GEA31503e PGP Product E-Catalog 2015 R10
GEA31503e PGP Product E-Catalog 2015 R10
GEA31503e PGP Product E-Catalog 2015 R10
powergen.gepower.com
2015
POWER GENERATION
PRODUCTS CATALOG
POWERing 2015
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Copyright 2015 General Electric Company. All Rights Reserved. No part of this document may be reproduced in any form or by any means, electronic, mechanical, magnetic, optical, chemical,
manual, or otherwise, without the prior written permission of the General Electric Company. All comparative statements are with respect to GE technology unless otherwise stated.
TABLE OF
CONTENTS
CONTENTS
POWERing the World an Industry Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GE Power Generation Technology Leadership. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power Plant Excellence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Topping Cycle Offerings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
HRSG Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
For the first time in history, more gas-fired power generation capacity is forecasted to be added
over the next decade than from any other fuel source, including coal. One quarter of all capacity
additions forecasted over the decade will be gas generation. And by 2023, one quarter of the
electrical energy produced will come from natural gas, a 50 percent increase, and the largest
increase of any power generation fuel source compared with 2013.
31,000 TWh
500
1,300
4,000
Energy Demand
31,000
23,000
3.0% CAGR
Net of
Efficiency
2013
600
Non-Grid Connected
Population Growth
11%
Hydro
3,600
16%
Gas
5,100
Capacity:
Environmental Policy
8,100
6%
5%
Geothermal + Biomass
1%
Solar
Coal
23%
11%
2%
Nuclear
3,700
12%
Hydro
4,200
14%
7,600
25%
11,700
38%
9%
Gas
( +2,500)
22%
Wind
13%
Coal
9,800
Gas
42%
Oil
Coal
25%
18%
Economic Displacement
Energy 2013
Energy 2023
2,800
5,800
-500
2013
2,600
Demand-Side Efficiency
2023
Capacity (GW)
Energy:
Economic Growth (GDP)
Hydro
Nuclear
6%
4%
Nuclear
3,300
Oil
1,000
Renewables
Oil
Drivers
Energy (TWh/y)
Additional Energy Efficiency
Renewables
23,000 TWh
RETIRED
80
MW/ACRE $500-$1000/kW
Highest in the Industry
Lowest in Industry-Size Economies
4.3% CAGR
with
Retirements
ADDITIONS
2023
Solar. . . . . . . ~$1500/kW
Wind. . . . . . . ~$1600/kW
Coal. . . . . . . . . ~$2500/kW
Nuclear. . . ~$5000/kW
Fast Power
Cleaner
Online as fast as
$50MM
10
of fuel savings
over
YEARS
Sources: World Bank, IEA, IHS, EIA, EPRI, Navigant, Brattle, GE Marketing.
6 MONTHS
Simple Cycle Gas
Fastest in the Industry
DISPATCHABLE
FLEXIBLE POWER
Nuclear. . . ~6 years
Coal. . . . . . . . . ~4 years
Wind. . . . . . . ~6 months
Solar. . . . . . . ~6 months
TABLE OF
CONTENTS
POWER GENERATION
Technology Leadership
GEs 125 year technology heritage steeped in research, development and technological innovation is
unequaled in the power generation industry. The vast experience gained from an installed base of over
1000 GW of power generation equipment, combined with innovations from GEs Global Research Center
(GRC), drive advancements in materials, aerodynamics, combustion, and cooling technology to continually
enhance the performance of GEs power generation offerings. As a result, GE has led the industry by
incorporating these technologies to deliver higher efficiency, improved capital cost through economy of
scale, and operational flexibility while maintaining GEs high standard for reliability and availability. This
ultimately provides a lower cost of electricity with fewer emissions.
Technology
Enablement
Digital Controls
Technology
R
educed trips, fewer unplanned outages Most reliable turbine fleet
Low total installed cost with fewer
G
reatest smart instrumentation
wiring and fewer terminations
across power plant
Faster commissioning with a shorter Fully electric valves eliminate gas
install cycle
turbines hydraulic system
Greater diagnostic coverage across
valves and instrumentation
Preventative maintenance
Valve electrification
Smart instrumentation
(FOUNDATION Fieldbus)
Smart motor control centers (MCCs)
Diagnostic and prognostic
development
New customer experience
Combustion
GE Leadership
Advanced Aero/
Fluid Dynamics
Advanced
Manufacturing
A
dditive technology enables new
M
anufacturing of high temperature
configurations for higher performance
materials and advanced composites
Increased speed of new technology
H
igh energy joining and material
introduction through rapid prototyping
methodologies
A
dvanced Repair Technologies &
Repair Development Center
Latest Advancements
TABLE OF
CONTENTS
While every power plant is unique, there are three categories of plant configuration:
Applications
Simple Cycle
Single Shaft
Multi-Shaft
Peaking power
Mid-merit to baseload
M
id-merit to baseload
G
rid connected, utility scale
C
ombined heat and power
(CHP)
Mechanical drive
Advantages
Lowest CAPEX
Smallest footprint/highest
power density (MW/m2)
Shortest construction cycle
Easily scalable to future
Easily scalable for growth
required output
L ower CAPEX and lower $/kW
compared to multi-shaft
Disadvantages
H
ighest efficiency entitlement
B
etter part load efficiency
R
edundancy
P
hased construction flexibility
C
an accommodate large steam
extractions
H
igher CAPEX and higher $/kW
compared to single shaft plant
TABLE OF
CONTENTS
PLANT INTEGRATION
CONTROLS
TOPPING CYCLE
ELECTRICAL
CONVERSION
Plant Offerings
In addition to typical power plant features, the following
are options customers commonly choose. GEs application
engineering teams can configure these and other options to
accommodate most any requirement:
P
ower augmentation through supplemental firing in the HRSG.
Power augmentation through air inlet cooling.
10
TABLE OF
CONTENTS
TOPPING CYCLE
OFFERINGS
Overview of Scope and Considerations
12
The heart of a
combined cycle
power plant is the
topping cycle.
TABLE OF
CONTENTS
Gas Natural SDG, SA, Plana del Vent Power Plant, Vandellos, Spain
13
GAS TURBINE
Portfolio and Overview
Efficient, Flexible, Reliable Power
GE offers the worlds largest range of heavy duty gas turbinesfrom 44 to 510 MW. Whether for consumer
electrical generation, industrial cogeneration, or mechanical drive applications, GEs gas turbines bring
proven experience and capability to any power plant. On the cutting edge of gas turbine technology, GEs
wide array of equipment options can meet even the most challenging power requirements.
9F
.05
.04
.03
9E
7HA
7F
510 MW
397 MW
6F
6B
.03
High-Efficiency H-Class
Most cost-effective conversion of natural gas to electricity
in the H-class industry.
I ncludes the worlds largest high efficiency turbine: 510 MW.
337 MW
F
irst H-class gas turbine fleet to reach 220,000
operating hours.
275 MW
Industry-Leading F-Class
231 MW
198 MW
.05
.04
.03
.01
143 MW
132 MW
.02
.01
.03
299 MW
280 MW
265 MW
.04
.03
7E
GE built the worlds largest, most powerful off-grid gas turbine testing facility to demonstrate gas turbine operability and
performance before first fire in the field.
91 MW
80 MW
51 MW
44 MW
50 Hz Gas Turbines
60 Hz Gas Turbines
Geared for 50 Hz or 60 Hz
65
Combined Cycle Efficiency %
9HA
Y
OG
L
O
IN
L
OO
dC
60
TIO
CH
TE
an
H-Class
INTRODUCED
U
MB
55
O
,C
LS
A
RI
TE
MA E-Class
2014
AIR COOLED
INTRODUCED
F-Class
INTRODUCED
2003
STEAM COOLED
1986
INTRODUCED
50
2000/1093
1972
2300/1260
2600/1427
2900/1593
14
TABLE OF
CONTENTS
15
HA Gas Turbines
50 Hz
62%
Toshiba partners
with GE to
create a power
generation force.
9HA.02
9HA.01
60%
9F.04
9F.05
9H (2007)
9F.03
58%
56%
9F.01
9F.02
54%
52%
9F (1987)
50%
150
200
250
300
350
400
Gas Turbine Net Output (MW)
450
500
550
60 Hz
62%
1998
1995
GE Begins Development
of the H System
F-Class Technology First
Introduced by GE
16
1992
1990
7HA.01
2012
2014
2014
2014
60%
7F.05
7HA.02
7H (2007)
7F.04
58%
7F.03
7FB
56%
54%
7F.01
52%
7F (1986)
50%
100
TABLE OF
CONTENTS
150
200
250
Gas Turbine Net Output (MW)
300
350
17
The Worlds Largest and Most Efficient Heavy Duty Gas Turbine
The 9HA high efficiency, air cooled gas turbine is the industry leader among H-class
offerings. With two available modelsthe 9HA.01 at 397 MW and the 9HA.02 at
510 MWcustomers can select the right capacity to meet their generation needs.
Thanks to a simplified air cooled architecture, advanced materials, and proven
operability and reliability, the 9HA delivers the lowest life cycle cost per MW. The
economies of scale created by this high power density gas turbine, combined with its
more than 61% combined cycle efficiency, enables the most cost effective conversion
of fuel to electricity to help operators meet increasingly dynamic power demands.
Industry-Leading
Operational Flexibility for
Increased Dispatch and
Ancillary Revenue
Fast 10-minute ramp-up from start
command to gas turbine full load.
Up to 70 MW/minute ramping
capability within emissions
compliance.
