The famous KW950 - E

DATA REPEATER AND MULTI-FUNCTION

INTERFACE
ADITEL MARINE ELECTRONICS

KW950 E DATA REPEATER AND INTERFACE

TECHNICAL MANUAL
KW950E3.DOC or PDF
CONTENTS
1:

Contents page

2:

The KW950E data sheet. Latest version is published on the web.

3:

Installation notes.

4:

Testing operation.

5:

Gyro guidance table.

6:

Advice about using the KW950 as an echo sounder interface.

7:

Option table for setting the switch. Latest version available on the web.
This is a separate file not in this manuals .doc or .pdf file.

8:

Layouts and schematics. The schematics are not fully readable.

MORE INFORMATION IS AVAILABLE ON THE WEB SITES SHOWN BELOW

Designed and made by

ADITEL MARINE ELECTRONICS
Abergavenny, UK

44 (0) 1873 840405

Email [email protected]
Web www.aditel.org.uk
SOLD BY
AMI GFV MARINE Ltd
Southampton, UK
Tel 44 (0) 2380 480450 Fax 44 (0)
2380 480452
Email: [email protected]
Web www.amimarine.net and
www.amimarine.com

ASIA AMI-GFV
Singapore
www.ami-gfv.com

GEONAV MARINE
SYSTEMS
Houston
www.geonav.com

The manual was last updated by the designer, Andrew Fairgrieve 16/08/2006

KW950 E

DATA REPEATER AND INTERFACE.

INSTALLATION NOTES.
MOUNTING:
The enclosure is a standard DIN case normally trunnion mounted. The panel cut out is 68 x 132 mm. Panel mount
clamps are not normally supplied by AMI. Depending on availability DIN cases from several manufacturers may be
used, which have different clamping arrangements.
WIRING:
Cable entry is via glands for miniature screened cables. Ground the power cable screen, and NMEA 0183 data
output screens.
CONNECTORS:
Remove the rear panel and take care not to loose the screws! The interface PCB slides out. Note that the connector
blocks lift off and may be fitted vertically or horizontally.
POWER. SK1:
10 to 30 volts DC at 5 watts. The 0 volts line is connected to the NMEA 0183 output.
GYRO INPUT. SK2:
Refer to the tables which follow. Robertson SKR80 current loop input requires a hardware mod described later.
DATA INPUTS: SK3 or SK5.
Refer to the tables which follow.
DATA OUTPUT: SK3.
This is the standard NMEA 0183 output (A-B). It can be used as RS232 compatible from A to 0. Note that the power
line 0 volts connects to 0. Before making the connection check that there is no more than 5 volts difference between
the KW950-E output and the lines of the receiving equipment. If a voltage exists damage may be caused to the
KW950.
KW950s output circuits can not be damaged by short circuits. It may be damaged if power is forced into the KW950
data output. This is easily detected and the warranty does not cover such damage.
DATA OUTPUT: SK4.
For an NMEA 0183 or similar data output, use D1, D2. For RS232 use D1, 0v.
Furuno output:

CLOCK H and DATA H

CLOCK C
DATA C

Pulse output:

D1 or D2, and 0v.

SK4, 1, +5v.
SK4, 2, D1.
SK4, 3, D2.

JUMPER J1:
This is norm except in the case of Robertson SKR80 current loop data into SK5, when it is set to inv.
OPTION SWITCH SETTING:
Set the switch according to the table, then power-up. This manual will become out of date as more options are
added, but you can download the latest data sheets from the web sites, and request EPROM data in Intel hex format
by email so that you can program your own EPROMS. If you need an option that is not in the table it can be done.
PULSE LOG INPUT:
Apply a voltage pulse, 4 to 30 volts to SK5 (Or SK3 1,2 in option 2C.) If the source is a relay simply wire the DC input
through the relay to SK5. You will see the reference input LED LD7 flash.
ECHO SOUNDER START & STOP PULSE CONNECTION:
This is for an echo sounder with an output for an external depth display. It is not to be connected to the echo sounder
transducer or test points. Suitable echo sounders typically have a start or transmit pulse and a stop or receive
pulse for the remote display. The KW950 measures the time between the pulses and calculates depth.
Because of its complexity a separate section on echo sounder interfacing follows later.

