Stirling Engine
Stirling Engine
Stirling Engine
Alpha type Stirling engine. There are two cylinders. The expansion cylinder (red) is maintained at a high temperature while the
compression cylinder (blue) is cooled. The passage between the
two cylinders contains the regenerator.
climate change. This engine is currently exciting interest as the core component of micro combined heat and
power (CHP) units, in which it is more ecient and safer
than a comparable steam engine.[5][6] However, it has a
low power-to-weight ratio [4] rendering it more suitable
for use in static installations where space and weight are
not at a premium.
1
2 HISTORY
2
2.1
History
Invention and early development
2.3
3
was favored).[26] They were also aware that, unlike steam
and internal combustion engines, virtually no serious development work had been carried out on the Stirling engine for many years and asserted that modern materials
and know-how should enable great improvements.[27]
3 FUNCTIONAL DESCRIPTION
Functional description
The engine is designed so that the working gas is generally compressed in the colder portion of the engine and
expanded in the hotter portion resulting in a net conversion of heat into work.[2] An internal regenerative heat exchanger increases the Stirling engines thermal eciency
compared to simpler hot air engines lacking this feature.
3.1
Key components
As a consequence of closed cycle operation, the heat driving a Stirling engine must be transmitted from a heat fer an environmentally sound option for producing power
source to the working uid by heat exchangers and nally while some designs are economically attractive in develto a heat sink. A Stirling engine system has at least one opment projects.[33]
heat source, one heat sink and up to ve heat exchangers.
Some types may combine or dispense with some of these.
3.1.2 Heater / hot side heat exchanger
3.1.1
Heat source
Point focus parabolic mirror with Stirling engine at its center and
its solar tracker at Plataforma Solar de Almera (PSA) in Spain
3.1.3 Regenerator
Main article: Regenerative heat exchanger
In a Stirling engine, the regenerator is an internal heat exchanger and temporary heat store placed between the hot
and cold spaces such that the working uid passes through
it rst in one direction then the other, taking heat from the
uid in one direction, and returning it in the other. It can
be as simple as metal mesh or foam, and benets from
high surface area, high heat capacity, low conductivity
and low ow friction.[34] Its function is to retain within
the system that heat that would otherwise be exchanged
with the environment at temperatures intermediate to the
maximum and minimum cycle temperatures,[35] thus enabling the thermal eciency of the cycle to approach the
limiting Carnot eciency.
Other suitable heat sources include concentrated solar energy, geothermal energy, nuclear energy, waste heat and
bioenergy. If solar power is used as a heat source, regular
solar mirrors and solar dishes may be utilised. The use of
Fresnel lenses and mirrors has also been advocated, for
example in planetary surface exploration.[32] Solar powered Stirling engines are increasingly popular as they of- The primary eect of regeneration in a Stirling engine
3.2
Congurations
is to increase the thermal eciency by 'recycling' internal heat that would otherwise pass through the engine irreversibly. As a secondary eect, increased thermal eciency yields a higher power output from a given
set of hot and cold end heat exchangers. These usually
limit the engines heat throughput. In practice this additional power may not be fully realized as the additional
dead space (unswept volume) and pumping loss inherent in practical regenerators reduces the potential eciency gains from regeneration.
The design challenge for a Stirling engine regenerator is
to provide sucient heat transfer capacity without introducing too much additional internal volume ('dead space')
or ow resistance. These inherent design conicts are one
of many factors that limit the eciency of practical Stirling engines. A typical design is a stack of ne metal wire
meshes, with low porosity to reduce dead space, and with
the wire axes perpendicular to the gas ow to reduce conduction in that direction and to maximize convective heat
transfer.[36]
The regenerator is the key component invented by Robert
Stirling and its presence distinguishes a true Stirling engine from any other closed cycle hot air engine. Many
small 'toy' Stirling engines, particularly low-temperature
dierence (LTD) types, do not have a distinct regenerator component and might be considered hot air engines,
however a small amount of regeneration is provided by
the surface of the displacer itself and the nearby cylinder
wall, or similarly the passage connecting the hot and cold
cylinders of an alpha conguration engine.
