SIPART

Controllers and
Software

Introduction

SIPART DR Summary

Catalog MP 31 2005
SIPART DR19 Controllers

Supersedes:
Catalog MP31 2003
The products listed in this
catalog are also available in
the electronic catalog CA 01

SIPART DR20 Controllers

Order No.:
CD-ROM: E86060-D4001-A110-C3-7600
Siemens AG 2004

SIPART DR21 Controllers

5
SIPART DR22 Controllers

6
SIPART DR24 Multi-function Unit

7
The products and systems described in this
catalog are manufactured/distributed under
application of a certified
quality management
system in accordance
with DIN EN ISO 9001
(Certified Registration
No. 000656 QM). The
certificate is recognized
by all IQNet countries.

SIPART DR Input/output Modules

8
SIPART Software

9
Appendix

10

SIPART DR
Summary

2/2

SIPART DR controllers Overview

2/3

Fundamentals of
control engineering

Siemens MP 31 2005

Electronic controllers
Overview

SIPART DR Controllers - Overview

DR19

DR20

DR21

SIPART DR19
industrial controller
For all standard tasks

Input structure
Fixed setpoint controller
Slave controller
(Controlled) ratio controller
Cascade controller
Override controller
SPC / DDC controller
Independent controllers
Program controller
Output structure
Cont. controller (20 mA)
Step controller
Binary signal (24 V)
Relay
Twoposition controller
Binary signal (24 V)
Relay
Input and output signals
20mA analog inputs
Direct sensor connection
Analog outputs
Binary inputs 1)
Binary outputs 1)
Slot for option modules
Displays/signalling diodes
Digital displays (LED)
Analog displays (LED)
Signal diodes / no. of alarms
Further characteristics
Adaptation procedure
Arithmetic functions
RS 232 interface
RS 485 interface
PROFIBUS DP interface
PC configuration software
Power supply AC/DC
AC
Format
Mounting depth

DR22

SIPART DR20
controller 4)
For all standard tasks

SIPART DR21
controller
For all standard tasks,
with comprehensive
displays

SIPART DR22
controller
For complex controls

SIPART DR24
multi-function unit
Freelyconfigurable
control and computing
unit, for complex
controls

J
(up to 2 setpoints)
J
J/J
J/J
1
-

J
(free connection)
J
J/J
J
J
J/J
2
-

J
(free connection)
J
J/J
J
J
J/J
4
J

J
(up to 5 setpoints)
J
J/J
J/1
J

J
J/J/J
1
-

J 2)

J
J

Option
J 3)

J
J

J
-

J
-

J
J

Option
J 3)

J
J

J
-

0, max. 3
1, max. 3
1
2, max. 7
2, max. 8
4

2, max. 4
0, max. 2
1 2)
1, max. 2
1, max. 5
4

2, max. 4
0, max. 2
1
2, max 7
2, max. 8
4

3, max. 11
0, max. 2
3, max. 9
4, max. 14
8, max. 16
5

3, max. 11
0, max. 2
3, max. 9
4, max. 14
8, max. 16
5

2
1

2
1

2
1

DR24

4digit
21 segments
11 / 4

J
Option
Option
Option
SIMATIC PDM
24 V
230 / 115 V
96 mm
96 mm
199 mm

1
1
1

4digit
2digit
21 segments
6/2

Option
Option
SIMATIC PDM
24 V
230 or 115 V
72 mm
144 mm
190 mm

1
1
2

4digit
2digit
30 segments
11 / 4

J
Option
Option
Option
SIMATIC PDM
24 V
230 / 115 V
72 mm
144 mm
197 mm

4digit
3digit
30 segments
11 / 4

J
J
Option
Option
SIMATIC PDM
24 V
230 / 115 V
72 mm
144 mm
278 mm

4digit
3digit
30 segments
11 / 4

J
J
Option
Option
SIPROM DR24
24 V
230 / 115 V
72 mm
144 mm
278 mm

1)The

max. numbers of binary inputs and outputs are not possible simultaneously.
unit: K controller
3)Basic unit: S controller
2)Basic
4)

Discontinued

2/2

Siemens MP 31 2005

Electronic Controllers
Fundamentals of control engineering
Introduction
With the advent of automation, the use of the term control
generally suggests properties such as reliable functioning,
high accuracy, special quality or increased flexibility. A topical
example is the catalytic converter in a modern car.
Although the control principle is used to an increasingly varied
extent in all types of processes, it is not a technical invention.
It is a natural phenomenon which enables a particular state to
be retained automatically despite external interferences. Many
biological and environmental processes, but also sociological
and economical processes, function according to this control
principle.

This is a major characteristic of an openloop control, i. e. a

process is influenced according to a previously defined law,
and any type of disturbance can affect the result.
This problem can be solved by a closedloop control. The
principle, in this case, is that the variable of interest (in this
case the room temperature) has a feedback on the controlling
variable (in this case the heat input).
In the example, the room temperature is measured constantly
and compared with the desired temperature. A control device
processes the difference such that this is reduced and finally
eliminated by appropriately setting the valve position.
The following exactly defined control terms enable a more
general description of the relationships.

Development of control engineering

Parallel to practical control engineering, the theory of control
problems is also an important aspect.
In the course of time, control engineering has developed into an
autonomous science applicable to many fields. The beginning
of the technical use of control principles can be found, for
example, in the centrifugal governor of the steam engine made
by James Watt (1788) and continues with the first mathematical
descriptions of control procedures at the start of the 20th
century, followed by the introduction of fundamental, systematic
methods (e.g. Oldenbourg and Sartorius 1944) and finally the
appearance of modern, increasingly computerbased
procedures (Kalman 1960).

Fundamental definitions
Closedloop control is a procedure where a variable x
(controlled variable, actual value) of a system is constantly
measured, compared with a defined variable w (command
variable, setpoint) and influenced in the sense of adaptation to
the defined variable. The actions take place in a closed loop.
This general definition to DIN 19 226 is clarified by Fig. 2/2.
Disturbance variables
Command
variable

Open-loop and closed-loop control

An initial impression of the basic problems encountered with
control systems and a feeling for their mode of operation can
best be explained using a simple example.
Consider a heater whose task is to achieve a specific room
temperature (Fig. 2/1). A possibility would be to measure the
outside temperature and to vary the flow of heat according to a
defined characteristic by means of a motorized valve. The
unpracticality of this solution is clearly evident: the room
temperature can be influenced, for example, by opening a
window. No correction is made to the position of the valve and thus to the flow of heat - because the actual temperature
in the room remains unconsidered.

Room temperature x
Outdoor
temperature
sensor

X outdoor

Room
temperature
sensor

Window

Openloop
control
Manipulated variable y

Valve

Closedloop
controller

Fig. 2/1 Room heater: openloop control (1) and closedloop control (2),
function diagram
Siemens MP 31 2005

Manipulated
variable
Controlled
system

Closedloop
controller

Controlled
variable

Feedback

Fig. 2/2

Function diagram of closedloop control

The closedloop controller processes the negative deviation xd

calculated from the controlled variable x and the command
variable w into a manipulated variable y. This is then the input
variable of the process to be controlled, the socalled control
loop, and counteracts the deviation of the controlled variable
from its setpoint as caused by the disturbance z. The controlled
variable is eventually returned to the value of one command
variable and the disturbance is compensated.
The characteristic feature of a closed loop is thus the feedback
of the controlled variable to the controller.
The quality of the control decisively depends on how well the
controller response is tuned to the characteristics of the
respective control loop. This tuning of the controller in accor
dance with the requirements is the main problem of control
engineering.

Disturbance z

Setpoint w

Negative
deviation

The development of theoretical methods is based on various

mathematical descriptions in the time or frequency domain. The
transfer function representation is commonly used in cases
where merely the inputoutput behaviour is of interest, since the
processes are sufficiently linear and timeinvariant.
If the response of the control loop to the influence of the
command variable is observed, this is referred to as the
response to setpoint changes. In a similar manner, the response
to disturbance changes describes the influence of a distur
bance variable on the relevant process variable.

2/3

Electronic Controllers
Fundamentals of control engineering

The operating state at which all changes have stopped and

where the manipulated variable and controlled variable have
settled at stationary values ys and xs is referred to as the work
ing point.

Sensors and transmitters

Step function

Control action

Step response

The controlled variable may be any physical quantity. Variables

frequently encountered in process engineering include e. g.
pressure, temperature, flow and level. Certain sensors used to
detect the actual value, such as resistance thermometers or
thermocouples, can be directly connected to the controller.
Otherwise, transmitters supplying an electrical output variable
must be connected between the sensor and the controller. The
controllers are usually designed for transmitters with standard
output signals (0 to 20 mA or 4 to 20 mA).

Controllers
In the example shown for controlling the room temperature, it
was not considered how the controller converts the negative
deviation into the manipulated variable. The most simple
solution - and thus that used most frequently - is to simply
switch the supply of heat on or off depending on the sign of the
negative deviation. A controller which only has the extreme
conditions ON" and OFF" is referred to as a twostep
controller. The disadvantage is the constant oscillation of the
controlled variable around the setpoint.
Controllers for higher accuracy applications therefore operate
continuously. They vary the manipulated variable continuously in
order to obtain a negative deviation decaying to zero.
It is insufficient for a highquality of control, however, if only the
actual difference between the setpoint and actual value is used
to generate the manipulated variable. The mean value with
respect to time and the rate of change of the deviation should
also contribute to determination of the manipulated variable. The
result is then a controller with three different active components,
a proportional component, an integral component and a differ
ential component. This is the wellknown PID controller.
The PID operation

.
y(t) + K P{x d(t) ) 1 x d(t)dt ) T vx d(t)}
Tn 0
t

is, with small modifications, the core of most industrial

controllers. The proportional gain KP, the reset time Tn and the
derivative action time Tv are the controller parameters which
determine the function. A P, PD, PI or PID response can be
achieved depending on the values set for these parameters.
Instead of the proportional gain KP, the proportional band Xp
(in %) is another way of expressing the parameter of the P
controller. The following relationship then exists:

K P + 100 .
XP
A steadystate deviation offset is prevented in the PI controller
independent of the working point, value of the setpoint and
changes to the disturbance variables by means of the integrat
ing component which can be defined using the reset time Tn.

