Cladding Details PDF

MECHANICAL
CLADDING
FIXATION
Specialized Factory for Steel Products

Sigma Factory for Steel Products
www.sfsp-ikk.com | 1 |
INDEX
Introduction
Technical Information
Types of Loads
Types of Fixings
L- Brackets
Z- Brackets
Case Study
Omega Brackets
Fishtail Brackets
Corrugated Dowel
Body Anchor Brackets
Examples of Steel Backsupport System
C-Channels Load & Support
Anchors
Materials
Finishes
Terms
| 2 | CLADDING FIXATION
|3|
|10|
|18|
|30|
|43|
|56|
|63|
|73|
|77|
|81|
|84|
|88|
|102|
|106|
|121|
|137|
|143|
INTRODUCTION
INTRODUCTION
The IKK Group is a major business institution, serving most of the Arab World in the Industrial, Construction and Trading
fields as well as in Specialized Maintenance and Services. After almost four decades in the business, the IKK Group has
become one of the leading enterprises in the region with focus on the Construction Industry in general.
Today, the Group is a pioneer in Waterproofing, Weather proofing, Building Material Supplies, Construction Steel
Products, Manufacturing and the Fabrication and Sales of UPVC, CPVC and High Density Polyethylene Pipes and Fittings.
As well as the sales of Sanitary Products, Accessories and many other items and technologies used in the industry.
It is Composed of 34 companies; The IKK Group operates through almost 200 divisions, branches and outlets,
spread over 16 countries, covering all major cities in the region and employing over 10,000 employees.
The IKK Group has been recognized as one of the Top 40 Companies in Saudi Arabia for the past ten years.
www.ikkgroup.com
Unitech is part of a big enterprise which is the IKK Group of companies (www.ikkgroup.com). As an active member in
the group, Unitech has been able to occupy the second position in terms of revenues within the group and continues to
dominate a large geographical presence.
Following the construction boom, Unitech has had several successful strategic growth through its diversified range of
products and its geographical expansion that covers the major parts of the GCC and MENA region reaching the heart of
Europe. This expansion enabled unitech to target revenues of US $ 190 million in 2010 with 1259 employees in total.
Unitech has always been a customer-driven company; the corporate culture that exists within Unitech consists mainly of
professionalism and team work. The diversification environment in terms of its products and systems leads unitech to
ensure a green life for its customers based on the principles of the quality and environmental management system.
www.unitech-ikk.com
INTRODUCTION
ETAL
UNIMETAL
Uni-Metal, an affiliate of Unitech, trades steel construction products including expanded metals, cladding fixations, c-channel
systems, clamps & hangers, block ladders, dry wall and ceiling accessories, cable management systems, cable trays, cable
ladders, cable trunkings, basket trays, cable supports, steel lintels and block work accessories.
Most are designed and manufactured in its Specialized Factory for Steel Products (SFSP); which is a leading manufacturer
and fabricator of steel and aluminum products in KSA, UAE and Egypt.
Uni-Metal offices are spread among various cities in the MENA region; KSA, UAE, Qatar, Lebanon, Jordan, Libya, Oman,
Bahrain, Egypt, Kuwait and Yemen; all are backed up by Unitechs design office in Stuttgart, Germany.
www.unimetal-ikk.com
Specialized Factory for Steel Products was first established in KSA in 1989 and has been expanding ever since through a
variety of products and through its geographical presence. Production at the factory is observed using modern practices
of manufacturing methods in the steel construction industry with a definite compliance to the international standards
of fabrication.
SFSP has manufacturing facilities in KSA, UAE, Egypt and Lebanon. SFSP adapts quickly and easily to the market demands
and requirements. The use of advanced building products, and especially steel products for the construction industry is
witnessing a rapid development.
Quality at SFSP is uncompromised; the factories have been able to acquire ISO 9001: 2008 in Jeddah in Saudi Arabia,
Sigma Factory for Steel Products in Ajman in UAE, in addition to ISO 14001 : 2004 in the 6th of October City in Egypt.
www.sfsp-ikk.com
S
F
S
P
F
A
SFS
Specialized Factory for Steel Products

Sigma Factory for Steel Products
Spe P - Sa
u
Jed cialize di Ar
abi
dah
dF
Tel
a
a
: + 9 - S a u c to r y
d
Fax
: +9 66 2 6 i Arab for Ste
s fs p
3
6
i
el P
.jed 6 2 63 7 448 a
ro d
2
dah
61
uct
SFS
s
@ik 963
k
Spe P - EG
g ro
SFS
Y
up.
6 th cialize PT
co m
Sig P - Un
o
d
m
Tel f Octo Fact
Ajm a Fac ited A
o
:
t
Fax +20 2 ber, C ry for
Tel an, U ory fo rab Em
:
a
: + 9 n i te
3
+
r
s fs p 2 0 2 8 3 1 i ro - S te e l
Fax
d A Stee irate
71
Egy
P
2
. ca i
3
p t ro d u
sfsp : +971 6 743 rab E l Prod s
ro @ 8 3 1 1 4 7 7
cts
990 mira ucts
.ajm 6 7
0
i
3
kkg
7
te s
an@ 43 9
ro u 6
p.c
ikkg 908
om
ro u
Sig
p.c
ma
SFS
o
U
m
mm Facto
Spe P - Le
Al Q ry f
Tel
ban
c
o
i
:
a
Tan
l
Fax +971 uwain r Stee
aye ized F on
:
6
,
+
Tel
a
UA l Pro
l
7
9
c
,
s fs p
6
to
7
B
:
duc
.ua 1 6 76 7 051 E
s f s p + 9 6 1 e k a a - r y fo r
ts
q@
4
70
.leb 3 18
Leb
S te
i
515
kkg
ano
986 ano el P
r
o
r
n@
n
0
up.
odu
ikkg
co m
cts
ro u
p.c
om
-ik
k.c
om
CT
O
R
I
E
S
for
B
fsp
w.
uild
sf
ing
and
sp
Con
s
-ik
truc
tion
k.
Ma
teri
a
ls
co
SFS
Spe
ciali
ww
w.s
ww
zed
P-
/ Sig
LEB
AN
ON
ma F KSA/
acto UA
ry fo E/E
r Ste gyp
t/
el Pr
Loc
oduc Jorda
atio
n
ts
ns
Cai
ro
6 th
of O
PT
IA
Am
ma
n
DA
N
JOR
cto
EGY
SYR
ber
IRA
Q
IRA
KUW
AIT
SUD
AN
Jed
dah
Bah
rain
QAT Umm
Al Q
AR
u
SAU
DI A
DJI
BOU
TI
RAB
UA
E
YEM
E
IA
wa
in
Ajm
a
OMAN
/73
2010/3
1
SFS
P
pro is a
duc
l
ts, r eading
c-ch
ang
a
ma
n
nel
i
and
syst ng from nufact
s
e
u
e
v
hav
e ac eral oth m, bloc cable m rer an
d
cess
kw
er it
a
ems ork a nagem fabrica
to t
(Ou
h
n
u
e
d pl ent sy tor o
r fa
mos sed
f
a
ctor
s
i
n
t
c
t
omp
he c stering tem to steel a
y is
equ
o
l
nd
a
m
e
n
c
te s
ippe
yste structi cessor echani alum
dw
in
ie
o
c
ms
ith a
that n indu s, dryw al fixati um
n in
stry
o
can
a
l
-hou
be o . Our l profi ns,
se h
le
c
ffer
ot-d
ed. ustom s,
ip g
e
rs
alva
niza
tion
faci
lity)
.
CNC
Ma
chin
es
Hot
Rol
l Fo
rm
Dip
ing
Gal
Ma
van
izati
on
Pro
ces
s
chin
UNITECH OUTLETS
UAE and Egypt.
Sales
Jeddah / KSA
Jeddah - Ghurab Showroom / KSA
Mak kah, Taif / KSA
Mad inah / KSA
Yanbu / KSA
Tel : +966 12 627 8222

Fax: +966 12 627 8722
[email protected]
Tel : +966 12 667 2000

Fax: +966 12 661 4306
[email protected]
Tel : +966 12 5972675

Fax: +966 12 5970588
[email protected]
Tel : +966 14 8649111

Fax: +966 14 864 9222
[email protected]
Tel : +966 14 390 1499

Fax: +966 14 322 7101
[email protected]
Riyadh - Rail St. oce / KSA
Qassim / KSA
Qassim Showroom / KSA
Tabuk / KSA
Skakah, Qurayyat / KSA
Tel : +966 11 810 5926

Fax: +966 11 456 6627
[email protected]
Tel : +966 16 382 3946

Fax: +966 16 385 2186
[email protected]
Tel : +966 16 3852598

Fax: +966 16 3826684
[email protected]
Tel : +966 14 4243386

Fax: +966 14 423 5203
[email protected]
Tel : +966 14 626 3904

Fax: +966 14 626 3905
[email protected]
Finland
Finland
Norway
Sweden
Estonia
Latvia
Denmark
Lithuania
Ireland
Belarus
Netherlands
Belgium
Poland
Germany
Ast
Stuttgart Czech Rep
Ukraine
Slovakia
France
Austria
Switzerland
Kazakhstan
Maldova
Hungary
Romania
Croatia
Serbia
Italy
Bulgaria
Albania
Portugal
Spain
Georgia
Istanbul
Uzbekistan
Baku
Azerbaijan
Greece
Armenia
Turkey
Cyprus
SYRIA
Beirut
IRAQ
Skakah
Aqaba
KUWAIT
Hail Qassim
Ma dinah
Mak kah
Al Taif
Baha
SUDAN
Chad
Cote
dlvoire
Ghana
Eritrea
YE
Ethiopia
Central
African
Republic
Cameroon
Somalia
Muqdisho
Bata
Libreville
Gabon
Uganda
Congo
Kenya
DR Congo
United
Republic of
Tanzania
Existing Locations
Kingdom of Saudi Arabia
United Arab Emirates
Qatar
Bahrain
Jordan
Egypt
Lebanon
Germany
China
Oman
Libya
Kuwait
Yemen
Luanda
Upcoming Locations
Canada
Brazil
France
Italy
Cyprus
Morocco
Malta
Erbil
Kazakhstan
Malaysia
Australia
New Zealand
Nigeria
Djibouti
Equatorial Guinea
Gabon
Angola
Namibia
Botswana
Angola
Zambia
Malawi
Mozambique
Zimbabwe
Namibia
Windhoek
Botswana
Gaborone
Main Branch
Branch
Factory
Purshasing & Supply

Up-Coming Branch
Up-Coming Factory
Djipouti
Abuja
UAQ
Sharjah
Dubai
Ajman
Jebel Ali
Muscat
Salalah
ME
Sanaa
Nigeria
Equatorial
Guinea
UAE
SAUDI ARABIA
Adan
Benin
Doha
Najran
Gizan
Khartoum
Manama
Khamis Mushayt
Burkina
Faso
Guinea
BAHRAIN
Hufuf
Al Kharj
Jeddah
Mali
Dammam
Riyadh
QATAR
Yanbu
Mauritania
Pakistan
Kuwait
Hafr Al Batin
Jubail
Tabuk
6th of October
EGYPT
Niger
IRAN
AN
LIBYA
Afghanistan
Tehran
Amman
Gurayyat
JORDAN
Cairo
ALGERIA
Kabol
Erbil
LEBANON
Banghazi
Tripoli
OM
Malta
Casablanka
MOROCCO
Senegal
Tajikistan
Ashgabat
Oran Algeria
Tanger
Kyr
Turkmenistan
TUNISIA
Khamis Mushayt / KSA
Baha / KSA
Najran / KSA
Gizan / KSA
Riyadh / KSA
Tel : +966 17 237 5929

Fax: +966 17 237 8783
[email protected]
Tel : +966 17 237 5929

Fax: +966 17 237 8783
[email protected]
Tel : +966 17 321 4038

Fax: +966 17 321 4035
[email protected]
Tel : +966 17 321 6660

Fax: +966 17 321 0665
[email protected]
Tel : +966 11 454 9282

Fax: +966 11 456 6627
[email protected]
Dammam / KSA
Dammam Showroom / KSA
Hufuf / KSA
Tel : +966 13 859 0097

Fax: +966 13 8578177
[email protected]
Tel : +966 13 834 9300

Fax: +966 13 834 9457
[email protected]
Tel : +966 13 586 9732

Fax: +966 13 584 5966
[email protected]
Jubail / KSA
Manama / Bahrain
Dubai - Al Quoz / UAE
Tel : +966 13 361 4390

Fax: +966 13 3614499
[email protected]
Tel : +973 1 756 4386

Fax: +973 1 756 4315
[email protected]
Tel : +971 4 347 8238

Fax : +971 4 347 7080
[email protected]
Dubai - Al Rashidiyah / UAE
Sharjah / UAE
Dubai - Dynamik / UAE
Tel : +971 4 285 6031

Fax : +971 4 286 2941
[email protected]
Tel : +971 6 534 4092

Fax: +971 6 534 8949
[email protected]
Tel : +971 4 427 9500

Fax: +971 4 427 9501
[email protected]
Abu Dhabi - Musaah / UAE
Doha / Qatar
Beirut / Lebanon
Tel : +971 2 551 2334

Fax: +971 2 551 2335
[email protected]
Tel : +974 4451 3301/2/3

Fax: +974 4451 3305
[email protected]
Tel : +961 1 858 277

Fax: +961 1 858 276
[email protected]
Hail / KSA
KSA
Tel : +966 16 543 3931

Fax: +966 16 543 3935
[email protected]
Tel : +966 13 721 5915

Fax: +966 13 721 5915
[email protected]
Russia
tana
Mongolia
rgyzstan
Korea
Japan
China
Yiwu
Nepal
Bangladesh
Taiwan
India
Myanmar
Laos
Thailand
Cambodia
Vietnam
Sri Lanka
Tripoli / Libya
Muscat / Oman
Cairo / Egypt
Tel : +218 21 717 0264

Fax: +218 21 477 1612
[email protected]
Tel : + 968 2 459 1006

Fax : + 968 2 459 7006
[email protected]
Tel : +20 2 3346 8566

Fax: +20 2 3346 8567
[email protected]
Cairo - Gamhouriyah St. / Egypt
Kuwait City / Kuwait
Tel: +20 2 2787 2152

Fax: +20 2 2593 1053
[email protected]
Tel : +965 22 459 984

Fax: +965 22 459 985
[email protected]
Sanaa / Yemen
Amman / Jordan
Tel : +967 1 473 542

Fax: +967 1 473 542
[email protected]
Tel : +962 6 556 3030

Fax: +962 6 554 7911
[email protected]
Philippines
Hatyai
Malaysia
Indonesia
Germany
New Guinea
Tel : +49 711 6868 7222

Fax: +49 711 6868 7223
[email protected]
Australia
Sydney
New Zealand
China
UNITECH Yiwu, Zhejiang
Province
Tel : +86 579 8545 3180
Fax: +86 579 8542 7682
[email protected]
Lebanon
KSA
CPU Jeddah
Tel : +961 1 841 155

fax: +961 1 841 156
[email protected]
Tel : +966 12 627 8 275

Fax: +966 12 627 8 727
[email protected]
UAE
TOSL Jebel Ali
Tel : +971 4 886 0262
Fax: +971 4 886 0261
[email protected]
TECHNICAL
INFORMATION
TECHNICAL INFORMATION
Types of Stones
The most common types of stones are:
- Marble.
- Travertine.
- Granite.
- Slate.
- Limestone.
Natural stones are rich with color combinations. The variety of colors and
textures is huge.
The very common finishes are:
- Polished, Honed, Bush Hammered and Sandblasted for Marble.
- Polished, Honed, Flamed and Sandblasted for Granite.
Marble
Travertine
Granite
Slate and Limestone
TECHNICAL INFORMATION
Types of Facade Building Sub-Structure
- Stone fixed to concrete wall
- Stone fixed to hollow block wall
- Stone fixed to solid block
- Stone fixed to composite substructure
Stone fixed to concrete wall
Stone fixed to hollow

block wall
Stone fixed to solid

block wall
Stone fixed to composite

substructure
General Background to Different Stone Facades
SFSP
SFSP
When natural or reconstituted stone has been chosen as a

cladding material It is necessary to give consideration to the
following key areas for the purposes of choosing the most
appropriate fixing system:
1) Type of structural material (e.g. concrete/block)
2) Design of cavity (e.g. ventilated/full fill insulation)
3) Design of stone joint (e.g. open/closed )
4) Size of stone (e.g. thickness/panel size)
5) Design duration of building
Required Thickness of Stone Cladding

Thickness of stone and depth of slot for corbel panel
Stone location
Stone type
Stone thickness t* in mm Min. thickness of stone behind a pin
Min. depth of slote for a corbel plate, d
G
Mw
SI
Q
G
Mw
SI
Q
T
LsH
Mb
G
Mw
SI
Q
Ls
Ss
T
Ls
H
Mb
Ls
Ss
SFSP
T
Mw
SI
Q
Mb
Ls
Ss
Cladding (external)
Less than 3.7 m above ground or floor level

and continuously supported (incl. fascias)
20
20
20
50
72)
253)
Fascias less than 3.7 m above ground or floor

level (incl. fascias)
30
30
NA
50
12
12
NA
203)
20
20
NA
253)
More than 3.7m above ground or floor level

(incl. fascias)
40
40
NA
75
15
15
NA
303)
25
25
NA
373)
Soffits (including inclined soffits)4)
40
40
NA
75
15
15
NA
303)
Not applicable
Sills, copings and supported reveals
30
30
NA
50
12
12
NA
203)
Not applicable
Stone faced concrete units
30
30
NA
50
Not applicable
Not applicable
Not applicable
Lining (internal)
Less than 7 m above ground or floor level and

continuously supported (incl. fascias)5)
20
20
20
50
72)
203)
Less than 7 m but more than 3.7m above

ground or floor level on corbels in slots (incl.
fascias)
30
30
NA
50
12
12
NA
203)
20
20
NA
253)
More than 7m above ground or floor level (incl.

fascias)
30
40
NA
75
12
15
NA
303)
20
25
NA
373)
Soffits (including inclined soffits)4)
40
40
NA
75
15
15
NA
303)
1) Abbreviations
G
Granites
Ls limestones (e.g. Portland, Bath, Clipsham)
LsH Hard limestones (e.g. Roman stone)
Mb Brecciated marbles
Mw Homogeneous marbles
Not applicable
Not applicable
SFSP
Q
SL
Ss
T
Quartzites
Slates (those unlikely to delaminate).
Sandstone (e.g. York, Northumberland, Scottish)
Travertine
2) Breciated marbles may need to be reinforced with block liners but in assessing the minimum thickness of stone behind a
cramp mortise the thickness of the block liner should be ignored.
3) Half thickness if stone is more than 75 mm thick.
4) The figures in the table apply to soffit stones not exceeding 900mm x 600mm. If stones of a greater size are required
consider that some changes may happen to using some face fixings and/or additional fixings in the length and/or
increased thickness. Internal soffit stone not less than 1.2m and not more than 3.7m above floor level, continuously
supported at reveals may be 20mm thick for G, Q, SL, T, LsH, Mw and 50mm for Ls and Ss.
5) Internal cladding between 3.7m and 7m in height in a continuous face has to have an intermediate corbel course.
Table based on BS 8298 stone thickness table
FIXINGS IN HORIZONTAL OR VERTICAL JOINTS

Fixation in a Horizontal Joint
Brackets carry half of the weight of the natural stone slabs when installed horizontally. Brackets bear half the weight of the slab
above and also act as restraints, holding the slabs below and restraining them against wind pressure and wind suction.
Load Bearing & Restraint
Restraint
Direct fixing to wall
P
S
F
S
Fixation in a Vertical Joint

Load bearing carry the full weight of the natural stone slab in vertical installation. Each bracket bears half the weight of the
slab on the right and half the weight of the slab on the left. Restraint brackets hold the slabs below and restrain them against
wind pressure and suction.
Restraint
Direct fixing to wall
P
S
SF
Fv=
Installation at vertical joints
Fsw
1
Fsw/1
Restraint Only
Installation at horizontal joints
Fsw/1
Fv=
Fsw/2
Fsw
2
Fsw/2
Load Bearing &

Restraint
Load Bearing
Restraint
Determining the Vertical Loading Fv

Fsw = self weight of natural stone panel
a) Using two support bracket in vertical joint: One bracket carries the self weight ( dead load) Fsw=Fv
Example :
Panel dimentions = (width x height x thickness) = 600x1000x40mm
Density of Natural Stone = 27 kN /m
Dead Load = 0,6x1x0,04x27kN/m= 0,65kN
Self weight per panel: Fsw = Fv =0,6m x 1,0m x 0,04m x 27kN/m3 = 0,65kN = 65kg
b) Using two Support brackets in horizontal joint: One bracket carries the half of the self weight of a natural stone panel .
Example:
width x height x thickness 600x1000x40mm
Natural-stone panel b/h/s = 0.6/1.00/0.04/m
Self weight = 0,6x1x0,04x27kN/m= 0,65kN
Load on one bracket = Fv = Fsw/2= 0,65kN/2 Fv=0,35kN
Density= 27 kN/m
Anchor loading Fv= Fsw /2= 0,65kN72=0,33 kN
Fv= vertical Loading on one bracket.
Determining the Horizontal Loading Fh FH(Wind Loading)

Example:
Natural-stone panel = 600x1000x40mm
Wind pressure =Wp = Cp x W
W= wind stagnation pressure ( velocity pressure) W= 1,10kN/m
W= 1,10 kN/m3 for Building height 20-100m
Cp= Aerodynamic coofficient = 0,8
Wind pressure= Wp=0,8 x 1,10kN/m = 0,88 kN/m
wind load on panel = Wl = 0,6m x 1m x 0,88kN/m = 0,53 KN
Horizontal loading on bracket = Fh= Wl/2= 0,53/2= 0,27 KN
One anchor carries the wind loading of half of a natural-stone panel
by using two brackets in one joint
Metals Used in Fixing Systems

Metals used for the realization of the various components comprising the fixing system shall possess special features which,
in addition to assuring a satisfactory mechanical resistance, shall also be immune to the varying forms of corrosion, in order
to withstand both the static and dynamic load conditions to which they are subject throughout installation and the harmful
atmospheric conditions which may arise as well, with extreme sturdiness and security.
Particular attention shall be dedicated to the phenomenon of galvanic corrosion, which comes about whenever a more noble
metal is placed into direct contact with another metal in the presence of an electrolyte (water containing salts, acids or substances
deriving from combustion).
Under such conditions, a chemical reaction takes place which tends to damage the less noble metal.
Galvanic corrosion is particularly dangerous whenever the mass of the noble metal is inferior to that of the more noble metal.
The ratio between these two masses, the direct-contact surface area, and the difference in potential between the two metals,
determine the degree of corrosion or deterioration.
For this reason, the material most commonly-advised for the realization of a complete set of fixings is Stainless steel AISI 304
which, in addition to guaranteeing optimum mechanical resistance features, is suited to satisfactory resistance.
Several combinations of different metals may be acceptable, provided that the designer is aware of the specific environmental
conditions, and that the combination is compatible with the same.
Stainless Steel
Copper
Tin
Lead
Chrome Steel
Cast Steel
Low Alloy Steel
Construction Steel
Acid Zinc Coating
Aluminum Alloy
Hot Galvanized Steel
Zinc
Magnesium Alloy
Small
Large
Small
Large
+
o
+
+
Large
+
+
Large
Small
Large
Small
Small
+
+
Large
+
+
Magnesium alloy
Zinc
Large
Small
Hot galvanized steel
+
+
Large
Large
Small
Small
Aluminum alloy
Acid zinc coating
Construction Steel
Low alloy steel
Small
Small
Cast Steel
Chrome Steel
Lead
Tin
Copper
Stainless Steel
Material Observed
for contact corrosion
Area Ratio to
Corrosion protection. Assembly aids
Large
Small
Large
Small
+
o
Large
Small
Large
Relation of the surface of the material observed (column) to the surface of the second material (line)
= heavy corrosion of the material observed
o = moderate corrosion of the material observed
+ = slight or no corrosion of the material observed
TYPES OF
LOADS
Wind loads
Wind Load for Cladding Facade According to DIN 1055, Part 4
Wind pressure
Wp (kN/m2)
q(kN/m2)
100m
Wp = 1.04
Wind suction
Ws (kN/m2)
Velocity pressure
1.30
Wp = 0.88
1.10
Ws = -2.60
Ws = -0.91
Ws = -2.20
Ws = -0.77
100m
20m
20m
8m
Wp = 0.64
0.80
Wp = 0.40
0.50
Ws = -1.60
Ws = -0.56
Ws = -1.00
Ws = -0.35
d
8m
Wind Suction in corner d

Wind pressure= Wp = Cp x q (kN/m2)
Cp = aerodynamic pressure coefficient
A = building length
b = building width
H = height of building
q = velocity pressure
d = length of the corner
Wp = wind pressure
Ws = wind suction
Height
0-8m
> 8 m - 20 m
> 20 m - 100 m
> 100 m
WS
KN/m2
-1,00
(-2 x 0,50)
-1,60
(-2 x 0,80)
-2,20
(-2 x 1,10)
-2,60
(-2 x 1,30)
wind Pressure
Height
0-8m
> 8 m - 20 m
> 20 m - 100 m
> 100 m
Wp
KN/m2
0,4
0,6
0,88
1,04
wind Suction in Surface

0-8m
> 8 m - 20 m
> 20 m - 100 m
> 100 m
Ws
KN/m2
-0,35
-0,56
-0,77
-0,91
Cp=-2.0
Height
Lee -0.5
Cp-values wind
from frontside
Cp
Cp=-2.0
0.8 x q
Cp
wind
Cp-values wind
from left
b direction
Luv +0.8
wind
A direction
Cp=-2.0
Luv +0.8
Wind Suction = Cp x q
Cp=-2.0
Cp
-0.5 lee
Cp
Wind Suction = Cp x q
Wind suction coefficient Cp on

corner
Corner length d
Wind suction coefficient Cp on

corner
Corner length d
-2.0
For b < 8m , d=1m

8m b 16m , d=A/8
For b> 16m , d= 2m
-2.0
For A < 8m , d=1m

8m A 16m , d=A/8
For A> 16m , d= 2m
Cp = Aerodynamic Coefficient
-0.7 for H/b > 0.5
-0.5 for H/b < 0.25
Values in between can be obtained
by interpolation.
H = Building height
A= Building length
b= Building width
Cp =
-0.7 for H/A > 0.5
-0.5 for H/A < 0.25
Values in between can be obtained
by interpolation.
Minus sign, means suction
Plus sign, means pressure
WIND LOAD ACCORDING TO DIN 1055

1.1 Wind Force
The total wind force which acts on a structure or component
Wl = Cp x q(ze) x A
qze = Velocity pressure at the reference height
A = Reference area
- Wind Velocity and Wind Velocity Pressure
Height
0-8 m
>8 m - 20 m
>20 m - 100 m
>100 m
Wind
Velocity
m/s
28,3
35,80
42,00
45,6
velocity
pressure
q
kN/m2
0,50
0,8
1,10
1,30
Wind Suction
Ws = Cp x q
q = Velocity Pressure
- Suction Coefficient in area of discontinuity
Increasing Coefficient Cp
A (m)
Width of d (m)
A<8 m
1,0 m
-2,0
8 m < A <16 m
A/8
A > 16,0 m
2,0 m
- 0.5 (-0.7) (see page 19)
Cp = -2,0
Bu
i
ld
in
+ 0.8
Wind b
Cp = -2,0
- 0.5 (-0.7) (see page 19)

d
A
- 0.5
Wind Pressure = W = Cp x q (kN/m2)

