DYEPRO-02

Users Manual

DYEPRO-02

YASH MICRO CONTROLS

15, KRISHNA ESTATE, OPP.SUKHRAM ESTATE,
B/H. BOC GAS INDIA LTD, PANNA ESTATE ROAD,
RAKHIAL, AHEMADABAD-380 023.
PHONE: (0) +91-79-2274 7581, 2274 4070
TELE FAX: +91-79-2274 4070 (M) 98240 03435
Email: [email protected]
Web: www.yashmicro.com

Page 1 of 16

DYEPRO-02

Contents
1
2
3
4
5
6
7
8
9
10
11

Introduction.
Salient feature
Installation
Key board.
Technical Data.
Memory
Back side wiring detail
How to start the program.
How to erase the program.
How to store the program.
Fixed programmes

Page 2 of 16

3
3
4
5
6
6
7
8
8
9
11

DYEPRO-02
INTRODUCTION:The microcontroller based programmable time-temperature controller meets
all the needs of process control of a dyeing machine. Using this controller, the
required temperature profile can be obtained automatically. Both the process
temperature and the set temperature are displayed on the front panel. The set point
is automatically incremented/decremented at the defined rate during heating &
cooling gradients. In case the process temperature can not rise/fall as per the
requirement of set point beyond 3 degree C difference, an LED indication is given to
indicate improper condition.

SALIENT FEATURES:1. System is based on the latest microcontroller based technology.

2. 75 numbers of Dyeing programmes are stored in the non-destructive memory.25
additional programs can be entered into the volatile memory. Battery back up
facility is provided.
3. Hold facility is provided to hold the process temperature at any point.
4. Process temperature and set temperature displayed on 3 digits seven segment
displays with a resolution of 0.1 degree c.
5. On line checking of all programmed data is possible.
6. Process number and step number are displayed on the front panel.
7. Continuous total elapsed time display and balance time left on request from
keyboard.
8. Elapsed dyeing time & balance dyeing time left indication in dyeing region.
9. Stage wise process indication on seven segment display.
10. Temperature sensing is through RTD-PT 100.
11. Status of all the 6 outputs on the front panel.
12. Output for hooter is provided for the following:
a) Dyeing completion.
b) Process completion.
13. Controller size (W x H x D) 192 x 96 x 200mm
The following process parameters can be programmed.
a) Pre dyeing temperature.
b) Hold time for pre dyeing.
c) Two intermediate temperature and three rate of temperature rise.
d) Hold time for the two intermediate temperature.
e) Dyeing temperature.
f) Hold time for dyeing.
g) Rate of cooling.
h) Process completion temperature.

Page 3 of 16

DYEPRO-02
No control action is exercised during temperature rise from process start to pre
dyeing. Steam solenoid is fully open during this period. Temperature is maintained
at the pre dyeing temperature T2 (Refer to FIG: 1) for the programmed time Pdte (min).
after the pre dyeing process is completed, the temperature is raised at the pre
programmed rate grp1,grp2 & grp3 to dtp1,dtp2 & dtp3.Dyeing temperature is
maintained at dtp3 for the pre programmed dyeing time dtE3(min).
After the dyeing operation is completed, the steam solenoid is closed. Initially the water
out solenoid is opened and after a delay, the water in solenoid opens, after the process
completion temperature is reached, the water in valve closes first & after a delay, the
water out valve closes. After the process is completed, Proc End indication appears on
the display and the total elapsed time is latched on the display.
During the heating process, the Air out valve which is open, will close at 80 degree C &
simultaneously the Air in valve opens. Air in valve is cut off by the pressure switch
after the required pressure in the vessel is reached. During the cooling cycle, Air out
valve opens at 80 degree C.

INSTALLATION:While installing the controller, the following points should be noted.

