GEA31503e PGP Product E-Catalog 2015 R10

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GE Power & Water

powergen.gepower.com

2015
POWER GENERATION
PRODUCTS CATALOG

POWERing 2015

SEE THIS CATALOG


COME TO LIFE

Power Generation Products


Building on a rich history of innovation and technology leadership, GE
Power Generation Products is the global industry leader in efficient, clean,
and cost effective conversion of fuels to power. For over a century, GE has
invested in the research and development of gas turbine, steam turbine,
generator, and controls technology. GE power generation products serve
in applications ranging from small, industrial cogeneration to highly
efficient, utility scale power plants. With an installed base of more than
10,000 gas turbine and steam turbine generating units, representing
over a million megawatts (MW) of installed capacity in more than 120
countries, our products demonstrate reliability and performance our
customers depend on for their success.

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Copyright 2015 General Electric Company. All Rights Reserved. No part of this document may be reproduced in any form or by any means, electronic, mechanical, magnetic, optical, chemical,
manual, or otherwise, without the prior written permission of the General Electric Company. All comparative statements are with respect to GE technology unless otherwise stated.

TABLE OF
CONTENTS

CONTENTS
POWERing the World an Industry Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GE Power Generation Technology Leadership. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power Plant Excellence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Topping Cycle Offerings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

50 Hz Heavy Duty Gas Turbines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

60 Hz Heavy Duty Gas Turbines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Fuels and Combustion Technology Leadership. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Bottoming Cycle Offerings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50


HRSG Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Non-Reheat Steam Turbines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Reheat Steam Turbines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Heat Rejection System Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62


Electrical Conversion Offerings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Air Cooled Generators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Hydrogen Cooled Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Water Cooled Generators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Plant Integration and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72


Controls and Software Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Electrical Protection and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Power Generation Validation Facilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80


Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I POWERing the World an Industry Overview

POWERing the World


An Industry Overview
Growth in Power Demand

Natural Gas Leading in Capacity and Generation Growth

Power demand is growing globally, and access to reliable,


affordable electricity is a critical enabler for economic growth
and quality of life. Drivers for this include annual population
growth of 1.3%, global annual GDP growth of 3.0%, and a partial
offsetting effect of increasing demand-side energy efficiencies
that could reduce energy demand by as much as 4,000 TWh/y
by 2023. Net of these efficiency savings, global electrical energy
demand is forecasted to grow by 3.0% CAGR over the decade
from 23,000 to 31,000 TWh/y.

For the first time in history, more gas-fired power generation capacity is forecasted to be added
over the next decade than from any other fuel source, including coal. One quarter of all capacity
additions forecasted over the decade will be gas generation. And by 2023, one quarter of the
electrical energy produced will come from natural gas, a 50 percent increase, and the largest
increase of any power generation fuel source compared with 2013.

Todays electricity generation is provided through a global


installed base of 5,800 GW of power generation capacity. Due
to environmental and regulatory changes as well as aging and
changing economics of existing assets, 500 GW are expected
to retire over the next decade. New power plants totaling 2,800
GW are forecasted to be added to power grids, growing at 4.3%
CAGR globally over the decade, bringing the installed capacity
to 8,100 GW by 2023.

31,000 TWh
500

1,300

4,000

Energy Demand

31,000

23,000

3.0% CAGR
Net of
Efficiency

2013
600

Non-Grid Connected

Population Growth

11%

Hydro

3,600

16%

Gas

5,100

Capacity:
Environmental Policy

8,100

6%

5%

Geothermal + Biomass

1%

Solar

Coal

23%

11%
2%

Nuclear

3,700

12%

Hydro

4,200

14%

7,600

25%

11,700

38%

9%

Gas

( +2,500)
22%
Wind

13%
Coal

9,800

Gas

42%
Oil

Coal

25%

18%

Economic Displacement

Energy 2013

Peak Demand Growth


Fuel Availability and Price

3,400 GW Capacity Additions

(includes 600 GW of non-grid connected capacity orders)

Energy 2023

Sources: IEA, IHS, EIA, EPRI, Navigant, Brattle, GE Marketing.

2,800

Grid Connected Capacity

5,800

Advantages of Gas Generation


5,300

-500

2013

2,600

Demand-Side Efficiency

2023

Capacity (GW)

Energy:
Economic Growth (GDP)

Hydro
Nuclear

6%
4%

Nuclear

3,300

Oil

1,000

Renewables
Oil

Drivers

Energy (TWh/y)
Additional Energy Efficiency

Renewables

23,000 TWh

RETIRED

Efficient Use of Land

80
MW/ACRE $500-$1000/kW
Highest in the Industry
Lowest in Industry-Size Economies

4.3% CAGR
with
Retirements
ADDITIONS

Efficient Use of Capital

2023

Nuclear. . . ~30 MW/acre


Coal. . . . . . . . . ~2 MW/acre
Solar. . . . . . . ~1 MW/acre
Wind. . . . . . . <1 MW/acre

Solar. . . . . . . ~$1500/kW
Wind. . . . . . . ~$1600/kW
Coal. . . . . . . . . ~$2500/kW
Nuclear. . . ~$5000/kW

Fast Power

Cleaner

Online as fast as

Half the CO2 of Coal

Efficient Use of Fuel


1 pt of efficiency =

$50MM
10

of fuel savings
over
YEARS

Sources: World Bank, IEA, IHS, EIA, EPRI, Navigant, Brattle, GE Marketing.

6 MONTHS
Simple Cycle Gas
Fastest in the Industry

Lower Environmental Impact

There when you need it

DISPATCHABLE

FLEXIBLE POWER

Wind. . . . . . . 48% capacity factor


Solar. . . . . . . 16% capacity factor

Nuclear. . . ~6 years
Coal. . . . . . . . . ~4 years
Wind. . . . . . . ~6 months
Solar. . . . . . . ~6 months

TABLE OF
CONTENTS

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Power Generation Technology Leadership

POWER GENERATION
Technology Leadership
GEs 125 year technology heritage steeped in research, development and technological innovation is
unequaled in the power generation industry. The vast experience gained from an installed base of over
1000 GW of power generation equipment, combined with innovations from GEs Global Research Center
(GRC), drive advancements in materials, aerodynamics, combustion, and cooling technology to continually
enhance the performance of GEs power generation offerings. As a result, GE has led the industry by
incorporating these technologies to deliver higher efficiency, improved capital cost through economy of
scale, and operational flexibility while maintaining GEs high standard for reliability and availability. This
ultimately provides a lower cost of electricity with fewer emissions.
Technology

Enablement

Digital Controls
Technology

R
 educed trips, fewer unplanned outages Most reliable turbine fleet
Low total installed cost with fewer
G
 reatest smart instrumentation
wiring and fewer terminations
across power plant
Faster commissioning with a shorter Fully electric valves eliminate gas
install cycle
turbines hydraulic system
Greater diagnostic coverage across
valves and instrumentation
Preventative maintenance

Valve electrification
Smart instrumentation
(FOUNDATION Fieldbus)
Smart motor control centers (MCCs)
Diagnostic and prognostic
development
New customer experience

Combustion

Higher firing temperatures with


lower emissions (NOx, CO)
Greater turndown while maintaining
emissions compliance
Flexibility to utilize a wide range of
available fuels
Extended parts lives and intervals

First to introduce Dry Low NOx


(DLN) combustion
Led the industry with combustors
capable of single digit NOx
More DLN units in service than all
other OEMs combined
W
 idest range of demonstrated fuels

A xial Fuel Staging (AFS) for lower


NOx and improved load turndown
F-class operation on Arabian
Superlight (ASL) crude oil
OpFlex* all-load auto tune

F irst to introduce single crystal


materials for power generation use
Largest wrought and powder
superalloy wheels in the industry
Introduction of titanium in
compressor for advanced IGTs

Introduction of ceramic matrix


composite (CMC) components for
pilot retrofits
Advanced thermal barrier coatings
(TBC) enables a 300F surface
temperature increase
Gas turbine last stage bucket
length increased by 30%

Next Generation Higher firing temperatures with


Materials
less cooling air
Higher steam temperatures
Extended parts lives
Improved reliability

GE Leadership

Advanced Aero/
Fluid Dynamics

Increased efficiency of compressors


and turbines (gas and steam)
Enhanced generator cooling with
reduced losses
R
 educed cooling flow requirements

Advanced
Manufacturing

A
 dditive technology enables new
M
 anufacturing of high temperature
configurations for higher performance
materials and advanced composites
Increased speed of new technology
H
 igh energy joining and material
introduction through rapid prototyping
methodologies
A
 dvanced Repair Technologies &
Repair Development Center

Latest Advancements

F ull-speed, full-load validation of new 14-stage compressor for 7F.05 and


compressor and gas turbines
HA gas turbines
Unsteady analysis tools and
New state-of-the-art 4-stage turbine
computational capability
with highly 3D configuration
(durability and performance)
New low pressure steam turbine
with advanced last stage bucket
S
 trong technology synergy with
GE Aviation
and diffuser
Advanced manufacturing center
in Greenville, SC helps GE focus on
innovation
Additive manufacturing for
next generation combustion
components

TABLE OF
CONTENTS

Electricity Authority of Cyprus, Vasilikos Power Station, Mari, Cyprus

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Power Plant Excellence

POWER PLANT EXCELLENCE


Peak-Performing Products for Optimal Power Plant Systems
GEs power generation customers power the world.
Whether its generating electricity for consumers or
powering industrial growth, the value they deliver
comes from building and operating the most cost
effective and reliable power plants. And that is GEs
mission when it comes to power generationto
offer peak-performing products and to create the
best performing power plant systems in the world.
GEs gas turbine power plants draw upon a legacy
of more than 60 years of experience. Over that
time, heavy duty gas turbines have evolved from
relatively small, simple peaking machines to much
larger engines used in both simple and combined
cycle applications. As gas turbine output, firing
temperature, and efficiency have increased, so too
have the size, efficiency, and versatility of the power
plant system. GE continues to develop materials,
cooling, aerodynamics, combustion, and controls
technologies to advance the very products that
serve as the foundation of these applications.
GEs comprehensive and integrated plant
approach includes a customized power system
with gas turbines, steam turbines, generators,
controls, HRSGs and accessory systems. This
enables GE to meet a diverse range of customer
operational needs and applicationsfrom
industrial and utility scale power, to combined
heat and power (CHP), district heating (DH),
integrated gasification combined cycle (IGCC),

While every power plant is unique, there are three categories of plant configuration:

and integrated water and power production


(IWPP). So, whether the need is for a large
baseload, high efficiency plant with fast starting
and ramping, or an industrial cogeneration plant
that uses nonstandard fuels, GE can create a
solution to fit your needs.
Power plant configurations are specific to each
customers needs and economic criteria, as well
as operating and installation limitations. The right
power plant balances the following considerations:
Requirements and constraints capture the plant
mission and goals, the interface of the plant to
infrastructure, and location-based constraints. They
are broken down into six major categories: operations,
site, fuel, grid, environmental, and schedule.

Applications

Simple Cycle

Single Shaft

Multi-Shaft

Peaking power

Mid-merit to baseload

M
 id-merit to baseload

Emergent power demands


(can later be converted to
combined cycle)

Grid connected, utility scale

G
 rid connected, utility scale

Combined heat and power


(CHP)

C
 ombined heat and power
(CHP)

Mechanical drive

Advantages

Physical implementation considers how


the plant is built, operated, and maintained.
The implementation methods must consider
the functional needs of the plant while also
considering the plant requirements and
constraints, such as logistics.

Lowest CAPEX

Smallest footprint/highest
power density (MW/m2)
Shortest construction cycle
Easily scalable to future
Easily scalable for growth
required output
L ower CAPEX and lower $/kW
compared to multi-shaft

Disadvantages

Function refers to the operation and interaction


of the five major plant subsystems, which are
discussed later in this document: the topping
cycle, the bottoming cycle, heat rejection,
electrical conversion, and plant integration.
Segmenting the plant system in this way helps
drive performance and cost.

Lower efficiency compared


to combined cycle

Longer construction cycle


than simple cycle

H
 ighest efficiency entitlement
B
 etter part load efficiency
R
 edundancy
P
 hased construction flexibility
C
 an accommodate large steam
extractions
H
 igher CAPEX and higher $/kW
compared to single shaft plant

Higher specific emissions

TABLE OF
CONTENTS

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Power Plant Excellence

Breaking the Plant Down


to Five Parent Systems

PLANT INTEGRATION
CONTROLS

TOPPING CYCLE

GEs simple and combined cycle power plants are flexible


in their operation and include features such as fast starting
and load ramping, low turndown, and high full- and part-load
efficiencies. This flexibility delivers improved plant
economics, including:

ELECTRICAL
CONVERSION

Reduced capital costs.


Reduced operation and maintenance costs.
BOTTOMING CYCLE
HEAT REJECTION

Shorter installation times to reduce installation costs and


produce revenue faster.
Improved reliability and availability.

Plant Offerings
In addition to typical power plant features, the following
are options customers commonly choose. GEs application
engineering teams can configure these and other options to
accommodate most any requirement:
P
 ower augmentation through supplemental firing in the HRSG.
Power augmentation through air inlet cooling.

As an example, the auxiliary systems for GEs HA plants are


largely pre-configured modules that are factory tested, fully
assembled, drop-in enclosures that lower field connections,
piping, and valves. This translates to a simpler installation
that reduces field schedule and installation quality risks
while improving overall installation timesup to 25% quicker
compared to lesser F-class plants.

Single or multi-pressure steam cycles, both reheat


and non-reheat.

GEs integrated systems approach includes analysis and


development of not only the power generation equipment
components but also the balance of plant systems.
Performance and cost are measured at both the component
and plant level to increase customer value. GE accomplishes
this by segmenting the plant into five major systems. At the
heart of each system is GEs power generation offerings:
gas turbines, steam turbines, generators, and controls. Each
system, and GEs associated power generation offerings, will
be discussed in the subsequent sections of this catalog.

Axial, downward, or side steam exhaust.

Topping cycle The gas turbine and its dedicated systems.

Nonstandard fuel capability, including heavy fuel oil.


Indoor, outdoor, or semi-outdoor installation.
Phased combined cycle power plant construction, with or
without a bypass exhaust stack.
Customized installation scope (from equipment, to
engineered equipment package, to turnkey).

Bottoming cycle The steam turbine, HRSG, condensate,


feed water and associated systems.
Heat rejection The systems that reject heat to the
environment.
Electrical The systems that produce and export power
to the grid or supply power to plant equipment.
Plant integration The systems that support the main
plant equipment in converting fuel to electrical power.

10

TABLE OF
CONTENTS

Luojing Baosteel Group LTD., Industrial Steel Mill, Shanghai, China


11

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

TOPPING CYCLE
OFFERINGS
Overview of Scope and Considerations

Comprised of the gas turbine and supporting


accessory systems, the topping cycle is the most
significant and technologically challenging step
in the conversion of fuel to electrical power.
The topping cycle contributes to more than two
thirds of a power plants total output and defines
combined cycle efficiency entitlement based on
operating temperature capability.
GE maintains a plant-level view while focusing
on the key considerations for topping cycle
development: performance, emissions, reliability,
and cost. Each of GEs topping cycle configurations
strike a balance between pressure ratio, firing
temperature, and airflow to achieve optimum
plant performance at world-class emissions levels.
Most importantly, GE recognizes that these
factors, much like plant requirements and
operating circumstances, vary greatly from
customer to customer. As such, GE engages the
customer early on in the development process
to gain an intimate understanding of needs
and wants. This ensures that the topping cycle
delivered will provide value to the customer, no
matter what the application.

12

The heart of a
combined cycle
power plant is the
topping cycle.

TABLE OF
CONTENTS

Gas Natural SDG, SA, Plana del Vent Power Plant, Vandellos, Spain
13

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

GAS TURBINE
Portfolio and Overview
Efficient, Flexible, Reliable Power

Pioneer in Gas Turbine Technology

GE offers the worlds largest range of heavy duty gas turbinesfrom 44 to 510 MW. Whether for consumer
electrical generation, industrial cogeneration, or mechanical drive applications, GEs gas turbines bring
proven experience and capability to any power plant. On the cutting edge of gas turbine technology, GEs
wide array of equipment options can meet even the most challenging power requirements.

Materials Advantage from our Aviation Expertise


GE takes advantage of more than 60 years of material science from our aviation heritage to increase performance at high firing
temperatures. GE was the first to introduce single crystal alloys and devoted 15 years to developing CMCs. These materials provide
longer parts life for lower life cycle costs and higher efficiencies, leading to a cost effective conversion of fuel to electricity.

Half Century of Fuel Research and Testing


GE is the industry leader in burning unconventional gas. We introduced the first F-class gas turbine to use Arabian super light
crude and invented the DLN combustion system more than 30 years ago to reduce emissions.

Heavy Duty Gas Turbines


.02
.01

9F

.05
.04
.03

9E
7HA
7F

510 MW
397 MW

6F
6B

.03

High-Efficiency H-Class
Most cost-effective conversion of natural gas to electricity
in the H-class industry.
I ncludes the worlds largest high efficiency turbine: 510 MW.

337 MW

F
 irst H-class gas turbine fleet to reach 220,000
operating hours.

275 MW

Industry-Leading F-Class

231 MW
198 MW

.05
.04

.03
.01

GE Introduced E-Class, F-Class,


and H-Class Technology to the Industry

143 MW
132 MW

.02
.01

.03

44510 MW broadest heavy duty gas turbine portfolio in the industry.

299 MW
280 MW
265 MW

.04
.03

7E

GE built the worlds largest, most powerful off-grid gas turbine testing facility to demonstrate gas turbine operability and
performance before first fire in the field.

Introduced F-class technology nearly 30 years ago.


W
 orlds largest fleet, with more than 1,100 installed units
and 50 million fired hours in service.

91 MW
80 MW
51 MW
44 MW

I ndustrys best reliability at 99.4%.

50 Hz Gas Turbines
60 Hz Gas Turbines
Geared for 50 Hz or 60 Hz

65
Combined Cycle Efficiency %

9HA

Validation That Demonstrates Performance

Y
OG
L
O

IN

L
OO
dC

60

TIO

CH
TE

an

H-Class
INTRODUCED

U
MB

55

O
,C

LS

A
RI

TE
MA E-Class

2014

AIR COOLED
INTRODUCED

F-Class
INTRODUCED

2003

STEAM COOLED

1986

INTRODUCED

50
2000/1093

1972

2300/1260

2600/1427

2900/1593

Gas Turbine Firing Temperature F/C

Reliable B- and E-Class


Rugged and available in the most arduous climates.
I ndustry-leading fuel flexibility, burning more
than 50 gases and liquids.
Q
 uick installation for fast-track projects.
O
 ver 3000 units installed.
M
 ore than 143 million operating hours.

14

TABLE OF
CONTENTS

15

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

HA Gas Turbines

Platform Product Evolution

GE power system to Russia.

50 Hz
62%

Toshiba partners
with GE to
create a power
generation force.

Combined Cycle Net Efficiency (% LHV)

EDF, GE join forces to develop most


flexible and efficient gas-fired
power plant in France.
GE inks more than $500 million power
equipment order with Exelon.