2/4

Kp . xd

Kp Proportional gain
Vv Derivative action gain
Tn Reset time
xd Negative deviation
Tv Derivative action time
y
Manipulated variable
t
Time
yo Working point
Fig. 2/3 Step responses with different values for the parameters

The PID controller achieves an improvement in the dynamic

control performance by the addition of a D component. The
characteristic parameter is the derivative action time Tv.
The effect of the controller's parameters can be seen in Fig. 2/3
from the response of the controlled variable following a step
change in the negative deviation.
Final control elements and actuators
In most process engineering applications, the manipulated
variable y acts on the controlled system via a valve, a damper
or another mechanical positioning device. Three types of device
are common for actuating such final control elements:
- Electric actuators, consisting of an electric motor and gear
box (robust, low maintenance requirements, economical)
- Pneumatic actuators with compressed air as the supply and
with electropneumatic converter (fast, explosionproof)
- Hydraulic actuators with electrically driven oil pump and with
electrohydraulic positioner (for large positioning forces).
In temperature control circuits with electric heating elements,
relays, contactors or semiconductor switches are used as final
control elements.

Siemens MP 31 2005

Electronic Controllers
Fundamentals of control engineering
Classification of controllers

How can this be envisaged?

The example of room temperature control already shows that

controllers can be divided according to their mode of operation
into

continuous controllers and

step controllers.

tk = k TA,k = 0, 1, 2, ...

Another important difference is the type of controller character

istic implemented, e. g. the PID operation. Whereas electronic
controllers were previously designed using analog technology,
digital technology based on microprocessors and computers is
now used. There is therefore a difference between

analog controllers and

digital controllers.

The controlled variable is measured (sampled") and digitized

in the processing cycle of the controller program, i. e. at
discrete points in time

The PID operation is simulated by a PID algorithm contained

in the controller firmware. A differential equation is then
calculated at each sampling point using stored values of the
process signals. The P, I and D components can be set
independently of one another in the case of an algorithm
implemented as a parallel interactionfree structure.
A controller therefore, which generates a corresponding
sequence of manipulated variables

A characteristic of digital controllers is the implementation of the

control function as an algorithm in the form of a program.
Compared to the continuously operating analog controller which
acts almost without any delay, a digital controller can only
process the current actual value and generate a new manipu
lated variable at discrete points in time. Analogtodigital and
digitaltoanalog converters are also required to allow
connection to the process.

from a sequence of input values

Whereas the first digital controllers were implemented in

process computers, they can be found today not only in
complex process control and automation systems but primarily
in the design of a compact controller.

is also referred to as a sampling or discrete controller.

The time between two updating operations is referred to as
the sampling time or the sampling period TA.

y (tk),k = 0, 1, 2, ...

xd (tk),k = 0, 1, 2, ...

Digital PID controller (Fig. 2/4)

Since the PID structure has been proven in practical applica
tions and because a number of practical design procedures are
available it has become a standard. Therefore, many attempts
have been made to retain the advantages of the PID character
istics when converting from analog to digital control. This means
that the digital controller operating at discrete points in time
must approximate the dynamic response of the analog controller
as well as possible.

The calculated manipulated variable is connected to the

controlled system following digitaltoanalog conversion and
retained until the next value is applied. The manipulated
variable therefore has a staircase response.

The demand for a quasicontinuous mode of operation for the

digital PID controller can clearly be satisfied by sufficiently
frequent sampling, i. e. by suitable selection of the sampling
time.

Digital controller
Control
algorithm

Store

Controlled
system

DAC
Final control
elements

ADC

Fig. 2/4

Sampling
unit

Measuring
equipment

Structure of digital closedloop control

Siemens MP 31 2005

2/5

Electronic Controllers
Fundamentals of control engineering

Advantages of digital controllers

(0.2 to 1 bar)

The basic mode of operation of digital controllers is largely

identical to that of analog controllers, but the former have a
number of significant advantages:

K controller

- Flexibility: The control functions are implemented using

software. They can be used flexibly by the user for many
different applications.
- Variety of functions: Functions of any complexity can be
implemented very easily using the software, e. g.

Bumpless manual/automatic switchover

Prevention of integral saturation (antiresetwindup) on attain

ment of manipulated variable limits

Adjustable limiting of setpoint and manipulated variable

Parameterizable setpoint ramp

Filtering of process variables containing noise.

0 to 20 mA

x
xd
w
1
2

Controlled variable
Negative deviation
Command variable
Transmitter
Setpoint adjuster

Fig. 2/5

- Accuracy: Digital parameters are driftfree. They can also be

set exactly as required. Mathematical operations present no
problems.

3
4
5

Continuous controller
Electropneumatic signal
converter
Pneumatic final control
element

Structure of digital closedloop control

Controller parameters

Algorithm

Actuator
Pulse shaper stage

Fig. 2/6

Structure of digital closedloop control

Types of manipulated variable output signal

The controller output signals must be suitable for different types
of actuators. Two types of controller are common for most types
of actuator:

S controller

- Continuous controllers (K controllers) for pneumatic and hy

draulic actuators
- Step controllers (S controllers) for electric actuators.
These types of controllers are known as continuous controllers,
because the valve can take all positions between fully open"
and fully closed".

Continuous controllers

With the quasicontinuous mode of operation of the digital PID

controller the controller output signal acts practically continu
ously on the final control element via a signal converter
(Fig.2/5).

Step controller

The step controller is a switching controller with a threeposition

response which can only act on the controlled system together
with a motordriven, integral final control element. It switches the
electric motor of the actuator by means of relays or semicon
ductor switches for activating a valve or damper for clockwise
or counterclockwise rotation. The required position is set
according to a cyclically calculated pulse length.
In the case of analog technology, the step controller is designed
using a threeposition element with hysteresis and a delayed
feedback. The digital step controller (Figs. 2/6 and 2/7) again
uses the PID algorithm. It delivers the positioning increment
associated with the current negative deviation, and is usually
parameterized with Tv = 0. The positioning increment is con
verted in a pulse shaper stage into a proportional positioning
pulse length. The smallest possible positive value is defined in
the form of a parameterized minimum pulse length taking into
account the operating time of the final control element.
As shown in Fig. 2/8, the transient function generated on the
final control element by the pulses of the step controller corre
sponds to that of a continuous PI controller. The parameters KP
and Tn can again be determined from the first point of intersec
tion between the staircase function and its mean straight line.

2/6

x Controlled variable
xd Negative deviation
w Command variable
Fig. 2/7

Transmitter
Setpoint adjuster
Step controller
Actuator

Structure of digital closedloop control

KP Proportional gain
Tn Reset time
t
Time
Fig. 2/8

1
2
3
4

xd Negative deviation
y
Manipulated variable
yM Manipulated variable (motor)

Structure of digital closedloop control

Siemens MP 31 2005

Electronic Controllers
Fundamentals of control engineering

Twostep and threestep controllers (stepped controllers)

The twostep controller (or threestep for heating/cooling) is

used to operate relays, contactors, or thyristor switches in
heating and cooling applications.
In the case of SIPART DR two and threestep controllers, the
switching operation is determined by the period, the control
deviation and the parameters. The period is programmed in the
controller as a constant. The control deviation, in conjunction
with the parameters KP/Tn/Tv, determines the cycle time within
the period. This means that the switching operation is not just
determined by changes in the process variable; if parameter
ized accordingly, the process variable x can remain more or
less constant.
Whereas the positioning pulses of a step controller disappear
when the negative deviation has decayed, positioning pulses
are still output in the steadystate condition of a two or
threestep controller according to the stationary value of the
calculated manipulated variable.

Extended control structures

In practice the standard PID controller has a large number of
functions and possible structures. Examples include:

Disturbance variable feedforward

If a measurable disturbance variable acts on the input of a

controlled system, it can be compensated for at an early point in
time by adding it, weighted by a factor to the controller input or
output signal.

Ratio control

A command process variable x2 is weighted in this case by a

ratio wv and is the setpoint for the controlled process variable
x1.

- is usually based on experience,

- often uses trialanderror procedures,
- occasionally uses simple guidelines,
- only uses systematic, mathematical methods in exceptional
cases.
These disadvantages always place the quality of the parameters
in doubt. The actual controller adjustment always remains the
responsibility of a person. This is totally different with an adap
tive controller. This type of controller determines the optimum
values of the parameters itself. This decisive innovation has only
been made possible by digital technology.
The following methods are of most interest in cases where
adaption, the automatic adjustment of the controller to differing
process conditions, is being used:
- commissioning adaptation, which is normally initiated in
manual mode (e. g. the adaptation procedure on the SIPART
DR19 or SIPART DR21/22/24).

Cascade control

A cascade control is suitable for very fast compensation of

disturbances. In this case a master controller does not act
directly on the final control element but provides the setpoint for
a subordinate slave controller. This reacts to disturbances
before they affect the controlled variable.

