6GR WPS PQR PDF

.
Ms@ir%.-
IVPS : SMAW-9520-06 REV.O
wffiffiw
JURONG SHIPYARD PTE LTD

Regn No.: 199908265G
WELDING
PROCESS
WELDING PROCEDURE SPECIFICATION

BP ANGOLA PSVM
(21-e5201
: SMAW
PQR: 7755-04-04
DATE:31st MARCH 2010
CODE
AWS D1.1
CLIENT SPEG
N/A
MANUAL/AUTO : MANUAL
WELDING
WELDING
PROGRESS : ALL POSITIONS

POSITION : 6GR
PREPARATION & WELDING SEQUENCE (UNIT IN MM)
"t4=
,rs{}''rr/ t"
METAL
SPECIFICATION :
:
MATERIAL CLASS
BAsE
TECHNIQUE
API 5L GR.X 52 N TO API 5L GR.X 52 N

AWS GROUP llTO ll
RANGE
: 9.1 mm & ABOVE
THICKNESS
QUALIFICATION
PIPE DIA
LINE-UP CLAMP
PASS NO
ROOT
HEAT INPUT
:
:
:
:
:
GRINDING & BRUSHING

YES
YES (2Il2 X ELECTRODE DIA)
NO
NO
RANGE : MAX 1.9 KJ/mm
: 219 mm
: N/A
ELECTRODE
NAME
LB-52 U
CLASS
(mm)
VOLTS
ru)
AMPS
(A)
3.2
20-24
on-oE
DIA
GROUP
AWS 5.1
E-7016
DC/AC
SPEED
POL
(mm/min)
90
HOT / FILL /
CAP
HEAT TREATMENT
PRE-HEATING
PRE.HEAT ryPE
INTER PASS
P.W.H.T.
HOLDING TIME
LB-52 NS
AWS 5.1
4.0
E-701 6G
TS 65 mm 65'G
T> 65 mm 110'C
HEATING TORCH / HEATING ELEMENTS

250'G MAX
N/A
20-24
120
GAS
SHIELDING GAS
GAS COMPOSITION
FLOW RATE
BACK GAS
- 230
100
NA
NA
NA
NA
o;\W;ge".,, t$il-ffiFgTlef{,s":!.
:rr
,;ffiffi'l: '.
1!:::.:il:z-
6^D
DATE:
C,lqt<"LJ
j
\)
N/A
srG N:
120
AC
F4
SIDE A
CLEANING
STRINGER BEAD
WEAVE BEAD
BACK STRIP
BACK GOUGING
'N,fwr
hv\atx
r^r-oNk- G-e
03 o6 to
130
{t
:I::.
II\G
SIIIPYARTI LTI)
WELDING PROCEDURE
SPECIFICATION
\'/ELDiNG PROCESS
MAf {UAI / ALrfO
MANUAL
WELDINGPROGRESS
WELDING POSITION
ALL POSITIONS
T-Y-K
SMAW
PAGE
1of 24
WPS
7755 - 04
PQR
7755-04-04
DATE
2515198
CODE
CLIENT SPEC
AWS Di.1 - ED. 1998
NA
WP6: SHAW.SO81.01
JOII.TT PREPARATION AND WELDING SEQUENCE (LINIT IN \A/T)
PQR:
8MSuRFo2+01
4-8
Note :
joint details.
O.D:219. 1xW.T. : 19.05 mm
Refer to attached sheet 2 of 2 for sample T,Y, K
DIMENSION OF TEST PIECE:
API 5L GR.X 52N

AWS GROUP
THICKNESS
PIPE DTA
LINE-T'P CLAMP
9.5 and
ABOVE
NA
LB.52U
8',l0t6
( KOBELCO )
s - 7016 LS
E 7016G
lmNDAr
:
:
TO
TO
II
ABOVE /
219 and
No. of PASSES
CLEANING
GRINDING / BRUSHING
STRINGERBEAD
WEAVE BEAD
Yes
BACK GOUGE
BACKING STRIP
Yes ( 2ra
No
Manual
20*24
Manual
130
SHIELD GAS
PREI]EAT TEMP
PREI{EAT TYPE
Heating Torch / H. Element
GAS COMP
INTERPASS TEMP
2200 Max.
FLOW RATE
PWHT
HOLDING TIME
NA
NA
BACK GAS
660 C IAWS Table
MING FY
SECTION
PURGERATE
?r" *'n''unJ
Electrode dia.)
90-9s 20-24
120
l"si'1"i.
No
, ,AtF*yL:g5-
API 5L GR.X 52N