1. The controller should not be subjected to excessive vibration.
2. Ambient temperature should not be subjected to excessive vibration.
3. The controller should be protected from direct contact with oil, corrosive
chemicals, excessive dust etc.
4. the controller should be kept at least 2 meters away from large electric motors,
transformers or any other equipment or device which is likely to cause any
electro magnetic interference.
5. The controller chassis should be earthed by a copper wire of 2.5 sq.mm size.
The earthling point should be at an effective earth potential and it is necessary to
ensure that on RF equipment is earthed at the same point.EFFECIENT
EARTHING IS OBLIGATORY FOR PROPER WORKING OF THE
CONTROLLER.
6. Power supply, input & out put connections for the controller should be provide as
per the detail furnished below in the 12 way connector.
7. Phase has been extended for all the outputs (Pin No.5 to 10). The two modes of
operation, namely the Auto & Manual mode can be selected using the key board
switch provided for on the front panel. During the manual mode, no control action
is executed and only the process temperature is displayed.

Page 4 of 16

DYEPRO-02

KEY BOARD

KEYS

FUNCTIONS

0-9

-To Numeric keys.

-For Enter the new program.
-To Save the new program.
-To Enter the program.
-To increment the step.
-To decrement the step.
-To shift the flashing window.
-To Read the program.
-To Start the new program.
-To Hold the running program.
-To Delete the new program.
-To Delete the step in running program.
-To Stop the bell led.
-Not used.

LOAD/SAVE
PR.NO.
NEXT
BACK
READ
START/HOLD
DEL.
BELL ACK
F1-F4

IMPROTENTS NOTE
1. When Sensor is open YASH OPN.
2. When Sensor is short YASH NEG.
3. When Bell Led is on at that time program. Will not start and it will be Start after Pressing
BELL ACK or RESET Keys.

DYEPRO-02

PROG. NO.

STEP NO.

ACTUAL TEMPC

TIME IN MIN.
MAINS

LOAD
SAVE

NEXT

ON

BELL
ACK

READ

F1

START
HOLD

RESET

HEAT
COOL IN

BACK

F3

OFF

COOL OUT
PRS

PROG
NO

F2

DEL

F4

BELL

ON

YASH MICRO CONTROLS

Page 5 of 16

DYEPRO-02
TECHNICAL DATA
1. SUPPLY: Single Phase 230V, 50Hz.
2. POWER :

30W

3. TEMPERATURE RANGE: 0-165 Dag.C.

4. DISPLAY FOR
a) Program No.: 2 Digit Seven Segment Display.
b) Step No. : 2 Digit Seven Segment Display.
c) Actual Temperature: 3 Digit Seven Segment Display for Actual Temperature
of Vessel.
d) Time in Minute: 3 Digit Seven Segment Display for 0-99 Minutes.

5. TEMPERATURE SENSOR: Platinum Resistance Bulb Housed In S.S. Capillary.

6. TEMPERATURE CONTROL ACTION: ON/OFF Type.
7. RELAY:
a) Heating.
b) Cooling.
c) Cooling out.
d) Pressure / Depressure.
e) Bell.

MEMORY
There are two memory banks.
a) Memory bank -1: This bank contains program. No. 1 to 25 these programs can be
stored by user as. Per his requirement. They can also be changed as and when
required.
b) Memory bank -2: This bank contains program. No. 26 to 99. These are permanent
programs and can not be change.

Page 6 of 16

DYEPRO-02
`

BACK SIDE WIRING DETAIL

6 Pin Johns Plug

Pin no.
1
2
4
3
5
6

Wire color
Red
Black
Green
Brown
Yellow
Yellow

8 Pin Johns Plug

Connection
Phase
Neutral
Earthling
PT
PT-100
LC
SENSER
AG

6 PIN JOHNS PLUG

Pin no.
1
2
3
4
5
6
7
8

Wire color
Violate
Orange
Blue
Brown
Pink
Gray
White

8 PIN JOHNS PLUG

Page 7 of 16

Connection
Cooling
Heating
Pressure
Cool out
Bell
Depressure
Relay common

DYEPRO-02
HOW TO START THE PROGRAMME
RESET
PR. NO.

Y
P

A
R

S
N

H
O

27

5
0 0
FLASHING
2 7
FLASHING

START/HOLD

HOW TO ERASE THE PROGRAMME

RESET
PR. NO.