Evolutionary Method Reduces Time to Product Introduction

Toshiba receives combined cycle


project order from Hokkaido
Electric Power Co., Inc. powered by
GE/Toshiba alliance.

9HA.02

9HA.01

60%

9F.04

9F.05

9H (2007)

9F.03

58%

56%

9F.01

9F.02

54%

52%
9F (1987)

50%
150

200

250

300
350
400
Gas Turbine Net Output (MW)

450

500

550

60 Hz
62%

Full Speed, No Load Testing of the 7H Gas Turbine

First 7H Gas Turbine Enters Commercial Operation


GE Launches the FlexEfficiency 50* Combined Cycle
Power Plant for 50 Hz Regions that Can Provide More
than 61% Combined Cycle Efficiency
GE Launches the FlexEfficiency 60* Combined
Cycle Power Plant for 60 Hz Regions that Can
Provide More than 61% Combined Cycle Efficiency

Full Speed, No Load Testing of the 9H Gas Turbine

GE Introduces 7HA/9HA Next-Generation


of H-Class Machines

H System* Technology Introduced

1998
1995

GE Begins Development
of the H System
F-Class Technology First
Introduced by GE

16

1992
1990

Combined Cycle Net Efficiency (% LHV)

First 9H Gas Turbine Enters Commercial Operation

7HA.01

2000 2003 2008 2011

GEs H-Class Gas Turbines Achieve


200,000 Operating Hours

2012
2014
2014
2014

60%

7F.05

7HA.02

7H (2007)

7F.04

58%
7F.03

7FB

56%

54%

7F.01

52%
7F (1986)

GEs Fleet of Heavy Duty Gas


Turbines Achieve 173 Million
Operating Hours

50%
100

TABLE OF
CONTENTS

150

200
250
Gas Turbine Net Output (MW)

300

350

17

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

9HA.01/.02 GAS TURBINE (50 Hz)

The Worlds Largest and Most Efficient Heavy Duty Gas Turbine
The 9HA high efficiency, air cooled gas turbine is the industry leader among H-class
offerings. With two available modelsthe 9HA.01 at 397 MW and the 9HA.02 at
510 MWcustomers can select the right capacity to meet their generation needs.
Thanks to a simplified air cooled architecture, advanced materials, and proven
operability and reliability, the 9HA delivers the lowest life cycle cost per MW. The
economies of scale created by this high power density gas turbine, combined with its
more than 61% combined cycle efficiency, enables the most cost effective conversion
of fuel to electricity to help operators meet increasingly dynamic power demands.

Industry-Leading
Operational Flexibility for
Increased Dispatch and
Ancillary Revenue
Fast 10-minute ramp-up from start
command to gas turbine full load.
Up to 70 MW/minute ramping
capability within emissions
compliance.
Reaches turndown as low as 40% of
gas turbine baseload output within
emissions compliance.

Least Complex
H-Class Offering

Full-Load Validation

A simpler configuration than GEs


previous H-class fleet and one that
does not require a separate cooling
air system.
M
 odular systems ease installation
and reduce on-site labor requirements.
S
 treamlined maintenance with quickremoval turbine roof, field-replaceable
blades, and 100% borescope
inspection coverage for all blades.

9HA.02

Frequency

50

50

SC Net Output (MW)

397

510

SC Net Heat Rate (Btu/kWh, LHV)

8,220

8,170

SC Net Heat Rate (kJ/kWh, LHV)

8,673

8,620

SC Net Efficiency (%, LHV)

41.5%

41.8%

Exhaust Energy (MM Btu/hr)

1,906

2,430

Exhaust Energy (MM kJ/hr)

2,011

2,564

GT Turndown Minimum Load (%)

40%

40%

GT Ramp Rate (MW/min)

60

70

NOx (ppmvd) at Baseload (@15% O2)


CO (ppm) at Min. Turndown w/o Abatement

25

25

+/-10%

+/-10%

Wobbe Variation (%)

At the heart of GEs heavy duty gas


turbine validation program is the
advanced full-scale, full-load test
facility in Greenville, SC.

Power Plant Configuration


CC Net Output (MW)

G
 Es 9HA gas turbine has been fully
validated in its full speed, full load test
facility over an operating envelope
larger than the variances an entire
fleet of turbines would experience in
the field, an approach that is superior
to operating a field prototype for
8,000 hours.

Fuel flexible to accommodate gas and


liquid fuels with wide gas variability,
including high ethane (shale) gas and
liquefied natural gas.

397-510 MW

9HA.01

592

755

CC Net Heat Rate (Btu/kWh, LHV)

5,540

5,517

CC Net Heat Rate (kJ/kWh, LHV)

5,845

5,821

CC Net Efficiency (%, LHV)

61.6%

61.8%

Bottoming Cycle Type

3PRH

3PRH

Plant Turndown Minimum Load (%)

47%

47%

Ramp Rate (MW/min)

60

70

Startup Time (Hot , Minutes)

<30

<30

Power Plant Configuration

Simple Cycle Output

>61% COMBINED CYCLE EFFICIENCY

1x1 SS 9HA.01 1x1 SS 9HA.02

2x1 MS 9HA.01 2x1 MS 9HA.02

CC Net Output (MW)

1,181

1,515

CC Net Heat Rate (Btu/kWh, LHV)

5,540

5,495

CC Net Heat Rate (kJ/kWh, LHV)

5,845

5,798

CC Net Efficiency (%, LHV)

61.6%

62.1%

Bottoming Cycle Type

3PRH

3PRH

Plant Turndown Minimum Load (%)

24%

24%

Ramp Rate (MW/min)

120

140

Startup Time (Hot , Minutes)

<30

<30

Customer Success Story


GE technology is helping lectricit de France (EDF) move down the path to reducing emissions and
improving efficiency in line with their goals. EDF and GE are jointly building the 9HA fleet leader
combined cycle power plant in Bouchain, France. The plants turndown ability will be 20
points better than its nearest competitor, allowing EDF to more efficiently balance its generating capability with
renewables while meeting customer needs for electricity. GE and EDF intend to extend their experience in
Bouchain to support their development outside France.

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19

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

9F.05 GAS TURBINE (50 Hz)


GEs Highest F-Class Combined Cycle Efficiency
9F.05

Meeting the demand for cleaner, reliable, cost-effective power, the 9F.05 heavy duty gas
turbine provides GEs most advanced F-class technology for 50 Hz applications. With
combined cycle efficiency of more than 60% and running reliability in excess of 99%,
this turbine is well suited for baseload, cogeneration and cycling applications.

Enhanced Architecture
for Performance and Reliability
Well suited for combined cycle applications, with 99.8%
average reliability and 95.1% average availability.1
Mark* VIe Control System real-time, physics-based modeling
increases overall performance, operability, and reliability.

299 MW

Simple Cycle
Output

>60% COMBINED
CYCLE EFFICIENCY

Frequency

50

SC Net Output (MW)

299

SC Net Heat Rate (Btu/kWh, LHV)

8,810

SC Net Heat Rate (kJ/kWh, LHV)

9,295

SC Net Efficiency (%, LHV)

38.7%

Exhaust Energy (MM Btu/hr)

1,593

Exhaust Energy (MM kJ/hr)

1,681

GT Turndown Minimum Load (%)

38%

GT Ramp Rate (MW/min)

24

NOx (ppmvd) at Baseload (@15% O2)

25

CO (ppm) at Min. Turndown w/o Abatement

10

Wobbe Variation (%)

OpFlex AutoTune improves DLN operability, increasing the


range of natural gas compositions that can be used.

Power Plant Configuration


CC Net Output (MW)

Source: ORAP SPS, 2011-2013.

1

+/-10%
1x1 SS 9F.05
460

CC Net Heat Rate (Btu/kWh, LHV)

5,670

CC Net Heat Rate (kJ/kWh, LHV)

5,982

CC Net Efficiency (%, LHV)

60.2%

Bottoming Cycle Type

3PRH

Plant Turndown Minimum Load (%)

46%

Ramp Rate (MW/min)

24

Startup Time (Hot , Minutes)

38

Power Plant Configuration

2x1 MS 9F.05

CC Net Output (MW)

923

CC Net Heat Rate (Btu/kWh, LHV)

5,650

CC Net Heat Rate (kJ/kWh, LHV)

5,961

CC Net Efficiency (%, LHV)

60.4%

Bottoming Cycle Type

3PRH

Plant Turndown Minimum Load (%)

23%

Ramp Rate (MW/min)

48

Startup Time (Hot , Minutes)

38

Customer Success Story


The 1,430 MW Datang Gaojing combined cycle cogeneration power plant, owned and operated by China Datang
Corporation, serves the surging electricity demand in the Chinese capital of Beijing while also helping the region
meet the ambitious environmental targets of Chinas Five Year Plan. Commissioned in 2014, the plant features
three highly efficient GE 9F.05 gas turbines, air cooled generators, and a district heating solution for winter
operation from Harbin Electric Corporation, GEs business partner and licensing associate. It is one of the most
fuel efficient Chinese power plants to date. Along with its high-efficiency performance, the reliability of the 9F.05 helps ensure
that the Datang Gaojing plant will serve as a dependable source of heat and power.
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21

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

9F.03/.04 GAS TURBINE (50 Hz)


Quick and Efficient Solution for Growing Grids
The rugged 9F.03 heavy duty gas turbine delivers efficiency, flexible operation, and
reliability in one proven solution. With greater than 99% reliability and broad fuel flexibility,
the 9F.03 delivers consistent performance in a multitude of diverse applications, ranging
from industrial cogeneration to aluminum smelting. With a demonstrated cycle as short as
eight months from order to operation, the 9F.03/.04 gets applications up and running fast,
while its extended inspection intervals and robust hot gas path parts keep it online longer.

Built to Respond Quickly and Efficiently


when Needs or Conditions Change
Faster start times can speed the entire start sequenceup to
15 minutes in simple cycle and 20 minutes in combined cycle.
Better availability with closed-loop, real-time combustion
system tuning.

9F.04 Lowest Life Cycle Cost in Its Class


Advanced Gas Path (AGP) in the 9F.04 provides enhanced
performance with reliable, cost-effective operation.

High fuel flexibility, up to more than 15% Modified Wobbe


Index variation in natural gas.
OpFlex AutoTune improves DLN operability and eliminates
firing temperature suppression.

Builds upon over 140 F-class AGP installations and over


500,000 operating hours.

Mark VIe Control Platform real-time physics-based modeling


increases overall performance, operability, and reliability.

Extended 32,000-hour combustion and hot gas path


inspection intervals, with most parts lasting multiple cycles.

9F.04

Frequency

50

50

SC Net Output (MW)

265

280

SC Net Heat Rate (Btu/kWh, LHV)

9,020

8,840

SC Net Heat Rate (kJ/kWh, LHV)

9,517

9,327

SC Net Efficiency (%, LHV)

37.8%

38.6%

Exhaust Energy (MM Btu/hr)

1,458

1,496

Exhaust Energy (MM kJ/hr)

1,538

1,579

GT Turndown Minimum Load (%)

35%

35%

GT Ramp Rate (MW/min)

22

23

NOx (ppmvd) at Baseload (@15% O2)

15

15

CO (ppm) at Min. Turndown w/o Abatement

Delivers 15 MW of additional output and 0.8% points of


improved efficiency in simple cycle.
AGP utilizes improved materials, cooling, and sealing and
is retrofitable to 9F.03 units to enable commonality across
installed units.

9F.03

Wobbe Variation (%)


Power Plant Configuration
CC Net Output (MW)

24

24

+25%/-10%

+25%/-10%

1x1 MS 9F.03 1x1 MS 9F.04


404

426

CC Net Heat Rate (Btu/kWh, LHV)

5,860

5,770

CC Net Heat Rate (kJ/kWh, LHV)

6,183

6,088

CC Net Efficiency (%, LHV)

58.2%

59.1%

Bottoming Cycle Type

3PRH

3PRH

Plant Turndown Minimum Load (%)

46%

45%

Ramp Rate (MW/min)

22

22

Startup Time (Hot, Minutes)

38

38

Power Plant Configuration


CC Net Output (MW)

2x1 MS 9F.03 2x1 MS 9F.04


811

855

CC Net Heat Rate (Btu/kWh, LHV)

5,840

5,750

CC Net Heat Rate (kJ/kWh, LHV)

6,162

6,067

CC Net Efficiency (%, LHV)

58.4%

59.3%

Bottoming Cycle Type

3PRH

3PRH

Plant Turndown Minimum Load (%)

23%

22%

Ramp Rate (MW/min)

44

44

Startup Time (Hot, Minutes)

38

38

Customer Success Story

265-280 MW

As Algeria quickly progresses with building its infrastructure, GE is proud to be the countrys growth partner.
Socit Algrienne de Production de lElectricit (SPE S.p.a.), part of the Sonelgaz Group, selected GE to
provide power generation equipment and services for six new combined cycle power plants. These plants
will produce enough power to help meet the needs of 8 million Algerian households, increasing the countrys
energy capacity by nearly 70%. For the six new plants, GE is supplying 9F.03 gas turbines, proven reliable
with more than 200 installed units worldwide and more than 12 million operating hours. Using natural gas
from local Algerian gas fields, the turbines will be equipped with GEs latest DLN dual-fuel combustion technology to reduce
emissions, extend maintenance intervals and enable greater flexibility.

Simple Cycle
Output

>59% COMBINED CYCLE EFFICIENCY


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23

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

9E.03/.04 GAS TURBINE (50 Hz)


Flexible, Adaptable Performance
9E.03

9E.04

Frequency

50

50

SC Net Output (MW)

132

143

SC Net Heat Rate (Btu/kWh, LHV)

9,860

9,250

SC Net Heat Rate (kJ/kWh, LHV)

10,403

9,759

SC Net Efficiency (%, LHV)

34.6%

36.9%

Exhaust Energy (MM Btu/hr)

828

814

Exhaust Energy (MM kJ/hr)

874

858

GT Turndown Minimum Load (%)

35%

35%

GT Ramp Rate (MW/min)

11

12

CO (ppm) at Min. Turndown w/o Abatement

25

25

>+/-30%

>+/-30%

1x1 MS 9E.03

1x1 MS 9E.04

199

208

CC Net Heat Rate (Btu/kWh, LHV)

6,530

6,360

New 4-stage turbine module fits within the same footprint


as an already installed 9E gas turbine unit.

CC Net Heat Rate (kJ/kWh, LHV)

6,890

6,710

CC Net Efficiency (%, LHV)

52.3%

53.7%

Utilizes proven E- and F-class materials, fired at lower


E-class temperatures for hot gas path, with cooling and
sealing improvements, improved clearances and optimized
work splits between stages.

Bottoming Cycle Type

2PNRH

2PNRH

72%

70%

Ramp Rate (MW/min)

11

12

Startup Time (Hot, Minutes)

38

38

From desert climates to the tropics, to the arctic cold, the rugged 9E.03 heavy duty gas
turbine provides essential power and performs in a vast number of duty cycles and
applications. It is one of the most fuel-flexible products in the industry, capability of using
more than 52 types of fuelalmost the entire fuel spectrum. The 9E.04 heavy duty gas
turbine provides increased power and performance while maintaining the simplicity and
operational strengths of the 9E.03 gas turbine. The result is a platform that delivers high
availability, reliability, and durability while lowering the overall cost per kilowatt.

Rapidly Getting You from


Decision to Power Delivery

9E.04 Offers Enhanced


Power and Performance

NOx (ppmvd) at Baseload (@15% O2)

Demonstrated order to operation in less than six months.

Reduced fuel costs and increased revenue


143 MW output and 37% efficiency simple cycle
208 MW output and more than 53% efficiency in a
1x1 MS 9E.04 combined cycle power plant.

Wobbe Variation (%)

Modular architecture and prepackaged components make


for quick installation in challenging environments.
Simple cycle, combined cycle, and various industrial
applications in a broad range of industries, including
electrical utilities/independent power producers,
industrial oil and gas refineries, IWPP, aluminum
industry for smelting, steel mills, and LNG.
Fast-start and fast-load capabilities provide
operational flexibility.
Longest maintenance intervals without reduced
performance32,000 hours for combustion and
hot gas inspections.

Power Plant Configuration


CC Net Output (MW)

A nearly five percent reduction in installed $/kW price,


translating to a quicker return on investment.

Plant Turndown Minimum Load (%)

Power Plant Configuration


CC Net Output (MW)

2x1 MS 9E.03 2x1 MS 9E.04

401

420

CC Net Heat Rate (Btu/kWh, LHV)

6,460

6,300

CC Net Heat Rate (kJ/kWh, LHV)

6,816

6,647

CC Net Efficiency (%, LHV)

52.8%

54.2%

Bottoming Cycle Type

2PNRH

2PNRH

36%

35%

Ramp Rate (MW/min)

22

25

Startup Time (Hot, Minutes)

38

38

Plant Turndown Minimum Load (%)

Customer Success Story

132-143 MW

Relationships matter. For more than 15 years, GE has supported Tunisias energy
development, with GE machines generating over 1.3 GW of power. During that time,
the Socit Tunisienne de lElectricit et du Gaz (STEG) and GE have developed strong
ties. Their shared history allowed GE to respond rapidly in 2012 to meet Tunisias changing electricity needsconsumption
was growing by about 6% per year. GE proposed and executed an extension to the Bir MCherga plant within six months
from order, one of the fastest projects ever. The two 9E.03 gas turbines at the Bir MCherga plant now supply an additional
240 MW to the Tunisian national power grid, allowing the country to better manage the summer peak.

Simple Cycle
Output

>54% COMBINED CYCLE EFFICIENCY


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25

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

6F.03 GAS TURBINE (50 Hz)


Advanced Technology for Decentralized Power
6F.03

Whether you need to generate power on-site or produce steam for petrochemical or
DH operations, the 6F.03 heavy duty combined cycle gas turbine delivers high levels of
efficiency, availability, flexibility, and reliability. Its high exhaust energy makes the 6F.03
gas turbine ideal for 50 or 60 Hz midsize combined cycle, industrial cogeneration, DH,
and remote-processing applications.

Durable, Compact Configuration


for Diverse Applications
Flexible layout, including lateral or axial air inlet and
indoor or outdoor acoustic enclosures overcomes
space constraints.

Frequency

50

SC Net Output (MW)

80

SC Net Heat Rate (Btu/kWh, LHV)

9,470

SC Net Heat Rate (kJ/kWh, LHV)

9,991

SC Net Efficiency (%, LHV)

36.0%

Exhaust Energy (MM Btu/hr)

472

Exhaust Energy (MM kJ/hr)

498

GT Turndown Minimum Load (%)

52%

GT Ramp Rate (MW/min)

NOx (ppmvd) at Baseload (@15% O2)

15

CO (ppm) at Min. Turndown w/o Abatement

Wobbe Variation (%)

Built to perform in harsh and remote environments.


Robust DLN 2.6 combustion system enables lower
emissionsless than 15 ppm NOx or 9 ppm COand
32,000-hour combustion inspection intervals.