Reaches turndown as low as 40% of
gas turbine baseload output within
emissions compliance.
Least Complex
H-Class Offering
Full-Load Validation
9HA.02
Frequency
50
50
397
510
8,220
8,170
8,673
8,620
41.5%
41.8%
1,906
2,430
2,011
2,564
40%
40%
60
70
25
25
+/-10%
+/-10%
G
Es 9HA gas turbine has been fully
validated in its full speed, full load test
facility over an operating envelope
larger than the variances an entire
fleet of turbines would experience in
the field, an approach that is superior
to operating a field prototype for
8,000 hours.
397-510 MW
9HA.01
592
755
5,540
5,517
5,845
5,821
61.6%
61.8%
3PRH
3PRH
47%
47%
60
70
<30
<30
1,181
1,515
5,540
5,495
5,845
5,798
61.6%
62.1%
3PRH
3PRH
24%
24%
120
140
<30
<30
18
TABLE OF
CONTENTS
19
Meeting the demand for cleaner, reliable, cost-effective power, the 9F.05 heavy duty gas
turbine provides GEs most advanced F-class technology for 50 Hz applications. With
combined cycle efficiency of more than 60% and running reliability in excess of 99%,
this turbine is well suited for baseload, cogeneration and cycling applications.
Enhanced Architecture
for Performance and Reliability
Well suited for combined cycle applications, with 99.8%
average reliability and 95.1% average availability.1
Mark* VIe Control System real-time, physics-based modeling
increases overall performance, operability, and reliability.
299 MW
Simple Cycle
Output
>60% COMBINED
CYCLE EFFICIENCY
Frequency
50
299
8,810
9,295
38.7%
1,593
1,681
38%
24
25
10
1
+/-10%
1x1 SS 9F.05
460
5,670
5,982
60.2%
3PRH
46%
24
38
2x1 MS 9F.05
923
5,650
5,961
60.4%
3PRH
23%
48
38
TABLE OF
CONTENTS
21
9F.04
Frequency
50
50
265
280
9,020
8,840
9,517
9,327
37.8%
38.6%
1,458
1,496
1,538
1,579
35%
35%
22
23
15
15
9F.03
24
24
+25%/-10%
+25%/-10%
426
5,860
5,770
6,183
6,088
58.2%
59.1%
3PRH
3PRH
46%
45%
22
22
38
38
855
5,840
5,750
6,162
6,067
58.4%
59.3%
3PRH
3PRH
23%
22%
44
44
38
38
265-280 MW
As Algeria quickly progresses with building its infrastructure, GE is proud to be the countrys growth partner.
Socit Algrienne de Production de lElectricit (SPE S.p.a.), part of the Sonelgaz Group, selected GE to
provide power generation equipment and services for six new combined cycle power plants. These plants
will produce enough power to help meet the needs of 8 million Algerian households, increasing the countrys
energy capacity by nearly 70%. For the six new plants, GE is supplying 9F.03 gas turbines, proven reliable
with more than 200 installed units worldwide and more than 12 million operating hours. Using natural gas
from local Algerian gas fields, the turbines will be equipped with GEs latest DLN dual-fuel combustion technology to reduce
emissions, extend maintenance intervals and enable greater flexibility.
Simple Cycle
Output
TABLE OF
CONTENTS
23
9E.04
Frequency
50
50
132
143
9,860
9,250
10,403
9,759
34.6%
36.9%
828
814
874
858
35%
35%
11
12
25
25
>+/-30%
>+/-30%
1x1 MS 9E.03
1x1 MS 9E.04
199
208
6,530
6,360
6,890
6,710
52.3%
53.7%
2PNRH
2PNRH
72%
70%
11
12
38
38
From desert climates to the tropics, to the arctic cold, the rugged 9E.03 heavy duty gas
turbine provides essential power and performs in a vast number of duty cycles and
applications. It is one of the most fuel-flexible products in the industry, capability of using
more than 52 types of fuelalmost the entire fuel spectrum. The 9E.04 heavy duty gas
turbine provides increased power and performance while maintaining the simplicity and
operational strengths of the 9E.03 gas turbine. The result is a platform that delivers high
availability, reliability, and durability while lowering the overall cost per kilowatt.
401
420
6,460
6,300
6,816
6,647
52.8%
54.2%
2PNRH
2PNRH
36%
35%
22
25
38
38
132-143 MW
Relationships matter. For more than 15 years, GE has supported Tunisias energy
development, with GE machines generating over 1.3 GW of power. During that time,
the Socit Tunisienne de lElectricit et du Gaz (STEG) and GE have developed strong
ties. Their shared history allowed GE to respond rapidly in 2012 to meet Tunisias changing electricity needsconsumption
was growing by about 6% per year. GE proposed and executed an extension to the Bir MCherga plant within six months
from order, one of the fastest projects ever. The two 9E.03 gas turbines at the Bir MCherga plant now supply an additional
240 MW to the Tunisian national power grid, allowing the country to better manage the summer peak.
Simple Cycle
Output
TABLE OF
CONTENTS
25
Whether you need to generate power on-site or produce steam for petrochemical or
DH operations, the 6F.03 heavy duty combined cycle gas turbine delivers high levels of
efficiency, availability, flexibility, and reliability. Its high exhaust energy makes the 6F.03
gas turbine ideal for 50 or 60 Hz midsize combined cycle, industrial cogeneration, DH,
and remote-processing applications.
Frequency
50
80
9,470
9,991
36.0%
472
498
52%
15
+20%/-10%
1x1 MS 6F.03
123
6,170
6,510
55.3%
2PNRH
80 MW
45
2x1 MS 6F.03
Simple Cycle
Output
>55% COMBINED
CYCLE EFFICIENCY
59%
245
6,130
6,467
55.7%
2PNRH
30%
13
45
TABLE OF
CONTENTS
27
The 6F.01 gas turbine achieves nearly 56% efficiency in 2x1 combined cycle arrangement, and
more than 80% efficiency in cogeneration operation. Its 600C exhaust temperature enables
up to 140 bar high pressure steam for combined cycle power generation or cogeneration.
51 MW
Frequency
50
51
8,980
9,474
38.0%
277
292
40%
12
25
Simple Cycle
Output
>55% COMBINED
CYCLE EFFICIENCY
+/- 10%
1x1 MS 6F.01
75
6,120
6,457
55.8%
2PNRH
53%
12
30
2x1 MS 6F.01
150
6,100
6,436
55.9%
2PNRH
27%
24
30
When Huaneng Power Inc. (HPI) needed a proven, high-efficiency solution for its first distributed power project
in the Guangxi region of China, GEs 6F.01 was their clear choice. With its unique combination of high efficiency
and low emissions, this gas turbine is a reliable, environmentally friendly choice, ready to bring needed power
and steam generation capability to the heart of the Guilin World Resort power plant. Having collaborated with
GE on many projects over the years, HPI has confidence in GEs ability to bring the Guilin power plant online quickly to meet the
growing energy needs of this popular tourist destination.
28
TABLE OF
CONTENTS
29
The rugged, reliable 6B.03 heavy duty gas turbine is a popular choice for refineries,
natural gas liquefaction power, CHP applications, and industrial power. Its ability to
operate in island mode, coupled with its 94.6% availability, make the 6B.03 an ideal
solution for remote installations and extreme operating conditions far from the grid.
With 99% reliability, proven and tested with more than 55 million operating hours, the
6B.03 provides cost-effective power you can count on.
44 MW
Simple Cycle
Output
>51% COMBINED
Frequency
50
44
10,180
10,740
33.5%
289
305
50%
11
25
CYCLE EFFICIENCY
>+/-30%
1x1 MS 6B.03
67
6,630
6,995
51.5%
2PNRH
57%
11
30
2x1 MS 6B.03
135
6,600
6,963
51.7%
2PNRH
29%
22
30
30
TABLE OF
CONTENTS
CEPSA and CEPSA logo are Trademarks registered in Spain and in other countries owned by Compaa Espaola de Petrleos, S.A.U. (CEPSA). All rights reserved.
31
The Worlds Largest and Most Efficient Heavy Duty Gas Turbine
GEs 7HA high efficiency, air cooled gas turbine is the industry leader among H-class
offerings and is available in two modelsthe 7HA.01 at 275 MW and the 7HA.02 at 337 MW.
Thanks to a simplified air cooled architecture, advanced materials, and proven operability
and reliability, the 7HA delivers the lowest life cycle cost per MW for 60 Hz applications. The
economies of scale created by this high power density gas turbine, combined with its more
than 61% combined cycle efficiency, enable the most cost effective conversion of fuel to
electricity to help operators meet increasingly dynamic power demands.
Industry-Leading
Operational Flexibility for
Increased Dispatch and
Ancillary Revenue
Fast 10-minute ramp-up from start
command to gas turbine full load.
50 MW/minute ramping capability
within emissions compliance.
Reaches turndown as low as 25% of
gas turbine baseload output within
emissions compliance.
Fuel flexible to accommodate gas and
liquid fuels with wide gas variability,
including high ethane (shale) gas and
liquefied natural gas.
Least Complex
H-Class Offering
A simpler configuration than GEs
previous H-class fleet and one that
does not require a separate cooling
air system.
T he 7HA is now available with an
air cooled generator for simplified
installation and maintainability.
M
odular systems ease installation
with 10,000 fewer man-hours than
GEs 7F.03 gas turbine.
