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OEE: Overall Equipment Effectiveness: Availability

This document is an OEE (Overall Equipment Effectiveness) study template used to calculate key performance metrics for a manufacturing equipment or cell. It requests information such as the equipment description, number of shifts per day, planned and unplanned downtime assumptions, ideal and actual cycle times, numbers of first pass good parts, reworks and scraps. The template then calculates availability, performance, quality, overall OEE and costs based on inputs around labor costs, resin costs, run times and scrap parts. The objective is to identify opportunities to improve equipment effectiveness by reducing downtime, waste and defects.

Uploaded by

Victor Hugo Toledo
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
35 views

OEE: Overall Equipment Effectiveness: Availability

This document is an OEE (Overall Equipment Effectiveness) study template used to calculate key performance metrics for a manufacturing equipment or cell. It requests information such as the equipment description, number of shifts per day, planned and unplanned downtime assumptions, ideal and actual cycle times, numbers of first pass good parts, reworks and scraps. The template then calculates availability, performance, quality, overall OEE and costs based on inputs around labor costs, resin costs, run times and scrap parts. The objective is to identify opportunities to improve equipment effectiveness by reducing downtime, waste and defects.

Uploaded by

Victor Hugo Toledo
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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OEE: Overall Equipment Effectiveness

Name:
Program Name:

Todays Date:
OEE Study Range:
Program Part Numbers:

% Total

#DIV/0!

to
1

Equipment/Cell Description:

Availability:

11/16/2016

Equipment/Cell Number:

Shifts/Day:

Work Days/Week:

Weeks:

Assumptions Made/Shift (includes changeovers, downtime, breaks)


minutes/shift

minutes/shift

Lunch

25

Planned Down

Minutes Possible

Other Breaks

20

Paper Work

Other Downtime

Minutes Out/shift

Unscheduled Maint.

45

Changeovers

10

Performance:
% Total

Ideal
Cycle Time

Program Name:
0
0
0
0
0

#DIV/0!

Weighted calculation based


on run time.

3
5

Actual
Cycle Time

sec

sec

sec

sec

sec

sec

sec

sec

sec

sec

#DIV/0!

Ideal cycle time includes part load & unload.

Quality:
% Total

#DIV/0!

Program Name:

First Time
Through Parts

Parts for
Rework

Scrap

0
0
0
0
0

1
2
3
4
5

Totals:

Scrap includes startup and test/verification parts.

Actual #DIV/0!
OEE:

0.0%

10.0%

Please fill out all areas that are highlighted in "Blue".

20.0%

30.0%

40.0%

50.0%

60.0%

70.0%

80.0%

90.0%

100.0%

337230980.xlsx

OEE: Overall Equipment Effectiveness


Ideal
OEE:

11/16/2016

85.0%
0.0%

10.0%

Please fill out all areas that are highlighted in "Blue".

20.0%

30.0%

40.0%

50.0%

60.0%

70.0%

80.0%

90.0%

100.0%

337230980.xlsx

Costs of OEE

11/16/2016

Name:

Program Name:

0
0
0
0
0

1
2
3
4
5

Equipment/Cell Description:

Availability:

Todays Date:
OEE Study Range: 30-Dec-99
1
Program Part Numbers:
2
3
4
5

Cost
Assumptions Made:

$0.0
Total Minutes Out

Equipment/Cell Number:

Shifts/Day:

to

30-Dec-99
30-Dec-99

Work Days/Week:
Number
Required

0
Weeks:

Average
Rate / Hour

Avg Overtime
Rate / Hour

Total

Operators

$14.00

$19.50

$0.00

Maintenance

$24.00

$34.50

$0.00

Cell Technician

$19.00

$27.00

$0.00
Cost of Availability

Minutes Out/shift

Total Number of Overtime Minutes:

45

Performance:
Cost

Operator Cost
Ideal

Program Name:
0
0
0
0
0

$0.00

Weighted calculation based


on run time.

3
5

Quality:

Program Name:

Cost

$0.00

3
4

Please fill in Resin


Cost Below.

Operator Cost
Actual

$0.00
$0.00
$0.00
$0.00
$0.00

$0.00
$0.00
$0.00
$0.00
$0.00

$0.00

$0.00

Part Weight

Total Cost
Good Parts

Total Cost
Scrap Parts

$0.00
$0.00
$0.00
$0.00
$0.00
$0.00

$0.00
$0.00
$0.00
$0.00
$0.00
$0.00

0
0
0
0
0

$0.00

Resin Cost per lb:

Total
Cost:

$0.00

$0.00

$0.10

$0.20

Please fill out all areas that are highlighted in "Blue".

$0.30

$0.40

$0.50

$0.60

$0.70

$0.80

$0.90

$1.00

337230980.xlsx

Costs of OEE
Ideal
Cost:

11/16/2016

$0.00
$0.00

$0.10

$0.20

Please fill out all areas that are highlighted in "Blue".

$0.30

$0.40

$0.50

$0.60

$0.70

$0.80

$0.90

$1.00

337230980.xlsx

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