Agemp Model 2 ANSWER KEY
Agemp Model 2 ANSWER KEY
Agemp Model 2 ANSWER KEY
THIRUNINRAVUR
DEPARTMENT OF AERONAUTICAL ENGINEERING
MODEL EXAMINATION-II
TIME: 3:00 HOURS
DATE: 07-03-2015
MARKS: 100
PART-A
10X2= 10
To safely deal with electricity, the technician must have a working knowledge
of the principles of electricity, and a healthy respect for its capability to do both
work and damage.
Wearing or use of proper safety equipment can provide a psychological
assurance at the same time it physically protects the user. The use of rubber
gloves, safety glasses, rubber or grounded safety mats, and other safety
equipment contributes to the physiological safety of the technician working on or
with electrical equipment.
5. What are the inspection techniques followed in aircraft Maintenance?
Before starting an inspection, be certain all plates, access doors, fairings, and
cowling have been opened or removed and the structure cleaned. When opening
inspection plates and cowling and before cleaning the area, take note of any oil or
other evidence of fluid leakage. A great deal of paperwork and/or reference
information must be accessed and studied before actually proceeding to the
aircraft to conduct the inspection.
The aircraft logbooks must be reviewed to provide background information and
a maintenance history of the particular aircraft. The appropriate checklist or
checklists must be utilized to ensure that no items will be forgotten or overlooked
during the inspection.
6. Enumerate the various manuals of an aircraft maintenance Industry.
Aircraft Manual, Engine Manual, Propeller Manual, Radio-Navigation Manual
and Electrical wiring manual etc.
7. Explain the role of FOD in affecting the flight safety
FOD is any damage caused by any loose object to aircraft, personnel, or
equipment. These loose objects can be anything from broken runway concrete to
shop towels to safety wire.
To Control FOD, keep ramp and operation areas clean, have a tool control
program, and provide convenient receptacles for used hardware, shop towels, and
other consumables.
8. What is type certificate data sheet?
The type certificate data sheet describes the type design and sets forth the
limitations prescribed by the applicable Federal Aviation Regulations. It also
includes any other limitations and information found necessary for type certification
of a particular model aircraft. It contains information regarding:
Model designation of all engines for which the approval obtained.
Minimum fuel grade to be used.
Max. take off ratings
Name of the manufacturer and model designation for each propeller.
9. What are the Bulletins or Service Bulletins?
Service bulletins are one of several types of publications issued by airframe,
engine, and component manufacturers. The bulletins may include:
The purpose for issuing the publication;
The name of the applicable airframe, engine, or component;
Detailed instructions for service, adjustment, modification or inspection, and
source of parts, if required; and the estimated number of man-hours required to
accomplish the job
obvious that further inspection methods are not required. The lack of visible
defects does not necessarily mean further inspection is unnecessary. Some
defects may lie beneath the surface or may be so small that the human eye, even
with the assistance of a magnifying glass, cannot detect them.
Borescope
Inspection by use of a borescope is essentially a visual inspection.
A borescope is a device that enables the inspector to see inside areas that could
not otherwise be inspected without disassembly. An example of an area that can
be inspected with a borescope is the inside of a reciprocating engine cylinder. The
borescope can be inserted into an open spark plug hole to detect damaged
pistons, cylinder walls, or valves. Another example would be the hot section of a
turbine engine to which access could be gained through the hole of a removed
igniter or removed access plugs specifically installed for inspection purposes.
Borescopes are available in two basic configurations. The simpler of the two is
a rigid type of small diameter telescope with a tiny mirror at the end that enables
the user to see around corners. The other type uses fiber optics that enables
greater flexibility. Many borescopes provide images that can be displayed on a
computer or video monitor for better interpretation of what is being viewed and to
record images for future reference. Most borescopes also include a light to
illuminate the area being viewed.
Liquid Penetrant Inspection
Penetrant inspection is a nondestructive test for defects open to the surface in
parts made of any nonporous material. It is used with equal success on such
metals as aluminum, magnesium, brass, copper, cast iron, stainless steel, and
titanium. It may also be used on ceramics, plastics, molded rubber, and glass.
Penetrant inspection will detect such defects as surface cracks or porosity.
These defects may be caused by fatigue cracks, shrinkage cracks, shrinkage
porosity, cold shuts, grinding and heat teat cracks, seams, forgings laps, and
bursts. Penetrant inspection will also indicate a lack of bond between joined
metals.
The main disadvantage of penetrant inspection is that the defect must be open
to the surface in order to let the penetrant get into the defect. For this reason, if
the part in question is made of material which is magnetic, the use of magnetic
particle inspection is generally recommended.