Full-Load Validation
At the heart of GEs heavy duty gas
turbine validation program is the
advanced full-scale, full-load test
facility in Greenville, SC.
7HA.02
Frequency
60
60
275
337
8,240
8,210
8,694
8,662
41.4%
41.6%
1,330
1,620
1,403
1,709
25%
40%
50
50
25
25
+/-10%
+/-10%
1x1 MS 7HA.01
1x1 SS 7HA.02
406
501
5,570
5,530
5,877
5,834
61.3%
61.7%
3PRH
3PRH
S
treamlined maintenance with quickremoval turbine roof, field-replaceable
blades, and 100% borescope
inspection coverage for all blades.
S
implified dual fuel system uses less
water, eliminates recirculation, and
utilizes enhanced liquid purge for
improved reliability and dependability.
275-337 MW
7HA.01
33%
47%
50
50
<30
<30
2x1 MS 7HA.01
2x1 MS 7HA.02
817
1,005
5,540
5,510
5,845
5,813
61.6%
61.9%
3PRH
3PRH
16%
23%
100
100
<30
<30
Simple Cycle
Output
TABLE OF
CONTENTS
33
224-231 MW
60
60
224
231
8,670
8,640
9,147
9,116
39.4%
39.5%
1,176
1,207
1,241
1,273
38%
38%
40
40
+/-7.5%
+/-7.5%
Simple Cycle
Output
EFFICIENCY
TABLE OF
CONTENTS
1x1 MS 7F.05
@ 12 ppm NOx
359
5,740
6,056
59.4%
3PRH
48%
40
25
2x1 MS 7F.05
@ 12 ppm NOx
1
34
Frequency
723
5,700
6,014
59.9%
3PRH
24%
80
25
With a partnership that spans over four decades and 40 Saudi Electricity Company (SEC)
power plants, GE assists in the generation of over half of Saudi Arabias power supply. The
company has more than 500 gas turbines installed in the Kingdom, and that number will
grow when SECs Riyadh Power Plant 12 (PP12) enters commercial operation in early 2015.
PP12 utilizes 8 GE 7F.05 gas turbines and is the first installation of the new product in the region; it will add nearly 2,000 megawatts
of power, helping SEC meet future electricity demands. The 7F.05 gas turbines provide SEC with significant fuel savings and lower
emissions, along with the operating flexibility needed to respond to a wide range of generation conditions, from base load to cyclic
duty. Fuel flexibility is also a significant advantage. The 7F.05 turbines can operate on natural gas, distillate fuel or Arabian Super
Light (ASL) crude. GEs F-class gas turbines are the first to offer customers the ability to operate on crude oil.
35
GE introduced the world to F-class gas turbine technology in 1989. Today, GE powers the
globe with more than 1,100 installed F-class units, producing 260 GW of power in 58
countries. With 99% reliability, customers receive five to six more days of operation per
year than the industry average. A 10-minute fast start enables increased revenue and
dispatchability during peak demand.
60
198
8,840
9,327
38.6%
1,056
1,114
48%
30
W
idest fuel flexibility; only manufacturer to offer an F-class
heavy duty gas turbine that burns Arabian super light; also
offers 15% C2, +20%/-10% Modified Wobbe Index,
5% hydrogen.
198 MW
Frequency
Simple Cycle
Output
>59% COMBINED
CYCLE EFFICIENCY
+20%/-10%
1x1 MS 7F.04
292
5,800
6,119
58.8%
3PRH
58%
30
28
2x1 MS 7F.04
588
5,760
6,077
59.2%
3PRH
29%
60
28
36
TABLE OF
CONTENTS
In the western portion of PJM, an Independent System Operator in the United States, regional supplies
of ethane are plentiful. Yet, until now, no one has used ethane as a reliable, lower-cost fuel source for
generating electricity. Thats about to change. The proposed 565 MW Moundsville Power combined cycle
plant in West Virginia will be the first to utilize locally generated unconventional gas from new shale wells
with high contents of ethane. The empowering technology is GEs 7F.04 gas turbine. Using GEs DLN 2.6+ combustion system,
the turbine can operate on gas fuel with up to 25% ethane content. The use of ethane-blended fuel at Moundsville Power could
herald a new series of plants utilizing GEs 7F.04 gas turbines and unconventional, blended fuels, said Andrew Dorn Jr., a Managing
Member of Moundsville Power. By allowing us to use lower-cost ethane-blended fuel, the turbine design and performance are
crucial to the plants financial and operational success.
37
The 7E.03 gas turbine is recognized as the industry leader for 60 Hz industrial power
applications where reliability and availability are the most critical attributes. Its robust
architecture and operational flexibility make it well suited for a variety of peaking, cyclic,
and baseload applications. With state-of-the-art fuel handling equipment, multi-fuel
combustion system options, and advanced gas path features, the 7E.03 gas turbine
can accommodate a full range of fuel alternatives while delivering better efficiency
and lower emissions than other technologies in its class. Whether providing raw
horsepower to drive industrial and petrochemical processes or steady, reliable output
for CHP operation, the 7E.03 keeps your operation running.
60
91
10,060
10,614
33.9%
584
616
35%
25
Proven Performance
98.3% reliabilitymore than 0.2% higher than the industry
averageequates to an additional 1,500+ MWh per year.
Frequency
91 MW
Simple Cycle
Output
CYCLE EFFICIENCY
1x1 MS 7E.03
139
6,640
7,006
51.4%
2PNRH
>51% COMBINED
>+/- 30%
67%
35
2x1 MS 7E.03
281
6,580
6,942
51.9%
2PNRH
33%
15
35
TABLE OF
CONTENTS
39
Whether you need to generate power on-site or produce steam for petrochemical or
DH operations, the 6F.03 heavy duty combined cycle gas turbine delivers high levels of
efficiency, availability, flexibility, and reliability. Its high exhaust energy makes the 6F.03
gas turbine ideal for 50 or 60 Hz midsize combined cycle, industrial cogeneration, DH,
and remote-processing applications.
Frequency
60
80
9,470
9,991
36.0%
472
498
52%
15
+20%/-10%
1x1 MS 6F.03
123
6,170
6,510
55.3%
2PNRH
80 MW
45
2x1 MS 6F.03
Simple Cycle
Output
>55% COMBINED
CYCLE EFFICIENCY
59%
245
6,130
6,467
55.7%
2PNRH
30%
13
45
TABLE OF
CONTENTS
41
The 6F.01 gas turbine achieves nearly 56% efficiency in 2x1 combined cycle arrangement,
and more than 80% efficiency in cogeneration operation. Its 600C exhaust temperature
enables up to 140 bar high pressure steam for combined cycle power generation
or cogeneration.
51 MW
Simple Cycle
Output
>55% COMBINED
Frequency
60
51
8,980
9,474
38.0%
277
292
40%
12
25
CYCLE EFFICIENCY
+/- 10%
6,120
6,457
55.8%
2PNRH
1x1 MS 6F.01
75
53%
12
30
2x1 MS 6F.01
150
6,100
6,436
55.9%
2PNRH
27%
24
30
When Huaneng Power Inc. (HPI) needed a proven, high-efficiency solution for its first distributed power project
in the Guangxi region of China, GEs 6F.01 was their clear choice. With its unique combination of high efficiency
and low emissions, this gas turbine is a reliable, environmentally friendly choice, ready to bring needed power
and steam generation capability to the heart of the Guilin World Resort power plant. Having collaborated with
GE on many projects over the years, HPI has confidence in GEs ability to bring the Guilin power plant online quickly to meet the
growing energy needs of this popular tourist destination.
42
TABLE OF
CONTENTS
43
The rugged, reliable 6B.03 heavy duty gas turbine is a popular choice for refineries,
natural gas liquefaction power, CHP applications, and industrial power. Its ability to
operate in island mode, coupled with its 94.6% availability, make the 6B.03 an ideal
solution for remote installations and extreme operating conditions far from the grid.
With 99% reliability, proven and tested with more than 55 million operating hours, the
6B.03 provides cost-effective power you can count on.
Frequency
60
44
10,180
10,740
33.5%
289
305
50%
11
25
>+/-30%
44 MW
Simple Cycle
Output
>51% COMBINED
CYCLE EFFICIENCY
1x1 MS 6B.03
67
6,630
6,995
51.5%
2PNRH
57%
11
30
2x1 MS 6B.03
135
6,600
6,963
51.7%
2PNRH
29%
22
30
44
TABLE OF
CONTENTS
CEPSA and CEPSA logo are Trademarks registered in Spain and in other countries owned by Compaa Espaola de Petrleos, S.A.U. (CEPSA). All rights reserved.
45
With more than 4,500 heavy duty gas turbines installed around the world, GE knows the challenges
faced by operatorsvolatile fuel prices, variability in fuel sources, increasingly strict environmental
regulations, and the need for more power generation flexibility. GE continually evolves its proven
combustion systems, including the related accessory system hardware, to help customers enhance fuel
utilization, reduce fuel costs, and enhance revenues.
As a result, GEs versatile gas turbines operate on a variety of fuels, including gases with a wide range of
heating values, like steel mill gases, syngas, lean methane fuels, natural gas, higher order hydrocarbons,
and high hydrogen fuels. They also accommodate liquid fuels, including refined products, such as
distillate and naphtha, and a range of ash bearing fuels, including light, medium, and heavy crude
oils, as well as HFO. Utilization of a these fuels is important for a wide range of applications, including
refineries, petrochemical plants, oil and gas production, and steel mills.
