0% found this document useful (0 votes)
83 views24 pages

Main Pump of DL Loader

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 24

Main pump of DL Loader

DL series

Jan., 24th,2007
Overseas P/S Team

Docu No : DLT 05 08 - Rev03

Main pump
- Summary

Model

Pump Type

QTY

DL200

Triple gear pump


(Fixed flow pump)

Load, steering, brake pilot & fan.

Parker

DL250

Triple vane pump


(Fixed flow pump)

Load, steering, brake pilot & fan.

Denison

DL300

Triple vane pump


(Fixed flow pump)

Load, steering, brake pilot & fan.

Denison

Load & steering.

DL400

LS controlled axial piston pump


(Variable flow pump)
Gear pump

Brake pilot & fan.

LS controlled axial piston pump


(Variable flow pump)
Gear pump

Load & steering.

DL500

Function

Maker

Rexroth

Rexroth
2

Brake pilot & fan.

Main pump
1) DL200 Main pump ( Parker)
Triple gear pump.

Main pump
1) DL200 Main pump ( Parker)
Pump exterior.

Main pump
1) DL200 Main pump ( Parker)
Pump schematic.

Main pump
1) DL200 Main pump ( Parker)
Gear pump oil flow (Fixed oil flow pump)

Flow

Q
Q=qXn
Let the efficiency be 1.0
Q : flow (l/min, rpm)
n : input shaft speed (rev/min)
q : displacement (cc/rev)

Input Shaft Speed

n
5

Main pump
2) DL250 / 300 Main pump (Dension)
Triple vane pump.

Discharge

Suction

Triple vane pump

Suction

Discharge

Fixed flow pump (High shaft speed, high oil flow)


6

Main pump
2) DL250 / 300 Main pump (Dension)
Triple vane pump.

1. Pressure to insert.
3. Rotor .
5. Ring.
7. Bottom pressure.

2. Vane.
4. Rotation direction.
6. Sharper edges.

Main pump
2) DL250 / 300 Main pump (Dension)
Pump exterior.

Discharge port
Suction port

(For pilot system)

Discharge port
(For loading)

Discharge port
(For steering)

Main pump
2) DL250 / 300 Main pump (Dension)
Pump schematic.

Main pump
2) DL250 / 300 Main pump (Dension)
Pump oil flow (Fixed oil flow pump)

Flow

Q
Q=qXn
Let the efficiency be 1.0
Q : flow (l/min, rpm)
n : input shaft speed (rev/min)
q : displacement (cc/rev)

Input Shaft Speed

n
10

Main pump
3) DL400 / 500 Main pump (Rexroth)
Theory of orifice.
Lets think about A & B pressure depends on orifice size (Completely open, orifice & closed)

- Completely open A (
- Orifice A (
)B
- Closed A (
)B

)B

How about P between A and B


- Completely open :
- Orifice :
- Closed :

Orifice

11

Main pump
3) DL400 / 500 Main pump (Rexroth)
Theory of LS system - Flow control (Load Sensing system)
Lets think about P between P1 and P2 depends on orifice size
(Completely open, orifice & closed)

Setting force (20 bar)

P1

P2

How about P between P1 and P2


- Completely open :
- Orifice :
- Closed :

How about oil flow


- Completely open :
- Orifice :
- Closed :
(No cylinder load condition)
Min

Pump flow is related with cylinder load (working load)

Max

12

Main pump
3) DL400 / 500 Main pump (Rexroth)
Theory of LS system - Pressure control (Load Sensing system)

Setting force
250 bar

Open

Not move a cylinder


(End cylinder stroke)

Min
Max

13

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pump exterior ( I )

Out let port

Pressure control adjusting


screw (250 bar)
Flow control adjusting
screw (P : 20 bar)

Drain port

LS Signal port

Suction port
14

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pump exterior ( II )
Not use

LS
signal
Port

Suction port
Out let port

Pressure control adjust screw


Drain port

Flow control adjust screw


15

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pump internal section.
Out let port

Suction port
LS Signal port

Pressure control adjusting


screw (250 bar)
Flow control adjusting
screw (P : 20 bar)
16

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pump inner parts.

17

Main pump
3) DL400 / 500 Main pump (Rexroth)
Schematic.
LS signal port
Flow control spool

Control valve

(Setting Pressure P : 20 bar)

Pressure control spool


B1

(Setting Pressure : 250 bar)

S1

L1

18

Main pump
3) DL400 / 500 Main pump (Rexroth)
Schematic (Flow control)

0 bar LS signal

No LS signal : Decrease oil flow

Min

S1

L1

19

Main pump
3) DL400 / 500 Main pump (Rexroth)
Schematic (Flow control)

0 bar LS signal

High LS signal :
Increase / Decrease oil flow

Min

Max

S1

L1

20

Main pump
3) DL400 / 500 Main pump (Rexroth)
Flow control curve (Related with LS pressure) - dotted line

21

Main pump
3) DL400 / 500 Main pump (Rexroth)
Schematic (Pressure control)
Above 250 bar :
Decrease (minimum) oil flow

Set spring force


250 bar

Min

22

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pressure control curve (Related with system pressure)

0 bar

250 bar

23

You might also like