3.1.4
5
3.1.6 Displacer
The displacer is a special-purpose piston, used in Beta
and Gamma type Stirling engines, to move the working
gas back and forth between the hot and cold heat exchangers. Depending on the type of engine design, the displacer
may or may not be sealed to the cylinder, i.e. it may be
a loose t within the cylinder, allowing the working gas
to pass around it as it moves to occupy the part of the
cylinder beyond.
3.2 Congurations
There are three major types of Stirling engines, that are
distinguished by the way they move the air between the
hot and cold areas:
1. The alpha conguration has two power pistons, one
in a hot cylinder, one in a cold cylinder, and the gas is
driven between the two by the pistons; it is typically
in a V-formation with the pistons joined at the same
point on a crankshaft.
2. The beta conguration has a single cylinder with a
hot end and a cold end, containing a power piston
and a 'displacer' that drives the gas between the hot
and cold ends. It is typically used with a rhombic
drive to achieve the phase dierence between the
displacer and power pistons, but they can be joined
90 degrees out of phase on a crankshaft.
3. The gamma conguration has two cylinders: one
containing a displacer, with a hot and a cold end, and
one for the power piston; they are joined to form a
single space with the same pressure in both cylinders; the pistons are typically in parallel and joined
90 degrees out of phase on a crankshaft.
The following diagrams do not show internal heat exchangers in the compression and expansion spaces, which
are needed to produce power. A regenerator would be
placed in the pipe connecting the two cylinders.
3.2.2
3 FUNCTIONAL DESCRIPTION
Other types
3.2
Congurations
7
G.M. Benson also made important early contributions
and patented many novel free-piston congurations.[45]
The rst known mention of a Stirling cycle machine using freely moving components is a British patent disclosure in 1876.[46] This machine was envisaged as a refrigerator (i.e., the reversed Stirling cycle). The rst consumer product to utilize a free piston Stirling device was
a portable refrigerator manufactured by Twinbird Corporation of Japan and oered in the US by Coleman in
2004.
the pressure reduces, which causes a pressure dierence across the displacer rod to force the displacer
towards the hot end. When the displacer moves
the piston is almost stationary and therefore the gas
volume is almost constant. This step results in the
constant volume cooling process, which reduces the
pressure of the gas.
3. The reduced pressure now arrests the outward motion of the piston and it begins to accelerate towards
the hot end again and by its own inertia, compresses
the now cold gas, which is mainly in the cold space.
4. As the pressure increases, a point is reached where
the pressure dierential across the displacer rod becomes large enough to begin to push the displacer
rod (and therefore also the displacer) towards the
piston and thereby collapsing the cold space and
transferring the cold, compressed gas towards the
hot side in an almost constant volume process. As
the gas arrives in the hot side the pressure increases
and begins to move the piston outwards to initiate
the expansion step as explained in (1).
In the early 1960s, W.T. Beale invented a free piston version of the Stirling engine to overcome the diculty of
lubricating the crank mechanism.[43] While the invention
of the basic free piston Stirling engine is generally attributed to Beale, independent inventions of similar types
of engines were made by E.H. Cooke-Yarborough and C.
West at the Harwell Laboratories of the UKAERE.[44]
Cutaway of the at Stirling engine: 10.Hot cylinder 11.A volume of hot cylinder 12.B volume of hot cylinder 17.Warm piston diaphragm 18.Heating medium 19.Piston rod 20.Cold cylinder 21.A Volume of cold cylinder 22.B Volume of cold cylinder 27.Cold piston diaphragm 28.Coolant medium 30.Working
cylinder 31.A volume of working cylinder 32.B volume of working cylinder 37.Working piston diaphragm 41.Regenerator mass
of A volume 42.Regenerator mass of B volume 48.Heat accumulator 50.Thermal insulation 60.Generator 63.Magnetic circuit
64.Electrical winding 70.Channel connecting warm and working
cylinders
3.3
Other developments
Starting in 1986, Innia Corporation began developing both highly reliable pulsed free-piston Stirling engines, and thermoacoustic coolers using related technology. The published design uses exural bearings and hermetically sealed Helium gas cycles, to achieve tested reliabilities exceeding 20 years. As of 2010, the corporation had amassed more than 30 patents, and developed a
number of commercial products for both combined heat
and power, and solar power.[48] More recently, NASA has
considered nuclear-decay heated Stirling Engines for extended missions to the outer solar system.[49] At the recent
Cable-Tec Expo put on by the Society of Cable Telecommunications Engineers, Dean Kamen took the stage with
Time Warner Cable Chief Technology Ocer Mike LaJoie to announce a new initiative between his company
Deka Research and the SCTE. Kamen refers to it as a
Stirling engine.[50][51]
THEORY
4.2
Pressurization
through four main processes: cooling, compression, heating and expansion. This is accomplished by moving the
gas back and forth between hot and cold heat exchangers,
often with a regenerator between the heater and cooler.