MARCONI SEACHART INTERFACING

Option 45 allows connection to the data output of a Marconi Seachart. Data goes in to SK5, with J1 set to inverse.
For survey use a correction can be entered by using the buttons, and is applied to the data output but not the display.
JRC JLN 202/203 LOG
This has been done on some ships before but we do not have any details on how to connect to the log. The log has a
data and clock output. Data is input to the NMEA input port SK3 and the clock to SK5. Do not connect other input.
FUNCTION LABEL:
It is a good idea to make a label to indicate the function of the display, depth in metres, speed etc.

ROBERTSON SKR80 CURRENT LOOP INPUT

The KW950 does not have a current loop input but a simple modification can be made to handle it. The mod has
been carried out by Erik of Points North Ltd many times.
1. Remove IC11. Replace it with a CNY17 opto-isolator. This is a 6 pin opto which goes into the 8 pin
sockets pins 2,3,4,5,6,7. CNY17 goes into sockets pin 2.
2. Short out R8 pins 7 to 8. Label SK5 SKR80 data
3. Fit J1 in the INV position
4. Use option 25.
5. Data in to SK5. LD7 will be lit continuously.
ANSCHUTZ COURSEBUS OUTPUT
Options 14, 19, & 1F. The Anschutz output was created specifically for Raytheon Anschutz, Kiel, to solve some of
their interfacing requirements. The Anschutz Coursebus output was tested by Raytheon Anschutz, Kiel, and they
declared it to be correct. A Coursebus reader program for PC is available to check it. Unfortunately some repeaters
or radars have proved not able to read this signal, although others read it fine. The reasons are not all known.
Therefore, the options for Anschutz Coursebus should be treated with caution. It is not guaranteed but if it works its
a bonus.

FORWARD OR REVERSE HEADING, OPTION 13

The NMEA input port SK3, pins 1 & 2, has to have a DC voltage of 5 to 15 volts applied to cause heading to reverse.
This is easily accomplished with a switch or isolated relay contacts. The KW950 is not designed to connect directly to
all types of ships output.
Ships may have different methods of providing an output to indicate if heading has to be reversed. Example, 24 volts
DC, a switch shared with other services, 230 volts AC. Whatever the configuration of an individual ship I suggest that
engineers fit a switch or relay with isolated contacts for use by the KW950E.
WATCHKEEPING ALARM
This function, 2E, is a simple watchkeeper alarm that typically is activated whenever the autopilot is engaged. The
officer of the watch must press a button before a timer counts down and raises an alarm. The interval is adjustable by
using the front panel buttons, and has a default of 15 minutes.
Take 24v power from the autopilot, or via a master switch.
There are two 5 volt alarm output. One is the local bridge low level alarm from D1 output. This alarm sounds first,
giving the watchkeeper warning.
The D2 output activates a minute later and, should be taken to an external relay and operate an alarm in the
accommodation.

KW950 E

DATA REPEATER AND INTERFACE

CHECKING OPERATION
SWITCH ON:
The display will come to life, and LEDs will start flashing on the interface board.
STEPPER OR SYNCHRO GYRO:
With gyro stepper input S1,2,3 LEDs should never be all on or all off. If heading turns the wrong way reverse S1 and
th
rd
S2. Stepper and synchro is resolved to 1/6 degree. M-Type step is 1/3 degree.
ALIGNING HEADING:
Hold the AL button for 3 seconds and keep holding it. Use INC and DEC to align heading.
ILLUMINATION:
The INC and Dec buttons control 32 steps of illumination.
ALARM FLASHING:
Press AL to accept an alarm. The gyro alarm is given if errors are detected, such as false step data or loss of signals.
HEADING DEMONSTRATION MODE:
Hold the AL button at switch on. Pressing AL, INC or DEC can change or pause the heading. You can use this mode
to test the receiving equipment independent of the gyro.
RATE OF TURN BAR GRAPH:
The bars have values of 30, 60, 90 and 120 degrees per minute. They are only intended to give the simplest
indication of rate of turn, as a better alternative to rotating LEDs.
PULSE LOG OPERATION:
Pulses from a log are frequently erratic. The KW950 software includes a smoothing, filtering, algorithm to greatly
enhance poor logs. You may notice a difference in reading between the KW950 and other displays due to their
method of converting pulses to a speed. The KW950 measures time in steps of 250 microseconds, so is highly
accurate.
ECHO SOUNDER OPERATION:
Depth is calculated from the time difference of the transmit and receive pulse, in steps of 0.1 metres. The display
adjusts for no decimal parts if the depth is more than 999.9 metres. There may be small difference between the
KW950 display and that of the echo sounder. There is a minimum depth of about 1.5 metres to allow for the ringing of
transducers. Additional advice follows.
THE OPTION LIST:
This list gives various notes about the interface.
SQUARE LED BLOCKS
The two red led blocks in the display have never been used and will be phased out in the very near future.
FEEDBACK AND ADVICE:
This manual is deliberately kept simple as the KW950E is expected to be installed by experienced engineers who
dislike reading manuals. Any feedback on the performance of the instrument is welcomed.
Andrew Fairgrieve
__________________________________________________________________________________________

