Hydrogenation and Ring Opening of Naphthalene On Bulk and Supported Mo C Catalysts
Hydrogenation and Ring Opening of Naphthalene On Bulk and Supported Mo C Catalysts
Hydrogenation and Ring Opening of Naphthalene On Bulk and Supported Mo C Catalysts
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Abstract
A series of Mo2C catalysts have been investigated for the hydrogenation and ring opening of naphthalene. At 573 K and 3 MPa H2, bulk Mo2C
showed no selectivity for ring-opening products (ROP) and, although treating the bulk catalysts in oxygen increased stability and naphthalene
conversion, ROP selectivity remained low. Supporting the Mo2C on HY zeolites significantly increased the hydrogenation of naphthalene and the
subsequent formation of ROP, as compared to the HY zeolites alone or the bulk materials. ROP yields were dependent upon the HY zeolite
SiO2:Al2O3 ratio and the Mo2C loading, the optimum loading being dependent upon the zeolite acidity. The maximum ROP yield of 33 wt.% was
obtained with 7.4 wt.% Mo2C supported on HY zeolite of moderate acidity (SiO2:Al2O3 ratio of 12) and the yield is comparable to yields reported
for noble metal catalysts on acidic supports. The Mo2C/HY zeolite bifunctional catalysts are most effective for ring opening of naphthalene when
the acidity is adjusted to an intermediate level that limits deactivation and the Mo2C loading provides sufficient hydrogenation capability to achieve
high conversion to the primary product tetralin.
# 2007 Elsevier B.V. All rights reserved.
Keywords: Ring opening; Catalysts; Bifunctional catalysts; Molybdenum carbide; Zeolite
1. Introduction
Selective ring opening (SRO) refers to the hydrogenolysis of
endocyclic CC bonds present in C5 and C6 cycloparaffins.
Interest in SRO stems in part from the need to reduce the aromatic
and cycloparaffinic content of bitumen-derived gas oils,
especially as bitumen-derived synthetic crude oil production
from the Canadian oilsands is expected to double in the next 10
years. Bitumen-derived heavy gas oil (HGO) has approximately
90% cycloparaffins plus aromatics, versus 60% in a typical
paraffinic HGO [1]. The aromatic content of bitumen-derived
HGO can be reduced through hydrogenation processes [2,3],
however, the cycloparaffinic content remains high, and these
compounds have low cetane numbers. Consequently, selective
ring opening of the cycloparaffins without a reduction in carbon
number of the product molecule, is desired.
* Corresponding author. Tel.: +1 604 822 3601; fax: +1 604 822 6003.
E-mail address: [email protected] (K.J. Smith).
1
Department of Chemistry, Sharif University of Technology, PO Box 113659516, Tehran, Iran.
0926-860X/$ see front matter # 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2007.02.048
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3. Results
3.1. Catalyst characterization
X-ray diffractograms of the passivated bulk Mo2C, and the
Mo2C treated in O2/He at elevated temperature are shown in
Fig. 1. The peak positions are consistent with the presence of
crystalline b-Mo2C. There was no evidence of crystalline
molybdenum oxide in the bulk catalyst passivated at room
temperature for 17 h. The catalysts passivated in the same gas
mixture for 1 h at 623 and 648 K show low intensity features at
2u = 278 and these can be attributed to the formation of
molybdenum oxide. Passivation at 673 K resulted in complete
conversion of the carbide to the oxide.
The crystallite size of the bulk catalysts, estimated via
XRD line broadening, and their corresponding BET surface
areas, are given in Table 1. The data show that the TPR
yielded low surface area Mo2C, and that upon exposure to O2
at elevated temperature (623 and 648 K) the crystallite size of
the Mo2C increased, whereas the BET area decreased.
Although the Mo2C was still present after the passivation/
oxidation procedure, the increasing crystallite size and
decreasing BET area suggest some inclusion of oxygen into
the Mo2C and this may be as a consequence of the formation
of molybdenum oxycarbide. The measured physico-chemical
Fig. 1. XRD diffractograms of bulk Mo2C catalysts treated in oxygen (see text
for conditions).