The hot heat exchanger is in thermal contact with an external heat source, such as a fuel burner, and the cold heat
exchanger being in thermal contact with an external heat
sink, such as air ns. A change in gas temperature causes
a corresponding change in gas pressure, while the motion
of the piston causes the gas to be alternately expanded
and compressed.
The gas follows the behaviour described by the gas
laws that describe how a gas pressure, temperature and
volume are related. When the gas is heated, because it is
in a sealed chamber, the pressure rises and this then acts
on the power piston to produce a power stroke. When the
gas is cooled the pressure drops and this means that less
work needs to be done by the piston to compress the gas
on the return stroke, thus yielding a net power output.
Video showing the compressor and displacer of a very small Stirling Engine in action
10
5 ANALYSIS
4.3
capital cost and are usually larger and heavier. However, they are more ecient than most internal combustion engines.[61] Their lower maintenance requirements
make the overall energy cost comparable. The thermal
eciency is also comparable (for small engines), ranging
from 15% to 30%.[60] For applications such as microCHP, a Stirling engine is often preferable to an internal combustion engine. Other applications include water
pumping, astronautics, and electrical generation from
plentiful energy sources that are incompatible with the
internal combustion engine, such as solar energy, and
biomass such as agricultural waste and other waste such
as domestic refuse. Stirlings are also used as a marine engine in Swedish Gotland-class submarines.[62] However,
Stirling engines are generally not price-competitive as an
automobile engine, due to high cost per unit power, low
power density, and high material costs.
Basic analysis is based on the closed-form Schmidt
analysis.[63][64]
5.1.1 Advantages
At high temperatures and pressures, the oxygen in airpressurized crankcases, or in the working gas of hot air
engines, can combine with the engines lubricating oil
and explode. At least one person has died in such an
explosion.[59]
Lubricants can also clog heat exchangers, especially the
regenerator. For these reasons, designers prefer nonlubricated, low-coecient of friction materials (such as
rulon or graphite), with low normal forces on the moving parts, especially for sliding seals. Some designs avoid
sliding surfaces altogether by using diaphragms for sealed
pistons. These are some of the factors that allow Stirling engines to have lower maintenance requirements and
longer life than internal-combustion engines.
5
5.1
Analysis
Comparison with internal combustion
engines
In contrast to internal combustion engines, Stirling engines have the potential to use renewable heat sources
more easily, to be quieter, and to be more reliable with
lower maintenance. They are preferred for applications
that value these unique advantages, particularly if the cost
per unit energy generated is more important than the capital cost per unit power. On this basis, Stirling engines are
cost competitive up to about 100 kW.[60]
Compared to an internal combustion engine of the same
power rating, Stirling engines currently have a higher
5.1
11
packaging dicult. Along with materials cost, this
has been one of the factors limiting the adoption
of Stirling engines as automotive prime movers.
For other applications such as ship propulsion and
stationary microgeneration systems using combined
heat and power (CHP) high power density is not
required.[66]
They are extremely exible. They can be used as Power and torque issues
CHP (combined heat and power) in the winter and
Stirling engines, especially those that run on small
as coolers in summer.
temperature dierentials, are quite large for the
Waste heat is easily harvested (compared to waste
amount of power that they produce (i.e., they have
heat from an internal combustion engine), maklow specic power). This is primarily due to the heat
ing Stirling engines useful for dual-output heat and
transfer coecient of gaseous convection, which
power systems.
limits the heat ux that can be attained in a typical cold heat exchanger to about 500 W/(m2 K),
and in a hot heat exchanger to about 5005000
5.1.2 Disadvantages
W/(m2 K).[58] Compared with internal combustion
engines, this makes it more challenging for the enSize and cost issues
gine designer to transfer heat into and out of the
working gas. Because of the thermal eciency the
Stirling engine designs require heat exchangers for
required heat transfer grows with lower temperaheat input and for heat output, and these must conture dierence, and the heat exchanger surface (and
tain the pressure of the working uid, where the
cost) for 1 kW output grows with second power of
pressure is proportional to the engine power output.