AWS GROUP U
GAS
DA'E
iiocN cAY
li':li4'|'liW0l72{
i-u$LNrstvtl
NA
NA
NA
NA
NA
WELDING PROCEDURE
SPECIFICATION
.ONG SIIIPYARD LTI)
..TU f.'.
SAINPT,N, JOINT DETAILS FOR
T-Y-K ionqrs ( UNIT rN MM ) AS PERAwS
FIG.A -TESTPOSITION
FIG.B -TESTPOSITION
WRTICAL
FLAT
( GREATEST GROO\rE DEPTH
PAGE 2 oI 24
7755 -04
wPS
PQR 77ss - 04 - 04
DATE 25lsl98
WrTH
Dl.l
- ED. 98
FIG. C .TESTPOSITION
FLAT
(WIDEST ROOT OPENING)
NARROWEST ROOT OPENING )
SMALLEST GROOVEANGLE)
,\
\
ir
750
650
FIG.E -TESTPOSITION
FTG,D -TESTPOSITION
OWRHEAD
( NARROWEST ROOT OPENING)
OWRHEAD
BASEMETAL
GR.
SPECIFICATION
MATERIAL CLASS
GR.
I
CAP.
FIG. A - WRTICA
( KOBELCO )
szu
LB
s - ?016 LS ( IrY[D{D4J)
FIG.B-FLAT(N
1
2 _ CAP.
I
2-CA&.
LREH 36
AWS GROUP II
VOLTS
AC/
LB 52U ( KOBELCO )
S - 7016 LS ( HYLTNDAI
E 7016G
F4
870t6
F4
130
2.O
110
130
AC
Manual
- 120 z4 26
- 140 26-28
AC
Manual
Manual
FIC D - OWKHEAD ( NARROWEST P.99!
'rl-:_T
QA/QC SECTION
f,c*
'
*Khr....,u1.ll
DATE
n
SEETOH
'
OA/.C
SECTION
120
Manual
Manual
AC
AC
Manual
,<.j-j:-...., i)3
t{GNzi
SJtU&r'
File
Manual
N AUTHORITY
l,
T1\I
Manual
AC
AC
ffi
43/l;\r/
110
Marual
AC
AC
oWNL vG)
24-26
26-28
F4
8',7016
LB 52U ( KOBELCO )
?)
120 - 140
F4
2-cAP. s - 7016 LS ( HY{JNDAI ) E 7016G
FIG. E. OWRHEAI ( WIDEST ROOT )PBNING)
110 - 120 24-26
3.2
F4
(
8',70t6
L,B 52U KOBELCO )
5.2
120 - 140 26-28
F4
2-cAP. s - 7016 LS ( HYUID4J) E 7016G
2.6
AC
24-26
26-28
LB s2U ( KOBELCO )
S - ?016 LS ( HYIINDAI )
SPEED
- 140 26-28
F4
E 7016G
FIG, C - FLAT ( I4/IDEST ROOT OPENING
12C
1i0
F4
870t6
140
130
3.2
F4
E 7016G
SIGN
POL.
AMPS.
MMA4IN
DC
DIA
GROU
CLASS
( GREATEST GROOW D IPTH / SMALLEST }ROOVE ANGLE )
Manual
AC
110 - 120 24-26
2.6
F4
E 7016
NAME
NO
TO
TO
il
ELECTRODE
PASS
2-
LREH 36
AWS GROUP
.:./'. ' ?-r. ! -:__ :
l '^.. :.. ...

t'- .:'
!,
'*[flzY
,
WELDING PROCESS
SMAW
CODE
MANUAL / AUTO
MANUAL
ALL POSITIONS
T.Y-K
CLIENT SPEC
WELDINGPROGRESS
WELDINGPOSITION
PQR :
JOINT PREPARATION AND WELDING SEQUENCE (LIMT IN
o
(-
PAGE
PQR
WPS
DATE
WELDING PROCEDURE
QUALIFICATION RECORI)
JUBONG SHIPYARD LTD
:3of 24
: 7755-04-04
i 77ss-04
: 2515198
AWS D1.1 - ED. 1998
NA
S8i.iSMRP02-081
WPS: SMAW061-01
NI]\/D
Note : Refer to attached sheet 2 of 2 for sample T,Y, K joint details'

DIMENSION OF TESTPIECE: O.D : 219. I xW.T. : l9,q5 rn4q
BASE METAL
TO
API5L GR.X 52N
SPECIFICATION
TO
AWS GROUP II
MATERIAL CLASS
No. of PASSES
API5L GR.X 52N

