Stadium Roofs MIT
Stadium Roofs MIT
Stadium Roofs MIT
By
Bartley J. Miller
MASTER OF ENGINEERING
MASSACUSEINSTITU E
OF TECHNOLOGY
JUN 0 4 2001
LIBRARJES
June 2001
2001 Bartley J. Miller. All rights reserved
The author hereby grants permission to MIT to reproduce and to distribute publicly the paper and
electronic copies of this thesis document in whole and in part
Signature of Author:
Bartley J. Miller
Department of Civil and Environmental Engineering
May 11, 2001
Certified by:
Jer e Joseph Connor, Jr., Sc. D.
Professor of Civil and Environ ntal Engineering
Thesis Supervisor
Accepted by:
ral Buyukozturk, Ph. D.
Chairman, Departmental Committee on Graduate Studies
ABSTRACT
Stadiums are the great stages upon which legends are made, and from which spectators
receive excitement and inspiration. As such interesting and important structures,
stadiums not only facilitate grand spectacles, but also enhance them through powerful
architecture and innovative engineering. In recent years, structural designers have been
pressed to develop the most functional, structurally inventive and architecturally
celebrated sporting venues. The technological evolution of modem stadiums during this
period may be most effectively traced through advances in the design of their structural
roof systems.
This study investigates the major design concepts, issues and implementations of various
stadium roof configurations through structural descriptions, an assessment of advantages
and disadvantages of each system, and individual case studies. Because of their
distinctive characteristics that transcend conventional materials and design techniques,
air-supported, cable-supported and retractable roof systems will be discussed. A number
of recently developed design innovations that pose unique solutions but have not yet
become common practice in the construction of athletic stadiums will also be included.
Collectively, they symbolize progress in stadium design and the speed with which roof
systems have evolved.
ACKNOWLEDGEMENTS
I would like to thank Dr. Jerome J. Connor for his continued guidance and support over
the past year and for the opportunity to gain insights from his wealth of knowledge,
experience and advice.
I also want to thank Lisa Grebner of Modem Continental for her time and assistance in
both our design projects and the completion of this study.
I would like to extend my deepest gratitude to my family for their continued support
during my stay at MIT and throughout my academic career. Special thanks to my
mother, Joyce, and my father, Larry, for their encouragement and love.
I have met and become very close to several fellow classmates during my time at MIT,
and would like to thank Nick, Kenny, Matt, Tom, Seattle John, Tai and Allison, Ryan,
Jean-Pierre, Yasmine, Greg, Ricardo, Irish John, Peggy, Jesse, Leonardo, Sergio, Corey,
Ike, Noelle, Tatiana, Aris and Nadine for their cooperation, camaraderie and friendship.
I would like to express my appreciation to Erika for all she has meant to me for as long as
I have known her, and especially for her inspiration when I have needed it most.
And, finally, special thanks to Kasey, for her friendship, encouragement and
understanding. This year would not have been the same without her.
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TABLE OF CONTENTS
1. Stadiums-An Overview.............................................................8
1.1 Stadium Design History.............................................................9
1.2 Stadium Design Advances..........................................................11
1.3 Stadium Design Challenges.........................................................14
1.4 Thesis Objective...................................................................
18
2. Air-supported Structures...........................................................19
2.1 Structural System ..................................................................
19
3. Cable-supported Structures...........................................................27
3.1 Structural System..................................................................27
3.2 Design Advantages................................................................29
3.3 Design Disadvantages ............................................................
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5.
References..................................................................................
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LIST OF FIGURES
Figure 1.1 A capacity crowd of spectators enjoys the experience of a live sporting
ev ent..........................................................................
. ... 8
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Figure 1.9 Snow loads and distribution on Miller Park retractable roof.................17
Figure 2.1 The United States Pavilion, Osaka, Japan......................................19
Figure 2.2 Some geometric plans for air-supported structures............................20
Figure 2.3 The Silverdome, Pontiac, Michigan.............................................24
Figure 2.4 A guard checks the fabric roof of the Silverdome.................................25
Figure 2.5 The Hoosier Dome, Indianapolis, Indiana......................................26
Figure 3.1 Olympic Gymnastic Stadium, Seoul, South Korea............................27
Figure 3.2 Some geometric configurations for cable-supported roofs......................28
Figure 3.3 Cable system of the Georgia Dome awaits single assembly lift................31
Figure 3.4 The Suncoast Dome, St. Petersburg, Florida...................................32
Figure 3.5 The structural system and components of the Suncoast Dome ................. 33
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Figure 3.7 Compression ring and cable connections for cable-supported roof ...... 35
Figure 4.1 The Toronto Skydome, Toronto, Canada......................................37
Figure 4.2 Side view of the fan-shaped retraction of Miller Park........................38
Figure 4.3 Bank One Ballpark, Phoenix Arizona..............................................41
Figure 4.4 Three of the lower bogies with roof in retracted position....................42
Figure 4.5 Safeco Field, Seattle Washington...............................................43
Figure 4.6 Safeco Field with roof retracted.................................................44
Figure 4.7 Enron Field, Houston, Texas......................................................46
Figure 4.8a Elements of retractable roof system............................................47
Figure 4.8b Retraction sequence for Enron Field..........................................47
Figure 4.9 Drive mechanism for panel movement..........................................48
Figure 4.10 Outdoor feel of Enron Field with roof retracted................................48
Figure 5.1 Basic scissor-type connection....................................................50
Figure 5.1 Retraction sequence using deployable structures technology................50
Figure 5.2 Three-dimensional view of reciprocal frame...................................51
Figure 5.3 Retraction of reciprocal frame structure..........................................52
Figure 5.4 Curved path of intersection point of beams.....................................53
Figure 5.5 Reciprocal frame structure in various plan shapes..............................54
Figure 5.6 Cable network designed with tensegrity concepts.................................55
Figure 5.7 Roof cable and panel layout in opened position-plan and cross-section.....56
Figure 5.8 Operating mechanisms for retraction...........................................56
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1. Stadiums-An Overview
Stadiums provide the backdrop to memories of past glories and hopes for future triumphs.
