cut crosses one or more bends.
4 of 4 1/21/2010 6:38 PM