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    Transformer and Inductor Design Handbook Chapter 17

    Uploaded by

    luis262
    The document provides specifications and design information for a switching transformer. It includes: 1) Electrical specifications for the transformer including primary inductance, turn ratios, leakage inductance, and insulation ratings. 2) A schematic diagram of the transformer labeling the pins. 3) Typical application circuits using the transformer with a Power Integrations TOP226Y switching regulator to produce 15V or 12V outputs from an 85-265VAC input.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Transformer and Inductor Design Handbook Chapter 17

    Uploaded by

    luis262
    208 views3 pages
    The document provides specifications and design information for a switching transformer. It includes: 1) Electrical specifications for the transformer including primary inductance, turn ratios, leakage inductance, and insulation ratings. 2) A schematic diagram of the transformer labeling the pins. 3) Typical application circuits using the transformer with a Power Integrations TOP226Y switching regulator to produce 15V or 12V outputs from an 85-265VAC input.

    Original Description:

    SWITCHING TRANSFORMER DESIGNED FOR USE WITH POWER INTEGRATIONS TOP224Y OR TOP202YAI

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    © © All Rights Reserved

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    The document provides specifications and design information for a switching transformer. It includes: 1) Electrical specifications for the transformer including primary inductance, turn ratios, leakage inductance, and insulation ratings. 2) A schematic diagram of the transformer labeling the pins. 3) Typical application circuits using the transformer with a Power Integrations TOP226Y switching regulator to produce 15V or 12V outputs from an 85-265VAC input.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    208 views3 pages

    Transformer and Inductor Design Handbook Chapter 17

    Uploaded by

    luis262
    The document provides specifications and design information for a switching transformer. It includes: 1) Electrical specifications for the transformer including primary inductance, turn ratios, leakage inductance, and insulation ratings. 2) A schematic diagram of the transformer labeling the pins. 3) Typical application circuits using the transformer with a Power Integrations TOP226Y switching regulator to produce 15V or 12V outputs from an 85-265VAC input.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    O

    TABLE 1: ELECTRICAL SPECIFICATIONS AT 25

    FIGURE 1: SCHEMATIC DIAGRAM

    SWITCHING TRANSFORMER DESIGNED FOR USE WITH POWER INTEGRATIONS


    TOP226Y. REFER TO APPLICATION CIRCUITS OF FIGURE 3A or 3B.
    (Equivalent to T1204 on PWR-ST204A Demo Board)

    PARAMETER

    (100 KHz)

    PRIMARY INDUCTANCE (2-1)


    VOLTAGE = 0.250Vrms
    FREQUENCY = 100 KHZ

    MIN.

    SPEC LIMITS
    TYP.
    MAX.

    565

    628

    691

    PWM: TOP226Y Pol-15020


    WHITE DOT ON
    BOBBIN DENOTES PIN #1
    1

    UNITS
    HY

    PRIMARY

    12V
    SECONDARY a
    15V

    TURN RATIO'S:
    SEC (9,10-6,7) : PRIMARY (2-1)
    BIAS (4-5) : PRIMARY (2-1)
    PRI LEAKAGE IND. (SEC SHORTED)
    VOLTAGE = 0.250Vrms
    FREQUENCY = 100 KHZ
    HIPOT:
    PRIMARY TO SECONDARY
    BIAS TO SECONDARY

    ---------------

    1:7.50
    1:9.00

    ---------------

    + 3%
    + 3%

    --------

    12.5

    18.0

    HY

    3000
    3000

    APP CIRCUIT PARAMETERS: (1)


    AC LINE VOLTAGE 47/400 Hz
    OUTPUT VOLATGE
    OUTPUT CURRENT CONTINUOUS
    OUTPUT CURRENT PEAK
    LINE REGULATION (85 TO 265Vac)
    LOAD REGULATION 10-100%
    RIPPLE

    ---------------

    85

    ---------------

    -------15.0
    --------------0.20
    0.20
    50.0

    0.020
    -----------------------------

    265
    2.0
    3.0
    ----------------------

    (1) REFER TO APPLICATION CIRCUIT OF FIGURE 3A.


    FOR 12.0V @ 2.5A VERSION REFER TO CIRCUIT & TABLE OF FIGURE 3B.