Spectators attend live sporting events to be part of those joyous occasions, to experien,
the atmosphere surrounding the contest, and to witness the greatness of their heroes
(figure 1.1). They carry with them the heightened anticipation of spectacle and
excitement. As the great stages upon which legends are made and from which fans
derive such inspiration, the stadiums themselves must not only facilitate such grand
delights, but should also enhance them. In combining an importance that is, to some, a
passion, with stringent functional requirements and monumental scale, the design of a
stadium should encompass powerful civic architecture and inventive engineering.
Stadiums are an extremely interesting and exciting building form.
-A
-1 m4.
-'-'
the identity of a city and create significant economic benefits and cultural prestige. They
also regularly attract that city's largest assemblies of people. As such important
structures, stadiums should be designed with both form and function in mind.
The design of stadiums has a long history. Greek "hippodromes," originally designed as
U-shaped arenas built to accommodate foot and chariot races, have held sporting events
since the 8th century B.C. The Romans were building vast stadiums over 2,000 years ago,
and their amphitheatres took on a more enduring form: an elliptical arena surrounded on
all sides by high-rising tiers and immense seating areas. The Coliseum in Rome (82
A.D.), which held 55,000 spectators, set a standard for elegance and durability and even
boasted such modem innovations as a movable roof (figure 1.2).
the World"--was the world's first fully enclosed, all-weather, multi-purpose stadium. Its
success began an extraordinary period of stadium construction in the United States and
worldwide that continues today.
Several social and cultural factors contributed to the demand and popularity of stadiums
in the 1960's, but the most notable was the development of television and the broadcast of
live sporting events to a growing worldwide audience. At a cost of $35 million, the
Astrodome provided numerous amenities that attracted die-hard sports fans and new
enthusiasts alike. The structure boasted cushioned seats, 53 futuristic "Skyboxes," and a
splendid $2 million scoreboard featuring visual extravaganzas, animations and
instructions for fans. The roof was constructed of rigid steel covered 325.000ft2 and
spanned 642 feet, twice that of any previous structure. In designing the roof, the
engineers had created a structure that pushed the limits of materials and the engineering
technology of the day. To make the conversion from football to baseball, 10,000 field
level seats would rotate on tracks to align with either the foul lines of the baseball
diamond or the sidelines of the football field. A type of artificial grass, commonly called
"Astroturf," was invented to make up for the lack of sun, and was laid down for Opening
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Day in 1966. When the Astrodome opened on April 9, 1965, spectators had seen nothing
like it before.
After the success of the Astrodome, architects and engineers immediately began to
explore alternative designs that could improve both the functional and aesthetic
characteristics of this new breed of sporting venue. The concrete covered, 70,000-seat
Seattle Kingdome and the massive 95,000-seat Louisiana Superdome (figure 1.4) soon
followed in the 1970's as enclosed stadiums using conventional materials. The
Kingdome was demolished in 2000, but the Superdome continues to facilitate Super
Bowls, NCAA Final Fours, political conventions, concerts and also serves as the home of
the NFL's New Orleans Saints. As the world's largest steel-constructed, covered space,
the Superdome is an awe-inspiring site to behold. Still, many feel that the dome is
outdated, and has not kept pace with the changing needs of today's sporting venues.
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Designers have not only explored the value of alternative structural forms, but also
alternative materials and structural systems. The Saddledome in Calgary, Canada
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showcases both a striking architectural effect and an efficient use of prestressed, posttensioned concrete (figure 1.6). The design of the Saddledome utilizes the advantages of
prestressed concrete not only in the bowl, grandstands and tiers of the stadium, but also in
the roof system. Built to host the 1988 Winter Olympics, the structural form is a sphere
intersected by a hyperbolic parabaloid that generates a dynamic roofline. Three hundred
ninety-one, lightweight, precast concrete roof panels, supported by a grid network of
tension cables, were used to form the thin-shell roof in an arrangement that provides
minimum building volume and maximum unobstructed views of the playing surface. The
precast roof panels provide several structural advantages, including quality assurance
through off-site fabrication, ease and acceleration of erection and enhanced architectural
freedom.
1 st,
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met the engineering challenge of erecting the largest enclosed space in history. Covering
860,000ft2, the dome is a lightweight tension structure built into a spherical profile,
supported by twelve compression masts. Though not technically an athletic stadium, but
rather an exhibition hall, the design and construction of the Millennium Dome is widely
acknowledged as a highly significant engineering achievement. Despite continued media
scrutiny, the dome remains a very exciting and memorable experience.
Modem stadiums and arenas are huge financial commitments that are often wholly or
partially funded by local communities. As such, it is crucial to utilize an economic
design. However, both the public and the owners have high expectations of the finished
product. A stadium must be architecturally expressive, functional in terms of event
management, crowd comfort, sight lines and acoustics, and there also must be no
question of its structural integrity or safety.
Architecturally, challenges in stadium design result from their enormous scale, inwardlooking form, long periods of disuse and functional requirements. Difficulty arises from
an inability to integrate such a structure successfully into an urban fabric. From an
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engineering standpoint, the large scale and geometric complexity of stadium structures
tests the limits of materials and demands sophisticated design techniques.
