QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name: DLV WELDING, INC.
By: I.A. WELDER
Welding Procedure Specification No. S M A W - P 1
Date: 1 1 / 2 2 / 0 1 Supporting PQR No.(s) SMAW-P1-A
Revision No.
Date:
Welding Process(es): SMAW
Type(s): MANUAL
Automatic, Manual, Machine, or Semi-Auto
JOINTS (QW-402)
Joint Design
SINGLE VEE, ALL FILLETS
Backing (Yes)
(No) X
Backing Material (Type)
N/A
Details
(Refer to both backing and retainers)
Metal
Nonmetalic
Nonfusing Metal
Other
Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be
welded. Where applicable, the root spacing and the details of
weld groove may be specified.
3/32 1/8
(At the option of the Mfgr., sketches may be attached to illustrate joint design, weld layers and bead sequence, e.g., for
notch toughness procedures, for multiple process procedures,
etc.)
*BASE METALS (QW-403)
P-No. 1
Group No. 1
to P-No.
8
OR
Specification type and grade
to Specification type and grade
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal:
Groove .125 1
U
Pipe Dia. Range:
Groove UNLIMITED
Other: N
No pass greater than 1/2
Group No.
Fillet
Fillet
*FILLER METALS (QW-404)
SMAW
Spec. No. (SFA)
5.1
AWS No. (Class)
E-6010
F-No.
2
A-No.
1
Size of Filler Metals
3/32 1/8
Weld Metal
Thickness Range:
Groove
.250 max.
Fillet
ALL
Electrode-Flux (Class)
N/A
Flux Trade Name
N/A
Consumable Insert
N/A
Other SUPPLEMENTAL FILLER SHALL NOT BE USED
2
2
E1
S
1
8
ALL
ALL
SMAW
5.1
E-7018
2
1
3/32 1/8
.750 max
ALL
N/A
N/A
N/A
*Each base metal-filler metal combination should be recorded individually
Page 1
QW-482 (Back)
WPS No. SMAW-P1
POSITIONS (QW-405)
Rev.
POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove
FLAT
Welding Progression: Up N / A
Position(s) of Fillet
Temperature Range
Time Range
Down N / A
NONE
GAS (QW-408)
PREHEAT (QW-406)
Percent Composition
Gas(es)
(Mixture)
Flow Rate
5 0o F
Preheat Temp. - Min.
Interpass Temp. - Max.
Preheat Maintenance
Shielding
Trailing
Backing
(Continuous or special heating where applicable should be recorded)
N/A
N/A
N/A
______
______
______
______
______
______
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC
Amps (Range)
DC
70-160
Polarity
DCRP
Volts (Range)
19-30
(Amps and volts range should be recorded for each
position, and thickness, etc. This information may
be listed in a tabular form similar to that shown below.
Tungsten Electrode Size and Type
N/A
Mode of Metal Transfer for GMAW
N/A
(Pure Tungsten, 2% Thorated, etc.)
(Spray arc, short-circuiting arc, etc.)
Electrode Wire feed speed range
TECHNIQUE (QW-410)
String or Weave Bead
STRING OR WEAVE
Orifice or Gas Cup Size
N/A
Initial and Interpass Cleaning (Brushing, Grinding, etc.) HAND AND POWER TOOLS MAY BE USED
Method of Back Gouging
Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (per side)
Multiple or Single Electrodes
Travel Speed (Range)
Peening
Other
N/A
N/A
N/A
E-6010 SINGLE
SINGLE
NONE
Filler Metal
Weld
Layer(s)
1
Process
Class
SMAW
E-6010
3/32 1/8
E-7018
3/32 1/8
BALANCE SMAW
E-7018 MULTIPLE
Dia.
Current
Type
Polar
DCEP
DCEP
Amp
Range
70-130
70-160
Volt
Range
Travel
Speed
Range
Other
(e.g., Remarks, Comments,
Hot Wire Addition, Technique,
Torch Angle, Etc.)
24-30 1 1/2 51PM
19-28 2-81PM
Page 2
QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon
Company Name
DLV WELDING, INC.
Procedure Qualification Record No.
SMAW P1-A
WPS No.
SMAW P1
Welding Process(es)
SMAW
Types (Manual, Automatic, Semi-Auto.)
MANUAL
Date 1 1 / 2 2 / 0 1
JOINTS (QW-402)
3/32 1/8
Groove Design of Test Coupon
(For combination qualifications, the deposited weld metal thickness will be required for each filler metal or process used.)
BASE METALS (QW-403)
POST WELD HEAT TREATMENT (QW-407)
Material Spec.
A-106 A-283
Type or Grade
C
P. No.
1
to P-No.
1
Thickness of Test Coupon
.500
Diameter of Test Coupon
N/A
Other
Temperature
Time
Other
NONE
N/A
GAS(QW-408)
FILLER METALS (QW-404)
SFA Specification
5.1
AWS Classification
E-6010
Filler Metal F-No.
2
Weld Meal Analysis A-No.
1
Size of Filler Metal
1/8
Other
Weld Metal Thickness
.250 max
7018
5.1
E-7018
2
1
3/32
.500 max
Shielding
Trailing
Backing
Gas(es)
N/A
N/A
N/A
Percent Composition
(Mixture)
Flow Rate
_______
________
_______
________
_______
________
ELECTRICAL CHARACTERISTICS (QW-409)
Current
DC
Polarity
DCEP
Amps.
7 0 - 1 6 0 Volts
Tungsten Electrode Size
N/A
Other
19 - 30
POSITION (QW-405)
TECHNIQUE (QW-410)
Position of Groove
3G
Weld Progression (Uphill, Downhill)
Other
Travel Speed
1 1/2 8 IPM
String or Weave Bead
BOTH
Oscillation
N/A
Multipass or Single Pass (per side)
BOTH
Single or Multiple Electrodes S I N G L E
Other
PREHEAT (QW-406)
Preheat Temp.
Interpass Temp.
Other
U P HI L L
5 0oF
Page 3
QW-483 (Back)
PQR No.
SMAW-P1-A
Tensile Test (QW-150)
Specimen
No.
Width
1.5
Thickness
.5
Area
.75
Ultimate
Total Load
lb.
97,900
Ultimate
Unit Stress
psi
Type of
Failure &
Location
77,484
BASE
Guided-Bend Tests (QW-160)
Type and Figure No.
1
2
3
4
SIDE BEND
SIDE BEND
FACE BEND
ROOT BEND
GOOD
GOOD
GOOD GOOD
POROSITY 1/16 DIA.
Toughness Tests (QW-170)
Specimen
No.
Notch
Location
Notch
Type
Test
Temp.
Impact
Values
Lateral Exp.
% Shear
Mils
Drop Weight
Break
No Break
Fillet-Weld Test (QW-180)
Result- Satisfactory:
Macro - Results
Yes
No
Penetration into Parent Metal: Yes
No
Other Tests
Type of Test
RT - GOOD
Deposit Analysis
Other
......................................................................................................................................................
Welders Name TOM SMITH
Clock No.
Tests conducted by:
O ,K. TEST LAB
BR549
Stamp No.
Laboratory Test No.
JP
11-22-01-637
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Section IX of the ASME Code.
Manufacturer
Date
11-22-04
By
DLV WELDING, INC.
(SIGNED)
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of test required by the Code.)
Page 4