The conventional procedure in the case of industrial process

control

- Requested adaptation which is triggered by an event - for

example a change in setpoint - and updates the controller
parameters during operation.
To a certain extent, parameter control utilised in some conven
tional control devices can also be included amongst the adapta
tion procedures. In this case, defined sets of parameters for the
controller are switched over depending on the working point.
The general structure of adaptive control is shown in Fig. 2/9.
The two function blocks Identification" and Controller draft" are
important. They represent the actions of a methodical control
engineer and the fundamental sequence of processes in the
software in digital controllers.

Override control

A controller operating in normal mode is overriden by another

controller as soon as the latter registers that a limit has been
violated.

Controller
draft

Identification

Controller

Controlled
system

Adaptation
The most important degrees of freedom of a PID controller are
its parameters KP, Tn, Tv. These basically determine the quality
of control, irrespective of the specific configurations made by
the user.
Adjustment of the controller parameters according to the
requirements is a fascinating theoretical problem but rather a
burdensome one in practice.

Siemens MP 31 2005

Fig. 2/9

General structure of adaptive control

2/7

Electronic Controllers
Fundamentals of control engineering

The SIPART DR controllers use adaptation procedures that have

a specific effect on the process.

Compact controllers
universal components for process engineering

The adaptation procedure on the SIPART DR19 controller works

on the basis of an oscillation of between 0 and 100 % as the
result of changes in the manipulated variable. The process
variable displays a control oscillation, which is evaluated
according to the period and its amplitude, below the required
setpoint value. The parameters KP, Tn and Tv are derived from
this oscillation data. Adaptation can be terminated in either
manual or automatic mode.
The patented SIEPID procedure is used in the SIPART DR21,
SIPART DR22 and SIPART DR24 controllers. This procedure was
developed for processes involving compensation and damped
response and is based on a concept that has been well proven
in practice:

The compact controller is a design already encountered during

the period of analog technology and which is of great practical
significance for modern digital process technology because of
its large number of attractive features.

- The adaptation phase is started by triggering in the form of a

change in manipulated variable in manual mode.
- The time response of the manipulated variable and controlled
variable resulting at the input and output of the controlled
system as a reaction to the above changes are determined
and recorded.
- A criterion insensitive to interference determines the
attainment of the new stationary final value and automatically
initiates evaluation of the series of measurements.
- This task, referred to as identification, is handled by a
particularly robust procedure for optimum model adaptation.
During this procedure the parameters of a process model,
mathematically matched to the problem are optimized by
simulating the actual process response as exactly as
possible.

The compact controller combines in a small housing all

hardware and software components required to solve common
control tasks in vastly different areas of process automation.
Apart from the signal converters required in the case of
nonelectrical process variables, the power supply unit, A/D and
D/A converters and the controls and displays are all built into
the device.
The compact design means that this type of controller is
particularly suitable for mounting in desks and switchboards, or
even directly in machines and equipment.
The electronic compact controller is a device suitable for many
applications. Its large range of functions means that it can do
increasingly more than only control, is increasingly being offered
in an adaptive version and is impressively simple to use despite
its flexibility.
Configuring, i. e. the activation of specific partial functions
according to the individual task, parameterization, i. e. definition
of the characteristic data of the device within predefined ranges,
and operation in process mode, e. g. changes to setpoints or
manual/automatic switchover, all take place using pushbuttons
on the front panel with the assistance of digital or bar analog
displays.

- Based on the determined process model, the controller

parameters are finally calculated according to the proven
analytical rules for optimization of the amount.

Compact controllers, originally designed as standalone devices

for process automation, increasingly offer more than just the
reliability of an individual controller in that they can now be
connected via serial interfaces to higherlevel devices and
systems such as personal computers and SIMATIC S5/S7
programmable controllers.

- The resultant recommended values to be used for

commissioning can however be altered by the user.

The extremely favorable price/performance ratio is the decisive

factor for the success of digital compact controllers.

The convenient implementation of adaptation using the facilities

of digital technology is an answer to the practical demands for
saving time and costs, simple handling, reproducible control
quality and improved product quality.

2/8

Siemens MP 31 2005

SIPART DR19
Controllers

3/2
3/2
3/3
3/9
3/10
3/13

Description
Application, design
Mode of operation
Function diagram
Control and display functions
Configuring switches,
on-line/off-line parameters

3/14

Technical data

3/17

Ordering data

Siemens MP 31 2005

SIPART DR19 Controllers

Description

3 4
2 1
Fig. 3/1

SIPART DR19 controller

Fig. 3/2

SIPART DR19 controller rear view, slots

Application

Design

The SIPART DR19 process controller is a digital controller. It is

mainly used for applications in mechanical engineering and
device manufacture. Its internal program memory contains a
large number of standard functions for the control of process
engineering applications. A user with no programming knowl
edge can simply call up and execute these functions.

The SIPART DR19 controller is of modular design and

consequently easy to service and simple to reconfigure or
retrofit. The standard unit is fully functional.
Additional modules (signal converters) can be inserted into the
slots at the rear of the closed unit in order to extend its range of
applications (Fig. 3/2).

It includes as standard an input for direct connection of temper

ature sensors such as thermocouples (TC), Pt 100 resistance
thermometers (RTD), resistance based sensors (R) or voltage
signals in the mV range (also mA and V with adaptor plug).
The SIPART DR19 controller is very flexible and can be
quickly and easily configured to meet the requirements of the
application.
An adaptation process is built in as standard.
The SIPART DR19 controller can be used as a:

Slot assignments:
-

slot 1
slot 2
slot 3
slot 4

analog input 3 (AE3)

analog input 2 (AE2)
digital inputs/outputs (BE/BA)
interface modules

- Fixed setpoint controller with 2 internal setpoints, optionally

for one, two or threecomponent control
- Fixed setpoint controller with up to 5 internal setpoints,
optionally for one, two or threecomponent control
- Slave, synchro or SPC controller, with the option of internal/
external switchover
- Fixed or controlled ratio controller with internal/external
switchover
- M/A control station, process variable indicator or setpoint
transmitter. The control algorithm is disabled in these cases
- Program controller/transmitter, optionally for one, two or three
component control.

3/2

The standard unit comprises

Front module (controls and displays with motherboard and
CPU)
Backplane
Plastic moulded housing with fittings for installation in control
panels, consoles or machines.
The backplane contains the power supply unit and connectors.
It is installed in the rear of the housing and is connected to the
front module by a ribbon cable.

Siemens MP 31 2005

SIPART DR19 Controllers

Description
The standard unit has a fixed analog input and two digital in
puts. The analog input is designed for the connection of the
following sensors:

Mode of operation

- Pt 100 resistance thermometer with 2, 3 or 4wire circuit.

The instrument's internal program memory contains a large

number of functions for the control of process engineering
applications.

- Thermocouples with internal reference junction (reference

junction terminal 6DR28058A required) or with external
reference junction.
- mV signals
- Resistance based sensors (potentiometers) with 2 wire circuit.
- 10 V and 20 mA signals via additional measuring range plug
(6DR28058J).
The sensor and the measuring range are determined in the
configuring levels StrS (configuring switches) and CAE1
(calibrate analog input 1).
The following are available for the output of the manipulated
variable and the state signals:
- Analog output 0/4 to 20 mA
- 2 relay outputs

The SIPART DR19 controller is based on a modern, highly

integrated microcontroller using CMOS technology.

Configuring - the setting of parameters and configuring

switches - enables the users themselves to select the functions
required for their applications.
The instrument can be configured either from the front panel or
via a PC using the SIMATIC PDM software package.
On leaving the factory, the SIPART DR19 controller is configured
as a fixed setpoint controller. In most cases only a few
additional settings therefore need to be made.
The instrument parameters are stored in nonvolatile memory,
and are consequently safe from the effects of a power failure.
A backup battery is not required.
The SIPART DR19 controller can be operated as a P, PD, PI or
PID controller.

- 2 digital outputs.

Adaptation process

The inputs and outputs can be extended by input/output

modules.

The adaptation process in the SIPART DR19 controller is easy to

use and features short optimization times. Adaptation can be
carried out in manual or automatic mode (closed loop). For
temperature controllers with twostep outputs for heating and
cooling, the splitting of the y control range is carried out auto
matically. This provides optimization of the parameters for the
heating range and the cooling range.

Input/output modules are available for:

- current or voltage input (U/I)
- UNI module for TC/RTD/R/mV, also mA and V with adaptor
- Resistance input (potentiometer) (R)
- Digital inputs and outputs (BE/BA)
- Relay outputs (Rel)
- Serial interface (SES)
- PROFIBUSDP module

Electrical supply for the transmitters is provided by a short

circuitproof L+ output.
The tagging label is replaceable.

Analog input
The SIPART DR19 controller has a total of 3 analog inputs that
can be allocated to the function inputs" x1, x2, x3/we, yN, yR
and z.
One analog input is provided in the basic unit, 2 further inputs
can be added as options.
The function inputs act as the analog input channels for the
different types of controller. The role of the function inputs
therefore depends on the configuration of the controller.
Function input z is used as an input for the feedforward control,
where the disturbance z can either be connected dynamically
via the D element or statically, weighted by a factor, to the
manipulated variable y.

Available versions
- 6DR19004 for 24 V AC/DC auxiliary supply

A 1st order filter for the suppression of external interference and

a square root extractor can be connected in each analog input
channel.

- 6DR19005 for 230 V AC auxiliary supply,

switchable to 115 V AC.

A linearizer with 13 vertices and kneepoint smoothing can be

connected to one of the analog inputs.