The most fundamental structural design challenge in stadiums involves the extremely
large clear spans required for playing fields and sight lines. For long spans, dead loads
must be minimized, which causes the problems of instability under varying loads such as
wind and snow. Steel trusses, which avoid bending stresses and carry loads only in axial
forces, thin concrete shells, cable networks and lightweight, cable-restrained fabrics have
all been widely used to create the needed balance between lightness and stiffness.
The interaction of the environment with the architectural and structural elements of a
stadium also has a significant impact on a facility, effecting its design, cost and success.
Leakage, for example, has been a persistent problem for many conventional, long-span
roof structures. Data must also include rainfall, wind patterns, air temperature, relative
humidity and turf microclimate. Wind, snow and seismic loads play an important role in
the design of such large and often complicated structures. Wind and snow loads,
especially, are highly sensitive to shape. However, by providing adequate information
about these load types through computer modeling and wind tunnel testing, an enhanced,
safer and more economical design solution can be achieved.
It is crucial to address all design loads and climatological information as early as possible
in the design process. Long span roofs of any kind can be especially susceptible to wind.
The roofs of stadiums become subject to vibrations and oscillations due to their shape and
flexibility. These structures require a great deal of information on dynamic loads to
reduce overdesign and improve safety. For facilities with retractable roofs, aerodynamic
stability under various wind conditions combined with several roof positions needs to be
assessed to identify unstable circumstances, while lateral loads need to be determined to
assist in the design of the roof drive system.
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Wind tunnel tests are commonly used to determine wind loading and its effects on
stadiums. Miller Park in Milwaukee, Wisconsin, with its fan-shaped retraction and
unique geometry, required a great deal of wind load studies (figure 1.8).
Figure 1.8: 1:400 scale aero-elastic model and wind tunnel testing of
Miller Park, Milwaukee, Wisconsin
Snow loads on large roofs can be excessive and result in failure of the structural system.
Unbalanced or concentrated loads resulting from snow drifting and melting are primary
dangers. Accurate snow load information can identify areas where the analytical code
could be exceeded or where it causes overdesign. Snow drifting in key areas such as roof
joints, areas above driving mechanisms and up against the sides of roof panels can
increase maintenance costs and reduce safety.
Because it is located in the cold, snowy midwestern climate, Miller Park's retractable
roof also had to be designed with particular attention paid to snow loading and the
various patterns it could take (figure 1.9).
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Figure 1.9: Snow loads and distribution on Miller Park retractable roof
The combination of scale model studies and computer simulation models allows for a
more scientific approach to determining design loads, member sizes, and ultimately the
success of the structure. For Miller Park, design issues included wind loads on the
cladding, structure and drive systems, wind vibration, snow loading, spectator comfort
and even the effects of wind on the baseball in flight.
An additional, truly unique design consideration in stadiums is the identification of the
potential trajectory of a baseball in flight. The mechanisms by which the structure sheds
wind loads can have an impact on a ball's behavior. Information about the different types
and directions of hits under various wind conditions and, for retractable roofs, roof
positions, can provide guidelines for optimal roof geometry and potential field
configurations.
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Although the Astrodome has served as the home of either the NFL's Houston Oilers or
major league baseball's Houston Astros for over 30 years, the stadium and others like it
have begun to show their age. A boom in stadium design and construction is now
underway, and in a race to design the most functional, structurally innovative and
architecturally celebrated sporting venues, engineers and architects have pushed the
limits of modem structural and mechanical systems. Amid this flurry of construction
activity, the design and construction industry has been forced to constantly reassess its
approach to these complex projects. The technological evolution of modem stadiums
from the age of the Astrodome to the present may most effectively be traced through
advances in the design of their structural roof systems.
The objective of this study is to investigate the major design concepts, issues and
implementations of various stadium roof configurations, including air-supported, cablesupported and retractable roofs. These roof systems were chosen for their unique design
characteristics that transcend conventional materials and design techniques, and because
they symbolize an evolution in stadium design and construction. Several other more
recently developed design innovations that pose unique solutions but have not yet
become common practice in the construction of athletic stadiums will also be discussed.
Many of these structural systems, either currently or at the time of their construction,
represent the latest in cutting-edge, technological progress. Collectively, they
demonstrate the speed with which stadium design has advanced.
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Air-supported structures are, as their name suggests, held up by air pressure. This unique
method of structural support provides wide-span, column-free, interior space ideal for
athletic stadiums. Air-supported structures have four essential elements: pressurization
systems, a fabric membrane covering, special access, and anchorage. A system of fans
holds up the fully enclosed structure by boosting air pressure at around 4.5 psi, which
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supports and stabilizes the lightweight fabric roof. The lightweight materials greatly
reduce dead loads, which is fundamental to increasing spans. The roof is restrained,
rather than supported, by anchor cables that also stiffen the fabric against flutter under
uneven wind conditions. The fabric is attached to the cables in panels creating a hybrid
membrane, which transfers stresses from the fabric to the cables and then on to a
compression ring that resists uplifting forces. While the concept of pressurization may
sound uncomfortable, the pressure differential is no greater than that of normal
barometric fluctuations.
Structural efficiency in air-supported roofs depends on the principle of skewed symmetry,
which requires that the cable directions be parallel to the diagonals of the superscribed
rectangle. This ensures that the ring segments to which the cable ends are anchored may,
for a given load, be designed for zero moment or for a minimum moment. Several shapes
and configurations are possible and have been implemented (figure 2.2).