Aerodynamic Pressure Factor Cp
Elevation Section
in
g
Lee
- 0.5
ild
+ 0.8
H = height
Bu
Luv
A
Plan Section
Cp
- 0.5
Lee
Bu
ild
in
+ 0.8
Wind
b
direction
Luv
Cp
Pressure coefficient Cp on
lateral walls with width W
Cp = -0,5 for H/A 0,25
Cp = -0,7 for H/A > 0,5
b = building width
A = building length
H = building height
A
Wind pressure on corners
d = Length of corner
d
- 0.5 (-0.7) (see page 19)
Bu
ild
in
g
CP = -2,0
+ 0.8
Wind b
CP = -2,0
- 0.5
CP = -2,0 = Pressure coefficient

on corner
d = 1m for A < 8 m
d = A/8 for 8m < A < 16 m
d = 2,0 m for A > 16 m
- 0.5 (-0.7) (see page 19)

d
A
WIND LOAD ACCORDING TO DIN 1055

Horizontal joints
Vertical joints
Fv Fv
FH FH
Fv Fv
FH FH
Fv= Fv=
1/2 panel
1/2 panel
Fv= Fv=
1 panel
1 panel
FH=FH=
1/2 panel
1/2 panel
FH=FH=
1/2 panel
1/2 panel
Loads For Support Anchor

Characteristic weights of natural stone panels [kN/m]
Density
kN/m
20
24
25
26
27
28
30
SFSP
SFSP
SFSP
Plate thickness [cm]
2,0
3,0
4,0
5,0
6,0
7,5
0,40
0,60
0,80
1,00
1,20
1,50
0,48
0,72
0,96
1,20
1,44
1,80
0,50
0,75
1,00
1,25
1,50
1,88
0,52
0,78
1,04
1,30
1,56
1,95
0,54
0,81
1,08
1,35
1,62
2,03
0,56
0,84
1,12
1,40
1,68
2,10
0,60
0,90
1,20
1,50
1,80
2,25
Characteristic loads per panel [kN] by panel thickness 3cm and stone density 26kN/m (0,78kN/m2)
Self
weight
kN
Size
m
0,3
Wind pressure FH
kN
Wind suction FH (A)

kN
Wind suction FH (B)

kN
0-8m
8-20m
20-100m
0-8m
8-20m
20-100m
0-8m
8-20m
20-100m
0,38
0,15
0,25
0,34
-0,38
-0,62
-0,85
-0,13
-0,22
-0,30
0,6
0,77
0,31
0,49
0,68
-0,77
-1,23
-1,69
-0,27
-0,43
-0,59
0,9
1,15
0,46
0,74
1,02
-1,15
-1,85
-2,54
-0,40
-0,65
-0,89
1,2
1,54
0,62
0,98
1,35
-1,54
-2,46
-3,38
-0,54
-0,86
-1,18
1,5
1,92
0,77
1,23
1,69
-1,92
-3,08
-4,23
-0,67
-1,08
-1,48
1,8
2,31
0,92
1,48
2,03
-2,31
-3,69
-5,08
-0,81
-1,29
-1,78
Characteristic loads per panel [kN] by panel thickness 4cm and stone density 28kN/m (1,12kN/m2)
Self
weight
kN
Size
m
0,4
Wind pressure FH
kN
Wind suction FH (A)

kN
Wind suction FH (B)

kN
0-8m
8-20m
20-100m
0-8m
8-20m
20-100m
0-8m
8-20m
20-100m
0,36
0,14
0,23
0,31
-0,36
-0,57
-0,79
-0,13
-0,20
-0,28
0,8
0,71
0,29
0,46
0,63
-0,71
-1,14
-1,57
-0,25
-0,40
-0,55
1,2
1,07
0,43
0,69
0,94
-1,07
-1,71
-2,36
-0,38
-0,60
-0,83
1,6
1,43
0,57
0,91
1,26
-1,43
-2,29
-3,14
-0,50
-0,80
-1,10
2,0
1,79
0,71
1,14
1,57
-1,79
-2,86
-3,93
-0,63
-1,00
-1,38
2,4
2,14
0,86
1,37
1,89
-2,14
-3,43
-4,71
-0,75
-1,20
-1,65
SEISMIC LOAD ACCORDING TO UBC (UNIFORM BUILDING CODE)

Seismic Load
Seismic loading is one of the basic concepts of earthquake engineering which means implication of an earthquake generated
agitation to a structure. It happens at the contact surface of a structure, either with the ground or with an adjacent structure:
SL =
(2.5 x Ca x I)
D
R
SL 0.11 Ca x I x D
SL = Seismic load, Ca = Seismic response spectrum = Lateral force value in 97 UBC table 16-Q
I = Importance factor given in 97 UBC Table 16 K
R = Component response modification factor from 97 UBC Table 16N
D = Dead Load
It is common practice to express the Seismic load as a percentage of dead load, calculating only the coefficient term.
Zone
Seismic Load
SFSP
1
0.06 7x D
2a
0.122 x D
2b
0,156 x D
0.2 x D
0.244 x D
Zone
Damage to Structure
No Damage
Seismic Zone
Minor
Moderate
Major
Huge
Table 16-K - OCCUPANCY CATEGORY

Occupancy or functions of Structure
Seismic
Importance
Factor, l
Seismic
Importance
Factor1, lp
Seismic
Importance
Factor, lw
1. Essential facilities2
Group I, Division 1 Occupancies having surgery and emergency treatment areas

Fire and police stations
Garages and shelters for emergency vehicles and emergency aircraft
Structures and shelters in emergency - preparedness centers
Aviation control towers
Structures and equipment in government communication centers and other
facilities required for emergency response
Standby power - generating equipment for Category 1 facilities
Tanks or other structures containing housing or supporting water or other fire - suppression
material or equipment required for the protection of ategory 1.2 or 3 structures.
1.25
1.50
1.15
2. Hazardous facilities
Group H, Divisions 1, 2, 6 and 7 Occupancies and structures therein housing or

supporting toxic or explosive chemicals or substances
Non building structures housing, supporting or containing quantities for toxic or
explosive substances that, if contained within a building, would cause that building to be
classified as a Group H, Division 1, 2 or 7 Occupancy
1.25
1.50
1.15
3. Special occupancy structures3
Group A, Divisions 1, 2 and 2.1 Occupancies

Buildings housing Group E, Divisions 1 and 3 occupancies with a capacity greater than 300
students
Buildings Housing Group B Occupancies used for college or adult education with a capacity
greater than 500 students
Group I, Divisions 1 and 2 Occupancies with 50 or more resident incapacitated
patients, but not included in Category I
Group I, Division 3 Occupancies
All structures with an occupancy greater than 5.000 persons
Structures and equipment in power-generating stations, and other public utility
facilities not included in Category 1 or Category 2 above, and required for continued
operation
1.00
1.00
1.00
4. Standard occupancy structures3
All structures housing occupancies or having functions not listed in Category

1, 2 or 3 and Group U Occupancy towers
1.00
1.00
1.00
5. Miscellaneous structure
Group U Occupancies except for towers
1.00
1.00
1.00
Occupancy Category
SFSP
SEISMIC LOAD ACCORDING TO UBC

TABLE 16-N-STRUCTURAL SYSTEMS1
BASIC STRUCTURAL SYSTEM2
LATERAL-FORCE-RESISTING SYSTEM DESCRIPTION
HEIGHT LIMIT FOR SEISMIC ZONES 3

AND 4 (feet)
x 304.8 for cm
1. Light-framed walls with shear panels

a. Wood structural panel walls for structures three stories or less
b. All other light-framed walls
5.5
4.5
2.8
2.8
SFSP
1. Bearing wall system
2. Building frame system
2. Shear walls
a. Concrete
b. Masonry
4.5
4.5
2.8
2.8
160
160
3. Light steel-framed bearing walls with tension-only bracing
2.8
2.2
65
4. Braced frames where bracing carries gravity load

a. Steel
b. Concrete3
c. Heavy timber
4.4
2.8
2.8
2.2
2.2
2.2
160
65
1. Steel eccentrically braced frame (EBF)
7.0
2.8
240t
2. Light-framed walls with shear panels

a. Wood structural panel walls for structures three stories or less
b. All other light-framed walls
6.5
5.0
2.8
2.8
65
65
5.5
5.5
2.8
2.8
240
160
5.6
5.6
5.6
2.2
2.2
2.2
160
-65
6.4
2.2
240
8.5
8.5
2.8
2.8
N.L.
N.L.
6.5
2.8
160
5.5
2.8
--
4.5
3.5
2.8
2.8
160
--
3. Shear walls
a. Concrete
b. Masonry
4. Ordinary braced frames

a. Steel
b. Concrete 3
c. Heavy timber
5. Special concentrically braced frames

a. Steel
1. Special moment-resisting frame (SMRF)
a. Steel
b. Concrete4
2. Masonry moment-resisting wall frame (MMRWF)
3. Moment-resisting frame system
3. Concrete intermediate moment-resisting frame (IMRF)

4. Ordinary moment-resisting frame (OMRF)
a. Steel6
b. Concrete7
4. Dual systems
65
65
SFSP
5. Special truss moment frames of steel (STMF)
6.5
2.8
240
1. Shear walls
a. Concrete with SMRF
b. Concrete with steel OMRF
c. Concrete with concrete IMRF5
d. Masonry with SMRF
e. Masonry with steel OMRF
f. Masonry with concrete IMRF3
g. Masonry with masonry MMRWF
8.5
4.2
6.5
5.5
4.2
4.2
6.0
2.8
2.8
2.8
2.8
2.8
2.8
2.8
N.L.
160
160
160
160
-160
2. Steel EBF
a. With steel SMRF
b. With steel OMRF
8.5
4.2
2.8
2.8
N.L.
160
3. Ordinary braced frames

a. Steel with steel SMRF
b. Steel with steel OMRF
c. Concrete with concrete SMRF3
d. Concrete with concrete 1MRF3
6.5
4.2
6.5
4.2
2.8
2.8
2.8
2.8
N.L.
160
---
2.0
2.8
N.L.
160
4. Special concentrically braced frames

a. Steel with steel SMRF
b. Steel with steel OMRF
7.5
4.2
5. Cantilevered column building systems
1. Cantilevered column elements
2.5
2.0
357
6. Shear \wall-frame interaction systems
1. Concrete
5.5
2.8
160
7. Undefined systems
See Sections 1629.6.7 and 1629.9.2
--
--
--
N.L.-no limit
1
Sec Section 1630.4 for combination of structural systems.
2
Basic structural systems are defined in Section 1629.6.
3
Prohibited in Seismic Zones 3 and 4.
4
Includes precast concrete conforming to Section 1921.2.7.
5
Prohibited in Seismic Zones 3 and 4, except as permitted in Section 1634.2.
6
Ordinary moment-resisting frames in Seismic Zone 1 meeting the requirements of Section 2211.6 may use a R value of 8.
7
Total height of the building including cantilevered columns.
8
Prohibited in Seismic Zones 2A, 2B, 3 and 4. See Section 1633.2.7.
TABLE 16-0-HORIZONTAL FORCE FACTORS, ap AND Rp

ELEMENTS OF STRUCTURES AND NON STRUCTURAL COMPONENTS AND EQUIPMENT1
1. Elements of Structures
A. Walls including the following:
(1) Unbraced (cantilevered) parapets.
ap
Rp
2.5
3.0
FOOTNOTE
(2) Exterior walls at or above the ground floor and parapets braced above
their centers of gravity
1.0
3.0
(3) All interior-bearing and non bearing walls.
1.0
3.0
B. Penthouse (except when framed by an extension of the structural frame).
1.5
4.0
C. Connections for prefabricated structural elements other than walls. See also Section 1632.2.
1.0
3.0
2.5
3.0
2.5
3.0
1.0
3.0
C. Signs and billboards.
2.5
3.0
D. Storage racks (include contents) over 6 feet (1829 mm) tall
2.5
4.0
E. Permanent floor-supported cabinets and book stacks more than 6 feet (1829 mm) in height (include
contents).
1.0
3.0
F. Anchorage and lateral bracing for suspended ceilings and light fixtures.
1.0
3.0
3,6,7,8
G. Access floor systems.
1.0
3.0
4,5,9
H. Masonry or concrete fences over 6 feet (1829 mm) high.
1.0
3.0
1.0
3.0
1.0
3.0
5,10,11,12,13,14,15,16
2.5
3.0
5,10,14,15,16
1.0
3.0
17,18
1.0
3.0
19
1.0
3.0
B. Rigid components with non ductile material or attachments.
1.0
1.5
C. Flexible components with ductile material and attachments.
2.5
3.0
D. Flexible components with non ductile material or attachments.
2.5
1.5
SFSP
2. Non structural Components

A. Exterior and interior amentations and appendages.
B. Chimneys, stacks and trussed towers supported on or projecting above the roof:
(l) Laterally braced or anchored to the structural frame at a point below their centers of mass.
(2) Laterally braced or anchored to the structural frame at or above their centers of mass
I. Partitions.
3. Equipment
A. Tanks and vessels (include contents), including support systems.
B. Electrical, mechanical, plumbing equipment, associated conduit, ductwork and piping.
SFSP
C. Any flexible equipment laterally braced or anchored to the structural frame at a point
below their center of mass.
D. Anchorage of emergency power supply systems and essential communications equipment. Anchorage
and support systems for battery racks and fuel tanks necessary for operation of emergency equipment. See
also Section 1632.2.
E. Temporary containers with flammable or hazardous materials.
4. Other Components
A. Rigid components with ductile material and attachments.
See Section 1627 for definitions of flexible components and rigid components.
See Sections 1633.2.4 and 1633.2.8 for concrete and masonry walls and Section 1632.2 for connections for panel connectors for panels.
3
Applies to Seismic Zones 2,3 and 4 only.
4
Ground supported steel storage racks may be designed using the provisions of Section 1634. Chapter 22, Division VI, may be used for design, provided seismic design forces are
equal to or greater than those specified in Section 1632.2 or 1634.2, as appropriate.
5
Only attachments, anchorage or restraints need be designed.
6
Ceiling weight shall include all light fixtures and other equipment or partitions that are laterally supported by the ceiling. For purposes of determining the seismic force, a ceiling
weight of not less than 4 psf (0.19 kN/m2) shall be used.
7
Ceilings constructed of lath and plaster or gypsum board screw or nail attached to suspended members that support a ceiling at one level extending from wall to wall need not
be analyzed, provided the walls are not over 50 feet (15 240mm) apart.
8
Light fixtures and mechanical services installed in metal suspension systems for acoustical title and lay-in panel ceilings shall be independently supported from the structure
above as specified in UBC Standard 25-2, part III.
I
SEISMIC LOAD ACCORDING TO UBC

wp for access floor systems shall be the dead load of the access floor system plus 25 percent of the floor live load plus a 10-psf (0.48 kN/m2)
partition load allowance.
10
Equipment includes, but is not limited to, boilers, chillers, heat exchangers, pumps, air-handling units, cooling towers, control panels, motors, switch gear,
transformers and life-safety equipment. It shall include major conduit, ducting and piping, which services such machinery and equipment and fire sprinkler
systems. See section 163.2.2 for additional requirements for determining up for non rigid or flexibly mounted equipment.
11
Seismic restraints may be omitted from piping and duct support if all the following conditions are satisfied:
11.1
Lateral motion of the piping or duct will not cause damaging impact with other systems.
11.2
The piping or duct is made of ductile material with ductile connections.
11.3
Lateral motion of the piping or duct does not cause impact of fragile appurtenances (e.g., sprinkler heads) with any other equipment, piping or structural
member.
11.4
Lateral motion of the piping or duct does not cause loss of system vertical support.
11.5
Rod-hung supports of less than 12 inches (305mm) in length have top connections that cannot develop moments.
11.6
Support members cantilevered up from the floor are checked for stability.
9
SFSP
TABLE 16-Q-SEISMIC COEFFICIENT Ca

SOIL PROFILE TYPE
SA
SB
SC
SD
SE
SF
SEISMIC ZONE FACTOR
Z= 0.075
Z= 0.15
Z= 0.2
Z= 0.3
Z= 0.4
0.06
0.12
0.16
0.24
0.32Na
0.08
0.15
0.20
0.30
0.40Na
0.09
0.18
0.24
0.33
0.40Na
0.12
0.22
0.28
0.36
0.44Na
0.19
0.30
0.34
0.36
0.36Na
See Footnote 1
Site-specific geotechnical investigation and dynamic site response analysis shall be performed to determine seismic coefficients tor Soil Profile Type SF
THERMAL MOVEMENTS
Thermal movements
General
It is essential to take thermal movements into account. These are the relative changes in length and height due to temperature
differences between the cladding, and the structure to which the cladding is fixed. The magnitude of the movements is
dependent on whether the frame is entirely or partly inside the building envelope, the ambient temperature, the coefficients
of the thermal expansion of the various materials ( see the table) and the temperature of the various components when the
cladding is fixed.
For buildings in the KSA with modern standards of thermal insulation and air conditioning, the temperatures tabulated in table
KSA may be used as a guide to the extremes likely to be experienced.
Material
Coefficient
of linear
expansion
10^-6/ K
12
Steel (and any concrete casing to steel members)

Concrete
Dense gravel aggregate
Crushed rock (except limestone)
Limestone aggregate
Lightweight aggregate
10 to 14
10 to 13
7 to 8
8 to 12
Masonry
Concrete brickwork and block work
Dense aggregate
Lightweight aggregate (autoclaved)
Aerated (autoclaved)
6 to 12
6 to 12
8 to 12
8
Calcium silicate brickwork

Clay or shale brickwork or blockwork
8 to 14
5 to 8
Natural stones
Limestone
Sandstone
Granite
Slate
Marble
Quartzite
3 to 10
7 to 12
8 to 10
6 to 12
3 to 15
9 to 12
SFSP
THERMAL MOVEMENTS
Thermal movement
1- Example of calculation of thermal movement:
Consider a building construction type that has an enclosed concrete frame with granite cladding
(1000mm x 500mm x 30mm)
On a hot summers day with the building complete and occupied, the relative movement (in mm/m) of
frame to cladding is given by the equation A =1000 [( tfs-tfe) Xf-(tcs-tce)Xc ]
tfs = temperature (in C) of frame in Summer
tfe = temperature (in C) of frame upon erection
Xf = coefficient of thermal expansion of frame
tcs = temperature (in C) of cladding in summer
tce = temperature (in C) of cladding upon erection
Xc = coefficient of thermal expansion of cladding using the following values:
tfs = 30C, tfe = 40,Xf = 13x10^-6 per C,tcs = 80C, ce= 10C,Xc =(8 to 10) x 10 ^-6 per C
If Xc = 8 x 10^-6 per C, movement = 1000[ (30-40) *13-(80-10)*8]
DL= 0,69mm/m, if Xc = 10. Dl = 0.83 mm/m in both cases , the movement shall be less than 1.0mm
2- Example of calculation of deflection
Panel size : 1000mm x 500mm x 30mm
Granite with a density of 28 kN/m
Deflection on the support anchor with a section of (width x height) 35mm x 4mm
Existing deflection = f = (Fv.a)/3xExI
Fv = Weight of cladding panel = 420 N
a = Cavity to pin in mm = 40mm
E= Modulus of Elasticity of bracket = 170000 N/mm
I = Moment of Inertia = 35x4/12 = 186.70mm^4
Allowable deflection f = (420Nx403 mm3) / 3x170000 N/mm2 x186.70mm^4)
f = 0.28 mm < 1.0mm
THERMAL EXPANSION
Thermal Expansion
The thermal expansion of natural stone is an important consideration
where natural stone is used with dissimilar materials to form large units
which are rigidly fixed.
The coefficient of thermal expansion varies from one variety of natural
stone to another, so the actual thermal characteristics of a specific natural
stone should be obtained from the supplier when the final choice of a natural
stone is made.
Coefficients of thermal expansion
Material
Linear expansion
(in/F)
Aluminium
0.0000133
Brass
0.0000104
Bronze
0.0000101
Bronze
0.0000096
Concrete
0.0000079
Marble
0.0000073
Granite
0.0000078
Lime stone
0.0000060
Masonry
0.0000035
Mild steel
0.0000067
Thermal expansion is calculated as follows: L = . h . T ~0.5 mm/m

Where
L: Change in height of panel in [mm]
: Coefficient of thermal expansion in [mm/C]
h: Height of panel in [mm]
T: Change in temperature in [C]
We need joints, allowable movement thermal expansion
SFSP
TYPES OF
FIXINGS
SFSP
SFSP
TYPES OF FIXINGS
Principles for the Fixing of Building Cladding
The fixing systems for building cladding are composed of several elements (angles, expansion
bolts, screws, nuts, washers, etc), each of which shall present the appropriate mechanical
features in respect to the requirements posed by the specific project.
Any type of cladding, once fixed, is subject to two primary types of load:
- Permanent load (the dead load), due to the weight of the cladding itself;
- Variable load (applied loads), due to the wind, thermal expansions, seismic motions, etc.
Two fundamental types of fixing systems result:

- Load-bearing fixing: to support the permanent load and the vertical components of the
variable loads.
- Restraining fixing: to support the horizontal components of the loads.
Load-bearing fixing are usually composed by angles (of adequate dimensions), firmly fixed to
the building by the selected anchoring element complete with expansion anchors and bolts.
Restraining fixings instead, serve to maintain the slabs in the positions specified by the project
design. Thanks to the systems of adjustment with which they are equipped, the absence of
perfect verticality in the external surfaces may be easily overcome.
TYPES OF FIXINGS
L-Bracket (Standard & Serrated) With Pin | Type ST- 500 1100
Leg b
SFSP
L-Bracket holder with pin.

a
1.5cm
or
2 cm
Hex bolt /
Anchor
Leg a ~
Cavity to back side panel
Panel thickness
Bracket thickness
Diameter of pin
Cavity to pin
Economic for 20 < a 80mm
SFSP
L-Bracket (Standard & Serrated) Up and Down | Type ST- 500 1200
Leg b
SFSP T
b
L-Bracket holder up and down.
1.5cm
or
2 cm
Hex bolt /
Anchor
Panel thickness
Bracket thickness
Cavity to leg
Leg a ~
SFSP
L-Bracket (Standard & Serrated) Up | Type ST- 500 1300
SFSP
L-Bracket holder up .
Leg b
Hex bolt /
Anchor
SFSP
1.5cm
or
2 cm
Leg a ~
Panel thickness
Bracket thickness
Cavity to leg
Leg b
L-Bracket (Standard & Serrated) Down | Type ST- 500 1400
SFSP
Hex bolt /
Anchor
1.5cm
or
2 cm
L-Bracket holder down.
Leg a ~
SFSP
Panel thickness
Bracket thickness
Cavity to leg
L-Bracket (Standard & Serrated) With Two Pins | Type ST- 500 1500
Leg b
SFSP
b
L-Bracket holder with pin.
T
1.5cm
or
2 cm
Hex bolt /
Anchor
Leg a ~
Panel thickness
Bracket thickness
Diameter of pin
Cavity to pin
SFSP
L-Bracket (Standard & Serrated) Double Up and Down | Type ST- 500 1600
Leg b
SFSP T
Hex bolt /
Anchor
L-Bracket holder up and down.
1.5cm
or
2 cm
Leg a ~
SFSP
Panel thickness
Bracket thickness
Cavity to leg
TYPES OF FIXINGS
L-Bracket (Standard & Serrated) With Curved Leg | Type ST- 500 1700
Leg b
SFSP
L-Bracket Holder curved
1.5cm
or
2 cm
Hex bolt /
Anchor
Leg a ~
Panel thickness
Bracket thickness
SFSP
Z-Bracket with Returned Leg (Standard & Serrated) | Type ST- 600 1100
Leg b
SFSP
Z-returned bracket
a
1.5cm
or
2 cm
Hex bolt /
Anchor
o
75
SFSP
FHB
g
c
Panel thickness
Bracket thickness
Diameter of pin
Cavity to pin
Flat head parts
Threaded part
Bracket offset
Omega Bracket (Standard & Serrated) | Type ST- 700 1100
SFSP
Z-returned bracket
Hex bolt /
Anchor
SFSP
g
f
c a
b
Panel thickness
Bracket thickness
Diameter of pin
Cavity to pin
Flat head parts
Threaded part
Bracket offset
Fishtail with Pin Type ST- 800 1100
SFSP
b
Fishtail with pin
a
c
T
Panel thickness
Diameter of pin
Cavity to pin
Embedment in wall
Fish tail thickness
Economic for 20 < a < 80mm
SFSP
Fishtail Up & Down Type ST- 800 1200
SFSP
b
Fishtail up & down
c
T
Panel thickness
Diameter of pin
Cavity to leg
Embedment in wall
Fish tail thickness
SFSP
Corrugated Dowel Type ST- 900 1100
SFSP
b
Corrugated dowel
SFSP
Panel thickness
Diameter of pin
Cavity to pin
Embedment in wall
Dowel thickness
TYPES OF FIXINGS
Body Bracket (Standard & Serrated) | Type ST- 1000 - 1100
Leg b
SFSP
Flat-Head-Bolt in C-channel
1.5cm
or
2 cm
Hex bolt /
Anchor
FHB
SFSP
g
c
Panel thickness
Bracket thickness
Diameter of pin
Cavity to pin
Flat head parts
Rounded part
Bracket offset
Economic for 50 - 100mm
Body Bracket (Standard & Serrated) | Type ST- 1000 - 1200
Leg b
SFSP
b
Flat-Head-Bolt direct in wall
1.5cm
or
2 cm
Hex bolt /
Anchor
FHB
SFSP
g
c
Panel thickness
Bracket thickness
Diameter of pin
Cavity to pin
Flat head parts
Rounded part
Bracket offset
Economic for 80 - 135mm
Flat-Head-Bolt Direct in Wall.
SFSP
Flat-Head-Bolt direct in wall
Leg b
SFSP
Panel thickness
Washer thickness
Diameter of pin
Cavity to pin
Flat head parts
Rounded part
Flat-Head-Bolt in C-Channel.
SFSP
b
Flat-Head-Bolt in C-channel
T
FHB
SFSP
Panel thickness
Plate thickness
Diameter of pin
Cavity to pin
Flat head parts
Rounded part
TYPES OF FIXINGS
Design Criteria
The design for the supporting structures of buildings claddings should be based on some basic principles :
a) The type and the material of the structure to which the cladding is to be anchored (concrete, hollow brick, etc);
b) The type and the dimention to be fixed.
Cladding type
Design weight (kN/m3)
Ceramic, Tuff
20
Limestone conglomerate,
25
Nagelflue, Travertine
26
Dolomite, Sandstone, Greywake
27
Granite, Porphyry, Syenite, Slate, Limestone, Marble
28
Basalt, Diorite, Gabbro, Gneiss
30
T
H
Thickness T
Height
H
Width
W
c) The forces to which the building itself may be subject (winds of particular intensity, seismic activity, etc);
d) The environmental surroundings in which the building is located, paying particular attention to harmful atmospheric
conditions which may be found in industrial, marine or other areas.
e) Arrangement of panel anchor in vertical or horizontal joints.
The awareness and a complete analysis of these factors are necessary conditions for the correct planning, in order to guarantee
the highest safety levels possible.
INSTALLATION METHODS
The Dry Fixing Installation Method
The principle installation phases of a set of fixings for cladding are represented as follows:
1) Accurately locate the position of the drilling hole.
2) Drill a hole of the required depth and diameter.
3) Insert the expansion bolt into the hole and cause it to expand by screwing down the nut A.
4) To regulate the distance from the wall to the angle, rotate screw B, while keeping the nut A locked tightly in position.
If necessary, to facilitate the operation, loosen the nut A, which will be re-tightened at the end of the operation.
5) Tighten the lock-nut C for the final locking of the angle in the desired position.
6) Insert the pin in the angle to match the hole in the cladding slab.
1
Mounting Instructions for Stangle Mortar Anchor(Wet Fixing).