Power Plant Configuration


CC Net Output (MW)

+20%/-10%
1x1 MS 6F.03
123

Turndown to 52% turbine load with DLN 2.6 combustion


results in fewer starts and lower fuel costs.

CC Net Heat Rate (Btu/kWh, LHV)

6,170

CC Net Heat Rate (kJ/kWh, LHV)

6,510

Online transfer from natural gas to light distillate


improves uptime.

CC Net Efficiency (%, LHV)

55.3%

Multi-Nozzle Quiet Combustor (MNQC) accommodates


syngas from 20 to 90% hydrogen; MNQC employing steam
or nitrogen injection achieves less than 25 ppm NOx
emissions on syngas.

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

80 MW

Ramp Rate (MW/min)

Startup Time (Hot, Minutes)

45

Power Plant Configuration

2x1 MS 6F.03

CC Net Output (MW)

Simple Cycle
Output

>55% COMBINED

CYCLE EFFICIENCY

59%

245

CC Net Heat Rate (Btu/kWh, LHV)

6,130

CC Net Heat Rate (kJ/kWh, LHV)

6,467

CC Net Efficiency (%, LHV)

55.7%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

30%

Ramp Rate (MW/min)

13

Startup Time (Hot, Minutes)

45

Customer Success Story


Petroleum Development Oman (PDO) is coupling exploration of new fields of
unconventional gases with enhanced oil recovery techniques in existing fields such as
Rabab Harweel. PDO selected GEs 6F.03 gas turbine to provide power and steam to
the enhanced oil recovery operations because of its proven robust design, high availability and reliability. Flexibility also played a role:
The 6F.03 can perform in extreme ambient conditions and with a wide range of fuels. In addition, the turbine improves operational
efficiency and its 32,000 hour interval parts and inspections schedule supports a maintenance plan that synchronizes with other
machinery, minimizing downtime.
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27

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

6F.01 GAS TURBINE (50 Hz)


Gas Turbine for the Most Efficient
Combined Cycle/Cogeneration Below 100 MW
6F.01

The 6F.01 gas turbine achieves nearly 56% efficiency in 2x1 combined cycle arrangement, and
more than 80% efficiency in cogeneration operation. Its 600C exhaust temperature enables
up to 140 bar high pressure steam for combined cycle power generation or cogeneration.

Proven Experience with


High Reliability and Availability
1
 10,000 hours and 2,250 starts of operating experience on fleet
leaders in Turkey with 99.2% reliability over past four years.

Combustion and hot gas path maintenance intervals


of 32,000 hours and 900 starts.

Proven hot gas path and combustion materials featured


on 7F.05, 9F.05 and H-class turbines supports higher
temperatures.

Field replaceable compressor airfoils capable of wet


compression power augmentation.

Proven DLN 2.5 combustion system with over a decade


of operating experience.

51 MW

Compact cold end drive configuration for new plants with


hot end drive option for 6B flange-to-flange replacement
solution brings more than 5 pts in efficiency improvement.

Frequency

50

SC Net Output (MW)

51

SC Net Heat Rate (Btu/kWh, LHV)

8,980

SC Net Heat Rate (kJ/kWh, LHV)

9,474

SC Net Efficiency (%, LHV)

38.0%

Exhaust Energy (MM Btu/hr)

277

Exhaust Energy (MM kJ/hr)

292

GT Turndown Minimum Load (%)

40%

GT Ramp Rate (MW/min)

12

NOx (ppmvd) at Baseload (@15% O2)

25

CO (ppm) at Min. Turndown w/o Abatement

Wobbe Variation (%)


Power Plant Configuration
CC Net Output (MW)

Simple Cycle
Output

>55% COMBINED

CYCLE EFFICIENCY

+/- 10%
1x1 MS 6F.01
75

CC Net Heat Rate (Btu/kWh, LHV)

6,120

CC Net Heat Rate (kJ/kWh, LHV)

6,457

CC Net Efficiency (%, LHV)

55.8%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

53%

Ramp Rate (MW/min)

12

Startup Time (Hot, Minutes)

30

Power Plant Configuration

2x1 MS 6F.01

CC Net Output (MW)

150

CC Net Heat Rate (Btu/kWh, LHV)

6,100

CC Net Heat Rate (kJ/kWh, LHV)

6,436

CC Net Efficiency (%, LHV)

55.9%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

27%

Ramp Rate (MW/min)

24

Startup Time (Hot, Minutes)

30

Customer Success Story

When Huaneng Power Inc. (HPI) needed a proven, high-efficiency solution for its first distributed power project
in the Guangxi region of China, GEs 6F.01 was their clear choice. With its unique combination of high efficiency
and low emissions, this gas turbine is a reliable, environmentally friendly choice, ready to bring needed power
and steam generation capability to the heart of the Guilin World Resort power plant. Having collaborated with
GE on many projects over the years, HPI has confidence in GEs ability to bring the Guilin power plant online quickly to meet the
growing energy needs of this popular tourist destination.

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29

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

6B.03 GAS TURBINE (50 Hz)


Industrial-Strength, Field-Proven Reliability
6B.03

The rugged, reliable 6B.03 heavy duty gas turbine is a popular choice for refineries,
natural gas liquefaction power, CHP applications, and industrial power. Its ability to
operate in island mode, coupled with its 94.6% availability, make the 6B.03 an ideal
solution for remote installations and extreme operating conditions far from the grid.
With 99% reliability, proven and tested with more than 55 million operating hours, the
6B.03 provides cost-effective power you can count on.

Dependable, Cost-Effective Solution


Can accommodate the multiple start-ups required for
seasonal CHP.
Black start capability for volatile grid environments.
Built to stay online in extreme and remote conditions.

44 MW

Simple Cycle
Output

>51% COMBINED

Frequency

50

SC Net Output (MW)

44

SC Net Heat Rate (Btu/kWh, LHV)

10,180

SC Net Heat Rate (kJ/kWh, LHV)

10,740

SC Net Efficiency (%, LHV)

33.5%

Exhaust Energy (MM Btu/hr)

289

Exhaust Energy (MM kJ/hr)

305

GT Turndown Minimum Load (%)

50%

GT Ramp Rate (MW/min)

11

NOx (ppmvd) at Baseload (@15% O2)

CO (ppm) at Min. Turndown w/o Abatement

25

Wobbe Variation (%)

CYCLE EFFICIENCY

>+/-30%

DLN combustion supports low-cost gas and liquid fuels,


including process gases, low calorific gases, and up to 30%
hydrogen, 100% ethane, 100% propane, and 50% nitrogen;
standard combustion supports heavy oils, naphtha,
bioethanol, methanol, synthetic gases, and steel
mill gases.

Power Plant Configuration

Pre-assembled gas turbine package with accessories


for easier transport and faster site installation;
as low as six months from order to operation.

CC Net Output (MW)

1x1 MS 6B.03
67

CC Net Heat Rate (Btu/kWh, LHV)

6,630

CC Net Heat Rate (kJ/kWh, LHV)

6,995

CC Net Efficiency (%, LHV)

51.5%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

57%

Ramp Rate (MW/min)

11

Startup Time (Hot, Minutes)

30

Power Plant Configuration

2x1 MS 6B.03

CC Net Output (MW)

135

CC Net Heat Rate (Btu/kWh, LHV)

6,600

CC Net Heat Rate (kJ/kWh, LHV)

6,963

CC Net Efficiency (%, LHV)

51.7%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

29%

Ramp Rate (MW/min)

22

Startup Time (Hot, Minutes)

30

Customer Success Story


After 20 years of reliable service with a GE 6B gas turbine, Compaa Espaola de Petrleos
(Cepsa) needed to enhance operations at its San Roque refinery in Spain and reduce the facilitys
environmental impact. Cepsa had first chosen the 6B as a reliable, fuel flexible solution with
high exhaust energy and standard combustion features. The 6B could support production of process steam and electricity while
utilizing both natural and process gas. In 2013, GE supplied two new 6B.03 gas turbines with enhanced performance and DLN
combustion system to improve efficiency with reduced emissions. One of the 6B gas turbines has been operating successfully
with up to 40% hydrogen since mid-2013, a first-of-its-kind accomplishment for DLN combustion.

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CEPSA and CEPSA logo are Trademarks registered in Spain and in other countries owned by Compaa Espaola de Petrleos, S.A.U. (CEPSA). All rights reserved.

31

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

7HA.01/.02 GAS TURBINE (60 Hz)

The Worlds Largest and Most Efficient Heavy Duty Gas Turbine
GEs 7HA high efficiency, air cooled gas turbine is the industry leader among H-class
offerings and is available in two modelsthe 7HA.01 at 275 MW and the 7HA.02 at 337 MW.
Thanks to a simplified air cooled architecture, advanced materials, and proven operability
and reliability, the 7HA delivers the lowest life cycle cost per MW for 60 Hz applications. The
economies of scale created by this high power density gas turbine, combined with its more
than 61% combined cycle efficiency, enable the most cost effective conversion of fuel to
electricity to help operators meet increasingly dynamic power demands.

Industry-Leading
Operational Flexibility for
Increased Dispatch and
Ancillary Revenue
Fast 10-minute ramp-up from start
command to gas turbine full load.
50 MW/minute ramping capability
within emissions compliance.
Reaches turndown as low as 25% of
gas turbine baseload output within
emissions compliance.
Fuel flexible to accommodate gas and
liquid fuels with wide gas variability,
including high ethane (shale) gas and
liquefied natural gas.

Least Complex
H-Class Offering
A simpler configuration than GEs
previous H-class fleet and one that
does not require a separate cooling
air system.
T he 7HA is now available with an
air cooled generator for simplified
installation and maintainability.
M
 odular systems ease installation
with 10,000 fewer man-hours than
GEs 7F.03 gas turbine.

Full-Load Validation
At the heart of GEs heavy duty gas
turbine validation program is the
advanced full-scale, full-load test
facility in Greenville, SC.

7HA.02

Frequency

60

60

SC Net Output (MW)

275

337

SC Net Heat Rate (Btu/kWh, LHV)

8,240

8,210

SC Net Heat Rate (kJ/kWh, LHV)

8,694

8,662

SC Net Efficiency (%, LHV)

41.4%

41.6%

Exhaust Energy (MM Btu/hr)

1,330

1,620

Exhaust Energy (MM kJ/hr)

1,403

1,709

GT Turndown Minimum Load (%)

25%

40%

GT Ramp Rate (MW/min)

50

50

NOx (ppmvd) at Baseload (@15% O2)

25

25

CO (ppm) at Min. Turndown w/o Abatement

+/-10%

+/-10%

1x1 MS 7HA.01

1x1 SS 7HA.02

406

501

CC Net Heat Rate (Btu/kWh, LHV)

5,570

5,530

CC Net Heat Rate (kJ/kWh, LHV)

5,877

5,834

CC Net Efficiency (%, LHV)

61.3%

61.7%

Bottoming Cycle Type

3PRH

3PRH

Plant Turndown Minimum Load (%)

Wobbe Variation (%)


Power Plant Configuration

T est stand enables GE to validate the


7HA gas turbine over an operating
envelope larger than the variances
an entire fleet of turbines would
experience in the field, an approach
that is superior to operating a field
prototype for 8,000 hours.

CC Net Output (MW)

S
 treamlined maintenance with quickremoval turbine roof, field-replaceable
blades, and 100% borescope
inspection coverage for all blades.
S
 implified dual fuel system uses less
water, eliminates recirculation, and
utilizes enhanced liquid purge for
improved reliability and dependability.

275-337 MW

7HA.01

33%

47%

Ramp Rate (MW/min)

50

50

Startup Time (Hot, Minutes)

<30

<30

Power Plant Configuration

2x1 MS 7HA.01

2x1 MS 7HA.02

817

1,005

CC Net Heat Rate (Btu/kWh, LHV)

5,540

5,510

CC Net Heat Rate (kJ/kWh, LHV)

5,845

5,813

CC Net Efficiency (%, LHV)

61.6%

61.9%

Bottoming Cycle Type

3PRH

3PRH

Plant Turndown Minimum Load (%)

16%

23%

Ramp Rate (MW/min)

100

100

Startup Time (Hot, Minutes)

<30

<30

CC Net Output (MW)

Simple Cycle
Output

>61% COMBINED CYCLE EFFICIENCY


Customer Success Story
Exelon, one of the largest competitive power generators in the U.S., chose GEs 7HA.02
technology, the worlds largest and most efficient gas turbine in its class, to deliver additional
power for two of its planned combined cycle projects in the U.S. GEs 7HA.02 gas
turbines will provide Exelon with a combination of the most output, highest efficiency, and best operational
flexibility in its class, helping Exelon provide additional capacity, competitively priced, to the expanding Texas
energy grid. Compared with F-class technology, fuel savings will exceed $8 million annually per gas turbine.
The 7HA gas turbine also features modular construction for a shorter installation, a real benefit in Texas,
given concerns about the availability of skilled manpower.
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33

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

7F.05 GAS TURBINE (60 Hz)


Next Generation, F-Class Flexibility and Efficiency
7F.05 @ 5 ppm NOx 7F.05 @ 9 ppm NOx

GE understands the challenges of todays power generation industry: lower cost of


electricity, dispatch and fuel volatility, as well as increased efficiency, reliability, and asset
availability. GE created the 7F.05 gas turbine to be highly efficient, agile, and simple to
maintain. With combined cycle efficiency greater than 59.9%, and a 40 MW per minute
ramp rate, the 7F.05 helps operators capture more ancillary revenue. In simple cycle
the 7F.05 gas turbine is extremely responsive with a start capacity of 200 megawatts
in ten minutes, 5 ppm NOx and grid stability logic, making the 7F.05 ideal for supporting
renewable energy growth.

Reliable and Efficient


Combustion systems accommodate a wide range of fuels,
including natural gas, distillate oil, lean methane, pure
ethane, hydrogen, syngas, and light crude oils. They also
enable low NOx emissions, as low as 5 ppm, at rated
output levels.
98.5% reliability leads F-class offerings.1

224-231 MW

60

60

SC Net Output (MW)

224

231

SC Net Heat Rate (Btu/kWh, LHV)

8,670

8,640

SC Net Heat Rate (kJ/kWh, LHV)

9,147

9,116

SC Net Efficiency (%, LHV)

39.4%

39.5%

Exhaust Energy (MM Btu/hr)

1,176

1,207

Exhaust Energy (MM kJ/hr)

1,241

1,273

GT Turndown Minimum Load (%)

38%

38%

GT Ramp Rate (MW/min)

40

40

NOx (ppmvd) at Baseload (@15% O2)

CO (ppm) at Min. Turndown w/o Abatement

+/-7.5%

+/-7.5%

Wobbe Variation (%)

Simple Cycle
Output

>59% COMBINED CYCLE

Power Plant Configuration


CC Net Output (MW)

EFFICIENCY

Maintainability features support increased availability:


Field replaceable compressor airfoils reduce downtime.
Superfinish 3D airfoils reduce degradation.
100% borescope inspection reduces overall inspection time.
Performance packages support most customer demands
across the ambient spectrum, including wet compression
for enhanced hot day performance.
The 7F.05 is now available with an air cooled generator
for simplified installation and maintainability.

TABLE OF
CONTENTS

1x1 MS 7F.05
@ 12 ppm NOx
359

CC Net Heat Rate (Btu/kWh, LHV)

5,740

CC Net Heat Rate (kJ/kWh, LHV)

6,056

CC Net Efficiency (%, LHV)

59.4%

Bottoming Cycle Type

3PRH

Plant Turndown Minimum Load (%)

48%

Ramp Rate (MW/min)

40

Startup Time (Hot, Minutes)

25

Power Plant Configuration

2x1 MS 7F.05
@ 12 ppm NOx

CC Net Output (MW)

Source: ORAP Simple cycle equipment, 12 month


average, April 13 through March 14.

1

34

Frequency

723

CC Net Heat Rate (Btu/kWh, LHV)

5,700

CC Net Heat Rate (kJ/kWh, LHV)

6,014

CC Net Efficiency (%, LHV)

59.9%

Bottoming Cycle Type

3PRH

Plant Turndown Minimum Load (%)

24%

Ramp Rate (MW/min)

80

Startup Time (Hot, Minutes)

25

Customer Success Story

With a partnership that spans over four decades and 40 Saudi Electricity Company (SEC)
power plants, GE assists in the generation of over half of Saudi Arabias power supply. The
company has more than 500 gas turbines installed in the Kingdom, and that number will
grow when SECs Riyadh Power Plant 12 (PP12) enters commercial operation in early 2015.
PP12 utilizes 8 GE 7F.05 gas turbines and is the first installation of the new product in the region; it will add nearly 2,000 megawatts
of power, helping SEC meet future electricity demands. The 7F.05 gas turbines provide SEC with significant fuel savings and lower
emissions, along with the operating flexibility needed to respond to a wide range of generation conditions, from base load to cyclic
duty. Fuel flexibility is also a significant advantage. The 7F.05 turbines can operate on natural gas, distillate fuel or Arabian Super
Light (ASL) crude. GEs F-class gas turbines are the first to offer customers the ability to operate on crude oil.

35

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

7F.04 GAS TURBINE (60 Hz)


Setting the Industry Standard for F-Class Power
7F.04

GE introduced the world to F-class gas turbine technology in 1989. Today, GE powers the
globe with more than 1,100 installed F-class units, producing 260 GW of power in 58
countries. With 99% reliability, customers receive five to six more days of operation per
year than the industry average. A 10-minute fast start enables increased revenue and
dispatchability during peak demand.

Customer Value with the


Lowest Life Cycle Cost in Its Class
Enhanced compressor and hot gas path cooling and sealing
technologies to improve performance and durability.
Single crystal materials and directionally solidified blades
for extended maintenance intervals and lengthened
component life.
Low fuel pressure requirements reduce the need for an
on-site fuel compressor.

Industry-leading DLN 2.6 combustion system lowers


emissions across a wide range of natural gas and distillate
fuel compositions.

60

SC Net Output (MW)

198

SC Net Heat Rate (Btu/kWh, LHV)

8,840

SC Net Heat Rate (kJ/kWh, LHV)

9,327

SC Net Efficiency (%, LHV)

38.6%

Exhaust Energy (MM Btu/hr)

1,056

Exhaust Energy (MM kJ/hr)

1,114

GT Turndown Minimum Load (%)

48%

GT Ramp Rate (MW/min)

30

NOx (ppmvd) at Baseload (@15% O2)

CO (ppm) at Min. Turndown w/o Abatement

Wobbe Variation (%)

W
 idest fuel flexibility; only manufacturer to offer an F-class
heavy duty gas turbine that burns Arabian super light; also
offers 15% C2, +20%/-10% Modified Wobbe Index,
5% hydrogen.

