Chen 2014
Chen 2014
Chen 2014
POLYMER SCIENCE
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State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, China
Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology,
Beijing 100029, China
Correspondence to: W. Yang (E - mail: [email protected])
Received 10 November 2013; accepted 6 January 2014; published online 30 January 2014
DOI: 10.1002/pola.27099
phologies: polymer brush, polymer network, crosslinked nanoparticles, and a micro- and nanoscale hierarchical structure.
The experimental results showed that the water contact angles
(CAs) of the LDPE films grafted with polymer brush, polymer
network, and crosslinked nanoparticles were (103 6 2) ,
(95 6 2) , and (122 6 2) , respectively, which were much higher
than that of LDPE film. The introduction of micro- and nanoscale hierarchical structures can dramatically improve the surface roughness, which will further enhance the film
hydrophobicity, and the water CA can reach as high as
C 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A:
(140 6 1) . V
Polym. Chem. 2014, 52, 10591067
INTRODUCTION The
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SCHEME 1 The fabrication strategies of four kinds of PTFEMA grafted layer with different surface morphologies on LDPE film. (A)
PTFEMA brush; (B) PTFEMA network with TMPTA as crosslinker; (C) PTFEMA/TMPTA crosslinked nanoparticles with TMPTA as
crosslinker; (D) Micro- and nanoscale hierarchical structure based on TFEMA and TMPTA.
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FIGURE 1 (a) FTIR spectra of blank LDPE film and LDPE film grafted with PTFEMA. (b) Thickness of polymer brush and grafting
efficiency of monomer versus irradiation time. (c) Water contact angle of the PTFEMA grafted LDPE film versus polymer layer
thickness. SEM, AFM, and water contact angle images of (d) the blank LDPE film and (e) the LDPE film grafted with PTFEMA.
EXPERIMENTAL
Materials
The LDPE films (60 lm thickness, Beijing No. 7 Plastic Factory)
with a side length of 6 cm were used as substrates in all experiments. The LDPE films were extracted with acetone for 24 h
before use. TFEMA (Haerbin Xuejia Chemical Reagent Company)
was purified by distillation under reduced pressure, and stored
in a refrigerator before use. Commercial TMPTA (Tianjin Tianjiao
Chemical, China) was used as received. BP (Shanghai Chemical
Regents) was recrystallized in petroleum ether before use.
Cyclohexanone and acetone (Beijing Modern Eastern Fine Chemical Plants) were used without further purification.
LDPE Film Grafted with PTFEMA Brush
One-step surface grafting polymerization process was
employed in the present work. The reaction mixtures were
prepared by dissolving TFEMA and BP in acetone. A predetermined amount of the reaction solution (60 lL) was transferred onto the surface of LDPE film using a microsyringe.
Another LDPE film was used to cover the reaction mixture,
and the solution was spread into an even and very thin liquid layer under suitable pressure. The sandwich structure
was then fixed between two quartz plates and irradiated
under UV light (light intensity 6000 lW cm22 at k 5 254
nm) for a certain time at room temperature. After that, the
LDPE films were taken out, and the bottom films were split
off and discarded. The top LDPE films were immersed in
acetone and subjected to 40 W ultrasonic for 20 min to
remove the excess reactants and ungrafted homopolymer.
Then, the LDPE films were extracted with acetone for 8 h in
order to further remove the ungrafted polymer.
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FIGURE 3 SEM, AFM and water contact angle images of the LDPE films grafted with PTFEMA/TMPTA nanoparticles. (a) TMPTA
was 10 wt % to that of TFEMA, and the TFEMA concentrations were: (a1) 30 wt %, (a2) 50 wt %, and (a3) 70 wt %, respectively. (b)
TFEMA was 70 wt % in cyclohexanone, the TMPTA concentrations were (b1) 2 wt %, (b2) 6 wt %, (b3) 10 wt %, (b4) 15 wt %, and
(b5) 20 wt %, respectively. (BP was 5 wt % to that of TFEMA, UV light intensity was 6000 lW/cm2 and irradiation time was 3 min.)
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seen from Figure 1(d,e) that the grafted PTFEMA layer was
smooth and showed no visible difference from that of the
blank film. The roughness values (Rq) of the blank film and
the PTFEMA grafted film from AFM images are 16.4 and
18.7nm, respectively. The water CA of the LDPE-g-PTFEMA
was (102 6 2) , about 25 higher than that of the blank
LDPE film (only 77 6 1) . The smooth surface and the high
water CA proved that the PTFEMA brushes were formed on
the LDPE substrate and the PTFEMA brushes could dramatically improved the hydrophobicity of the polymer surface.
LDPE Film Grafted with PTFEMA/TMPTA 3D Network
In order to fabricate a surface grafted PTFEMA 3D network,
10 wt % multifunctional monomer TMPTA was added to
the TFEMA/BP/acetone solution. We first observed the surface morphology of the LDPE-g-PTFEMA/TMPTA film with
an irradiation time of 180 s by SEM and AFM. It was found
that the surface of the LDPE-g-PTFEMA/TMPTA film was
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very smooth [Fig. 2(a)] similar to that of the LDPE-gPTFEMA [Fig. 1(e)], implying the formation of an even
grafted layer of 3D-PTFEMA/TMPTA crosslinking network.