AWS GROUP
II
9.5 and ABOVE
THICKNESS
PIPE
219 and ABOVE
DIA
NA
LINE-UP CLAMP
ELECTRODE
PASS
NO
NAME
LB 52U
(KOBELCO )
CLASS
s - 7016 LS
E 7016G
z-5
E'7016
GROU
F4
GRINDING / BRUSHING
CLEANING
STRINGERBEAD
WEAVE BEAD
BACK GOUGE
BACKING STRIP
OUALIFIED RANGE
AMPS.
).2
Yes (Zrtz ,x Electrode dia.)
No
No
AC/
90-95 20-24
DC
AC
20-24
AC
DIA
L.O
VOLTS
Yes
120
130
POL
( }TYUNDAI )
GAS
HEAT TREATMENT
PREHE.AT TEMP
PREHEATTYPE
INTERPASS TEMP
2200 Max.
PWHT
HOLDING TIME
NA
NA
QA/QC SECTION
DATE
SIGN
:
GAS COMP :
FLOWRATE :
BACKGAS :
NA
NA
NA
NA
PURGERATF: NA
SHIELD GAS
IAWS Table
660
)drh t
,/@\
CEM}E
srl,l r(ooN cAY

I i (ril.+3/SW01724
tttr...t...'r'tt'"rl
SEETO
QA/ OC SECTION
-P0 1/0
N AUTHORITY
rffi#
4l
{l
SPEED
MMA4IN
Manual
Manual
PAGE
PQR
wPS
DATE
WELDING PROCEDURE
QUALTFICATION RECORD
,TUNONG SHIPYARD LTD
4 oI
2ar
77Ss - 04 - 04
7155 - 04
2sl5l98
SAMPLE JOINT DE'I'AILS FORT-Y-K JOTNTS ( UNrT rN MM ) AS PER AWS D1.1 - ED. 98
FIG,C -TESTPOSITION
FIG.B -TESTPOSITION
nrc.j_- rEsT.Posnlau_
VERTICAL
(
FUIT
FI}IT
GREATEST GROOV-E DEPTH WrTH
( NARROWEST
ROOT OPENING )
SMAILEST GROOVEANGLE)
7x
I
('
FIG.E -TESTPOSITION
FIG.D -TESTPOSITION
(
OWRHEAD
OWRHEAD
NARROWEST ROOT OPENING)
BASE METAL
SPECIFICATION
GR.
MATERIAL CLASS
LREH
TO
TO
36
AWS GROUP
ELECTRODE
PASS
AMPS.
LREH 36
VOLTS
AC/
AUTHORITY
OA/QC SECTION
DATE
SIGN
:
:
x4rtqo
tl"lt-
,.............v'..'.\1""':f"'::;-""i
SEE.T.OF{
QA/OC
MING FYE
SECTION
File
SPEED
POL.
DC
DIA
NAME
CLASS
GROU
FIG. A - WRTICAL ( GREATEST GROOW DEPTH / SMALLEST GROOVE ANGLE
I
2.6
110- i20 24-26 AC
LB 52U ( KOBELCO )
E 7016
F4
2 * CAP. S .7016 LS ( HYLTNDAI )
).2
F4
130 - 140 26-28 AC
E 7016G
FIG. B - FLAT ( NARROI4'EST ROOT OPENING )
I
2.6
26
AC
F4
110 - 12C 24
LB 52U ( KOBELCO )
8',7016
(
2 -CAP. S 7016 LS HYUNDAI )
3.2
130 - 140 26-28 AC
F4
E 7016G
FIG. C - FLAT ( WDEST ROOT OPENING )
I
r20 24-26 AC
)./.
t10
LB 52U ( KOBELCO )
870t6
F4
2 - CAP. S - 7016 LS ( HYIJNDAI )
3.2
130 - 140 26-28 AC
E 7016G
F4
FIG. D - OVEREEAD ( NARROWEST ROOT OPEMNG )
(
2.6
110 - 120 24-26 AC
E70T6
F4
LB 52U KOBELCO )
2 - CAp. S - 7016 LS ( HYUNDAI )
120 * I40 26-28 AC
E'7016G
F4
FIG. E- OWRHEAD (WIDEST ROOT OPENING)
1i0 - 120 24-26 AC
F4
3.2
LB 52U ( KOBELCO )
E'7016
2-CAP. S - 7Oi6 LS ( HYIINDAI )
3.2
r20 - t40 26-28 AC
E70t6c
F4
NO
GR.
AWS GROTJP II
MM/MIN
)
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Ms@ir%.-
wffiffiw