D
LN 1+ system guarantees NOx emissions of 5 ppm or less
for GEs 6B, 7E and 9E gas turbines.
Highly fuel flexible and capable of operating on a wide variety
of gas fuels, including gases with high ethane and propane
content, as well as distillate oil and other liquid fuels.
A
vailable in a gas only or dual fuel configuration.
DLN2
The DLN2 family of combustion systems enables GEs F- and
HA-class gas turbines to reduce NOx emissions while extending
outage intervals. GEs DLN2.6+ combustion system, which
is the base combustion configuration on the 7F, 9F and HA
gas turbines, has been installed globally on more than 75 gas
turbines and has accumulated over 1.4 million fired hours.
Methane
LNG
Natural Gas
Ethanol
Methanol
DME
Refinery Offgas
NGL
LPG
Butane
Crude Oils
ASL and
Condensate
Biodiesels
(B100)
O
ver 26 million operating hours; proven operational experience
in providing customers with a multitude of benefits, including
increased operational and fuel flexibility, reduced emissions,
extended intervals, and higher performance while maintaining
life cycle costs.
Ethane
Propane
Naphtha
Kerosene
C
an operate on a wide variety of gas and liquid fuels.
Distillate #2
A
vailable in gas only and dual fuel configurations.
Heavy Distillates
SynGas O2 Blown
Residual Fuel
= Liquid Fuels
= Gaseous Fuels
DLN1/DLN1+
DLN2.6+
S
ingle nozzle.
Diffusion Flame
In addition to the DLN combustion systems, GE offers two
diffusion flame combustion systems for use in non-traditional
fuel applications:
M
ore than 28 million operating hours, including more than
730,000 fired hours on the DLN1+ combustion system.
Hydrogen (100%)
Sour Gas
M
ulti-nozzle quiet combustors (MNQC).
TABLE OF
CONTENTS
47
Fuel Flexibility
For more than 50 years, GE has developed close collaborative
relationships with owners, operators, and fuel suppliers,
with the goals of understanding new fuel trends, expanding
fuel flex capabilities for existing fuels, qualifying new fuels,
and actively investing in new combustion technologies. This
legacy of fuel flexibility has led to GE having the broadest
experience in the industry to reliably convert the full
spectrum of fuels to mechanical, electrical, and thermal
energy. GEs model-based gas turbine control systems
provide real time, closed-loop tuning of the combustion
system, which allows for stable operation even as gaseous
fuel energy content varies. Liquid fuels include refined
products, such as distillate and naphtha, and a range of ash
bearing fuels, including light, medium, and heavy crude oils,
as well as HFO.
9F
(.03/.04/.05)
7HA
(.01/.02)
9HA
(.01/.02)
GASSES
LNG
H2 Blends
Lean Methane (weak NG)
High H2
Syngas (O2 blown)
Blast Furnace Gas (BFG)
Coke Oven Gas (COG)
Sour Gas
LIQUIDS
48
TABLE OF
CONTENTS
BOTTOMING CYCLE
OFFERINGS
Overview of Scope and Considerations
50
GEs configurations
consider a multitude of
operating conditions
to provide the highest
customer value in terms
of performance and cost.
TABLE OF
CONTENTS
Duke Energy, V.H. Braunig Power Station, San Antonio, TX, U.S.A.
51
HRSG CONSIDERATIONS
The HRSG is a critical component in the bottoming cycle of a combined cycle power plant,
providing the thermodynamic link between GEs gas turbines and steam turbines.
GEs combined cycle power plants utilize HRSGs with small diameter, high fin density heat
transfer sections matched to the fuels and emissions equipment requirements. HRSGs
operating in the sub-critical pressure range utilize a drum-type, natural circulation evaporator
with a long established pedigree for reliable operation. For those configurations operating
in the super-critical pressure range, GE will utilize either forced circulation or once-through
steam generator sections. Regardless of the HRSG configuration, the proper engineering is
required to assure desired operating flexibility and capability.
Since the HRSG is configured based on bottoming cycle application, there are numerous
options that can be incorporated to meet project specific requirements such as
supplementary firing, SCR for NOx abatement, CO catalyst for emissions reduction,
and exhaust gas bypass systems for applications that require simple cycle gas turbine
operation in a combined cycle installation.
TABLE OF
CONTENTS
53
STEAM TURBINE
Portfolio and Overview
Power and Performance
A world leader in the development and application of steam turbine technology, GE has shipped
more than 10,000 units totaling over 600 GW since 1901. Our combined cycle steam turbines are
specifically configured to contribute to highly efficient and cost effective applications when paired
with GE gas turbines.
H
igh reaction 3D airfoils in both buckets and nozzles
increase efficiency; free vortex flow improves aerodynamics.
B
linglet nozzle constructions provide individually adjustable
radial clearances as well as predictable and controllable
throat area.
GEs combined cycle steam turbines accommodate a broad range of site conditions and operational
needs while providing the performance needed in todays demanding energy environment. GE works
with customers from the earliest stages of the project, through construction, commissioning, and
operation to provide a highly efficient and cost effective turbine that integrates smoothly with the gas
turbine and overall plant operations.
GE ST-D650
42.5%
Efficiency
REHEAT
Up to
GE ST-D600
42.0%
Efficiency
Up to
GE ST-A650
REHEAT
NON-REHEAT
41.5%
Efficiency
Up to
GE ST-D400
40.0%
Efficiency
Up to
GE ST-A450
39.5%
Efficiency
Up to
GE ST-D200
37.0%
Efficiency
Up to
GE ST-A200
36.2%
Efficiency
100
200
300
400
500
600
700
Output (MW)
54
TABLE OF
CONTENTS
55
GEs A200 steam turbine is a compact, single casing turbine for 50 and 60 Hz non-reheat
steam cycle applications. Its opposed flow high pressure (HP) and low pressure (LP)
sections reduce the required thrust bearing size and associated performance losses.
Both the HP and LP sections utilize high reaction steam path technology for increased
efficiency and single shaft configurations incorporate a clutch that enables operational
flexibility. For two-pressure non-reheat cycles, the A200 steam turbine has available
flow admission capability at the exit of the HP flow path. The A200 steam turbine is
also capable of multiple flow extractions if required for process applications.
GEs D200 steam turbine is a two casing turbine for 50 and 60 Hz non-reheat steam cycle
applications. Employed in both multi-shaft and single-shaft applications, single-shaft
configurations incorporate a clutch that enables operational flexibility. Both HP and
LP sections utilize high reaction steam path technology for increased efficiency. For
two-pressure non-reheat cycles, the D200 steam turbine has available flow admission
at the exit of the HP section. The D200 steam turbine is also capable of multiple flow
extractions if required for process applications.
M
ain steam inlet pressure up to 1,800 psi (124 bar) and
temperature up to 1,050F (565C).
H
P section is shipped fully assembled, enabling a five-month
installation cycle from start to finish.
S
tandard double-flow LP section side exhaust saves on
plant cost by enabling a lower equipment foundation height
when compared to downward facing exhaust configuration;
downward facing exhaust is also available as an option.
70-220 MW
200-340 MW
Output
UP TO 36.2% EFFICIENCY
56
Output
UP TO 37.0% EFFICIENCY
TABLE OF
CONTENTS
57
GEs A450 and A650 combined cycle steam turbines deliver performance, reliability, and
up to 41.5% shaft efficiency for todays 50 and 60 Hz applications. They can be applied in
both single-shaft and multi-shaft combined cycle plants, and the single-shaft configuration
incorporates a clutch that enables operational flexibility. These turbines consist of a
separate HP section and combined intermediate pressure (IP) and LP sections.
GEs D400 and D600 steam turbines primarily support F-class and H-class gas turbine
combined cycle plants. They were developed for high efficiency power generation in
large single-shaft or multi-shaft plants, and for sites with low condenser pressure. GEs
D-type steam turbines feature a combined HP and IP section and either one or two
double-flow LP sections.
180-700 MW
UP TO 42% EFFICIENCY
Output
S
ide-flow or down-flow exhaust LP section configurations
provide plant layout flexibility.
W
ide range of last stage bucket sizesup to 45 inch (1,143 mm)
for 60 Hz, and 55 inch (1,397 mm) for 50 Hz; these sizes enable
the application of GEs D400 and D600 steam turbines over a
wide range of condenser pressures.
85-300 MW
C
ompact and cost effective single-shaft and multi-shaft
configurations, and the single-shaft configuration
incorporating a clutch that enables plant operational
flexibility and maintainability.
Output
UP TO 41.5% EFFICIENCY
58
TABLE OF
CONTENTS
59
150-500 MW
Output
UP TO 42.5% EFFICIENCY
60
TABLE OF
CONTENTS
61
Once-Through
Cooling Tower
Air Cooled
Applications
Coastal or waterside
locations without access
restrictions
Advantages
Smallest footprint
Lowest cost
Disadvantages
62
TABLE OF
CONTENTS
ELECTRICAL CONVERSION
OFFERINGS
Overview of Scope and Considerations
TABLE OF
CONTENTS
65
GENERATOR
Portfolio and Overview
GE takes generator performance seriously and builds machines to demanding specifications that keep
customers on the leading edge of efficient, reliable output. Systems install fast, integrate easily, and
deliver the power needed with more uptime. With more than 10,000 generators shipped around the
world serving diverse applications, GE understands the operational challenges and offers a complete
range of configurations and cooling technologies to help meet unique performance specs. GE fully
integrates our engineering with manufacturing and life cycle services solutions, to keep customers
operations reliable and available.