Penetrant inspection uses a penetrating liquid that enters a surface opening
and remains thee, making it clearly visible to the inspector. It calls for visual
examination of the part after it has been processed, increasing the visibility of the
defect so that it can be detected. Visibility of the penetrating material is increased
by the addition of one of two types of dye, visible or fluorescent.
The visible penetrant kit consists of dye penetrant, dye remover emulsifier, and
developer. The fluorescent penetrant inspection kit contains a black light
assembly, as well as spray cans of penetrant, cleaner, and developer. The light
assembly consists of a hand-held lamp. Due to its size, the lamp may be used in
almost any position or location.
Briefly, the step for performing a penetrant inspection are:
1. Through cleaning of the metal surface.
2. Applying penetrant.
3. Removing penetrant with remover emulsifier or cleaner.
4. Drying the part
5. Applying the developer.
6. Inspecting and interpreting results.
12. (a) Describe MSDS
The Material Safety Data Sheet (MSDS) is a more detailed version of the
chemical safety issues. They all have the same information requirements, but the
exact location of the information on the sheet varies by MSDS manufacturer.
These forms have the detailed breakdown of the chemicals, including formulas
and action to take it personnel come into contact with the chemical(s). The U.S.
Department of Labor Occupational Safety and Health Administration (OSHA)
requires certain information be on every MSDS.
Explanation about all 9 Sections of MSDS
Or
(b) Explain in detail about the FACTORs
Detailed Explanation about Each Hazardous materials in terms of General
Safety Equipment required, Procedures for General Handling, Typical Emergency
Situations, and Disposal.
13. (a) Explain ATA specifications
ATA 100 Chapter numbers were a common referencing standard for
all commercial aircraft documentation. This commonality permits greater ease of
learning and understanding for pilots, aircraft maintenance technicians,
and engineers alike. The standard numbering system was published by the Air
Transport Association on June 1, 1956. While the ATA 100 numbering system has
been superseded, it continued to be widely used as of 2013, especially in older
documentation for general aviation aircraft, and printed manuals.
The Joint Aircraft System/Component JASC Code Table is a modified version
of the Air Transport Association of America (ATA), Specification 100 code. It was
developed by the FAA's, Regulatory Support Division. This code table is
constructed by using the new JASC code four digit format, along with an
abbreviated code title. The abbreviated titles have been modified in some cases
to clarify the intended use of the accompanying code. A new consolidated
specification for the commercial aviation industry, ATA Spec 2200 is used now. It
includes an industry-wide approach for aircraft system numbering, as well as
formatting and data content standards for documentation output. The main
objectives of the new specification are to minimize cost and effort expended by
operators and manufacturers, improve information quality and timeliness, and
facilitate manufacturers' delivery of data that meet airline operational needs.
List of ATA100 codes should also be written
Or
(b) Explain the special inspection carried out during hard or overweight
landing and the aircraft had passed through severe turbulence
During the service life of an aircraft, occasions may arise when landings are
made in an overweight condition or part of a flight must be made through severe
turbulence. Rough landings are also experienced for a number of reasons.
When these situations are encountered, special inspection procedures should
be followed to determine if any damage to the aircraft structure has occurred. The
procedures outlined on the following pages are general in nature and are intended
to acquaint the aviation mechanic with the areas which should be inspected. As
such, they are not all inclusive. When performing any one of these special
inspections, always follow the detailed procedures in the aircraft maintenance
manual.
Hard or Overweight Landing Inspection
The structural stress induced by a landing depends not only upon the gross
weight at the time but also upon the severity of impact. However, because of the
difficulty in estimating vertical velocity at the time of contact, it is hard to judge
whether or not a landing has been sufficiently severe to cause structural damage.
For this reason, a special inspection should be performed after a landing is made
at a weight known to exceed the design landing weight or after a rough landing,
even though the latter may have occurred when the aircraft did not exceed the
design landing weight.
Wrinkled wing skin is the most easily detected sign of an excessive load having
been imposed during a landing. Another indication which can be detected easily
is fuel leaks along riveted seams. Other possible locations of damage are spar
webs, bulkheads, nacelle skin and attachments, firewall skin, and wing and
fuselage stringers. If none of these areas show adverse effects, it is reasonable to
assume that no serious damage has occurred. If damage is detected, a more
extensive inspection and alignment check may be necessary.
Severe Turbulence Inspection
When an aircraft encounters a gust condition, the air load on the wings exceeds
the normal wing load supporting the aircraft weight. The gust tends to accelerate
the aircraft while its inertia acts to resist this change. If the combination of gust
velocity and airspeed is too severe, the induced stress can cause structural
damage.
It is recommended that the aircraft fuel tanks be filled before storing the
aircraft in hangers, since this leaves no space for explosive vapours to form. This
practice is also recommended after each flight to prevent water condensation in
fuel tanks.
