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    Teikoku Pump Refrigeration O&M Manual

    Uploaded by

    Tally Land
    This document provides instructions for operating a canned motor pump for refrigeration applications. It emphasizes safety and avoiding improper operation by reading the instruction and caution manuals. The summary is: 1) Read all safety manuals before operating the canned motor pump. 2) Shut down the pump immediately if the bearing wear monitor enters the red zone, as operating it in this state will void the warranty. 3) Follow priming, rotation check, starting, and operation check procedures to safely start and use the pump. Do not operate the pump if the bearing wear monitor is in the red zone.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Teikoku Pump Refrigeration O&M Manual

    Uploaded by

    Tally Land
    1K views24 pages
    This document provides instructions for operating a canned motor pump for refrigeration applications. It emphasizes safety and avoiding improper operation by reading the instruction and caution manuals. The summary is: 1) Read all safety manuals before operating the canned motor pump. 2) Shut down the pump immediately if the bearing wear monitor enters the red zone, as operating it in this state will void the warranty. 3) Follow priming, rotation check, starting, and operation check procedures to safely start and use the pump. Do not operate the pump if the bearing wear monitor is in the red zone.

    Original Description:

    Teikoku Refrigerant Pump Manual

    Copyright

    © © All Rights Reserved

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    This document provides instructions for operating a canned motor pump for refrigeration applications. It emphasizes safety and avoiding improper operation by reading the instruction and caution manuals. The summary is: 1) Read all safety manuals before operating the canned motor pump. 2) Shut down the pump immediately if the bearing wear monitor enters the red zone, as operating it in this state will void the warranty. 3) Follow priming, rotation check, starting, and operation check procedures to safely start and use the pump. Do not operate the pump if the bearing wear monitor is in the red zone.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views24 pages

    Teikoku Pump Refrigeration O&M Manual

    Uploaded by

    Tally Land
    This document provides instructions for operating a canned motor pump for refrigeration applications. It emphasizes safety and avoiding improper operation by reading the instruction and caution manuals. The summary is: 1) Read all safety manuals before operating the canned motor pump. 2) Shut down the pump immediately if the bearing wear monitor enters the red zone, as operating it in this state will void the warranty. 3) Follow priming, rotation check, starting, and operation check procedures to safely start and use the pump. Do not operate the pump if the bearing wear monitor is in the red zone.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 24
    At a glance
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    The instructions emphasize safety and proper operation of the canned motor pump. It is important to read the manual fully before use.

    The steps to prime the pump include opening valves, filling the pump with liquid for 10 minutes, and allowing vapor to vent from the pump and motor.

    Checking the pump rotation is to ensure it is rotating in the correct direction. Running backwards could damage the pump and void the warranty.

    FOR REFRIGERATION APPLICATIONS

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    __ 4 __

    __

    __

    ABRIDGED STARTUP PROCEDURES


    (For further instructions, please see Section 5. Installation and Operation)

    Sample Inspection Report

    BEFORE YOU BEGIN


    x
    x
    x
    x
    x

    Obtain a copy of the Teikoku Inspection Report (shown above) to verify flow conditions.
    Verify the liquid level in the vessel is sufficient to not cause dry running or cavitation.
    Verify the reverse circulation piping is per Teikokus Reverse Circulation Piping Connection
    as shown on the previous two pages.
    Verify the supplied reverse circulation orifice is installed between the reverse circulation
    flange at the rear of the motor and the reverse circulation piping.
    Verify that the number stamped on the orifice handle matches the product code on the pump
    nameplate.

    PRIMING THE PUMP


    Step 1: Open the reverse circulation valve and discharge valve to 100% open
    Step 2: Open the suction valve to 100% open to fill the pump with liquid
    Step 3: Let pump fill for a minimum of ten (10) minutes to allow vapor to vent from pump and
    motor. On sub-freezing applications, wait until a layer of frost has developed on the entire motor
    before starting.

    __

    6 __

    ROTATION CHECK
    Step 1: Pump must be primed before checking rotation.
    Step 2: Check if suction valve, discharge valve, and reverse circulation valve are all 100% open.
    Step 3: Start motor. If the Bearing Wear Monitor (TRG) swings immediately to the red, the pump
    is most likely running backwards. Stop the motor, reverse the leads, and then repeat rotation
    check.
    (Alternate Step 3: You should also check if the discharge pressure matches the Teikoku
    Inspection Report curve. If it does, the pump is rotating correctly. If the discharge pressure is
    65% or less than what is shown on the curve, the pump is rotating in the reverse direction. Swap
    the leads and repeat rotation check.)
    STARTING THE PUMP
    Step 1: Make sure the pump is primed and is running in the correct rotation. Also, verify that the
    suction valve and the reverse circulation valve is 100% open.
    Step 2: Close the discharge valve to 20% open
    Step 3: Start the motor.
    Step 4: Slowly open the discharge valve till you reach the desired flow rate.
    CHECKS DURING PUMP OPERATION
    x
    x
    x
    x

    Pump should be operating without excessive noise or vibration.


    Compare the amperage draw to the Teikoku Inspection Report. If the amperage is above
    the values shown on the chart, close the discharge valve until the amperage drops.
    Confirm that the Bearing Wear Monitor (TRG) is running in the green (if bearings are
    new).
    Confirm the pump is running at the rated discharge pressure.

    IMPORTANT: DO NOT OPERATE THE


    PUMP IF THE BEARING WEAR MONITOR
    IS RUNNING IN THE RED. DOING SO WILL
    VOID THE WARRANTY.

    __

    7 __

    __ 8 __

    __ 9 __

    __ 10 __

    __ 11 __

    __ 12 __

    REVERSE CIRCULATION TYPE (R-TYPE, VERTICAL CONFIGURATION)

    __ 13 __

    __ 14 __

    PUMP CIRCULATION PATH

    __ 15 __

    __ 16 __

    __ 17 __

    __ 18 __

    __ 19 __

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    __ 22 __

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