Module 1 - Maintaining and Repairing Audio Products and System
Module 1 - Maintaining and Repairing Audio Products and System
Module 1 - Maintaining and Repairing Audio Products and System
Unit of Competency:
Module No. 1
Table of Content
Learning Experience.................................................................................
Learning Outcome 2:
Diagnose Faults of Audio Products and System...........................................
Learning Experience...............................................................................
Learning Outcome 3:
Maintain and Repair of Audio Products and System......................30
Learning Experience 32
Teacher-Check 3.1..................................................................................
Inside this module you will find the activities for you to complete
followed by relevant information sheets for each learning outcome. Each
learning outcome may have more than one learning activity.
This module is prepared to help you achieve the required competency,
in receiving and relaying information. This will be the source of information
that will enable you to acquire the knowledge and skills on Maintaining and
Repairing Audio Products and System independently at your own pace or
with minimum supervision or help from your teacher.
Program/Course
Unit of Competency
Module Title
INTRODUCTION:
This module contains information and suggested learning activities on
maintaining and repairing Audio Products and Systems. It covers attitudes
required to the knowledge, and skill.
Completion of this module will help you better understand the succeeding
module on performing computer operation.
This module consists of three learning outcomes. Each learning outcome
contains learning activities supported by instruction sheets. Before you perform
the instructions, read the information sheets and answer the self-check and
activities provided to ascertain to yourself and your instructor that you have
acquired the knowledge necessary to perform the skill portion of the particular
learning outcome.
Upon completing this module, report to your teacher for an assessment to
check your achievement of knowledge and skills requirements of this module. If
you pass the assessment, you will be given a certificate of completion.
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module you should be able to:
LO1 prepare audio tools and workplace for maintenance /repair of
audio products;
LO2 diagnose faults of audio products and system and
LO3 maintain / repair products and system.
TECHNICAL TERMS
Active State. A condition of a semi conductor device that is working
Ampere. A unit of electric current, or amount of electric charge per second
Capacitance. A measure of the amount of electric charge stored (or separated)
for a given electric potential
Conductance. A measure of how easily an electricity flows along a certain path
through an electrical element
Current. The flow (movement) of electric charge.
Decibel. A logarithmic unit of measurement that expresses the magnitude of a
physical quantity (usually power or intensity) relative to a specified
or implied reference level.
Digital. Use as discrete (that is, discontinuous) values to represent information
for input, processing, transmission, storage, etc
Duty Cycle. It is the proportion of time during which a component, device, or
system is operated.
Error. Refers to a difference between actual behavior or measurement and the
norms or expectations for the behavior or measurement
Farad. Defined as the amount of capacitance for which a potential difference of
one volt results in a static charge of one coulomb
Frequency. A measure of the number of occurrences of a repeating event per
unit of time.
Henry. The SI unit of inductance
Inductance. An electric current flowing around a circuit produces a magnetic
field and hence a magnetic flux through the circuit
Injury. Damage or harm caused to the structure or function of the body caused
by an outside agent or force, which may be physical or chemical
Insulation. A material that resists the flow of electric current
Ohm. (symbol: ) it is the SI unit of electrical impedance or, in the direct
2
Program/Course
Unit of Competency
Module Title
Equipment
-
AM Radio Receiver
4
MP3/MP4
Instruments
-
Signal Generator AF / RF
Oscilloscope
Power Supply
Distortion Analyzer
Soldering Iron
Soldering Stand
Desoldering Tool
Pliers
Diagonal pliers
Utility Knife
Cleaning Brush
Electronic Components
Soldering Lead
Wires
Silicon Grease
Soldering Flux
Requisition Slip
Accessories
Working clothes
5
Hand gloves
Mask
Goggles
Learning Materials
-
Work Plan
Service Manual
IC Manual
Learning Elements
2.
3.
4.
Special Instructions
the
6.
7.
Sorting. Refers to the practice of going through all the tools, materials,
etc
Instructions:
1.
2.
3.
You must get a score of 7-9 to have a rating of Very Good the teacher
assessment criteria 1-1.
TEACHER-CHECK SHEET 1.1
5S Application
Direction: The teacher will prepare a man-made activity for the students
to work on.
Item
no.
A
B
C
D
E
5S
70
Activity
75 80 85 90 95 100
Score
Sorting
Simplifying
Sweeping, Systematic
Cleaning, or Shining
Standardizing
Sustaining
Average
--------
Descriptive Grade
Excellent
Very good
Good
Fair
Poor
Driving Tools
Handle
Head or Tip
10
Torx Screw Driver Set is used to drive or fasten six pointed star screws. In
modern electrical appliances, they use screws with heads of non-standard
shape to prevent users of the device from easily disassembling them.