Regn No.: 199908265G
WELDING
PROCESS

BP ANGOLA PSVM
(21-e5201
: SMAW
PQR: 7755-04-04
CODE
AWS D1.1
CLIENT SPEG
N/A
WELDING
WELDING

POSITION : 6GR
"t4=
,rs{}''rr/ t"
METAL
SPECIFICATION :
:
MATERIAL CLASS
BAsE
TECHNIQUE

AWS GROUP llTO ll
RANGE
: 9.1 mm & ABOVE
THICKNESS
QUALIFICATION
PIPE DIA
LINE-UP CLAMP
PASS NO
ROOT
HEAT INPUT
:
:
:
:
:
GRINDING & BRUSHING

YES
NO
NO
: 219 mm
: N/A
ELECTRODE
NAME
LB-52 U
CLASS
(mm)
VOLTS
ru)
AMPS
(A)
3.2
20-24
on-oE
DIA
GROUP
AWS 5.1
E-7016
DC/AC
SPEED
POL
(mm/min)
90
HOT / FILL /
CAP
HEAT TREATMENT
PRE-HEATING
PRE.HEAT ryPE
INTER PASS
P.W.H.T.
HOLDING TIME
LB-52 NS
AWS 5.1
4.0
E-701 6G
TS 65 mm 65'G
T> 65 mm 110'C

250'G MAX
N/A
20-24
120
GAS
SHIELDING GAS
GAS COMPOSITION
FLOW RATE
BACK GAS
- 230
100
NA
NA
NA
NA
:rr
,;ffiffi'l: '.
1!:::.:il:z-
6^D
DATE:
C,lqt<"LJ
j
\)
N/A
srG N:
120
AC
F4
SIDE A
CLEANING
STRINGER BEAD
WEAVE BEAD
BACK STRIP
BACK GOUGING
'N,fwr
hv\atx
r^r-oNk- G-e
03 o6 to
130
{t
:I::.
II\G
SIIIPYARTI LTI)
WELDING PROCEDURE
SPECIFICATION
\'/ELDiNG PROCESS
MAf {UAI / ALrfO
MANUAL
WELDINGPROGRESS
WELDING POSITION
ALL POSITIONS
T-Y-K
SMAW
PAGE
1of 24
WPS
7755 - 04
PQR
7755-04-04
DATE
2515198
CODE
CLIENT SPEC
AWS Di.1 - ED. 1998
NA
WP6: SHAW.SO81.01
PQR:
8MSuRFo2+01
4-8
Note :
joint details.
O.D:219. 1xW.T. : 19.05 mm
API 5L GR.X 52N

AWS GROUP
THICKNESS
PIPE DTA
LINE-T'P CLAMP
9.5 and
ABOVE
NA
LB.52U
8',l0t6
( KOBELCO )
s - 7016 LS
E 7016G
lmNDAr
:
:
TO
TO
II
ABOVE /
219 and
No. of PASSES
CLEANING
GRINDING / BRUSHING
STRINGERBEAD
WEAVE BEAD
Yes
BACK GOUGE
BACKING STRIP
Yes ( 2ra
No
Manual
20*24
Manual
130
SHIELD GAS
PREI]EAT TEMP
PREI{EAT TYPE
GAS COMP
INTERPASS TEMP
2200 Max.
FLOW RATE
PWHT
HOLDING TIME
NA
NA
BACK GAS
660 C IAWS Table
MING FY
SECTION
PURGERATE
?r" *'n''unJ
Electrode dia.)
90-9s 20-24
120
l"si'1"i.
No
, ,AtF*yL:g5-
API 5L GR.X 52N