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The most basic shape is a low-profile oval with a diagonal cable pattern and a funicular
compression ring. Two-way cable systems and rectangular shapes with modified corners
ensure that the compression ring carries virtually no bending moments. Consideration of
fabric design and shipping often limit cable spacing to a maximum of 45'. Due to
fabrication and the cost of connections, the minimum cable spacing accepted as
economically efficient is 35' on center.
Almost all permanent fabric roofs for both air-supported and cable-supported structures
in existence today are entirely synthetic. The most common fibers used for membranes
are fiberglass or polyester. Fiberglass is strong and durable but deteriorates when
exposed to excessive moisture; polyester degrades when exposed to sunlight. As a result,
silicon rubber and Teflon are usually used as a surface coating. The solar and thermal
properties of the combined fabric make it very energy efficient. The translucency of the
fabric can be varied between 6% and 13%, allowing for daytime lighting to be reduced or
eliminated. The Teflon has a reflectivity of up to 70%, which is advantageous in hot
climates. In colder climates, additional layers can be used to insulate by creating dead air
space.
The fabric is delivered in prefabricated sheets of varying shapes and lengths and are
lapped together on-site. Two panels are heat welded to a Teflon film, and the resulting
joint is stronger than the original fabric, and completely air and watertight. Often two
layers of fabric are used for thermal and/or acoustic reasons.
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fabric panels are so lightweight and easily handled, savings result from lower
construction and supporting structure costs, a reduced construction schedule, and an
overall economy of design. The low mass of the roof also permits the construction of airsupported domes in the most severe seismic zones. The infusion of natural light through
the translucent canopy adds to an appealing architectural element, creating a sense of
light and space not present in conventional roof systems. Aesthetically, the design is very
elegant and dramatic.
There are also disadvantages to maintaining the shape and stability of air-supported
domes. Success of the structure ultimately depends on accurate pressurization
monitoring and adjustment, and, in some cases, snow load management. Many factors
contribute to the challenges of keeping pressures constant, including mechanical failures,
internal and external temperatures, wind speeds, humidity, and crowd behavior and
comfort. Wind loads, for example, create an uplift force and pressure decrease in the
dome. High volumes of spectators entering or exiting at one time may decrease pressure
rapidly. Maintenance of an air-supported structure is critical, and must be meticulously
performed for the life of the structure.
Excessive snow also causes a need for added pressure to support the extra weight and, in
many cases, must be melted. Snow loads up to 121b/ft2 can normally be carried by
increasing the internal pressure, but beyond this greater air-pressure becomes impractical
when considering the design of doors and exit velocities. In the event of failure of the
snow melting or pressurization system, the roof slowly deflates and hangs freely in the
deflated position.
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during a Minnesota Twins professional baseball game. When wind shear hit one side of
the roof, the pressurization control system registered it as a surge in the building's air
pressure and proceeded to dump air to compensate, rather than stabilizing the roof against
the wind. The result was swaying lights and ceiling-hung speakers, fabric tears, heavy
leakage and spectator panic. While it took only nine minutes to stabilize the roof
structure and resume play, such occurrences present a major disadvantage to the airsupported roof design.
2.5 ConstructionIssues
The construction of air-supported structures is relatively easy. The fabric roof covering is
prefabricated and transported and handled in rolls. The rolls are 30-40' wide and up to
200' long. The fabric is clamped along its edges to the cables of the cable net. In cases
where the fabric must be folded to meet the stadium geometry, the fabricator must handle
the fabric with care so that no tears or damage will occur. When all connections have
been made, the roof is inflated into its final position.
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Figure 2.4: A guard checks the fabric roof of the Silverdome. Electric
fans boost air pressure for support.
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The stadium covers two city blocks and over 400,000ft2 , and the surface area of the roof
is over eight acres. The roof weighs 257 tons and is supported by twenty 100-horsepower
fans, though only four are normally needed at any one time. The stadium height is 193
feet, but fluctuates up to five feet under varying wind and weather conditions. Gauges
monitor wind speeds on two sides, roof height, air-pressure, temperature and humidity.
The dome also utilizes an eight-zone snow-melting system. The roof consists of 81
panels that are 1/32"-thick Teflon-coated fiberglass on the outside and a canvas-like
material on the inside. The fabric is restrained by 16 steel roof cables averaging 660' in
length.
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__4
3. Cable-supported Structures
Because of the number of deflations due to fabric tears and to the dependence of airsupported structures upon mechanical control systems and their operators, the use of
these structures have become less common. As a favorable alternative, cable-supported
domes often provide the lightweight and cost-effective characteristics of air-supported
roofs, but do not depend on favorable weather and skilled maintenance crews for their
stability
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and all compressive forces by masts or slender steel columns. The cables carry the
gravity loads while stability and resistance to wind uplift is provided by the weight of the
roof deck system. Due to the unlimited number of different and dynamic shapes that can
be designed, these structures offer a great deal of architectural freedom and innovation,
but, consequently, present unlimited analytical challenges for the engineer (figure 3.2).
Radial Tent
Saddle Roof
FIi,
=___
Arch-supported membranes
Figure 3.2: Some geometric configurations for cable-supported roofs
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The basic types of tension structures are cable domes, mast-supported roofs, archsupported roofs, radial tent and saddle roofs. The most common type of tension
structure, the cable dome, consists of a center tension ring surrounded by a number of
hoop rings also in tension, which are, in turn, surrounded at the perimeter by a
compression ring.