Y
P

A
R

S
N

H
O

27

DEL
DEL

W
P

A
R

Page 8 of 16

D E L

0 0
FLASHING
2 7
FLASHING
D E L
E T E

DYEPRO-02

SAVING PROGRAM IN
MEMORY BANK-1
(FROM PRG. NO. 1 TO 25)

STEP NO.
1
2
3
4
5
6

GRADIENT
0.0
2.2
1.5
5.0
0.0
0.0

ACTUAL Temp.
060
110
130
080
000
000

TIME
10
00
25
00
99
00

RESET
PR. NO.

Y A
PR

S H
N O

PR

N O

LOAD/SAVE

01

0.0
FLASHING
0.0

000

0 0
FLASHING
01
FLASHING
H00

000

H00

0.0
0.0

060
060

0.0
0.0
FLASHING
2.2
2.2

060
000

H00
H00
FLASHING
H10
H00

60

01
FLASHING
01
01

10
NEXT

01
02

22

02
02

110
NEXT

02
03

15

03
03

130

03
03

1.5
1.5

25
NEXT

03
04

50

04
04

1.5
0.0
FLASHING
5.0
5.0

2.2
0.0
FLASHING
1.5
1.5

Page 9 of 16

0 3 5

000
000
FLASHING
110
000
000
000
FLASHING
130
130
130
000
000
000
FLASHING

H00
H00
H00
H00
H00
H00
H00
H00
FLASHING
H25
H00
H00
H00

DYEPRO-02
80
NEXT

04
05
05

5.0
0.0
FLASHING
0.0

05

0.0

99
NEXT

05
06

0.0
0.0
FLASHING

LOAD/SAVE

PR

Page 10 of 16

080
000

H00
H00

000
FLASHING
000

H00

000
000

H00
FLASHING
H99
H00

STO

RED

DYEPRO-02
Fixed programmes
(PERMENENT MEMORY BANK-2)
PROG. NO. 26(60' C)
0
0
0

1
2
3

0.0
5.0
0.0

PROG. NO. 33(80' C)

040
060
000

H15
H20
H99

1
2
3

0.0
5.0
0.0

040
080
000

H00
H15
H99

1
2
3

0.0
1.5
0.0

0.0
2.0
0.0

045
080
000

H00
H30
H99

0
0
0

1
2
3

0.0
2.0
0.0

045
080
000

H00
H40
H99

080
000

H10
H99

040
080
000

H30
H95
H99

040
060
000

H30
H95
H99

045
000

H10
H99

070
000

H10
H99

080
000

H15
H99

PROG. NO. 35(80' C)

PROG. NO. 28(70' C)

0
0
0

1
2
3

PROG. NO. 34(80' C)

PROG. NO. 27(80' C)

0
0
0

0
0
0

040
070
000

H00
H45
H99

0
0

1
2

0.0
0.0

PROG. NO. 36(80' C)

PROG. NO. 29(60' C)
0
0
0

1
2
3

0.0
1.0
0.0

035
060
000

H00
H50
H99

0
0
0

1
2
3

0.0
2.0
0.0

PROG. NO. 37(60' C)

PROG. NO. 30(80' C)
0
0
0
0

1
2
3
4

0.0
1.5
5.0
0.0

040
080
050
000

H00
H30
H00
H99

PROG. NO. 31(80' C)

0
0
0
0

1
2
3
4

0.0
1.5
5 .0
0. 0

0
0
0

H00
H60
H00
H99

0.0
2.0
0.0

PROG. NO. 38(45' C)

0
0

040
080
050
000

1
2
3

1
2

0.0
0.0

PROG. NO. 39(70' C)

0
0

1
2

0.0
0.0

PROG. NO. 32(80' C)

PROG. NO. 40(80' C)
0
0
0

1
2
3

0.0
2.0
0.0

045
080
000

H00
H20
H99

Page 11 of 16

0
0

1
2

0.0
0.0

DYEPRO-02
PERMENENT MEMORY BANK-2
PROG. NO. 41(90' C)
0
0
0
0

1
2
3
4

0.0
2.0
4.0
0.0

PROG. NO. 49(100' C)