    6,7

    BIAS
    5

    SECONDARY PINS #9 & 10, #6 & 7 MUST


    BE RESPECTIVELY CONNECTED TOGETHER
    FOR PROPER OPERATION.
    I.E. CONNECTED AS ONE PARALLEL WINDING.

    Vrms
    Vrms

    Vac
    Vdc
    Amps
    Amps
    +%
    +%
    +mV

    9,10

    NOTE1:
    REINFORCED INSULATION SYSTEM, UL1950, IEC950, CSA-950:
    A) ALL MATERIALS MEET "UL", "CSA" & "IEC" REQUIREMENTS
    B) TRIPLE BASIC INSULATED SECONDARY.
    C) DESIGNED TO MEET >6.2mm CREEPAGE REQUIREMENTS.
    D) VARNISH FINISHED ASSEMBLY.
    E) UL1950 & CSA-950 CERTIFIED: FILE #E162344.
    F) UL CLASS (B) 130 INSULATION SYSTEM PM130-R1,
    PM130-H1, PM130-H1A (UL FILE #E177139) OR ANY UL
    AUTHORIZED CLASS (B) INSULATION SYSTEM.

    FIGURE 2: PHYSICAL DIMENSIONS mm (INCHES)


    10

    P POL-15020
    M YYWW
    PIN #1
    WHITE DOT

    3
    4
    29.0
    (1.142)
    MAX

    5
    25.5
    (1.004)
    MAX

    24.2
    (.953)
    MAX

    3
    5.0
    (.197)

    0.8 DIA.
    (.032)

    5
    4.0
    (.157)
    MIN

    "INNOVATORS IN MAGNETICS TECHNOLOGY"

    17.5
    (.689)

    20.0
    (.787)
    REV.
    03/16/95
    06/15/96
    02/22/99
    04/20/99
    01/19/01

    EE, EI28/11, 10-PIN VERTICAL BOBBIN

    P Premier
    M Magnetics Inc.

    UL INSULATION
    SYMBOL AND
    MANUFACTURER
    IDENTIFICATION
    HERE

    UNLESS OTHERWISE SPECIFIED


    DIMENSIONS ARE IN MM
    DIMENSIONAL TOLERANCES ARE:
    DECIMALS
    ANGLES
    .X
    + .25
    + 0 O 30'
    .XX + .15
    DO NOT SCALE DRAWING

    DESCRIPTION OF CHANGES
    ORIGINAL RELEASE
    UPDATED SCHEMATIC (FIGURE 3) PART NUMBERS, TOP226 UPDATE
    ADDED VER-12025 APPLICATION NOTES & CIRCUIT & UL UPDATE
    UPDATED TO UL CLASS (B) INSULATION SYSTEM
    CHANGED BIAS TURN RATIO PIN# FROM 3-4 TO 4-5

    FLYBACK TRANSFORMER CONTROL DRAWING


    PREMIER P/N: POL-15020
    REVISION: 01/19/01
    DRAWN BY: TOM O'NEIL
    REF: TOP226Y
    SCALE: NONE
    SHEET: 1 OF 7

    BY
    TO
    TO
    TO
    MD
    LL

    APPLICATION NOTES FOR 15.0V @ 2.00A

    Premier Magnetics' POL-15020 Switch Mode Transformer was designed for use with Power Integrations, Inc.
    TOP226Y three terminal off-line PWM switching regulator in the Flyback Buck-Boost circuit configuration. This
    conversion topology can provide isolated multiple outputs with efficiencies up to 90%. Premiers' POL-15020
    transformer has been optimized to provide maximum power throughput.
    The PWR-TOPXXX series from Power Integrations, Inc. are self contained 100KHz three terminal voltage controlled
    PWM switching regulators. This series contains all necessary functions for an off-line switched mode control DC
    power source. These switching regulators provide a very simple solution to off-line designs. The inductors and
    transformer used with the PWR-TOPXXX are critical to the performance of the circuit. They define the overall
    efficiency, output power and overall physical size.
    Below is a universal input high precision 30 watt application circuit utilizing Power Integrations TOP226Y switching
    regulator in the flyback buck-boost configuration. The component values listed are intended for reference
    purposes only. Properly sized heat sinks for the TOP2XX & D3 as well as proper thermal management of the
    clamp network are critical requirements for efficient and reliable operation. The soft start capacitor Css is
    optional depending on the specific application. Simpler topology is possible depending on the line/load
    regulation required.
    FIGURE 3A: TYPICAL APPLICATION CIRCUIT
    PREMIER MAGNETICS PART NUMBERS:
    (REQUEST DATA SHEETS BY PART#)
    L1 = PMCU-0330 16mHy 1.5A EMI/RFI CMC
    T1 = POL-15020 MAIN SWITCHING TRANSFORMER
    L2 = VTP-01002 [email protected] INDUCTOR
    F1
    3.1A
    250v
    LINE