From Figure 2(b) and by comparing with Figure 1(b), we
can see that the grafting polymerization of TFEMA can be
further improved by the addition of TMPTA.2931 The grafting layer thickness could reach up to about 75 nm when
the irradiation time was 180 s, superior to that of the polymer brushes which was about 68 nm. However, the water
CA is in the range of (92 6 2) to (95 6 2) , which was
about 8 lower than that of the PTFEMA brushes. In order
to clear up the reason for the result, we measured EDS of
the grafted layer, and the EDS analysis showed that the
atom percentage of F on the surface of film 1e (PTFEMA
brushes) and 2a (PTFEMA 3D network) were 1.43 and
1.23%, respectively. These results were much lower than
the theoretical values based on the F atom percent in the
pure TFEMA monomer and in the TFEMA-TMPTA mixture
(16.6 and 13.7%). That is because the thicknesses of the
PTFEMA grafted layer and PTFEMA/TMPTA grafted layer
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It can be seen from Figure 3(a) that the size of the nanoparticles increased with increasing TFEMA concentration. When
the TFEMA concentration was 30 wt %, the size of the nanoparticles was very small and not uniform. The size of the
PTFEMA nanoparticles reached up to about 200 nm as the
TFEMA concentration increased to 70 wt %. The variation of
particles size with increasing TFEMA concentration could be
explained based on the formation process of the crosslinking
particles. Due to the presence of crosslinking agent TMPTA,
the grafting polymerization would result in polymer with
crosslinked structure, which would precipitate from the reaction system and formed polymer nanoparticles on the film
surface. The propagating radicals were confined in the particles, and the growth of the particles would be promoted
with high monomer concentration, as a result, the size of the
polymer particles increased with increasing monomer concentration. The size of the PTFEMA nanoparticles had direct
effect on the surface roughness, which consequently influence the water CA. The roughness values of the films a1, a2,
and a3 were 18.6, 25.3, and 51.7 nm, respectively, from AFM
results, and accordingly the water CAs were (94 6 2) ,
(114 6 2) , and (122 6 2) , respectively. These results indicated that the size of the PTFEMA nanoparticles increased
with increasing TFEMA concentration, and the surface roughness and water CA of the film increased accordingly.
Figure 3(b) shows the variation of the size of nanoparticles
with different TMPTA concentration. It can be seen that the
particle size increased when the TMPTA concentration
increased from 2 to 10 wt %. With further increase in
TMPTA concentration, the size of the crosslinked nanoparticles decreased, and the water CAs decreased accordingly
from (122 6 1) to (110 6 2) . This unusual result was due
to the special polymerization kinetic of multifunctional
monomer TMPTA, which was quite different from that of
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FIGURE 5 Three-dimensional AFM images and EDS results of the micropatterned LDPE films. The inset pictures show magnification surface morphology of the micropattern. (a) LDPE-g-PTMPTA cylinders with water contact angle of (105 6 2) ; (b) LDPE-gPTMPTA cylinders-g-PTFEMA brush with water contact angle of (128 6 2) ; (c) LDPE-g-PTMPTA cylinders-g-PTFEMA/TMPTA nanoparticles with a water contact angle of (140 6 1) .
monofunctional monomers.32,33 The multifunctional monomer can lead to the formation of crosslinking network, which
will highly affect the radical termination process, and reaction
diffusion controlled termination becomes the dominant termination due to the diffusion-limited nature of highly crosslinked systems. According to our previous research, serious
radical trapping occurred when the concentration of multifunctional monomer exceeded certain level, leading to low
grafting conversion. In our present research, the grafting polymerization was promoted with increasing TMPTA concentration when the mass ratio of TMPTA/TFEMA was lower than
15 wt %, while the grafting polymerization was retarded as
the mass ratio of TMPTA/TFEMA exceeded 15 wt %.23
The water CAs were (99 6 2) , (117 6 1) , and (121 6 2)
when the TMPTA concentrations were 2, 6, and 10 wt %,
respectively, indicating that the surface hydrophobicity could
be controlled by surface roughness. For hydrophobicity of
the surface, there are two distinct hypotheses to define the
water CA of the nonideal solid surface. Wenzel model considers that drop spread inside the texture of the solid surface.34
Cassie model insists that drop sits partially on the air. In
return, air can remain trapped below the drops, which also
enhance the hydrophobic behavior.35 It should be noted that
the Wenzel equation applies only to thermodynamic equilibrium state. In many cases, it turns out that drops on materials are observed to be in the Cassie regime.36 In the regime
of Cassie equation, the apparent CA on the roughness surface, h0 , described as: cosh0 5 21 1us (1 1 cosh), where us is
the area fraction of solid in contact with the liquid and h is
the flat intrinsic angle (Young CA). When the flat intrinsic
angle remains unchanged and us will decrease with
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CONCLUSIONS
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