Cooling Technologies
H8 MODEL
60 Hz
GE GEN-W
50 Hz
60 Hz
GE GEN-H
GE GEN-A
800 MVA
630 MVA
50 Hz
60 Hz
50 Hz
890 MVA
590 MVA
Stator
1 O
2 G
Rotor
3 C
220 MVA
H81
370 MW
H82
394 MW
H83
418 MW
H84
442 MW
H85
465 MW
(50 Hz)
335 MVA
5
1
4
2
3
66
TABLE OF
CONTENTS
67
Cooling Type
Frequency
Generator Model
Output (MVA)
Voltage (kV)
50 Hz
GE GEN-A32
GE GEN-A33
GE GEN-A39
GE GEN-A53
57.8
104.3
178.0
212.5
11.5
11.5
15.0
15.8
60 Hz
GE GEN-A32
GE GEN-A33
GE GEN-A35
GE GEN-A37
GE GEN-A39
GE GEN-A61
GE GEN-A62
GE GEN-A63
54.3
98.5
112.0
156.9
198.0
276.5
305.0
334.2
13.8
13.8
13.8
13.8
17.0
16.0
17.5
19.0
50 Hz
GE GEN-H53
GE GEN-H61
GE GEN-H62
GE GEN-H63
GE GEN-H64
GE GEN-H65
GE GEN-H66
GE GEN-H81
GE GEN-H82
GE GEN-H83
GE GEN-H84
GE GEN-H85
351.0
326.3
348.8
371.2
392.5
415.0
437.5
462.5
492.5
522.5
552.5
581.3
15.8
17.0
18.5
19.5
20.5
22.0
23.0
16.5
17.5
18.5
20.0
21.0
GE GEN-H33
GE GEN-H35
GE GEN-H53
GE GEN-H61
GE GEN-H62
GE GEN-H63
GE GEN-H64
GE GEN-H65
GE GEN-H66
GE GEN-H81
GE GEN-H82
GE GEN-H83
GE GEN-H84
GE GEN-H85
252.0
282.6
408.0
343.6
367.0
390.6
414.1
437.6
461.2
501.2
533.0
564.7
596.5
629.5
18.0
18.0
18.0
19.5
21.0
22.5
23.5
25.0
26.0
19.5
21.0
22.5
23.5
25.0
Air
Hydrogen
60 Hz
50 Hz
Water
60 Hz
68
GE GEN-W81
593.8
16.5
GE GEN-W82
631.3
17.5
GE GEN-W83
668.8
18.5
GE GEN-W84
706.3
19.5
GE GEN-W85
743.8
21.0
GE GEN-W86
885.2
22.0
GE GEN-W81
632.9
19.0
GE GEN-W82
672.9
20.5
GE GEN-W83
712.9
21.5
GE GEN-W84
754.1
23.0
GE GEN-W85
794.2
24.0
TABLE OF
CONTENTS
Frequency
Power Factor
50 Hz
60 Hz
0.80
0.85
Up to 98.7%
Up to 98.7%
11.5 kV to 15.8 kV
13.8 kV to 19.0 kV
69
Highly Efficient
Hydrogens low gas density, high specific heat, and high thermal conductivity enable the
highest efficiency generators in GEs portfolio. Hydrogen cooled generators use proven
technologies and advanced materials to deliver over 98.9% efficiency. They are well suited
for combined cycle or simple cycle applications on both steam and gas turbines.
GEs water cooled generators are exceptionally well suited to large power station applications
where output requirements exceed the cooling capabilities of air cooled or conventional
hydrogen cooled options. This reliable generator incorporates the most advanced technology
and robust construction for enhanced operability and ease of maintenance.
Frequency
Power Factor
50 Hz
60 Hz
0.80
0.85
G
Es advanced brazing technology provides the most
reliable water cooled bar in the industry.
Apparent Power 300 MVA to 590 MVA 240 MVA to 630 MVA
Efficiency
Terminal Voltage
Up to 99%
Up to 99%
15.8 kV to 21.0 kV
18.0 kV to 25.0 kV
A
utomated hydrogen gas control and sealing, enabled by the
Mark VIe Control System, which also reduces the need for
manual intervention in efficient accessories operation.
Power Factor
50 Hz
60 Hz
0.80
0.85
Apparent Power 590 MVA to 890 MVA 630 MVA to 800 MVA
Efficiency
Terminal Voltage
Up to 99%
Up to 99%
16.5 kV to 22.0 kV
19.0 kV to 24.0 kV
P
arts commonality applied to both the gas and steam
turbines lowers inventory carrying costs and enables more
efficient outage management.
70
Frequency
TABLE OF
CONTENTS
71
PLANT INTEGRATION
Application Capability and Modeling
As a manufacturer of gas turbines, steam turbines, and generators, GE brings unique insight into
system integration through domain expertise and knowledge of how to best take advantage of
application flexibility in major power generation equipment.
In addition to performing equipment application and system optimization for traditional power
generation only projects, GE also has a wealth of experience with process integrated power plant
equipment and systems such as gas turbine mechanical drive applications and a variety of
CHP/cogeneration applications.
Quantitative analysis using steady-state mass and heat balance models provides the basis for
determining power plant system output and heat rate. GE uses a combination of in-house and
customized third party software, modified with proprietary GE methods that are based on decades
of combined cycle experience and performance testing data. For situations involving challenging
transient behavior, GE can perform dynamic simulation studies as part of an extended scope plant
project. These studies aid in defining complex controls and automated sequences while reducing
the time spent on debugging during plant commissioning. The result is combined cycle systems with
bankable performance, and system and equipment configurations that best meet customer needs by
incorporating component sizing and characterization appropriate for expected operating conditions.
GE offers customers pre-order support, including plant emissions estimates for permitting purposes.
Startup curves with key plant and unit parameters are available for combined cycle plants in various
configurations.
FUELS
POWER
Gases
Natural gas
blast furnace
gases to
hydrogen
Electrical
Capacity (MW)
Energy (MWh)
Ancillary Services
Peaking
Mid Merit
Base Load
Applications
Primary Considerations
Mechanical Drive
CHP/District Heating
Oil
Light
distillates
to heavy
residuals
72
Mechanical
Thermal
TABLE OF
CONTENTS
73
GE CONTROLS AND
SOFTWARE SOLUTIONS
Overview of Control System Architecture
1 Turbine Control Panel
Modern power plants provide far more data and create far more actionable information, making
them much more efficient than in the past. Advanced sensors and smarter instrumentation provide
additional opportunities to utilize big data in the form of informational and actionable analytics.
Leveraging and driving these trends, GE has grown its portfolio of controls, software, and analytics
offerings to meet the needs of the digital power plants of the future.
GE provides turbine control panels for all gas turbines and steam turbines as part of the standard offering. The brains of the
turbine control are the CPU modules, while the turbine control connects to the rest of the plant instrumentation through its I/O
interface modules. The Mark VIe Control System includes modular components with an Ethernet backbone, which allows for a
long life cycle; technology is infused into the platform as needed.
Turbine control panels are customized to meet the specific needs of each application, particularly controller redundancy and
I/O type. GE has developed an intelligent dual control architecture to replace triple modular redundant (TMR) on specific
gas turbine frame sizes and, where applicable, on associated steam turbines. The philosophy of intelligent dual is to use dual
CPUs and dual I/O networks, and to let sensor and device redundancy be determined by application needs. For protection and
safety systems, sensor redundancy remains triplicated to enhance tripping reliability. For many other instruments in the power
plant, sensor redundancy can be reduced with the inclusion of a surrogate model and soft fault detection in software without
impacting reliability. Some of the benefits of an intelligent dual system are lower installed cost, lower maintenance cost (less
equipment to calibrate and maintain), improved running reliability, lower failure rate, I/O density reduction in the control
panels, and overall simplification of firmware related to controlling dual platforms.
GE has been making control systems for more than 100 years and has been providing integrated
plant controls for a broad range of applications since 2001. The industry continues to demand higher
plant-level performance and operator efficiency. To support these needs, the modular architecture of
the Mark VIe Control System allows for mission-specific turbine control within the same environment
as an open plant control. The single platform enables comprehensive, integrated automation for
improved performance and reliability.
As illustrated below, there are various elements throughout the power plant that make up the control
system infrastructure. These elements work together to create the central nervous system of the
Mobile Use
7HA.01
7HA.02
9E.03
9E.04
9F.03
9F.05
9HA.01
9HA.02
Hard-wired
Software
Applications
6B.03
6F.01
6F.03
7E.03
7F.04
7F.05
7HA.01
7HA.02
9E.03
9E.04
9F.03
9F.05
9HA.01
9HA.02
CANopen
EWS
Historian
Gateway
Engineering
Security ST
LS2100e
Static
Starter
FFB
2
SIL
Panel
7
Generator
Protection
Panel
8
TC HMI
Steam Turbines
Mark VIe
ST
Controls
EX2100e
Excitation
1
Mark VIe
GT
Controls
Bently
Nevada
Profibus
Control Room
F
OUNDATION Fieldbus is a digital bus protocol for process control instruments.
74
7F.05
P
rofibus DP is a digital bus protocol that GE uses for electrical integration when Smart MCCs are included in the
power plant design
Customer LAN
Plant Data Highway
Gas Turbines
7F.04
C
ANopen is a fast digital bus protocol used when electrically actuated valves are included in the power plant configuration.