198 MW

Frequency

Power Plant Configuration


CC Net Output (MW)

Simple Cycle
Output

>59% COMBINED

CYCLE EFFICIENCY

+20%/-10%
1x1 MS 7F.04
292

CC Net Heat Rate (Btu/kWh, LHV)

5,800

CC Net Heat Rate (kJ/kWh, LHV)

6,119

CC Net Efficiency (%, LHV)

58.8%

Bottoming Cycle Type

3PRH

Plant Turndown Minimum Load (%)

58%

Ramp Rate (MW/min)

30

Startup Time (Hot, Minutes)

28

Power Plant Configuration

2x1 MS 7F.04

CC Net Output (MW)

588

CC Net Heat Rate (Btu/kWh, LHV)

5,760

CC Net Heat Rate (kJ/kWh, LHV)

6,077

CC Net Efficiency (%, LHV)

59.2%

Bottoming Cycle Type

3PRH

Plant Turndown Minimum Load (%)

29%

Ramp Rate (MW/min)

60

Startup Time (Hot, Minutes)

28

Customer Success Story

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TABLE OF
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In the western portion of PJM, an Independent System Operator in the United States, regional supplies
of ethane are plentiful. Yet, until now, no one has used ethane as a reliable, lower-cost fuel source for
generating electricity. Thats about to change. The proposed 565 MW Moundsville Power combined cycle
plant in West Virginia will be the first to utilize locally generated unconventional gas from new shale wells
with high contents of ethane. The empowering technology is GEs 7F.04 gas turbine. Using GEs DLN 2.6+ combustion system,
the turbine can operate on gas fuel with up to 25% ethane content. The use of ethane-blended fuel at Moundsville Power could
herald a new series of plants utilizing GEs 7F.04 gas turbines and unconventional, blended fuels, said Andrew Dorn Jr., a Managing
Member of Moundsville Power. By allowing us to use lower-cost ethane-blended fuel, the turbine design and performance are
crucial to the plants financial and operational success.

37

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

7E.03 GAS TURBINE (60 Hz)


Versatility for Extreme Operating Environments
7E.03

The 7E.03 gas turbine is recognized as the industry leader for 60 Hz industrial power
applications where reliability and availability are the most critical attributes. Its robust
architecture and operational flexibility make it well suited for a variety of peaking, cyclic,
and baseload applications. With state-of-the-art fuel handling equipment, multi-fuel
combustion system options, and advanced gas path features, the 7E.03 gas turbine
can accommodate a full range of fuel alternatives while delivering better efficiency
and lower emissions than other technologies in its class. Whether providing raw
horsepower to drive industrial and petrochemical processes or steady, reliable output
for CHP operation, the 7E.03 keeps your operation running.

32,000-hour inspection intervals provides more than two


extra days of operation per year.
Exhaust energy profile and high mass flow enhance steam
production in cogeneration applications.
Millions of hours of operational experience on crude and
residual oils.
Tri- or dual-fuel capability for switching fuels, while
running under load or during shutdown.

60

SC Net Output (MW)

91

SC Net Heat Rate (Btu/kWh, LHV)

10,060

SC Net Heat Rate (kJ/kWh, LHV)

10,614

SC Net Efficiency (%, LHV)

33.9%

Exhaust Energy (MM Btu/hr)

584

Exhaust Energy (MM kJ/hr)

616

GT Turndown Minimum Load (%)

35%

GT Ramp Rate (MW/min)

NOx (ppmvd) at Baseload (@15% O2)

CO (ppm) at Min. Turndown w/o Abatement

25

Wobbe Variation (%)

Proven Performance
98.3% reliabilitymore than 0.2% higher than the industry
averageequates to an additional 1,500+ MWh per year.

Frequency

Optional DLN 1+ combustion technology achieves


industry-leading sub-3 ppm NOx without selective
catalytic reduction (SCR) and meets the toughest
emissions regulations.

91 MW

Power Plant Configuration


CC Net Output (MW)

Simple Cycle
Output

CYCLE EFFICIENCY

1x1 MS 7E.03
139

CC Net Heat Rate (Btu/kWh, LHV)

6,640

CC Net Heat Rate (kJ/kWh, LHV)

7,006

CC Net Efficiency (%, LHV)

51.4%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

>51% COMBINED

>+/- 30%

67%

Ramp Rate (MW/min)

Startup Time (Hot, Minutes)

35

Power Plant Configuration

2x1 MS 7E.03

CC Net Output (MW)

281

CC Net Heat Rate (Btu/kWh, LHV)

6,580

CC Net Heat Rate (kJ/kWh, LHV)

6,942

CC Net Efficiency (%, LHV)

51.9%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

33%

Ramp Rate (MW/min)

15

Startup Time (Hot, Minutes)

35

Customer Success Story


Increased natural gas production in the United States has producers looking for ways
to get their natural gas to global markets. To serve this need, Dominions Cove Point
Liquefaction Project in Maryland, U.S.A. is modifying the existing liquefied natural gas
(LNG) import terminal to become the first on the U.S. East Coast capable of importing and
exporting LNG. At the heart of the liquefaction process will be two GE 7E.03 gas turbines driving the refrigeration compressors
supplied by GE Oil & Gas. This single-train design will have the capacity to procure approximately 5.25 million metric tons per
annum of LNG. With an installed fleet of over 800 units, the 7E.03 equipped with the DLN combustion system for reduced
emissions is a proven, reliable performer.
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39

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

6F.03 GAS TURBINE (60 Hz)


Advanced Technology for Decentralized Power
6F.03

Whether you need to generate power on-site or produce steam for petrochemical or
DH operations, the 6F.03 heavy duty combined cycle gas turbine delivers high levels of
efficiency, availability, flexibility, and reliability. Its high exhaust energy makes the 6F.03
gas turbine ideal for 50 or 60 Hz midsize combined cycle, industrial cogeneration, DH,
and remote-processing applications.

Durable, Compact Configuration


for Diverse Applications
Flexible layout, including lateral or axial air inlet and
indoor or outdoor acoustic enclosures overcomes
space constraints.

Frequency

60

SC Net Output (MW)

80

SC Net Heat Rate (Btu/kWh, LHV)

9,470

SC Net Heat Rate (kJ/kWh, LHV)

9,991

SC Net Efficiency (%, LHV)

36.0%

Exhaust Energy (MM Btu/hr)

472

Exhaust Energy (MM kJ/hr)

498

GT Turndown Minimum Load (%)

52%

GT Ramp Rate (MW/min)

NOx (ppmvd) at Baseload (@15% O2)

15

CO (ppm) at Min. Turndown w/o Abatement

Wobbe Variation (%)

Architected to perform in harsh and remote environments.


R
 obust DLN 2.6 combustion system enables lower
emissionsless than 15 ppm NOx or 9 ppm COand
32,000-hour combustion inspection intervals.

Power Plant Configuration


CC Net Output (MW)

+20%/-10%
1x1 MS 6F.03
123

Turndown to 52% turbine load with DLN 2.6 combustion


results in fewer starts and lower fuel costs.

CC Net Heat Rate (Btu/kWh, LHV)

6,170

CC Net Heat Rate (kJ/kWh, LHV)

6,510

Online transfer from natural gas to light distillate


improves uptime.

CC Net Efficiency (%, LHV)

55.3%

Multi-Nozzle Quiet Combustor (MNQC) accommodates


syngas from 20 to 90% hydrogen; MNQC employing
steam or nitrogen injection achieves less than 25 ppm
NOx emissions on syngas.

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

80 MW

Ramp Rate (MW/min)

Startup Time (Hot, Minutes)

45

Power Plant Configuration

2x1 MS 6F.03

CC Net Output (MW)

Simple Cycle
Output

>55% COMBINED

CYCLE EFFICIENCY

59%

245

CC Net Heat Rate (Btu/kWh, LHV)

6,130

CC Net Heat Rate (kJ/kWh, LHV)

6,467

CC Net Efficiency (%, LHV)

55.7%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

30%

Ramp Rate (MW/min)

13

Startup Time (Hot, Minutes)

45

Customer Success Story


Petroleum Development Oman (PDO) is coupling exploration of new fields of
unconventional gases with enhanced oil recovery techniques in existing fields such
as Rabab Harweel. PDO selected GEs 6F.03 gas turbine to provide power and steam
to the enhanced oil recovery operations because of its proven robust engineering, high availability and reliability. Flexibility also
played a role: The 6F.03 can perform in extreme ambient conditions and with a wide range of fuels. In addition, the turbine improves
operational efficiency and its 32,000 hour interval parts and inspections schedule supports a maintenance plan that synchronizes
with other machinery, minimizing downtime.
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41

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

6F.01 GAS TURBINE (60 Hz)


Gas Turbine for the Most Efficient
Combined Cycle/Cogeneration Below 100 MW
6F.01

The 6F.01 gas turbine achieves nearly 56% efficiency in 2x1 combined cycle arrangement,
and more than 80% efficiency in cogeneration operation. Its 600C exhaust temperature
enables up to 140 bar high pressure steam for combined cycle power generation
or cogeneration.

Proven Experience with


High Reliability and Availability
110,000 hours of operating experience on fleet leaders in
Turkey with 99.2% reliability over past four years.
Proven hot gas path and combustion materials featured
on 7F.05, 9F.05 and H-class turbines supports higher
temperatures.

51 MW

Simple Cycle
Output

>55% COMBINED

Frequency

60

SC Net Output (MW)

51

SC Net Heat Rate (Btu/kWh, LHV)

8,980

SC Net Heat Rate (kJ/kWh, LHV)

9,474

SC Net Efficiency (%, LHV)

38.0%

Exhaust Energy (MM Btu/hr)

277

Exhaust Energy (MM kJ/hr)

292

GT Min. Turndown Load (%)

40%

GT Ramp Rate (MW/min)

12

NOx (ppmvd) at Baseload (@15% O2)

25

CO (ppm) at Min. Turndown w/o Abatement

Wobbe Variation (%)

CYCLE EFFICIENCY

+/- 10%

Proven DLN 2.5 combustion system with over a decade


of operating experience.

Power Plant Configuration

16,000 hours CI/32,000 hours HGP/64,000 hours MI


scheduled maintenance intervals.

CC Net Heat Rate (Btu/kWh, LHV)

6,120

CC Net Heat Rate (kJ/kWh, LHV)

6,457

CC Net Efficiency (%, LHV)

55.8%

Bottoming Cycle Type

2PNRH

CC Net Output (MW)

On-site removable compressor blade for increased reliability.


Compact cold end drive configuration for new plants
with hot end drive option for 6B flange-to-flange
replacement solution brings more than 5 pts in
efficiency improvement.

Plant Turndown Minimum Load (%)

1x1 MS 6F.01
75

53%

Ramp Rate (MW/min)

12

Startup Time (Hot, Minutes)

30

Power Plant Configuration

2x1 MS 6F.01

CC Net Output (MW)

150

CC Net Heat Rate (Btu/kWh, LHV)

6,100

CC Net Heat Rate (kJ/kWh, LHV)

6,436

CC Net Efficiency (%, LHV)

55.9%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

27%

Ramp Rate (MW/min)

24

Startup Time (Hot, Minutes)

30

Customer Success Story

When Huaneng Power Inc. (HPI) needed a proven, high-efficiency solution for its first distributed power project
in the Guangxi region of China, GEs 6F.01 was their clear choice. With its unique combination of high efficiency
and low emissions, this gas turbine is a reliable, environmentally friendly choice, ready to bring needed power
and steam generation capability to the heart of the Guilin World Resort power plant. Having collaborated with
GE on many projects over the years, HPI has confidence in GEs ability to bring the Guilin power plant online quickly to meet the
growing energy needs of this popular tourist destination.

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43

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

6B.03 GAS TURBINE (60 Hz)


Industrial-Strength, Field-Proven Reliability
6B.03

The rugged, reliable 6B.03 heavy duty gas turbine is a popular choice for refineries,
natural gas liquefaction power, CHP applications, and industrial power. Its ability to
operate in island mode, coupled with its 94.6% availability, make the 6B.03 an ideal
solution for remote installations and extreme operating conditions far from the grid.
With 99% reliability, proven and tested with more than 55 million operating hours, the
6B.03 provides cost-effective power you can count on.

Frequency

60

SC Net Output (MW)

44

SC Net Heat Rate (Btu/kWh, LHV)

10,180

SC Net Heat Rate (kJ/kWh, LHV)

10,740

SC Net Efficiency (%, LHV)

33.5%

Exhaust Energy (MM Btu/hr)

289

Exhaust Energy (MM kJ/hr)

305

GT Turndown Minimum Load (%)

50%

Dependable, Cost-Effective Solution

GT Ramp Rate (MW/min)

11

Can accommodate the multiple start-ups required


for seasonal CHP.

NOx (ppmvd) at Baseload (@15% O2)

CO (ppm) at Min. Turndown w/o Abatement

25

Black start capability for volatile grid environments.

Wobbe Variation (%)

>+/-30%

Built to stay online in extreme and remote conditions.


DLN combustion supports low-cost gas and liquid fuels,
including process gases, low calorific gases, and up to
30% hydrogen, 100% ethane, 100% propane, and 50%
nitrogen; standard combustion supports heavy oils,
naphtha, bioethanol, methanol, synthetic gases, and
steel mill gases.

44 MW

Power Plant Configuration

Simple Cycle
Output

CC Net Output (MW)

>51% COMBINED

CYCLE EFFICIENCY

Pre-assembled gas turbine package with accessories


for easier transport and faster site installation;
10 months from contract signature to
commercial operation.

1x1 MS 6B.03
67

CC Net Heat Rate (Btu/kWh, LHV)

6,630

CC Net Heat Rate (kJ/kWh, LHV)

6,995

CC Net Efficiency (%, LHV)

51.5%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

57%

Ramp Rate (MW/min)

11

Startup Time (Hot, Minutes)

30

Power Plant Configuration

2x1 MS 6B.03

CC Net Output (MW)

135

CC Net Heat Rate (Btu/kWh, LHV)

6,600

CC Net Heat Rate (kJ/kWh, LHV)

6,963

CC Net Efficiency (%, LHV)

51.7%

Bottoming Cycle Type

2PNRH

Plant Turndown Minimum Load (%)

29%

Ramp Rate (MW/min)

22

Startup Time (Hot, Minutes)

30

Customer Success Story


After 20 years of reliable service with a GE 6B gas turbine, Compaa Espaola de Petrleos
(Cepsa) needed to enhance operations at its San Roque refinery in Spain and reduce the facilitys
environmental impact. Cepsa had first chosen the 6B as a reliable, fuel flexible solution with
high exhaust energy and standard combustion features. The 6B could support production of process steam and electricity while
utilizing both natural and process gas. In 2013, GE supplied two new 6B.03 gas turbines with enhanced performance and DLN
combustion system to improve efficiency with reduced emissions. One of the 6B gas turbines has been operating successfully
with up to 40% hydrogen since mid-2013, a first-of-its-kind accomplishment for DLN combustion.

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CEPSA and CEPSA logo are Trademarks registered in Spain and in other countries owned by Compaa Espaola de Petrleos, S.A.U. (CEPSA). All rights reserved.

45

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

FUELS AND COMBUSTION


Technology Leadership
Gas Turbine Combustion Systems

With more than 4,500 heavy duty gas turbines installed around the world, GE knows the challenges
faced by operatorsvolatile fuel prices, variability in fuel sources, increasingly strict environmental
regulations, and the need for more power generation flexibility. GE continually evolves its proven
combustion systems, including the related accessory system hardware, to help customers enhance fuel
utilization, reduce fuel costs, and enhance revenues.

GE has multiple combustion systems that can be applied


across its gas turbine portfolio. Since the 1970s and 80s when
GE introduced DLN, development programs have focused on
evolutionary systems capable of meeting the extremely low
NOx levels required to meet current and future regulations,
while providing customers with a range of operational and
fuel flexibility options. GE has DLN combustion systems
available for all heavy duty gas turbines:

As a result, GEs versatile gas turbines operate on a variety of fuels, including gases with a wide range of
heating values, like steel mill gases, syngas, lean methane fuels, natural gas, higher order hydrocarbons,
and high hydrogen fuels. They also accommodate liquid fuels, including refined products, such as
distillate and naphtha, and a range of ash bearing fuels, including light, medium, and heavy crude
oils, as well as HFO. Utilization of a these fuels is important for a wide range of applications, including
refineries, petrochemical plants, oil and gas production, and steel mills.

T he DLN1 and DLN1+ combustion systems are available on


B- and E-class gas turbines.
T he DLN2 family of combustion systems (DLN2.5, DLN2.6,
DLN2.6+, DLN2.6+AFS) is available on F- and HA-class
gas turbines.
DLN1/DLN1+
The DLN1 and DLN1+ combustion systems are proven
technology platforms that help power plant operators meet
increasingly strict environmental standards, while providing
operational and fuel flexibility.

Combustion System Fundamentals


Modern gas turbines that utilize a wide variety of gaseous and
liquid fuels must operate within a series of constraints, with
NOx and CO emissions being the most recognizable.

the resulting lean mixture will burn with a lower flame


temperature and the reaction will generate significantly less
NOx. This is known as lean combustion.

Installed on more than 870 B- and E-class gas turbines globally.

The formation of NOx compounds is dependent on the


temperature of the reaction in the combustor. If fuel and air
are allowed to mix in a stoichiometric proportion (a balanced
chemical reaction), they will burn in a diffusion flame,
similar to the flame of a candle, near the highest possible
temperature of the reaction. A consequence of burning fuel at
a high flame temperature is the production of a large amount
of NOx. However, if extra air is introduced into the reaction,

In addition to developing combustion technologies that


reduce emissions, GEs advanced gas turbine combustion
systems mitigate the potential risk of combustion dynamics
while simultaneously meeting other key operability
requirements. The overall system configuration is a balance
of parameters that require a deep domain expertise in fuel
and combustion technology.

D
 LN 1+ system guarantees NOx emissions of 5 ppm or less
for GEs 6B, 7E and 9E gas turbines.
Highly fuel flexible and capable of operating on a wide variety
of gas fuels, including gases with high ethane and propane
content, as well as distillate oil and other liquid fuels.
A
 vailable in a gas only or dual fuel configuration.
DLN2
The DLN2 family of combustion systems enables GEs F- and
HA-class gas turbines to reduce NOx emissions while extending
outage intervals. GEs DLN2.6+ combustion system, which
is the base combustion configuration on the 7F, 9F and HA
gas turbines, has been installed globally on more than 75 gas
turbines and has accumulated over 1.4 million fired hours.

PERCENT HYDROGEN (BY MASS)

Methane
LNG

Natural Gas

Coke Oven Gas

Ethanol
Methanol
DME

Installed on more than 1,150 gas turbines globally.

Refinery Offgas
NGL
LPG
Butane
Crude Oils
ASL and
Condensate

Biodiesels
(B100)

O
 ver 26 million operating hours; proven operational experience
in providing customers with a multitude of benefits, including
increased operational and fuel flexibility, reduced emissions,
extended intervals, and higher performance while maintaining
life cycle costs.

Ethane
Propane
Naphtha
Kerosene

C
 an operate on a wide variety of gas and liquid fuels.

Distillate #2

A
 vailable in gas only and dual fuel configurations.