Hex (Allen Wrench) is used to drive or fasten hexagonal screws. The head has
hexagonal hole turned by an Allen key. An Allen key is a hexagonal shaped
wrench bended in letter-L. The Allen key was invented by an American, Gilbert
F. Heublein.
11
12
Soldering Tools
Soldering Iron is a device for applying heat to melt solder for attaching two
metal parts. A soldering iron is composed of a heated metal tip and an insulated
handle. Heating is often achieved electrically, by passing a current, supplied
through an electrical cord, through a heating element. For electrical work, wires
are usually soldered to printed circuit boards, other wires, or small terminals. A
low-power iron (15-30 Watts) is suitable for this work.
Some soldering irons have interchangeable tips for different types of work. Fine
round or chisel tips are typically used for electronics work. A new tip needs to be
coated, heated, and then covered with solder before its first use. This procedure
is called "tinning". The tinning forms a liquid layer which facilitates the transfer
of heat to the work piece. A dirty tip does not transfer heat well. The tip needs to
be kept coated with a shiny layer of solder by occasional wiping and applying
solder directly to the tip.
Soldering Tool Stand is a place of the soldering iron to keep them away from
flammable materials. The stand often comes with a sponge and flux pot for
cleaning the tip.
13
Splicing Tools
Long Nose is used for holding, bending and stretching the lead of electronics
component or connecting wire.
Side Cutters are wire-cutting pliers. Though they are not used to grab or turn
anything, they are useful to cut wire.
Wire Stripper is a pair of opposing blades much like scissors or wire cutters.
The addition of a center notch makes it easier to cut the insulation without
cutting the wire. This type of wire stripper is used by rotating it around the
14
insulation while applying pressure in order to make a cut around the insulation.
Since the insulation is not bonded to the wire, it then pulls easily off the end.
Notch
Boring Tools
12V Mini-Drill is used to bore or drill hole in the printed circuit board (pcb).
Portable Electric Drill is used for boring hole/s in the plastics chassis or metal
chassis with the used of drill bits.
15
Metal Files are hand tool used to shape metals by grinding. A file series of
sharp, parallel ridges or teeth. Most files have a narrow, pointed tang at one end
to which a handle can be fitted.
Flat Files are parallel in width and tapered in thickness They are used for flat
surfaces and edges.
Round File also called rat-tail files is gradually tapered and is used for many
tasks that require a round tool, such as enlarging round holes or cutting a
scalloped edge.
Narrow Pointed
Tang
Round File
Flat File
Utility Knife is a common tool used in cutting various trades and crafts for a
variety of purposes.
Hacksaw is a saw for cutting metal. Some of them have pistol grips which keep
the hacksaw firm and easy to grip. The small hand-held hacksaws consist of a
16
metal arch with a handle that fits around a narrow, rigid blade. The blade has
many small saw teeth along one side. It can either be attached such that the
teeth face away from the handle, resulting in sawing action by pushing. On the
push stroke, the arch will be bent a little, releasing the tension on the blade.
The blade is normally quite brittle, so care needs to be taken to prevent brittle
fracture of the blade.
Pistol Grip
Blade
Handle
Auxiliary Tools
Ball-peen Hammer is a type of hammer used in metalworking. The ball-peen
hammer remains useful for many tasks such as tapping punches and chisels.
The original function of the hammer was to "peen" riveted or welded material so
that it will exhibit the same elastic behavior as the surrounding material.
Specifically, striking the metal imparts a stress at the point of impact which
results in strain-hardening of that area. Strain hardening raises the elastic limit
of a material into the plastic range without affecting its ultimate strength. A
strain-hardened material will not deform under the same low stresses as a nonhardened material. Most metals can be "worked" by such methods until they
lose all of their ductile characteristics and become strong but brittle
17
Magnifying Glass with a convex lens is used to magnify an object. The lens is
usually mounted in a frame with a handle (see image). Roger Bacon is the
original inventor of the magnifying glass. A magnifying glass works by creating a
magnified virtual image of an object behind the lens. The distance between the
lens and the object must be shorter than the focal length of the lens for this to
occur. Otherwise, the image appears smaller and inverted, and can be used to
project images onto surfaces. The framed lens may be mounted on a stand,
keeping the lens at the right distance from the table, and therefore at the right
distance from the object on the table. The latter applies if the object is small
and also if the height is adjustable. Some magnifying glasses are foldable with
built-in light.