    L1
    PMCU-0330
    33mHY

    ~ +

    C1, 100.0 uF, 400V


    Nichicon # LLQ2G101MHSZ, 85C
    Nichicon # LGK2G101MHSZ, 105C
    Diameter=22mm (.866)
    Length=40mm (1.57)

    C1
    100 u F
    400V

    C6
    0.1uF

    NEUT

    HOT RAIL
    +90 to 375Vdc
    +

    85-265Vac
    50/60Hz

    BR1
    KBP06M
    600V, 1.5A

    EMI FILTER

    ~ -

    C6 = 0.1uF 250Vac
    X2-Saftey Cap

    T1
    POL-15020

    CLAMP
    NETWORK

    VR1
    P6KE200A

    SOURCE

    C5
    47uF
    +

    DRAIN

    BIAS

    R4
    10.0K 1%

    C
    2

    SEC #1

    C3
    +
    220uF
    25V
    RTN

    R2
    510

    2,5V
    R5
    200
    1/2W

    SOFT
    START

    KELVIN CONNECT
    C7 & C8 = 250Vac
    Y-SAFTEY CAPACITORS
    EMI FILTER
    C7
    2.2nF

    +15Vdc
    @ 2.0A

    6,7

    R1
    6.2

    CONTROL

    1/2 OF U3
    A

    C2
    +
    1200uF
    35V

    C4
    0.1uF

    R3
    49.9K 1%

    1/2 OF U3

    PROPERLY SIZED
    HEAT SINK

    D2
    1N4148

    L2
    VTP-01002
    10uH @ 2.0A

    9,10

    NEC2501-H

    U1
    POWER INT.
    TOP226Y
    PROPERLY SIZED
    HEAT SINK

    D3
    MBRD360

    PRI

    D1
    MUR160

    U3

    ALUMINUM ELECTROLYTIC FILTER CAPACITOR RATINGS:


    C1: > 400 V, Ripple Rated > 320mA @ 120Hz @ Max. Operating Temp.
    (Nichicon P/N LGK2G101MHSZ, 105C)
    C2: > 63V, Ripple Rated > 2350mA @ 100KHz @ Max. Op. Temp.
    (Panasonic P/N EEUFA1V122, 105C)

    Css +
    4.7uF

    C8
    2.2nF

    1 U2
    C TL431
    R
    A

    C9
    0.1uF
    8

    HIGH VOLTAGE RETURN

    P Premier
    M Magnetics Inc.
    "INNOVATORS IN MAGNETICS TECHNOLOGY"

    UNLESS OTHERWISE SPECIFIED


    DIMENSIONS ARE IN MM
    DIMENSIONAL TOLERANCES ARE:
    DECIMALS
    ANGLES
    .X
    + .25
    + 0 O 30'
    .XX + .15
    DO NOT SCALE DRAWING

    FLYBACK TRANSFORMER CONTROL DRAWING


    PREMIER P/N: POL-15020
    REVISION: 01/19/01
    DRAWN BY: TOM O'NEIL
    REF: TOP226Y
    SCALE: NONE
    SHEET: 2 OF 7

    APPLICATION NOTES FOR 12.0V @ 2.50A


    Below is a universal input high precision 30 watt application circuit utilizing Power Integrations TOP226Y switching
    regulator in the flyback buck-boost configuration. The component values listed are intended for reference
    purposes only. Properly sized heat sinks for the TOP2XX & D3 as well as proper thermal management of the
    clamp network are critical requirements for efficient and reliable operation. The soft start capacitor Css is
    optional depending on the specific application.