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Table 1
Physico-chemical properties of the bulk molybdenum carbide catalysts
Catalyst
Mo2C
Mo2C-O623
Mo2C-O648
a
Passivation
Time (h)
Temperature (K)
17
1
1
300
623
648
SBET (m2/g)
CO uptake (mmol/g)
8.5
3.9
1.9
9.3
15.2
14.4
0.020
0.002
0.002
1
4
2
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Table 2
Physico-chemical properties of the zeolite-supported molybdenum carbide catalysts
Sample
Zeolite Y1
Mo2C(2)/Y1
Mo2C(5)/Y1
Mo2C(7)/Y1
Zeolite Y2
Mo2C(2)/Y2
Mo2C(5)/Y2
Mo2C(7)/Y2
Mo2C(10)/Y2
Zeolite Y3
Mo2C(5)/Y3
a
2.1
5.3
7.4
2.1
5.3
7.4
10.6
5.3
SBET (m2/g)
711
658
574
483
726
562
500
443
344
604
497
0.84
0.75
0.39
1.48
0.69
0.78
0.71
0.62
1.87
0.78
XPS
Mo/(Si + Al) (%)
Si/Al
1.0
2.5
8.1
1.2
1.7
6.7
2.8
20.3
13.4
18.0
3.7
5.6
4.0
1.7
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Table 3
Naphthalene conversion and product selectivities of the bulk catalysts at 573 K and 3 MPa H2 after 2 and 5 h time-on-stream
Catalyst
Bulk Mo2C
Bulk Mo2C-O623
Bulk Mo2C-O648
Conversion (wt.%)
Selectivity
2h
Tetralin (wt.%)
91
87
91
5h
51
97
97
Decalin (wt.%)
2h
5h
2h
5h
2h
5h
94
64
71
99
71
81
6
34
22
1
24
12
0
2
7
0
5
7
Fig. 7. Naphthalene conversion (A) and product selectivities (BD) obtained on () zeolite Y2, (&) Mo2C(2)/Y2, (*) Mo2C(5)/Y2, (^) Mo2C(7)/Y2 and (~)
Mo2C(10)/Y2. Reaction conditions: 573 K, 3.0 MPa H2, SV = 7.27 h1, H2/naphthalene = 30 mol/mol.
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Fig. 8. Naphthalene conversion (A) and product selectivities (BD) obtained on () zeolite Y1, (&) Mo2C(2)/Y1, (*) Mo2C(5)/Y1 and (^) Mo2C(7)/Y1. Reaction
conditions: 573 K, 3.0 MPa H2, SV = 7.27 h1, H2/naphthalene = 30 mol/mol.
Fig. 9. Naphthalene conversion (A) and product selectivities (BD) obtained on () zeolite Y3 and (*) Mo2C(5)/Y3. Reaction conditions: 573 K, 3.0 MPa H2,
SV = 7.27 h1, H2/naphthalene = 30 mol/mol.
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Fig. 10. ROP yields at 2 and 5 h time-on-stream for Mo2C supported on (*) Y1, (&) Y2 and (~) Y3. Reaction conditions: 573 K, 3.0 MPa H2, SV = 7.27 h1, H2/
naphthalene = 30 mol/mol.
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Fig. 11. Effect of residence time (1/SV) on naphthalene conversion and product selectivities over the Mo2C(5)/Y1 catalyst at 5 h time-on-stream for (*) 553 K, (&)
573 K and (~) 613 K and 3.0 MPa H2, H2/naphthalene = 30 mol/mol.
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Fig. 12. Naphthalene conversion and product selectivities over the Mo2C(5)/Y1 catalyst in the presence of DBT: (&) 0 ppm and (&) 1000 ppm DBT. Reaction
conditions: 573 K, 3.0 MPa H2, SV = 7.27 h1, H2/naphthalene = 30 mol/mol.
Acknowledgements
Funding for the present study from Natural Resources
Canada through the Climate Change Technology and Innovation Initiative is gratefully acknowledged. The authors also
acknowledge the support of Dr. Zbigniew Ring, CANMET
Energy Technology Center, Devon, Alberta.
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