Arrangement of fixing system in vertical joint.
Take exact measurements of the building, allowing for existing tolerances.
Make sufficiently large recesses in thermal insulation for natural-stone
anchors. Drill out anchor-pin holes and remove drilling dust.
- Erect support frame for bottom row of panels.
- Panel mounting starts at the left edge of the building. Mount
from left to right and from bottom to top.
- Place first natural-stone panel on an anchor in horizontal joint
and underlay with wedge.
- Wet anchor holes and fill with cement mortar.
- Insert anchor in the two anchor holes.
- Put anchor pin through anchor and push into sliding sleeve.
There shall be a clearance of about 2mm in the sleeve for the
anchor pin.
Leave clear space of at least 2mm on side (sliding-sleeve side)
when inserting anchor.
- Pack mortar in anchor hole and re-insert cut-out thermal
insulation for exact fit.
- Fill anchor holes of second panel with mortar, and then mount
second panel, etc.
Mounting at right edge of building:
- Anchor last panel but one at right edge, with pins on one side in
vertical joint.
- Mount last panel at right building-edge on 2 support anchors in
horizontal joint.
Start at left edge

of the building
support
frame
support anchor
Sliding sleeve
2mm 2mm
Vertical joint
Mounting at right edge

of the building
2 support anchor
MOUNTING INSTRUCTIONS FOR STANGLE MORTAR ANCHOR
Arrangement of fixing system in horizontal joint

Take the exact measurements of the building faade, allowing for existing
tolerances.
Cut out recesses in thermal insulation, sufficiently large for natural-stone
anchors.
Drill anchor holes and remove drilling dust.
Erect support frame for bottom row of panels.
Wet anchor holes and fill with cement mortar.
Insert support anchor for bottom row of panels and underlay with
wedges.
Pack cement mortar in anchor holes.
Insert cut-out thermal insulation for exact fit.
Drill anchor-pin holes in first-row panels and fill with mortar. Insert sliding
sleeve at top and then place natural-stone panel on support anchor; align
top edge of panel and fix provisionally and with wall hook, etc.
Insert support anchor for second row of panels.
Provide clear space of 2mm between top edge of bottom row of panels
and support anchor of second row.
2mm
2mm
Sliding sleeve
wedge as
underlay
Mounting the first row of panels
Installation Steps
Anchoring in vertical joint
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Start installation at the left hand of the building.

Position the first anchor under left bottom corner of the panel and install in the structure.
Position the first stone panel onto the first support anchor and wedge the right hand side.
Fasten the support anchor and restraint anchor for the first vertical joint and adjust.
Push the anchor pin through the bracket and push into the sliding sleeve.
Fill the pin holes of the second stone panel with mortar.
Push the second panel up to the first panel (leave a gap of 2mm on the sliding sleeve side).
Fit the next support anchor and restraint anchor.
Adjust, and continue with the panel sequence.
The second - last panel is anchored at the right - hand edge in the vertical joint with one-way pins.
The last panel at the right - hand edge of the building is placed onto 2 support anchors in the horizontal joint.
Anchoring in horizontal joint

1.
2.
3.
4.
5.
6.
Drill holes in the structure for the support anchors needed for the first and second row of panels.
Align support anchors and fasten to the structure.
Fill the pin holes of the first panel with mortar and place the first panel on the bottom anchors.
Supporting the panel, adjust its second row support anchors to leave a gap (joint) of at least 2.5 mm between the
top edge of the panel and the under - side of the second row support anchors
Push the plastic sliding sleeve into the top pin through the bracket and into the sleeve below.
Working left to right, repeat these steps for the first row and subsequent rows of the panels.
The range of production
The problems inherent in the fixing of cladding and their respective solutions are confronted by SFSP/STANGLE through either
of two well-distinct approaches:
A) Standard fixing solutions:
Which have been done in response to the most representative and demanded dimensional characteristics.
These products come to be illustrated in the chapter, Standard Types.
B) Special fixing solutions:
For which SFSP/STANGLE has organized a staff of specialized technicians, in grade to provide a series of services at the complete
disposal of the client. For greater detail, we shall illustrate these additional services to which our clients may avail themselves,
as follows:
- Consultation service
- Designing service
- Testing service
- Quality control service
- Installation service
Consultation service
SFSP/STANGLE puts its entire technical staff specialized in fixing systems, at the complete disposal of the client, whenever
indications regarding the most opportune decisions and methods to be adopted for the correct realization of any cladding
fixing project are required.
In addition, upon the request of the client, technical visits may be effective in the work yard, for the purposes of making realistic
estimates, providing technical advice prior to construction or for a follow-up in regard to the correct utilization of the advised
fixing systems.
Designing service
SFSP/STANGLE can affect a performance study and the complete designing of the most opportune fixing system for the cladding
of buildings with marble facings, or facings of other materials.
The Design Department, after having received the essential information, will develop the project in respect to the necessary
specifications supplied by the client.
The primary objective is to provide best solutions to problems posed by the respective project.
Testing service
SFSP grants particular importance to this structure, without which it would be difficult to make and manage an archive of
knowledge that allows the preparation of new and advanced technical solutions to be subsequently applied for the perfection
and maximum reliability of each specific project.
In order to attain this aim, an effective system of collaboration has been evolved with testing centers.
In fact, SFSP is able to provide the documentation belonging to the trial and testing of its own products, whenever requested
by interested parties.
Quality control service
Quality represents one of the most essential characteristics of the finished product for SFSP.
In accordance with this concept, the company invests energy, which results in additional advantages for the client.
Control operations effected upon the raw material, upon the half-finished work-piece, and further verifications upon the finished
product, mean guarantees in regard to the component materials, exact conformity with the desired dimensional features and
the faultless realization of even the smallest details.
Installation service
SFSP is also ready to provide assistance service and to carry out the laying of the building cladding with specialized personnel.
Our technical staff is at your complete disposal in order to supply any further clarification you desire.
Product range
SFSP Steel angle range covers a wide variety of cavity, widths and load capacity.
The steel angle consists of two main components, a bracket with a vertical slot, and a threaded flat head bolt with dowel pin.
The vertical slot allows for up and down adjustment for connecting to the structure.
The threaded flat head bolt allows in and out adjustment to accommodate variations in cavities Wide steel angles can be bolted
to C-Channels for maximum adjustment, or installed using drilled bolts.
Steel angles are available in several configurations with a choice of either full or half dowel pins. Full dowel pins have a knurled
zone to prevent the pin dropping through the hole in the flat head bolt.
INTERNATIONAL STANDARDS FOR CLADDING DESIGN

Design & Calculation Standards
Reference is made to the following standards for the design and
structural calculations of Natural Stone Fixing Systems.
American Standards:
Uniform Building Code 1997-Volume 2
ASTM A 276 Standard specification for stainless steel bars and shapes.
ASTM 666 Standard specification for annealed or cold-worked
austenitic stainless steel sheets.
ASTM C1354 / C1354M - 09 Standard Test Method for Strength of Individual
Stone Anchorages in Dimension Stone
British Standards:
BS 8298 Design and installation of natural stone cladding.
BS 1449 Part 2 Steel plates, sheets and strips stainless and heat resisting.
BS 6105 Corrosion resistant stainless steel fasteners.
BS 5950 Structural use of steel work in building.
CP3, Chapter 5, Part 2 Wind loads.
BS 970 Part 3 1991, Mechanical properties for stainless steel.
German Standards:
DIN 1045 Concrete and reinforced concrete, design and dimensioning.
DIN 1053 Masonry, design and dimensioning.
DIN 1055 Design loads for buildings.
DIN 18 516 Cladding for external walls.
DIN 18 800 Steel structures, design and dimensioning.
DIN 18 801 Steel framed structures.
SFSP
L - BRACKETS
SP
SF
STANDARD TYPES
P
S
F
SF
The structural analysis fully considers the dead

load of panel, imposed wind loads and thermal
stresses in accordance with relevant DIN
standards.
SP
Support Bracket
Loads caused by earthquakes can be transferred

into the anchoring base.
The support and restraint brackets are fixed
using expansion anchors, chemical anchors, etc.
Using expansion bolts, an installation of the
facade is also possible during the winter
months.
SF
SP
Due to the small drill hole dimensions of the

expansion bolts, the facade can be installed very
quickly.
L- BRACKETS ST-500
L - Brackets
T
D
B
B
B
C
Type ST- 500 1100

With Pin Angle
Type ST- 500 1200

Up and Down Angle
Type ST- 500 1300

Up Angle
Type ST- 500 1400

Down Angle
Load Table for ST-1100/1200/1300/1400/1700.

Materials: SS304, SS316, SS316L, SS316TI, S235JR-MG, S235JR-HDG 50oC 24h average temperature
Leg B
B
mm
Cavity to Pin
C
mm
45
30
45
45
45
45
45
45
45
45
45
45
45
45
50
50
Dead load
max DL
kN
Wind load
max WL
kN
Bracket Width
A
mm
Bracket Thickness
T
mm
Pin
mm
Anchor
Comb. Force
kN*
35
1.40
SFSP
35
40
0.06
0.11
40
1.60
35
1.70
45
35
1.90
50
35
2.00
30
35
2.30
35
2.60
35
2.80
45
35
3.10
50
40
3.30
30
40
3.60
35
40
4.00
35
40
40
0.09
0.15
0.17
35
4.40
45
0.28
35
3.40
50
35
3.70
45
30
35
4.60
45
35
35
5.10
45
40
35
5.60
50
45
40
4.40
50
50
40
4.70
0.20
0.33
Loads per 1 bracket

If loads are bigger or dimensions are different, individual calculation is necessary
* with safety 3.0
T
T
B
A
Type ST- 500 1500

With Two Pins
Type ST- 500 1600

Double Up and Down
Type ST- 500 1700

With Curved Leg
Load Table for ST-1500/1600.

Materials SS304, SS316, SS316L, SS316TI, S235JR-MG, S235JR-HDG 50C 24h average temperature
Leg B
B
mm
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
Cavity to Pin
C
mm
Dead load
max DL
kN
Wind load
max WL
kN
30
Bracket Width
A
mm
120
Bracket Thickness
T
mm
3
Pin
mm
2x4
SFSP
35
40
120
0.40
0.56
45
2x4
Anchor
Comb. Force
kN *
5.80
6.30
120
2x4
6.80
140
2x4
7.30
50
120
2x4
8.90
30
120
2x4
8.10
35
40
0.50
0.70
130
2x4
8.90
120
2x4
9.60
45
120
2x4
10.40
50
120
2x4
11.10
30
140
2x4
7.00
35
120
2x4
7.90
40
0.60
0.84
45
120
2x4
8.40
120
2x4
8.90
50
120
2x4
9.40
30
120
2x4
8.60
60
35
60
40
0.70
0.98
120
2x4
9.20
120
2x4
9.80
60
45
130
2x4
10.40
60
50
140
2x4
11.00
Loads per 1 bracket

* with safety 3.0
L- BRACKETS ST-500
System Type ST 500 -1100 with Pin
c
Fv
FHZ
T
n
FR
FHD
a
FV = vertical load
FHD = horizontal load (wind pressure)
FHZ = horizontal load (wind suction)
FR = pullout force
SFSP
L-Bracket (Standard & Serrated) with Pin
| Type ST- 500 1100
Standard items:
Item No.
Pin
Slot
Fx G
1100-35.45.30.2
35
45
30
6.5 x 22
1100-40.45.35.2
40
45
35
6.5 x 22
1100-35.45.30.3
35
45
30
6.5 x 22
1100-40.45.30.3
40
45
30
8.5 x 22
1100-35.45.35.3
35
45
35
6.5 x 22
1100-40.45.35.3
40
45
35
8.5 x 22
1100-35.45.40.3
35
45
40
6.5 x 22
1100-35.45.30.4
35
45
30
8.5 x 22
1100-35.45.35.4
35
45
35
8.5 x 22
1100-35.45.40.4
35
45
40
8.5 x 22
1100-35.50.45.4
35
50
45
8.5 x 22
1100-40.50.45.4
40
50
45
8.5 x 22
SFSP
G
B
A E
SFSP
SYSTEM TYPE ST 500 -1200 WITH UP & DOWN LEGS

L-Bracket (Standard & Serrated) Up and Down | Type ST- 500 1200
Standard items:
SFSP
Item No.
Slot
1200-35.45.30.2
35
45
30
15
6.5 x 22
1200-40.45.35.2
40
45
35
15
6.5 x 22
1200-35.45.30.3
35
45
30
15
6.5 x 22
1200-40.45.30.3
40
45
30
15
8.5 x 22
1200-35.45.35.3
35
45
35
15
6.5 x 22
1200-40.45.35.3
40
45
35
15
8.5 x 22
1200-35.45.40.3
35
45
40
15
6.5 x 22
1200-35.45.30.4
35
45
30
15
8.5 x 22
1200-35.45.35.4
35
45
35
15
8.5 x 22
1200-35.45.40.4
35
45
40
15
8.5 x 22
1200-35.50.45.4
35
50
45
15
8.5 x 22
1200-40.50.45.4
40
50
45
15
8.5 x 22
F
G
SFSP
C
H
SYSTEM TYPE ST 500 -1300 WITH UP LEG

L-Bracket (Standard & Serrated) Up | Type ST- 500 1300
Standard items:
SFSP
Item No.
Slot
1300-35.45.30.2
35
45
30
15
6.5 x 22
1300-40.45.35.2
40
45
35
15
6.5 x 22
1300-35.45.30.3
35
45
30
15
6.5 x 22
1300-40.45.30.3
40
45
30
15
8.5 x 22
1300-35.45.35.3
35
45
35
15
6.5 x 22
1300-40.45.35.3
40
45
35
15
8.5 x 22
1300-35.45.40.3
35
45
40
15
6.5 x 22
1300-35.45.30.4
35
45
30
15
8.5 x 22
1300-35.45.35.4
35
45
35
15
8.5 x 22
1300-35.45.40.4
35
45
40
15
8.5 x 22
1300-35.50.45.4
35
50
45
15
8.5 x 22
1300-40.50.45.4
40
50
45
15
8.5 x 22
G
B
H
A
SFSP
SYSTEM TYPE ST 500 -1400 WITH DOWN LEG

L-Bracket (Standard & Serrated) Down | Type ST- 500 1400
Standard items:
Item No.
Slot
1400-35.45.30.2
35
45
30
20
6.5 x 22
1400-40.45.35.2
40
45
35
20
6.5 x 22
1400-35.45.30.3
35
45
30
20
6.5 x 22
1400-40.45.30.3
40
45
30
20
8.5 x 22
1400-35.45.35.3
35
45
35
20
6.5 x 22
1400-40.45.35.3
40
45
35
20
8.5 x 22
1400-35.45.40.3
35
45
40
20
6.5 x 22
1400-35.45.30.4
35
45
30
20
8.5 x 22
1400-35.45.35.4
35
45
35
20
8.5 x 22
1400-35.45.40.4
35
45
40
20
8.5 x 22
1400-35.50.45.4
35
50
45
20
8.5 x 22
1400-40.50.45.4
40
50
45
20
8.5 x 22
SFSP
F
G
SFSP
C
H
SYSTEM TYPE ST 500 -1500 WITH DOUBLE PIN

L-Bracket (Standard & Serrated) with Two Pins | Type ST- 500 1500
Standard items:
SFSP
Item No.
Pin
Slot
1500-120.50.30.3
120
50
30
2x 4
8.5 x 22
1500-120.50.35.3
120
50
35
2x 4
8.5 x 22
1500-120.50.40.3
120
50
40
2x 4
8.5 x 22
1500-140.60.30.3
140
60
30
2x 4
8.5 x 22
1500-140.50.45.3
140
50
45
2x 4
8.5 x 22
1500-120.60.30.4
120
60
30
2x 4
8.5 x 22
1500-120.60.35.4
120
60
35
2x 4
8.5 x 22
1500-120.50.40.4
120
50
40
2x 4
10.5 x 22
1500-120.50.45.4
120
50
45
2x 4
10.5 x 22
1500-120.50.50.4
120
50
50
2x 4
8.5 x 22
1500-120.60.50.4
120
60
50
2x 4
10.5 x 22
1500-140.60.50.4
140
60
50
2x 4
10.5 x 22
T
G
SFSP
L-Bracket (Standard & Serrated) | Type ST- 500 1600 Double Up and Down
L-Bracket (Standard & Serrated) Double Up and Down | Type ST- 500 1600
Standard items:
SFSP
Item No.
Slot
1600-120.50.30.3
120
50
30
15
A/2
A/4
8.5 x 22
1600-120.50.35.3
120
50
35
15
A/2
A/4
8.5 x 22
1600-120.50.40.3
120
50
40
15
A/2
A/4
8.5 x 22
1600-140.60.30.3
140
60
30
15
A/2
A/4
8.5 x 22
1600-140.50.45.3
140
50
45
15
A/2
A/4
8.5 x 22
1600-120.60.30.4
120
60
30
15
A/2
A/4
8.5 x 22
1600-120.60.35.4
120
60
35
15
A/2
A/4
8.5 x 22
1600-120.50.40.4
120
50
40
15
A/2
A/4
10.5 x 22
1600-120.50.45.4
120
50
45
15
A/2
A/4
10.5 x 22
1600-120.50.50.4
120
50
50
15
A/2
A/4
8.5 x 22
1600-120.60.50.4
120
60
50
15
A/2
A/4
10.5 x 22
1600-140.60.50.4
140
60
50
15
A/2
A/4
10.5 x 22
T
F
K
L
A
L= A/2
K=A/4
SFSP
SYSTEM TYPE ST 500 -1700 WITH CURVED LEG

L-Bracket (Standard & Serrated) with Curved Leg | Type ST- 500 1700
Standard items:
Item No.
Slot
1700-35.45.30.2
35
45
30
20
6.5 x 22
1700-40.45.35.2
40
45
35
20
6.5 x 22
SFSP
1700-35.45.30.3
35
45
30
20
6.5 x 22
1700-40.45.30.3
40
45
30
20
8.5 x 22
1700-35.45.35.3
35
45
35
20
6.5 x 22
1700-40.45.35.3
40
45
35
20
8.5 x 22
1700-35.45.40.3
35
45
40
20
6.5 x 22
1700-35.45.30.4
35
45
30
20
8.5 x 22
1700-35.45.35.4
35
45
35
20
8.5 x 22
1700-35.45.40.4
35
45
40
20
8.5 x 22
1700-35.50.45.4
35
50
45
20
8.5 x 22
1700-40.50.45.4
40
50
45
20
8.5 x 22
G
B
A
C
SFSP
Z- BRACKETS
SP
SF
SYSTEM TYPE ST- 600 -1100 WITH RETURNED LEG

Z-Bracket with Returned Leg
Application
According to DIN 18515, all
cladding panels which are larger
than 0.1 m2 have to be anchored.
Material
Manufactured from stainless steel
AISI 304, 316, 316L and 316Ti
Adjustability in two directions.
1 Anchor bolt
2 Z-bracket
3 Pin
4 Nut
5 Flat head bolt
6 Plastic tube
Advantages
- The panels are secured to the anchoring base material with absolute safety.
- Manufactured from stainless steel for high corrosion resistance and better durability.
- The support and restraint brackets are adjustable in 2 directions.
- The brackets are fixed into the anchoring base by means of anchors. Due to the small drill hole dimensions of the anchors,
the facade can be installed very quickly. The small size of drill hole into the anchoring base material means that heavy drilling
equipment is not required.
SFSP

Z-Bracket with Returned Leg Horizontal Joint (Standard & Serrated)
Type ST- 600 1100
c
Fv
Fr
Fhz
M
ax
Fhb
K
P
Anchoring base:
According to the anchor bolt.
a = cavity to backside to panel
Adjustibility:
in 2 directions
Fv = vertical load
Fhd = horizontal load (wind pressure)
Fhz = horizontal load (wind suction)
Fr = pullout force
x = 10 mm
Z = 05 mm
Z-Bracket with Returned Leg Vertical joint (Standard & Serrated)

Type ST- 600 1100
c
Fv
Fr
FHZ
FHD
ax
N
d
a
(Top View)
K
f

Z-Bracket with Returned Leg | ST-600-1100
Standard items:
Item No.
600-1100 -35.3.20
600-1100 -40.3.30
600-1100 -45.3.40
600-1100 -50.3.50
600-1100 -40.4.20
600-1100 -40.4.30
600-1100 -45.4.40
600-1100 -50.4.50
600-1100 -40.5.20
600-1100 -45.5.30
600-1100 -45.5.40
600-1100 -50.5.50
Width (W)
Thickness (T)
Offset (N)
FHB
Pin
Slot
35
20
M8
6.5 x 22
40
30
M8
6.5 x 22
45
40
M8
6.5 x 22
50
50
M8
6.5 x 22
40
20
M10
8.5 x 22
40
30
M10
8.5 x 22
45
40
M10
8.5 x 22
50
50
M10
8.5 x 22
40
20
M12
8.5 x 22
45
30
M12
8.5 x 22
45
40
M12
8.5 x 22
50
50
M12
8.5 x 22
SFSP
Load Table of Z-Bracket with Returned Leg

Bracket
Offset
mm
Cavity to Pin
min - max
mm (e)
20
50-60
Dead load
max DL
kN
Wind load
max WL
kN
Bracket
Width
mm
Bracket
Thickness (T)
mm
Pin
mm
FHB
A2-70
A4-70
Anchor
Comb.
Force
kN *
35
M8
1.90
40
SFSP
50
80-90
60
90-100
70
100-110
30
40
50
60-70
40
M8
2.00
70-80
45
M8
2.10
50
M8
2.10
40
M8
2.10
80-90
0.16
0.21
60
90-100
70
100-110
40
M8
2.10
20
50-60
40
M10
3.40
30
40
50
60-70
40
M10
3.60
70-80
45
M10
3.60
50
M10
3.70
50
M10
3.70
80-90
0.28
0.37
60
90-100
70
100-110
55
M10
3.80
20
50-60
40
M12
6.00
30
60-70
45
M12
6.00
70-80
45
M12
6.10
50
M12
6.20
55
M12
6.30
60
M12
6.30
0.45
0.66
Loads per 1 bracket

* with safety 3,0
SP
SF
SF
SP
Z-Bracket with Returned Leg Horizontal Joint
The structural analysis fully considers the dead

load of the panel, imposed wind loads and
thermal stresses, in accordance with relevant
DIN standards.
Loads caused by earthquakes can be
transferred into the anchoring base.
using expansion anchors, chemical anchors,
etc...
SF
SP
The support and restraint brackets are

adjustable in 2 directions.
Due to the adjustability of the brackets and

the small drill hole dimensions of the anchors,
the faade can be installed very quickly.
The restraint anchors of the system 1 to 5 are
interchangeable so that any problem in the
fixing can be solved optimally.

Z-Bracket with Returned Leg Vertical Joint
SP
SF
SF
SP
Support bracket
The structural analysis fully considers the

dead load of panel, imposed wind loads and
thermal stresses, in accordance with relevant
DIN standards.
Loads caused by earthquakes can be
transferred into the anchoring base.
The support and restraint brackets are

adjustable in 2 directions.
SF
Due to the adjustability of the brackets

and the small drill hole dimensions of the
anchors, the faade can be installed very
quickly.
SP

using expansion anchors, chemical anchors,
etc.
CASE STUDY
PROOF FOR Z-RETURNED BRACKET ACCORDING TO DIN 18.800
Z-returned bracket
Panel thickness
Bracket thickness
Diameter of pin
Cavity to pin
Flat head parts
Threaded part
Bracket offset
Leg b
T
1.5cm
or
2 cm
Hex bolt /
Anchor
50
Bending detail:
75
FHB
Bending r: 6mm min.

