Lubricants For Cold Forming 07-2008 01

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FUCHS Industrial Lubricants

For extra process reliability

Lubricants for cold forming

FUCHS EUROPE SCHMIERSTOFFE GMBH

We are a German company whose almost 600 employees

The advantage of a strong market presence: FUCHS is the

manufacture and market a wide range of lubricants and

largest independent manufacturer of lubricants in the

derived specialties. The company, which was founded in

world. The benefit of premium, innovative products from

1931 as RUDOLF FUCHS, is located in Mannheim and is a 100 %

a full-line manufacturer: With a complete product line as

subsidiary of FUCHS PETROLUB AG, which is the largest

well as tailor-made special solutions, FUCHS has a product

independent lubricants manufacturer worldwide.

for every application. The benefits of reliability: Certified


according to DIN EN ISO 9001:2000 and ISO/TS 16949:2002,

Our companys degree of specialisation and innovation is way

FUCHS has been continuously upgrading its highly

above the industrial average in this field. The full

specialised lubricants for decades.

product line includes almost 2,000 lubricants and derived


specialties for all walks of life, industrial processes and

And naturally, partnership for us also means providing our

applications. Our customers success is also our success.

customers with competent support. With comprehensive

Because partnership to us means passing-on benefits.

marketing. With high-performance logistics. With the


development of successful service concepts. And qualified
consulting. Because together, we can achieve more.

We develop lubricants: application-specific and tailor-made

FUCHS is a multinational, independent lubricant manufac-

for our customers processes. Together we look for the best

turer. Our independence is the difference. We are open to

lubricants for our customers. This cooperation is unique in

new solutions, open for visions the prerequisites for

terms of its form, scope and intensity. We call it development

innovations. And innovation is the defining characteristic

partnership. The success of our development partnerships

of FUCHS. 70 % of our products are less than five years old

is based on an important fact: FUCHS is not one of the

and the great majority of our products are individual

oil-giants.

solutions. Challenge us and see!

DIN EN ISO 9001:2000


ISO/TS 16949:2002
DIN EN ISO 14001:2004
REG.NR. 2476

FUCHS Industrial Lubricants

Lubricants for cold forming.

Cold extrusion

The formation of an effective barrier film between the material and tool requires intelligent, high-performance lubricants to avoid

Cold extrusion oils


Mineral oil-based

Synthetic
RENOFORM
319 NAT

Premium, mineral oil-free cold extrusion oil with polar


and anti-wear additives for the manufacture of screws
and studs. Also suitable for the machining of steel,
aluminium and stainless steel. Approved by National
Machinery.

RENOFORM
MBO 68

Mineral oil-based cold extrusion oil for simple-to


average-difficulty operations on all materials.

RENOFORM
HBO 1163/1

Mineral oil-based, high-performance cold extrusion oil for


steel, aluminium and stainless steel.

PLANTOFORM
UBO 950/2

Synthetic forming oil for the extrusion of small,


copper-based alloy and aluminium components.

RENOFORM
MBO 369/2

PLANTOFORM
UBO 2797

High-performance cold extrusion oil for the most difficult


operations. Also suitable as an oil for thread rolling.
For steel, aluminium and stainless steel.

Synthetic forming oil for the die forging of copper-based


alloy and aluminium components.

RENOFORM
MZAN SERIES

High performance cold extrusion oils especially


formulated for stainless steel (contains chlorine).

While the information and figures given here are typical of current production
and confirm to specification, minor variations may occur. Subject to amendment.
Edition 07/2008

premature tool wear and seizures.

Multifunctional fluid

Additive concentrate

RENOFORM
MBO 369 UNI

RENOFORM
PLUS 369

Additive concentrate for the most difficult operations.


Can be used as a forming oil as well as an extra-performance additive for cold extrusion oils.

RENOFORM
MBO 3191

Pasty, high-performance lubricant for particularly difficult


extrusion operations. Can be used undiluted or together
with other, compatible, extrusion oils.

Mineral oil-based cold extrusion and slideway oil as a


multifunctional product for the most difficult operations.
Compatible with all common materials including nonferrous metals.

We offer a large number of drawing lubricants ranging from low to high viscosity
and containing various additive packages. The selection of the most suitable
drawing lubricant depends on the type and difficulty of the application along with
lubricant application method.

While the information and figures given here are typical of current production and confirm to specification, minor variations may occur. Subject to amendment. Edition 07/2008

The optimum lubricant


for every process stage.
Cleaning

Corrosion protection

Surfaces for subsequent manufacturing processes may have


to be oil-free and clean. A number of different types of
cleaners are available.

Corrosion protection is generally specified for storage


and transport.

Solvent cleaners

Dewatering fluids

RENOCLEAN
UWF

Solvent cleaner. Free of aromatics. Contains VOC*.

ANTICORIT
DF SERIES

RENOCLEAN
KU

Odor-optimised, solvent cleaner. Free of aromatics.


Contains VOC*.

RENOCLEAN
KLV

VOC*-free, universal solvent-based cleaner. Perfect for


industrial, workshop and domestic applications.

Water-based alkaline (sprayable) cleaners


RENOCLEAN
VR 1021 SERIES

Medium-alkalinity. For use at temperatures between


+35 C and +60 C.

Water-based alkaline (submersion) cleaners


RENOCLEAN
SPEZIAL 2000

Medium-alkalinity. Universal application such as


components, floors, etc.