Heavy Distillates
SynGas O2 Blown

Weak Natural Gas

Residual Fuel

= Liquid Fuels
= Gaseous Fuels

DLN1/DLN1+

DLN2.6+

Diffusion Flame Combustors

Fuel Handling Systems


As a world leader in the development of gas turbine combustion
system technology, GE is not only focused on delivering quality
system hardware, but also on systems and components for
cleaning and conditioning fuel prior to combustion in the gas
turbine. With the largest fleet of gas turbines operating on
non-traditional fuels, GEs flexible fuel solutions outperform
comparable technologies in both efficiency and reliability.
Heating Maintain desired viscosity, keep waxes in
solution, and provide performance heating.
Cleaning Remove harmful contaminants and entrained
particulates.
Drying Remove entrained moisture and condensates.
Blending Mix fuel streams to precondition alternative fuels
for combustion and to maintain consistent Wobbe value.
Additives Apply to ash-bearing liquid fuels to inhibit or
mitigate the corrosive effects of vanadium, or to liquid fuels
low in natural lubricity.

S
 ingle nozzle.

SPECIFIC ENERGY (BY MASS)


46

Single nozzle and multi-nozzle combustors have been installed


on more than 50 B-, E-, and F-class gas turbines in low calorific
gas applications, such as syngas, blast furnace gas, coke oven
gas, and other process gases. These units have accumulated
more than 2.1 million operating hours, with the fleet leader in
this application space having more than 100,000 fired hours.

Diffusion Flame
In addition to the DLN combustion systems, GE offers two
diffusion flame combustion systems for use in non-traditional
fuel applications:

Blast Furnace Gas


SynGas Airblown

More than 270 E-class gas turbines configured with the


single nozzle combustor operating on HFO.

M
 ore than 28 million operating hours, including more than
730,000 fired hours on the DLN1+ combustion system.

Hydrogen (100%)

Sour Gas

GEs diffusion flame combustion systems have been installed


on more than 1,700 gas turbines, providing robust power
generation solutions using a variety of non-traditional fuels for
more than 30 years. Applications include refineries, steel mills,
petrochemical plants, IGCC power plants, as well as power in a
variety of oil and gas settings.

M
 ulti-nozzle quiet combustors (MNQC).
TABLE OF
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47

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Topping Cycle Offerings

Fuel Flexibility
For more than 50 years, GE has developed close collaborative
relationships with owners, operators, and fuel suppliers,
with the goals of understanding new fuel trends, expanding
fuel flex capabilities for existing fuels, qualifying new fuels,
and actively investing in new combustion technologies. This
legacy of fuel flexibility has led to GE having the broadest
experience in the industry to reliably convert the full
spectrum of fuels to mechanical, electrical, and thermal
energy. GEs model-based gas turbine control systems
provide real time, closed-loop tuning of the combustion
system, which allows for stable operation even as gaseous
fuel energy content varies. Liquid fuels include refined
products, such as distillate and naphtha, and a range of ash
bearing fuels, including light, medium, and heavy crude oils,
as well as HFO.

GE gas turbines have operated on more than 52 different


fuel types.
Over 7,000,000 operating hours on heavy fuels, more than
25 combined cycle plants operating with crude/residual.
More than 140 GE gas turbines operating on various alternative
gases (refinery off-gases and industrial by-product gases,
syngas), and almost 400 GE gas turbines are burning liquids
other than diesel oil, such as crude oil, residual fuels, or naphtha.
More than 50 GE gas turbines operating on low-BTU fuels
and these turbines have accumulated more than 2.1 million
operating hours, including over 400,000 fired hours on
F-class units.
GE is the only gas turbine manufacturer running F-class
machines on Arabian Super Light (ASL) crude oil.

Fuel Flex Matrix


6B

7E/9E 6F.01 6F.03 7F.04 7F.05

9F

(.03/.04/.05)

7HA
(.01/.02)

9HA
(.01/.02)

High C2+ (Ethane, etc.)


LPG
Natural Gas

GASSES

LNG
H2 Blends
Lean Methane (weak NG)
High H2
Syngas (O2 blown)
Blast Furnace Gas (BFG)
Coke Oven Gas (COG)
Sour Gas

Distillate Oil (#2)


Naphtha
Condensate (NGL)

LIQUIDS

Biodiesel (GE DO#2 spec)


Alcohols (i.e. Ethanol)
Kerosene
Dimethyl Ether (DME)
Light Crude Oil (ASL)
Medium Crude Oil
Heavy Crude Oil
Heavy Fuel Oil (residual)

48

TABLE OF
CONTENTS

Combustor installation, GEs Greenville Manufacturing Facility, Greenville, SC, U.S.A.


49

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Bottoming Cycle Offerings

BOTTOMING CYCLE
OFFERINGS
Overview of Scope and Considerations

GEs bottoming cycles convert gas turbine


exhaust energy to electrical power and heat
energy (in CHP application) in the most cost
conscious and economical ways. Understanding
that the bottoming cycle represents about 70% of
the plant cost however only provides about 33%
of the plant power output, GEs configurations
consider a multitude of operating conditions to
provide the highest customer value in terms of
performance and cost.
Major bottoming cycle system components include
the HRSG and steam turbine. These components
can be arranged in an array of configurations to
provide a system that balances fuel cost, duty cycle,
and other economic and operability requirements.
System configurations include single pressure,
multiple pressure, reheat and non-reheat cycles,
as well as single and multiple shaft arrangements
with the gas turbine.
GEs bottoming cycles typically utilize unfired, drum
type HRSGs that feature modular construction
with a finned-tube heat transfer surface and
natural circulation evaporators. Options for power
augmentation with supplemental firing, post gas
turbine emissions reduction, and simple cycle bypass
operation are also available within the HRSG.

50

Each gas turbine exhausts to a dedicated HRSG


that meets specific combined cycle system
operating requirements that are defined by
GEs rigorous specification.
GEs broad product line of steam turbines
complements the gas turbine offerings and
provides flexibility to deliver world-class
performance and value for almost every
bottoming cycle. This is accomplished through
use of pre-engineered long-lead modules that
fit a large application space of customized steam
paths. Most steam paths use High Efficiency
Advanced Technology (HEAT*) features and
accommodate up to 2,465 psi (170 bar)/1,112F
(600C) inlet steam. GEs large family of modern
last stage buckets allow performance alignment
to the site specific cooling/heat rejection systems.

GEs configurations
consider a multitude of
operating conditions
to provide the highest
customer value in terms
of performance and cost.

TABLE OF
CONTENTS

Duke Energy, V.H. Braunig Power Station, San Antonio, TX, U.S.A.
51

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Bottoming Cycle Offerings

HRSG CONSIDERATIONS
The HRSG is a critical component in the bottoming cycle of a combined cycle power plant,
providing the thermodynamic link between GEs gas turbines and steam turbines.
GEs combined cycle power plants utilize HRSGs with small diameter, high fin density heat
transfer sections matched to the fuels and emissions equipment requirements. HRSGs
operating in the sub-critical pressure range utilize a drum-type, natural circulation evaporator
with a long established pedigree for reliable operation. For those configurations operating
in the super-critical pressure range, GE will utilize either forced circulation or once-through
steam generator sections. Regardless of the HRSG configuration, the proper engineering is
required to assure desired operating flexibility and capability.
Since the HRSG is configured based on bottoming cycle application, there are numerous
options that can be incorporated to meet project specific requirements such as
supplementary firing, SCR for NOx abatement, CO catalyst for emissions reduction,
and exhaust gas bypass systems for applications that require simple cycle gas turbine
operation in a combined cycle installation.

GES HRSG Configuration Includes:


F
 lexible tube support systems to enable fast startup and load
following capabilities. Geometry, wall thickness, and materials
are carefully selected with a particular focus on high-pressure
superheaters and reheaters.
H
 igh grade steels reduce drum wall thickness.
M
 ultiple drum penetrations in lieu of single penetrations
decrease thermal stress in critical connections.
L iberally sized steam drums for operating conditions, startup
and shutdown transients, and low pressure drums for an
operational buffer in the event of a boiler feed pump trip.
F
 uel flexibility features such as economizer bypass, pressure
controls, and economizer recirculation systems enable
management of component temperatures above water
and exhaust gas dewpoint.
S
 tack closure dampers retain heat to facilitate rapid
restart following overnight and weekend shutdowns.

Luojing Baosteel Group LTD., Industrial Steel Mill, Shanghai, China


52

TABLE OF
CONTENTS

53

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Bottoming Cycle Offerings

STEAM TURBINE
Portfolio and Overview
Power and Performance

Advanced Technology Features

A world leader in the development and application of steam turbine technology, GE has shipped
more than 10,000 units totaling over 600 GW since 1901. Our combined cycle steam turbines are
specifically configured to contribute to highly efficient and cost effective applications when paired
with GE gas turbines.

High Efficiency Steam Paths


H
 igh reaction and impulse steam path technology allows for
the proper high efficiency technology for steam conditions.

Broad Family of Highly Efficient Last Stage Blades


Full tip shroud with integral sealing features reduce
leakage loss.

H
 igh reaction 3D airfoils in both buckets and nozzles
increase efficiency; free vortex flow improves aerodynamics.

Enhanced tip section with low shock loss.

Integral cover buckets with continuous contacting surfaces


provide superior damping.

Increased root reaction improves off-design performance.

Solutions to Meet Your Power Needs

B
 linglet nozzle constructions provide individually adjustable
radial clearances as well as predictable and controllable
throat area.

GEs combined cycle steam turbines accommodate a broad range of site conditions and operational
needs while providing the performance needed in todays demanding energy environment. GE works
with customers from the earliest stages of the project, through construction, commissioning, and
operation to provide a highly efficient and cost effective turbine that integrates smoothly with the gas
turbine and overall plant operations.

Advanced Sealing Features


S
 haft and tip brush seals improve leakage control.
A
 bradable coatings on stationary seals enable radial
clearance reduction, which reduces long-term degradation.

Aerodynamic part span connector.


Advanced radial vortexing improves performance and hood
integration over a range of loads.
Low Pressure (LP) Section
Side exhaust configuration lowers turbine centerline
to about 16 feet.
Shortened hood and inner casing developed through a
comprehensive testing program.

Experience, Strength, and Stability


Built upon more than a century of steam turbine experience, GEs steam turbines are manufactured
with high quality materials and craftsmanship. Modular product configurations deliver customization
options with reliable, proven components.

Combined Cycle Steam Turbines


PRODUCT
Up to

GE ST-D650

42.5%

Efficiency

REHEAT

Up to 2,400 psi/165 bar


Up to 1,112F/600C

Up to

GE ST-D600

42.0%

Efficiency
Up to

GE ST-A650

REHEAT

Up to 1,800 psi/124 bar


Up to 1,112F/600C

NON-REHEAT

Up to 1,800 psi/103 bar


Up to 1,000F/538C

41.5%

Efficiency
Up to

GE ST-D400

40.0%

Efficiency
Up to

GE ST-A450

39.5%

Efficiency
Up to

GE ST-D200

37.0%

Efficiency
Up to

GE ST-A200

36.2%

Efficiency
100

200

300

400

500

600

700

Output (MW)

54

TABLE OF
CONTENTS

55

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Bottoming Cycle Offerings

A200 STEAM TURBINE (Non-Reheat)

D200 STEAM TURBINE (Non-Reheat)

Axial Exhaust, Combined Cycle Steam Turbine

Double-Flow LP Section, Combined Cycle Steam Turbine

GEs A200 steam turbine is a compact, single casing turbine for 50 and 60 Hz non-reheat
steam cycle applications. Its opposed flow high pressure (HP) and low pressure (LP)
sections reduce the required thrust bearing size and associated performance losses.
Both the HP and LP sections utilize high reaction steam path technology for increased
efficiency and single shaft configurations incorporate a clutch that enables operational
flexibility. For two-pressure non-reheat cycles, the A200 steam turbine has available
flow admission capability at the exit of the HP flow path. The A200 steam turbine is
also capable of multiple flow extractions if required for process applications.

GEs D200 steam turbine is a two casing turbine for 50 and 60 Hz non-reheat steam cycle
applications. Employed in both multi-shaft and single-shaft applications, single-shaft
configurations incorporate a clutch that enables operational flexibility. Both HP and
LP sections utilize high reaction steam path technology for increased efficiency. For
two-pressure non-reheat cycles, the D200 steam turbine has available flow admission
at the exit of the HP section. The D200 steam turbine is also capable of multiple flow
extractions if required for process applications.

Delivering Cost Effective Performance


Compact and Robust;
Ideal for Bottoming Cycle Add-Ons

M
 ain steam inlet pressure up to 1,800 psi (124 bar) and
temperature up to 1,050F (565C).
H
 P section is shipped fully assembled, enabling a five-month
installation cycle from start to finish.

Main steam inlet pressure up to 1600 psi (110 bar) and


temperature up to 1,050F (565C).

S
 tandard double-flow LP section side exhaust saves on
plant cost by enabling a lower equipment foundation height
when compared to downward facing exhaust configuration;
downward facing exhaust is also available as an option.

Ships fully assembled, enabling a four-month installation


cycle from arrival on-site to turning gear.
Standard axial exhaust enables a lower equipment
foundation height; downward facing exhaust is available
as an option.

L P section utilizes moisture removal features, such as


moisture removal grooves along the leading
edge of the LP blades and moisture
extraction slots in the LP casing.
These features protect the last
stage buckets from erosion, as well
as improve LP section efficiency.

LP section utilizes moisture removal features to protect the


last stage buckets from erosion and to improve LP section
efficiency. Features include moisture removal grooves along
the leading edge of the LP blades and moisture extraction
slots in the LP casing.

70-220 MW

200-340 MW

Output

UP TO 36.2% EFFICIENCY

56

Output

UP TO 37.0% EFFICIENCY

TABLE OF
CONTENTS

57

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Bottoming Cycle Offerings

A450/A650 STEAM TURBINES (Reheat)

D400/D600 STEAM TURBINES (Reheat)

Axial Exhaust, High Efficiency, Combined Cycle Steam Turbines

Double-Flow LP Section, Combined Cycle Steam Turbine

GEs A450 and A650 combined cycle steam turbines deliver performance, reliability, and
up to 41.5% shaft efficiency for todays 50 and 60 Hz applications. They can be applied in
both single-shaft and multi-shaft combined cycle plants, and the single-shaft configuration
incorporates a clutch that enables operational flexibility. These turbines consist of a
separate HP section and combined intermediate pressure (IP) and LP sections.

GEs D400 and D600 steam turbines primarily support F-class and H-class gas turbine
combined cycle plants. They were developed for high efficiency power generation in
large single-shaft or multi-shaft plants, and for sites with low condenser pressure. GEs
D-type steam turbines feature a combined HP and IP section and either one or two
double-flow LP sections.

Meeting your Needs


Main steam inlet pressures up to 2,400 psi (165 bar) with main
steam inlet (and reheat temperatures) up to 1,112F (600C).
Compact, cost effective configurations in both single-shaft
and multi-shaft configurations.
Fully assembled HP and IP/LP sections reduce installation
time by up to three months.
Wide range of last stage bucket sizesup to 45 inch
(1,143 mm) for 60 Hz, and 55 inch (1,397 mm) for 50 Hz;
these sizes enable the application of GEs A450 and A650
turbines over a wide range of condenser pressures for any
plant cooling configuration.

Architecture for Reliable Performance


M
 ain steam inlet pressures up to 2,400 psi (165 bar) with main
steam inlet (and reheat temperatures) up to 1,112F (600C).
C
 ombined HP/IP section for a compact footprint and high
power density.
O
 ne or two LP, double-flow modules for sites with low
condenser pressure allows the steam turbine to meet site
specific conditions for enhanced performance.

180-700 MW
UP TO 42% EFFICIENCY

Output

S
 ide-flow or down-flow exhaust LP section configurations
provide plant layout flexibility.
W
 ide range of last stage bucket sizesup to 45 inch (1,143 mm)
for 60 Hz, and 55 inch (1,397 mm) for 50 Hz; these sizes enable
the application of GEs D400 and D600 steam turbines over a
wide range of condenser pressures.

85-300 MW

C
 ompact and cost effective single-shaft and multi-shaft
configurations, and the single-shaft configuration
incorporating a clutch that enables plant operational
flexibility and maintainability.

Output

UP TO 41.5% EFFICIENCY

58

TABLE OF
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59

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Bottoming Cycle Offerings

D650 STEAM TURBINE (Reheat)


Three Casing, Double-Flow LP Section, Combined Cycle Steam Turbine
GEs highest-performing combined cycle steam turbine, the D650, is ideally suited for
50 and 60 Hz F-class and H-class gas turbine power plants that have high fuel costs and
high annual hours of operation. It delivers top performance, reliability, and availability in
todays demanding energy environment. The D650 is available in both single-shaft and
multi-shaft configurations, with the single-shaft configuration incorporating a clutch
that enables operational flexibility. The D650 turbine consists of separate HP, IP, and
either one or two double-flow LP sections.

Configured for High Fuel Hour Applications


Main steam inlet pressures up to 2,400 psi (165 bar) with main
steam inlet (and reheat temperatures) up to 1,112F (600C).
Reduced bearing spans enable tighter clearances and
sealing control between turbine sections to lower leakage
flows, thereby improving efficiency.

L P section shares the same hood and bearing span for a


wide range of condenser pressures. This allows for one
common plant shaft line length and supports a standard
plant arrangement, reducing foundation and plant
construction costs.

Drum rotor construction features stationary nozzles called


blinglets, that improve aerodynamics and nozzle area
control for increased efficiency.

L ast stage buckets up to 45 inch (1,143mm) for 60 Hz,


and 55 inch (1,397 mm) for 50 Hz, with enhanced dovetail
configuration improve bucket aerodynamics.

The two-flow, single-side exhaust configuration allows for


ground-level connections of the LP hood into the lateral
condenser, reduces the center-line height of the plant, and
enables the balance of plant equipment to be positioned on
one side for ease of maintenance.

Integration of a self-synchronizing clutch improves operational


flexibility by reducing auxiliary steam requirements during
start-up cycles, with the gas turbine reaching 85% load in less
than 20 minutes under hot start conditions.

150-500 MW

Output

UP TO 42.5% EFFICIENCY

60

TABLE OF
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61

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Heat Rejection Considerations

HEAT REJECTION SYSTEM


CONSIDERATIONS
Overview and Comparison

The heat rejection system is a major consideration


for the engineering of the bottoming cycle and
has a significant impact on overall plant efficiency.
The site characteristics determine what type of
condenser and heat rejection system is employed.
Condensers are heat exchangers that operate at
sub-atmospheric pressures (vacuum) to condense
steam turbine exhaust back into feedwater for

the HRSG. A colder cooling fluid creates a better


vacuum allowing more steam expansion through
the turbine which delivers increased power
output. Condensers can be water or air cooled.
Water cooled condensers are further divided
into those served directly with once through sea,
river, or lake water and those cooled with water in
mechanical or natural draft cooling towers.