AWS GROUP U
GAS
DA'E
iiocN cAY
li':li4'|'liW0l72{
i-u$LNrstvtl
NA
NA
NA
NA
NA
WELDING PROCEDURE
SPECIFICATION
.ONG SIIIPYARD LTI)
..TU f.'.
FIG.A -TESTPOSITION
FIG.B -TESTPOSITION
WRTICAL
FLAT
PAGE 2 oI 24
7755 -04
wPS
PQR 77ss - 04 - 04
DATE 25lsl98
WrTH
Dl.l
- ED. 98
FLAT
,\
\
ir
750
650
FIG.E -TESTPOSITION
FTG,D -TESTPOSITION
OWRHEAD
OWRHEAD
BASEMETAL
GR.
SPECIFICATION
MATERIAL CLASS
GR.
I
CAP.
FIG. A - WRTICA
( KOBELCO )
szu
LB
s - ?016 LS ( IrY[D{D4J)
FIG.B-FLAT(N
1
2 _ CAP.
I
2-CA&.
LREH 36
AWS GROUP II
VOLTS
AC/
LB 52U ( KOBELCO )
E 7016G
F4
870t6
F4
130
2.O
110
130
AC
Manual
- 120 z4 26
- 140 26-28
AC
Manual
Manual
'rl-:_T
QA/QC SECTION
f,c*
'
*Khr....,u1.ll
DATE
n
SEETOH
'
OA/.C
SECTION
120
Manual
Manual
AC
AC
Manual
,<.j-j:-...., i)3
t{GNzi
SJtU&r'
File
Manual
N AUTHORITY
l,
T1\I
Manual
AC
AC
ffi
43/l;\r/
110
Marual
AC
AC
oWNL vG)
24-26
26-28
F4
8',7016
LB 52U ( KOBELCO )
?)
120 - 140
F4
110 - 120 24-26
3.2
F4
(
8',70t6
L,B 52U KOBELCO )
5.2
120 - 140 26-28
F4
2-cAP. s - 7016 LS ( HYUID4J) E 7016G
2.6
AC
24-26
26-28
LB s2U ( KOBELCO )
SPEED
- 140 26-28
F4
E 7016G
12C
1i0
F4
870t6
140
130
3.2
F4
E 7016G
SIGN
POL.
AMPS.
MMA4IN
DC
DIA
GROU
CLASS
Manual
AC
110 - 120 24-26
2.6
F4
E 7016
NAME
NO
TO
TO
il
ELECTRODE
PASS
2-
LREH 36
AWS GROUP
.:./'. ' ?-r. ! -:__ :
l '^.. :.. ...

t'- .:'
!,
'*[flzY
,
WELDING PROCESS
SMAW
CODE
MANUAL / AUTO
MANUAL
ALL POSITIONS
T.Y-K
CLIENT SPEC
WELDINGPROGRESS
WELDINGPOSITION
PQR :
o
(-
PAGE
PQR
WPS
DATE
WELDING PROCEDURE
JUBONG SHIPYARD LTD
:3of 24
: 7755-04-04
i 77ss-04
: 2515198
AWS D1.1 - ED. 1998
NA
S8i.iSMRP02-081
WPS: SMAW061-01
NI]\/D

BASE METAL
TO
API5L GR.X 52N
SPECIFICATION
TO
AWS GROUP II
MATERIAL CLASS
No. of PASSES
API5L GR.X 52N

AWS GROUP
II
9.5 and ABOVE
THICKNESS
PIPE
219 and ABOVE
DIA
NA
LINE-UP CLAMP
ELECTRODE
PASS
NO
NAME
LB 52U
(KOBELCO )
CLASS
s - 7016 LS
E 7016G
z-5
E'7016
GROU
F4
GRINDING / BRUSHING
CLEANING
STRINGERBEAD
WEAVE BEAD
BACK GOUGE
BACKING STRIP
OUALIFIED RANGE
AMPS.
).2
No
No
AC/
90-95 20-24
DC
AC
20-24
AC
DIA
L.O
VOLTS
Yes
120
130
POL
( }TYUNDAI )
GAS
HEAT TREATMENT
PREHE.AT TEMP
PREHEATTYPE
INTERPASS TEMP
2200 Max.
PWHT
HOLDING TIME
NA
NA
QA/QC SECTION
DATE
SIGN
:
GAS COMP :
FLOWRATE :
BACKGAS :
NA
NA
NA
NA
PURGERATF: NA
SHIELD GAS
IAWS Table
660
)drh t
,/@\
CEM}E
srl,l r(ooN cAY

I i (ril.+3/SW01724
SEETO
QA/ OC SECTION
-P0 1/0
N AUTHORITY
rffi#
4l
{l
SPEED
MMA4IN
Manual
Manual
PAGE
PQR
wPS
DATE
WELDING PROCEDURE
4 oI
2ar
77Ss - 04 - 04
7155 - 04
2sl5l98
FIG,C -TESTPOSITION
FIG.B -TESTPOSITION
VERTICAL
(
FUIT
FI}IT
( NARROWEST
ROOT OPENING )
7x
I
('
FIG.E -TESTPOSITION
FIG.D -TESTPOSITION
(
OWRHEAD
OWRHEAD
BASE METAL
SPECIFICATION
GR.
MATERIAL CLASS
LREH
TO
TO
36
AWS GROUP
ELECTRODE
PASS
AMPS.
LREH 36
VOLTS
AC/
AUTHORITY
OA/QC SECTION
DATE
SIGN
:
:
x4rtqo
tl"lt-
,.............v'..'.\1""':f"'::;-""i
SEE.T.OF{
QA/OC
MING FYE
SECTION
File
SPEED
POL.
DC
DIA
NAME
CLASS
GROU
I
2.6
110- i20 24-26 AC
LB 52U ( KOBELCO )
E 7016
F4
).2
F4
130 - 140 26-28 AC
E 7016G
I
2.6
26
AC
F4
110 - 12C 24
LB 52U ( KOBELCO )
8',7016
(
3.2
130 - 140 26-28 AC
F4
E 7016G
I
r20 24-26 AC
)./.
t10
LB 52U ( KOBELCO )
870t6
F4
3.2
130 - 140 26-28 AC
E 7016G
F4
(
2.6
110 - 120 24-26 AC
E70T6
F4
LB 52U KOBELCO )
120 * I40 26-28 AC
E'7016G
F4
1i0 - 120 24-26 AC
F4
3.2
LB 52U ( KOBELCO )
E'7016
3.2
r20 - t40 26-28 AC
E70t6c
F4
NO
GR.
AWS GROTJP II
MM/MIN
)
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Ms@ir%.-
wffiffiw