GYRO INTERFACE WIRING. This list is NOT repeat NOT guaranteed to be totally accurate. There are so many
variations in gyro outputs that it is best to measure the output and then decide how to interface it.
FINAL PHASE ADJUSTMENT, If the heading turns the wrong way reverse one pair of phase wires.
PURE DC STEPPER, NEGATIVE STEPS
S1
to
S1S2
to
S2S3
to
S3Common + to
S1+, S2+ S3+
(This is the most common stepper system)
PURE DC STEPS, POSITIVE STEPS
S1
to
S1+
S2
to
S2+
S3
to
S3+
Common + to
S1-, S2-, S3-

(This is not common, but exists.)

UNSMOOTHED RAW RECTIFIED STEPPER

You can measure on a scope. On a multimeter you can measure a voltage on AC and DC ranges, whereas with the
previous pure DC steps only the small AC ripple may be measurable. The best connection uses the gyro repeater +
and supply which is often available for illumination.
UNSMOOTHED RECTIFIED STEPPER, NEGATIVE STEPS
S1
to
S1S2
to
S2S3
to
S3Common + to
S1+, S2+ S3+, R1+
Common to
R2UNSMOOTHED RECTIFIED STEPPER, POSITIVE STEPS
S1
to
S1+
S2
to
S2+
S3
to
S3+
Common - to
S1-, S2- S3-, R2Common + to
R1+
UNSMOOTHED RECTIFIED STEPPER, NEGATIVE STEPS, Negative supply line not available.
S1
to
S1- and via a diode to R1S2
to
S2- and via a diode to R1S3
to
S3- and via a diode to R1Common + to
S1+, S2+ S3+, R1+
UNSMOOTHED RECTIFIED STEPPER, POSITIVE STEPS, Positive supply line not available.
S1
to
S1+ and via a diode to R1+
S2
to
S2+ and via a diode to R1+
S3
to
S3+ and via a diode to R1+
Common - to
S1-, S2- S3, R1M-TYPE STEPPER
S1
to
S1+ and S3S2
to
S2+ and S1S3
to
S3+ and S2SYNCHRO 360:1, 1 REV/DEGREE, and 180:1
R1
to
R1+
R2
to
R2
S1
to
S1+ and S3S2
to
S2+ and S1S3
to
S3+ and S290 X 400 Hz CONTACTLESS SYNCHRO TRANSMITTER
This is found in some Sperry and Tokimek gyros. It looks like a synchro but has 6 connections.
R1
to
R1+
R2
to
R2+
(If this does not work try reversing R1, R2)
S1
to
S1+
S2
to
S2+
S3
to
S3+
N
to
S1-, S2-, S3DC SYNCHRO, 24 VOLTS
This technique is used by Yokogawa and some Microtechnica gyros.
S1
to
S1+ and S3S2
to
S2+ and S1S3
to
S3+ and S2-

KW950 ECHO SOUNDER REMOTE DISPLAY INTERFACE

The KW950 needs a DC transmit pulse and a DC received echo pulse. It measures the time between
the pulses and using a sound velocity of 1500 metres per second calculates depth.
1.
2.
3.
4.
5.
6.
7.