055
090
080
000

H05
H20
H00
H99

PROG. NO. 42(90' C)

0
0
0
0

1
2
3
4

0.0
2.0
5.0
0.0

1
2

0.0
0.0

040
090
080
000

H05
H20
H00
H99

1
2
3
4

0.0
2.0
4.0
0.0

090
000

H20
H99

040
095
080
000

H30
H50
H45
H99

PROG. NO. 45(95' C)

0
0

1
2

0.0
0.0

0.0
5.0
7.0
0.0

040
100
080
000

H00
H30
H00
H99

040
100
080
000

H00
H45
H00
H99

060
085
105
090
045
000

H00
H00
H30
H00
H00
H99

040
110
080
000

H00
H90
H00
H99

0 1
0.0
0 2
2.0
0 3
1.0
0 4
2.0
0 5
0.0
PROG. NO. 54(110' C)

060
090
110
080
000

H10
H00
H45
H00
H99

0
0
0
0
0

060
090
110
080
000

0
0
0
0

1
2
3
4

0.0
5.0
7.0
0.0

PROG. NO. 51(105' C)

PROG. NO. 44(95' C)

0
0
0
0

1
2
3
4

PROG. NO. 50(100' C)

PROG. NO. 43(90' C)

0
0

0
0
0
0

095
000

H20
H99

0
0
0
0
0
0

1
2
3
4
5
6

3.0
2.5
2.0
1.5
5.0
0.0

PROG. NO. 52(110' C)

0
0
0
0

1
2
3
4

0.0
5.0
7.0
0.0

PROG. NO. 53(110' C)

PROG. NO. 46(95' C)
0
0
0

1
2
3

0.0
2.5
0.0

040
095
000

H30
H95
H99

040
100
080
000

H00
H20
H00
H99

040
100
080
000

H00
H90
H00
H99

PROG. NO. 47(100' C)

0
0
0
0

1
2
3
4

0.0
5.0
7.0
0.0

PROG. NO. 48(100' C)

0
0
0
0

1
2
3
4

0.0
5.0
7.0
0.0

Page 12 of 16

1
2
3
4
5

0.0
2.0
1.5
2.5
0.0

H10
H00
H30
H00
H99

DYEPRO-02
PERMENENT MEMORY BANK-2
PROG. NO. 55(110' C)
0
0
0
0

1
2
3
4

0.0
5.0
5.0
0.0

PROG. NO. 61(130' C)

060
115
080
000

H00
H20
H00
H99

0
0
0
0
0

040
110
080
120
080
000

H00
H90
H05
H30
H00
H99

PROG. NO. 62(130' C)

PROG. NO. 56(120' C)

0
0
0
0
0
0

1
2
3
4
5
6

0.0
5.0
7.0
5.0
7.0
0.0

1
2
3
4
5
6

0.0
2.0
1.5
2.5
2.5
0.0

060
090
110
120
080
000

H10
H00
H00
H30
H00
H99

PROG. NO. 58(125' C)

0
0
0
0
0
0

1
2
3
4
5
6

0.0
2.0
1.5
2.5
3.0
0.0

1
2
3
4
5
6

0.0
5.0
1.5
3.0
5.0
0.0

060
090
110
125
080
000

H10
H00
H00
H20
H00
H99

050
080
110
125
080
000

H05
H00
H00
H10
H00
H99

1
2
3
4

0.0
1.0
2.0
0.0

H00
H00
H20
H00
H99

060
130
080
000

H00
H30
H00
H99

0
0
0
0
0
0

1
2
3
4
5
6

0.0
3.0
1.0
2.0
5.0
0.0

060
090
125
130
080
000

H00
H00
H00
H20
H00
H99

0
0
0
0
0
0

1
2
3
4
5
6

0.0
3.0
1.0
2.0
5.0
0.0

060
090
125
130
080
000

H00
H00
H00
H30
H00
H99

040
130
080
000

H00
H45
H00
H99

060
120
130
080
000

H10
H00
H20
H00
H99

PROG. NO. 65(130' C)