Regn No.: 199908265G
WELDING
PROCESS

BP ANGOLA PSVM
(21-e5201
: SMAW
PQR: 7755-04-04
CODE
AWS D1.1
CLIENT SPEG
N/A
WELDING
WELDING

POSITION : 6GR
"t4=
,rs{}''rr/ t"
METAL
SPECIFICATION :
:
MATERIAL CLASS
BAsE
TECHNIQUE

AWS GROUP llTO ll
RANGE
: 9.1 mm & ABOVE
THICKNESS
QUALIFICATION
PIPE DIA
LINE-UP CLAMP
PASS NO
ROOT
HEAT INPUT
:
:
:
:
:
GRINDING & BRUSHING

YES
NO
NO
: 219 mm
: N/A
ELECTRODE
NAME
LB-52 U
CLASS
(mm)
VOLTS
ru)
AMPS
(A)
3.2
20-24
on-oE
DIA
GROUP
AWS 5.1
E-7016
DC/AC
SPEED
POL
(mm/min)
90
HOT / FILL /
CAP
HEAT TREATMENT
PRE-HEATING
PRE.HEAT ryPE
INTER PASS
P.W.H.T.
HOLDING TIME
LB-52 NS
AWS 5.1
4.0
E-701 6G
TS 65 mm 65'G
T> 65 mm 110'C

250'G MAX
N/A
20-24
120
GAS
SHIELDING GAS
GAS COMPOSITION
FLOW RATE
BACK GAS
- 230
100
NA
NA
NA
NA
:rr
,;ffiffi'l: '.
1!:::.:il:z-
6^D
DATE:
C,lqt<"LJ
j
\)
N/A
srG N:
120
AC
F4
SIDE A
CLEANING
STRINGER BEAD
WEAVE BEAD
BACK STRIP
BACK GOUGING
'N,fwr
hv\atx
r^r-oNk- G-e
03 o6 to
130
{t
:I::.
II\G
SIIIPYARTI LTI)
WELDING PROCEDURE
SPECIFICATION
\'/ELDiNG PROCESS
MAf {UAI / ALrfO
MANUAL
WELDINGPROGRESS
WELDING POSITION
ALL POSITIONS
T-Y-K
SMAW
PAGE
1of 24
WPS
7755 - 04
PQR
7755-04-04
DATE
2515198
CODE
CLIENT SPEC
AWS Di.1 - ED. 1998
NA
WP6: SHAW.SO81.01
PQR:
8MSuRFo2+01
4-8
Note :
joint details.
O.D:219. 1xW.T. : 19.05 mm
API 5L GR.X 52N

AWS GROUP
THICKNESS
PIPE DTA
LINE-T'P CLAMP
9.5 and
ABOVE
NA
LB.52U
8',l0t6
( KOBELCO )
s - 7016 LS
E 7016G
lmNDAr
:
:
TO
TO
II
ABOVE /
219 and
No. of PASSES
CLEANING
GRINDING / BRUSHING
STRINGERBEAD
WEAVE BEAD
Yes
BACK GOUGE
BACKING STRIP
Yes ( 2ra
No
Manual
20*24
Manual
130
SHIELD GAS
PREI]EAT TEMP
PREI{EAT TYPE
GAS COMP
INTERPASS TEMP
2200 Max.
FLOW RATE
PWHT
HOLDING TIME
NA
NA
BACK GAS
660 C IAWS Table
MING FY
SECTION
PURGERATE
?r" *'n''unJ
Electrode dia.)
90-9s 20-24
120
l"si'1"i.
No
, ,AtF*yL:g5-
API 5L GR.X 52N