Once-Through

Cooling Tower

Air Cooled

Applications

Coastal or waterside
locations without access
restrictions

Locations where sufficient


make-up water is available

Locations where water access is


prohibited or uneconomical

Advantages

Enables highest plant


efficiency

Plant location not limited to


waterside sites

Enables lowest condenser


pressures

Better performance than


air cooled

Use of air eliminates the


corrosion, filtration, treatment
and other burdens associated
with water

Smallest footprint

Lower cost than air cooled

Lowest cost

Disadvantages

Requires direct access to a


body of water
Highest regulatory burdens

Fewest siting and regulatory


restrictions

Requires significant amounts Least efficient


of make-up water
A
 mbient conditions impact size
and effectiveness
Large footprint
Largest footprint
Highest cost

62

TABLE OF
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Lakeland Electric, McIntosh Power Plant, Lakeland, FL, U.S.A.


63

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Electrical Conversion Offerings

ELECTRICAL CONVERSION
OFFERINGS
Overview of Scope and Considerations

GEs combined cycle power plant approach ensures


that plant systems and major equipment selections
are customized for a cost effective application.
In the case of the electrical conversion system,
this includes generators, electrical performance,
output, cooling medium, mechanical configuration,
installation, and maintenance.
The GE generator product line is divided into
three classifications based on the cooling
method: water, hydrogen, and air. Air cooling is
the least complex method of cooling for lower
output ratings and has the added benefit of
ease of maintenance. The hydrogen cooled
generator is completely sealed for operation with
hydrogen gas as the cooling medium. The water
cooled generator combines the architecture of
a hydrogen cooled unit with direct armature
winding cooling via deionized water passed
through the stator bars. This enhances power
density, which provides higher output and
industry-leading efficiency in a smaller package.
Most GE generators can be configured for multi-shaft
or single-shaft operation with line side terminals
exiting the machine in either top or bottom
arrangements, depending on what best suits
plant configuration and layout. All combined cycle
generators applied to gas turbine prime movers
have provisions to accommodate static start
features to achieve plant startup rates.
64

TABLE OF
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When considering generator performance it


is important to look at how reactances handle
system transients and protect plant equipment.
To do this, accessories are configured to meet
plant performance while reducing the size of these
components. Regional considerations, including
fuel costs, local environmental conditions or lack
of hydrogen availability, will drive generator cooling
medium decisions. Interconnect agreements and
grid characteristics and the connection point must
also be considered. Plant configurations such as
steam turbine exhaust direction will establish
power train centerline heights and decisions on
the most appropriate configuration. All of the
combined cycle integration decisions also take into
account ease of installation and maintainability of
the equipment to provide a healthy return to the
customer throughout the plants entire life cycle.

The GE generator product


line is divided into three
classifications based on
the cooling method: water,
hydrogen, and air.

65

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Electrical Conversion Offerings

GENERATOR
Portfolio and Overview
GE takes generator performance seriously and builds machines to demanding specifications that keep
customers on the leading edge of efficient, reliable output. Systems install fast, integrate easily, and
deliver the power needed with more uptime. With more than 10,000 generators shipped around the
world serving diverse applications, GE understands the operational challenges and offers a complete

range of configurations and cooling technologies to help meet unique performance specs. GE fully
integrates our engineering with manufacturing and life cycle services solutions, to keep customers
operations reliable and available.

Cooling Technologies

H8 MODEL

GE GEN-A (air cooled) generators are an ideal choice for


power system applications that demand simple, flexible
operation.
GE GEN-H (hydrogen cooled) generators, with low gas
density, high specific heat, and high thermal conductivity,
are excellent for high efficiency applications.
GE GEN-W (water cooled) generators are efficient, operate
within a small footprint when high output requirements
exceed the cooling capabilities of air cooled or conventional
hydrogen cooled generators.

60 Hz

GE GEN-W

50 Hz
60 Hz

GE GEN-H

GE GEN-A

800 MVA

630 MVA

50 Hz
60 Hz
50 Hz

890 MVA

590 MVA

Innovation and Proven Technology


for Reliable Operation

Constant cross-section core segments achieve higher


product ratings.

Stator
1 O

 ne-piece stator frame configuration eases installation


and alignment while high-strength isolation system
construction promotes low structural vibration.

Each additional step is run through comprehensive model


engineering rigor to ensure all electrical and mechanical
specifications are met.

2 G

 Es Tetraloc* end-winding technology helps maintain


mechanical integrity throughout the generators
operating life.

Common end components drive greater spare parts


efficiency, interchangeability, and maintenance familiarity.

Rotor
3 C

 omputational fluid dynamics (CFD) analyses improve


overall performance in a simplified radially cooled field
winding configuration.

220 MVA

H81

370 MW

H82

394 MW

H83

418 MW

H84

442 MW

H85

465 MW
(50 Hz)

Armature Insulation System


4 M

 icapal III* stator bar insulation technology enables


higher power density with advanced voltage stress and
thermal conductivity capabilities for greater armature
performance.
Flexible Terminal Lead Arrangements
5 A

 ll generator models are available with either leads-up


or leads-down arrangement to complement GE steam
turbines with axial or side exhausts and capture the value
of reduced centerline height foundations.

335 MVA

Modular Generator Architecture

5
1
4

2
3

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67

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Electrical Conversion Offerings

Cooling Type

Frequency

Generator Model

Output (MVA)

Voltage (kV)

50 Hz

GE GEN-A32
GE GEN-A33
GE GEN-A39
GE GEN-A53

57.8
104.3
178.0
212.5

11.5
11.5
15.0
15.8

60 Hz

GE GEN-A32
GE GEN-A33
GE GEN-A35
GE GEN-A37
GE GEN-A39
GE GEN-A61
GE GEN-A62
GE GEN-A63

54.3
98.5
112.0
156.9
198.0
276.5
305.0
334.2

13.8
13.8
13.8
13.8
17.0
16.0
17.5
19.0

50 Hz

GE GEN-H53
GE GEN-H61
GE GEN-H62
GE GEN-H63
GE GEN-H64
GE GEN-H65
GE GEN-H66
GE GEN-H81
GE GEN-H82
GE GEN-H83
GE GEN-H84
GE GEN-H85

351.0
326.3
348.8
371.2
392.5
415.0
437.5
462.5
492.5
522.5
552.5
581.3

15.8
17.0
18.5
19.5
20.5
22.0
23.0
16.5
17.5
18.5
20.0
21.0

GE GEN-H33
GE GEN-H35
GE GEN-H53
GE GEN-H61
GE GEN-H62
GE GEN-H63
GE GEN-H64
GE GEN-H65
GE GEN-H66
GE GEN-H81
GE GEN-H82
GE GEN-H83
GE GEN-H84
GE GEN-H85

252.0
282.6
408.0
343.6
367.0
390.6
414.1
437.6
461.2
501.2
533.0
564.7
596.5
629.5

18.0
18.0
18.0
19.5
21.0
22.5
23.5
25.0
26.0
19.5
21.0
22.5
23.5
25.0

Air

Hydrogen

60 Hz

50 Hz

Water

60 Hz

68

GE GEN-W81

593.8

16.5

GE GEN-W82

631.3

17.5

GE GEN-W83

668.8

18.5

GE GEN-W84

706.3

19.5

GE GEN-W85

743.8

21.0

GE GEN-W86

885.2

22.0

GE GEN-W81

632.9

19.0

GE GEN-W82

672.9

20.5

GE GEN-W83

712.9

21.5

GE GEN-W84

754.1

23.0

GE GEN-W85

794.2

24.0

AIR COOLED GENERATOR


Increased Performance
GEs air cooled generators are an ideal choice for power system applications that require
efficiency, simplicity, and flexibility in operation. Built on a heritage of more than 100 years
of operational experience, GEs air cooled generators accommodate up to 335 MVA and
feature compact modular architectures with totally enclosed water to air (TEWAC) or open
ventilated (OV) cooling configurations for up to 98.7% efficiency.

Easy Installation and Maintenance


O
 ption to ship fully assembled for ease of handling and
installation.
C
 ontinuously adjustable alignment without shims and with
a fixator system for ease of installation and maintenance.
R
 obust configuration handles a full range of environmental
conditions, including weather extremes and environmental
contaminants.

TABLE OF
CONTENTS

Frequency
Power Factor

50 Hz

60 Hz

0.80

0.85

Apparent Power 50 MVA to 220 MVA 50 MVA to 335 MVA


Efficiency
Terminal Voltage

Up to 98.7%

Up to 98.7%

11.5 kV to 15.8 kV

13.8 kV to 19.0 kV

69

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Electrical Conversion Offerings

HYDROGEN COOLED GENERATOR

WATER COOLED GENERATOR

Highly Efficient

Tailored to Individual Applications

Hydrogens low gas density, high specific heat, and high thermal conductivity enable the
highest efficiency generators in GEs portfolio. Hydrogen cooled generators use proven
technologies and advanced materials to deliver over 98.9% efficiency. They are well suited
for combined cycle or simple cycle applications on both steam and gas turbines.

GEs water cooled generators are exceptionally well suited to large power station applications
where output requirements exceed the cooling capabilities of air cooled or conventional
hydrogen cooled options. This reliable generator incorporates the most advanced technology
and robust construction for enhanced operability and ease of maintenance.

Advanced Technology for


Reliability and Performance

Advanced Technology for


Reliability and Performance

Automated hydrogen gas control and sealing, enabled by the


Mark VIe Control System, which also reduces the need for
manual intervention in efficient accessories operation.
Upgraded end shield reduces deflection for improved seal
system performance; accommodates increased drive train
axial expansion and improves access to seal casing and
bearing housing for ease of maintenance.

Frequency
Power Factor

50 Hz

60 Hz

0.80

0.85

G
 Es advanced brazing technology provides the most
reliable water cooled bar in the industry.

Apparent Power 300 MVA to 590 MVA 240 MVA to 630 MVA
Efficiency
Terminal Voltage

Up to 99%

Up to 99%

15.8 kV to 21.0 kV

18.0 kV to 25.0 kV

A
 utomated hydrogen gas control and sealing, enabled by the
Mark VIe Control System, which also reduces the need for
manual intervention in efficient accessories operation.

Power Factor

50 Hz

60 Hz

0.80

0.85

Apparent Power 590 MVA to 890 MVA 630 MVA to 800 MVA
Efficiency
Terminal Voltage

Up to 99%

Up to 99%

16.5 kV to 22.0 kV

19.0 kV to 24.0 kV

P
 arts commonality applied to both the gas and steam
turbines lowers inventory carrying costs and enables more
efficient outage management.

Parts commonality applied to both the gas and steam


turbines lowers inventory carrying costs and enables more
efficient outage management.

70

Frequency

TABLE OF
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71

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Plant Integration and Controls

PLANT INTEGRATION
Application Capability and Modeling

As a manufacturer of gas turbines, steam turbines, and generators, GE brings unique insight into
system integration through domain expertise and knowledge of how to best take advantage of
application flexibility in major power generation equipment.

In addition to performing equipment application and system optimization for traditional power
generation only projects, GE also has a wealth of experience with process integrated power plant
equipment and systems such as gas turbine mechanical drive applications and a variety of
CHP/cogeneration applications.

Quantitative analysis using steady-state mass and heat balance models provides the basis for
determining power plant system output and heat rate. GE uses a combination of in-house and
customized third party software, modified with proprietary GE methods that are based on decades
of combined cycle experience and performance testing data. For situations involving challenging
transient behavior, GE can perform dynamic simulation studies as part of an extended scope plant
project. These studies aid in defining complex controls and automated sequences while reducing
the time spent on debugging during plant commissioning. The result is combined cycle systems with
bankable performance, and system and equipment configurations that best meet customer needs by
incorporating component sizing and characterization appropriate for expected operating conditions.
GE offers customers pre-order support, including plant emissions estimates for permitting purposes.
Startup curves with key plant and unit parameters are available for combined cycle plants in various
configurations.

FUELS

POWER

Gases

Natural gas
blast furnace
gases to
hydrogen

Electrical

Capacity (MW)
Energy (MWh)
Ancillary Services

Peaking
Mid Merit
Base Load

Applications

Primary Considerations

Electrical Power Generation

Optimal output and heat rate


Most competitive cost of electricity
Fuel flexibility

Mechanical Drive

Shaft horsepower fit for process


High reliability
Extended maintenance intervals

CHP/District Heating

Net heat to process for steam generation


High reliability
Condensing and non-condensing steam turbines
Steam turbines with controlled and uncontrolled extractions
Integrated system controls

Integrated plants (IWPP, IGCC, and ISCC)

Net heat to process for steam generation


Combustion system compatibility
HRSG/process steam integration
Condensing and non-condensing steam turbines
Steam turbines with controlled and uncontrolled extractions
Integrated system controls

Compressor Drive (hp)

Oil

Light
distillates
to heavy
residuals

72

Mechanical

Thermal

Heat to Industrial Process


District Heating
Thermal Desalination

TABLE OF
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73

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Plant Integration and Controls

GE CONTROLS AND
SOFTWARE SOLUTIONS
Overview of Control System Architecture
1 Turbine Control Panel

Modern power plants provide far more data and create far more actionable information, making
them much more efficient than in the past. Advanced sensors and smarter instrumentation provide
additional opportunities to utilize big data in the form of informational and actionable analytics.
Leveraging and driving these trends, GE has grown its portfolio of controls, software, and analytics
offerings to meet the needs of the digital power plants of the future.

GE provides turbine control panels for all gas turbines and steam turbines as part of the standard offering. The brains of the
turbine control are the CPU modules, while the turbine control connects to the rest of the plant instrumentation through its I/O
interface modules. The Mark VIe Control System includes modular components with an Ethernet backbone, which allows for a
long life cycle; technology is infused into the platform as needed.
Turbine control panels are customized to meet the specific needs of each application, particularly controller redundancy and
I/O type. GE has developed an intelligent dual control architecture to replace triple modular redundant (TMR) on specific
gas turbine frame sizes and, where applicable, on associated steam turbines. The philosophy of intelligent dual is to use dual
CPUs and dual I/O networks, and to let sensor and device redundancy be determined by application needs. For protection and
safety systems, sensor redundancy remains triplicated to enhance tripping reliability. For many other instruments in the power
plant, sensor redundancy can be reduced with the inclusion of a surrogate model and soft fault detection in software without
impacting reliability. Some of the benefits of an intelligent dual system are lower installed cost, lower maintenance cost (less
equipment to calibrate and maintain), improved running reliability, lower failure rate, I/O density reduction in the control
panels, and overall simplification of firmware related to controlling dual platforms.

GE has been making control systems for more than 100 years and has been providing integrated
plant controls for a broad range of applications since 2001. The industry continues to demand higher
plant-level performance and operator efficiency. To support these needs, the modular architecture of
the Mark VIe Control System allows for mission-specific turbine control within the same environment
as an open plant control. The single platform enables comprehensive, integrated automation for
improved performance and reliability.
As illustrated below, there are various elements throughout the power plant that make up the control
system infrastructure. These elements work together to create the central nervous system of the

Mobile Use

7HA.01

7HA.02

9E.03

9E.04

9F.03

9F.05

9HA.01

9HA.02

Hard-wired

Software
Applications

6B.03

6F.01

6F.03

7E.03

7F.04

7F.05

7HA.01

7HA.02

9E.03

9E.04

9F.03

9F.05

9HA.01

9HA.02

CANopen

EWS

Historian

Gateway

Engineering
Security ST

LS2100e
Static
Starter

FFB

2
SIL
Panel

7
Generator
Protection
Panel

8
TC HMI

Steam Turbines

2 Mark VIeS Safety Controller

Mark VIe
ST
Controls

EX2100e
Excitation

1
Mark VIe
GT
Controls

Unit Data Highway

Bently
Nevada

Profibus
Control Room

OSM & OnSite Gateway

F
 OUNDATION Fieldbus is a digital bus protocol for process control instruments.

74

7F.05

P
 rofibus DP is a digital bus protocol that GE uses for electrical integration when Smart MCCs are included in the
power plant design

Customer LAN
Plant Data Highway

Gas Turbines

7F.04

C
 ANopen is a fast digital bus protocol used when electrically actuated valves are included in the power plant configuration.

Firewall/Router

TC HMI

7E.03

Traditionally, all instruments in the power plant were hard-wired back to the control panel. As more smart devices and
instrumentation became available, digital bus interfaces were incorporated. These interfaces provide a lower overall installed
cost due to the significant reduction of wires and terminations; they also simplify the commissioning process. All of the below
listed digital bus protocols provide significantly more diagnostics directly to the controller, allowing for faster troubleshooting
and preventative maintenance.

Wearables

6F.03

Dual

Mobile Devices

6F.01

X Standard offering
O Optional offering

power plant. GE focuses on intuitiveness, simplicity, and efficiency, offering everything from HMIs to
mobile apps to make controls easier and more convenient.

Control System Components

6B.03
TMR

Mark VIe
Utilities
Controls

Mark VIe
HRSG
Controls

EX2100e
Excitation

In addition to the turbine control panel, a Mark VIeS Safety controller can be provided. This is not a turbine control on its own,
however, it can be applied for SIL certification of specific safety-critical protection loops within a turbine control or burner
management, emergency shutdown, and fire and gas applications in the balance of plant. The Mark VIeS Safety Controller is
essentially a locked configuration that does not permit changes to the safety-certified hardware or software, while the main
Mark VIe turbine control can be reprogrammed and configured as needed for each site.

Mark VIe
EDS

7
Generator
Protection
Panel

Mark VIe
BOP
Controls

Water
Treatment

CEMS

T&D

Mark VIeS Safety Controller and Mark VIe Control Systems share a common architecture and software tools to simplify
plant operations and maintenance.

Balance of Plant

TABLE OF
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POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Plant Integration and Controls

3 Plant Controls
The Mark VIe Plant Control System (DCS) is offered when GE provides an extended scope plant package beyond the gas turbine
or steam turbine. The system is based on the Mark VIe platform and takes advantage of remote I/O and controllers for the
HRSG and other balance of plant mechanical and electrical equipment. It integrates the gas turbine, steam turbine, HRSG and
balance of plant, providing a seamless operator interface, alarm management, data archiving, automatic startup and shutdown
control, plant load control, data reporting and communication to other plant-level applications. A full complement of control
room equipment creates an effective operator environment and a one system approach reduces multi-system complexities.
The Mark VIe Plant Control System is easy to install, commission, operate, and maintain.

The steam turbine controls software also has additional features to enhance steam turbine and plant operability. These
features are applied under the OpFlex Steam Turbine Agility offering, which includes the below list. Detailed descriptions of
each feature are included in the Appendix.
O
 pFlex Steam Turbine Agility
Enhanced automatic turbine startup with rotor stress control
Modified reverse flow
Improved acceleration control
Inlet pressure control set point tracking

4 Control Software Applications

The following plant control software features are available to enhance plant operability whenever a GE HRSG or plant control is
provided. Detailed descriptions of each feature are included in the Appendix.

The combination of GEs controls hardware architecture and software applications enables the performance, operability, and
availability of the plants turbine, generator, and power plant equipment. The control system delivers GEs OEM expertise in
the form of advanced control and protection algorithms that allow the equipment to run closer to design basis and thereby
improve efficiency, emissions, turndown capability, fuel flexibility, grid transient response, and more.

H
 RSG OpFlex Startup Solutions
Advanced attemperator control
 dvanced SCR ammonia control
A

Each gas turbine, steam turbine, and plant controller has core controls software that operates the power plant, provides
protection for the power plant equipment, and enables supervisory monitoring and analytics.