PROG. NO. 60(130' C)

0
0
0
0

0.0
1.0
7.0
0.0

040
100
130
080
000

PROG. NO. 64(130' C)

PROG. NO. 59(125' C)

0
0
0
0
0
0

1
2
3
4

0.0
5.0
3.0
7.0
0.0

PROG. NO. 63(130' C)

PROG. NO. 57(120' C)

0
0
0
0
0
0

0
0
0
0

1
2
3
4
5

0
0
0
0

1
2
3
4

0.0
1.5
5.0
0.0

PROG. NO. 66(130' C)

060
130
080
000

H10
H20
H00
H99

Page 13 of 16

0
0
0
0
0

1
2
3
4
5

0.0
1.5
1.0
4.0
0.0

DYEPRO-02
PERMENENT MEMORY BANK-2
PROG. NO. 67(130' C)
0
0
0
0

1
2
3
4

0.0
3.0
5.0
0.0

PROG. NO. 73(130' C)

060
130
080
000

H01
H20
H00
H99

0
0
0
0
0
0

060
080
110
130
080
000

H05
H10
H10
H20
H00
H99

PROG. NO. 74(130' C)

060
080
105
115
130
080
000

H05
H10
H10
H10
H30
H00
H99

060
130
080
000

H00
H30
H00
H99

PROG. NO. 68(130' C)

0
0
0
0
0
0

1
2
3
4
5
6

0.0
2.0
1.5
2.0
5.0
0.0

PROG. NO. 69(130' C)

0
0
0
0
0
0
0

1
2
3
4
5
6
7

0.0
2.0
1.0
1.0
2.0
5.0
0.0

PROG. NO. 70(130' C)

0
0
0
0

1
2
3
4

0.0
2.0
5.0
0.0

PROG. NO. 71(130' C)

0
0
0
0
0

1
2
3
4
5

0.0
2.0
1.5
5.0
0.0

060
080
130
080
000

H00
H00
H20
H00
H99

PROG. NO. 72(130' C)

0
0
0
0
0

1
2
3
4
5

0.0
2.0
1.0
2.5
0.0

060
090
130
080
000

H10
H00
H30
H00
H99

Page 14 of 16

0
0
0
0
0
0
0

1
2
3
4
5
6

1
2
3
4
5
6
7

0.0
2.0
1.5
2.5
2.5
0.0

0.0
1.5
2.0
2.5
3.0
5.0
0.0

060
090
110
130
080
000

H10
H00
H00
H25
H00
H99

045
080
110
130
110
045
000

H00
H00
H00
H30
H00
H00
H99

045
090
110
130
110
090
045
000

H00
H05
H10
H15
H05
H05
H00
H99

060
080
130
080
000

H00
H05
H20
H00
H99

060
110
120
130
080
000

H10
H00
H00
H20
H00
H99

PROG. NO. 75(130' C)

0
0
0
0
0
0
0
0

1
2
3
4
5
6
7
8

0.0
3.0
2.0
1.5
2.5
2.0
5.0
0.0

PROG. NO. 76(130' C)

0
0
0
0
0

1
2
3
4
5

0.0
2.0
1.0
5.0
0.0

PROG. NO. 77(130' C)

0
0
0
0
0
0

1
2
3
4
5
6

0.0
1.0
1.5
2.0
5.0
0.0

DYEPRO-02
PERMENENT MEMORY BANK-2
PROG. NO. 78(130' C)
0
0
0
0
0

1
2
3
4
5

0.0
5.0
2.0
5.0
0.0

PROG. NO. 84(135' C)

060
085
130
080
000

H05
H00
H20
H00
H99

0
0
0
0

1
2
3
4

0.0
1.0
5.0
0.0

060
135
080
000

H05
H15
H00
H99

060
135
080
000

H05
H20
H00
H99

070
135
080
000

H05
H30
H00
H99

045
090
135
080
000

H10
H00
H20
H00
H99

045
090
135
080
000

H10
H00
H30
H00
H99

070
095
120
135
080
000

H05
H00
H00
H20
H00
H99

PROG. NO. 85(135' C)