1/deltaT. Therefore the specic cost of very low
In addition, the expansion-side heat exchanger is oftemperature dierence engines is very high. Inten at very high temperature, so the materials must
creasing the temperature dierential and/or presresist the corrosive eects of the heat source, and
sure allows Stirling engines to produce more power,
have low creep. Typically these material requireassuming the heat exchangers are designed for the
ments substantially increase the cost of the engine.
increased heat load, and can deliver the convected
The materials and assembly costs for a high temperheat ux necessary.
ature heat exchanger typically accounts for 40% of
the total engine cost.[59]
All thermodynamic cycles require large temperature
dierentials for ecient operation. In an external
combustion engine, the heater temperature always
equals or exceeds the expansion temperature. This
means that the metallurgical requirements for the
heater material are very demanding. This is similar
to a Gas turbine, but is in contrast to an Otto engine
or Diesel engine, where the expansion temperature
can far exceed the metallurgical limit of the engine
materials, because the input heat source is not conducted through the engine, so engine materials operate closer to the average temperature of the working
gas. The Stirling cycle is not actually achievable, the
real cycle in Stirling machines is less ecient than
the theoretical Stirling cycle, also the eciency of
the Stirling cycle is lower where the ambient temperatures are mild, while it would give its best results in
a cool environment, such as northern countries winters.
Dissipation of waste heat is especially complicated
because the coolant temperature is kept as low as
possible to maximize thermal eciency. This increases the size of the radiators, which can make
12
REFERENCES
7 Alternatives
Alternative thermal energy harvesting devices include the
thermogenerator. Thermogenerators allow less ecient
conversion (5-10%) but may be useful in situations where
the end product must be electricity, and where a small
conversion device is a critical factor.
8 See also
Beale number
Bore
Cogeneration
Thermomechanical generator
Distributed generation
Fluidyne engine
Quasiturbine
Relative cost of electricity generated by dierent
sources
Schmidt number
Stirling radioisotope generator
Stroke
West Number
9 References
[1] Stirling Engines, G. Walker (1980), Clarenden Press,
Oxford, page 1: A Stirling engine is a mechanical device which operates on a *closed* regenerative thermodynamic cycle, with cyclic compression and expansion of
the working uid at dierent temperature levels.
[2] W.R. Martini (1983), p.6
[3] T. Finkelstein; A.J. Organ (2001), Chapters 2&3
13
[34] http://e-futures.group.shef.ac.uk/publications/pdf/140_
4%20Erardo%20Elizondo.pdf
[50] http://www.smartplanet.com/blog/report/
new-alliance-could-make-cable-a-catalyst-for-cleaner-power/
364?tag=search-river
[51] http://www.dekaresearch.com/stirling.shtml
[29] Letter dated March 1961 from Research and Control Instruments Ltd. London WC1 to North Devon Technical
College, oering remaining stocks... to institutions such
as yourselves... at a special price of 75 nett
14
10 BIBLIOGRAPHY
10
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Laboratory. Archived from the original on 200808-01. Retrieved 2009-01-19.
BBC News (2003-10-31). Power from the people.
Retrieved 2009-01-19.
W.T. Beale (1971). Stirling Cycle Type Thermal
Device, US patent 3552120. Granted to Research
Corp, 5 January 1971.
G.M. Benson (1977). Thermal Oscillators, US
patent 4044558. Granted to New Process Ind, 30
August 1977 .
G.M. Benson (1973). Thermal Oscillators. Proceedings of the 8th IECEC. Philadelphia: American
Society of Mechanical Engineers. pp. 182189.
H.W. Brandhorst; J.A. Rodiek (2005). A 25 kW
Solar Stirling Concept for Lunar Surface Exploration (PDF). In International Astronautics Federation. Proceedings of the 56th International Astronautical Congress. IAC-05-C3.P.05. Retrieved 201203-18.