Siemens MP 31 2005

3/3

SIPART DR19 Controllers

Description
Program controller/transmitter
(configuring switch S1 = 5).
In this function. a programmer (time scheduler) is connected as
a process variable to the controller module.
The programmer has the following features:

- A total of 15 program steps (intervals) that can be used as

one program or divided into two programs P1 and P2 (10 and
5 steps)
- In all the intervals, the interval time and the target setpoint
can be set at the end of the interval
- The interval times can be set in min/sec or hrs/min
- The following commands can be issued via the front panel or
via digital signals:
- start program
- stop program
- reset program sequence
- 6 digital outputs (time bars) for status indication of intervals
1 to 15
- Selectable start conditions following power failure, including
start from last value before power failure.
For use as a program transmitter, the timedependent setpoint
can be output directly through the analog output.

Twostep controller
The manipulated variable y is output as a pulse duty factor with
a variable period. In the case of twostep controllers with heating/
cooling outputs, a different period can be allocated to each
output. Each stage then runs through the pulse duty factor from
0 to 100 %. The dead zone between the heating/cooling stages
can be entered as a parameter.
Main application for this type of controller: temperature control
ler that, for example, switches the heating or cooling power on
and off, or that opens and closes a solenoid valve.
One of the outputs for heating and cooling may also be an ana
log signal of 0/4 to 20 mA.
Digital input and output
The 2 digital inputs and outputs in the standard controller are
connected during configuring to the digital functions required for
the application.
They are nonisolated and operate in either normal or inverted
mode, depending on how the controller is configured.
The digital outputs are active. They provide a DC voltage signal.
The number of digital inputs and outputs can be increased by
installing additional option modules.
In addition, a coupling relay module can be snapped onto the
DIN rail on the rear of the controller. This module can have either
2 or 4 relays, each with 1 changeover contact for 250 V AC, 8 A,
which are controlled from the digital outputs.
Digital inputs

Controller manipulated variables

K controller (continuous output)
In this configuration of controller, the manipulated variable is
output as a standardized current signal. The signal range (0/4 to
20 mA) is determined when the controller is configured.
S controller (switching output)
It is preferably to use the floating relay contacts to output the
manipulated variable. These contacts are pprovided with a
protection circuit adapted to the contactor coils.

CB
He
N
Si
P
tS
yBL
BLB
BLS
BLPS
PU

It is important to ensure that the maximum switching voltage is

not exceeded. Phase shifting motors must therefore only be
connected via intermediate switching devices.

tSH

The relay contacts are mutually interlocked. This interlock can

be disabled for a universal digital output.
Digital outputs are at disposition to output the manipulated vari
able at a high switching rate.

RB
RC
H
Nw
A1,2,3,4
MUF
Dw

Used as S controller, the analog output can then be used for

output of an internal process quantity (x, w or xd).

3/4

Computer ready
Manual mode, external
Tracking
Safety mode
Controller P mode
Disable setpoint ramp time or
reset program sequence
Directiondependent blocking of manipulated variable
Blocking of command level
Blocking of configuring
Blocking of parameterisation and configuring
Program switchover with program controller or
setpoint
selection with fixed setpoint controller with 4 (5)
setpoints (in conjunction with CB)
Stopping the setpoint ramp

Digital outputs
Computer ready
Computer mode
Manual mode
Setpoint tracking mode
Alarm monitors A1, A2, A3, A4
Transmitter fault
Incremental w adjustment (S1 = 4)

Siemens MP 31 2005

SIPART DR19 Controllers

Description
Display technology

Configuring switch S1 = 0, fixed setpoint controller

The SIPART DR19 controller is equipped with easy to read

displays.
There are digital indicators for both the actual value x (red) and
the setpoint w (green, switchable between w and y), an analog
indicator that can be configured for internal process values in
the controller, and signal and status indicators.

The two fourfigure digital LED indicators are arranged one above
the other to allow direct setpoint/actual value comparison, and
can be configured to show physical units or percentage values.
The analog display is implemented as a vertical LED bargraph.
For indication of operating status and alarms, 11 LEDs are
provided on the front of the unit.
Some of these displays and controls may be assigned different
functions in the configuring levels.

Fig. 3/3 Fixed setpoint controller with one or two independent setpoints as
one, two or threecomponent controller

The setpoints wi1 and wi2 can be individually adjusted from the
front module. The switchover function can be blocked.
Configurable functions
Applicationspecific circuits are prewired in the EPROM of the
SIPART DR19 controller and can be easily called up.

Configuring switch S1 = 1, fixed setpoint controller with 5

setpoints

The configurable functions of the controller (configuring switch

S1) are shown below as block diagrams and described briefly.
For the sake of clarity, only the most important functions are
discussed.
The constants c1 to c7 shown in the following diagrams can be
entered as parameters.
An additional disturbance can be superimposed on the
manipulated variable either dynamically via the D element or as
a static value through the function input z.

Fig. 3/4 Fixed setpoint controller with 5 independent setpoints as one, two
or threecomponent controller

Setpoint wi can be set from the front panel, setpoints SH1 to

SH4 are set in the controller parameterization level.
Switching between the various setpoints is achieved by the
internal/external button and the control signals CB and PU.
The function of the internal/external button can be blocked.

Siemens MP 31 2005

3/5

SIPART DR19 Controllers

Description
Configuring switch S1 = 2, slave, synchro or SPC controller

Configuring switch S1 = 4, M/A control station/process

variable indicator

only with
6DR1904/5 and
when S2 = 0

Fig. 3/5 Slave, synchro or SPC controller (Setpoint Control) with

internal/external switchover

The remote setpoint can be entered in the controller as an

analog signal through the function input x3 or via the serial
interface.
For synchronization purposes, the constant c3 can be added to
the setpoint, which can be also weighted by the factor c4.

Fig. 3/7

M/A control station/process variable indicator

In this configuration, the SIPART DR19 controller is used as a:

- M/A control station for parallel process operation with a
controller
- Manual control unit for the output of an analog or switching
setpoint or manipulated variable value

Configuring switch S1 = 3, ratio controller

- Process variable indicator for up to 3 measured values

- Two digital indicators. If the measuring range is the same,
the display can also be in physical value
- An analog indicator 0 to 100 %
- Monitoring of up to 4 variable limit values
- Optional switchable display of limit values on the setpoint
indicator.
The following output response is possible depending on how the
controller is configured (configuring switch S2):
- K or dual setpoint output
- S output with internal feedback
- S output with external feedback.

Fig. 3/6

Fixed or controlled ratio controller with internal/external switchover

The controlled variable and weighted command variable are

entered in the controller through the function inputs x2 and x1.
With this type of controller, the variable setpoint value is not an
absolute value, but is specified as a factor v (wv) derived from
the ratio between the controlled variable and the command
variable.
The standardized setpoint ratio wv and actual ratio xv are
displayed in the 4digit digital indicators, the control difference
is displayed in the analog indicator.
The ratio factor can be controlled externally. In this case the
switchover structure is the same as that of a slave controller.
The instrument operates as a fixed ratio controller if internal/
external switchover is blocked.

3/6

Siemens MP 31 2005

SIPART DR19 Controllers

Description
Configuring switch S1 = 5, program controller/transmitter

Setpoint ramp
The ts parameter specifies the rate of change of the setpoint
value. The decimal point in the w display signals the active set
point ramp (as moving script).

to

The setpoint ramp can be switched off by the ts control signal.

xtracking
In manual and tracking mode, and also when the safety value is
active, the setpoint w tracks the controlled variable x.
Filter and response threshold of control difference
The control difference is controlled by an adaptive filter (tF) so
that lowfrequency interference can also be filtered out.

Fig. 3/8

Program controller/program transmitter

The function of the program controller is comparable to the fixed

setpoint controller with two internal setpoints. The setpoint wi
has a fixed value, the timedependent setpoint is determined by
a program.
The start, stop and reset program functions are linked to the
controller operation (manual/auto switchover button and internal/
external switchover) and to the control signals CB, tS and PU.
When used as a program transmitter, the program output values
are output via the analog output.
The input configuration is designed for one, two or three
component control.

If the output of the controller needs to be stabilized more, a

response threshold for the control difference can be entered.
Varying the direction of control
The default setting of the controller is for normalaction control
loops. The direction of action of the controller should be inverted
in the case of reverseaction control loops.
Special features of the control algorithm
The P(D) and PI(D) control algorithm for the controller is
implemented as a noninteracting parallel structure and is
independent of the output structure (S or K) of the controller.
The switchover from PI(D) to P(D) control is performed by a
control signal (binary input). In P(D) mode, the specified KP
value multiplied by the constant c7 is used.
The switchover from automatic to manual mode (and vice
versa), plus the switchover to automatic from all other modes of
operation, is bumpless.
This function is also operative in P(D) mode with automatic
setting of the working point Yo.

Other configurable functions to enhance the ease of use and

operational safety of the SIPART DR19 controller.
Transmitter monitoring
A message is output on the 4digit digital indicator PVX"
whenever the measurements go out of limits (< -3 %
or > +103 % of the signal range). A different message can be
output for each input. A group fault message can be output on
the MUF digital output.
Furthermore, automatic switchover to manual mode, starting
with the value of the last manipulated variable or the safety
value, can be selected.
Setpoint limitation
The effective setpoint value is always limited.