P
 lant Operability Solutions
Rapid Response
Plant one button start

In addition to core functionality, GE has developed advanced software applications to improve overall operability, and adapt to
changing needs. These advanced applications form GEs OpFlex technology portfolio, and provide the following benefits:

5 Network Security

Quick power delivery in response to changing grid demands.


Elimination of slow, inefficient startups and their associated costs.

GEs cyber security management system provides protection by using a defense in depth approach. The first layer of defense is
the Mark VIe Control System itself, which is cyber hardened. The system includes an Achilles-certified CPU module along with
hardened network switches and HMIs within a segmented network.

Cost effective means of staying online.

The second layer of defense is an optional IT security appliance, a server called SecurityST, which provides the following functionality:

Ability to meet more demand and to generate revenue through ancillary services.

Patch management.

Reduction of emissions events and potentially costly compliance penalties that can result.

A
 nti-virus/malware signature updates.

Expansion of plant operating window.

B
 ackup and recovery.

The below table includes all of the additional software features that are either standard or provided as options. Detailed
descriptions of each software feature are included in the Appendix.

I ntrusion detection.

Avoidance of equipment limitations that prevent power plants from capitalizing on emerging opportunities.

C
 entralized access AND account management.
S
 ecurity information event management (SIEM).

6B.03 6F.01 6F.03 7E.03 7F.04 7F.05 7HA.01 7HA.02 9E.03/.04 9F.03/.04 9F.05 9HA.01 9HA.02

OpFlex Startup Agility Solutions


GT Fast Start
O
GT Purge Credit
N/A
GT Variable Load Path
N/A
OpFlex Combustion Versatility Solutions
Grid: Enhanced Transient Stability

Tuning: AutoTune LT
O
Tuning: AutoTune DX
O
Tuning: AutoTune MX

OpFlex Load Flexibility Solutions


Output: Variable Airflow

Output: Variable Peak Fire


O
Output: Cold Day Performance

Responsiveness: Fast Ramp

Responsiveness: Grid Services Package


O
Turndown: Extended Turndown

Efficiency: Variable Inlet Bleed Heat

OpFlex System Reliability Solutions


Fuels: HFO Availability Package
O
Systems Reliability: AutoRecover (for DLN)
X
X
O

N/A

76

O
N/A
N/A

O
O

O
O

O
X

O
X

O
N/A
N/A

O
O

O
O

O
O

O
O

X
N/A
X

X
N/A
X

X
N/A
X

X
N/A
X

O
O

O
O

X
N/A
X

X
N/A
X

O
O

O
O
O

O
O
X
O
O
O

O
O
X
O
O
X
X

O
O
X
O
O
X
X

O
O
X
O
O
X
X

O
O
O
O
O

O
O
O

O
O
X
O
O
X
X

O
O
X
O
O
X
X

N/A
N/A

N/A
N/A

O
X

N/A
N/A

N/A
N/A

N/A
N/A

N/A
N/A

O
X

N/A
N/A

N/A
N/A

N/A
N/A

N/A
N/A

The third layer of defense is a security patching service provided by the GE Measurement &Control business that provides the
following to keep the cyber security management system up to date:
O
 S updates, security patches.
A
 nti-virus/malware prevention.
T hird party software security patches.

6 Monitoring Systems
GE offers several monitoring systems that can be tailored to specific customer needs. The primary monitoring system is the
GE On-Site Monitor (OSM), which provides connectivity from the GE control system to the GE Remote Monitoring & Diagnostic
Center in Atlanta, GA.
Other optional monitoring systems that utilize advanced sensor technology include:
V
 ibration.
C
 ombustion dynamics.
B
 lade health.
P
 lant thermal performance.

Standard offering
Optional offering
Not developed to date
Not applicable

H
 RSG stress.
R
 emote Services Gateway (RSG).

TABLE OF
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77

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Plant Integration and Controls

7 Electrical Protection and Control


Excitation
Exciters are classified according to the source of their input power (potential source or compound source), by how the output
power is developed (static or rotating exciters), and by the level of redundancy provided in the system (simplex, dual, or n+1).

Efficient maintenance and troubleshooting.


R
 educed workforce skills needed.
M
 obile apps for on-the-go functionality.

The EX2100e generator excitation control is a highly reliable control, protection, and monitoring system. Its flexible
architecture, modern networks, and versatile software suite simplify operation and integration with plant-level controls.
Advanced algorithms incorporate decades of fleet experience and the latest controls technology to deliver the performance
needed in todays power generation industry.
Steam Turbine

System Type

Redundancy

Large

Systems Reliability: AutoRecover

Systems Reliability: AutoRecover

Medium and Small

Systems Reliability: AutoRecover

Systems Reliability: AutoRecover

Gas Turbine

System Type

Redundancy

9HA.01/.02
7HA.01/.02
9F.03/.05
7F.04/.05

Potential source static exciter

Multi-bridge

9E.03/.04
7E.03
6F.03
6F.01
6B.03

Brushless regulator (typical)

C
 onsistent look-and-feel across applications to increase efficiency.
Human-Machine Interfaces
Operators experience the plant equipment through the control system, therefore the interface and user experience are
important. Research shows that poorly designed human-machine interfaces contribute to operator errors and even lost
revenue. GEs answer is an operator-centered human-machine interface that is simple, intuitive, and efficient.
The interface enhances operator efficiency and improves alarm management through:
C
 onformance to ISA 18.2, The High Performance HMI Handbook (PAS), and other industry guidelines.
I mproved situational awareness and anomaly detection.
R
 educed information and cognitive overload.
A
 utomated startup and shutdown of plants with clear status indication.

Simplex and warm backup option

8
 0% fewer actionable alarms than past systems.
 larms that are rationalized and prioritized by severity.
A
Mobile Apps and Wearables
In todays operating environment, users are increasingly on the go. GEs mobile apps enable customers to take key functionality
with them. For example, mobile maintenance workers can analyze gas combustion dynamics from anywhere to prioritize plant
visits. Using Predix*, GEs software platform for the Industrial Internet, GE provides mobile solutions for asset and operations
optimization. Most importantly, GE apps provide the following benefits:

Generator Protection System


The GE generator protection system provides comprehensive primary and backup protection for medium and large generators.
It includes automation and communication capabilities, I/O options, and fault recording to simplify postmortem analysis and
reduce generator downtime. GEs generator and transformer protection systems use the GE Multilin* family of protective relays,
which also provides power quality instrumentation, a motor protection system, and related solutions.

S
 ecure connection to machine data via GE Remote Monitoring & Diagnostics Center, OSM or historian.
Private or public cloud use.

Static Starter
The LS2100e static starter for GEs heavy duty gas turbines is more economical than a motor, diesel engine, or torque
converter. The static starter is an AC drive known as a load-commutated inverter or static-frequency converter. As a member
of the Mark VIe control product family, it communicates peer-to-peer with other controls on the same network. This reduces
field wiring and eliminates the need for multiple controllers, simplifying operations and maintenance. The static starter
controls the generator as a synchronous motor, providing high accelerating torque from turning gear speed without the
need for auxiliaries, saving space at the turbine base.

D
 ata synchronization for offline use.

Static starters are offered in the following configurations:

 entralized access to relevant information.


C

A
 static starter for each gas turbine.

S
 upport for the entire plant life cycle.

A
 static starter for multiple gas turbines (up to four).

 ollaboration tools to connect with GE.


C

T wo static starters cross-linked to multiple turbines (up to eight).

C
 onsistent look-and-feel across applications to increase efficiency.

C
 ollaboration across platforms and experts.
Web Portals
Customers need efficient access to the information they need when they need it. Thats what GEs Power Generation portal
does for operators. From learning the latest about GEs offerings to accessing custom dashboards, GEs portal is a users
gateway to information. Benefits include:

Tools
GE gives customers the tools they need to maintain and/or increase the value of their plant assets. My Dashboard connects
customers to the technical information they need, keeps them updated about the latest events and news and allows them to
connect with product support. Tools like Asset Evaluator* and MyFleet* assess operational situations and benchmark assets
to identify ways to improve performance. The My Power & Water Store connects customers to the parts they need. With an
eye toward convenience, customers can count on GEs tools for:

8 User Experience
A critical part of GEs controls architecture is the user experience. Todays users are busier and have more responsibility than
ever. GE understands that customers need human-machine interfaces, apps, and other tools that are useful and intuitive. From
observing users in natural settings to creating configurations and evaluating them, GE delivers user experiences that promote
productivity and informed decision making. Benefits include:

R
 esources to support the entire plant life cycle.

Ease of use for better decision making and effectiveness.

Q
 uick access to parts and orders.

Persistent visibility of key data for situational awareness.

I n-depth relevant technical information.

Quick access to key functionality.

 ase management and other collaboration tools to obtain GE support.


C

Minimal task completion steps.

78

TABLE OF
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79

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Power Generation Development and Validation Facilities

POWER GENERATION DEVELOPMENT


AND VALIDATION FACILITIES
Being a technology leader and innovator in the power generation industry requires a relentless drive
to expand engineering capabilities and domain expertise. In order to bring new technological advances
to the industry and have them reliably deliver value to customers, GE relies upon its rigorous and
methodical validation philosophy, a process at the heart of GEs engineering practices.
The physical evidence of this commitment, one GE takes pride in sharing with its customers, is the
broad suite of development and validation facilities utilized by GEs Power Generation technology
teams. These laboratories and test stands serve all of the major products and enable validation of new
technology throughout the product life cycleeverything from characterization of new materials and
manufacturing methods to the validation of a complete gas turbine system. They even consider new
tooling and processes for the most efficient servicing of products in the field.
As a result of its investment in these capabilities, GE is accelerating the pace at which new technology
and products are being introduced into an increasingly demanding industry, and doing so with proven,
validated products to give customers confidence in making GE their power generation solution provider.

Gas Turbines
The worlds largest and most powerful variable speed,
variable load, non-grid connected gas turbine test facility
Located in Greenville, South Carolina, U.S.A., this $200 million
facility includes variable speed, variable load, off-grid testing to
fully validate GEs gas turbines at and above full load conditions.
Capable of replicating a real-world grid environment at full
capacity, the facility tests 50 and 60 Hz gas turbines well beyond
normal power plant conditions seen in the field. The test facility
includes control room, data center, and nerve center areas,
all connected by an advanced communication system that
facilitates thorough data collection during each test. The Mark
VIe Control System operates the gas turbine throughout testing
to validate and refine the control logic and advanced models.
Equally important as the system level results, the validation
facility data collection system enables the recording of a
tremendous amount of part-specific temperature information
on casing structures, rotor, and hot gas path components
throughout the transient and steady state loaded conditions.
This provides GE with an unrivaled understanding of actual
component temperatures, which is crucial in confirming
the thermal strain on the parts for accurate component
life analyses.
This level of testing prepares these turbines for nearly any
condition they may experience once installed and operating, and
provides GE with invaluable knowledge of turbine performance
under the most demanding conditions. New gas turbine models
are then proven in their operability, performance, and durability
prior to entering commercial service.
Unmatched Capabilities
M
 ore than 8,000 data streams captured continuously
during testing.
A
 bility to run natural gas and liquid distillate fuels.
C
 apable of testing multiple gas turbine models.

Advantages of GEs Test Stands


Compared to On-Grid Testing
Testing Capability
Flexibility no frequency, speed or load restrictions.
Instrumentation to investigate critical interactions.
Timely learning prompt post-test teardown inspection
and implementation of product enhancements.
Operability
Map combustion operability beyond whats possible in field.
Complete compressor mapping, including identification of
the surge line.
Verification of machine capability and durability from
extreme grid events.
Performance
Ability to tune part load performance and turndown through
enhanced measurement of boundary conditions.
Optimization of compressor variable vane position.
Enhance load path using expanded knowledge of
compressor/combustion boundaries.
Optimization of tip clearances utilizing data collected during
extreme event testing.
Durability
Data collected calibrates analysis to confirm part
strains and vibrational stresses enabling optimization of
component life, cooling, and performance.

GEs Test Stand


Compared to On-Grid Testing
Validation Area

Impact

GE Test
Facility

On-Grid
Prototype

Performance

MW/HR

Fully
Mapped

Grid
Limited

RAM/Operability

Fully
Mapped

Not
Quantified

Pressure Ratio
Surge Risk

MW/HR/RAM

Fully
Mapped

Not
Quantified

Exhaust
Characteristics

BOP Interface

Limits
Validated

Site
Limited

Hot/Cold
Flexibility

MW/HR/RAM

Fully
Mapped

Site
Limited

Ramp Rate/RAM

Fully
Quantified

Site
Limited

Compliance

RAM/Dispatch

Limits
Validated

Grid
Limited

Rotor
Dynamics/
Vibration

RAM/Operability

Fully
Quantified

Site
Limited

Combustor
Tones/Dynamics

RAM/Operability

Fully
Mapped

Site
Limited

Clearances

Performance

Fully
Mapped

Site
Limited

Erosion/Wear/
Degradation

MW/HR/RAM

Stresses
and Temps
Mapped

Site
Limited

Fleet Risk

F
 ull-scale compressor mapping and validation.
CORRECTED FLOW

O
 ver 800 test hours planned for HA gas turbines
through 2017.

Comparison to Fleet Results

Load Following
Capability
CORRECTED FLOW

PRESSURE RATIOGrid Code


7F.05 Validation (1 Unit)
7F.03/.04 Fleet Data (534 Units)

PRESSURE RATIO
7F.05 Validation (1 Unit)
7F.03/.04 Fleet Data (534 Units)

80

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POWER GENERATION PRODUCTS CATALOG I Power Generation Development and Validation Facilities

Combustion Lab

Steam Turbines

Generators

Control Simulation and Virtualization

The worlds largest and most flexible


combustor module test facility

Power generation equipment must perform when required


and as expected for customers to maximize earnings. To
support that requirement, GE has invested in significant
validation capability enhancements over the past decade.
The validation process includes technology, component,
subsystem and system testing. World-class SOA and GE
developed and maintained data acquisition systems allow
for real-time monitoring of massive quantities of high-speed
data, concurrent real-time data calculations, and in test
processing for engineering decision making. They also allow
for real-time data streaming to dedicated data servers.

Continued investment in product development and validation


enables the progression of highly reliable and efficient
technology. Since 2009, the generator development and
validation facility in Schenectady, NY has been testing
components, subsystems, systems, and complete generators,
and has made great contributions to the overall evolution of
generator technology.

New Product Development

Non-Metallic Materials Lab

Project Simulation

World-class development and test facility enables insulation


systems development and non-metallic component testing.

Low Pressure Development Turbine Schenectady, NY

Rotor Torsional Testing

The low pressure development turbine provides best-in-class


aeromechanics and performance testing of last stage blades
and steam paths. The rig provides section or stage-by-stage
performance and can simulate fossil or combined cycle
applications. It is equipped with advanced data systems,
including non-contact blade vibration detection and unique
inner stage, exhaust, and hood measurement capabilities
with state-of-the-art traversing probes. Advanced turbine
path component technologies are tested, including 3D
aerodynamics and seal architecture.

The Schenectady balance bunker performs torsional vibration


tests on generator fields. Data from individual rotors is used
to validate full-train torsional models and mitigate risk of
torsional resonance.

Control system acceptance tests use GEs scalable simulation


platform. Virtual simulators on a desktop or in the cloud are
used to validate quality and completeness for a smooth install.
GEs passion for simulation, virtual simulator technology, and
scalable testing platform promotes quality and complete
control solutions.

Also located in Greenville, South Carolina, U.S.A., this 575,000


square-foot facility includes laboratory and office space for
the air cooled gas turbine design team. The facility includes
five independent test cells, housing 10 full-scale, single-can
test stands that can evaluate the full range of GE combustors
installed in the worlds fleets. This provides the capability to
run eight different fired tests per week and up to 342 fired
tests in one year. The facility is capable of replicating real-world
fuel compositions at full-scale flow conditions to determine the
combustors complete operability and fuel flexibility envelope.
In addition to housing the fired test stands, the facility includes
a control room, data center, emissions measurement center,
instrumentation shop, and fabrication shop. The facilities
are capable of performing component-level flow testing, as
well as ping testing and accelerated life testing to provide an
overall system-level architecture for operability and durability
requirements. This level of testing prepares GEs combustors for
any condition they may experience once installed and operating
around the globe at customer sites.
U
 p to 1,000 data streams captured continuously for every test.
Ability to run natural gas, propane, butane, ethane, nitrogen,
hydrogen, CO, and CO2, as well as multiple liquid fuel-types.
C
 apable of testing all current GE fleet configurations at
full-scale conditions, as well as develop new combustion
systems for customer needs.
F
 ull-scale combustor development before installation into
a gas turbine for on-site full-speed, full-load, off-grid
system validation.

Field Ventilation Lab


This stationary test rig validates new ventilation schemes for
generator fields. DC current is passed through copper field
turns while ventilation gas cools the turns. This capability
allows for the testing of new ventilation patterns to potentially
allow uprates to both new and existing units with field rewinds.

High Pressure Test Vehicle Lynn, MA


The multistage high pressure test vehicle steam turbine rig has
similar capabilities and data acquisition technologies as the
low pressure development turbine and provides best-in-class
aero performance test capability of HP and IP steam turbine
blades and steam paths.

Simulation is an integral part of manufacturing at GE. Before a


new product or plant is built, a virtual version is created using
GE virtual controller technology and process models. The
product/plant is then operated in various modes to validate
performance. Customers are invited to witness their entire
system operate in a simulated environment.

Customer Simulation and Training


GE simulator technology has been provided to customers in
training simulators. Saudi Electric Company (SEC) purchased
a GE simulator that accurately represented their combined
cycle power plant. SEC identified operation and control issues
during simulator development and before plant startup; those
issues were corrected without a delay in plant commissioning.

Armature End Winding Lab


Thermal and mechanical cycling of full scale end winding
support systems provide the opportunity to evaluate new
materials, support systems, and configurations.
Armature Development Lab

Wheel Box Test Facility Schenectady, NY

This lab tests new armature bar and slot support systems
at current levels up to 17,000 amps or bar forces upwards of
200 lbf per inch of stator bar length.

The wheel box test facility collects aero-mechanical data


on single or multi-stage gas or steam turbine products. The
rig can operate at variable speed in a deep vacuum and vary
excitation to simulate a variety of operating conditions.
Validating airfoil vibration characteristics is critical to
ensuring part life and product operational capabilities.

Generator Thermal Cycling and Endurance Test Stand


A $14 million upgrade to the existing generator test stand has
added the capability for full-scale rapid, thermal cyclic duty and
endurance testing with capabilities including, but not limited
to, open circuit, short circuit, and sudden short circuit. This
capability delivers proven operability and performance of new
generator modelsincluding the latest structured product
line series of generatorsbefore they enter commercial
service. In addition to housing the drive train, the test facility
includes control room and data centers, as well as an onsite
remote nerve center area, all connected by an advanced
communication system that facilitates thorough data
collection during each test.