The configuration that is most beneficial for stadium roofs is also the cable-dome. Fuller
described them as structures in which islands of compression reside in a sea of tension.
These structures consist of ever smaller annular rings, rigid in their vertical planes,
connected to each other with cables running from the top of the larger ring to the bottom
of the next, smaller ring. It can also be viewed as a radially oriented succession of
discontinuous trusses in which the bottom chord is a series of hoops tying adjacent
trusses together.
Cables are usually made from steel, because of its low cost, availability and long life.
Kevlar and glass fiber cables are stronger and stiffer, but are more expensive and degrade
when exposed to ultraviolet light. Like air-supported structures, the cover material is a
Teflon coated fabric.
Many of the advantages of cable-supported structures are the same as those of airsupported ones. Tension structures can economically span large distances without
internal obstructions or any mechanical systems. The cable-supported domes provide the
lightweight and cost-effective characteristics of air-supported roofs, but do not require
such painstaking maintenance measures for their stability. Cable-supported roofs weigh
approximately two to four pounds per square foot, as opposed to one pound for an airsupported roof and 30 to 40 pounds for steel frames and trusses.
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Because cable-supported roof designs are highly nonlinear due to complicated geometries
and large cable deformations, the mathematics and engineering involved are very
complicated. This fact, in combination with materials and a more complicated erection
process, make cable-supported structures more expensive than their air-supported
counterparts. Also, because cable-supported structures have a low self-weight, live loads
such as snow, ice and wind represent a large percentage of the design loads and must be
carefully simulated and calculated. Maintenance and inspection are also difficult.
Finally, the trend toward more traditional, open-air stadiums has discouraged the design
of fully enclosed, cable-supported stadium roofs.
3.4 ConstructionIssues
All components are prefabricated so that they will fit together quickly when assembled
on the stadium floor. The roof structure is then lifted into place as one piece using a
jacking operation designed to raise the cable network and compression members slowly
and simultaneously to a point where tension hoops and some additional cabling is added.
The process has been compared to lifting a giant spider web by pulling on its edges
(figure 3.3).
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From the beginning, owners and engineers concurred that the stadium had to be designed
as a dome to survive the sudden downpours and humidity of a central Florida summer.
The roof of the dome reaches a maximum height of 225' above second base. As a "cable
dome," the roof system is intended to look like an air-supported structure without the
attendant problems and expenses of inflation. The design features a perimeter
compression ring beam, concentric tension hoops, diagonal and ridge cables,
compression struts and a center tension ring. The compression struts are arranged in
concentric rings, and the bottom of each ring of struts is connected by a tension hoop.
The hoops and struts are hung from the tops of the adjacent struts by diagonal cables,
which are arranged radially in plan and are bundled with the ridge cables.
The Suncoast Dome has four primary hoops, with 140 0.6" diameter strands making up
the largest hoop and 40 strands composing the smallest (figure 3.5). The diagonal cables
vary from four to 52 strands from the inner to the outer rings. The outermost set of
diagonals connects the largest tension hoop-or "D-hoop"-to the perimeter ring beam.
Intermediate diagonals connect the "D-hoop" to the "C-hoop," and the system repeats
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itself as the elevations increase. The innermost diagonals connect the top of the "Ahoop" to the center tension ring.
CUTAWAY VIEW
SECT ION
Figure 3.5: The structural system and components of the Suncoast Dome
Installation of the entire roof, including fabrication of the fabric panels, required about
one year's work with a crew of about 30. Cables for the roof were rolled from multiple
strands and cut to length on-site, which caused quality control problems and delays.
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NBA's Atlanta Hawks, was host of Super Bowl XXVIII and XXXIV, and hosted
gymnastics, basketball and the finals of team handball during the 1996 Centennial
Olympic Games. The construction of the Georgia Dome cost $214 million.
Covered by acres of fabric, an intricate network of cables and posts supports a 395,000ft2'
clear-span roof. The vast space has an airy feeling, with daylight diffusing through the
fabric roof. When erected, the dome became an instant engineering marvel due to its vast
size and apparent simplicity
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A series of three concentric tension hoops steps inward and upward toward the crown of
the dome, creating Fuller's "aspension" (ascending suspension) effect (figure 3.7). The
hoops are interconnected by vertical steel posts. At the tops of the posts, which act as
nodes, as many as six cables converge, secured by steel pins and welded connections.
Figure 3.7: Compression ring and cable connections for cable-supported roof
The cable network is connected by embedded steel plate connections at 52 columns to a
ring beam around the 2,750' circumference of the roof. The reinforced concrete ring
beam, essentially a box girder that is 26' wide and 8' deep, rests on slide bearing
assemblies with Teflon pads on top of concrete columns, allowing the roof to flex slightly
during high winds without transferring undue stresses to the columns.
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The first historical retractable roof was the canopy over the Coliseum in Rome. It took
the form of a roll-up roof covering supported on ropes and operated by manual winches.
It served more as a sunshade than a weatherproof cover because of its numerous open
joints. The first modem example of a retractable roof was designed for the Pittsburgh
Public Auditorium Dome in 1961 to serve as an all-seasons sports arena, exhibition hall
and convention center. That roof, apart from being very expensive, suffered from
mechanical problems and excessive deformations and is now permanently closed.
Montreal Olympic Stadium also had several technical problems, and was completed at
enormous costs. When the Toronto Skydome was completed in 1988, designers had
successfully dealt with many of the structural challenges that had plagued the Pittsburgh
structure, but excessive costs-estimated at over $500 million-remained a major cause
of concern. Also, some believed that the engineering of the roof dominated the design of
the stadium below, and that, as a result, sight lines and spectator proximity to the playing
field were compromised (figure 4.1).