RENOCLEAN
VR 1798/2

Medium-alkalinity. Universally suitable for steel and


aluminium. Also for ultrasonic cleaners.

*VOC = Volatile Organic Compounds.

High-speed dewatering fluids. Form thin, highly-effective,


oily-, waxy- or lacquer-like films. Also available in
versions without film-forming agents exclusively for
stain-free drying.

Corrosion protection
ANTICORIT
OHK SERIES

Corrosion protection concentrates and ready-to-use versions with white spirit, isoparaffins and oils to protect all
metals. Outstanding fingerprint-remover properties.

Vapour phase inhibitors


ANTICORIT
VCI SERIES

Advanced VCI technology for the protection of all metals.


Available as VCI paper, film, powder, tablets or oils.
Tailor-made solutions for corrosion protection and
packaging.

A wide range of films are available ranging from oily to vaseline-like and
wax-like. If a film is not required, we can solve your corrosion protection
problems with our comprehensive VCI line of products. This includes
paper, films, tablets, foams and many other special solutions.

While the information and figures given here are typical of current production and confirm to specification, minor variations may occur. Subject to amendment. Edition 07/2008

The complete lubricants program


from the specialists.
All from one supplier

The manufacturing of cold formed parts involves a

Apart from conventional products and solutions, we also

large number of complex steps. These steps are inter-

offer products which conform to national environmental

dependent on each other and carefully matched.

legislation and/or VOC regulations.

And, in particular, the lubricants used have to guarantee


optimum compatibility throughout the process. This

Decades of experience, far-reaching know-how, global

leaflet provides an overview of the full line of products

approvals from leading manufacturers and our local

offered FUCHS.

experts make our product program unique.

Cross-compatibility is constantly monitored in our own,

The benefits of FUCHS system products:

state-of-the-art research facilities and laboratories.

Intensive consultation, optimum service worldwide

This guarantees a reliable process chain starting with

Full range of products all from one supplier

cleaning, to metalworking, through to corrosion

Fully compatible products

protection.

No process failures caused by product incompatibility

Thorough testing in in-house facilities

Close cooperation in obtaining approvals

As well as constant monitoring, we regularly add new


products to our program.

For optimum process reliability.

Ask the specialists:


The FUCHS check list for a product recommendation.
Based on this questionnaire, we can tell you which is the best lubricant
for your particular needs.
Your address
Company/customer:

Phone:

Street:

Fax:

City:

E-mail:

Contact/function/dept.:

Which product do you currently use?


Forming lubricant:
Cleaner:
Corrosion protection:

Forming

Material (blank):

Steel

Stainless steel

Aluminium

Other:
Material thickness: s0 =

mm

Tool:

Material:

Coating:

Machine:

Manufacturer:

Type:

Specification of the desired forming lubricant:


Mineral oil-based
Synthetic

Chlorine-free

Corrosion protection
Pigments

Viscosity at +40 C: 40 =

mm2/s

Application:
Spraying on the material
Spraying the tool
Other:

Run-off
Flooding

Concentration:

Nonferrous metal

Simply copy, complete as far as possible


and fax back to +49 621 3701-414.
Cleaning
Process:

Dipping

Spraying

Flooding

Other:

Type:

Water-based

Acidic

Alkaline

Neutral

Washing:

Wash temperature:

Storage:

Type of storage:

pH-value:
Duration:

Other:
Duration:

s, min, hr

Days, Weeks

Subsequent processes:

Corrosion protection
Packing:

None
In greaseproof paper
With VCI

In m PE film
In m VCI film
On greaseproof paper

Individual packaging
In racks
Other:

Transport:

No transport

National
Regional

Sea freight on deck


Within Europe

Sea freight below deck

Closed packaging
Open packaging

Storage condition:

Warehouse
Shed
Outdoors

Tropical climate
Subtropical climate
Temperate climate

Cold climate
Monsoon conditions
Coastal region

Temperature:
Humidity:
Other:

Required corrosion
protection duration:

Up to 1 week
Up to 1 month

Up to 3 month
Up to 6 month

Up to 1 year
Up to 1 1/2 year

Up to 3 year
Over 5 year

Film type:

No film
Oily

Waxy
Vaseline-like

< 2 m
2 5 m

> 5 m

Characteristics of the
corrosion preventive:

Non-thixotropic
Thixotropic

With VCI inhibitors


VOC-free solvent

Solvent FP < +61 C


Solvent FP > +61 C

Water-based
Barium-free

Application:

Dipping
Spraying

Hot application
Drying possible

Temperature:
Other:

Supplementary
comments:

Signature:

Date:

C
%

FUCHS Industrial Lubricants

Innovative lubricants need


experienced application engineers
Every lubricant change should be preceded by expert
consultation on the application in question. Only then
can the best lubricant system be selected. Experienced
FUCHS engineers will be glad to advise on products for
the application in question and also on our full range
of lubricants.

FUCHS EUROPE SCHMIERSTOFFE GMBH


Friesenheimer Strae 15
68169 Mannheim / Germany
Phone: +49 621 3701-0
Fax: +49 621 3701-570
E-mail: [email protected]
www.fuchs-europe.de

Export Division
Friesenheimer Strae 9
68169 Mannheim / Germany
Phone: +49 621 3701-703
Fax: +49 621 3701-719

bloesch-partner.de 07/2008 1.0

Contact:

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