Subsonic Air Turbine Schenectady, NY


The subsonic air turbine utilizes compressed air in lieu of
steam for testing. The rig can provide section or stage-bystage performance of up to two stages of steam or gas
turbine airfoils. It provides key data needed to validate
improvements obtained using 3D aerodynamics in the turbine
airfoils by allowing for rapid DOEs critical to the development
of advanced airfoil configuration tools.
Stationary Air Cells Test Facilities Schenectady, NY
The stationary air cells provide flexibility to flow test a variety
of components in both full and part scale configurations. The
cells allow for varying flow, velocity, and back pressure to
acquire data for use in gas and steam turbine inlets, exhausts,
diffusers, seals, flow guides, and hoods.

82

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83

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Technical Data

APPENDIX
Technical Data

50/60 Hz (Geared)

50 Hz

50 Hz

60 Hz

6B.03

6F.01

6F.03

9E.03

9E.04

9F.03

9F.04

9F.05

9HA.01

9HA.02

7E.03

7F.04

7F.05

7F.05

44

51

80

132

143

265

280

299

397

510

91

198

224

231

275

337

SC Net Heat Rate (Btu/kWh, LHV)

10,180

8,980

9,470

9,860

9,250

9,020

8,840

8,810

8,220

8,170

10,060

8,840

8,670

8,640

8,240

8,210

SC Net Heat Rate (kJ/kWh, LHV)

10,740

9,474

9,991

10,403

9,759

9,517

9,327

9,295

8,673

8,620

10,614

9,327

9,147

9,116

8,694

8,662

SC Net Efficiency (%, LHV)

33.5%

38.0%

36.0%

34.6%

36.9%

37.8%

38.6%

38.7%

41.5%

41.8%

33.9%

38.6%

39.4%

39.5%

41.4%

41.6%

SC Net Output (MW)

7F.05

7HA.01

7HA.02

GT Parameters
Compression Pressure Ratio (X:1)
Generator Configuration (Type)

12.7

21.2

16.0

13.0

13.2

16.8

16.8

18.3

21.8

23.5

12.8

16.2

18.4

18.2

18.4

21.5

22.9

GEN-A31

GEN-A32

GEN-A33

GEN-A39

GEN-A39

GEN-H53

GEN-H53

GEN-H55

GEN-H84

GEN-H85

GEN-A35

GEN-H33

GEN-H35

GEN-H35

GEN-H35

GEN-H53

GEN-H65

Number of Combustor Cans

10

14

14

18

18

18

16

16

10

14

14

14

14

12

12

Number of Compressor Stages

17

12

18

17

17

18

18

18

14

14

17

18

14

14

14

14

14

Number of Turbine Stages

1,019/549

1,106/597

1,113/601

1,012/544

1,004/540

1,104/595

1,125/607

1,187/642

1,150/621

1,206/652

1,022/550

1,149/620

1,099/593

1,136/613

1,142/617

1,164/629

1,166/630

ExhaustTemperature (F/C)
Exhaust Energy (MM Btu/hr)

289

277

472

828

814

1,458

1,496

1,593

1,906

2,430

584

1,056

1,176

1,207

1,212

1,330

1,620

Exhaust Energy (MM kJ/hr)

305

292

498

874

858

1,538

1,579

1,681

2,011

2,564

616

1,114

1,241

1,273

1,279

1,403

1,709

GT Turndown Minimum Load (%)

50%

40%

52%

35%

35%

35%

35%

38%

40%

40%

35%

48%

38%

38%

45%

25%

40%

GT Ramp Rate (MW/min)

11

12

11

12

22

23

24

60

70

30

40

40

40

50

50

NOx (ppmvd) at Baseload (@15% O2)

25

15

15

15

25

25

25

12

25

25

CO (ppm) at Min. Turndown w/o Abatement

25

25

25

24

24

10

25

>+/-30

>+/-10

+20, -10

>+/-30

>+/-30

+25, -10

+25, -10

+/-10

+/-10

+/-10

>+/-30

+20, -10

+/-7.5

+/-7.5

+/-7.5

+/-10

+/-10

Startup Time (Hot, Minutes)

12

12

29

10

10

15

15

23

11

12

10

11

11

11

11

10

12

Power Plant Configuration

1x1 MS
6B.03

1x1 MS
6F.01

1x1 MS
6F.03

1x1 MS
9E.03

1x1 MS
9E.04

1x1 MS
9F.03

1x1 MS
9F.04

1x1 SS
9F.05

1x1 SS
9HA.01

1x1 SS
9HA.02

1x1 MS
7E.03

1x1 MS
7F.04

1x1 MS
7F.05

1x1 MS
7HA.01

1x1 SS
7HA.02

Wobbe Variation (%)

CC Net Output (MW)


CC Net Heat Rate (Btu/kWh, LHV)

67

75

123

199

208

404

426

460

592

755

139

292

359

406

501

6,630

6,120

6,170

6,530

6,360

5,860

5,770

5,670

5,540

5,517

6,640

5,800

5,740

5,570

5,530

CC Net Heat Rate (kJ/kWh, LHV)

6,995

6,457

6,510

6,890

6,710

6,183

6,088

5,982

5,845

5,821

7,006

6,119

6,056

5,877

5,834

CC Net Efficiency (%, LHV)

51.5%

55.8%

55.3%

52.3%

53.7%

58.2%

59.1%

60.2%

61.6%

61.8%

51.4%

58.8%

59.4%

61.3%

61.7%

Bottoming Cycle Type


Condenser Type

2PNRH

2PNRH

2PNRH

2PNRH

2PNRH

3PRH

3PRH

3PRH

3PRH

3PRH

2PNRH

3PRH

3PRH

3PRH

3PRH

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Condenser Pressure (in.Hga)

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

HP Throttle Press. (psia/bar)

1,900/131

1,900/131

2,000/138

1,500/103

1,500/103

2,400/165

2,400/165

2,400/165

2,400/165

2,400/165

1,500/103

1,800/124

2,400/165

2,400/165

2,400/165

HP Throttle Temp. (F/C)

1,000/538

1,050/566

1,050/566

980/527

975/524

1,050/566

1,050/566

1,112/600

1,112/600

1,112/600

990/532

1,050/566

1,050/566

1,112/600

1,112/600

N/A

N/A

N/A

N/A

N/A

1,050/566

1,050/566

1,112/600

1,112/600

1,112/600

N/A

1,050/566

1,050/566

1,112/60

1,112/600

ST-A250

ST-A250

ST-A250

ST-A200

ST-A200

ST-A650

ST-A650

ST-D650

ST-D650

ST-D650

ST-A200

ST-A450

ST-D650

ST-D650

ST-D650

Air

Air

Air

Air

Air

Hydrogen

Hydrogen

Hydrogen

Hydrogen

Water

Air

Hydrogen

Hydrogen

Hydrogen

Hydrogen

Reheat Temp. (F/C)


ST Configuration (Type)
GT Generator Type (Cooling)
ST Generator Type (Cooling)
Plant Turndown Minimum Load (%)

Air

Air

Air

Air

Air

Hydrogen

Hydrogen

N/A

N/A

N/A

Air

Hydrogen

Hydrogen

Hydrogen

N/A

57%

53%

59%

72%

70%

46%

45%

46%

47%

47%

67%

58%

48%

33%

47%

Ramp Rate (MW/min)

11

12

11

12

22

22

24

60

70

30

40

50

50

Startup Time (Hot, Minutes)

30

30

45

38

38

38

38

38

<30

<30

35

28

25

<30

<30

Power Plant Configuration

2x1 MS
6B.03

2x1 MS
6F.01

2x1 MS
6F.03

2x1 MS
9E.03

2x1 MS
9E.04

2x1 MS
9F.03

2x1 MS
9F.04

2x1 MS
9F.05

2x1 MS
9HA.01

2x1 MS
9HA.02

2x1 MS
7E.03

2x1 MS
7F.04

2x1 MS
7F.05

2x1 MS
7HA.01

2x1 MS
7HA.02

135

150

245

401

420

811

855

1,005

CC Net Output (MW)


CC Net Heat Rate (Btu/kWh, LHV)

6,600

6,100

6,130

6,460

6,300

5,840

5,750

CC Net Heat Rate (kJ/kWh, LHV)

6,963

6,436

6,467

6,816

6,647

6,162

6,067

CC Net Efficiency (%, LHV)

51.7%

55.9%

55.7%

52.8%

54.2%

58.4%

59.3%

Bottoming Cycle Type

2PNRH

2PNRH

2PNRH

2PNRH

2PNRH

3PRH

3PRH

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Condenser Pressure (in.Hga)

1.2

1.2

1.2

1.2

1.2

1.2

1.2

HP Throttle Press. (psia/bar)

1,900/131

1,900/131

1,500/103

1,500/103

1,500/103

2,400/165

2,400/165

HP Throttle Temp. (F/C)

1,000/538

1,050/566

1,050/566

980/527

975/524

1,050/566

1,050/566

N/A

N/A

N/A

N/A

N/A

1,050/566

1,050/566

ST-A250

ST-A250

ST-D200

ST-D200

ST-D200

ST-D650

ST-D650

GT Generator Type (Cooling)

Air

Air

Air

Air

Air

Hydrogen

Hydrogen

ST Generator Type (Cooling)

Air

Air

Air

Air

Air

Hydrogen

Hydrogen

29%

27%

30%

36%

35%

23%

22%

Condensor Type

Reheat Temp. (F/C)


ST Configuration (Type)

Plant Turndown Minimum Load (%)


Ramp Rate (MW/min)

22

24

13

22

25

44

44

Startup Time (Hot, Minutes)

30

30

45

38

38

38

38

923

1,181

1,515

281

588

723

817

5,650

5,540

5,495

6,580

5,760

5,700

5,540

5,510

5,961

5,845

5,798

6,942

6,077

6,014

5,845

5,813

60.4%

61.6%

62.1%

51.9%

59.2%

59.9%

61.6%

61.9%

3PRH

3PRH

3PRH

2PNRH

3PRH

3PRH

3PRH

3PRH

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

Once Thru

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

2,400/165

2,400/165

2,400/165

1,500/103

2,400/165

2,400/165

2,400/165

2,400/165

1,112/600

1,112/600

1,112/600

990/532

1,050/566

1,050/566

1,112/600

1,112/600

1,112/600

1,112/600

1,112/600

N/A

1,050/566

1,050/566

1,112/600

1,112/600

ST-D600

ST-D600

ST-D600

ST-A200

ST-D650

ST-D650

ST-D650

ST-D650

Hydrogen

Hydrogen

Hydrogen

Air

Hydrogen

Hydrogen

Hydrogen

Hydrogen

Hydrogen

Hydrogen

Hydrogen

Air

Hydrogen

Hydrogen

Hydrogen

Hydrogen

23%

24%

24%

33%

29%

24%

16%

23%

48

120

140

15

60

80

100

100

38

<30

<30

35

28

25

<30

<30

NOTE: All ratings are net plant based on ISO conditions and natural gas fuel. Actual performance will vary with project specific conditions and fuel.
2PNRH = Two Pressure, Non-Reheat; 3PRH = Three Pressure, Reheat

84

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85

POWER ing 2015

POWER GENERATION PRODUCTS CATALOG I Technical Data

Software and Technology Descriptions


Gas Turbine OpFlex Technology Descriptions

Steam Turbine OpFlex Technology Descriptions

OpFlex Startup Agility Solutions

OpFlex Steam Turbine Agility Startup Solutions

E-Class Fast Start

Employs a 10 minute start to base load. shortened purge, Fire-on-the-fly, faster acceleration and loading, lower
maintenance factors (includes AutoRecover on DLN units).

F-Class Fast Start/Purge Credit

Fast-start: employs a purge credit system which moves the startup purge to the prior shutdown, plus faster acceleration
and loading rates to achieve near baseload output in 10 minutes. This enables participation in Non-Spinning Reserve
Ancillary Services markets.

Variable Load Path

Innovative model-based control approach utilizing AutoTune MX provides independent adjustment of gas turbine load and
exhaust temperature. Enables real time, customized gas turbine operation to better meet plant start-up and operational
objectives, while adhering to plant equipment boundaries.

OpFlex Combustion Versatility Solutions

Enhanced Automatic Turbine Startup


with Rotor Stress Control

An Enhanced Automatic Turbine Startup (ATS) routine provides a fully automated steam turbine startup from ready
to start conditions, bringing the machine from turning gear operation to Inlet Pressure Control (IPC) with a push of a
single button. Temperature references are generated within the steam turbine unit controller and integrated with the
temperature matching function of the gas turbine unit controller to provide a fully automated temperature ramping
solution.

Modified Reverse Flow

For opposed flow HP-IP steam turbines, Modified Reverse Flow improves the ability to avoid radial-rub-induced vibration
caused by asymmetric heating of the shell during colder starts.

Improved Acceleration Control

For large steam turbines in 2x1 and 3x1 combined cycle configuration, an improved ST acceleration algorithm provides
better accommodation for low steam production starts when operating with one gas turbine.

Inlet Pressure Control Setpoint Tracking

Inlet Pressure Control (IPC) Setpoint Tracking automatically adjusts the IPC setpoint to provide the correct setting as the
plant is maneuvered to meet dispatch demand, while retaining its responsiveness to pressure disturbances. The main
control valve(s) are open as far as possible to avoid unnecessary throttling, and be in a better position to respond to a
GT/HRSG trip, thereby avoiding a cascading trip of a second HRSG. Eliminating unnecessary throttling benefits the plant
through improved long-term valve reliability and greater output.

Grid: Enhanced Transient Stability

Employs multiple technologies on a Model-Based Control (MBC) software platform to improve robustness to grid
frequency transients and meet future grid code requirements to ensure a stable power grid. Modern sensor fault
detection, isolation, and accommodation (FDIA) schemes enable continued operation in conditions where traditional
control would have results in a trip, thus improving overall availability and reliability.

Tuning: AutoTune LT

Provides advanced automated DLN tuning capability through continuous fuel split schedule biasing as ambient conditions
change and as turbine hardware and performance degrades over time, reducing the need for tuning at any time for
emissions compliance.

Plant Control Software Technology Descriptions

Tuning: AutoTune DX

Provides GEs most robust automated DLN combustor tuning solution by combining MBC technology and detailed,
field validated combustion models with combustion dynamics feedback. Combustor health is monitored and tuned
continuously, enabling increased gas fuel composition flexibility, avoidance of seasonal tuning for emissions compliance,
and expanded capability to handle, large rapid transients.

Advanced Attemperator Control

Model-based control principles enable feed-forward control loops to proactively adjust HRSG attemperator flows during
GT startup and load changes, enabling more accurate regulation of steam temperature during all modes of operation, thus
reducing instability and the risk of a plant trip. This enables shorter start times, avoids runbacks, reduces HRSG wear and
tear and allows reliable operation at higher steam temperatures to improve plant heat rate and output.

Tuning: AutoTune MX

Builds on AutoTune DX to extend automated DLN combustor tuning to all combustion modes and across the entire gas
turbine load range down to FSNL. Further enhances gas fuel flexibility and enables customization of gas turbine exhaust
conditions at any load to provide unprecedented operational flexibility.

Advanced SCR Ammonia Control

Advanced SCR Ammonia Control utilizes model based control with SCR inlet NOx and ammonia injection and catalyst
system models in conjunction with exhaust stack measurement and control, ensuring minimal ammonia slip, thus
reducing NOx emissions during startup and normal operation.

HRSG OpFlex Startup Solutions

OpFlex Load Flexibility Solutions

Plant Operability Solutions

Output: Variable Airflow

Utilizes advanced combustor fuel scheduling to enable flexible operation at higher maximum IGV settings to provide
increased output while maintaining emissions compliance, or at lower settings to provide improved combined-cycle
efficiency.

Output: Variable Peak Fire

Provides the capability to variably overfire the GT for increased output when economic conditions justify the increased
maintenance cost and increased emissions. This option includes functionality to increase output as much as possible
while automatically maintaining emissions compliance.

Output: Cold Day Performance

Takes advantage of OpFlex AutoTune DX to improve DLN combustor operability in cold weather, thus allowing higher firing
temperatures and significantly higher output in cold conditions while maintaining emissions compliance.

Responsiveness: Fast Ramp

Enables load ramping at up to 2.5 times the normal rate, such that the full minimum-load-to-baseload range can be
covered in less than four minutes, enabling increased participation in regulating reserve markets.

Responsiveness: Grid Services Package

Provides multiple custom software packages to ensure compliance with country-specific grid codes worldwide and enable
greater participation in ancillary services markets.

Turndown: Extended Turndown

Extends low emissions operation to lower load levels, enabling reduced fuel consumption at minimum loads and
improving the economics to remain online during off-peak demand periods and avoid shutdown and startup costs. This
also extends the available load range for operation, improving dispatch flexibility and enabling greater participation in
regulating reserve markets.

Efficiency: Variable Inlet Bleed Heat

Replaces conservative anti-icing protection logic with a model-based control approach to reduce inefficient Inlet Bleed
Heat use, particularly in warm weather, to provide significant improvements in part load efficiency.

Rapid Response

Rapid Response combined cycle system engineering is a GE plant solution delivering enhanced operating flexibility while
maintaining state of the art steady state performance. Rapid Response breaks the links that cause the steam cycle to
restrict gas turbine startup in a conventional combined cycle plant. The gas turbine in a Rapid Response combined cycle
plant starts and loads rapidly to a low emissions state like a simple cycle turbine. The steam turbine and bottoming cycle
then follows to provide combined cycle output and efficiency in as little as 30 minutes.
Rapid Response combined cycle system engineering is an extended scope product, available when GE provides the
gas turbine(s), steam turbine(s), generator(s), heat recovery steam generator(s) (HRSG) with continuous emissions
measurement (CEMS), plant control system (DCS), and key enabling balance of plant (BOP) equipment. GE also provides
overall System Integration.

Plant One Button Start

GE one button plant auto start capability is available as part of an extended scope project. Control software sequencing
of all required plant components, including GT, ST, Generator, HRSG and BOP is included. Necessary plant components
like shutoff valves are equipped with remote actuators to respond to sequencing software commands. Utilizing group
control, the plant places itself into a ready to start condition from a normal shutdown condition in preparation for auto
start. Although termed one button, the operator can elect to include breakpoints at key steps in the plant startup like
generator synchronization. The auto start completes with the plant at a selected output, available for external (e.g. load
following) control.

OpFlex System Reliability Solutions


Fuels: HFO Availability Package

Utilizes a rapid cooldown, automated turbine wash cycle, and MBC to improve availability of turbines burning heavy fuel
oil (HFO), which are subject to rapid performance degradation.

Systems Reliability: AutoRecover

Enables B/E-class DLN1 combustors to quickly and automatically return to low emissions premix operation following
external transients which can cause the combustor to enter high emissions, high maintenance factor operation.

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Our Customers Determine Our Success


We look forward to the opportunity to serve your power generation needs.
Visit us at powergen.gepower.com/company-info/contact.html to send
us an inquiry.

Riyadh Power Plant #12 (under construction), Riyadh, Saudi Arabia


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Power generation products to power the planet.

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2015 General Electric Company. All rights reserved.

GEA31503 (02/2015)

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