20
30
g
c
Facade panel:
Width =
800 mm
Height =
450 mm
Thickness =
30 mm
Cavity a =
40 10 mm
Offset N =
25 mm
Cavity to Pin =
55 5 mm
Facade bracket
Sec 1:
min. w1 =
8 mm
t1 =
3 mm
Sec 2:
thread =
M8
Sec 3:
w3 =
40 mm
t3 =
3 mm
d=
4.0 mm
l=
>= 40 mm
Sec 4:
pieces in 1 joint:
STRUCTURAL DATA
17
18
12
11
12
2.00
Node Numbering
Element Numbering
2.00
Opposite Y-direction
DX=5,5
14
1
DX=3,5
1
11
DX=1,5
DX=0,5
DX = 1.50
0,5
13
216
10
DX=2,2
3,0
6 8
DX=2,7
0,5
4
9510
1.259 cm
SFSP
SFSP
GENERAL DATA
LC No LC Description
Factor
Combination Type Dead Weight
Proper weight
1.0
Permanent
1.00
Wind pressure
1.0
Variable
Wind suction
1.0
Variable
Seismic load
1.0
Exceptional
LG No LG Description
Factor
Safety 8M
Load Cases in LG
1.00
1.10
1.35*LC1 + 1.50*LC2
1.00
1.10
1.35*LC1 + 1.50*LC3
1.00
1.10
LC1 + 1.50*LC3
1.00
1.10
LC1 + LC4
LOAD GROUPS
2
3
4
51
LC1 + LC2 ( for deflection)
1.00
1.10
LC1 + LC2
52
LC1 + LC3 ( for deflection)
1.00
1.10
LC1 + LC3
NODAL FORCES
No
1
LC 1
Loaded
Nodes
Nodal Forces
PX [kN]
PY [kN]
PZ [kN]
0.000
0.000
0.15
5
4
5
X
5
Z
LOADS
LC 1 - Proper weight
[kN]
0.15
4
3
1.259 cm
NODAL FORCES
No
1
LC 1
Loaded
Nodes
Nodal Forces
PX [kN]
PY [kN]
PZ [kN]
0.2
0.000
0.000
18
1217
11
12
14
1
LOADS
LC 2 - Wind pressure
[kN]
1
11
13
10216
3
6 8
7
0.20
5
4
9510
NODAL FORCES
No
1
LC 3
Loaded
Nodes
Nodal Forces
PX [kN]
PY [kN]
PZ [kN]
0.2
0.000
0.000
18
1217
11
12
14
1
LOADS
13
10216
LC 3 - Wind pressure
[kN]
1
11
3
6 8
6 0.20
5
4
9510
1.259 cm
NODAL FORCES
No
1
LC 1
Loaded
Nodes
Nodal Forces
PX [kN]
PY [kN]
PZ [kN]
0.000
0.05
0.000
Isometric
LOADS
LC 4 - Seismic load
[kN]
1.259 cm
0.05
LOAD COMBINATIONS
CO
No
CO Description
Combination Criteria
LC1 or LC2 or LC3 or LC4
LG1 o LG2 o LG3 o LG4
LG-No
Factor
Ny
LG1
1.000
LG2
1.000
LG3
1.000
LG4
1.000
LG51
1.000
LG52
1.000
Eps-Convergence
SFSP
Number
Iterations
Existing
Wanted
Ny-fold
Results
Tension
Force Effect
71
.00E+00
0.01
Yes
No
20
.25E-04
0.01
Yes
No
20
.14E-04
0.01
Yes
No
28
.92E-06
0.01
Yes
No
61
.00E+00
0.01
Yes
No
21
.16E-04
0.01
Yes
No
RESULTS
LG 1
Internal Forces M-2
Support Reactions
0.18
0.21
-0.07
-0.22
-0.22
-0.2
0.03
0.03
-1.03
-1.0
-0.87
-0.38
0.85
-0.18
-0.18
0.18
8
1.542kN cm
0.44
1.453 cm
Max M-2:0.85, Mn M-2: -1.03kN cm
RESULTS
LG 2
Internal Forces M-2
Support Reactions
0.22
0.22
0.62
0.21
-0.36 -0.22
-0.3
-0.22
-1.01
-1.0
-0.85
-0.36
0.19
-0.82
-0.04
0.04
1.542kN cm
Max M-2:0.44, Mn M-2: -1.01kN cm
0.10
1.453 cm
RESULTS
LG 3
Internal Forces M-2
Support Reactions
0.52
0.15
-0.29
-0.19
-0.29
-0.75
-0.7
-0.19
-0.63
-0.27
0.06
1.453 cm
-0.01
1.145kN cm
Max M-2:0.38, Mn M-2: -0.75kN cm
-0.69
0.01
0.03
Isometric
RESULTS
0.09
LG 4
Internal Forces M-2
Support Reactions
0.33
0.33
0.2
0.15
6
2 0.16
0.34
0.11
0.09
-0.25 -0.21
0.01
-0.09
0.20
0.507 kN cm
Max M-3:0.34, Mn M-3: -0.25kN cm
RESULTS
LG 51 - LC1 + LC2 ( for deflection)
Deformations
Max u: 0.44 mm
Factor for Deformations: 40
Isometric
0.44
0.507 kN cm

Isometric
RESULTS
LG 52 - LC1 + LC3 ( for def lection)
Deformations
Max u: 0.48 mm
Factor for Deformations : 80
1.453 cm
0.48
MAX/MIN/CORE SUPPORT FORCES AND SUPPORT MOMENTS

Node
No
CO
No
CO1
10
16
18
CO1
CO1
CO1
SFSP
Support Forces [kN]
PX
Support Moments [kN/cm]
PY
PZ
MX
MY
MZ
Max P-X
Min P-X
LC in Max P-X: LG2
LC in Min P-X:
.62
.00
.00
.00
.21
.00
.00
.00
.00
.00
.00
.00
Max P-Y
Min P-Y
LC in Max P-Y: LG4
LC in Min P-Y:
.29
.00
.05
.00
.15
.00
-.22
.00
.00
.00
.33
.00
Max P-Z
Min P-Z
LC in Max P-Z: LG1
LC in Min P-Z:
.18
.00
.00
.00
.21
.00
.00
.00
.00
.00
.00
.00
Max M-X
Min M-X
LC in Max M-X:
LC in Min M-X: LG4
.00
.29
.00
.05
.00
.15
.00
-.22
.00
.00
.00
.33
Max M-Y
Min M-Y
LC in Max M-Y: LG2
LC in Min M-Y:
.62
.00
.00
.00
.21
.00
.00
.00
.00
.00
.00
.00
Max M-Z
Min M-Z
LC in Max M-Z: LG4
LC in Min M-Z:
.29
.00
.05
.00
.15
.00
-.22
.00
.00
.00
.33
.00
Max P-X
Min P-X
LC in Max P-X:
LC in Min P-X: LG1
.00
-.44
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
Max P-Y
Min P-Y
LC in Max P-Y:
LC in Min P-Y: LG4
.00
-.20
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
Max P-X
Min P-X
LC in Max P-X:
LC in Min P-X: LG1
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
Max P-Y
Min P-Y
LC in Max P-Y:
LC in Min P-Y: LG4
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
Max P-X
Min P-X
LC in Max P-X:
LC in Min P-X: LG2
.00
-.22
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
Max P-Y
Min P-Y
LC in Max P-Y:
LC in Min P-Y:
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
SFSP
RESULTS
CO1 - LC1 or LC2 or LC3 or LC4

Max/Min Internal Forces M-2
X
-0.07
-0.22
-0.87
-0.38
0.85
-0.82
-0.18
1.572kN/CM
0.18
8
1.453 CM
Max M-2:0.85, Mn M-2: -1.03kN cm
RESULTS
Max/Min Internal Forces N
0.20
0.20
-0.30 -0.30
-0.3
0.44
-0.30
-0.30
0.30
0.30
0.44
0.20
-0.43
-0.43
0.30 0.30
0.3
0.672kN
1.453 CM
Max N:0.44, Mn N: -0.43kN
RESULTS
Max/Min Internal Forces V-3
Isometric
0.22
0.22
0.22
0.22
-0.40
-0.40
-0.40
-0.40
0.16
0.16
6
-0.20 -0.20
-0.2
-0.21
-0.21
-0.40
-0.44
-0.44
0.693kN
0.12
0.12
0.12
1.500 CM
Max V-3:0.22, Mn V-3: -0.44kN
0.22
0.62
RESULTS
0.21

Extreme Support Reactions
0.44
1.453 cm
STEEL1 - Stress analysis

GENERAL DATA
ELEMENTS TO DESIGN
All
LOAD CASES TO DESIGN
LG1
1.35*LC1 + 1.50*LC2
LG2
1.35*LC1 + 1.50*LC3
LG3
LC1 + 1.50*LC3
LG4
LC1 + LC4
Mat
No
Material
Description
Material
Code, Criterion
Sigma
Tau
Sigma eq
SS-304
Stainless Steel
16.1
9.3
17.7
A-70
Stainless Steel
40.9
23.6
40.9
Stress
Type
Section No 1 - Flat 8/3
Sigma Total
Tau Total
Sigma eq
Section No 2 - Round 6.8
Sigma Total
Tau Total
Sigma eq
Section No 3 - Round 13
Sigma Total
Tau Total
Sigma eq
Sigma Total
Tau Total
Sigma eq
Sigma Total
Tau Total
Sigma eq
Allowable Stresses [kN/cm^2] at 50oc
Elem
No
x Loc
[cm]
S Point
No
LC
No
Stress [kN/cm^2]
Stress
Ratio
existing
allowable
6
6
6
1.80
0.00
1.80
3
5
3
LG1
LG1
LG1
-32.92
1.31
32.92
40.90
23.60
40.90
0.80
0.06
0.80
7
7
7
2.40
0.00
2.40
28
37
28
LG1
LG1
LG1
-29.01
0.77
29.01
40.90
23.60
40.90
0.71
0.03
0.71
8
8
8
0.80
0.00
0.80
28
37
28
LG1
LG1
LG1
-5.00
0.20
5.00
16.10
9.30
17.70
0.31
0.02
0.28
5
13
5
0.00
0.00
0.00
1
1
1
LG1
LG 4
LG1
-14.17
2.89
14.17
16.10
9.30
17.70
0.88
0.31
0.80
1
1
1
0.00
0.00
0.00
3
1
3
LG2
LG4
LG2
10.01
3.91
10.01
16.10
9.30
17.70
0.62
0.42
0.57
SFSP
OMEGA
BRACKETS
SFSP
SYSTEM TYPE ST- 700 -1100
OMEGA BRACKET (STANDARD & SERRATED) | TYPE ST- 700 1100

It is designed for fastening the natural stone panel beneath a concrete floor slab.
FR
FR
Horizontal Installation
e
X
Fv
Fv
Anchoring base:
according to the anchor
bolt chosen.
Adjustibility:
in 2 directions
FV
FR
= vertical load
= pullout force
x = 05 mm
Z = 10 mm
SFSP
c x
SFSP
Omega Brackets Load Table
Fv
Vertical Installation
FR
e
d
FHZ
FHD
f
N
c x
Item No.
700 1100-70.30.3
FR
FV = vertical load
FHD = horizontal load (wind pressure)
FHZ = horizontal load (wind suction)
FR = pullout force
Bracket
Offset
(N) mm
Cavity to Pin
min - max
(c) mm
70
100-110
Dead load
max DL
kN
Wind load
max WL
kN
Bracket
Width
mm
Bracket
Thickness (T)
mm
Pin
(dz)
mm
FHB
A2-70
A4-70
Anchor
Comb. Force
kN *
30
M8
2.30
700 1100-80.30.3
80
110-120
30
M8
2.40
700 1100-90.35.3
90
120-130
35
M8
2.50
700 1100-100.35.3
100
35
M8
2.50
700 1100-110.40.3
110
40
M8
2.50
700 1100-120.40.3
120
700 1100-70.55.3
70
700 1100-80.55.3
80
700 1100-90.50.4
90
700 1100-100.50.4
100
700 1100-110.55.4
110
700 1100-120.55.4
120
700 1100-70.50.5
70
700 1100-80.50.5
80
700 1100-90.55.5
90
700 1100-100.55.5
100
700 1100-110.60.5
110
700 1100-120.60.5
120
SFSP
130-140
0.16
0.22
140-150
150-160
40
M8
2.60
100-110
55
M10
4.10
110-120
55
M10
4.20
120-130
50
M10
4.30
50
M10
4.40
55
M10
4.50
130-140
0.28
0.39
140-150
150-160
55
M10
4.60
100-120
50
M12
8.80
110-130
50
M12
9.00
120-140
55
M12
9.20
130-150
0.55
0.77
55
M12
9.40
140-160
60
M12
9.60
150-170
60
M12
9.80
Loads per 1 bracket

If loads are bigger or dimensions are different, an individual calculation is needed
* with safety 3,0
FLAT HEAD BOLT TECHNICAL DETAILS

Flat Head Bolt
Materials A2-70, A4-70 50C 24h average temperature
Fixing in reinforced concrete vertical wall, or steel substructure
Cavity to Pin
min - max
mm
Dead load
max DL
kN
Wind load
max WL
kN
FHB
A2-70
A4-70
Pin
mm
M6
20-30
SFSP
30-40
40-50
0.08
0.11
M6
M8
50-60
M8
30-40
M8
40-50
50-60
0.16
0.22
M8
M10
60-70
M10
30-40
M10
40-50
50-60
0.23
0.32
M10
M10
M10
M10
60-70
M10
M10
30-40
M12
40-50
50-60
0.45
0.63
60-70
M12
M12
M12
According to DIN 18515 part 3

Pins: pin hole shall be 3mm bigger than pin diameter.
Pin distances (d<30): distance between panel corner
and middle pin hole is minimum 2.5 times larger than
the panel thickness.
Support anchor
Pin hole
Sleeve
Pin
L
d/2 d/2
d30
b 10 x pin
b 10 x pin
d/2
FISHTAIL
BRACKETS
P
SF
S
TYPE ST- 800 -1100

Fishtail with Pin | Type ST- 800 1100
Standard items:
Item No.
Width (W)
Thickness (T)
Length (L)
Slot
SFSP
800-1100-25.2.100
25
100
4.1 x 15
800-1100-25.2.120
25
120
4.1 x 15
800-1100-25.2.140
25
140
4.1 x 15
800-1100-25.2.160
25
160
4.1 x 15
800-1100-25.3.100
25
100
4.1 x 15
800-1100-25.3.120
25
120
4.1 x 15
800-1100-25.3.140
25
140
4.1 x 15
800-1100-25.3.160
25
160
4.1 x 15
800-1100-30.4.100
30
100
5.1 x 15
800-1100-30.4.120
30
120
5.1 x 15
800-1100-30.4.140
30
140
5.1 x 15
800-1100-30.4.160
30
160
5.1 x 15
B
L
C
w
Fishtail Up & Down | Type ST- 800 1200

Standard items:
Item No.
Width (W)
Thickness (T)
Length (L)
Height (H)
800-1200-25.2.100
25
100
15
SFSP
800-1200-25.2.120
25
120
15
800-1200-25.2.140
25
140
15
800-1200-25.2.160
25
160
15
800-1200-25.3.100
25
100
15
800-1200-25.3.120
25
120
15
800-1200-25.3.140
25
140
15
800-1200-25.3.160
25
160
15
800-1200-30.4.100
30
100
15
800-1200-30.4.120
30
120
15
800-1200-30.4.140
30
140
15
800-1200-30.4.160
30
160
15
TYPE ST- 800 -1200

Fishtail (Pin & Up and Down) ST- 800 (1100-1200)
Materials SS304, SS316, SS316L, SS316TI, S235JR-MG, S235JR-HDG 50C 24h average temperature.
Fixing in reinforced concrete vertical wall
Cavity to Pin
min - max
mm
Dead load
max DL
kN
Wind load
max WL
kN
Bracket
Width
mm
Bracket
Thickness
mm
Pin
A-70
mm
Embedment
mm
40-50
25
45
100
50-60
25
55
120
Length
mm
SFSP
60-70
0.10
0.14
25
65
140
70-80
25
75
160
40-50
25
45
100
50-60
25
55
120
60-70
0.22
0.31
25
65
140
70-80
25
75
160
40-50
30
45
100
30
55
120
30
65
140
30
75
160
50-60
60-70
0.29
0.41
70-80
Loads per 1 bracket

If loads are bigger or dimensions are different, individual calculation is needed
Fishtail (Pin & Up and Down) ST- 800 (1100-1200)

Materials SS304, SS316, SS316L, SS316TI, S235JR-MG, S235JR-HDG 50C 24h average temperature.
Fixing in solid blockwork vertical wall
Cavity to Pin
min - max
mm
Dead load
max DL
kN
Wind load
max WL
kN
Bracket
Width
mm
Bracket
Thickness
mm
Pin
A-70
mm
Embedment
mm
Length
mm
25
45
100
SFSP
40-50
50-60
25
55
120
25
65
140
70-80
25
75
160
40-50
25
45
100
60-70
50-60
0.08
0.11
25
55
120
25
65
140
70-80
25
75
160
40-50
30
45
100
30
55
120
30
65
140
30
75
160
60-70
50-60
60-70
0.13
0.20
70-80
0.18
0.28
Loads per 1 bracket

If loads are bigger or dimensions are different, individual calculation is needed
CORRUGATED
DOWEL
TYPE ST- 900 -1100 (CORRUGATED DOWEL)

Corrugated Dowel | ST- 900 1100
The mortar anchor is a restraint anchor and is used to install the last row
of slabs on to concrete and masonry walls at horizontal installation. This
anchor can be used for wind loads of up to 1000 N and can be used on
projection, in addition it can be used both in horizontal and vertical joints.
Load bearing and restraining corrugated stud.
Material: SS304, SS316, SS316L, SS316TI, S235JR-MG, S235JR-HDG
P
S
F
S
Fv
Fws/Fwp
Restraining
Plastic tube
T
r
Corrugated Dowel | ST- 900 1100

Load-bearing and retaining angles.
Material: SS304, SS316, SS316L, SS316TI, S235JR-MG, S235JR-HDG 50oc 24h average temperature
Standard items
Net anchor
Code
0
Stud
Stud
length
/EHD
0
Hole
0
Inside
Hole
depth
Fixable
thickness
/EHD
Hole
volume
Resin
volume
to inject
Type
Code
dv/mm
l/mm
do/mm
dv/mm
ho/mm
tfix/mm
cm3
cm3
SFSP
BE 12x45
8708955
M6-M8
65
12
10
45
5.1
5.1
BE 12x60
8708956
M6-M8
80
12
10
60
6.8
6.8
BE 12x80
8708957
M6-M8
110
12
10
70
10
9.1
9.1
BE 15x85
8708952
M8-M10
110-160
15
13
85
30-55
15.0
15.0
BE 15x130
8708953
M8-M10
160
15
13
130
10
23.0
23.0
BE 20x85
8708954
M12
115
20
18
85
10
26.7
26.7
BM 11x1000
8708961
M8
var.
12
9.5
var.
BM 15x1000
8708962
M10
var.
16
13.5
var.
BM 20x1000
8708963
M12
var.
22
19.0
var.
Angles of different dimensions can be manufactured upon specific demand.
ho
SFS
Tfix
dv
do
hef
lv
a- Drill to the suggested diameter.

b- Insert tube screen.
c- Inject the resin with the special nozzle.
d- Insert the threaded stud while turning it slowly.
e- After the cure time, fix the object.
SFSP
Net anchor
Code
0
Stud
Stud
length/EHD
0
Hole
0
Inside
Hole
depth
Fixable
Thickness/EHD
Hole
volume
Resin volume
to inject
Type
Code
dv/mm
l/mm
do/mm
dv/mm
ho/mm
tfix/mm
cm3
cm3
BE 12x45
8708955
M6-M8
65
12
10
45
5.1
5.1
BE 12x60
8708956
M6-M8
80
12
10
60
6.8
6.8
BE 12x80
8708957
M6-M8
110
12
10
70
10
9.1
9.1
BE 15x85
8708952
M8-M10
110-160
15
13
85
30-55
15.0
15.0
BE 15x130
8708953
M8-M10
160
15
13
130
10
23.0
23.0
BE 20x85
8708954
M12
115
20
18
85
10
26.7
26.7
BM 11x1000
8708961
M8
var.
12
9.5
var.
BM 15x1000
8708962
M10
var.
16
13.5
var.
BM 20x1000
8708963
M12
var.
22
19.0
var.
Body Anchor
BRACKETS
P
S
F
S
SYSTEM TYPE ST 1000 -1100

Body Anchor -Bracket (Standard & Serrated) | Type ST- 1000 1100
SFSP
Standard items:
Item No.
Pin
Slot
1000 -1100-3
2,0
30
100
30
5x60
8,5x28
1000 -1100-5
2,0
30
100
50
5x60
8,5x28
1000 -1100-7
2,0
30
100
70
5x60
8,5x28
Hex bolt /
Anchor
FHB
SFSP
SYSTEM TYPE ST 1000 -1200

Body Anchor -Bracket (Standard & Serrated)| Type ST- 1000 1200
SFSP
Standard items:
Item No.
Pin
Slot
1000 -1200-7
3,0
30
120
70
5x60
10,5x28
1000 -1200-9
3,0
30
120
90
5x60
10,5x28
1000 -1200-11
3,0
30
120
110
5x60
10,5x28
1000 -1200-13
3,0
30
120
130
5x60
10,5x28
1000 -1200-15
3,0
30
120
150
5x60
10,5x28
1000 -1200-17
3,0
30
120
170
5x60
10,5x28
Hex bolt /
Anchor
FHB
SFSP
STEEL
BACK SUPPORT SYSTEM
SFSP
Example -1
Front To Back Channel with Welded Back Plate and Up & Down Bracket
Example -2
Square Tube with Welded Channel & Double Pin L-Bracket
Example -3
Single Channel with Omega Support and Z-Brackets
Example -4
BTB (Back to Back Channels) with Omega Support and Z-Brackets
Example -5
Cantilever Arm with BTB (Back to Back Channels) and Flat Head Bolt
EXAMPLES OF STEEL BACK SUPPORT SYSTEMS

Example -1
Front to Back Channel with Welded Back Plate and Up & Down Bracket
Floor to floor system using front to back channels with support plates and L-Brackets up & down with bolts and spring nuts
fixed to the channels .
- Minimum cavity to backside of panel: 100 mm
- Span 3,0 m
SFSP
Hex Bolt With Spring Nut
L-Bracket (Standard)
Type ST- 500 1200 Up & Down
Through Bolt
(Wedge Anchor
Front To Back Channel
with welded Support Plate
(A)
Detail (A)
total cavity
b
82 mm 10

Example -2
Square Tube with Welded Channel & Double Pin L-Bracket
Floor to floor system using square tubes with channels and L-Brackets double pin type with bolts and spring nuts fixed to the
channels .
- Min cavity to backside of panel: 120 mm
- Span 3,0 m
SFSP
Through Bolt
(Wedge Anchor)
Hex Bolt With Spring Nut
Tube With Welded Channel
And Support Back Plate
L-Bracket (Standard )
Type ST- 500 1600 With Two Pins
(A)
Detail (A)
Total cavity
b
91

Example -3
Single Channel with Omega Support and Z-Brackets
Steel back support system for large cavity using omega brackets, channels and Z- brackets with bolts and spring nuts fixed to
the channels and adjustable flat head bolts .
- For cavity 150 mm
- Distance of Omega brackets ~150 cm (=Span of channels)
SFSP
Omega Support
C-Channel
Through Bolt
(Wedge Anchor)
Hex Bolt
With Spring Nut
Z-Bracket
Flat Head Bolt
With Pin
(A)
Detail (A)
Total Cavity
omega
41 offset

Example -4
BTB (Back to Back Channels) with Omega Support and Z-brackets
Steel back-support system for large cavity using omega brackets, channels and Z- brackets with bolts and spring nuts fixed to
the channels and adjustable flat head bolts.
- For cavity 200mm
- Distance of Omega brackets ~200-300cm
SFSP
Through Bolt
(Wedge Anchor)
C-Channel
Omega Support
Hex Bolt
With Spring Nut
Z-Bracket
Flat Head
Bolt With Pin
(A)
Detail (A)
Total Cavity
90
Omega Offset

Example -5
Cantilever Arm Support with BTB (Back to Back Channels) and Flat Head Bolt
Steel back support system for adjustable large cavities using support brackets, front to back channels and adjustable flat head
bolts with back plates and spring nuts fixed to channels.
- For cavity 300 mm
- Distance of Omega brackets ~3 m (=Span of channels).
SFSP
Hex Bolt with Nut

Front to Back Channel
Flat Head Bolt With
Back Plate and Spring Nut
Support Brackets
(A)
Detail (A)
Total Cavity
Support Bracket Offset
b 82
TECHNICAL DETAILS
Detailed Solution: Fixing of Slabs at Openings, ex : Window
Section 1
Support anchor
type ST-600
Restraint anchor
type ST-550
Restraint anchor
type ST-550
Fixings positions as per DIN 18516 part 3.

Slabs will be held usually at 3 or 4 points.
Fixings positions have to allow the slab to
contract or expand freely when subject to
temperature variance.
All fixing points have to be located on an
imaginary circle if drawn through these points.
Special
corner
bracket
Section 2
Restraint anchor
type ST-500
SFSP
C-CHANNELS
LOAD AND SUPPORT
SFSP
Z
21.0 Y
41.0
Z
Z
Z
Z
41.0
Z
Channel
41.0
SFSPs metal framing channel

is cold formed on
Y
Y modernYrolling machines from
Y
Y
Y
Y
Y BS 6946:1988.
Y
low carbon steel manufactured
according to
A continuous
22.0
slot provides the ability to make attachments
at any point.
Y
Y
22.0
7.0
Lengths
21.0
Z
Z
41.0
Standard length: 3000mm with 3.2mm length tolerance.

41.0
Custom lengths are available upon request.
Z
Z
Finishes
Z
Z
41.0
Z
Standard finishes: Pre-Galvanized
finishZ(ASTM A653M coating G90 and G60).
Z
22.0
Y
Y
Y
Hot-Dip Galvanized21.0
after
fabrication
(ASTM
A123
or 41.0
BSENY ISO1461:2005)
.
Y
Y
41.0 Y
21.0
Y
Y
41.0 Y
21.0 Y
7.0
Other custom coatings are available upon request.
Z
41.0
Z
41.0
41.0
METAL FRAMING CHANNELS
42.0
Z
Z
41.0
41.0
Selection Chart
Z
41.0
82.0
Part No
Channel Dimensions
Height H
Thickness
21.0 mm
41.0 mm
1.5 mm
CCH - 240/241
41.0 mm
41.0 mm
1.5 mm
CCH - 320/321
21.0 mm
41.0 mm
2.0 mm
CCH - 340/341
41.0 mm
41.0 mm
2.0 mm
CCH - 420/421
21.0 mm
41.0 mm
2.5 mm
CCH - 440/441
22.0
22.0
Width W
CCH - 220/221
41.0 mm
41.0 mm
21.0
21.0
Material Thickness
2 for 1.5 mm
3 for 2.0 mm
4 for 2.5 mm
22.0
41.0
7.0
7.0
7.0
41.0
41.0
41.0
41.0
22.0
22.0
2.5 mm
22.0
7.0
7.0
41.0
41.0
41.0
41.0
50
22.0
22.0
13
22.0
7.0
7.0
30
7.0
82.0
82.0
41.0
41.0
41.0
22.0
7.0
7.0
82.0
41.0
Channel Patterns
0 - PT
1 - ST
2 - BTB
41.0
41.0
50
50
13
13 50
30
30
CHANNEL HOLE PATTERNS
41.0
13
30
ST Slotted Type
PT Plain Type
BTB Type
PT Type Channel
7.0
41.0
42.0
Size
2 - 21/41 mm
4 - 41/41 mm
22.0
22.0
21.0
42.0
42.0
CCH 320
22.0
ST Type Channel
BTB Type Channel
Part No
Thickness
mm.
Height H
Part No
Thickness
mm.
Height H
Part No
Thickness
mm.
Height H
CCH-220
1.5
21.0
CCH-221
1.5
21.0
CCH-222
1.5
42.0
CCH-240
1.5
41.0
CCH-241
1.5
41.0
CCH-242
1.5
82.0
CCH-320
2.0
21.0
CCH-321
2.0
21.0
CCH-322
2.0
42.0
CCH-340
2.0
41.0
CCH-341
2.0
41.0
CCH-342
2.0
82.0
CCH-420
2.5
21.0
CCH-421
2.5
21.0
CCH-422
2.5
42.0
CCH-440
2.5
41.0
CCH-441
2.5
41.0
CCH-442
2.5
82.0
7.0
30
SFSP
Thickness
: 2.5 mm
Standard Length : 3.00 m
Finishes
: Pre-Galvanized,
Hot-Dip Galvanized.
CCH-440
41.0
1,67 cm2
5,87 cm4
8,76 cm4
2,72 cm3
171,52 cm6
0,07 cm4
C-Channel:
Cross Section Area (A)

Moment of Inertia (I y )
41x41x2.5
Area of Shear (Az)
1.67 cm2
Moment of Inertia (Iy)
5.87 cm4
Moment of Inertia (Iz)
8.76 cm4
Min. Section Modulus (Sy)
2.72 cm3
Warping Constant (Iw)
171.52 cm6
Torsional Constant (IT)
0.07 cm4
Plastic Moment Cap. (Mpl,y)
0.82 kNm
Self Weight (G)
2.32 kg/m
C 41x41x2,5
C-Channel:
0,82 kNm
2,32 kg/m
cm
cm4
41.0
Chosen Material:
40 B = S 235 JRG2
Allowable Bending Stress
21,82 kN/cm2
Allowable Shear Stress
12,60 kN/cm2
Modulus of Elasticity
C-Channel:
2
Cross Section
Area (A)
21.000 kN/cm
cm4
kg/m
Moment of Inertia (I z )
Self Weight (G)
CCH-440/441
Load table for Single Beam with Uniform (Characteristic) Live-Load

According to DIN 18.800
Self Weight (G)
cm2
cm4
cm4
kg/m
22.0
7.0
7.0
Beam Load Data
41.0
C-Channel:
Area of Shear (Az)
41.0
22.0
Span (L)
[cm]
7.0
min. Section Modulus (Sy)
50
60
Plastic Moment cap. (Mpl,y)

Self weight (G)
82.0
70
80
Chosen Material:
90
100
125
150
175
200
225
250
275
300
Allowable
Load*
cm4
cm4
41.0
Deflection
L / 360
Area of Shear (Az)
cm2
cm4
cm4
cm3
L / 180
F [kN]
U [mm]
[L /X]
q [kN/m]
2.50
0.83
600
10.10
cm6
2.10
1.20
500
7.00
cm4
kNm
kg/m
5.20
1.80
1.65
420
5.20
4.00
1.60
2.16
370
4.00
3.10
1.40
2.69
340
2.90
2.50
1.30
3.30
300
2.10
q 7.0
[kN/m]cm3
SFSP
10.10
UniformC-Channel:
Load* @
cm2
7.00
cm6
cm4
kNm
kg/m
^ S 235 JRG2
40B =
21,82 kN/cm
12,60 kN/cm
21.000 kN/cm
q [kN/m]
10.10
7.00