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4.1 StructuralSystems
Retractable roofs are normally composed of rigid, steel moving panels. Panels consist of
large steel trusses and are powered by large, mechanical drive systems. Retractable roofs
can move in a variety of directions, including vertical, horizontal, parallel, fan-shaped
revolving and central revolving. There also different types of retractions, including
overlapping, stacking and folding, and roofs can be divided into any number of sections.
Perhaps the most interesting retraction sequence for a movable roof belongs to Miller
Park in Milwaukee, Wisconsin. The steel panels rotate around a hinge located at the
front of the stadium, behind home plate. The result is a dynamic, fan-shaped retraction
that opens up from center field out until all panels are stacked above seating areas along
the baselines (figure 4.2).
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Retractable roof structures pose a number of problems not encountered in normal design
of grandstands, fixed roofs or domes because of their dynamic nature. The structures are
composed principally of heavy, long span cantilevers and lattice girders. The loss of
structural continuity increases the weight when compared with a fully continuous arch or
dome structure. Problems mainly due to the large scale of the structures include stability
and rigidity of cantilevers and moving roof sections, the effect of uplift loads from wind
and temperature fluctuations.
Further challenges arise from the operation of the retractable roof. Design of tracks,
rollers, moving joints, locking devices and drive mechanisms must be coordinated with
the various structural design concepts. Speed and frequency of retraction introduce
additional technical issues, such as acceleration and deceleration rates, braking
mechanisms and the resulting dynamic loads on the structure. All loads must be
constantly resolved as they flow through the support structure, transporter beams, axles,
wheels and rails to the substructure. Operating procedures, inspection and maintenance
also require detailed study.
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The structural analysis of a moving roof introduces a wide variety of load combinations
that can increase the complexity of three-dimensional computer modeling immensely
over a fixed roof with the same geometry. While typical stadiums may be analyzed using
approximately 100 load cases, retractable roof systems may require up to 1,500.
Designers of Safeco Field in Seattle, for example, were forced to devote two-thirds of the
total hours spent designing an entire stadium on the roof alone. Also, because of the
complicated nature of the designs and the fact that structures of this type are relatively
new, there is a small number of truly experienced and qualified design firms capable of
meeting these engineering challenges.
To address these concerns, a design must begin with close collaboration and coordination
between the architect, structural engineer and mechanization consultant. The
responsibilities of the mechanization consultant include advising the design team on
various available technologies, costs and component testing, and often preparing designs
for the mechanical systems that can be integrated into the structural design. In recent
retractable roof designs, communication between specialty consultants has proven to be a
key to the avoidance of problems and any resulting cost escalations.
The structural and mechanical systems in a retractable roof are interrelated, with the
behavior of one having direct impacts on the other. Beyond the crucial task of
identifying all load conditions, load transference mechanisms, operational parameters,
dimensional consistency and rotational compatibility must also be carefully addressed to
ensure a workable design relationship.
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value by identifying and solving problems in the test phase before they were actually
encountered on site.
4.4 ConstructionIssues
Integrating the design and construction process can be a huge challenge in retractable
roof systems. Design decisions are often dictated by construction methods and
schedules; because retractable roofs are most vulnerable during construction, erection
issues and strategies must be considered during the initial roof design. The constructed
position of the roof panels when they must first self-span can determine how the roof and
mechanical systems relate.
In some cases, retractablility can enhance or simplify roof erection. At Enron Field in
Houston, for example, all of the primary steel trusses were erected on a single, fixed set
of shoring towers. The mechanization system was constructed simultaneously with each
truss pair, and the trusses were then rolled into position to allow for the next panel to be
assembled. For Miller Park in Milwaukee, two fixed panels aligned along the baselines
were erected first, and then the remaining movable panels were assembled directly above
them. The completed panels provided an immediate working platform on which the steel
erectors would easily access the next panel.
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Because the stadium rests on a tight, 24-acre site in downtown Phoenix, the roof cannot
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move completely off the top of the stadium. To address the subsequent challenge of "sun
shadowing" on the natural grass playing field, a telescoping and stacking structural
system was developed to reduce the overall height of the structure.
The roof has eight panels-two being fixed and six able to move. Each half of the roof
can move independently and is cable-driven using gantry crane technology. The six
telescoping panels consist of trusses fitted with multi-wheeled bogies at each end, and
can be retracted in 4 1/2 minutes, revealing a 5.3-acre opening to the sky (figure 4.4).
Each panel is supported by the panel beneath it and moves on a steel wheel guide roller
arrangement powered by two 200 horsepower electric motors. A computer control
system adjusts the roof opening in a fashion similar to that of a camera aperture for the
angle of the sun, allowing the maximum amount of light on the field and the least on the
seats to reduce heat gain.
Figure 4.4: Three of the lower bogies with roof in retracted position
The moving panel system was also used as a construction aid, substantially reducing the
need for temporary shoring. Fixed panels were fabricated on the ground and lifted into
place, and then moving panels were erected from this elevated platform. The stadium
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ONE
bogie and rail systems were also used during construction to facilitate positioning and
storing of panel sections.
The six, 800-ton panels are pulled by four miles of steel cable attached to two gear boxes
and two 200 horsepower electric motors. To reduce the weight of the roof and its effect
on the drive mechanism, high-strength steel (65ksi) was used in the roof trusses. The low
roof profile also reduced the size of the drive motors required to direct the roof panels
into the wind.