    PARAMETER

    MIN.

    FIGURE 3B CIRCUIT PARAMETERS:


    AC LINE VOLTAGE 47/400 Hz
    OUTPUT VOLTAGE
    OUTPUT CURRENT CONTINUOUS
    OUTPUT CURRENT PEAK
    LINE REGULATION (85 TO 132Vac)
    LOAD REGULATION 10-100%
    RIPPLE

    SPEC LIMITS
    TYP.

    85

    -------12.0
    --------------0.20
    0.20
    50.0

    0.020
    -----------------------------

    MAX.

    UNITS

    265

    Vac
    Vdc
    Amps
    Amps
    +%
    +%
    +mV

    2.50
    3.00
    ----------------------

    FIGURE 3B: TYPICAL APPLICATION CIRCUIT


    PREMIER MAGNETICS PART NUMBERS:
    (REQUEST DATA SHEETS BY PART#)
    L1 = PMCU-0330 16mHy 1.5A EMI/RFI CMC
    T1 = POL-15020 MAIN SWITCHING TRANSFORMER
    L2 = VTP-01002 [email protected] INDUCTOR
    F1
    3.1A
    250v
    LINE

    L1
    PMCU-0330
    33mHY

    ~ +

    C1, 100.0 uF, 400V


    Nichicon # LLQ2G101MHSZ, 85C
    Nichicon # LGK2G101MHSZ, 105C
    Diameter=22mm (.866)
    Length=40mm (1.57)

    C1
    100 u F
    400V

    C6
    0.1uF

    NEUT

    HOT RAIL
    +100 to 375Vdc
    +

    85-265Vac
    50/60Hz

    BR1
    KBP06M
    600V, 1.5A

    EMI FILTER

    ~ -

    C6 = 0.1uF 250Vac
    X2-Saftey Cap

    T1
    POL-15020

    CLAMP
    NETWORK

    VR1
    P6KE200A

    SOURCE

    DRAIN

    C5
    47uF

    R4
    10.0K 1%

    C
    2

    SEC #1

    C3
    +
    220uF
    25V

    R2
    510

    R5
    200
    1/2W

    SOFT
    START

    KELVIN CONNECT
    C7 & C8 = 250Vac
    Y-SAFTEY CAPACITORS
    EMI FILTER
    C7
    2.2nF

    +12Vdc
    @ 2.5A

    RTN

    6,7

    R1
    6.2

    CONTROL

    1/2 OF U3
    A

    C2
    +
    1000uF
    35V
    4

    R3
    38.3K 1%

    C4
    0.1uF

    BIAS
    1/2 OF U3

    PROPERLY SIZED
    HEAT SINK

    D2
    1N4148

    L2
    VTP-01002
    10uH @ 2.0A

    9,10

    NEC2501-HC

    U1
    POWER INT.
    TOP226Y
    PROPERLY SIZED
    HEAT SINK

    D3
    MBRD360

    PRI

    D1
    MUR160

    U3

    ALUMINUM ELECTROLYTIC FILTER CAPACITOR RATINGS:


    C1: > 400V, Ripple Rated > 320mA @ 120Hz @ Max. Operating Temp.
    (Nichicon P/N LGK2G101MHSZ, 105C)
    C2: > 63V, Ripple Rated > 2750mA @ 100KHz @ Max. Op. Temp.
    (Panasonic P/N EEUFA1V122, 105C)

    Css +
    4.7uF

    C8
    2.2nF

    1 U2
    C TL431
    R
    A

    C9
    0.1uF
    8

    HIGH VOLTAGE RETURN

    P Premier
    M Magnetics Inc.
    "INNOVATORS IN MAGNETICS TECHNOLOGY"

    UNLESS OTHERWISE SPECIFIED


    DIMENSIONS ARE IN MM
    DIMENSIONAL TOLERANCES ARE:
    DECIMALS
    ANGLES
    .X
    + .25
    + 0 O 30'
    .XX + .15
    DO NOT SCALE DRAWING

    FLYBACK TRANSFORMER CONTROL DRAWING


    PREMIER P/N: POL-15020
    REVISION: 01/19/01
    DRAWN BY: TOM O'NEIL
    REF: TOP226Y
    SCALE: NONE
    SHEET: 3 OF 7

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