Self weight (G)
5.20
4.00
Chosen Material:
3.10
2.50
1.60
1.00
5.16
240
1.10
1.60
1.10
0.80
7.35
200
0.60
1.10
0.80
0.70
9.91
180
0.40
0.80
0.63
0.60
13.31
150
0.30
0.50
0.50
0.60
16.92
130
0.20
0.40
0.41
0.50
21.15
120
0.30
0.33
0.50
24.92
110
0.20
0.28
0.40
29.95
100
* Given loads are always allowable characteristic live load
Allowable Load
F
Span
Allowable Uniform Load

q
Span
^ S 235 JRG2
40B =
21,82 kN/cm
12,60 kN/cm
21.000 kN/cm
Z
Z
C-Channel:
41x41x2.5 btb
Area of Shear (Az)
2.37 cm2
34.08 cm4
17.56 cm4
Min. Section Modulus (Sy)
CCh-442
Thickness
: 2.5 mm
Standard Length : 3.00
m
Z
Finishes
: Pre-Galvanized,
Y
21.0 Y
Hot-Dip Galvanized.
41.0
Z
41.0
Z
41.0
8.31 cm3
22.0
22.0
140.95 cm
0.16 cm4
Plastic Moment Cap. (Mpl,y)
2.51 kNm
Self Weight (G)
4.70 kg/m
7.0
7.0
21.0
41.0
41.0
C C h41.0
-442
22.0
22.0
C 41x41x2,5
Chosen Material:

8,76 cm4
21.82 kN/cm2
2,72 cm3
171,52 cm6

A)
cm2
cm4
12.60 kN/cm
0,07 cm4
0,82 kNm
2,32 kg/m
7.0
82.0
21.000 kN/cm
cm4
cm4
[cm]
cm3
50
cm6
T)
cm4
kNm
kg/m
Mpl,y)
ess
ss
cm2
cm4
Cross Section Area (A)
60
70
80
^ S 235 JRG2
40B =
21,82 kN/cm
12,60 kN/cm
21.000 kN/cm
90
100
125
150
175
200
225
250
cm4
kg/m
Self Weight (G)
Beam Load Data

Span (L)
Allowable Load*
17
41.0
C-Channel:
cm2
50
41.0
13
30
Uniform Load* @
C-Channel:
Area of Shear (Az)
Deflection
L / 360
SFSP
q [kN/m]
F [kN]
U [mm]
30.90
7.70
0.44
1.140 Warping Constant (I ) 30.90

[L /X] Moment of Inertia (Iq) [kN/m]

z

w
21.50
6.50
0.63
950
15.80
5.50
0.86
810
12.10
4.80
1.13
710
9.60
4.30
1.43
630
7.70
3.90
1.75
570
5.00
3.10
2.78
450
21.50

Self weight (G)
15.80
12.10
Chosen Material:
9.60
7.70
5.00
L / 180
cm2
cm4
cm4
q [kN/m]
cm3
cm6
cm4
kNm
kg/m
^ S 235 JRG2
40B =
21,82 kN/cm
12,60 kN/cm
21.000 kN/cm
30.90
21.50
15.80
12.10
9.60
7.70
5.00
3.40
2.60
3.91
380
3.40
3.40
2.50
2.20
5.33
330
2.30
2.50
1.90
1.90
6.91
290
1.50
1.90
1.50
1.70
8.74
260
1.10
1.50
1.20
1.50
10.66
230
0.80
1.20
275
1.00
1.40
13.01
210
0.60
1.00
300
0.77
1.20
14.18
210
0.50
0.80
Allowable Load
F
Span
42.0
cm4
kg/m
(Sy)
7.0
40 B = S 235 JRG2
1,67 cm2
5,87 cm4
Allowable Uniform Load

q
Span
ANCHORS AND THEIR

INSTALLATION
SFSP
TECHNICAL DETAILS
General Information
Fig.1
Direction of Loading
The direction of the applied load shall be considered to
determine the most appropriate anchor.
The tension and shear components shall be lesser than
the recommended load/design resistance in the direction
concerned.
Fig.1
Fig.2
Fig.2
Tensile Loads
Tensile loads are applied along the axis of fixing (see Fig.1).
Common examples include suspended ceiling applications
and the suspension of mechanical services, pipe work, duct
work, etc.
Fig.3
Fig.3
Shear Loads
Shear loads act at right angles to the axis of fixing and directly
against the face of the structural material (see Fig.2).
Shear performance is governed mainly by the shear strength
of the bolt material and by the compressive strength of the
supporting substrate.
Fig.4
Fig.4
Oblique / Combined Loads
Oblique loads are a combination of tension and shear

components (see Fig.3).
If the angle of the applied oblique load is within 10 of pure
tension or pure shear, the safe working load for that direction
may be assumed. Otherwise, the applied oblique load shall be
resolved into its shear and tensile components.
Offset Loads
Offset loads act at right angles to the fixing axis but are offset
from the surface (see Fig.4).
In this situation, the deflection of the bolt due to bending
needs to be considered as well as the shear capacity of the
anchor.
Slotted Holes in Fixture
When fixing anchors through slotted holes; it is important

to ensure that there is an adequate surface contact between
the washer and the fixture to guarantee a positive clamping
force.
If in doubt, a square plate washer with a thickness of 3mm
or above would be recommended in place of the standard
washer supplied.
Diamond Drilled Holes
When holes are formed in the structure using a diamond

drilling system; extra care is required to ensure the holes
are thoroughly cleaned by brushing and blowing for at least
three times. Also, to make a key for the anchor (particularly if
a bonded anchor is installed) the sides of the hole shall be
roughened up by inserting a standard masonry bit into the
hole attached to a hammer action drilling machine.
A resin with minimal shrinkage shall be selected for diamond
drilled holes.
Yellow
zinc
Order
example:
plated Stee
Thread (Zn
EXPANSION STEEL ANCHOR - STM
M6
M8
M 10
Features:
M 12
Yellow
zinc
plated Steel
Order
examp
Thread
(Zn)
STM
- Suitable for all screws or threaded bolts with metric thread.

- Low energy impact, power-saving assembly.
- Multiple removing and fixing.
- Inside threaded anchor, allows great flexibility.
- Can use variable lengths and art of threaded rods or bolts.
- Small edge distance and small distance between anchors.
- Provide uniform load by tightening the screw or hexagon nut. The cone pulls
into the expansion anchor and tightens against the drilled hole.
- Suitable for use in concrete and natural stone.
Expansion Steel Anchor
M6
M8
M 10
Yellow
M 12 zinc
plated Stee
Thread
(Zn
Order
example
STM/H
M6
M8
M 10
Yellow zinc
M 12
plated
Steel
Thread (Zn)
Typical Applications:
Order examp
M6
Cable trays, cladding fixation, handrails, brackets, staircases, ladders, machines, window panels, base plates, scaffoldings and
M8
frameworks .
M 10
Technical Data:
Metal Products
M 12
Materials:
- Zinc Plated Steel.

M H A Sleeve Anchor
Recommended loads (non- cracked concrete C 20/25).

Type
(Order No)
M6
M8
M10
M12
SFSP
Tension Load
(kN)
Shear Load
(kN)
Bending Moment
(Nm)
Screw Grade
2.5
2.3
3.9
8.8
3.3
4.4
17
8.8
4.7
6.5
34
8.8
6.9
8.5
60
8.8
Order example
- Stainless Steel [ SS 304 (A2) , SS 316 (A4) ].
*for cracked concrete we shall use 0.5 x this value (approximately)
Fea tur es
t Sma ll
t Torque
t Zinc p
t Throug
Applicat
steel cons
Setting Data:
Edge distance > 1.5 x H eff., distance between anchors > 3 x H eff.
Thickness of foundation > 2 x H eff.
Size
SFSP
H eff.
(mm)
Edge Distance
C (mm)
Distance Between
Anchors S (mm)
Thickness of
Foundation
h min (mm)
Washer
()
Tightening
Torque (Nm)
Spanner
Size (mm)
M6
40
60
120
100
12 x 1.6
10
10
M8
45
68
135
100
16 x 1.6
20
13
M10
55
83
165
110
20 x 2.0
40
M12
70
105
Type
load
140 Tension24
x 2.5
210
Installation Parameters:
(Order No)
(kN)
M6
M8
M10
M12
2.0
3.0
5.0
7 .5
Shear 75
load
(kN)
17
Bending
19 moment Tighten torque
(Nm)
2.5
3.3
5.5
8.0
4.20
5.30
12.80
25.0
Distance between Distance to

C (mm
anchor S (mm)
Sleeve
Anchor
105
8.0
Usable Length
I nsta lla tion
(Nm)
120
150
225
25.0
40.0
50.0
55.0
60.0
75.0
115.
Sleeve Anchor
Thickness of Foundation
H eff = Effective anchorage depth.
SFSP
Bolt Size
Length
Exp.Unit
(mm)
Drill ()
(mm)
Drilling
Depth
(mm)
H eff.
(mm)
Usable Length
(mm)
M6
45
10
55
40
50
12
60
Sleeve
45M H A -S 10
60
15
80
55
20
M10 x 80
75
18
90
70
25
M12 x 90
M8
M10
M12
Screw x
Length
(mm)
M6 x 50
Spaner
Size
Washer
Anchor
M8 x 60with hexagon screw
T
H e
Drilling depth
Length
M8
M10
M12
M16
4.1
5.8
9.2
14
6.3
8.5
12
23
13
26.5
46.5
118.5
50
58
68
80
75
87
102
120
16 x 1.6
20 x 2.0
24 x 2.5
30 x 3.0
150
174
204
240
INSTALLATION OF EXPANSION STEEL ANCHOR - STM

I nsta lla tion
1
Tinst
Drill a hole and clean it with
a brush, remove dust with a
2
blower.
Place the plug and the

object to fix.
Tighten the screw.
Fixing completed.
Plug & drill

(mm)
Length
(mm)
6
6
6
6
8
8
8
8
8
8
10
10
10
10
10
10
10
10
12
12
12
12
12
12
16
16
16
16
16
20
50
65
80
95
50
60
80
85
95
115
60
70
95
110
125
140
160
180
80
110
125
145
165
185
115
130
145
160
180
160
Usable
Length
(mm)
5
10
25
40
5
10
10
15
25
45
5
10
15
30
45
60
80
100
5
15
30
50
70
90
10
15
30
45
65
30
50
Se
dep
(m
DROP-IN ANCHOR - SDA

Features:
- Provides permanently fixed threaded socket in concrete.

- Use in non-cracked concrete or cracked concrete and natural stone.
- The anchor will spread and tighten against the drilled hole after inserting
with setting tool.
- Low setting depth, reduced drilling time.
- Enables cost-effective assembly .
- Multiple removing and fixing.
SDA
- Pipes, ventilation ducts, suspended ceilings, sprinkler systems, brackets, threaded rods AND cable trays.
Technical Data:
Materials:
Thread
Size
Tension Load
(kN)
M6
2.4
M8
3.2
M10
4.9
M12
7.3
M16
9.8
Metal Products
- zinc plated steel.

- stainless steel [ SS 304 (A2) , SS 316 (A4) ].
M H A Sleeve Anchor
Shear Load
(kN)
Bending Moment
(Nm)
1.9
3.8
2.3
9.4
2.8
16.3
5.3
32.7
8.4
75
Fea tur es
t Sma ll edg
t Torque co
t Zinc plate
t Through
*for cracked concrete we shall use 0.5 x this value (approximately)
Applications
steel construc
Setting Data:
Edge distance > 1.5 x effective anchorage depth, distance between anchors
> 3.0 x effective anchorage depth, min. thickness of foundation > 2.5 x H eff.
Size
H eff.
(mm)
M6
25
M8
30
M10
40
M12
50
M16
65
SFSP
Edge Distance
C (mm)
Distance Between
Anchors S (mm)
M6
25
M8
30
M10
40
M12
50
M16
65
Spanner
size
75
100
10
45
90
100
13
60
120
130
17
17
75
150
197.5
195
Type
(Order No)
M6
M8
M10
M12
H eff = Effective anchorage depth.

Anchor
Length
(mm)
Tightening
Torque (Nm)
37.5
Thread
Size
Thickness of
Foundation
hmin (mm)
140
Tension
160 load
30
Shear
75 load
2.0
3.0
5.0
7 .5
2.5
3.3
5.5
8.0
(kN)
I nsta llaEffective
tion Anchorage
Drilling
Depth
Depth H eff.
(mm)
(mm)
SFSP
Thread
Length
(mm)
Drill ()
(mm)
(kN)
19
Bending
24 moment Tighten torque
(Nm)
(Nm)
4.20
5.30
12.80
25.0
8.0
25.0
40.0
50.0
Distance between Distance to edge

C (mm)
anchor S (mm)
105
120
150
225
Anchor Length
Min. Screw
Depth E
(mm)
Max. Screw
Depth E
(mm)
11
25
25
12
13
10
30
30
13
15
12
40
40
10
17
20
16
50
50
12
18
25
20
M
65 H A -S Sleeve
65 Anchor with
16 hexagon
23screw
M H A -B Sleeve Anchor with threaded bolt and nut
55.0
60.0
75.0
115.0
H eff
Drill
Tinst
E
E= Screw Depth
Drilling Depth
Dr
EEL
ANCHOR
LENGTH
(mm)
(l)
3. Slotted sleeve
wedge to
4.1 action drilling machines.6.3
13and captive internal tapered50
M 8 for use with hammer
facilitate easy setting and expansion.
HOLE
ANCHOR
HOLE
ANCHOR
MAXIMUM 8.5
5.8HOLE
26.5
58
M 1 0 HOLE
THREAD LENGTH
THREADTHREAD
DIAMETER
LENGTHTHREAD LENGTH
DIAMETER
LENGTH
RECOMMENDED
THREAD LENGTH
SIZE
APPLICATIONS
SIZE PRODUCT
(mm) (mm)
DIAMETERTYPICAL 9.2
DEPTH
(mm)
(mm)
12
46.5
68
(mm)
(mm)
NEW
CODE
TORQUE
(mm) M 1 2
)
(d)
(l
For permanently
and good quality stone.
(d) CODE
(lG ) G
(mm)
(mm) fixing threaded sockets in concrete
(l)
(do) (do)
( l ) 118.5
(Nm)
(lG )
23 cable
M 1 6 (do) Ideal for14
secure
trays, platforms,
drain covers, suspended ceilings80
etc.
(ho ) fixing for mechanical services,
e
e
(Tinst )
Installation of Drop-in Anchor - SDA

e
25
30
40
50
65
HOLE
HOLE
DEPTH
DEPTH
(mm)
(mm)
(ho(h) o )
Securing equipment that may need to be removed

or replaced.
M6
11
8
27
R-DCA13
WEDGE ANCHOR
10 - ZINC PLATED
32
15
12
42
THREAD
SIZE
20
15
(d)52
25
20
67
1
I nsta lla tion
M6
M8
M10
M12
M16
M20
ANCHOR
LENGTH
(mm)
(l)
25
30
40
50
65
80
M6
4.5
77-608
M8
M8
11
77-620
M10
M10
22THREAD LENGTH 77-632
HOLE
M12
DIAMETER
M12
(mm)
38 (mm)
77-641
M16
(lG )
(do)
M16
95
77-650
M20
2
118
13
15
20
25
35
10
12
15
20
25THREAD
25
25WA-A4-06
11
30
30WA-A4-08 13
40
40WA-A4-10
15
MAXIMUM
HOLE 50
RECOMMENDED
DEPTH
50
TORQUE20
(mm)
WA-A4-12
65 (Nm)
(ho )
(Tinst ) 25
65
WA-A4-16
27
32
42
52
67
82
Manual
Setting
Tool Tool
R-DCA
WEDGE
ANCHOR - STAINLESS STEEL
Mechanical
Setting
SIZE
(d)
R-DCA WEDGE ANCHOR - STAINLESS STEEL

THREAD
SIZE
a brush, remove dust with(d) a
2
blower.
M6
D SIZE
)
6
8
10
12
16
20
M8
M10
M12
M16
ANCHOR
LENGTH
(mm)
(l)
25
30
40
50
65
Manual
Setting
Tool
Manual
Setting
Tool
Manual Setting Tool
80
4.5
11
22
38
95
ANCHOR
185
LENGTH
(mm)
(l)
77-108
77-120
77-132
77-141
77-150
77-162
THREAD LENGTH
MAXIMUM
HOLE
HOLE 25 in
THREAD
SIZE
Insert
the
anchor
M6
RECOMMENDED
THREAD LENGTH
GRIP
TYPE
THREAD sleeve
SIZE
DIAMETER
DEPTH
TORQUE
(mm)
(d)
(mm)
(d) (mm) 30 (Nm)
M8
)
the(l hole.
(d )
(h )
(T )
G
118
13
15
20
25
inst
M6
M10 M6 27 SDS-plus
40 4.5
M8
SDS-plus
50 11
10M12 M8 32
12M16M10 42
M10
65 22
SDS-plus
15
52
38
M12
M12 67 SDS-plus
20
95
M16 M16
SDS-max
Mechanical
Setting Tool
M20 M20
SDS-max
118
8
13
10
10
ETA PENDING
2007
15
12
12
20
15
PRODUCT
15 NEW CODE
25CODE
20
20
353
25
WA-06
WA-08
WA-10
WA-12
WA-16
HOLE
WA-20
DIAMETER
(mm)
(do)
2727
32
32
42
42
52
52
67
67
75
87
102
120
MAXIMUM
MAXIMUM
RECOMMENDED
RECOMMENDED
TORQUE
TORQUE
(Nm)
(Nm)
inst )
(T(T
inst )
82
4.5
4.5
11
11
22
22
38
38
95
95
185
150
174
204
240
PRODUCT
PRODUCT
CODE
CODE
77-108
77-608
77-120
77-620
77-132
77-632
77-141
77-641
77-150
77-650
WA-06
WA-A4-06
WA-08
WA-A4-08
WA-10
WA-A4-10
WA-12
WA-A4-12
WA-16
WA-A4-16
4 77-162
WA-20
Mechanical Setting Tool
(mm)
(lG )
Tighten to the
118
PRODUCT
NEW CODE
13CODE
torque. 10
15
12
77-608
WA-A4-06
20
15
77-620
WA-A4-08
77-632
WA-A4-10
25
20
77-641
77-650
WA-A4-12
WA-A4-16
HOLE
DEPTH
(mm)
(ho )
MAXIMUM
RECOMMENDED
TORQUE
(Nm)
(Tinst )
recommended
27
4.5
32
42
52
67
11
22
38
95
PRODUCT
Tinst
CODE
NEW CODE
GRIP TYPE
THREAD
SIZEWA-A4-06
Fixing
completed.
77-608
(d)
77-620
M6
77-632
M8
77-641
77-650 M10
M12
WA-A4-08
SDS-plus
WA-A4-10
SDS-plus
WA-A4-12
SDS-plus
WA-A4-16
SDS-plus
SDS-max
Plug & drill M16 Length
Mechanical Setting Tool
Mechanical
Setting
Tool
M20
SDS-max
(mm)
(mm)
6
6
6
Steel
Stainless Steel
lt
6
for bolt
Alternatively use the 8
Use the setting tool to
mechanical setting tool8
drive the internal wedge
with an appropriate 8
into the anchor.
8
drilling machine.
8
Installation
8
1. Drill a hole of required
2. Remove debris and
3. Insert wedge anchor,
4. Use the setting tool to
d
5. Alternatively use mechanical
diameter and depth.
thoroughly clean hole with
slotted end
drive the internal wedge 1 0
hole with
slotted end
setting tool with appropriate
brush and pump.
into the anchor.
Installation
10
into the anchor.
drilling machine.
10
Advisory Service
Tel: +44 (0) 1530 812 857, Fax: +44 (0) 1530 812 862
10
812 857, Fax: +44 (0) 34
1530 812Technical
862
10
diameter and depth.
slotted end first.
10
brush and pump.
into the anchor.
drilling machine.
10
RAWL_KATALOG_2007_2008.indb
Technical
Advisory Service
Tel: +44 (0)34
1530 812 857, Fax: +44 (0) 1530 812 862
34
2007-10-15 14:34:42
10
12
12
diameter and depth.
slotted end first.
12
brush and pump.
into the anchor.
12
12
Technical Advisory Service
Tel: +44 (0) 1530 812 857, Fax: +44 (0) 1530 812 862
34
12
16
16
16
16
16
20
Installation
16 x 1.6
20 x 2.0
NEW
NEWCODE
CODE24 x 2.5
30 x 3.0
Usable
Length
(mm)
50
5
65
10
80
25
95
40
50
5
60
10
80
10
85
15
95
25
1 1use
5 mechanical 4 5
5. Alternatively
setting tool6with
0 appropriate 5
drilling machine.
70
10
95
15
110
30
125
45
140
60
160
80
2007-10-15 14:34:42
180
100
5
80
1
1
0
1
5
125
30
drilling machine.
145
50
165
70
185
90
115
10
130
15
145
30
160
45
180
65
160
30
50
Se
dep
(
SLEEVE ANCHOR - SAS

Features:
- Suitable for use in concrete, natural stone, brickwork and blockwork- small
distance between anchors.
- Optimum performance in most base material types.
- No protruding threads after installation.
- Small distance between anchors and from edge.
- Controlled expansion.
- Zinc plated > 5m.
- Effective force distribution in the drilled hole.
- Sleeve anchor with hexagon screw or with threaded bolt.
SAS
Metal Products
M H A Sleeve Anchor
Fea tur es
t Sma ll edge a nd spa ce dista nces
t Torque controlled expansion
t Zinc plated > 5m
Uni-channel, railings, steel construction machines, high-racks, cable support systems and cladding
fixations.xing
t Through
- zinc plated steel.

- stainless steel [ SS 304 (A2) , SS 316 (A4) ].

Bolt Size
Tension Load
(kN)
Shear Load
(kN)
Bending Moment
(Nm)
M6
2.56
2.0
5.0
M8
3.33
3.3
12.5
M10
4.1
5.0
25.5
M12
6.66
7.5
.......
*for cracked Concrete we shall use 0,5 x this value (approximately)

Bending moment Tighten torque
Type
Tension load
Shear load
(Order No)
Setting Data:
M6
(kN)
(kN)
(Nm)
(Nm)
2.0
2.5
4.20
8.0
25.0
40.0
50.0
3.0
M8
3.3
5.30anchors
Edge distance > 1.5 x effective
anchorage
depth, distance
between
5.0
M10
5.5
12.80
> 3.0 x effective anchorage
2.5 x H eff.
.5 thickness of
M 1 2 depth,7min.
8.0foundation >25.0
Bolt Size
H eff.
(mm)
M6
35
M8
40
M10
50
M12
75
Applications
steel constructions, ma chines, pro les, u
Materials:
Technical Data:
SFSP
IEdge
nstaDistance
lla tion Distance Between
Tightening
Torque (Nm)

C (mm)
anchor S (mm)
105
120
150
225
C (mm)
Anchors
S (mm)
Thickness of
Foundation
hmin (mm)
Washer ()
(mm)
52.5
105
70
18 x 1.6
10
60
120
80
16 x 1.6
25
13
75
150
100
20 x 2.0
40
17
112.5
225
150
26 x 2.0
50
19
M H A -S Sleeve Anchor with hexagon screw
55.0
60.0
75.0
115.0
Min. thickness
of found
(hmin) mm
Spanner
90.0
100.0
120.0
140.0
10.0
13.0
17.0
---
Spanner
Size
Tinst
Drill mm
Length
mm
With hexagonal screw (non-cracked concrete C20/25).

