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Trochoidal Turning

The document provides information for calculating cutting parameters for trochoidal turning, including groove dimensions, average component diameter, cutting speed, insert diameter, and cutting data for different depths of cut and ramping. It also provides recommendations for starting feed rates, speeds, and tool life calculations for various insert types and grades for materials like HRSA alloys, titanium, and tool steels.

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Hoang DH
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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194 views6 pages

Trochoidal Turning

The document provides information for calculating cutting parameters for trochoidal turning, including groove dimensions, average component diameter, cutting speed, insert diameter, and cutting data for different depths of cut and ramping. It also provides recommendations for starting feed rates, speeds, and tool life calculations for various insert types and grades for materials like HRSA alloys, titanium, and tool steels.

Uploaded by

Hoang DH
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Trochoidal turning calculator

Groove width
Groove depth
Average component dia
Cutting speed
rpm
Insert diameter

mm
mm
Dm

mm

vc

m/min

n
iC

mm

27
12
282
250
282
9.5

Max dia
Min dia
Average

mm
mm
mm

270
160
215

Get cutting data here

Cutting data for - radTC/iC


ap
mm
Depth of cut
percentage ap/iC
kr
deg
Entry angle
f
mm/rev
Max feed
n
hex
mm
Max chip thickness

25%
1.50
16%
46.8
0.2
0.15

50%
2.00
21%
54.6
0.2
0.16

Component radius
Tool centre radius
Programmed in/out feed
(max feed at radm)
Feed reduction factor
Time per pass
Number of passes
Total time

9.5
4.75

4.75
N/A

SCL - per pass


SCL - insert capability
Number of passes/ insert
Number of tool changes

Ramping
1.80
19%
variable
0.15
variable

radm

mm

radTC

mm

7.125
2.375

mm/rev

0.07

0.10

N/A

3.0
0.62
8
5.0

2.0
0.67
6
4.0

N/A
0.41
14
5.8

156
1000
6
2

168
1000
5
2

103
1000
9
2

min
min
m
m

0.10
N/A
0.47
8
3.8
118
1000
8
1

Insert

Geom

Grade

iC

vc

ap

fn

Tool life

SCL

m/min

mm

mm/rev

min*

cm/min

12.7

RCGX 120700

6060

250

3.2

0.2

159

1000

9.5

RCGX 090700

6060

250

2.4

0.2

119

1000

12.0

RCMT 1204M0

SM

S05F

50

1.8

0.45

41

400

10.0

RCMT 10T3M0

SM

S05F

50

1.5

0.4

30

400

8.0

N123L2-0800

RO

S05F

50

1.6

0.45

12

36

600

6.0

N123J2-0600

RO

S05F

50

1.2

0.45

12

27

600

5.0

N123H2-0500

RO

S05F

50

1.0

0.4

12

20

600

4.0

N123H2-0400

RO

S05F

50

0.8

0.35

12

14

600

3.0

N123G2-0300

RO

S05F

50

0.6

0.3

12

600

2.0

N123E2-0200

RO

S05F

50

0.4

0.25

12

600

12

RCMT 1204M0

SM

H13A

50

3.0

0.4

20

60

1000

10

RCMT 10T3M0

SM

H13A

50

2.5

0.4

20

50

1000

N123L2-0800

RO

H13A

50

2.0

0.4

20

40

1000

N123J2-0600

RO

H13A

50

1.5

0.4

20

30

1000

N123H2-0500

RO

H13A

50

1.3

0.4

20

25

1000

N123H2-0400

RO

H13A

50

1.0

0.35

20

18

1000

N123G2-0300

RO

H13A

50

0.8

0.3

20

11

1000

N123E2-0200

RO

H13A

50

0.5

0.25

20

1000

HRSA - Inconel 718,


Waspalloy, Udimet 720
(40 to 46HRC)

4.75
N/A

Start feed, speed and SCL recommendations

Titanium
Ti6AL4V, grade 5

Plunge turn
1.60
17%
48.5
0.15
0.11

Trochoidal turning calculator


Groove width
Groove depth
Average component dia
Cutting speed
rpm
Insert diameter

inch
inch
Dm

inch

vc

ft/min

n
iC

inch

Cutting data for - radTC/iC


Depth of cut
percentage ap/iC
Entry angle
Max feed
Max chip thickness
Component radius
Tool centre radius
Programmed in/out feed
(max feed at radm)
Feed reduction factor
Time per pass
Number of passes
Total time
SCL - per pass
SCL - insert capability
Number of passes/ insert
Number of tool changes

ap

inch

1.755 Max dia inch


170
0.6875 Min dia inch
40
11
105
Average inch
700
243
0.5
Get cutting data here
25%

50%

Ramping

0.080
16%
47.2
0.008
0.006

0.100
20%
53.1
0.02
0.016

0.080
16%
variable
0.008
variable

kr

deg

fn

in/rev

hex

inch

radm

inch

radTC

inch

0.375
0.125

0.5
0.25

0.25
N/A

in/rev

0.003

0.010

N/A

3.0
1.12
9
10.1

2.0
0.48
7
3.3

N/A
0.65
18
11.6

786
3280
4
3

335
3280
9
1

452
3280
7
3

min
min
ft
ft

0.25
N/A
0.004
N/A
0.94
9
8.5
660
3280
4
3

Insert

Geom Grade

iC

vc

ap

fn

Tool life

SCL

ft/min

inch

in/rev

min*

inch/min

ft

0.500

RCGX 120700

6060

820

0.125

0.008

9.84

3280

0.375

RCGX 090700

6060

820

0.094

0.008

7.38

3280

0.472

RCMT 1204M0

SM

S05F

165

0.071

0.018

2.52

1320

0.394

RCMT 10T3M0

SM

S05F

165

0.059

0.016

1.87

1320

0.315

N123L2-0800

RO

S05F

165

0.063

0.018

12

2.25

1980

0.236

N123J2-0600

RO

S05F

165

0.047

0.018

12

1.68

1980

0.197

N123H2-0500

RO

S05F

165

0.039

0.016

12

1.25

1980

0.157

N123H2-0400

RO

S05F

165

0.031

0.014

12

0.87

1980

S05F

165

0.024

0.012

12

0.56

1980

0.118

N123G2-0300

RO

0.079

N123E2-0200

RO

S05F

165

0.016

0.010

12

0.31

1980

0.472

RCMT 1204M0

SM

H13A

165

0.118

0.016

20

3.74

3300

0.394

RCMT 10T3M0

SM

H13A

165

0.099

0.016

20

3.12

3300

0.315

N123L2-0800

RO

H13A

165

0.079

0.016

20

2.49

3300

0.236

N123J2-0600

RO

H13A

165

0.059

0.016

20

1.87

3300

0.049

0.197

N123H2-0500

RO

H13A

165

0.016

20

1.56

3300

0.157

N123H2-0400

RO

H13A

165

0.039

0.014

20

1.09

3300

0.030

0.012

20

0.70

3300

0.020

0.010

20

0.39

3300

0.118

N123G2-0300

RO

H13A

165

0.079

N123E2-0200

RO

H13A

165

HRSA - Inconel 718,


Waspalloy, Udimet 720
(40 to 46HRC)

0.080
16%
47.2
0.006
0.00

Start feed, speed and SCL recommendations

Titanium
Ti6AL4V, grade 5

Plunge turn

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