6)
The fuel tanks should not be filled completely to the top when the
aircrafts are stored in hangers, especially if the outside temperature is cooler than
the inside temperature. If it is warmer inside than outside, fuel in the tanks
expands and causes overflow through the fuel tanks venting system, creating a
fire hazard.
Duties of Refuelling Crew
1)
When an aircraft is to be over-wing fueled by truck, Consideration must
be given to the direction of the wind so that fuel vapor are not carried toward a
source of ignition.
2)
The tank truck should be driven to a point at a distance away from the
aircraft as the length of hose permits, and preferably to the wind ward (upwind)
side of the aircraft. It must be parked parallel to or heading away from the wing,
or in such a position that it may be driven away quickly in the event of fire as soon
as the refueling operation is over, the truck should be removed from the aircrafts
vicinity. The truck fuel tank covers should be kept closed except when a tank is
actually being loaded.
3)
Ideally the refueling crews for large aircraft would possibly involve four
men. One person stands by with the firefighting equipment: another stays with the
truck: the third man holds the fuel hose on the ground: and the fourth man handles
the fuelling nozzle at the aircraft and fills the tanks.
4)
Check that all electrical and radio switches are off and non-essential
electrical sources are not connected to the aircraft.
5)
The crew should ensure the both Aircraft and truck are grounded and
also the aircraft and the fueling truck are connected by a conducting wire so that
both A/c and the truck at same potential
Fuelling Operation Gravity Fuelling (Over Wing)
1.
In the over wing fuelling one person stands with co2 fire extinguisher.
2.
The fuel hose handler unreels the hose and passes it to the man on the
wing who is to do the refueling.
3.
Ground wire attached to the nazzle of the hose is to be plugged into the
receptacle adjacent to the fuel tank to be filled. Another type of grounding post.
Whatever the clip may be they are to be plugged, before opening the fuel cap.
4.
The truck has two grounding wires, one connecting the aircraft and the
other is grounded to the apron. (It may be a metal chain that is dragged
behind).Now the man in the truck starts the fuel pump in the Refuler and controls
the fuel flow rate.
5.
When the fuel tank is nearly full, the rate of fuel flow should be reduced
for topping off the rank: that is the tank should be slowly filled to the top without
spilling fuel on the wing or on the ground.
6.
Replace the filler cap of that tank and move on to the next tank and the
procedure to be followed until the aircraft is fully refueled.
7.
Then the grounding wires are disconnected from the aircraft, and the
hose is rewound onto the hose reel in the truck. During this operation the hose on
the nozzle should not be allowed to drop on the ground.
Or
(b) Write short notes on:
i. Type certificate data sheet (10)
The type certificate data sheet (TCDS) describes the type design and sets forth
the limitations prescribed by the applicable CFR part. It also includes any other
limitations and information found necessary for type certification of a particular
model aircraft.
Type certificate data sheets are numbered in the upper right-hand corner of
each page. This number is the same as the type certificate number. The name
of the type certificate holder, together with all of the approved models, appears
immediately below the type certificate number. The issue date completes this
group. This information is contained within a bordered text box to set it off.
The data sheet contains information regarding:
1.
Model designation of all engines for which the aircraft manufacturer
obtained approval for use with this model aircraft.
2.
Minimum fuel grade to be used.
3.
Maximum continuous and takeoff ratings of the approved engines,
including manifold pressure (when used), rpm, and horsepower (hp).
4.
Name of the manufacturer and model designation for each propeller for
which the aircraft manufacturer obtained approval will be shown together with the
propeller limits and any operating restrictions peculiar to the propeller or propeller
engine combination.
5.
Airspeed limits in both mph and knots.
6.
Center of gravity range for the extreme loading conditions of the aircraft
is given in inches from the datum. The range may also be stated in percent of
MAC (Mean Aerodynamic Chord) for transport category aircraft.
7.
Empty weight center of gravity (CG) range (when established) will be
given as fore and aft limits in inches from the datum. If no range exists, the word
none will be shown following the heading on the data sheet.
8.
Location of the datum.
9.
Means provided for leveling the aircraft.
10.
All pertinent maximum weights.
11.
Number of seats and their moment arms.
12.
Oil and fuel capacity.
13.
Control surface movements.
14.
Required equipment
15.
Additional or special equipment found necessary for certification.
16.
Information concerning required placards.
When conducting a required or routine inspection, it is necessary to ensure that
the aircraft and all the major items on it are as defined in the type certificate data
sheets. This is called a conformity check, and verifies that the aircraft conforms
to the specifications of the aircraft as it was originally certified. Sometimes
alterations are made that are not specified or authorized in the TCDS. When that
condition exists, a supplemental type certificate (STC) will be issued. STCs are