Siemens MP 31 2005

If this is undesirable, the working point in P(D) operation can be

set manually if required (using parameter Yo). Switchover to
automatic will then not be bumpless. In the case of S controllers,
P mode is only permitted with external position feedback.
Limiting the manipulated variable
The parameters YA and YE can be used with K output and S
output with external feedback to limit the manipulated variable.
Limiting the manipulated variable like this is - depending on
how the controller is configured - only possible in automatic
mode or in all modes.
In addition to the fixed limiting of the manipulated variable
described here, an additional, directiondependent limiting of
the manipulated variable is provided in the SIPART DR19
controller. This limiting is activated by the control signals +yBL
and -yBL and is effective in all modes of operation.

3/7

SIPART DR19 Controllers

Description
Limit monitor
The alarm functions A1/A2 and A3/A4 can be assigned in pairs
to monitor all internal controller process variables. They can also
be configured to monitor maximumminimum, maximum
maximum or minimumminimum values.

The advantages of the standalone SIPART DR19 controller can

still be utilized to the full, even when used in conjunction with
supervisory systems:
- Straightforward adaptation of each controller to meet the
requirements of the task in hand

Violations of minimum/maximum values are indicated on the

A1/A2 and A3/A4 LEDs and can be configured to output
messages on the digital outputs, the logic of which can be
inverted.

- Operational safety: if the supervisory system, or part of it,

shuts down or fails, the SIPART DR19 controller continues to
function as an independent controller under the same condi
tions as before

The limit values are normally specified in the parameterization

level. The alarms may also be specified and displayed in the
process operation level (w digital indicator).
The hysteresis for the pairs of limit monitors is specified as a
parameter.

- Flexibility: modifications or additions to individual control

loops are also possible while the system is in use
- Downloading the functions of the controller to individual
devices in SPC mode lightens the load on the supervisory
system.

Restart conditions
Short dips in the mains voltage are, depending on the current
loading of the instrument, handled by the buffering capability of
the power supply unit.
In the case of a longer power failure, the parameters and config
uring data that have been entered are retained in a nonvolatile
user program memory. The most recent mode of operation and
the last setpoint and manipulated variable values are also held
in nonvolatile memory.
When power is restored following a power failure or after the
controller is switched on, the controller automatically restarts
using the configured mode of operation, setpoint and manipula
ted variable values. An optical signal can also be generated to
indicate that power has been restored following a power failure.
Selfdiagnosis
Comprehensive monitoring routines check the internal data
traffic cyclically or following a POWERON or Watchdog reset.
If an error is detected, an error message is automatically output
on the PVX" digital indicator. The error message indicates the
cause of the error and how it can be remedied.
Communication with higherlevel systems
The SIPART DR19 controller can transmit and receive status
flags, process variables, parameters and configuring switch
settings via a serial interface module.
The following interface modules are available:
PROFIBUS DP module
- Transmission rate up to 1.5 Mbits/s
- Up to 125 stations can be addressed
(number of possible stations on the PROFIBUS by the master
interface module, the data range of the interface module, and
the number of parametrized process data)
SES Module RS 232/RS 485
- Transmission rate 9.6 kbits/s
- RS 232 as pointtopoint connection
RS 485 up to 32 stations

3/8

Input/output modules (option modules)

The hardware configuration of the standard unit can be
extended to cater for special requirements. A range of
modules, which can be ordered as accessories, are provided
for this purpose.
These modules are inserted in slots in the rear of the controller.
The slots are coded to prevent modules being inserted incor
rectly.
Some settings on the modules may need to be modified before
they are inserted in the controller.
Configuring switches are used to make the necessary connec
tions to the inputs and outputs.
The coupling relay modules are snapped onto a DIN rail on the
rear of the controller.

Siemens MP 31 2005

Siemens MP 31 2005

50

Digital output

BA

Process variable

Digital input

BE

Analog input

AE

L N

or

Plug is open !

200

3
2

R
L1

R
L2

R
L4

Tracking variable

Disturbance

YN

Manipulated variable

PE

12

9
11

M
M

1/1

1/2

L+

BE1
BE2

AE3

1/3

1/4

Options

2/1

2/2

2/3

EA

> 4.5 V

AE2

1
2/4

TC internal
6DR2805-8A

External setpoint

Pt100 3L

> 13 V

Legend

UH

20 mA 4L

+
YR

SES

5V

S3

S14

S13

S12

+24 V
+5 V
U
REF

AE3A

0%

AE2A

AE1A

Returned manipulated variable

Serial interface

Configuration switch

Slot 1

UNI
S10 to
S11

I, U, R

Slot 2
S9

I, U, R

S9

24 V

im

S4 to S7
S1 to S3

S23 to S41

x3 Digital inputs

S22

S20

S19

S58

S90 to S91
Serial interface
S92 to S99

Restart
conditions

Process indicator
S88 to S89

Limit monitors
S83 to S87

Digital outputs
S59 to S82

Switching output

S55 to S56
Analog output
S57

Y indicator

S50 to S54

S17 Setpoint tracking

Y
S42 to S46
N
Control algorithm
S18
S47 to S49
YR Y switchover

EA

Configuration
of slot 3

S15
S21 x2 Analog inputs
S4 to S21
S16

x1

Basic
Settings

BA7
BA8

SES
Slot 4

5V

S92 to S99

Slot 3

5BE

2BA Rel

4BA 24 V
2BE

S22

5V
24 V

S57

S58

BA2
BA1

y
y

4/3

4/2
4/7
4/8

Txd
Rxd

Options

3/1

3/4
3/3
3/2

3/6
3/5

10

15
14
13

K output
6DR1900/4/5

N S output
L 6DR1900/1/2

<30 mA

>19 V

or

<900

0/4 to 20 mA

AA/Iy

Fig. 3/9

+
I

D D
+
I

6DR2805-8J

SIPART DR19 Controllers

Description

SIPART DR19 controller, function diagram

3/9

SIPART DR19 Controllers

Description

Control and display functions

Process operation level (Fig. 3/11)

The setting of parameters is distributed over serveral configur

ing levels. This makes it very straightforward and simple to
modify the controller configuration to the task in hand.

The layout and color of controls, displays and the front fascia
itself make operation of the SIPART DR19 controller in this mode
selfexplanatory.

To enter the individual levels, several inputs have to be made

explicitly within a specified time limit. Incorrect operation of the
controller is therefore practically impossible.

The fourdigit red digital indicator (1) shows either the actual
value x, the fourdigit green indicator shows the setpoint w or
the manipulated value y. Optionally, limit values A1 to A4 can
also be shown. Pushbutton (6) is used to select the indication.

Operation of the SIPART DR19 controller takes place at 3 levels:

The LED bar graph (3) can be used to display xd, xw or any
desired process value.
The internal setpoint value or the manipulated variable y is set
using pushbuttons (7) and (8). The controller must be in manual
mode to set the manipulated variable.

Process operation level

Selection level
Configuring level

Process operation level

Control and display of:
D setpoint w
D manipulated variable y
D actual value x D etc.

Selection level

Switchover to input of setpoint w can also be made in manual

mode.
The rate of change of the setpoint and of the manipulated
variable in the case of the K controller increases the longer
a button is pressed.

Pushbutton (13) is used to toggle between internal and external

setpoint. LED (15) illuminates when the internal setpoint is being
used. Setpoint switchover is disabled when the controller is
shipped from the factory.
The yellow pushbutton (9) toggles between manual and auto
matic mode. Which mode is active is signalled by the yellow
LED (11).
Another yellow LED (10) indicates external modification of the
manipulated variable, e. g. in tracking mode.
The output of actuating increments in all modes of the S and
twostep controllers is shown in the setpoint and actual value
indicators by LEDs (12).
Violation of limit values is indicated by the LEDs (17).
LED (16) signals the progress of parameter optimization during
adaptation through either a steady or flashing light.

Configuring level
Parameter value/
configuring switch
setting
Parameter name/
configuring switch
number
Fig. 3/10 Control levels of SIPART DR19 controller

3/10

When operating as a program controller/program transmitter, the

following indications, differing from the above are possible.
- Current setpoint w (2). This can be switched over to indication
of target setpoint at the end of the interval.
- Current actual value x (1). This can be switched over to
remaining time in interval.
- xd/xw indication on the LED bargraph (3). This can be
switched over to program progress with current program step
and end of program.
- Indication of selected program P1 or P2 with LEDs A1/A2 (17).

Siemens MP 31 2005

SIPART DR19 Controllers

Description
Selection and configuring levels
18
17
16
15
1

14
13
12

2
3
4
5
6

11
10
9

7
8

First of all, the function of the front control and display panel is
switched from the process operation level to the selection level.
This is done by pressing and holding the pushbutton (6) until a
flashing PS" is displayed on the SPW" digital indicator. On
releasing the pushbutton, the display PS" changes to onPA".
The controller is now in the selection level, from where the
parameter lists, the configuring switch list or commissioning
functions can be selected.
Use the pushbuttons (7 and 8) to page through the selection
level.
Having changed to configuring level, the parameter and config
uring switch settings of the selected lists can be displayed and
modified.
Controller operation continues during the setting of the online
parameters". The response of the control loop to changes in the
control parameters can therefore be seen immediately.
The output of the controller is blocked when setting the configur
ing switches, the offline parameters or the settings of the UNI
module.
- The K controller freezes the last control current.