Firewall/Router
TC HMI
7E.03
Traditionally, all instruments in the power plant were hard-wired back to the control panel. As more smart devices and
instrumentation became available, digital bus interfaces were incorporated. These interfaces provide a lower overall installed
cost due to the significant reduction of wires and terminations; they also simplify the commissioning process. All of the below
listed digital bus protocols provide significantly more diagnostics directly to the controller, allowing for faster troubleshooting
and preventative maintenance.
Wearables
6F.03
Dual
Mobile Devices
6F.01
X Standard offering
O Optional offering
power plant. GE focuses on intuitiveness, simplicity, and efficiency, offering everything from HMIs to
mobile apps to make controls easier and more convenient.
6B.03
TMR
Mark VIe
Utilities
Controls
Mark VIe
HRSG
Controls
EX2100e
Excitation
In addition to the turbine control panel, a Mark VIeS Safety controller can be provided. This is not a turbine control on its own,
however, it can be applied for SIL certification of specific safety-critical protection loops within a turbine control or burner
management, emergency shutdown, and fire and gas applications in the balance of plant. The Mark VIeS Safety Controller is
essentially a locked configuration that does not permit changes to the safety-certified hardware or software, while the main
Mark VIe turbine control can be reprogrammed and configured as needed for each site.
Mark VIe
EDS
7
Generator
Protection
Panel
Mark VIe
BOP
Controls
Water
Treatment
CEMS
T&D
Mark VIeS Safety Controller and Mark VIe Control Systems share a common architecture and software tools to simplify
plant operations and maintenance.
Balance of Plant
TABLE OF
CONTENTS
75
3 Plant Controls
The Mark VIe Plant Control System (DCS) is offered when GE provides an extended scope plant package beyond the gas turbine
or steam turbine. The system is based on the Mark VIe platform and takes advantage of remote I/O and controllers for the
HRSG and other balance of plant mechanical and electrical equipment. It integrates the gas turbine, steam turbine, HRSG and
balance of plant, providing a seamless operator interface, alarm management, data archiving, automatic startup and shutdown
control, plant load control, data reporting and communication to other plant-level applications. A full complement of control
room equipment creates an effective operator environment and a one system approach reduces multi-system complexities.
The Mark VIe Plant Control System is easy to install, commission, operate, and maintain.
The steam turbine controls software also has additional features to enhance steam turbine and plant operability. These
features are applied under the OpFlex Steam Turbine Agility offering, which includes the below list. Detailed descriptions of
each feature are included in the Appendix.
O
pFlex Steam Turbine Agility
Enhanced automatic turbine startup with rotor stress control
Modified reverse flow
Improved acceleration control
Inlet pressure control set point tracking
The following plant control software features are available to enhance plant operability whenever a GE HRSG or plant control is
provided. Detailed descriptions of each feature are included in the Appendix.
The combination of GEs controls hardware architecture and software applications enables the performance, operability, and
availability of the plants turbine, generator, and power plant equipment. The control system delivers GEs OEM expertise in
the form of advanced control and protection algorithms that allow the equipment to run closer to design basis and thereby
improve efficiency, emissions, turndown capability, fuel flexibility, grid transient response, and more.
H
RSG OpFlex Startup Solutions
Advanced attemperator control
dvanced SCR ammonia control
A
Each gas turbine, steam turbine, and plant controller has core controls software that operates the power plant, provides
protection for the power plant equipment, and enables supervisory monitoring and analytics.
P
lant Operability Solutions
Rapid Response
Plant one button start
In addition to core functionality, GE has developed advanced software applications to improve overall operability, and adapt to
changing needs. These advanced applications form GEs OpFlex technology portfolio, and provide the following benefits:
5 Network Security
GEs cyber security management system provides protection by using a defense in depth approach. The first layer of defense is
the Mark VIe Control System itself, which is cyber hardened. The system includes an Achilles-certified CPU module along with
hardened network switches and HMIs within a segmented network.
The second layer of defense is an optional IT security appliance, a server called SecurityST, which provides the following functionality:
Ability to meet more demand and to generate revenue through ancillary services.
Patch management.
Reduction of emissions events and potentially costly compliance penalties that can result.
A
nti-virus/malware signature updates.
B
ackup and recovery.
The below table includes all of the additional software features that are either standard or provided as options. Detailed
descriptions of each software feature are included in the Appendix.
I ntrusion detection.
Avoidance of equipment limitations that prevent power plants from capitalizing on emerging opportunities.
C
entralized access AND account management.
S
ecurity information event management (SIEM).
6B.03 6F.01 6F.03 7E.03 7F.04 7F.05 7HA.01 7HA.02 9E.03/.04 9F.03/.04 9F.05 9HA.01 9HA.02
Tuning: AutoTune LT
O
Tuning: AutoTune DX
O
Tuning: AutoTune MX
N/A
76
O
N/A
N/A
O
O
O
O
O
X
O
X
O
N/A
N/A
O
O
O
O
O
O
O
O
X
N/A
X
X
N/A
X
X
N/A
X
X
N/A
X
O
O
O
O
X
N/A
X
X
N/A
X
O
O
O
O
O
O
O
X
O
O
O
O
O
X
O
O
X
X
O
O
X
O
O
X
X
O
O
X
O
O
X
X
O
O
O
O
O
O
O
O
O
O
X
O
O
X
X
O
O
X
O
O
X
X
N/A
N/A
N/A
N/A
O
X
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
O
X
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
The third layer of defense is a security patching service provided by the GE Measurement &Control business that provides the
following to keep the cyber security management system up to date:
O
S updates, security patches.
A
nti-virus/malware prevention.
T hird party software security patches.
6 Monitoring Systems
GE offers several monitoring systems that can be tailored to specific customer needs. The primary monitoring system is the
GE On-Site Monitor (OSM), which provides connectivity from the GE control system to the GE Remote Monitoring & Diagnostic
Center in Atlanta, GA.
Other optional monitoring systems that utilize advanced sensor technology include:
V
ibration.
C
ombustion dynamics.
B
lade health.
P
lant thermal performance.
Standard offering
Optional offering
Not developed to date
Not applicable
H
RSG stress.
R
emote Services Gateway (RSG).
TABLE OF
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77
The EX2100e generator excitation control is a highly reliable control, protection, and monitoring system. Its flexible
architecture, modern networks, and versatile software suite simplify operation and integration with plant-level controls.
Advanced algorithms incorporate decades of fleet experience and the latest controls technology to deliver the performance
needed in todays power generation industry.
Steam Turbine
System Type
Redundancy
Large
Gas Turbine
System Type
Redundancy
9HA.01/.02
7HA.01/.02
9F.03/.05
7F.04/.05
Multi-bridge
9E.03/.04
7E.03
6F.03
6F.01
6B.03
C
onsistent look-and-feel across applications to increase efficiency.
Human-Machine Interfaces
Operators experience the plant equipment through the control system, therefore the interface and user experience are
important. Research shows that poorly designed human-machine interfaces contribute to operator errors and even lost
revenue. GEs answer is an operator-centered human-machine interface that is simple, intuitive, and efficient.
The interface enhances operator efficiency and improves alarm management through:
C
onformance to ISA 18.2, The High Performance HMI Handbook (PAS), and other industry guidelines.
I mproved situational awareness and anomaly detection.
R
educed information and cognitive overload.
A
utomated startup and shutdown of plants with clear status indication.
8
0% fewer actionable alarms than past systems.
larms that are rationalized and prioritized by severity.
A
Mobile Apps and Wearables
In todays operating environment, users are increasingly on the go. GEs mobile apps enable customers to take key functionality
with them. For example, mobile maintenance workers can analyze gas combustion dynamics from anywhere to prioritize plant
visits. Using Predix*, GEs software platform for the Industrial Internet, GE provides mobile solutions for asset and operations
optimization. Most importantly, GE apps provide the following benefits:
S
ecure connection to machine data via GE Remote Monitoring & Diagnostics Center, OSM or historian.
Private or public cloud use.
Static Starter
The LS2100e static starter for GEs heavy duty gas turbines is more economical than a motor, diesel engine, or torque
converter. The static starter is an AC drive known as a load-commutated inverter or static-frequency converter. As a member
of the Mark VIe control product family, it communicates peer-to-peer with other controls on the same network. This reduces
field wiring and eliminates the need for multiple controllers, simplifying operations and maintenance. The static starter
controls the generator as a synchronous motor, providing high accelerating torque from turning gear speed without the
need for auxiliaries, saving space at the turbine base.
D
ata synchronization for offline use.
A
static starter for each gas turbine.
S
upport for the entire plant life cycle.
A
static starter for multiple gas turbines (up to four).
C
onsistent look-and-feel across applications to increase efficiency.
C
ollaboration across platforms and experts.
Web Portals
Customers need efficient access to the information they need when they need it. Thats what GEs Power Generation portal
does for operators. From learning the latest about GEs offerings to accessing custom dashboards, GEs portal is a users
gateway to information. Benefits include:
Tools
GE gives customers the tools they need to maintain and/or increase the value of their plant assets. My Dashboard connects
customers to the technical information they need, keeps them updated about the latest events and news and allows them to
connect with product support. Tools like Asset Evaluator* and MyFleet* assess operational situations and benchmark assets
to identify ways to improve performance. The My Power & Water Store connects customers to the parts they need. With an
eye toward convenience, customers can count on GEs tools for:
8 User Experience
A critical part of GEs controls architecture is the user experience. Todays users are busier and have more responsibility than
ever. GE understands that customers need human-machine interfaces, apps, and other tools that are useful and intuitive. From
observing users in natural settings to creating configurations and evaluating them, GE delivers user experiences that promote
productivity and informed decision making. Benefits include:
R
esources to support the entire plant life cycle.