PROG. NO. 79(130' C)
0
0
0
0
0

1
2
3
4
5

0.0
1.5
2.0
4.0
0.0

070
110
130
080
000

H05
H00
H30
H00
H99

PROG. NO. 80(130' C)

0
0
0
0
0

1
2
3
4
5

0.0
2.0
1.0
4.0
0.0

060
120
130
080
000

H10
H00
H20
H00
H99

PROG. NO. 81(135' C)

0
0
0
0
0
0

1
2
3
4
5
6

5.0
2.0
1.5
2.0
5.0
0.0

090
110
135
090
045
000

H00
H00
H35
H00
H00
H99

060
090
110
135
090
045
000

H05
H00
H00
H15
H00
H00
H99

060
135
080
000

H00
H30
H00
H99

PROG. NO. 82(135' C)

0
0
0
0
0
0
0

1
2
3
4
5
6
7

3.0
2.0
1.5
1.0
1.5
5.0
0.0

PROG. NO. 83(135' C)

0
0
0
0

1
2
3
4

0.0
3.0
5.0
0.0

Page 15 of 16

0
0
0
0

1
2
3
4

0.0
3.0
5.0
0.0

PROG. NO. 86(135' C)

0
0
0
0

1
2
3
4

0.0
5.0
5.0
0.0

PROG. NO. 87(135' C)

0
0
0
0
0

1
2
3
4
5

0.0
3.0
2.0
5.0
0.0

PROG. NO. 88(135' C)

0
0
0
0
0

1
2
3
4
5

0.0
3.0
2.0
5.0
0.0

PROG. NO. 89(135' C)

0
0
0
0
0
0

1
2
3
4
5
6

0.0
5.0
2.0
1.5
5.0
0.0

DYEPRO-02
PERMENENT MEMORY BANK-2
PROG. NO. 90(135' C)
0
0
0
0
0
0

1
2
3
4
5
6

0.0
6.0
1.5
3.0
5.0
0.0

PROG. NO. 96(135' C)

070
095
120
135
080
000

H05
H00
H00
H20
H00
H99

0
0
0
0
0

1
2
3
4
5

0.0
1.5
2.0
5.0
0.0

070
115
135
080
000

H10
H00
H25
H00
H99

060
110
135
080
000

H05
H00
H30
H00
H99

060
095
135
080
000

H05
H00
H30
H00
H99

060
095
135
080
000

H05
H00
H20
H00
H99

PROG. NO. 97(135' C)

PROG. NO. 91(135' C)
0
0
0
0
0

1
2
3
4
5

0.0
7.0
2.5
5.5
0.0

060
095
135
080
000

H05
H00
H30
H00
H99

0
0
0
0
0

1
2
3
4
5

0.0
1.5
2.5
5.0
0.0

PROG. NO. 98(135' C)

PROG. NO. 92(135' C)
0
0
0
0

1
2
3
4

0.0
4.0
5.0
0.0

070
135
080
000

H05
H35
H00
H99

PROG. NO. 93(135' C)

0
0
0
0

1
2
3
4

0.0
5.0
5.0
0.0

0
0
0
0
0

1
2
3
4
5

PROG. NO. 99(135' C)

080
135
080
000

H05
H45
H00
H99

060
120
135
080
000

H05
H00
H30
H00
H99

040
070
120
135
080
000

H00
H00
H00
H10
H00
H99

0
0
0
0
0

1
2
3
4
5

PROG. NO. 94(135' C)

0
0
0
0
0

1
2
3
4
5

0.0
1.5
2.0
5.0
0.0

PROG. NO. 95(135' C)

0
0
0
0
0
0

1
2
3
4
5
6

0.0
4.0
1.5
2.0
5.0
0.0

0.0
7.0
2.5
5.5
0.0

********
Page 16 of 16

*********

0.0
7.0
2.5
5.5
0.0