Paint Brush made of bristles set in handle is used for cleaning dirty parts of a
circuit or an object.
18
Signal Generator
It is also known variously as a test signal generator, function generator,
19
Multimeter
It is known as a multi-tester or a volt/ohm meter or VOM.It is an
Analog Tester
Digital Tester
20
Digital Multimeter
Oscilloscope
An oscilloscope (sometimes abbreviated CRO, for cathode-ray oscilloscope,
or commonly just scope or O-scope) is a type of electronic test equipment that
allows signal voltages to be viewed, usually as a two-dimensional graph of one
or more electrical potential differences (vertical axis) plotted as a function of
time or of some other voltage (horizontal axis).
Analog type
An extra feature available in some analogue scopes is called 'storage'. This
feature allows the trace pattern that normally decays in a fraction of a second to
remain on the screen for several minutes or longer. An electrical circuit can then
be deliberately activated to store and to erase the trace on the screen.
Digital
The digital storage oscilloscope, or DSO for short, is now the preferred
type for most industrial applications, although simple analogue CROs are still
used by hobbyists. It replaces the unreliable storage method used in analogue
21
storage scopes with digital memory, which can store data as long as required
without degradation.
Digital Oscilloscope
Frequency Counter
A frequency counter is an electronic instrument, or component of one that
Frequency Counter
ACTIVITY SHEET 1.2
Tools, Equipment and Devices for Repairing
Audio Products and Systems
Instructions:
1. Do the preliminary set-up necessary before starting the use of
appropriate hand tools, test instruments and personal protective
equipment.
2. You must get five to six (5-6) Yes to have the rating of Very Good and
pass the self-check 1-2 based on assessment criteria 1-2.
22
Direction: Check the selected tools, test instruments and working manuals
placed on the demonstration table.
Presentation Standard
Presentation Criteria
1. Are the tools in good shape?
Presentation Level
Yes
No
NA
23
Descriptive Grade
Excellent
Very good
Good
Fair
Poor
Instruction s:
1. You should bring the following defective units:
2. Let the student surf the internet or buy from the reliable source.
3. Produce a printout of the Service Manual which will be collected
afterwards by your teacher. The teacher will use the assessment
criteria 1-3 in scoring.
4. You must get a score of 7-9 to have the rating of Very Good.
No. of
Service
Manual
4
3
2
1
0
Score
Descriptive Grade
10
9-7
6-4
3-1
0
Excellent
Very good
Good
Fair
Poor
25
Program/Course
Unit of Competency
Module Title
Assessment Criteria:
1. Systematic pre-testing procedure is performed in accordance with the
manufacturers instructions.
2. System defects/fault symptoms are identified using the appropriate tools
and equipment and in accordance with the safety procedures.
3. Results of diagnosis and testing are documented.
4. Identified defects and faults are explained.
Conditions:
The following resources are needed:
Equipment
-
AM Radio Receiver
MP3/MP4
Instruments
-
Signal Generator AF / RF
Oscilloscope
Power Supply
26
Distortion Analyzer
Soldering Iron
Soldering Stand
Desoldering Tool
Pliers
o Long Nose
o Diagonal Pliers
Utility Knife
Cleaning Brush
Electronic Components
Soldering Lead
Wires
Silicon Grease
Soldering Flux
Requisition Slip
Accessories
- Working clothes
Learning Materials
-
Work Plan
Service Manual
IC Manual
Learning Elements
27
2.
3.
4.
5.
28
Instructions:
1. Provide a service manual of each of the following:
2. Listen as the teacher discuses the different service manuals and share
his/her troubleshooting experiences on audio equipment.
3. Analyze the defective unit and provide a write up to be submitted to
your teacher. You will be graded based on the analysis you made on
the defective unit.
4. Student should get the grade of 85 (Very Good) to pass the laboratory
activity based on the assessment criteria 2-1.
29
ADMISSION SLIP
UNIT BRAND : _________________________ Unit Model: ______________________
Owner: __________________________ Address: ________________________________
30
Direction:
ADMISSION SLIP
UNIT BRAND: _________________________ Unit Model: ______________________
Owner: __________________________ Address: ________________________________
Direction:
32
Item
no.