1
2
3
4
5
6

7
8
9
10
11
12
13
14
15

Digital indicator PVX" for actual (process) value x (pv)

Digital indicator SPW" for setpoint w (sp) or
manipulated value y (out), other values can be displayed
Analog indicator for e (xd) or e (xw), other values can
be displayed
Signal lamp x", illuminates if digital indicator PVX (1) is
active as input field
Signal lamp w", illuminates if w is being displayed on
digital indicator SPW (2)
Switchover button for digital indicator SPW" (2)
Button to acknowledge flashing following restoration of
power or entry button for selection level
Button to modify manipulated variable - down (up) or
button setpoint down"
Button to modify manipulated variable - up (down) or
button setpoint up"
Switchover button manual/auto" or enter" button to enter
configuring level from the selection level
Signal lamp external y mode"
Signal lamp manual mode"
Signal lamps of Dy digital outputs with S controller
Switchover button internal/external setpoint" or exit"
button to exit configuring and selection level and return to
the process operation level
Signal lamp computer (with wext) switched off"
Signal lamp internal setpoint"

16
17

Signal lamp adaptation in progress"

Signal lamp limit value violated" and for setpoint tracking
functions L1 to L4

18

Tagging label

Fig. 3/11 Controls and displays

Siemens MP 31 2005

- The twostep controller freezes the last pulse duty factor.

- The S controller issues no more positioning pulses.
A zebra pattern is displayed in the analog indicator to indicate
offline mode.
The configuring levels
AdAP (adaptation)
CAE3 (calibration UNI module" on analog input 3) and
CLPA (clock parameters, alternative version of unit)
are only displayed if they have been configured.

Lamp test
If pushbutton (6) is pressed and held for more than 5 sec., all
LEDs on the front of the controller are illuminated, regardless of
what is currently being displayed, until the button is released.
The displays revert to their original form when the lamp test is
complete.

Display of present firmware status

The present firmware status of the SIPART DR19 controller can
be displayed if required.

3/11

SIPART DR19 Controllers

Description

- Pt100 input RTD

4-wire system

3-wire system

2-wire system

Terminals
DIN designation

3
RL
100 W each

- Thermocouple T and mV source

External reference
junction

Internal reference
junction

Internal reference junction 6DR2805-8A

- Resistance input R

2-wire system

for S5 = 6
R < 600 W
for S5 = 7
600 W
R
2.8 W

- U or I input

(with measuring range connector)

Standard controller

Measuring range:
MA = 0/20 mV
ME = 100 mV
set in configuring
level CAE1

Standard controller
1)

The jumper must be open if electronic isolation

is being utilized by other loads. When closed,
it replaces the connection 1-12.

Measuring range connector 6DR2805-8J

Fig. 3/12 Wiring of analog input AE1

3/12

Siemens MP 31 2005

SIPART DR19 Controllers

Description

Configuring switch list

Configuring Function
switch
S1
0
1
2
3
4
5
6
7

S2
0
1
2
3

S3
0
1
S4 to S7
S8

Type of controller
Fixed setpoint / threecomponent controller,
both with 1 or 2 independent setpoints
Fixed setpoint / threecomponent controller,
both with 5 independent setpoints
Slave / synchronization/ SPC controller
DDC controller
Ratio controller
Program controller
Fixed setpoint controller for coupling to a
process control system, from firmware release
A7 onwards
Slave controller for coupling to a process
control system, from firmware release A7
onwards
Output configuration
K controller
Twostep controller for heating/cooling
S controller with internal feedback
S controller with external feedback

Mains frequency suppression

50 Hz
60 Hz
Measured variable and type of sensor for
analog input AE1
Configuration of slot 2 (AE2)

S9 to S11

Specifying measured variable, type of sensor

and engineering unit for slot 1 (AE3) when
configured with UNI module

S12 to S14

Extract square root of analog inputs AE1 to AE3

S15 to S20

Assignment of function inputs x1, x2, x3/we, x4,

yN, yR, z to analog inputs AE1 to AE3

S21

Assignment of lineariser to AE1 to AE3 or x1

S22

Configuration of slot 3

S23 to S34

Filter time constant for filter xd/xw (adaptive)

Derivative action gain
Proportional gain
Reset time
Derivative action time
Response threshold
Working point - P(D) controller
Internal setpoints (fixed setpoint controller with
5 setpoints)

YA
YE
tP
tM

Lower limit of manipulated variable

Upper limit of manipulated variable
Increase y time / duration of heating period
Decrease y time / duration of cooling period

tA
tE

Min. positional pulse interval

Min. positional pulse length

t1 to t3

S42

S43 to S46

Logic of control signals

Effect of control signal CB, static or dynamic

(pulse)
Setpoint switchover

S47

Direction of action controller

S48

Feedforward control of D element

S49

Adaptation: type of adaptation

S50 to S54

Manual/Automatic output switchover, priority N

or H, disable Iy, y limiting

S55 and S56 Manipulated variable display: Selection of

displayed variable and logic
S57

Assignment of internal controller signals to the

analog output

S58

S70 to S75

Assignment of the +/-Dy outputs to the digital

outputs BA1/BA2 or the relay outputs BA7 and
BA8
Assignment of alarm signals RB, RC, H, Nw,
A1, A2, A3, A4, MUF, +Dw, -Dw to digital
outputs BA1 to BA6 or the relay outputs BA7
and BA8
Program controller, time bus status messages

S76 to S82

Logic of alarm signals

S59 to S69

S83 and
S84

Assignment of limit monitors A1/A2 and A3/A4

to internal process variables

S85 and S86 Function of limit monitors A1/A2 and A3/A4

S87 to S89

Selection of display values or display

switchover

S90 and S91 Restart conditions following restoration of

power supply
S92 to S99
S100

Serial interface settings: station no., data

transmission rate, parity

Allocation of the tSH control signal to the digital

inputs BE1 to BE7

Assignment of control signals CB, He, N, Si,

P, ts, +yBL, -yBL, BLB, BLS, BLPS, PU to
digital inputs BE1 to BE7

On-line parameters
tF
Vv
KP
Tn
Tv
AH
Y0
SH1 to SH4

S35 to S41

Filter time for the inputs AE1 to AE3

c1 to c7

Constants c1 to c7

dr

Display refresh rate

Siemens MP 31 2005

Off-line parameters
dP
dA
dE

Decimal point (w/xdigital indicator)

Startofscale digital indicator
Fullscale digital indicator

A1 to A4
HA

Alarms A1 to A4
Hysteresis A1 to A4

SA
SE

Lower setpoint limit

Upper setpoint limit

tS

Setpoint ramp time

vA
vE

Lower ratio factor

Upper ratio factor

YS
Y1
Y2

Safety manipulated variable

Twostep controller: split range left (heating)
Twostep controller: split range right (cooling)

L1 to L11

Output vertices for lineariser

(input vertices are equidistant)

3/13

SIPART DR19 Controllers

Technical data
A rail can be mounted on the rear panel of the power supply. The rail is
included in the delivery of the coupling relay mode.

Technical data
General
Mounting position

Any

Climatic classes
Storage: 1K2 according to
DIN IEC 721 Part 31
Transport: 2K2 according to
DIN IEC 721 Part 32
Operation: 3K3 according to
DIN IEC 721 Part 33
Protection according to
EN 60 529
Front
Housing
Terminals

-25 to +75 C

The connectors for the auxiliary supply and the screwtype terminal
blocks for the process signals are part of the scope of the supply of the
standard controller or the option modules.
Exception:
6DR28038C interface module and 6DR28038P PROFIBUS DP module.
The connectors have to be ordered separately..

-25 to +75 C
0 to +50 C

IP 64
IP 30
IP 20
Relay module 3)
6DR2804-8A/B

Controller design
Electrical safety
- to DIN EN 61 010 Part 1
- Protection class I
- Safe separation between supply connection and field signals
- Clearances and creepage paths for surge class III and pollution
level 2 , unless stated otherwise
EC Certificate of Conformity no. 1225.00-03/01
CE marking

conformity concerning
- EMC Guideline 89/336/EWG and
- NS Guideline 73/23/EWG
is fulfilled without rectrictions

Fig. 3/13 SIPART DR19 controller, dimensions in mm

Emitted interference, immunity to interference to EN 61 326, NAMUR

NE21 8/98
The SIPART DR19 controller has already acquired the following
certifications:
Certification of Germanischer Lloyd
Certificate No. 97 973-96 HH
Certificate of DIN CERTCO, Berlin",
Approval as temperature control and limiting equipment for heat gener
ators,
Certificate of Conformity with DIN 3440:1984-07,
Registration no.: TR 10702000 S
TV certificate on approval of a component symbol for water level con
troller, test requirement according to VdTV instructions water level
100" and water level 100/1",
component symbol no. TV.WRS(WR).00-379K
Weight of standard controller

Approx. 1.2 kg

Color
Fascia frame
Fascia

RAL 7037
RAL 7035

Material
Housing and fascia frame
Front foil
Rear panels, modules
Auxiliary supply connections
115/230 V AC
24 V AC/DC
Connections for process sig
nals
Protective earth connection

3/14

Polycarbonate, reinforced with glass

fiber
Polyester
Polybutyleneterephthalate
3pin earthed plug
IEC 320/V DIN 49457A
Special 2pin plug
Multipin screwtype terminal blocks,
protected against reversed polarity
for cables of 1.5 mm2 (AWG 14)
Earthing screw

No. of devices

Cutout width

2
3
4




10

188 + 1
284 + 1
380 + 1




956 + 1

Fig. 3/14 Panel cutouts, dimensions in mm

1) Space

required to change motherboard and module.

2) Observe

spacing.

ambient temperature when stacking with no intermediate

3) A

relay module with 2 or 4 relays (6DR28048A/8B) can be snapped onto

the rear of the controller. This will increase the mounting depth by 130 mm.