Usable Length
Drilling Depth
Size
Length
(mm)
Drill ()
(mm)
Hole in
Fixture
(mm)
Drilling
Depth
(mm)
Setting
Depth
()
H eff.
(mm)
Min.Usable
Length
(mm)
M6
45
10
55
35
35
M6
60
10
55
35
35
15
M8
60
10
12
60
40
40
15
M8
80
10
12
60
40
40
25
M10
70
12
14
70
50
50
15
Setting Depth
8
M10
100
12
14
70
60
50
35
Length
Spaner
Size
Thread Drillingdep
m
M6
M6
M8
M8
M10
M10
Sleeve Anchor - SAS:
SFSP
size (SAS)
Drill
M H A -B Sleeve Anchor with threaded bolt and nut
*for cracked concrete we shall use 0.5 x this value (approximately).
Washer
& drill
HPlug
eff
(mm)
8
10
10
12
12
Length
(mm)
45
60
60
80
70
100
Drillin
Dep
(mm
55
55
60
60
70
70
Tension load
(kN)
er No)(kN)
M6
M8
10
12
2.0
3.0
5.0
7 .5
Shear load
M10
(kN)
M12
2.5
M16
3.3
5.5
8.0
2.0
3.0
5.0
7 .5
Bending moment Tighten torque
(kN)
2.5
3.3
5.5
8.0
(Nm)
5.8(Nm)
9.2
144.20 4.20
5.30 5.30
12.80 12.80
25.0 25.0
8.5
(Nm)
12
238.0
25.0
40.0
50.0
(Nm)

Spanner
Span
26.5 Sanchor
58 C (mm) C (mm) 8of7found of found 1size
2.0
S (mm)
7 4(SAS) size (SAS)20 xsize
anchor
(mm)
(hmin)
mm
(hmin)
46.5
68
24 x 2.5
1 0 2 mm
204
105 80 55.0 55.0 1 2 090.0 90.0 2 410.0

0
120
60.0 60.0 100.0 100.0 13.0
150
75.0 75.0 120.0 120.0 17.0
225
115.0 115.0 140.0 140.0
---
8.0 118.5105
25.0
120
40.0
150
50.0
225
10.0 30 x 10
3.0
13.0
13
17.0
15
--19
INSTALLATION OF SLEEVE ANCHOR - SAS
otanlla tion 1I nsta lla tion
Tinst
blower.
mm
Sleeve Anchor - SAB:

Size
Length
(mm)
Drill ()
(mm)
Hole in
Fixture
(mm)
Min.Drilling
Depth
(mm)
Min. Setting
Depth
()
H eff.
(mm)
Max. Usable
Length
(mm)
M6
49
10
29
27
25
20
M6
64
10
29
27
25
35
30
25
M8
M8
M8
M10
M10
M10
M10
M12
M12
M16
SFSP
75
10
12
34
32
30
40
105
10
12
34
32
30
70
85
10
12
34
32
30
50
73
12
14
44
42
40
25
88
12
14
44
42
40
40
108
12
14
44
42
40
60
138
12
14
44
42
40
90
100
16
18
64
62
60
30
120
16
18
64
62
60
50
165
20
22
84
82
80
70
Spanner
Size
Installation ( Push-Phrough Installation )

1
Place the fixture (object)
Tap the anchor through
Remove dust with a blower
Tinst
Tighten to the recommended

torque.
hrd
eeap
dthDrU
ilslianbgledelepntg
hthU
Drill mmDrill Lm
enm
gth LeTnhgrtehad DrillinTg
Insert the sleeve anchor through
a2
brush,
remove
dust with
ascrew screw
the fixture into the hole.
HSleeve
A -S Sleeve
Anchor
with
hexagon
Anchor
with
hexagon
HSleeve
A -B Sleeve
Anchor
with threaded
bolt
and 32nut
M8
60 with threaded
10
12 bolt and
34 nut
Anchor
Tinst
mm
mm
mm
mm
M6
M6
M6
Usab
M
6
Plug & drill
Length
Leng
M8
M
8
(mm)
(mm)
(mm
M8
M8
6 M 1 0 M5100
5
6 M 1 0 M6150
10
Usable Length
6
80
25
6
95
40
8
50
5
M
Drill8
60
10
8
80
10
8
85
15
DrillingUs
Washer
Drilling
H8eff
9
5
25
Plug
&
drill
Length
Plug & drill
Length
DepthLe
Depth
8
1
1
5
45
Setting
Depth (mm)
(mm)
(mm)
(mm)
(mm) (mm) (m
1Drilling
0 Depth
60
5
8
45 75
55 10
8
1Length
04 5
05
8
60 95
5 5 115
8
1 06 0
55
1
0 60
6 0 1 1600
6 0 310
10
10
10 80
8
0
6 0 425
10
6
0
10
125
12 70
7
0
7 0 610
12
7
0
10
140
12 100
1 0 01 6700
7 0 830
12
10
10
180
10
5
12
80
12
110
15
12
125
30
12
145
50
12
165
70
12
185
90
16
115
10
16
130
15
4
16
145
30
16
160
45
16
180
65
20
160
30
Usable
Drilling Drilling
Usable
Setting
Drilling DrillingU
anddrill
a hole.
and
clean the
hole
with a Setting fixture with a hammerSize
or a Size
Size
Length
Drill Drill
Length
Drilltorque.
Drill Length Length
depth min.
depth depth
length length
depth min.
depth depthle
brush.
setting
tool.
mm)
(mm) (mm) (mm) (mm)(mm) (mm) (mm) (mm) (mm) (mm)
(mm) (mm)
(mm) (mm) (mm) (mm)(mm) (mm) (m
M68
M68
M810
M810
M810
M10
12
M10
12
M10
12
M12
16
M12
16
M12
16
55
55
50 60
50
75 60
75
95 60
95
75 70
75
100 70
100
130 70
130
65 90
65
110 90
110
145 90
145
Drill a hole of requested
60
60
2
60
70
70
70
90
90
90
40
40
35
35
8
65
55 25
25 35
35 )
Installation
( Pre
Installation
65
55 Positioned
1
10
10
10
12
12
12
16
16
16
diameter and depth.
M6
M6
M8
M8
M10
M10
5
40
5
40
30 40
40 3
30
50 40
40
50
15 50
50
15
40 50
50
40
70
50
70
50
5
75
5
75
25 75
75
25
60 75
75
60
Remove dust with a blower and Tap with a hammer or a
clean the hole with a brush.
setting tool until fixing

depth is reached.
M68
M68
M810
M810
4
M10
12
M10
12
8
8
10
10
12
12
45
60
60
80
70
100
45
60
60
80
70
100
55
55
60
60
70
70

torque.
55
55
60
60
70
70
WEDGE ANCHOR - STB

Through Bolt (Wedge Anchor) - STB
Features:
STB
- Suitable for use in cracked concrete or in non-cracked concrete and in natural stone.
- Special design of the clip in stainless steel which ensures a safe hold in the hole.
- Torque controlled expansion.
- Zinc plated > 5m.
- User friendly, face fixing or through fixing.
Throughbolt,
stainless
steel A4/316
Throughbolt,
stainless
steel A4/316
Fea tur es
Fea tur es
Uni - channel, cladding fixation, hand rails, steel construction, cable trays, supports, brackets, ducts
t and
Euroshelf
pea nt Tfeet.
eEch
7v
un
roicpaelaAnpTpercohvnailcO
a lpAtipopnro
t
t
t
t
Materials:
- Zinc plated steel.

- Stainless steel [ SS 304 (A2) , SS 316 (A4) ].
Torque controlled
t Torqueexpansion
controlled expansi
Applications
in damp areas
and outdo
t Applications
in damp
area
Stainless steel
A4/316steel A4/316
t Stainless
through
xing
Face xingt or
xing or
through xin
Face
ApplicationsApplications
fa ca des, ca bflaectaradyess,, rcaailbinlegst,rasytese, lraco
ilinnsgtrsu, cs
under-constructions,
high-racks, pro
les
high-ra
Through bolt
Bolt Size
Tension
Boltload
Size
(kN)
Shearload
load
Tension
(kN)
(kN)
M6
2.1
M8
4.0
M10
5.5
M12
7.5
M16
13.0
Metal Products
M6
2.6
3.3
M6
2.6
4.1
6.3
M8
4.1
M8
Technical Data:
5.8
8.5
M10
5.8
M10
Through bolt zinc plated (non- cracked concrete
9.2
12
M 1 2 C20/25).
9.2
M12
14
M16
1423
M16
Bolt
Tension Load
Shear Load
Bending Moment
Size
(kN)
(kN)
(Nm)
3.0
Bending
momentBendingHeff.
moment
Shear load
(Nm)
(kN)
5.5
3.3
13
6.3
26.5
8.5
46.5
12
118.5
23
40
5.5
50
13
58 Usable Length
26.5
68
46.5
80
118.5
M H A Sleeve Anchor
I nsta lla tion I nsta lla tion
5.5
4.8
13.0
8.5
26.5
9.5
46.5
16.0
118.5
Edge
Distance
Heff.
(mm)
(Nm)
Washer
C (mm)
(mm)
406 0
507 5
588 7
102
68
120
80
Distance
betweenDistance
Washer
Edge Distance
between
anchor
S (mm)
anchor ()
C (mm)
S (mm)
6102 0
7155 0
8177 4
Drilling Depth
120024
122400
H eff
Bolt Length
*for cracked concrete we shall use 0,5 x this value

(approximately)
2
2
Plug & drill

(mm)
Edge distance > 1.5 H eff. , distance between anchors > 3 x H eff.
Thickness of foundation > 2 x H eff.
Bolt Size
SFSP
H eff.
(mm)
M6
40
M8
50
M10
58
M12
68
M16
80
Edge Distance
C (mm)
Distance
Between
Anchors S (mm)
Washer
()
Thickness of
Foundation
h min (mm)
Tightening
Torque (Nm)
60
120
12 x 1.6
100
75
150
16 x 1.6
100
14
87
174
20 x 2.0
120
102
204
120
240
Type
load
24 x 2.5 Tension 140
(Order No)
(kN)
M6
M8
M10
M12
2.0
3.0
5.0
7 .5
30 x 3.0
I nsta lla tion

160
30
Shear35load
(kN)
80
2.5
3.3
5.5
8.0
()
(mm)
0
12 1x 01.6
0
16 1x 01.6
1
2
0
20 x 2.0
0
24 1x 42.5
0
30 1x 63.0
Drill
Tinst Depth
Setting
Setting Data:
12
1 2x01.6
16
1 5x01.6
20
1 7x42.0
24
2 0x42.5
30
2 4x03.0
Thickness
Washer o
foundation
6
6
6
6
Spanner
8
8
Size
8
8
8
10
8
10
13
10
10
17
10
Bending
moment
Tighten
1 0torque
19
(Nm)
(Nm)
10
24
10
10
4.20
8.0
12
5.30
25.0
12
12.80
40.0
12
25.0
50.0
12
12
12
16
16
16
16
16
20
Tinst
Fea tur es
t Sma ll ed
t Torque c
t Zinc pla
t Through
Applicatio
Usable
steedepth
l Setting
cLength
o
nmin.
str
Usable
Length
Plug
& drill Length
Length
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
5 06
550
3 05
6 56
1 06 5
4 01 0
8 06
2 58 0
4 02 5
9 56
4 09 5
4 04 0
5 08
550
2 75
6 08
1 06 0
3 01 0
8 08
1 08 0
5 01 0
8 58
1 58 5
5 01 5
9 58
2 59 5
5 02 5
1 1 58
4151 5
5 04 5
6 01 0
560
3 35
7 01 0
1 07 0
3 51 0
9 51 0
1 59 5
5 81 5
1 1100
31
010
5 83 0
Distance
between
Distance
1 2150
41
525
5 84to
5e
C
anchor
S
(mm)
1 4100
61
040
5(mm)
86 0
1 6100
81
060
5 88 0
1 8100 105 1 0108 0
5180 0
55.0
4 95
8 01 2 120 5 8 0
60.0
1 1 01 2 150 1151 0
6 81 5
75.0
1 2 51 2
3102 5
6 83 0
115.0
1 4 51 2 225 5104 5
6 85 0
1 6 51 2
7106 5
6 87 0
1 8 51 2
9108 5
6 89 0
1 1 51 6
1101 5
7 01 0
1 3 01 6
1153 0
8 01 5
1 4 51 6
3104 5
8 03 0
1 6 01 6
4156 0
8 04 5
1 8 01 6
6158 0
8 06 5
1 6 02 0
3106 0
1 0300
INSTALLATION OF WEDGE ANCHOR - STB

Through bolt zinc plated, stainless steel or hot-dip galvanized.
Throughbolt,
steel
A4/316
Throughbolt,
stainless
steel
A4/316
Throughbolt,
stainless
steel
Bolt Size
Bolt Length
Drill
stainless
Hole in
Drilling
Setting A4/316
H e.
Usable Length
M6
M8
M10
M12
(mm)
(mm)
Fixture (mm)
Depth (mm)
Depth (mm)
(mm)
Fix (mm)
40
6.5
35
27
.....
55
6.5
35
35
70
6.5
35
35
95
6.5
35
35
50
35
35
35rFeesa tur esF15

Fea tu
ea tur es
ahnnEiu
TceraoclphAenpaicpnarlo
riocpvatailolAnOp7
t Eu35rtopeEaunroTpetec30
TA
evacphlpnO
controlled
expansion
t Torque
controlled
expansion
35t Torque
t 55
Torque
controlled
expa
t
Applications
in
damp
areas
anda
.....
t Applications
inApplications
damp areas in
and
outd
t 10
damp
.....t Stainless
steel A4/316
t Stainless
steel
A4/316
t 20Stainless
steel A4/316
40
35
or through
xing
xing or
through
t Facet Face
xingxing
or through
txing
Face
SFSP
65
40
40
80
40
40
95
40
40
105
40
40
65
10
11
40
40
80
10
11
50
50
95
10
11
50
50
115
10
11
50
50
40
50
40
60
Applications
Applications
Applications
40
15
e, ertarsa,ilycinsag
,brsla,eisltirenaegylss,c, sortan
eseiltilrnuc
fa ca defas,ccaadbelse, fctaracbyalsd
50
20
high-racks,
high-racks,
prohig
lep
50
35
50
55
120
10
11
50
50
50
60
80
12
13
65
50
50
20
100
12
13
65
60
60
30
120
12
13
65
60
60
50
Th
Heff. Edge
Edge Distance
WasherThickness
12
13Bending
65Heff. moment
60 Distance
60
65between
Shear
Size Tension
Bending
moment
Distance
between
Washer
load
Shear
load
Bolt SizeBoltTension
Bending
Heff.
EdgeDistance
Distance
Distance
between
Wash
Tension
load load
Shear
load moment
Bolt135
Sizeload
f
foundatio
(Nm)
anchor
(mm)
C
(mm)
S
(mm)
()
(kN)
(kN)
(Nm)
anchor
(mm)
C
(mm)
S
(mm)
()
(kN)
(kN)
anchor S (mm)
C (mm) 15
(kN)
105
16
18(kN)
85 (Nm)
70 (mm)
70
(mm)()
M 6 2.6 M140
M6
62.6
M 8 4.1 M 84.1
M 8 M16
M 1 0 M 1 0 5.8 M180
15.8
0
M
1
2
9.2
M12
M220
19.2
2
M 1 6 M 1 6 14 M 1 14
6
3.3
16 3.3
2.6
6.3
6.3
4.1
16
8.5
5.8 8.5
129.2
16 12
2314 23
H eff.= Effective anchorage depth
5.5 85405.5
136.3 13
50
18
855813
26.5
8.5 26.5
26.5
46.5
18 12 46.5 856846.5
118.5
80
23 118.5
118.5
5.53.3
18
Installation
tanlla tiIonnsta lla tion
a llIantsio
1
40 80 6 040
50
7 550
58 80 8 758
68 80 1 068
2
80
1 280
0
680
0
75
880
7
1 080
2
120
120
1 2 06 0 40
1 5 07 5 1 5 0
174
1 7 48 7 80
204
2 0140 2 120
2 4102 0 2 4 0
Tinst
Tinst
112
0 0x 1
116
0 0x 1
120
2 0x 2
124
4 0x 2
130
6 0x 3
Place the fixture and insert the

through bolt with a hammer.
Drill a hole and clean with a

brush, remove dust with a
2
blower.
12 x11.6
2 012 x 1.6
16 x11.6
5 016 x 1.6
20 x12.0
7 420 x 2.0
24 x22.5
0 424 x 2.5
30 x23.0
4 030 x 3.0
V = Very suitable S = Somehow suitable X = Not suitable
Concrete
Hollow Concrete Block
Grout Filled Block
Soft Natural Stone
Expansion Steel
Anchor
Drop-In Anchor
Sleeve Anchor
Wedge Anchor
Tinst

torque.
Usable UsableSetting
Us
Plug
Plug
& drill
& drill
Length
Plug &Length
drill
Length
Hard Natural
Stone
Immediate
Loading
Length
d
Length
depth mi
Le
(mm)
(mm)
(mm) (mm)(m
(mm)
(mm)(mm) (mm) (mm)
6S
6
6s
6S
8
8s
8
8
8
8
6
6
6
6
8
8
8
8
8
8
5 0 6V5 0
5 50 5
6 5 6 6 5 1 0 6 51 0
8 0 6V8 0 2 5 8 02 5
9 5 6V9 5 4 0 9 54 0
50 8 50
5 50 5
6 0 8V6 0 1 0 6 01 0
8 0 8 8 0 1 0 8 01 0
8 5 8 8 5 1 5 8 51 5
www.sfsp-ikk.com
9 5 8 9 5 2 5 | 115
9 52| 5
1 1 5 81 1 5 4 5 1 1 54 5
30
40
40
40
27
30
50
50
50
50
FRAMING SYSTEM ACCESSORIES

Hexagon Head Bolts
Ordering
Codes
Size
mm
Qty.
per pack
HB0620
M6 x 20
200
HB0650
M6 x 50
200
HB0660
M6 x 60
200
HB0670
M6 x 70
200
HB0850
M8 x 50
200
HB0860
M8 x 60
200
HB0880
M8 x 80
200
HB0830
M8 x 100
200
HB1080
M10 x 80
100
HB10100
M10 x 100
100
HB10120
M10 x 120
100
SFSP
Hexagon Nuts
Threaded Rods
Flat Washers
Spring Washers
HB1280
M12 x 80
100
HB12100
M12 x 100
100
HB12120
M12 x 120
100
HB14100
M14 x 100
100
HB14120
M14 x 120
100
HB16100
M16 x 100
100
HB16120
M16 x 120
100
Ordering
Codes
Size
mm
Qty.
per pack
HN06
M6
500
SFSP
SFSP
SFSP
SFSP
SFSP
HN08
M8
500
HN10
M10
200
HN12
M12
200
HN14
M14
200
HN16
M16
200
Ordering
Codes
Size
mm
Qty.
per pack
HN06
M6 x 3m
TR08
M8 x 3m
TR10
M10 x 3m
TR12
M12 x 3m
Ordering
Codes
Size
mm I.D
Qty.
per pack
FW06
M6
500
FW08
M8
500
FW10
M10
200
FW12
M12
200
FW14
M14
200
FW16
M16
200
Ordering
Codes
Size
mm
Qty.
per pack
LW06
M6
500
LW08
M8
500
LW10
M10
200
LW12
M12
200
LW14
M14
200
LW16
M16
200
M 12 x 90
M 16 x 40
M 16
x 60 Plated
Zinc
M 16
x 60
Stainless
M Thread
16 x 90
- ZP
24
24
Length
Load
Steel
M 16 x 90
Thread
cap.
Order Example : HB - ZP - M 12 1000

M 6
M 6
M 8
M 8
M 10 EN 24032
M 10
Hexagon Nuts DIN 934, DIN
[mm]
[kN]
1000
2,2
1000
4,0
1000
6,4
1000
12,9
M 12
MS/m
12
e
S/m
Zinc Plated Stainless Steel
1000
17,3
M 16
MDIN
16
ISO
Zinc Plated
Thread
Stainless Steel Thread
Thread - ZP
Thread
Hexagon nut (SHN)

DIN 934 or ISO 4032
(= DIN EN 24032)
440
[mm]
[mm] [mm]
S/m
DIN
(mm)
10/ 5
10/ 6M6 11,5
10/5
10/6
11.5
Order Example : TR - ZP - M 12 1000
DIN
M 16 x 40
S/m
ISO
(mm)
(mm)
9021
M 8
M 8
Material
& FinishesMCo
M 10
1
440
fvM 12 = h.d. galvanised, str
9021
gvM 12 = electroplated, Mstre

1
9021
fvM
8.816 = h.d. galvanisedM,st
1
gv 8.8 = electroplated, stre
Order Example: WA - ZP - M
M6 M 6
M 8
M8 M 8
13/6,5 13/7,5M8 15,0
13/6.5
13/7.5
15.0
M 10
M10M 10
17/ 8 16/ 9,5

M10 19,6
17/8
16/9.5
19.6
A4-70 = Stainless steel grad
M 12
M12M 12
19/10
M12 21,9
18/12
19/10
18/12
21.9
M 16
M16M 16
M16 27,7
24/13 24/15,5
24/13
24/15.5
27.7

HCR
S
S
[mm] [mm]
M 6 x 12
- 10
M 8 x 25
13
M 8 x 40 M 10 x 20
M 10 x 20 M 10 x 30
M 10 x 30
M 10 x 45
M 10 x 45
10
10
13
13
17
16
19
18
24
24
10
Stainless
for bo
M 6
M 6
M 8
M 8
M 10
M 10
M 12
M 12
M 16
M 16
Order Example: WA - ZP - M
M 10 x 45
M 10 x 70
13
M 10 x 45
M 10 x 30
M 10 x 60
- 17
M 10 x 60 M 12 x 22
16
M 10 x 70 M 12 x 25
M 12 x 25
M 12 x 22 M 12 x 30
M 12 x 30
M 12 x 25 M 12 x 40
M 12 x 25
M 12 x 30
M 12 x 30
M 12 x 40
S
EN
(mm)
M 8 x 25
M 8 x 25 M 8 x 40
M 10 x 30
S
DIN
(mm)
M 6 x 12 M 6 x 25
M 6 x 25 M 8 x 25
= Stainless steel W1.
Zinc Plated
for bolt - ZP
ZincZinc
Plated
Stainless
Steel Steel Dimension
Plated Dimension
Stainless
EN
DIN
Dimension- ZP
Dimension
M 6
M 6
Machine HexHead Bolts DIN 933, DIN 24017
M 12 x 50
M 12 x 60
M 12 x 40
M 12 x 60
M 12 x 40
M 12 x 80
M 12 x19
80
M 12 x 50 M 12 x 90
18
M 12 x 60 M 16 x 40
M 12 x 60
M 16 x 40
M 12 x 80 M 16 x 60
M 12 x 80
M 16 x 60
M 12 x 90 M 16 x 90
M 16 x 90
Order Example : SHB - M 12
M 16 x 40
M 16 x 40
M 16 x 60
Coupler Sleeves Rounded
M 16 x 90
M 16 x 60
Coupler Sleeves (SCS)
Stainles
for b
9021
Order Example : SHN - M 12
Hex Head Bolt (SHB)

DIN 933 or
EN 24017
(without nut)
Zinc Plated
for bolt - ZP
24
24
M 16 x 90
D
Load
cap.
(mm)
10/10
(mm)
15
(KN)
M6
M8
12/14
20
4.0
M10
13/16
25
6.4
fv
M12
16/20
30
9.3
gv
21/25
40
17.3
26/32
50
27.0
fv 8.8 =
Order Example : HB - ZP - M 12 1000

Electroplated Thread
M6
M8
M10
e
S/m
ISO
M16
[mm] [mm] [mm]
S/m
Zinc Plated M12Stainless Steel

DIN
Thread - ZP M16 Thread
M20
M20
2.2
Materia
M 6
M 6
10/ 5
10/ 6
11,5
gv 8.8 =
M 8
M 8
13/6,5 13/7,5
15,0
A4-50 =
M 10
Hexagonal Rod
e Coupler
M 10
17/ 8 16/ 9,5
19,6
A4-70 =
M 12
19/10
21,9
Order Example: SCS - M 16
M 12
Hexagonal
Rod Coupler
with view
hole (SHR)
M 16
M 16
Electroplated Thread
18/12
24/13 24/15,5 27,7

A2-50 =
S
Load
cap.
(mm)
(mm)
(KN)
6.4
M10
M10
13
40
M12
M12
17
40
9.3
M16
M16
22
50
17.3
A2-70 =
HCR
Order Example: SHR - ZP - M 12
Channel Nuts
Nut without Spring
Nut with Short Spring
Nut with Long Spring
Hammer Head Bolt
Material: Zinc plated steel and stainless steel 304 (A2),316 (A4).
Tolerance: Metric thread 6 H acc. DIN 13-20.
tt
tt
20
20 20
length
0.18
0.18
0.18
0.18
34.5
34.5
M
M
Washer 40
10
10 10
LL FL
FF34.5
34
34 34
Short Spring
Long Spring
Available length: L 30mm, 40mm, 50mm, 60mm.

Material: Zinc plated.
Thread Size
Thickness
t (mm)
Longitudinal
Force FL (kN)
Pull out
Force Fv (kN)
Tightening
Torque (Nm)
M6
5.0
1.0
5.0
12.0
M8
6.0
2.4
6.0
28.0
M10
8.0
3.5
7.0
55.0
M12
10.0
5.0
9.0
75.0
Threaded Size
Pull out
Force Fv (kN)
Longitudinal
Force FL (kN)
Tightening Torque
(Nm)
M6
5.0
0.3
6.5
M8
6.0
0.6
16.0
M10
7.0
1.2
31.5
M12
7.0
1.7
50.0
Note: Do not exceed channel capacity
Fv
FL
Installation & Features

No Welding , No Drilling , No Special Tools, Strong, Fast, Economical and Adjustable.
Insert the spring

nut anywhere
along the
continuous
slotted channel.
The rounded nut
ends permit easy
insertion.
Hex-head bolt connects

fitting to channel as it
is threaded into spring
nut.
Chamfer in the nut
eases starting of the
bolt. Nut teeth make
a strong, vise-like grip
when tightened against
the inturned channel
edges.
A 90 clockwise
turn aligns the
grooves in the nut
with the inturned
edges of the
channel. The need
for drilling holes is
eliminated.
Channel edges and the

nuts tapered grooves
act as guides to provide
fool-proof alignment of
connection.
Nut teeth grip the
channels inturned
edges, tying the channel
sides together in a
box configuration for
added strength.
Spring allows precision
placement anywhere
along channel length,
then holds the nut
in position while
the connection is
completed.
Insert the bolt

through the fitting
and into the
springnut. (See
illustration 5 for
end view showing
the nut in place)
Additional channel
sections can now
be bolted to the
fitting already in
place by following
procedure
described in steps
13.
Tightening with a
wrench locks the
serrated teeth of the
nut into the inturned
edges of the channel, to
complete a strong, viselike connection.
INTERIM GUIDE: TO THE DESIGN OF STAINLESS STEEL FIXINGS

1. Introduction
Stainless steel components are widely used for the support and fixing of cladding panels to buildings.
The long term durability and corrosion resistance of stainless steel makes it ideally suited to this application where
there is a likelihood of a corrosive working environment for the cavity fixings.
BS 449, the structural use of steel in buildings, contains rules for the application of stainless steel bolts and the
calculation of their maximum working stresses.
It may be noted that where as BS 449 is based on a permissible stress approach, revised or new codes, such as BS 5950
which is to eventually replace BS 449, are written in terms of limit states. Thus, the design of stainless steel components
will also be to limit state principles.
2. Materials Grades and Properties at 20oC

The following grades of stainless steel are recommended for fixing applications.
2.1 Plate, sheet & strip.
The relevant British Standards for the materials are:
BS 1449 : Part 2: 1983 and BS 1501: Part 3: 1973
Table 1
Plate, Sheet & Strip- Material to BS 1449: part2:1983
Grade
304S11
304S15
316S11
316S31
321S31
SFSP
Supply
Condition
UTS
N/mm2
(Min)
0.2%Proof Stress
N/mm2
(Min) 20oc
Elongation
(Min)
Softened
480
180
40%
Softened
500
195
40%
Softened
490
190
40%
Softened
510
205
40%
Softened
500
200
50%
The hi-proof stainless steels produced to BS 1501: Part 3: 1973 have increased strengths due to the inclusion of
nitrogen.
Values for hi-proof steels are shown in the standard in terms of UTS and 1% proof stress. Corresponding values for 0.2%
proof stress are approximately 30% higher than material to BS 1449.
Table 2
Plate - Hi-Proof Material to BS 1501: part 3
Grade
304S62
304S65
316S62
316S66
SFSP
UTS
N/mm2
(Min)
1%Proof Stress
N/mm2
(Min)
0.2%Proof Stress
N/mm2
(Min) 20oc
Elongation
(Min)
590
315
(250)
35%
590
315
(250)
35%
620
340
(270)
35%
620
340
(270)
35%
Materials
Materials
Mild Steel - Plain
A. Hot Rolled Steel Plates, Sheets and Coils S235 JR, S355 JR,
As per:
EN 10025 -2 / DIN 17100 / BS 4360 / ASTM A 653M / ASTM A 1011/ ASTM A 1011-01a
JIS 3101 / JIS 3106 / GB 700 / GB / T1591.
ASTM A 907 / ASTM A 1018M.
ASTM A 570M / ASTM A 572M.
B. Cold Rolled Steel DC 01,
As per:
EN 10130 / DIN 1623, Part 2 / BS 1449:1 / ASTM A366 / ASTM A 1008 / JIS G 3141 / GB 699.
EN 10131 / ASTM A 568M
Mild Steel - Galvanized
C. Continuously Pre- Galvanized HotDip Zinc Coated Steel DX 51D + Z,

As per:
EN 10327 / DIN 17162 / BS 2989/ ASTM A 527M / ASTM A 653M / JIS G 3302.
EN 10326/ EN 10142 / ASTM A 526, 527, 528/ ASTM A 146
D. Electro Galvanized Steel (Electrolytic Coating) DC01 + ZE,

As per:
EN 10152 / DIN 17163 / ASTM A591 / JIS G 3313 / JIS G 3141/BS 1449:1
EN 10131
AluZink Steel
E.AluZink Steel DX 51D + AZ,

As per:
EN 10215 / EN 10143/ DIN 55928 / ASTM A 792
Stainless Steel
F.Austenitic Stainless Steels AISI 304 & 316,

As per:
ASTM A 240 /EN 10088-2/ DIN 17400 / BS 1449:2 /
ASTM A480 / ASTM A666 / ISO 3506 / EN 10028-7 /JIS G 4304
F.1 Stainless Steel Fasteners EN 3506

F.2 Stainless Steel Wire BS 1554 ,ASTM A276
Aluminium
G.Aluminium 5052 & 6063
Finishes
1- HotDIP Galvanization after Fabrication,
As per:
ASTM A 123 / ASTM A 153 / ISO 1461.
BS 729 / DIN 50976
2- Zinc Electroplating after Fabrication,