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The roof of Safeco Field covers 403,000ft2 and consists of three panels that are stacked
on one side of the stadium when retracted, allowing for a larger open space than Bank
One Ballpark (figure 4.6). All elements of the retractable roof are exposed steel. The
roof weighs 10,800 tons, covers 8.8 acres and is supported by eight 655'long tri-chord
trusses. The trusses are variable-depth, variable-width, and provide a sleek, defining
architectural feature of the ballpark. The roof has a maximum height of 215'.
The three roof panels are completely independent, in contrast to those spanning Bank
One Ballpark, which allowed for lighter individual panels and a simplification of the
construction process. The ends of the panels are supported on large travel trucks that
move along two elevated, linear runway structures on the north and south sides of the
stadium. The roof moves at a rate of 1' per second, taking 10 minutes to fully open or
close in moderate winds of up to 20mph.
The most interesting aspect of the Safeco Field structural design is the seismic challenge.
The close proximity to the Seattle Fault required special seismic considerations, such as
the design of the stadium as seven separate structures, joined only with seismic expansion
joints. Also, the stadium design showcases the first-ever use of an innovative viscous
damping system in the roof that reduces seismic forces by 50%. Large, three-
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dimensional, non-linear, time history analytical models were used to simulate different
earthquakes and develop the criteria for designing the damping system. The dampers are
the largest viscous dampers ever used in a building application. While rigid connections
secure the roof to its lattice steel legs on the south side of the stadium, 18" diameter, 22'
long dampers laterally secure the roof on the north side. The 800-kip capacity devices
reduce earthquake and windstorm energy and dissipate forces from a potential seismic
event. The dampers also allow the roof to deflect up to 6" through a hinge located
between each horizontal truss and its leg, making the structure transparent to temperature
and snow horizontal thrust force. Use of the damping devices not only diminished
seismic forces considerably, but also reduced the required size and stiffness of the
runways by half. Although the dampers cost $750,000 each, they ultimately created a
cost savings of over $5 million.
Enron Field, Houston Texas, 2000
The hot, humid climate in Houston makes a retractable roof extremely attractive. Like in
Phoenix, summer baseball for the Houston Astros would be uncomfortable, and thus less
profitable, without a roof to shield spectators from the sun. The design of the retractable
roof over 40,950-seat Enron Field is perhaps the most successful to date (figure 4.7).
With a 27-month construction period, and at a cost of $230 million, the roof was
completed faster, at a lower cost, and with less internal problems than any other modem
retractable.
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Enron Field's 280,000ft2 retractable roof has a humpback profile, shaped by "the
trajectory of a perfectly hit home run." The roof has three, structurally independent
movable panels, each riding on a pair of transporter assemblies that in turn ride on a pair
of rails (figure 4.8a). When retracted, the lower panels are nested below the upper panel,
and when extended, the two lower panels flank the middle panel (figure 4.8b). Each box
truss ranges from a 29.5' depth at its ends to 40' at midspan. To account for the projected
2' deflection of the high span, the west wall was erected to lean into the stadium. When
the truss deflects, the wall is pushed out into the proper position.
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NORTH
PANEL
CENTER
P tANEL
3OUTH
PANEL
TRACKS
T',
3
Figure 4.8b: Retraction sequence for Enron Field
The travel mechanism distributes roof loads through independent wheel assemblies rather
than bogies. The purpose of that design was to avoid transferring large point loads from
the roof assemblies, which contain 6,610 tons of steel, to their support structures below.
The resulting, equally distributed roof loads transferred to the supports allows for a
conventional framing and shallower foundations.
Forged steel wheels measuring 36" in diameter transport the three roof panels. Each of
the 140 panel wheels has a braking mechanism, and 60 are equipped with 7.5 horsepower
electric motors (figure 4.9). The polyurethar suspension pad acts as a spring and is
attached above each wheel to distribute the roof's weight.
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WHEEL
The roof is designed to open and close in about 12 minutes during low wind conditions
and within 20 minutes when subject to peak winds. When closed due to inclement
weather, the roof is designed to withstand hurricane conditions of sustained winds of
72mph with peak three-second gusts of up to 11 omph--the equivalent of a 100-year storm
event.
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Deployable structures can be transformed, with the addition of an external energy input,
from a closed or compact configuration to a predetermined, expanded form in which they
are stable and can carry loads. Because of their potential for innovative applications,
deployable structures offer several advantages-adaptability, mobility, and an
unmistakable architectural impact, to name a few-when compared to conventional
structural elements.
The development of deployable structures began in the aerospace industry, with the use
of long deployable booms to stabilize early spacecraft. Other uses for these structures are
found in portable shelters, solar arrays and spacecraft antennas. However, a wide variety
of deployable structures have been produced in recent years. Deployable structures have
many exciting potential structural applications, and perhaps the most promising is their
use in retractable roofs for sports stadiums.
The principle structural elements in deployable structures are "scissor-type" or "sliding"
connections, where each member of the framework has at least three nodes: one at each
end connected to end nodes of other members through a hinge, and one at an intermediate
point connected to the intermediate node of another member by a pivoting connection
(figure 5.1). The location of intermediate node(s) and the shape of the individual
members depend on the desired geometry of the structure.
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h
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These two-dimensional solutions can be extended to curved structures, such as the arched
geometry of many athletic stadiums, by projecting any two-dimensional solution onto a
surface with that required shape. Thus, each individual member becomes curved out of
plane; however, all connectors between rods are perpendicular to the plane of projection.
With this technique, double layer structures can be built, and bracing elements can be
added between the upper and lower cords, to increase the stiffness of the structure.