Siemens MP 31 2005

SIPART DR19 Controllers

Technical data
Technical data (continued)

Standard controller

Power supply
Rated voltage
Operating
voltage range

Analog input AE1

Switchable
230 V AC
115 V AC
195 to
264 V AC

Frequency
range
Peak voltages
to IEC 8015
Pulse: 1.2/50 ms
symmetric
asymmetric

97 to
132 V AC

20 to
28 V AC

20 to
35 V DC 1)

48 to 63 Hz

1 kV
2 kV

1 kV
2 kV

Total of all
output currents
(L+, BA, AA
and SES)
Power
consumption
Active power/
A
pparent power
(capacitive)
Standard
controller
- No options,
without Iext
- With options,
without Iext
- With options,
with Iext

24 V AC/DC

0.5 kV
1 kV

0.5 kV
1 kV

max. 200 mA

5 W/9 VA

5 W/9 VA

4 W/6 VA

4W

11 W/15 VA

11 W/15 VA

8.5W/12VA

8.5 W

15 W/19 VA

15 W/19 VA

12 W/17 VA

12 W

Permitted
voltage dips at
0.85 UN
Standard
controller with
options
Test voltages
(1 min)
- Primary
secondary
- Primary
protective
conductor
- Secondary
protective
conductor

20 to 26 V

60 mA, shortcircuit proof

200 mA, pulsed

Digital inputs BE1 and BE2

Signal status 0"
Signal status 1"
Input impedance

4.5 V or open
 13 V
 27 kW

Digital outputs BA1 and BA2

(with wired OR diodes)
Signal status 0"
Signal status 1"
Onload current
Short-circuit current

1.5 V
+19 to 26 V

50 mA

80 mA, pulsed

Analog output Iy (K controller)

Rated signal range
Output range
Load voltage
Max. permitted inductive load

0 to 20 mA or 4 to 20 mA
0 to 20.5 mA or 3.8 to 20.5 mA
-1 to +18 V
0.1 H

Relay output (S controller)

Contact material
Contact rating
Max. switching voltage
Max. switching current
Max. switching capacity

Spark suppressor

1.5 kV AC

500 V AC

1.5 kV AC

500 V AC

700 V DC

700 V DC

CPU data
Cycle time
A/D conversion
Method
Resolution

Program controller/transmitter
Program

P1
P2
P1 and P2 connected

Intervals per program

P1 = 10
P2 = 5

Variable ramp/stop time

All intervals can be used as ramps or

stop time, interval and amplitude for
interval end can be modified

Interval period on time basis

- Hrs / Mins
- Mins / Secs

00 . 00 to 23 . 59
00 . 00 to 59 . 59

Time base

Same for all intervals

Status signals

6 digital outputs (timecontrolled)

Each interval can be signalled on each
digital output

Program - Start - Stop

From front panel or digital input

Reset

From front panel or digital input

1) Includes

Transmitter supply L+
Rated voltage
Onload current
Short-circuit current

Service life
Mechanical
Electrical 230 V AC,
W loading

20 ms

See standard controller, analog input

AE1

Zero error
Gain error
Linearity deviation
Display technology
Digital x indicator
Digital w indicator
Character height
Display range
Numerical range
Decimal point
Refresh rate
Analog indicator
Display range
- for xd/xw
- internal process
quantities

AgNi
250 V AC
8A
1250 VA

250 V DC
8A
100 W at 24 V
30 W at 250 V

2 107 switching operations

2 106 switching operations
22 nF and 220 W connected in
series with a 420 V varistor wired in
parallel
100 ms
Successive approximation with
> 120 measurements per input and
averaging within 20 or 16.67 ms
18 bit for AE1
11 bit for further AE and AA

0.2 % of measuring span

0.2 % of measuring span

0.2 % of measuring span

4digit, red, 7segment LED display

4digit, green, 7segment LED display
10 mm
Adjustable start and full scale
-1999 to +9999
Adjustable (fixedpoint)
0.1 to 9.9 s, variable
Vertical row of 21 LEDs (red)
5 % to 20 %
0 to 100 %

harmonic content.

Siemens MP 31 2005

3/15

SIPART DR19 Controllers

Technical data
Technical data (continued)

mV source

Standard controller, analog input AE1

Configurable measuring range

Start
End
Recommended min. span

 -175 mV

+175 mV
5 mV

Lead resistance
RAb = RL1 + RL4 defined by
parameters
or automatic compensation via
configuration
RL1 + RL4
50 W
No compensation necessary if
RL1 = RL2 = RL4
50 W
No compensation necessary
RL each
100 W

Line resistance

1 kW

Characteristic
Input current
Permitted common mode
voltage
Stat. destruction limit across
inputs

Voltage linear

1 mA

Measuring current

400 mA

Configurable measuring range

Configurable measuring range

Start
End
Recommended min. span

RtA  18.49 W, tA  -200 _C

RtE
390.26 W, tE
850 _C
10 K

Characteristic
Filter time constant

Temperature linear
 10 ms

Input

Non-floating

Pt 100 resistance thermometer

Line resistance
- 2wire circuit

- 3wire circuit
- 4wire circuit

to DIN 43 710
Compensating reference
junction
Internal
External

CuCuNi
FeCuNi
NiCrNi
NiCrCuNi
Pt10RhPt
Pt13RhPt
Pt30RhPt6Rh
NiCrSiNiSi
CuCuNi
FeCuNi

Resistance based sensor R

Measuring range
Measuring range limits incl.
line resistance

Rtot
600 W

600 W
2.8 kW

Recommended min. span

Input current
Linearity error

30 W
400 mA
60 mW

70 W
140 mA
0.2 W
500 V AC

Input

Type
T
J
K
E
S
R
B
N
U
L

Reference junction terminal required

Temperature of external reference
junction entered as parameter

Line resistance

300 W

Configurable measuring range

Start
End
Recommended min. span

 -175 mV

+175 mV
5 mV

Configurable characteristic

Linear with voltage or temperature

Filter time constant

Input current
Permitted common mode
voltage
Stat. destruction limit across
inputs

 10 ms

1 mA

3/16

35 V

Test voltage

Thermocouples
Thermocouples, configurable
to DIN IEC 584, part 1

1V

Nonfloating

mA source
with additional measuring range connector 6DR28058J
(with impedance already included in Smart instruments)
Measuring range
Start
End
Transformation error
Input resistance
Smart input resistance
Permitted common mode
voltage
Stat. destruction limit across
inputs

0/4 mA  0/20 mV
20 mA  100 mV
0.3 %
50 W
250 W

1V
40 mA

10 V voltage source
with additional measuring range connector 6DR28058J
Measuring range, can be
compensated
Start
End
Transformation error
Input resistance
Permitted common mode
voltage
Stat. destruction limit across
inputs

0/2 V  0/20 mV
10 V  100 mV
0.2 %
90 kW

1V
35 V

1V
35 V

Siemens MP 31 2005

SIPART DR19 Controllers

Ordering data
Ordering data
Order No.

Documentation

SIPART DR19 industrial controller

96 x 96,
with program function

Quick reference Operating and

configuring

basic unit with

- 1 analog input,
- 2 digital inputs
- 1 analog output
- 2 relay outputs
- 2 digital outputs
power supply AC/DC 24 V
power supply AC 230 V,
switchable to AC 115 V

Input/output modules
Analog signal module
- for current input 0/4 to 20 mA or
voltage inputs 0/0.2 to 1 V or 0/2 to 10 V
(6DR28008J)
- for resistance based sensor (R module)
(6DR28008R)
- UNI module for TC/RTD/R/mV signals,
programmable (6DR28008V)
- reference junction terminal for TC,
internal (used in conjunction with AE1 or
UNI module (6DR28058A))
- measuring range connector for I =
20 mA and U = 10 V (used in conjunction
with AE1 or UNI module (6DR28058J))
Switching signal module
- with 5 digital inputs (6DR28018C)
- with 4 digital outputs and two digital
inputs (6DR28018E)
- with 2 relay outputs (6DR28018D)
Coupling relay module
- With 4 relays (AC 250 V) (6DR28048A)
- With 2 relays (AC 250 V) (6DR28048B)
Interface modules
- For serial communications via RS 232
or RS 485 (6DR2803-8C)
- PROFIBUS DP module (6DR2803-8P)

Order No.

- German/English
- French/Spanish/Italian

C73000-B7474-C140
C73000-B7450-C140

Assembly and installation instructions

6DR1900-4

- German/English
- French/Spanish/Italian

C73000-M7474-C34
C73000-M7450-C34

Manual
6DR1900-5

- German
- English

C73000-B7400-C142
C73000-B7476-C142

See Catalog Section 8

The following Instructions can be downloaded from Internet
(see Section 10, Page 10/4):
SIPART DR
PROFIBUS interface / Instructions
(Description of the communication via PROFIBUS DP
with the controller SIPART DR19/20/21/22/24)
- German
- English
SIPART DR19
Serial SIPART 6DR190x Bus interface / Instructions
(Description of the communication via RS 232, RS 485 or
PROFIBUS DP with the controller SIPART DR19)
- German
- English
Scope of supply
The scope of supply of a SIPART DR19 controller includes:
1
1
2
1
1

controller as ordered
power supply connector 115/230 V or
a special connector for 24 V AC/DC supply
clamping elements, pluggable
Quick Reference (English/German)
Assembly and Installation Instructions (English/German)
(please order internal cold junction for TC connection or measuring
range connector separately, see Part 8)

Available ex-stores
Items marked

are available exstores.

Input/output modules and accessories

The input/output modules are described in section 8.
Section 9 of the catalog contains details about software for parameterizing
the controller from a PC, interfacing to systems and the necessary
accessories (connectors, line drivers, etc.).
Training
Refer to ITC catalog (German) for details of training courses for the control
lers listed in this catalog (cf. also the appendix).