Carbon Trust (2007). Micro-CHP Accelerator
Interim Report Executive summary. Retrieved
March 19, 2012.
15
B. Kongtragool; S. Wongwises (2003). A review of solar-powered Stirling engines and low temperature dierential Stirling engines. Renewable
and Sustainable Energy Reviews 7 (2): 131154.
doi:10.1016/S1364-0321(02)00053-9.
D. Liao. The Working Principles. Retrieved
2009-01-18.
W.R. Martini (1983). Stirling Engine Design Manual (2nd ed)" (17.9 MB PDF). NASA. Retrieved
2009-01-19.
Micro-Star International (2008). Worlds First
Powerless Air Cooler on a Mainboard!". Retrieved
2009-01-19.
A. Nesmith (1985). A Long, Arduous March Toward Standardization. Smithsonian Magazine. Retrieved 2009-01-18.
A.J. Organ (2008a). 1818 and All That. Communicable Insight. Retrieved 2009-01-18.
A.J. Organ (2008b). Why Air?". Communicable
Insight. Retrieved 2009-01-18.
A.J. Organ (2007). The Air Engine: Stirling Cycle
Power for a Sustainable Future. Woodhead Publishing. ISBN 1-84569-231-4.
A.J. Organ (1997). The Regenerator and the Stirling
Engine. Wiley. ISBN 1-86058-010-6.
A.J. Organ (1992). Thermodynamics and Gas Dynamics of the Stirling Cycle Machine. Cambridge
University Press. ISBN 0-521-41363-X.
PASCO Scientic (1995). Instruction Manual and
Experiment Guide for the PASCO scientic Model
SE-8575 (PDF). Retrieved 2009-01-18.
D. Postle (1873). Producing Cold for Preserving
Animal Food, British Patent 709, granted 26 February 1873.
Precer Group. Solid Biofuel-Powered Vehicle
Technology (PDF). Retrieved 2009-01-19.
Quasiturbine Agence. Quasiturbine Stirling Hot
Air Engine. Retrieved 2009-01-18.
R. Sier (1999). Hot Air Caloric and Stirling Engines:
A History 1 (1st (Revised) ed.). L.A. Mair. ISBN
0-9526417-0-4.
R. Sier (1995). Reverend Robert Stirling D.D: A Biography of the Inventor of the Heat Economiser and
Stirling Cycle Engine. L.A Mair. ISBN 0-95264170-4.
F. Starr (2001). Power for the People: Stirling Engines for Domestic CHP (PDF). Ingenia (8): 27
32. Retrieved 2009-01-18.
11 Further reading
R.C. Belaire (1977).
Device for decreasing
the start-up time for stirling engines, US patent
4057962. Granted to Ford Motor Company, 15
November 1977.
P.H. Ceperley (1979).
A pistonless Stirling
engineThe traveling wave heat engine. Journal of the Acoustical Society of America 66
(5): 15081513. Bibcode:1979ASAJ...66.1508C.
doi:10.1121/1.383505.
P. Fette. About the Eciency of the Regenerator in
the Stirling Engine and the Function of the Volume
Ratio V /V ". Retrieved 2009-01-19.
P. Fette. A Twice Double Acting -Type Stirling
Engine Able to Work with Compound Fluids Using Heat Energy of Low to Medium Temperatures.
Retrieved 2009-01-19.
D. Haywood. An Introduction to Stirling-Cycle
Machine (PDF). Retrieved 2013-12-20.
Z. Herzog (2006). Stirling Engines. Mont Alto:
Pennsylvania State University. Retrieved 2009-0119.
F. Kyei-Manu; A. Obodoako (2005). Solar
Stirling-Engine Water Pump Proposal Draft
(PDF). Retrieved 2009-01-19.
Lund University, Department of Energy Science:
Division of Combustion Engines. Stirling Engine
Research. Retrieved 2009-01-19.
16
12
N.P. Nightingale (1986). NASA Automotive Stirling Engine MOD II Design Report (PDF). NASA.
Retrieved 2009-01-19.
D. Phillips (1994). Why Aviation Needs the Stirling Engine. Retrieved 2009-01-19.
12
External links
EXTERNAL LINKS
17
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13.1
13.2
Images
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Content license