AWS GROUP U
GAS
DA'E
iiocN cAY
li':li4'|'liW0l72{
i-u$LNrstvtl
NA
NA
NA
NA
NA
WELDING PROCEDURE
SPECIFICATION
.ONG SIIIPYARD LTI)
..TU f.'.
FIG.A -TESTPOSITION
FIG.B -TESTPOSITION
WRTICAL
FLAT
PAGE 2 oI 24
7755 -04
wPS
PQR 77ss - 04 - 04
DATE 25lsl98
WrTH
Dl.l
- ED. 98
FLAT
,\
\
ir
750
650
FIG.E -TESTPOSITION
FTG,D -TESTPOSITION
OWRHEAD
OWRHEAD
BASEMETAL
GR.
SPECIFICATION
MATERIAL CLASS
GR.
I
CAP.
FIG. A - WRTICA
( KOBELCO )
szu
LB
s - ?016 LS ( IrY[D{D4J)
FIG.B-FLAT(N
1
2 _ CAP.
I
2-CA&.
LREH 36
AWS GROUP II
VOLTS
AC/
LB 52U ( KOBELCO )
E 7016G
F4
870t6
F4
130
2.O
110
130
AC
Manual
- 120 z4 26
- 140 26-28
AC
Manual
Manual
'rl-:_T
QA/QC SECTION
f,c*
'
*Khr....,u1.ll
DATE
n
SEETOH
'
OA/.C
SECTION
120
Manual
Manual
AC
AC
Manual
,<.j-j:-...., i)3
t{GNzi
SJtU&r'
File
Manual
N AUTHORITY
l,
T1\I
Manual
AC
AC
ffi
43/l;\r/
110
Marual
AC
AC
oWNL vG)
24-26
26-28
F4
8',7016
LB 52U ( KOBELCO )
?)
120 - 140
F4
110 - 120 24-26
3.2
F4
(
8',70t6
L,B 52U KOBELCO )
5.2
120 - 140 26-28
F4
2-cAP. s - 7016 LS ( HYUID4J) E 7016G
2.6
AC
24-26
26-28
LB s2U ( KOBELCO )
SPEED
- 140 26-28
F4
E 7016G
12C
1i0
F4
870t6
140
130
3.2
F4
E 7016G
SIGN
POL.
AMPS.
MMA4IN
DC
DIA
GROU
CLASS
Manual
AC
110 - 120 24-26
2.6
F4
E 7016
NAME
NO
TO
TO
il
ELECTRODE
PASS
2-
LREH 36
AWS GROUP
.:./'. ' ?-r. ! -:__ :
l '^.. :.. ...

t'- .:'
!,
'*[flzY
,
WELDING PROCESS
SMAW
CODE
MANUAL / AUTO
MANUAL
ALL POSITIONS
T.Y-K
CLIENT SPEC
WELDINGPROGRESS
WELDINGPOSITION
PQR :
o
(-
PAGE
PQR
WPS
DATE
WELDING PROCEDURE
JUBONG SHIPYARD LTD
:3of 24
: 7755-04-04
i 77ss-04
: 2515198
AWS D1.1 - ED. 1998
NA
S8i.iSMRP02-081
WPS: SMAW061-01
NI]\/D

BASE METAL
TO
API5L GR.X 52N
SPECIFICATION
TO
AWS GROUP II
MATERIAL CLASS
No. of PASSES
API5L GR.X 52N

AWS GROUP
II
9.5 and ABOVE
THICKNESS
PIPE
219 and ABOVE
DIA
NA
LINE-UP CLAMP
ELECTRODE
PASS
NO
NAME
LB 52U
(KOBELCO )
CLASS
s - 7016 LS
E 7016G
z-5
E'7016
GROU
F4
GRINDING / BRUSHING
CLEANING
STRINGERBEAD
WEAVE BEAD
BACK GOUGE
BACKING STRIP
OUALIFIED RANGE
AMPS.
).2
No
No
AC/
90-95 20-24
DC
AC
20-24
AC
DIA
L.O
VOLTS
Yes
120
130
POL
( }TYUNDAI )
GAS
HEAT TREATMENT
PREHE.AT TEMP
PREHEATTYPE
INTERPASS TEMP
2200 Max.
PWHT
HOLDING TIME
NA
NA
QA/QC SECTION
DATE
SIGN
:
GAS COMP :
FLOWRATE :
BACKGAS :
NA
NA
NA
NA
PURGERATF: NA
SHIELD GAS
IAWS Table
660
)drh t
,/@\
CEM}E
srl,l r(ooN cAY