1
2
3
Score
Radio Receiver
CD / DVD Player
MP3 Player
Average
--------
Descriptive Grade
Excellent
Very good
Good
Fair
Poor
33
34
Program/Course
Unit of Competency
Module Title
Learning Outcome 3:
Maintain and Repair Audio Products and System
Assessment Criteria:
1. Defective parts/components are replaced with their appropriate
equivalent.
2. Repaired parts/components are soldered in accordance with current
best practices in industry.
3. Substitutions of parts are done in accordance with manufacturers
specifications.
4. Repair activity is performed within the required time frame.
5. Care and extreme precaution in handling the unit/product are
observed.
Conditions:
The following resources are needed:
Equipment
-
AM Radio Receiver
MP3/MP4
Instruments
-
Signal Generator AF / RF
Power Supply
Soldering Iron
Soldering Stand
Desoldering Tool
Pliers
Long Nose
Diagonal Pliers
Utility Knife
Cleaning Brush
Electronic Components
Soldering Lead
Wires
Requisition Slip
PPE Accessories
-
Working clothes
Hand Gloves
Mask
Goggles
Learning Materials
-
Work Plan
Service Manual
IC Manual
36
Learning Elements
2.
3.
4.
5.
37
Instructions:
1. Provide a service manual of each of the following:
38
based
on
the
output
production
activity
you
have
accomplished.
5. You should get a grade of 85 (Very Good) to pass the laboratory activity
based on Assessment Criteria 3-1.
39
ADMISSION SLIP
BRAND NAME : _________________________ Unit Model: ______________________
Owner: __________________________ Address: ________________________________
Direction: You will now test the unit with the use of electronic instruments,
hand tools and schematic diagrams.
CORRECTION/S: _________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
__________________________________________________________________________
REMARK/S : _______________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Item
no.
1
2
3
Score
Radio Receiver
CD / DVD Player
MP3 Player
Average
--------
Descriptive Grade
Excellent
Very good
Good
Fair
Poor
41
ASSESSMENT PLAN
Portfolio
Title of Module
Demonstration
Unit of competency:
Oral Questioning
Observation
Competency standard:
Written
Evidence Checklist
42
Date:
Checked by:
Date:
Observation Checklist
Students name:
Teachers name:
Assessment Center
Competency standards
Unit of competency:
Instructions for the assessor:
1. Observe the student in maintaining and repairing audio products and system
2. Describe the assessment activity and the date when it was undertaken.
3. Place a tick in the box to show that the student has completed each aspect of the
activity to the standard expected in the enterprise.
4. Complete the feedback sections of the form.
Date of observation
Description of the assessment activity
Location of the assessment activity
The student can
43
Yes
No
Teachers Feedback:
Teachers signature:
Date:
44
Yes
No
Demonstration
Students name:
Teachers name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
Instructions for demonstration
Given the necessary materials the trainee/student must be able to:
Materials and equipment:
Signal Generator
AM/FM Radio
Multitester
Distortion Analyzer
Soldering Lead
Oscilloscope
MP3/MP4
Soldering Iron
Power Supply
VCD/DVD Player
Soldering Stand
P to show if
evidence is
demonstrated
Yes
No
N/
A
o
45
Not Satisfactory
Written report
Students name:
Teachers name:
Assessment Center
Competency standards
Unit of competency:
Task:
Your task is to:
Submission date:
Use the checklist below as a basis for judging whether the students report meets the
required competency standards.
The students report states that he/she can
46
safety procedures.
Yes
No
Comments:
Students signature:
Date:
Teachers signature:
Date:
PERFORMANCE TEST
Student's Name
Date
Competency:
Directions:
Ask your teacher to assess
your performance in the
following critical task and
performance criteria below
You will be rated based on the
overall evaluation at the right
side.
1st
Test Attempt
2nd
3rd
OVERALL EVALUATION
Level
Achiev
ed
PERFORMANCE LEVELS
4 - Can perform this skill without direct
supervision and with initiative and adaptability
to problem situations.
3 - Can perform this skill satisfactorily without
direct assistance or supervision.
2 - Can perform this skill satisfactorily but
requires some assistance and/or supervision.
1 - Can perform parts of this skill satisfactorily,
but requires considerable assistance and/or
supervision.
Teacher will initial level achieved.
PERFORMANCE STANDARDS
For an acceptable achievement, check YES, for an unachieved
skill, check NO and for a skill displayed inappropriately check
Yes
No
N/A
47
N/A.
Work station was cleaned for repair activities in line with the
company requirements.
48