Q
uick access to parts and orders.
78
TABLE OF
CONTENTS
79
POWER GENERATION PRODUCTS CATALOG I Power Generation Development and Validation Facilities
Gas Turbines
The worlds largest and most powerful variable speed,
variable load, non-grid connected gas turbine test facility
Located in Greenville, South Carolina, U.S.A., this $200 million
facility includes variable speed, variable load, off-grid testing to
fully validate GEs gas turbines at and above full load conditions.
Capable of replicating a real-world grid environment at full
capacity, the facility tests 50 and 60 Hz gas turbines well beyond
normal power plant conditions seen in the field. The test facility
includes control room, data center, and nerve center areas,
all connected by an advanced communication system that
facilitates thorough data collection during each test. The Mark
VIe Control System operates the gas turbine throughout testing
to validate and refine the control logic and advanced models.
Equally important as the system level results, the validation
facility data collection system enables the recording of a
tremendous amount of part-specific temperature information
on casing structures, rotor, and hot gas path components
throughout the transient and steady state loaded conditions.
This provides GE with an unrivaled understanding of actual
component temperatures, which is crucial in confirming
the thermal strain on the parts for accurate component
life analyses.
This level of testing prepares these turbines for nearly any
condition they may experience once installed and operating, and
provides GE with invaluable knowledge of turbine performance
under the most demanding conditions. New gas turbine models
are then proven in their operability, performance, and durability
prior to entering commercial service.
Unmatched Capabilities
M
ore than 8,000 data streams captured continuously
during testing.
A
bility to run natural gas and liquid distillate fuels.
C
apable of testing multiple gas turbine models.
Impact
GE Test
Facility
On-Grid
Prototype
Performance
MW/HR
Fully
Mapped
Grid
Limited
RAM/Operability
Fully
Mapped
Not
Quantified
Pressure Ratio
Surge Risk
MW/HR/RAM
Fully
Mapped
Not
Quantified
Exhaust
Characteristics
BOP Interface
Limits
Validated
Site
Limited
Hot/Cold
Flexibility
MW/HR/RAM
Fully
Mapped
Site
Limited
Ramp Rate/RAM
Fully
Quantified
Site
Limited
Compliance
RAM/Dispatch
Limits
Validated
Grid
Limited
Rotor
Dynamics/
Vibration
RAM/Operability
Fully
Quantified
Site
Limited
Combustor
Tones/Dynamics
RAM/Operability
Fully
Mapped
Site
Limited
Clearances
Performance
Fully
Mapped
Site
Limited
Erosion/Wear/
Degradation
MW/HR/RAM
Stresses
and Temps
Mapped
Site
Limited
Fleet Risk
F
ull-scale compressor mapping and validation.
CORRECTED FLOW
O
ver 800 test hours planned for HA gas turbines
through 2017.
Load Following
Capability
CORRECTED FLOW
PRESSURE RATIO
7F.05 Validation (1 Unit)
7F.03/.04 Fleet Data (534 Units)
80
TABLE OF
CONTENTS
81
POWER GENERATION PRODUCTS CATALOG I Power Generation Development and Validation Facilities
Combustion Lab
Steam Turbines
Generators
Project Simulation
This lab tests new armature bar and slot support systems
at current levels up to 17,000 amps or bar forces upwards of
200 lbf per inch of stator bar length.
82
TABLE OF
CONTENTS
83
APPENDIX
Technical Data
50/60 Hz (Geared)
50 Hz
50 Hz
60 Hz
6B.03
6F.01
6F.03
9E.03
9E.04
9F.03
9F.04
9F.05
9HA.01
9HA.02
7E.03
7F.04
7F.05
7F.05
44
51
80
132
143
265
280
299
397
510
91
198
224
231
275
337
10,180
8,980
9,470
9,860
9,250
9,020
8,840
8,810
8,220
8,170
10,060
8,840
8,670
8,640
8,240
8,210
10,740
9,474
9,991
10,403
9,759
9,517
9,327
9,295
8,673
8,620
10,614
9,327
9,147
9,116
8,694
8,662
33.5%
38.0%
36.0%
34.6%
36.9%
37.8%
38.6%
38.7%
41.5%
41.8%
33.9%
38.6%
39.4%
39.5%
41.4%
41.6%
7F.05
7HA.01
7HA.02
GT Parameters
Compression Pressure Ratio (X:1)
Generator Configuration (Type)
12.7
21.2
16.0
13.0
13.2
16.8
16.8
18.3
21.8
23.5
12.8
16.2
18.4
18.2
18.4
21.5
22.9
GEN-A31
GEN-A32
GEN-A33
GEN-A39
GEN-A39
GEN-H53
GEN-H53
GEN-H55
GEN-H84
GEN-H85
GEN-A35
GEN-H33
GEN-H35
GEN-H35
GEN-H35
GEN-H53
GEN-H65
10
14
14
18
18
18
16
16
10
14
14
14
14
12
12
17
12
18
17
17
18
18
18
14
14
17
18
14
14
14
14
14
1,019/549
1,106/597
1,113/601
1,012/544
1,004/540
1,104/595
1,125/607
1,187/642
1,150/621
1,206/652
1,022/550
1,149/620
1,099/593
1,136/613
1,142/617
1,164/629
1,166/630
ExhaustTemperature (F/C)
Exhaust Energy (MM Btu/hr)
289
277
472
828
814
1,458
1,496
1,593
1,906
2,430
584
1,056
1,176
1,207
1,212
1,330
1,620
305
292
498
874
858
1,538
1,579
1,681
2,011
2,564
616
1,114
1,241
1,273
1,279
1,403
1,709
50%
40%
52%
35%
35%
35%
35%
38%
40%
40%
35%
48%
38%
38%
45%
25%
40%
11
12
11
12
22
23
24
60
70
30
40
40
40
50
50
25
15
15
15
25
25
25
12
25
25
25
25
25
24
24
10
25
>+/-30
>+/-10
+20, -10
>+/-30
>+/-30
+25, -10
+25, -10
+/-10
+/-10
+/-10
>+/-30
+20, -10
+/-7.5
+/-7.5
+/-7.5
+/-10
+/-10
12
12
29
10
10
15
15
23
11
12
10
11
11
11
11
10
12
1x1 MS
6B.03
1x1 MS
6F.01
1x1 MS
6F.03
1x1 MS
9E.03
1x1 MS
9E.04
1x1 MS
9F.03
1x1 MS
9F.04
1x1 SS
9F.05
1x1 SS
9HA.01
1x1 SS
9HA.02
1x1 MS
7E.03
1x1 MS
7F.04
1x1 MS
7F.05
1x1 MS
7HA.01
1x1 SS
7HA.02
67
75
123
199
208
404
426
460
592
755
139
292
359
406
501
6,630
6,120
6,170
6,530
6,360
5,860
5,770
5,670
5,540
5,517
6,640
5,800
5,740
5,570
5,530
6,995
6,457
6,510
6,890
6,710
6,183
6,088
5,982
5,845
5,821
7,006
6,119
6,056
5,877
5,834
51.5%
55.8%
55.3%
52.3%
53.7%
58.2%
59.1%
60.2%
61.6%
61.8%
51.4%
58.8%
59.4%
61.3%
61.7%
2PNRH
2PNRH
2PNRH
2PNRH
2PNRH
3PRH
3PRH
3PRH
3PRH
3PRH
2PNRH
3PRH
3PRH
3PRH
3PRH
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1,900/131
1,900/131
2,000/138
1,500/103
1,500/103
2,400/165
2,400/165
2,400/165
2,400/165
2,400/165
1,500/103
1,800/124
2,400/165
2,400/165
2,400/165
1,000/538
1,050/566
1,050/566
980/527
975/524
1,050/566
1,050/566
1,112/600
1,112/600
1,112/600
990/532
1,050/566
1,050/566
1,112/600
1,112/600
N/A
N/A
N/A
N/A
N/A
1,050/566
1,050/566
1,112/600
1,112/600
1,112/600
N/A
1,050/566
1,050/566
1,112/60
1,112/600
ST-A250
ST-A250
ST-A250
ST-A200
ST-A200
ST-A650
ST-A650
ST-D650
ST-D650
ST-D650
ST-A200
ST-A450
ST-D650
ST-D650
ST-D650
Air
Air
Air
Air
Air
Hydrogen
Hydrogen
Hydrogen
Hydrogen
Water
Air
Hydrogen
Hydrogen
Hydrogen
Hydrogen
Air
Air
Air
Air
Air
Hydrogen
Hydrogen
N/A
N/A
N/A
Air
Hydrogen
Hydrogen
Hydrogen
N/A
57%
53%
59%
72%
70%
46%
45%
46%
47%
47%
67%
58%
48%
33%
47%
11
12
11
12
22
22
24
60
70
30
40
50
50
30
30
45
38
38
38
38
38
<30
<30
35
28
25
<30
<30
2x1 MS
6B.03
2x1 MS
6F.01
2x1 MS
6F.03
2x1 MS
9E.03
2x1 MS
9E.04
2x1 MS
9F.03
2x1 MS
9F.04
2x1 MS
9F.05
2x1 MS
9HA.01
2x1 MS
9HA.02
2x1 MS
7E.03
2x1 MS
7F.04
2x1 MS
7F.05
2x1 MS
7HA.01
2x1 MS
7HA.02
135
150
245
401
420
811
855
1,005
6,600
6,100
6,130
6,460
6,300
5,840
5,750
6,963
6,436
6,467
6,816
6,647
6,162
6,067
51.7%
55.9%
55.7%
52.8%
54.2%
58.4%
59.3%
2PNRH
2PNRH
2PNRH
2PNRH
2PNRH
3PRH
3PRH
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1,900/131
1,900/131
1,500/103
1,500/103
1,500/103
2,400/165
2,400/165
1,000/538
1,050/566
1,050/566
980/527
975/524
1,050/566
1,050/566
N/A
N/A
N/A
N/A
N/A
1,050/566
1,050/566
ST-A250
ST-A250
ST-D200
ST-D200
ST-D200
ST-D650
ST-D650
Air
Air
Air
Air
Air
Hydrogen
Hydrogen
Air
Air
Air
Air
Air
Hydrogen
Hydrogen
29%
27%
30%
36%
35%
23%
22%
Condensor Type
22
24
13
22
25
44
44
30
30
45
38
38
38
38
923
1,181
1,515
281
588
723
817
5,650
5,540
5,495
6,580
5,760
5,700
5,540
5,510
5,961
5,845
5,798
6,942
6,077
6,014
5,845
5,813
60.4%
61.6%
62.1%
51.9%
59.2%
59.9%
61.6%
61.9%
3PRH
3PRH
3PRH
2PNRH
3PRH
3PRH
3PRH
3PRH
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
Once Thru
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
2,400/165
2,400/165
2,400/165
1,500/103
2,400/165
2,400/165
2,400/165
2,400/165
1,112/600
1,112/600
1,112/600
990/532
1,050/566
1,050/566
1,112/600
1,112/600
1,112/600
1,112/600
1,112/600
N/A
1,050/566
1,050/566
1,112/600
1,112/600
ST-D600
ST-D600
ST-D600
ST-A200
ST-D650
ST-D650
ST-D650
ST-D650
Hydrogen
Hydrogen
Hydrogen
Air
Hydrogen
Hydrogen
Hydrogen
Hydrogen
Hydrogen
Hydrogen
Hydrogen
Air
Hydrogen
Hydrogen
Hydrogen
Hydrogen
23%
24%
24%
33%
29%
24%
16%
23%
48
120
140
15
60
80
100
100
38
<30
<30
35
28
25
<30
<30
NOTE: All ratings are net plant based on ISO conditions and natural gas fuel. Actual performance will vary with project specific conditions and fuel.