As per:
ASTM B633 / EN 12329 / ISO 4042/ BS 1706 / BS 3382 / DIN 50961
3- Powder Coating
Epoxy / Polyester / Epoxy & Polyester
BS 3900 / ISO 2409 / ISO 1519 / ISO 1520
For more details see pages at the end of the catalogue
MATERIALS
Mild Steel
A. Hot-Rolled Steel Coils and Plates / S235 JR, S355 JR
- Sheets and coils (flat products of ordinary quality).
- Non-alloy steels EN 10025-2: 2004 / S235 JR, S355 JR.
Designations and Comparisons Between Designations:
Euro Norm
Euro Norm
Euro Norm
Germany
U.K.
France
USA
USA
EN 10025-2
EN
10025:1990
+ A1 : 1993
EN 10025:
1990
DIN 17100 :
1983
BS 4360:
1996
NF A 35-501
ASTM
A283M
(A633M)
ASTM A 1011
01a
CS
S 235 JR
S 235 JR G2
Fe 360 B
RST 37 - 2
40 (A) B
E24 -2
Grade C & D
SS Grade 33
S 355 JR
S 355 JR
Fe 510 B
St 52 -3
50 B
E36 - 2
Gr. C & D
SS Grade 50
China
India
International
JIS 3101
Japan
JIS 3106
GB 700
(GB / T 1591)
IS
ISO
SS 400
SM 400 A
Q 235 B
IS 226
E 235 B
SS 490
SM 490 A
(Q 345 B)
IS 961
(E355C)
Mechanical properties:
Name
Grade Number
Yield Stress Re
N/mm2
Tensile Strength
Rm N/mm2
Impact Strength
KV J
t oc
S 235 JR
1.0037
235
360 - 510
27
20
S 355 JR
1.0045
355
510 - 680
27
20
Notes:
- S235 JR : S = Structural steel ; 235 = Minimum yield strength in N/ mm2 or MPa.
JR = Flat products; longitudinal charpy v-notch impact strength class 27 J @ 20 oC.
- BS 4360, is gradually being replaced by EN 10025 BS 1449 steel plates, sheets and strips.
- Fittings are manufactured from steel meeting the minimum requirements of ASTM A907 SS,
Grade 33.
- ASTM A907 / A907M-96 withdrawn in 2001 and replaced by A 1018 / A1018M. Covers hot
rolled heavy thickness carbon steel sheet and strip of structural quality in coils beyond
the size limits of specication A570 / A570M.
CS = Commercial Steel , SS = Structural Steel.
DS = Drawing Steel, SQ = Structural Quality.
- ASTM A 1011 (formerly ASTM A570 and ASTM A572); SS Grade 33 : SS = Structural Steel,
33 = Minimum yield stress RP 0.2 = 33 ksi = 230 MPa = 230 N/ mm2.
(To convert from ksi (kilo square inch) to MPa (Mega Pascal) or N/ mm2 multiply by 6.97).
- Temporary anti-corrosion protection. (made by oiling)
Slight oiling
: 0.4 0.7 g/m2 on each side.
Medium oiling : 0.8 1.2 g/m2 on each side.
Heavy oiling
: 1.3 2.0 g/m2 on each side.
(Oiling is done by: mineral oil, esters and additives)
- Tolerances are set down in EN 10151:1992.
- Standard for dimensions : EN 10162.
MATERIALS
B. Cold Rolled Steel / DC01
- Mild unalloyed steel grades for cold forming

Euro Norm
Germany
U.K.
France
Italy
USA
Japan
India
China
EN 10130
DIN 1623,
Part 2
BS 1449:
Part 1
N FA 36-401
UNI 5866
ASTM A366
JIS G 3141
513/94
GB699 - 88
DC01
St12 (Fe P01)
CR4
F12
Fe P01
(SAE 1010)
SPCC
Gr. 08/08F
DIN, BS, NFA & UNI are replaced by Euro Norm.
Mechanical Properties:
Name
Grade Number
Yield Stress Re
N/mm2
Tensile Strength
Rm N/mm2
Fracture Elongation
A 80 %
DC 01
1.0330
140 - 280
270 - 410
28
Surface Quality:
Euro Norm
Germany
U.K.
France
Italy
USA
EN 10130
DIN 1623, Part 2
BS 1449: Part 1
N FA 36-401
UNI 5866
ASTM A366
GR ( General
Purpose)
MA
CLASS 2
FF ( Full Finish)
MB
CLASS 1
A = normal surface quality.

B = best surface quality.
Surface Finish:
- Dull finish or matte.
- Bright finish.
Surface Treatment:
P
Phosphated
PC
Phosphated & Chemically Passivated
PO
Phosphated & Oiled
Chemically Passivated
CO
Chemically Passivated & Oiled
Oiled
Untreated
Notes :
- Tolerances to DIN EN 10131, ASTM A568.
- Commercial quality by steel (CS), ASTM A366 and ASTM A1008 CS type B.
GALVANIZED STEEL
C. Continuously Pre-Galvanized HotDip Zinc Coated / DX51D + Z
- Steel sheets, strips and coils for cold forming(forming & drawing quality) (Lock Forming Quality LFQ).
Euro Norm
Germany
U.K.
France
Italy
USA
USA
Japan
India
EN 10327
(EN DIN / EN BS)
DIN 17162 /1
BS 2989
NFA 36- 421
UNI 5753
ASTM
(old)
ASTM
(amendment)
JIS G 3302
IS
St 02 Z
(Fe P02 G) Z
Z2
GC
Fe P02 G
A 527 M
A 653 - LFQ
SG CD1
DX 51 D + Z
Steel
Grade
Grade
Number
0.2 % - Proof Stress

RP 0.2 N/mm2
Tensile Strength
Rm N/mm2
Fracture Elongation
A 80 %
DX51 D + Z
1.0226
140
270 - 500
22
Surface Finish:
Euro Norm
Germany
U.K.
France
Italy
USA
Japan
EN 10142 /147
DIN 17162/1
BS 2989
NFA 36-421
UNI 5753
ASTM
A146
JIS G 3302
NA
NA
Spangle N
NA
Regular Spangle
Regular Spangle
Regular Spangle
MA
MA
Minimum Spangle M
MA
Minimized Spangle
Minimized Spangle
Minimized Spangle
MB
Smooth
Skin passed
Skin passed
MC
Extra Smooth XS
Appearance:
N = Normal rose pattern.
M = Reduced (minimized) rose pattern.
Zinc Coating Surface Finish:

- Normal or regular spangle
This finish is obtained during normal solidification of a hot-dip zinc coating on steel, and
results in the formation of a coating which exhibits either no spangle or zinc crystals of
different sizes and brightness. However, the zinc appearance has no effect on either the
quality or corrosion resistance of the coating.
- Flattened minimized spangle
This zinc coating finish is obtained by restricting the normal zinc crystal growth followed
by the application of a skin pass process.
It is recommended for applications where a high gloss paint finish is required.
Where it can mass up to Z275, and a maximum material thickness of 1.20 mm if passivation is required, or a maximum thickness of 1.60 mm if passivation is not required.
Quality:
- Normal surface: errors on surface can occur.
- Improved surface: Small errors are allowed (skin passing).
- Best surface: one error free side (skin passing).
MATERIALS
Coating Thickness:
Euro Norm
Germany
U.K.
France
Italy
USA
Japan
Z100
100
G100 (100 g/sqm)
Z100
Z100
G40
Z 12 (120 g/sqm)
Z120
Z140
Z200
200
G200 (200 g/sqm)
Z200
Z200
G60
Z225
Z275
275
G275 (275 g/sqm)
Z275
Z275
G90
Z 27 (270 g/sqm)
Z350
350
G350 (350 g/sqm)
Z350
Z350
Z 35 (350 g/sqm)
Z 18 (180 g/sqm)
(G60 means 0.6 oz/ft2 coating thickness) (to convert from oz/ft2 to g/m2 multiply by 306)
Zink Layer:
Surface Treatment:
Coating Designation
Minimum Coating Mass g/m
Coating Thickness
m
Chemical Passivation
Oil
CO
Chemical Passivation and Oil
90
Unoiled and Unpassivated
140
120
10
Z200
200
170
14
Z225
225
195
16
Z275
275
235
20
Z350
350
300
25
Triple Spot Test
Single Spot Test
Z100
100
85
Z120
120
Z140
- The coating weight of an area of 1 m including both surfaces.

- Coating thickness (m) is calculated from triple spot test values, and is for one side only.
2
Notes:
- DX 51D Bending and proling quality in ASTM is CS Type B (Commercial Steel Type B).
- Hot dip galvanized steel is produced on continuous zinc coating lines from either cold rolled (thickness range 0.27 to 2.0 mm) or hot rolled
(thickness range 2.01 to 3.0 mm) steel substrate; it is produced to the requirements of EN 10327, EN 10326, EN 10142, EN 10143, ASTM A
653M (Grade 33).
- EN 10327 supersedes EN 10142.
- Hot rolled substrate.
Due to the nature of the hot rolling process, surface blemishes such as surface scratches and coil breaks which may be high lighted by the
zinc coating, can occur on materials with a thickness of greater than 2.01 mm. Neither of these defects will aect the functionality of the
materials.
- Wet storage corrosion white rust.
Normally light white staining on galvanized steel is not a reason for concern.
Either under a heterogeneous lm of water, or under permanent condensation, white rust appears on the surface of the steel sheets.
It is a precipitation of basic salts of zinc Zn (OH)2 that combines with CO2 to form a protective layer called Zinc Hydroxycarbonate.
- In case of ASTM specication, the specication of hot-dip galvanized steel sheet IS unied as ASTM A653. - However the former
specications likely to ASTM A526, A527, A528 are also used.
- Bending Quality of EN specication is called Lock Forming Quality (LFQ) in JIS or ASTM.
Performance in Dry Atmosphere:

crack
Zn (anode)
Fe (cathode)
Formation of Zinc Hydroxide

which fills in the crack.
Zn (anode)
Fe (cathode)
Zn (anode)
Fe (cathode)
Zn (anode)
Parts can be used in dry atmosphere without influence of aggressive particles. The cut edge of these sheets with a thickness of up to
1.5 mm are by experience sufficiently protected by the cathode protection against corrosion in an almost dry atmosphere.
Period for First Maintenance:

Pre-galvanized, hot-dip zinc coated steel - typical period (years) for first maintenance
Mass g/m including both
surfaces
Coastal
Industrial and Urban
Suburban and Rural
275
2-5
2-5
5-10
350
2-5
2-5
5-10
Zinc
Salt
D. Electro-Galvanized Steel (Electrolytic Coating) / DC01 + ZE
- The base material for electrolytically coated steel is cold-rolled, annealed, lightly temper rolled strip.

Euro Norm
Euro Norm
Germany
U.K.
France
Italy
USA
Japan
Japan
EN 10152
EN 10152 - 92
DIN 17163-88
BS 1449 /1
NF 36-401
UNI 5866
ASTM A146
JIS G 3313
JIS G 3141
DC 01 + ZE
Fe P01 ZE
St 12 ZE
CR 4
Fe P01
A591 - CQ
SECC
SPCC
Name
Grade Number
DC 01 + ZE
Yield Stress
Tensile Strength
Elongation
Re N/mm2
Rm N/mm2
A80 %
140 - 280
270 - 410
28
1.0330
Coating Thickness (EG):

Coating
Designation*
Nominal Zinc Coating

Values
for each surface
Minimum Zinc Coating Values

for each Surface
Marking
Thickness Mass
Thickness Mass
g / m
g / m
ZE 25 / 25
2.5
18
1.7
12
E16 ZE 25/25
ZE 30 / 30
5.0
36
4.1
29
E24 ZE 50/50
ZE 50 / 50
7.5
54
6.6
47
E40 ZE 75/75
ZE 100 / 100
10.0
72
9.1
65
ZE 100/100
(to convert from g /m2 to oz / ft2 , multiply by 0.00327)

*After BSEN 10152:1994
Surface Finish :
Surface Treatment:
P
Phosphated
PC
Phosphated & Chemically Passivated
PO
Phosphated & Oiled
Chemically Passivated
CO
Chemically Passivated & Oiled
Oiled
Untreated
- m = normal.
- r = rough.
Surface Quality:
A = normal quality / standard.
B = best quality / full finish.
Notes :
- Tolerances : on dimensions and shape to DIN EN 10131.
- ZE = Pure Zinc electrolytic coating.
ALUZINK STEEL
E. Aluzink Steel / DX51D + AZ
Surface Treatment:
Steel for Forming:

Euro Norm
Germany
USA
EN 10215 / 10143
DIN 55928/8
ASTM A792
DX 51D + AZ
Aluzink Layer:
Weight class
Chemical passivation
Oil
Anti finger print (ALC Surface)
CO
Chemical passivation and Oil
Aluzink weight g / m2 , sum of both sides
Appearance:
Triple spot test
M = Normal rose pattern.
Single spot test
AZ 100
100
85
AZ 150
150
130
AZ 165
165
150
AZ 185
185
160
AZ 200
200
170
Quality:
A - Normal surface: errors on surface can occur.
z z - Improved surface: small errors are allowed.
The Uses of Stainless Steel

Stainless Steel
WHAT IS STAINLESS STEEL?
Stainless steel is not a single specific material:

It is the name given to a group of corrosion resistant steel
alloys which contain a minimum of 12% chromium.
The chromium in stainless steel reacts with oxygen in the air
to produce a very thin, inert, chromium rich oxide film on
the surface of the steel. It is the presence of this film which
provides the corrosion resistance of stainless steel.
This passive film is unlike coatings such as paint or galvanizing
in one very important way. If it is damaged by abrasion or
mechanical means such as cutting, it re-forms and continues
to protect the steel.
WHY USE STAINLESS STEEL?
Stainless steel has been used with success by the construction

industry throughout the UK and Europe for over fifty years.
Its use has increased rapidly in recent times as the benefits
of stainless steel over traditional materials have become
more widely recognized.
Stainless steel offers many advantages to the specifier:
Excellent corrosion resistance
High ductility and strength
Non-magnetic
Excellent high and low temperature properties
Resistance to unsightly staining
Life-cycle costing benefits
Aesthetic surface finish
Life-cycle costing is increasingly recognized as the true way
to establish the cost of building components.
The maintenance-free life and confirmed integrity of
stainless steel mean that no costly remedial or refurbishment
measures are required during the life of the structure.
As the trend to higher specification and longer life continues,
stainless steel will provide cost effective long term solutions
to specifiers problems.
TYPES OF STAINLESS STEEL
Austenitic Stainless Steels

Austenitic stainless steels offer excellent resistance to
corrosion. These high chromium steels are ductile and
strong. They are non-magnetic and can be readily formed
and welded. Higher strengths can be obtained by cold
working, although this makes the metal slightly magnetic
and may reduce its corrosion resistance. Austenitic stainless
steels are widely used in the construction, pharmaceutical
and chemical industries.
Martensitic Stainless Steels
The high carbon content of martensitic steels means they can
be hardened by heat treatment; ultimate tensile strengths in
excess of 1300 N/mm2 can be obtained. They are magnetic
and cannot usually be welded. Although they are cheaper
than austenitic steels, their low corrosion resistance limits
the range of suitable applications to components such as
valves, dies and knife blades.
MATERIAL SPECIFICATION
There are many grades of stainless steel resulting in a

proliferation of national and international specifications.
The two main grades of austenitic stainless steel used in the
manufacture of SFSP products are 1.4301 (304) and 1.4401
(316). Some products may be available in 1.4003 ferritic
stainless steel as an alternative to coated carbon steels.
These grades of stainless steel are adequate for almost all
construction applications, however grades which have even
greater pitting or corrosion resistance can also be supplied.
Please contact the SFSP Specification Services Team for
further advice.
All plate material meets the chemical composition and
mechanical property requirements of the new European
material standard for stainless steel, BS EN 10088.
Grade 1.4301 (304)
This austenitic grade is the most commonly used and is

suitable for a broad range of construction applications. It
typically contains alloying elements of at least 18% chromium
and 8-10% nickel. Marginal differences in composition have
no significant effect on the materials excellent all-round
corrosion resistance.
Grade 1.4401 (316)
This austenitic grade is recommended for highly corrosive

areas such as marine locations or heavily polluted industrial
environments. The addition of a small proportion of
molybdenum (around 2%) and an increase in the nickel
content to 10-13% provide a more robust passive film and
hence higher resistance to corrosion.
Grade 1.4003
This is an economy grade ferritic stainless steel with a 12%

chromium content. It was developed as a superior alternative
to coated carbon steels and other materials with poor
corrosive and abrasive resistance. Grade 1.4003 is suitable as
a cost-effective, and more durable alternative to galvanized
steel for wind posts and miscellaneous brackets.
This grade should not be used where an aesthetic surface
finish is required. It may form a light surface rust colored
patina. This discolouration is superficial and does not affect
the mechanical properties of the steel.
Stainless Steel
F. Austenitic Stainless Steels /AISI 304 & 316
- EN 10088-2/ ASTM A240/ ASTM A480 / ASTM A666
Designations and Comparisons Between Designations :
USA
Euro Norm
Germany
UK
France
Japan
ASTM A240
AISI
Steel name
EN 10088-2
DIN Steel number

17440
BS 1449:
Part 2
AFNOR
JIS
G 4304
304 *
X5 CrNi 18 - 10
1.4301
304S31
Z7CN 18.09
SUS304
304 L
X2 CrNi 18 11
1.4306
304S11
Z3CN 18.10
SUS304L
316 *
X5 CrNi MO 17 12 2
1.4401
316S31
Z7CND 17.11.02
(SUS316)
316 L
X2 CrNi MO 17 13 - 2
1.4404
316S11
Z3CND 17.12.02
SUS316L
Mechanical Properties: 90oc - 50oc
Typical Stress/Strain Curve

for Stainless Steel
Work Stress
Minimum 0.2 %
Proof Stress Rp (N/mm2)
Ultimate Tensile
Strength Rm (N/mm2)
Tension / Compression
(N/mm2)
Shear
(N/mm2)
304
177
520 720
160
93
304 L
154
485 650
140
81
316
190
520 670
172
99
316 L
177
500 - 670
160
93
0.2% Proof Stress (Rp)
Stress
AISI
Stress-Strain Curve:
Stainless steels differ from mild steels in the sense that stainless steels do not exhibit a well
defined yield point when exposed to tensile load.
Strain
0.2% Plastic Strain
Some Stainless Steel Finishes:

ASTM
EN 10088 2
Thickness
(mm)
Description
No. 1
1D
3.0-5.0
Hot rolled, annealed and pickled
2B
2B
0.3-6.0
Heat treated, annealed and pickled after cold rolling

skin - passed
No. 4
2J
0.4-3.0
Polished with abrasive mesh of 150 - 180 grain
Notes :
Eect of Cold Work:

- The working of austenitic stainless steel significantly increases the proof strength.
- Localized cold working arises during the forming of angle and channel sections.
- The benefits of this cold working are not taken into account in SFSPs designs,
but it provides additional reserves of strength.
Eect of cold working in grade 304

Stainless Steel
1200
0.2% Proof
Strength
800
600
60
400
40
Elongation
200
0
0
20
40
Elongation %
Ultimate Tensile
Strength
1000
Strength N/m m
-Type 304 the most common grade; the classic 18/8 stainless steel. Also referred to as A2 in
accordance with ISO 3506.
-Type 304 L the 304 grade but specially modied for welding.
-Type 316 the second most common grade (after 304), alloy addition of molybdenum prevents
specic forms of corrosion, also referred to as A4 in accordance with ISO 3506.
-Type 316L the 316 grade but specially modied for welding.
-Modulus of Elasticity 193,000 (N/mm2).
-Density 7.92 to 7.94 g/cm3.
-EN 10088-2 replaces BS 1449- part2.
-EN 10028-7 replaces BS 1501- part3.
20
0
60
THE USE OF STAINLESS STEEL

National and European Specications for Equivalent Grades of Stainless Steel
EN 10088
Number
EN 10088
Name
BS 1449
1.4301
X5CrNi 1810
304S31
1.4306
X2CrNi s189
304S11
1.4401
X5CrNiMo 17122
316S31
1.4404
X2CrNiMo 17132
316S11
Commonly used Grades for Flat Products and their Applications, Properties
and Design Stresses at 20oc
Minimum
0.2%
Proof Stress
Rp
(N/mm2)
Ultimate
Tensile
Strength
Rm
(N/mm2)
1.4301
(304)
Suitable for rural, urban and

light industrial sites. Regular
Chromium- nickel steel washing down is recommend(Basic stainless steel)
ed for exposed architectural
features to maintain a good appearance.
210
520 - 720
1.4306
(304L)
Low carbon
chromiumnickel steel
(lower carbon content
improves resistance to
intergranular corrosion
of thick sections
following welding)
Not suitable for exposure in

heavily polluted industrial or
coastal sites.
Low carbon grades need only
be considered for welded fabrications involving plates thicker
than 16-20mm depending on
the welding procedure.
200
500 - 650
1.4401
(316)
Chromiumnickel-molybdenum
steel
(molybdenum
greatly improves overall corrosion resistance
and especially pitting
resistance)
Suitable for industrial and

coastal sites. Tarnishing or staining may occur; regular washing
down is recommended for exposed architectural features to
maintain a good appearance.
220
1.4404
(316L)
Low carbon
chromium-nickelmolybdenum steel
(lower carbon content
improves resistance to
intergranular corrosion
of thick sections
following welding)
Low carbon grades need only

be considered for welded fabrications involving plates thicker
than 16-20mm depending on
the welding procedures.
220
Grade
Alloying Elements
Applications
Working Stresses
Elongation
After
Tension
Fracture
Compression
Shear
(%)
(N/mm2)
(N/mm2)
45
140
93
45
133
89
520 - 670
45
146
97
520 - 670
45
146
97
SFSP
Notes: the properties and design stresses are for hot rolled plates to EN 10088. SFSP is able to use higher stresses in accordance with
S.C.I. recommendations in the Concise Guide to the Structural Design of Stainless Steel, available from the Steel Construction Institute,
Silwood Park, Ascot, Berkshire SL5 7QN.
Bi-Metallic Contact
When two dissimilar metals are in contact in the presence of
an electrolyte, bi-metallic corrosion may occur. This may result
in the corrosion of the base metal while the noble metal is
protected. Where contact is unavoidable and moisture is likely
to be present, the two metals should be separated.
The table of recommendations indicates which metals may, in
certain circumstances, be used together.
The degree of corrosion resulting from bi-metallic contact
depends collectively upon:
The metals in contact
The environmental conditions
The time that the contact remains wet or moist
The relative surface areas of the anodic
(carbon steel) and cathodic (stainless steel) metals
Prevention is possible by excluding water from the detail
(painting or taping over the assembled joint) or by isolating
the metals from each other (painting the contact surfaces of
the dissimilar metals or using isolation patches).
Isolation around bolted connections can be achieved by nonconductive waterproof gaskets and nylon or Teflon washers
and bushes.
The general behavior of metals in bi-metallic contact in rural,
urban, industrial and coastal environments is fully documented
in PD 6484 :
Commentary on corrosion at bi-metallic contacts and its
alleviation.
Measures to Prevent Corrosion

There are four types of corrosion prevention measures, which can be differentiated in descending order of priority as follows:
The right choice of material (stainless steels and special materials, nonferrous metals such as copper, brass, bronze, aluminium
or titanium and synthetic materials).
Subsequent surface coatings (lubrication, zinc coating, lacquering, phosphatizing, bronzing, chromizing, galvanizing)
Electro chemical measures (cathodic protection)
Structural measures (insulation, avoidance of crevices etc.)
Knowing the right matings of material is certainly one of the relevant electro chemical and structural measures. After all, the
possibility of contact corrosion should always be considered when different metals are being used simultaneously in fastening
elements and the elements earmarked for fastening.
The following overview provides reference values for suitable material matings as well as those that should be avoided.
Table corrosion protection
The Use of Stainless Steel
Stainless steel
small
Large
Copper
Small
Large
Tin
Small
Large
Lead
Small
Large
Chrome steel
Small
Large
Cast steel
Small
Large
Low alloy steel
Small
Large
Construction steel Small
Large
Acid zinc coating
Small
Large
Aluminium alloy
Small
Large
Hot galvanized
Small
steel
Large
Zinc
Small
Large
Magnesium alloy
Small
Large
Relation of the surface of the material observed (column) to the surface of the second material (line)
= heavy corrosion of the material observed
= moderate corrosion of the material observed
= slight or no corrosion of the material observed
Magnesium alloy
Zinc
Hot galvanized steel
Aluminum alloy
Acid zinc coating
Construction steel
Low alloy steel
Cast steel
Chrome steel
Lead
Tin
Copper
Stainless steel
Material observed
for contact corrosion
Area ratio to
Table Corrosion Protectiopn
STANDARDS FOR STAINLESS STEEL

British Standards
The British Standards in the table below are relevant to
the design of stainless steel construction products.
Standards for Stainless Steel Fixings and Ancillary Building Components

Component
Standard
Wall ties
BS 1243: 1978
Specification for metal ties for cavity wall

construction
BS 5628 Part 1 : 1992
Code of practice for masonry,

structural use of unreinforced masonry
SFSP
BS 5628: Part 3: 2001
Code of practice for masonry: Materials and

components, design and workmanship
DD 140: Part 2: 1987
Recommendations for design of wall ties
Fixing for stone cladding
BS 8298: 1994
Code of practice for design and installation of

natural stone cladding and lining
Straps and hangers
BS 5628: Part 3: 1985

BS 6178: Part 1: 1990
Specification for joist hangers for building into

masonry walls of domestic buildings
BS 6744: 1986
Specification for austenitic stainless steel bars

for the reinforcement of concrete
Highways Agency
Specification for highway works. Series 1700:

Structural concrete
BS 5977: Part 2: 1983
Specification for prefabricated lintels
BS 5628 Part 1 : 1992
Code of practice for masonry, structural use of

unreinforced masonry
BS 5628: Part 3: 2001

BS 8298: 1994
Code of practice for design and installation of

natural stone cladding and lining
BS 6105: 1981
Specification for corrosion resistant stainless

steel fasteners
Reinforcing bars
Dowels
Lintels
Masonry
support systems
Fasteners
MATERIALS
F.1 Stainless Steel Fasteners
Stainless steel fasteners are specified as BS EN ISO 3506. Part 1 covers bolts, screws and studs. Part 2 covers nuts. These
specifications now replace BS 6105.
Grade A2 = 304
Grade A4 = 316
Property Class
Bolts, screws and studs
Nuts
Shear Strength of bolts

in clearance holes Psb
(N/mm2)
0.2% Proof Stress RP

0.2 (N/ mm2)
Tensile Strength
Rm (N/ mm2)
Proof Load
Strength Sp (N/mm2)
50
210
500
500
311
70
450
700
700
384
Designation:
A2 70
Austenitic
Stainless
Steel
Tensile 1/10 of 700 MPa

Type
Notes:
- Property class 50 represents the steel in the annealed condition
- Property class 70 represents a cold drawn for the bar stock from
which the fasteners are made.
- All tensile stress values are calculated and reported in terms of
the nominal tensile stress area of the thread.
F.2 Austenitic Stainless Steel Wire