If you have any doubt about the 950 do this simple test.
Connect 12v or so onto a 2 pin terminal block.
Remove the terminal blocks from SK2 and SK5
Switch on with option 2F, for the echosounder function
Quickly apply a short 12v pulse to SK5. (Just touch the terminal block
onto SK5. Thats the start pulse. Note that the LED flashes.)
About a second later do the same on SK2, 3 & 4. (Thats the receive
pulse. The LED flashes.)
Look at the display. It will indicate depth. Try and be accurate with your
pulse time.

This advice is intended to take away any doubt that the KW950 can time
the pulses.
Now you can be absolutely sure that if you apply similar pulses from the echo sounder you must get
similar indications. If you do not get a reliable reading, then it is an echo sounder problem not a KW950
problem.
ECHO SOUNDER REMOTE DISPLAY OUTPUT
Many echo sounders have the transmit and receive pulses all ready for a remote display, which makes
connection reasonably easy. You still have to know the active direction of the pulses.
TRANSMIT PULSE INTERFACING

A 5v to 30 volt transmit pulse must be applied to SK5 pins 1 and 2.

o
Pin 1 must go positive compared to pin 2
o
Pulse Length >250 microseconds

Transmit pulse active high: High when transmitting

o
J1 = NORM
o
LD7 must give a quick flash every time the echo sounder transmits. (May be difficult to see)
o
If LD7 seems to be on all the time then try inverting the pulse at J1

Transmit pulse active low: Low when transmitting, high in idle state
o
J1 = INV (This inverts the pulse after passing through the opto coupler IC11)
o
LD7 must give a quick flash every time the echo sounder transmits. (May be difficult to see)

The KW950E can not function until you have a definite quick pulse on LD7 in time with the echo sounder,
even if it is very hard to see.
o
An oscilloscope on IC11 pin 6 would show the pulse best.

RECEIVE PULSE INTERFACING

A 9v to 50 volt receive pulse must be applied to SK2 pins 3 and 4.

o
Pin 3 must go positive compared to pin 4
o
Pulse Length >250 microseconds
o
If the voltage of the pulse is too low bypass R6 pins 1 to 8 with a 3K3 resistor

Receive pulse active-high: High when receiving the echo, no action is required
o
LD4 must give a quick flash every time the echo is received.
o
If LD4 is mostly on then the signal is probably active-low
o
(Sorry the 950 does not have an INV jumper on this line)

Receive pulse active low: Low when receiving the echo, high in idle state
o
Connect SK2, 7, to DC+ SK1, 1
o
Connect SK2, 8, to DC 0v SK1, 3
o
LD6 will be ON
o
LD4 will be ON most of the time, flashing off, which is hard to see.

The KW950E can not function until definite start & stop pulses are received.
o
You can check that the pulses are good clean pulse on an oscilloscope.
o
The echo Kw950E has a minimum depth delay of about 1 metre.
o
If there is low voltage noise on the pulses it can cause erratic readings
o
If you have any doubt you can simulate operation by manually applying a quick start-pulse to
SK5 then a quick stop-pulse to SK2, 3 & 4.

ECHO SOUNDER CONNECTION EXAMPLE

Here is the
Furuno FE680
output that can be
used to drive the
KW950E.
The Trig out
transmit pulse is
ACTIVE LOW.
The receive pulse
is ACTIVE HIGH.
Connect...
SK5,1 to J4,1
SK5,2 to J4,2
SK2,3 to J4,3
SK2,4 to J4,2
Set KW950E J1
to INV.
If the KW950 does not respond properly you will need to check with an oscilloscope to find out what is
the problem with the echo sounder.
MODIFICATION OF ECHO SOUNDERS
The echo sounder is an essential type approved navigational aid. If an echo sounder does not have an
output intended for a remote display or similar device then there should be no attempt to modify it. I
consider trying to use internal oscilloscope test points as an unofficial modification. We do not approve
of any modifications to type approved navaids, and urge engineers not to try it no matter what pressure
is brought. This may well mean that the ship has to fit a new echo sounder when fitting a new VDR.
THANKS
I have updated the echo sounder sections of this manual today because of a report by Shailendra
Shukla of Elcome International. Feedback on my designs and manuals is warmly welcomed.
Andrew Fairgrieve 16/08/2006

PCB LAYOUT