Detailed research of practical engineering issues is currently being performed to
formulate a systematic preliminary and final design methodology. This research will
determine the reliability and viability of deployable structures to large-scale structural
applications. Some challenges facing engineers include complicated and detailed
geometric design constraints, highly nonlinear behavior during deployment and under
loads, the sophisticated finite element analysis required, complex sliding connections and
erection issues. Movable connections, locking devices and deployment mechanisms may
also be very expensive.
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Architecturally, the reciprocal frame system has a considerable visual effect, especially
when viewed from the inside. The primary beam structure seems to be rotating about an
axis, in empty space, at the center of the roof. Similar to the deployable structures
concept, the roof opens from the center out, rather than from side to side, which
contributes to the unique, dynamic feel of the structure (figure 5.4).
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rolls between the two. The rollers act only as guides for the retracting movement and
maintain the position of support required (figure 5.5).
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yet another approach based on the principle that a cable structure will remain in place
over the opening in the roof, but that it will appear virtually invisible and totally
transparent (figure 5.7).
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WOOF
OPENED
P~U
Figure 5.8: Roof cable and panel layout in opened position-plan and cross-section
Because the fabric roof sections are lightweight, the operating mechanisms that enable
retraction are also small and lightweight. Two operating systems have been considered:
a cable-driven system with fixed motors located on the compression ring, and a wheeldriven system with built-in electric motors directly geared to the wheels on the movable
section (figure 5.9).
WALEDPARI--
OACDEEL
SURPVAM N
CAL
IN
ARLDG
WHEEL HOUSING
DETAIL
ISOMETRIC
VIEW
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have been proposed in Florida and Minnesota as well. While all of these parks serve as
the home of major league baseball franchises, retractable roofed stadiums have recently
begun to cross over into the NFL. Massive retractable roofs have been designed for the
Phoenix Cardinals and the expansion Houston Texans. Though expensive, retractable
roofs are here to stay-at least for a while.
The key, however, is not to anticipate the likely trends or changes in stadium design over
the next five to ten years, but rather over the 30 years or more of the design life of a
stadium. Internationally renowned architect Rod Sheard of HOK+Lobb Sports
Architecture in London believes that the answer-as is common in so many other
engineering fields-
lies in technology.
In 1998, Sheard described the evolution of sports and sporting venues as four
generations. The first, the "rules" generation, allowed informal games to be organized
and the rules of modem sport to be formed. This lead to a peak in spectators watching
live sporting events in the 1940's and 1950's, and created the need for athletic stadiums.
The second "television" generation allowed the broadcast of live sports around the world
to millions of armchair viewers. This development forced stadiums to evolve in order to
compete, and designers began to consider comfort and the utilization of concourses to
attract audiences back to the action. We are now well into the third "entertainment"
generation, where sport is big business and sporting events must compete with all other
forms of leisure and amusement. In this environment, additional activities, service and
spectacle are keys. Stadiums must be versatile, and able to lure a wide range of patrons
to the ballpark.
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The fourth generation is the "technology" generation, which refers to stadiums that
provide, among others, the following elements: links to other facilities, shops, hotels and
restaurants; technological infrastructure in the form of video screens and headphones in
every seat; and an acoustically treated, retractable roof. Proximity to various revenue
areas should boost convenience and, consequently, usage and profitability of the stadium
itself. Information technology will provide the spectator with all of the advantages of a
television broadcast, including statistics, instant replays and post-game interviews.
Support facilities will provide amenities ranging from business centers to video arcades.
Finally, according to Sheard, roof systems will continue to contribute to the overall
experience of a day at the ballpark, and help characterize progress in stadium design well
into the future. These attractions will be designed to encourage fans to arrive early and
stay late-possibly even sleeping over in the stadium hotel.
Stadiums must have a unique individual atmosphere, offering both the thrills of live sport
and a wide range of facilities that cater to all tastes and interests. The future of sport
depends on providing venues that satisfy all the needs of its supporters. With the help of
modem technology, engineering and design solutions can be developed with that vision
in mind, in order to create a stadium that surpasses all of our expectations.
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REFERENCES
www-civ.eng.cam.ac.uk
Choo, Ban Seng, Couliette, Paula N., and Chilton, John C. "Retractable Roof Using the
Reciprocal Frame." Places of Assembly and Long-Span Building Structures.
International Association for Bridge and Structural Engineering Symposium,
Birmingham, 1994
www.columbia.edu
www.engr.psu.edu
Gantes, Charalambos. "A Design Methodology for Deployable Structures."
Massachusetts Institute of Technology, Civil Engineering Doctoral Thesis, 1991
Geiger, David. "Low-Profile Air Structures in the USA." Building Research and
Practice,March/April 1975, p. 80-87
Griffis, Larry and Slade, Lee. "Roofing rules: Five key steps to getting the retractable
formula right." www.walterpmoore.com
Hernandez Merchan, Carlos Henrique. "Deployable Structures." Massachusetts Institute
of Technology Architectural Master's Thesis, 1987
Irwin, Peter A. "Wind Loading of Long Span and Cantilevered Roofs" RWDI Technotes.
Issue No. 7
John, Geraint and Sheard, Rod. Stadia: A Design and Development Guide. Third Edition.
Architectural Press, Oxford. 2000
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Sheard, Rod. "Beautiful Structures and Spectator Comfort." Places of Assembly and
Long-Span Building Structures. International Association for Bridge and
Structural Engineering Symposium, Birmingham, 1994
Sheard, Rod. "Stadia and Arena Through the Ages." Stadia, Arenas & Grandstands.
E & FN Spon, London. 1998
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