BS 1554 : 1991 min 18/8 , ASTM A276.
Bi Metallic Contact:
When two dissimilar metals are in contact in the presence of an electrolyte,
bi-metallic corrosion may occur. This may result in the corrosion of the base
metal while the noble metal is protected.
The table indicates which metals may, in certain circumstances, be used together.
Aluminum
G- Aluminum 5052 & 6063
- Aluminum is one of the most abundant metals and therefore cost efficient.
- High strength to weight ratio combined with extraordinary corrosion resistance and flexibility make aluminum
a desirable solution to product design.
Aluminum Extrusions vs. Roll Formed Steel:

Aluminum Extrusions
Strength (Tensile)
Density
Strength-to-Weight Ratio
Corrosion Resistance
Formability
Finishing
Recyclability
Roll Formed Steel
SFSP
Very good mechanical properties
Very high mechanical properties
Light weight: about 1/3 that of copper or steel
High density; high grams per cubic centimeter.
Very Good
Good
Excellent it can be further increased,

along with enhanced appearance,
through anodizing or other coatings.
Fair, usually requires protective coatings for

corrosion service.
Easily formable and extruded in a wide variety of complex shapes

including multi-void hollows. Formable to net shapes, and extrusions
provide for the placement of metal where its needed.
Readily formable; thinner cross-sections than

aluminum extrusions; metal cannot always be
located where best used in design.
A huge array of finishes can be applied including mechanical and

chemical pre finishes, anodic coatings, paints and electroplated
finishes.
Protective coatings such as paint finishes are

employed along with electroplated finishes.
High scrap value; routinely reprocessed to generate new extrusions.
Low scrap value.
Pure Aluminum has little strength, but possesses high electrical conductivity, reectivity, and corrosion resistance.
For these reasons, a wide variety of aluminum alloys have been developed.
Some Aluminum Alloys:

- 5052 Aluminum
- 6063 Aluminum
G.1- 5052 Aluminum
- 5052 is the alloy most suitable to forming operations, with good workability and higher
strength than that of the 1100 or 3003 alloys that are commercially available.
- 5052 has very good corrosion resistance and can be easily welded. 5052 is not a good
choice for extensive machining operations, as it has only a fair machinability rating.
Grade Designation:
Aluminum 5052; UNS A95052; ISO AlMg 2.5
Specications:
5052 H32 Aluminum
Minimum Properties
Chemistry
Ultimate Tensile Strength , N/mm2
230
Yield Strength, N/mm
195
Aluminum (AL)
95.7 97.7 %
MATERIALS
G.2-6063 Aluminum
- 6063 is often called architectural aluminum for two reasons: It has a surface finish that is far smoother than the other
commercially available alloys. Its strength is significantly low (roughly half the strength of 6061), making it suitable for
applications where strength is not the foremost consideration.
- 6063 is rated Good for forming and cold working operations, Excellent for anodizing and Fair for machining.
Grade Designation:
- Aluminum 6063-T6; UNS A96063; ISO AlMg 0.5Si.
Also corresponds to the following standard designations and specifications:
AA6063
ASTM
B361
GS10
ASTM
B483
A-GS
MIL
G 18014
ASTM B210
MIL
P 25995
ASTM B241
QQ
A 200 / 9
United Kingdom
BS H19; DTD 372B
Germany
DIN AlMg Si 0.5

Werkstoff Nr : 3.3206
6063 T6
6063 T52
Ultimate Tensile Strength

Tensile Yield Strength
N/mm2
N/mm2
240
215
185
145
Elongation at Break
Fatigue Strength
N/mm2
%
N/mm2
68,900
12
68.9
68,900
12
68.9
Machinability
Shear Modulus
Shear Strength
N/mm2
N/mm2
25,800
150
50
-------------
Density
Aluminum (Al) Content
g/cm3
%
2.7
97.5
2.7
97.5
Conversion:
From
To
Multiply by
MPa
N/mm2
GPa
N/mm2
1000
N/mm2
psi
145
GPa
ksi
145
MPa
psi
145
ksi
psi
1000
lb/in3
g/cm3
27.7
Surface Finish:
Natural metallic finish
Finishes
FINISHES
1-Hot-Dip Galvanization (H.D.G) after Fabrication ISO 1461 / ASTM A 123
The H.D.G process consists of dipping steel in melted zinc at 450 Celsius
temperature at which iron and zinc share great affinity, and allowing an
alloy to form where pure zinc prevails to the outside.
Due to the difference of electrochemical potential between zinc and
steel (cathodic protection), a zinc coating can protect steel in such a way
that vigorous forces, such as cutting, scratching or piercing, are equally
protected against corrosion.
What considerably affects the appearance and gauge of galvanization is the
contents of alloyable elements that are generally present in steel: Carbon,
magnesium, and silicon. If the contents of these elements increase, the
coating gauge also increases and it becomes matte grey. The greatest effect
is produced by silicon in concentrations higher than 0.12%.
(ISO 1459 with drown)
Zinc-iron alloys
Steel
Section : through galvanized coating on silicon
containing steel; Coating is zinc-iron alloy which
appears gray.
Pure zinc
Zinc-iron alloys
Steel
Hot Dip Galvanization Process:
Section: through galvanized coating showing pure

metal zinc and zinc-iron alloy layers which are
the normal coating developments on rimmed or
aluminium killed steel.
Minimum zinc weight / Comparison between various standards

Standard
International
Standard ISO 1461
United States
ASTM A-123
Products to be
Galvanized
Minimum Zinc Weight

on each Specimen
Nature
Thickness
(mm)
g/m
Thickness
(m)
Steel
e<1
1e<3
3e<5
e5
250
325
395
505
35
45
55
70
0.76e<1.6
1.6e<3.2
3.2e<6.4
e6.4
259
381
549
610
37
54
77
86
Steel
United Kingdom
BS 729
Steel
1e<2
2e<5
e5
Germany
DIN 50976
Steel
e<1
1e<3
3e<6
e6
325
360
430
540
45
50
60
75
European Standard
CEN
Steel
e<1.5
1.5e<3
3e<6
e6
250
325
395
505
35
45
55
70
France
NFA 91-121
Steel
e<1
1e<3
3e<5
e5
300
350
400
450
42
49
56
63
Italy
UNI 5744
Steel
1e<3
3e<6
e6
360
470
540
50
65
75
Hot - Dip Galvanizing at SFSP

Galvanizing
Inspection
ice preparation
Causticing
Cleansing
Cooling
and
Molten
Flux
Rinising Solution Zinc Bath cleaning
Pickling
ASTM A 123 / A 123 M Requirements:

- Coating Thickness / Weight: dependent upon material category and steel thickness.
- Finish: continuous, smooth and uniform.
- Appearance: free from uncoated areas, blisters, flux deposits and gross dross inclusions as well as having no heavy zinc
deposits that interfere with intended use.
- Adherence: the entire coating should have a strong adherence throughout the service period of galvanized steel.
All Specimen Test

Steel Thickness Range (Measured), in (mm)
Material Category
<1.6 mm
1.6 to
< 3.2 mm
3.2 to
4.8 mm
>4.8 to
< 6.4 mm
6.4 mm
Structural Shapes and Plates
45
65
75
85
100
Strip and Bar
45
65
75
85
100
Pipe and Tubing
45
45
75
75
75
Wire
35
50
60
65
80
Table.1 Minimum Average Coating Thickness Grade by Material Category.
Table.2 Coating Thickness Grade

- The values in micrometer (m) are based on the coating grade.
- The other values are based on conversions using the following formulas:
mils = m x 0.03937; oz / ft = m x 0.02316.
g/m = m x 7.067; oz / ft = g/m x 0.00327.
1 mil = 0.001 inch, 1m = 0.001 mm = 0.00003937 inches.
Comparison Between ISO 1461 & ASTM A 123:

International Standards Organization (ISO) 1461, titled Hot-Dip Galvanized
Coatings on Fabricated Iron and Steel Articles-Specifications and Test
Methods, is a general galvanizing specification.
This specification is essentially equivalent to the American Society of Testing
and Materials (ASTM) A123 and A153.
Coating
Grade
mils
oz / ft
g/m
35
1.4
0.8
35
245
45
1.8
1.0
45
320
50
2.0
1.2
50
355
55
2.2
1.3
55
390
60
2.4
1.4
60
425
65
2.6
1.5
65
450
75
3.0
1.7
75
530
80
3.1
1.9
80
566
85
3.3
2.0
85
600
100
3.9
2.3
100
705
Table.2 Coating Thickness Grade.
SFSP
SFSP
ISO steel thickness
ISO minimum average coating thickness
ASTM average minimum coating thickness
6 mm (~ )
3.3 mils (85 m) local steel.

3.1 mils (80 m) castings.
1.8 mils (45 m) castings (if centrifuged).
3.0 mils (76 m) pipe & tubing.

3.1 mils (79 m) wire.
3.3 mils (85 m) castings (ASTM A 153).
3.9 mils (99 m) structurals , strip & bar.
< 6 mm (~) & 3 mm (~1/8)
2.8 mils (70 m) steel & castings.

1.8 mils (45 m) castings (if centrifuged).
2.4-2.6 mils (61-65 m) wire.

3.0 mils (76 m) - pipe & tubing .
3.0-3.3 mils (76-85 m) structurals, strip & bar.
< 3 mm (~1/8) & 1.5mm (~1/16)

2.2 mils (55 m) steel.
1.4 mils (35 m) - casting (if centrifuged).

2.6 mils (65 m) - structurals, strip & bar.
< 1.5mm (~1/16)

1.8 mils (45 m) steel.
1.4 mils (35 m) - castings (if centrifuged).

1.8 mils (46 m) - structurals, strip & bar.
Table.1 ISO 1461 vs. ASTM A 123/A 153 Coating Thickness Comparison.
ISO 1461 vs. ASTM A 153 Coating Thickness Comparison Fasteners only:
ISO steel diameter
ISO minimum average coating thickness
ASTM average minimum coating thickness
20 mm (~)
1.8 mils (45 m).
2.1 mils (54 m).
< 20 mm (~) & 6 mm (~)
1.4 mils (35 m) w/ threads.

1.8 mils w/o threads.
2.1 mils (54 m) over 3/8 diameter.

1.7 mils (43 m) under 3/8 diameter.
< 6 mm (~)
0.8 mils (20 m).

1.8 mils (45 m)w/o threads.
over 3 mm diameter.
1.4 mils (35 m)w/o threads.
under 3 mm diameter.
1.7 mils (43 m).
There are no major dierences between the two standards, ISO 1461 and ASTM A123.
mils = m x 0.03937
FINISHES
Table 2. Dierences Between ISO 1461 and ASTM A 123.
ISO 1461
ASTM A 123
Includes mention of Wet Storage Not a Basis for rejection.
No Wet Storage stain mentioned.
Includes mention for ash as a basis for rejection when affecting intended use.
Ash not form of rejection.
Doesnt distinguish steel into material categories (i.e. Pipe, strip, wire).
Does categorize material by pipe, strip, and wire.
Bath composition 98.5% Zn minimum / 1.5% additives by weight .
Bath Composition 98% Zn by weight.
No adhesion testing suggested except visual inspection.
Adhesion testing stout knife testing suggested.
Mean coating average value on 1 large article or on all the articles in the control
sample 5... Test readings per reference area (1,000 mm2/min).
The average of three specimen coating thickness.
No thickness coating grade.
Has coating grade.
Designates coating thickness for castings.
No coating designation.
Renovation:
Renovation:
Uncovered areas by galvanizer shall not exceed 0.5%.

Each area shall not exceed 10 cm.
Min 12 mil (30m) more than that required by coating requirements.
Shall be 1 in (25 mm) or less in its narrowest dimension < of 1% of the surface area or
36 m2 (900 m2 ) per ton of piece of weight, whichever is less 50% higher than (table 1),
no more than 4.0 units.
Reference Area:
Reference Area:
SA > 2 m2 (large articles) at least 3 reference areas on each article in the control
sample.
10,000 mm2 (SA) on each article in the control sample, one (at least) reference
area.
1,000 mm2 10,000 mm2 (SA) requires one reference area.
< 1,000 mm2, group enough articles to form at least 1,000 mm2 surface area for an
individual reference area. (Table 1)
SA > 160 m2 (100,000 mm2 ) (multi specimen) the average of the 3 specimen coating
thickness grades comprising each test article is the average coating thickness for that
test article.
SA 160 m2 (single specimen), average of all specimens coating thickness grades is
the average coating thickness for the sample.
Threaded components, the thickness of coating shall be made on a portion of the
article that doesnt include any threads.
Testing Methods:
Testing Methods:
Microscopic Method, Calculation and Magnetic Method.
Magnetic Method, Stripping Method, Weighing before/after galvanizing

Microscopy.
Renovation Methods:
Shall be by zinc thermal spraying or by a suitable zinc rich paint. Use of zinc alloy
stick is possible.
Renovation Methods:
Thermal zinc spraying zinc rich paints and zinc alloy stick.
Dispute:
Dispute:
Mean masses of HDG coating per unit area using gravimetric method and nominal
density of the coating (7.2 g/ cm2).
New sample taken randomly from the lot, which has twice the % of the test articles. The
sample is tested by Magnetic Thickness.
Service Duration Chart for Hot-Dip Galvanized Coatings
< 1 16 D iameter wire
> 3 8 Diameter fastener
> 1 4 Thick pipe or tube
Service Duration Chart for Hot-Dip Galvanized Coatings In an

Industrial Environment
> 1 4 Structural shapes and plate s

Castings
10
100
90
80
70
60
50
40
30
20
10
80
Key
70
Rura
60
Suburban
Temperare Marine
50
Tropical Marine
40
Industrial
ASTM Minimun
Coating Thickness
30
B2
Service duration* (years)
Service duration* (years)
90
20
10
A2
2.0
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
2.5
3.0
3.5
A1
4.0
4.5
B1
5.0
5.5
6.0
5.0
Average Thickness of zinc (mils)

*Service duration is defined as the time for 5% of the surface to rust. 1 mil=24.7m /oz/ft2 = 175g/m2
Average Thickness of zinc (mils)

*Service duration is defined as the time for 5% of the surface to rust. 1 mil=24.7m /oz/ft2 = 175g/m2
Details:
Notes:
Steel chemistry and surface condition determine the metallurgical reaction

between zinc and iron (steel), therefore generating a range of zinc coating
thicknesses.
Steel containing elevated amounts of silicon and phosphorus tend to exhibit
thicker coatings. It is recommended that steels have a silicon content below
0.04% or between 0.15 % and 0.22%, as well as a phosphorus level less than
0.04%.
A1: 1/4-inch thick steel has at least 3.9 mils (99 microns) of zinc coating, per
ASTM A 123.
A2: 1/4-inch thick steel will be protected for approximately 72 years in an
industrial environment before any touch-up or repair will be required to
extend the life of the steel in use.
B1 and B2 : 1/2-inch thick steel often has a zinc coating of four mils or more,
resulting in a maintenance-free performance for approximately 85 years.
Cost: the initial cost of hot-dip galvanized steel is equal to the nal cost, thus
there are no maintenance costs from year 0 to year 72.
2-Zinc Electroplating after Fabrication /ASTM B633

- In the electroplating process, the part to be zinc coated is immersed
in a solution of zinc ions.
- An electric current causes the zinc to be deposited on the part.
- Zinc plated parts typically have a zinc coating of 0.2 to 0.5 mil
(5m to 25 m) and are recommended for dry indoor use.
Thickness Classes for Coatings for Zinc Plating
Classification*
Service Condition**
Thickness Minimum
m (inch)
Fe / Zn 5
SC1 (mild)
5 (0.0002)
Fe / Zn 8
SC2 (moderate)
8 (0.0003)
Fe / Zn 12
SC3 (severe)
12(0.0005)
Fe / Zn 25
SC4 (very severe)
25(0.001)
* Iron or steel with zinc electroplate. Numerical thickness in micrometers

* * Where service conditions are valid only for coatings with chromate conversion
coating.
Type II for SC4 and SC3 and type III for SC2 and SC1.
Zinc plated products have an attractive appearance when

new as the zinc coating is bright and smooth, where a hot-dip
galvanized coating has a duller and less smooth surface. There
is typically about 10 times more zinc applied to small parts in
the hot-dip galvanizing process as with zinc plating. But zinc
plating will not provide adequate corrosion resistance and will
rarely provide more than 12 months protection in most of the
coastal population centers.
British Standards for Specifying Zinc Plating

Standard
BS EN 12329:2000
(Standard for zinc
coating)
BS 7371-12:2008
(Standard for imperial
fasteners)
BS EN ISO4042:2000
(Standard for
fasteners)
SFSP
Notes
Comments
Coating requirements are specified by referencing the following codes or service conditions where the minimum
zinc thickness is specified as a number e.g.
ZN5 = 5 m minimum thickness of zinc, and the passivate type or the supplementary treatment is called up
by using the appropriate code.
Typical thickness codes:ZN5,ZN8, ZN12, ZN25.
Passivate codes:
A = Clear passivate. B = Bleached passivate. C = Colored passivate. D = Olive drab passivate. F = Black passivate.
Supplementary treatment codes:
T1 = Application of paints, varnishes, powder coatings or similar coatings materials.
T2 = Application of organic or inorganic sealants.
T3 = Dyeing.
T4 = Application of grease or oil or other lubricants.
T5 = Application of wax.
Example of full coating classification:
Zinc plate to BS EN 12329:2000 FE//ZN8//A.
Which means; FE = Ferrous substrate, ZN = Zinc coating 8 = 8 m min deposit and A = Clear passivate.
Superseded BS
1706 :1990
Thickness is dependent on service conditions, upon screw thread diameter and passivation called up by the ZN5 = 5
m appropriate code.
Screw thread dia / Batch av thk (m):
0.060 to 0.125 / 3.8 to 51 m.
0.126 to 0.250 / 5.1 to 6.4 m.
0.250 to 0.500 / 6.4 to 7.6 m.
0.500 to 0.750 / 7.6 to 8.9 m.
>0.75
(See BS EN 12329)
Passivate codes:
A = Clear. B = Bleached. C= Color. D = Olive drab
BK = Black
Superseded BS
3385 (Part 2)
Painting thickness is dependent on thread diameter and passivation is called up by the appropriate code.
Screw thread dia / Batch av thk (m):
1.0 to 2.0 mm / 3
2.5 to 8.0 mm / 5
10 to 16 mm
/ 8
18 to 22 mm
/ 10
> 22 mm
(See specification table).
Passivate codes:
Class 1: A = Clear. B = Bleached.
Class 2 : C = Color. D = Olive drab. BK = Black.
Replaces
BS7371-3:(1993)
SFSP
Standards
Thickness
BS EN 12329:2000 FE / ZN SA
5 m
BS EN 12329:2000 FE / ZN 12A & 12/C
12 m
BS 1706 FE ZN 8c2c
8 m
BS 1706 FE ZN 5c2c
5 m
BS 3382 parts 1&2 1961
10 m
Related Standards:
ISO 2081-NEQ, NF A91-052, DIN 50961, ASTM B633.
3-Powder Coating
- Epoxy coating powder types (EP).

- Polyester coating powder (SP).
- Polyester / Epoxy coating powder (SP / EP).
Epoxy Coating Powder Types (EP) (5-15 m) / Internal:

EP coating powders possess very good chemical resistance and excellent mechanical values
such as high elasticity or impact resistance. Epoxy powders are used for corrosion resistant
applications. They have no physiologically negative characteristics. One disadvantage is
their tendency to go chalky and turn yellow under external factors
Polyester Coating Powder (SP) (25 m) / External:

Polyester coating powders are weather proof and do not go chalky, so they can be used
out doors. They have good mechanical properties such as blow and impact resistance and
good adherence, which means that such later processes as sawing, drilling, or machining
are also possible.
Polyester / Epoxy Coating Powder (SP / EP) / Internal & External:

- The mixing ratio between epoxy resin and polyester resin varies between 60 / 40 and
10 / 90. The resultant powder films are far more resistant to yellowing and less liable to
go chalky, and also was excellent mechanical qualities.
- The range of colours includes the whole of the standard RAL pallet and many others.
- The specific Gravity: range between 1.20 1.90 g/cm3 depending on colour and type.
Technical Properties:
Test Standard
Item
ISO
UK
Test Index
China
Adhesion (Cross Cut)
ISO 2409
BS 3900 : Part E6
GB/T9286 -1998
Classification Gt0 no loss of adhesion
Pencil Hardness
ASTM D3363
----
GB/T6739 -1996
1 H 3H
Impact Test
ISO 6272
----
GB/T1732 -1993
10 60 kg cm
Erichsen Test
ISO 1520
BS 3900 : Part E4
GB/T9753 -1988
5 10 mm
Depending on color and type
Flexibility
ISO 1519
BS 3900 : Part E1
GB/T6742 - 1986
0.5 2 mm
Chemical Resistance:
Excellent resistance against:
-Sea water.
-Tap water.
-Sulphuric Acid (20 %).
-Phosphoric Acid (30 %).
-Sodium hydroxide (30 %).
-Acetic Acid (20 %).
-High alcohols.
Limited resistance against:
-Hydrochloric Acid concentration.
-Nitric Acid (30 %).
-Petrol.
-Aromatic solvents.
RAL Colors:
RAL 1013
RAL 1003
RAL 3020
RAL 8014
BEIGE
YELLOW
RED
BROWN
BEIGE
RAL 9003
YELLOW
RAL 7004
RED
RAL 5015
BROWN
RAL 6005
WHITE
GREY
blue
GREEN
BEIGE
GREY
BLUE
GREEN
terms
- AISI (American Iron and Steel Institute): A North American
- HRC (S): Common abbreviation for hot rolled coil.
trade association.
- Alloying Element : The adding of any metallic element in

stainless steel production in order to increase hardness, strength
or corrosion resistance. Molybdenum, nickel, and chromium are
common alloying elements in stainless steel.
- Alloy Steel (S): Refers to steels made with deliberate additions

of one or more alloying elements during steelmaking to enhance
the properties of the steel. The most common alloying elements
are Mn, Cr, Mo and Ni.
- Annealing (Solution Annealing): A process of heating cold

stainless steel to obtain maximum softness and ductility by
heat treatment which also produces a homogeneous structure
(in austenitic grades). It relieves stresses that have built up
during cold working and insures maximum corrosion resistance.
Annealing can produce scale on the surface shall be removed
by pickling.
- Austenitic Stainless Steel: Non-magnetic stainless steel that

contain nickel and chromium. Austenitic stainless steels are the
most widely used category of stainless steel.
- Cold Forming (Cold Working): Any mechanical operation
- Low-Carbon Stainless Steel: Stainless steel containing less

than 0.03% carbon.
- Martensitic: A small category of magnetic stainless steels

typically containing 12% chromium, a moderate level of carbon
and a very low level of nickel.
- Mild steel (S): Low carbon steel - often also referred to as soft
steel. Carbon content generally under 0.25%.
- Molybdenum (Mo): An alloying element that enhances

corrosion resistance along with chromium in stainless steels.
- Nickel (Ni): An alloying element used in stainless steels to

enhance ductility and corrosion resistance.
- Non-Ferrous Metal: Metal or alloy that contains no iron.

- Passivation: When exposed to air, stainless steels passivate
naturally (due to the presence of chromium). In order to
ensure that the passive layer reforms rapidly after pickling, a
passivation treatment is performed using a solution of nitric
acid and water.
that makes permanent deformation, such as bending, rolling,

drawing, etc. performed at room temperature that increases
the hardness and strength of the stainless steel.
- Pickling: A process that removes surface scale and oxidation
- Cold Roll Formed Sections (S): The term usually refers to hot
- Quenching (S): Rapid cooling - typically undertaken to obtain a
rolled steel that is roll formed cold into angles, channels or

shaped / corrugated sheet. The word cold refers to the forming
process, not to the type of steel that is used.
- Cold Rolled Strip (Sheet): Stainless steel that has been run
through a cold reduction mill.
- Drawing (Drawn): A forming process that presses metal into or

through a die (as in cold drawn wire).
- Ferritic: Magnetic stainless steels that have a low carbon

content and contain Chromium as the main alloying element,
usually between 13% and 17%. It is the second most widely
used stainless steel.
- Ferrous: Any metal that is primarily composed of iron.

- Galvanneal (S): Refers to a sheet steel product that is annealed
after hot dip galvanizing with zinc. The additional annealing step
produces an external zinc-iron alloy coating which gives the
coated steel product exceptional corrosion resistance.
- Gauge (S): Another term for the thickness of sheet steel.

- Hardness Test: Hardness testing consists of pressing an
indenter into a flat surface under a perfectly controlled load,
then measuring the dimension of the resulting indentation.
products by immersion in a chemically active solution, such as

sulfuric or hydrochloric acid.
specific property such as increased hardness of steel.
- Secondary Stainless Steel: Stainless steel that has been

rejected by an original customer because of a defect in the
chemistry, gauge or surface quality.
- Stainless Steel: Group of corrosion resistant steels containing at

least 10.5% chromium and may contain other alloying elements;
These steels resist corrosion and maintain its strength at high
temperatures.
- Titanium (Ti): A very ductile and malleable white metal that

is used in aviation, aerospace, etc. because of its high strength
and light weight.
- Tungsten (W): Gray metal with high tensile strength. It is

ductile, malleable, and resistant to atmospheric elements and
all acids except strong alkalies.
- Impact Strength: Absorbed energy is designated by KV, in Vnotch and Ku in u notch.
- Tempering: Process of giving the requisite degree of hardness

or softness to steel.
- Chromating: the process of covering a surface with an oxide

layer that chemically reacts to form metal chromates.
Notes

Cladding Details PDF

Uploaded by

Copyright:

Available Formats

Cladding Details PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Cladding Details PDF

Uploaded by

Copyright:

Available Formats

MECHANICAL

Specialized Factory for Steel Products

Specialized Factory for Steel Products

Jeddah - Ghurab Showroom / KSA

Mak kah, Taif / KSA

Mad inah / KSA

Tel : +966 12 627 8222

Tel : +966 12 667 2000

Tel : +966 12 5972675

Tel : +966 14 8649111

Tel : +966 14 390 1499

Riyadh - Rail St. oce / KSA

Qassim Showroom / KSA

Skakah, Qurayyat / KSA

Tel : +966 11 810 5926

Tel : +966 16 382 3946

Tel : +966 16 3852598

Tel : +966 14 4243386

Tel : +966 14 626 3904

Stuttgart Czech Rep

Purshasing & Supply

Khamis Mushayt / KSA

Tel : +966 17 237 5929

Tel : +966 17 237 5929

Tel : +966 17 321 4038

Tel : +966 17 321 6660

Tel : +966 11 454 9282

Dammam Showroom / KSA

Tel : +966 13 859 0097

Tel : +966 13 834 9300

Tel : +966 13 586 9732

Dubai - Al Quoz / UAE

Tel : +966 13 361 4390

Tel : +973 1 756 4386

Tel : +971 4 347 8238

Dubai - Al Rashidiyah / UAE

Dubai - Dynamik / UAE

Tel : +971 4 285 6031

Tel : +971 6 534 4092

Tel : +971 4 427 9500

Abu Dhabi - Musaah / UAE

Tel : +971 2 551 2334

Tel : +974 4451 3301/2/3

Tel : +961 1 858 277

Tel : +966 16 543 3931

Tel : +966 13 721 5915

Tel : +218 21 717 0264

Tel : + 968 2 459 1006

Tel : +20 2 3346 8566

Cairo - Gamhouriyah St. / Egypt

Kuwait City / Kuwait

Tel: +20 2 2787 2152

Tel : +965 22 459 984

Tel : +967 1 473 542

Tel : +962 6 556 3030

Tel : +49 711 6868 7222

Tel : +961 1 841 155

Tel : +966 12 627 8 275

Slate and Limestone