2PNRH = Two Pressure, Non-Reheat; 3PRH = Three Pressure, Reheat
84
TABLE OF
CONTENTS
85
Employs a 10 minute start to base load. shortened purge, Fire-on-the-fly, faster acceleration and loading, lower
maintenance factors (includes AutoRecover on DLN units).
Fast-start: employs a purge credit system which moves the startup purge to the prior shutdown, plus faster acceleration
and loading rates to achieve near baseload output in 10 minutes. This enables participation in Non-Spinning Reserve
Ancillary Services markets.
Innovative model-based control approach utilizing AutoTune MX provides independent adjustment of gas turbine load and
exhaust temperature. Enables real time, customized gas turbine operation to better meet plant start-up and operational
objectives, while adhering to plant equipment boundaries.
An Enhanced Automatic Turbine Startup (ATS) routine provides a fully automated steam turbine startup from ready
to start conditions, bringing the machine from turning gear operation to Inlet Pressure Control (IPC) with a push of a
single button. Temperature references are generated within the steam turbine unit controller and integrated with the
temperature matching function of the gas turbine unit controller to provide a fully automated temperature ramping
solution.
For opposed flow HP-IP steam turbines, Modified Reverse Flow improves the ability to avoid radial-rub-induced vibration
caused by asymmetric heating of the shell during colder starts.
For large steam turbines in 2x1 and 3x1 combined cycle configuration, an improved ST acceleration algorithm provides
better accommodation for low steam production starts when operating with one gas turbine.
Inlet Pressure Control (IPC) Setpoint Tracking automatically adjusts the IPC setpoint to provide the correct setting as the
plant is maneuvered to meet dispatch demand, while retaining its responsiveness to pressure disturbances. The main
control valve(s) are open as far as possible to avoid unnecessary throttling, and be in a better position to respond to a
GT/HRSG trip, thereby avoiding a cascading trip of a second HRSG. Eliminating unnecessary throttling benefits the plant
through improved long-term valve reliability and greater output.
Employs multiple technologies on a Model-Based Control (MBC) software platform to improve robustness to grid
frequency transients and meet future grid code requirements to ensure a stable power grid. Modern sensor fault
detection, isolation, and accommodation (FDIA) schemes enable continued operation in conditions where traditional
control would have results in a trip, thus improving overall availability and reliability.
Tuning: AutoTune LT
Provides advanced automated DLN tuning capability through continuous fuel split schedule biasing as ambient conditions
change and as turbine hardware and performance degrades over time, reducing the need for tuning at any time for
emissions compliance.
Tuning: AutoTune DX
Provides GEs most robust automated DLN combustor tuning solution by combining MBC technology and detailed,
field validated combustion models with combustion dynamics feedback. Combustor health is monitored and tuned
continuously, enabling increased gas fuel composition flexibility, avoidance of seasonal tuning for emissions compliance,
and expanded capability to handle, large rapid transients.
Model-based control principles enable feed-forward control loops to proactively adjust HRSG attemperator flows during
GT startup and load changes, enabling more accurate regulation of steam temperature during all modes of operation, thus
reducing instability and the risk of a plant trip. This enables shorter start times, avoids runbacks, reduces HRSG wear and
tear and allows reliable operation at higher steam temperatures to improve plant heat rate and output.
Tuning: AutoTune MX
Builds on AutoTune DX to extend automated DLN combustor tuning to all combustion modes and across the entire gas
turbine load range down to FSNL. Further enhances gas fuel flexibility and enables customization of gas turbine exhaust
conditions at any load to provide unprecedented operational flexibility.
Advanced SCR Ammonia Control utilizes model based control with SCR inlet NOx and ammonia injection and catalyst
system models in conjunction with exhaust stack measurement and control, ensuring minimal ammonia slip, thus
reducing NOx emissions during startup and normal operation.
Utilizes advanced combustor fuel scheduling to enable flexible operation at higher maximum IGV settings to provide
increased output while maintaining emissions compliance, or at lower settings to provide improved combined-cycle
efficiency.
Provides the capability to variably overfire the GT for increased output when economic conditions justify the increased
maintenance cost and increased emissions. This option includes functionality to increase output as much as possible
while automatically maintaining emissions compliance.
Takes advantage of OpFlex AutoTune DX to improve DLN combustor operability in cold weather, thus allowing higher firing
temperatures and significantly higher output in cold conditions while maintaining emissions compliance.
Enables load ramping at up to 2.5 times the normal rate, such that the full minimum-load-to-baseload range can be
covered in less than four minutes, enabling increased participation in regulating reserve markets.
Provides multiple custom software packages to ensure compliance with country-specific grid codes worldwide and enable
greater participation in ancillary services markets.
Extends low emissions operation to lower load levels, enabling reduced fuel consumption at minimum loads and
improving the economics to remain online during off-peak demand periods and avoid shutdown and startup costs. This
also extends the available load range for operation, improving dispatch flexibility and enabling greater participation in
regulating reserve markets.
Replaces conservative anti-icing protection logic with a model-based control approach to reduce inefficient Inlet Bleed
Heat use, particularly in warm weather, to provide significant improvements in part load efficiency.
Rapid Response
Rapid Response combined cycle system engineering is a GE plant solution delivering enhanced operating flexibility while
maintaining state of the art steady state performance. Rapid Response breaks the links that cause the steam cycle to
restrict gas turbine startup in a conventional combined cycle plant. The gas turbine in a Rapid Response combined cycle
plant starts and loads rapidly to a low emissions state like a simple cycle turbine. The steam turbine and bottoming cycle
then follows to provide combined cycle output and efficiency in as little as 30 minutes.
Rapid Response combined cycle system engineering is an extended scope product, available when GE provides the
gas turbine(s), steam turbine(s), generator(s), heat recovery steam generator(s) (HRSG) with continuous emissions
measurement (CEMS), plant control system (DCS), and key enabling balance of plant (BOP) equipment. GE also provides
overall System Integration.
GE one button plant auto start capability is available as part of an extended scope project. Control software sequencing
of all required plant components, including GT, ST, Generator, HRSG and BOP is included. Necessary plant components
like shutoff valves are equipped with remote actuators to respond to sequencing software commands. Utilizing group
control, the plant places itself into a ready to start condition from a normal shutdown condition in preparation for auto
start. Although termed one button, the operator can elect to include breakpoints at key steps in the plant startup like
generator synchronization. The auto start completes with the plant at a selected output, available for external (e.g. load
following) control.
Utilizes a rapid cooldown, automated turbine wash cycle, and MBC to improve availability of turbines burning heavy fuel
oil (HFO), which are subject to rapid performance degradation.
Enables B/E-class DLN1 combustors to quickly and automatically return to low emissions premix operation following
external transients which can cause the combustor to enter high emissions, high maintenance factor operation.
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* Trademark of General Electric Company.
FOUNDATION is a trademark of Fieldbus Inc.
CANopen is a trademark of the CAN in Automation Users Group.
Profibus is a trademark of the Profibus User Organization
GEA31503 (02/2015)
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