I i (ril.+3/SW01724
SEETO
QA/ OC SECTION
-P0 1/0
N AUTHORITY
rffi#
4l
{l
SPEED
MMA4IN
Manual
Manual
PAGE
PQR
wPS
DATE
WELDING PROCEDURE
4 oI
2ar
77Ss - 04 - 04
7155 - 04
2sl5l98
FIG,C -TESTPOSITION
FIG.B -TESTPOSITION
VERTICAL
(
FUIT
FI}IT
( NARROWEST
ROOT OPENING )
7x
I
('
FIG.E -TESTPOSITION
FIG.D -TESTPOSITION
(
OWRHEAD
OWRHEAD
BASE METAL
SPECIFICATION
GR.
MATERIAL CLASS
LREH
TO
TO
36
AWS GROUP
ELECTRODE
PASS
AMPS.
LREH 36
VOLTS
AC/
AUTHORITY
OA/QC SECTION
DATE
SIGN
:
:
x4rtqo
tl"lt-
,.............v'..'.\1""':f"'::;-""i
SEE.T.OF{
QA/OC
MING FYE
SECTION
File
SPEED
POL.
DC
DIA
NAME
CLASS
GROU
I
2.6
110- i20 24-26 AC
LB 52U ( KOBELCO )
E 7016
F4
).2
F4
130 - 140 26-28 AC
E 7016G
I
2.6
26
AC
F4
110 - 12C 24
LB 52U ( KOBELCO )
8',7016
(
3.2
130 - 140 26-28 AC
F4
E 7016G
I
r20 24-26 AC
)./.
t10
LB 52U ( KOBELCO )
870t6
F4
3.2
130 - 140 26-28 AC
E 7016G
F4
(
2.6
110 - 120 24-26 AC
E70T6
F4
LB 52U KOBELCO )
120 * I40 26-28 AC
E'7016G
F4
1i0 - 120 24-26 AC
F4
3.2
LB 52U ( KOBELCO )
E'7016
3.2
r20 - t40 26-28 AC
E70t6c
F4
NO
GR.
AWS GROTJP II
MM/MIN
)
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual

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IVPS : SMAW-9520-06 REV.O

JURONG SHIPYARD PTE LTD

WELDING PROCEDURE SPECIFICATION

PROGRESS : ALL POSITIONS

PREPARATION & WELDING SEQUENCE (UNIT IN MM)

API 5L GR.X 52 N TO API 5L GR.X 52 N

GRINDING & BRUSHING

RANGE : MAX 1.9 KJ/mm

HEATING TORCH / HEATING ELEMENTS

AWS Di.1 - ED. 1998

JOII.TT PREPARATION AND WELDING SEQUENCE (LINIT IN \A/T)

Refer to attached sheet 2 of 2 for sample T,Y, K

DIMENSION OF TEST PIECE:

API 5L GR.X 52N

Heating Torch / H. Element

660 C IAWS Table

API 5L GR.X 52N

.ONG SIIIPYARD LTI)

SAINPT,N, JOINT DETAILS FOR

T-Y-K ionqrs ( UNIT rN MM ) AS PERAwS

( GREATEST GROO\rE DEPTH

NARROWEST ROOT OPENING )

FIC D - OWKHEAD ( NARROWEST P.99!

.:./'. ' ?-r. ! -:__ :

l '^.. :.. ...

JOINT PREPARATION AND WELDING SEQUENCE (LIMT IN

JUBONG SHIPYARD LTD

AWS D1.1 - ED. 1998

Note : Refer to attached sheet 2 of 2 for sample T,Y, K joint details'

API5L GR.X 52N

9.5 and ABOVE

219 and ABOVE

Yes (Zrtz ,x Electrode dia.)

srl,l r(ooN cAY

,TUNONG SHIPYARD LTD

GREATEST GROOV-E DEPTH WrTH

(WIDEST ROOT OPENING)

IVPS : SMAW-9520-06 REV.O

JURONG SHIPYARD PTE LTD

WELDING PROCEDURE SPECIFICATION

PROGRESS : ALL POSITIONS

PREPARATION & WELDING SEQUENCE (UNIT IN MM)

API 5L GR.X 52 N TO API 5L GR.X 52 N

GRINDING & BRUSHING

RANGE : MAX 1.9 KJ/mm

HEATING TORCH / HEATING ELEMENTS

AWS Di.1 - ED. 1998

JOII.TT PREPARATION AND WELDING SEQUENCE (LINIT IN \A/T)

Refer to attached sheet 2 of 2 for sample T,Y, K

DIMENSION OF TEST PIECE:

API 5L GR.X 52N

Heating Torch / H. Element

660 C IAWS Table

API 5L GR.X 52N

.ONG SIIIPYARD LTI)

SAINPT,N, JOINT DETAILS FOR

T-Y-K ionqrs ( UNIT rN MM ) AS PERAwS

( GREATEST GROO\rE DEPTH