Siemens MP 31 2005

3/17

Notes

3/18

Siemens MP 31 2005

SIPART DR20
Controllers

Note
The SIPART DR20 controller has
been discontinued.
Replacement model is
SIPART DR21 (cf. chapter 5).

Siemens MP 31 2005

Notes

4/2

Siemens MP 31 2005

SIPART DR21
Controllers

5/2
5/2
5/3
5/8
5/10
5/11

Description
Application, design
Mode of operation
Control and display functions
Function diagram
Configuring switches,
on-line/off-line parameters

5/12

Technical data

5/14

Ordering data

Siemens MP 31 2005

SIPART DR21 Controllers

Description

5
4

Fig. 5/1

SIPART DR21 controller

Fig. 5/2

SIPART DR21 controller - rear view, slots

Application

Design

The SIPART DR21 process controller is a digital controller. Its

internal program memory contains a large number of standard
functions for the control of process engineering applications. A
user with no programming knowledge can simply call up and
execute these functions.

The SIPART DR21 process controller is of modular design and

consequently easy to service and simple to reconfigure or
retrofit. The standard unit itself is fully functional and extremely
well equipped. Additional modules can be inserted in the slots
in the rear of the closed unit in order to extend its range of
applications (Fig. 5/2).

The SIPART DR21 controller is very flexible and can be quickly

and easily configured to meet the requirements of the
application.
An adaptation process is built in as standard.
The SIPART DR21 controller can be used as a:
- Fixed setpoint controller for one, two or three component
control, with the option of two setpoint values
- DDC fixed setpoint controller for one, two or three component
control
- Slave, synchro or SPC controller, with the option of internal/
external switchover
- Fixed or controlled ratio controller with internal/external
switchover
- M/A control station, process variable indicator or setpoint
transmitter. The control algorithm is disabled in these cases.

5/2

Slot assignments:
- slot 1

analog input 3 (AE3)

- slot 2

anlalog input 4 (AE4)

- slot 3

digital inputs/outputs (BE/BA)

- slot 4

interface modules

The standard unit comprises

Front module (controls and displays with motherboard and
CPU)
Backplane
Plastic moulded housing with fittings for installation in
control panels, consoles or machines.

Siemens MP 31 2005

SIPART DR21 Controllers

Description
The backplane contains the power supply unit and connectors.
It is installed in the rear of the housing and connected to the
front module by a ribbon cable.
The standard controller has two fixed, nonisolated analog
inputs for input current signals of 0/4 to 20 mA and two digital
inputs.
The following outputs are available for the manipulated variable
or the status signals:
- Analog output 0/4 to 20 mA
- 2 relay outputs

Adaptation procedure
SIPART DR21 utilises a rugged adaptation procedure that
significantly simplifies the commissioning of even the most
critical control loops.
The controller automatically calculates the optimum control
parameters, and does not assume that the user has any prior
knowledge of how the control loop might respond. The
procedure used is suitable for loops with compensation and an
aperiodic transient response. Dead times are also taken into
account.

- 2 digital outputs.
The number of inputs and outputs can be increased by adding
extra modules.
Input/output modules are available for:
- Current or voltage input (U/I)
- UNI module for TC/RTD/R/mV,
also mA and V with adapter;
galvanically isolated
- Resistance input (potentiometer) (R)
- Digital inputs and outputs (BE/BA)
- Relay outputs (Rel)
- Serial interface (SES)
- PROFIBUS DP module
Electrical supply for the transmitters is provided by a short
circuitproof L+ output.
The tagging label and scale can be replaced.
Available versions:
- 6DR21004 for power supply 24 V AC/DC

Analog input
The SIPART DR21 controller has a total of 4 analog inputs, 2 of
which are already included in the standard unit. The other inputs
can be configured if required.
Theses inputs can be connected to the function inputs" x1, x2,
x3/we, yN, yR and z.
The function inputs act as the analog input channels for the
different types of controller. What role the function inputs have
therefore depends on the configuration of the controller.
Function input z is used as an input for feedforward control,
where the disturbance z can either be connected dynamically
via the D element or statically, weighted by a factor, to the
manipulated variable y.
A 1st order filter for the suppression of external interference and
a squareroot extractor can be connected in each analog input
channel.
A lineariser with 13 vertices and kneepoint smoothing can be
connected to one of the analog inputs.

- 6DR21005 for power supply 230 V AC,

switchable to 115 V AC.
Mode of operation
The SIPART DR21 controller is based on a modern, highly
integrated microcontroller using C-MOS technology.
The instrument's internal program memory contains a large
number of functions for the control of process engineering
applications.
Configuring - the setting of parameters and configuring
switches - enables the users themselves to select the functions
required for their applications.
The instrument can be configured from either the front panel or
via a PC using the SIMATIC PDM software package.
On leaving the factory, the SIPART DR21 controller is configured
as a fixed setpoint controller. In most cases only a few
additional settings therefore need to be made.
The instrument parameters are stored in nonvolatile memory
and are consequently safe from the effects of a power failure.
A backup battery is not required.
The SIPART DR21 controller can be operated as a P, PD, PI or
PID controller.

Siemens MP 31 2005

Controller manipulated variables

K controller (continuous output)
In this configuration of controller, the manipulated variable is
output as a standardized current signal. The signal range (0/4 to
20 mA) is determined when the controller is configured.
S controller (switching output)
It is preferably to use the floating relay contacts to output the
manipulated variable. These contacts are pprovided with a
protection circuit adapted to the contactor coils.
It is important to ensure that the maximum switching voltage is
not exceeded. Phase shifting motors must therefore only be
connected via intermediate switching devices.
The relay contacts are mutually interlocked. This interlock can
be disabled for a universal digital output.
Digital outputs are at disposition to output the manipulated vari
able at a high switching rate.
Used as S controller, the analog output can then be used for
output of an internal process quantity (x, w or xd).

5/3

SIPART DR21 Controllers

Description
Twostep controller
The manipulated variable y is output as a pulse duty factor with
a variable period. In the case of twostep controllers with
heating/cooling outputs, a different period can be allocated to
each output. Each stage then runs through the pulse duty factor
from 0 to 100 %. The dead zone between the heating/cooling
stages can be entered as a parameter.
Main application for this type of controller: temperature
controller that, for example, switches the heating or cooling
power on and off, or that opens and closes a solenoid valve.
One of the outputs for heating/cooling can alternatively be out
put as analog signal 4 to 20 mA.
Digital inputs and outputs
The 2 digital inputs and outputs in the standard controller are
connected during configuring to the digital functions required for
the application.

They are nonisolated and operate in either normal or inverted

mode, depending on how the controller is configured.
The digital outputs are active. They provide a DC voltage signal.
The number of digital inputs and outputs can be increased by
installing additional option modules.
In addition, a coupling relay module can be snapped onto the
DIN rail on the rear of the controller. This module can have either
2 or 4 relays, each with 1 changeover contact for 250 V AC, 8 A,
which are controlled from the digital outputs.
The following functions can be connected to the digital inputs
and outputs.

BLB
BLS
BLPS
tSH

5/4

RB
RC
H
Nw
A1,2,3,4
MUF
"Dw

Computer relay
Computer mode
Manual mode
Setpoint tracking mode
Alarm monitor A1, A2, A3, A4
Transmitter fault
Incremental w adjustment

Display technology
The SIPART DR21 controller is equipped with easy to read
displays that conform to NAMUR requirements.
There is an analog indicator for both the actual value x and the
setpoint value w, a digital indicator that can be switched
between x and w, a digital indicator for the manipulated variable
y, plus alarm and status indicators.
Both analog indicators are implemented as vertical LED
bargraphs. As the actual value and setpoint indicators are lo
cated next to each other, a setpoint/actual comparison for dy
namic trend purposes is very easy.
The red digital indicators for the actual and setpoint values have
4 digits and can be configured in an engineering unit or as a
percentage value.
11 LEDs are situated on the front of the controller for indicating
operating status and alarm conditions.
Some of these displays and controls may be assigned different
functions in the configuring levels.

Configurable functions

Digital inputs
CB
He
N
Si
P
tS
"yBL

Digital outputs

Computer ready
Manual mode, external
Tracking
Safety mode
Controller P mode
Disable setpoint ramp time
Directiondependent blocking of manipulated
variable
Blocking of command level
Blocking of configuring
Blocking of parameterization and configuring
Stopping of setpoint range

Applicationspecific circuits are prewired in the EPROM of the

SIPART DR21 controller and can be easily called up.
The configurable functions of the controller (configuring switch
S1) are shown below as block diagrams and described briefly.
For the sake of clarity, only the most important functions are
discussed. Other configuring options applicable to all types of
controller are described in the subsequent pages.
The constants c1 to c7 shown in the following diagrams can be
entered as parameters.
An additional disturbance can be superimposed on the
manipulated variable either dynamically via the D element or as
a static value through the function input z.

Siemens MP 31 2005

SIPART DR21 Controllers

Description
Configuring switch S1 = 0, fixed setpoint controller

Configuring switch S1 = 2, DDC controller

Fig. 5/3 Fixed setpoint controller with one or two independent setpoints as
one, two or threecomponent controller

The setpoints wi1 and wi2 can be individually adjusted from the
front module. The switchover function can be blocked.

shown: S49 = 0, DDC has priority over manual

Fig. 5/5 DDC fixed setpoint controller as one, two or threecomponent
controller

In DDC mode (Direct Digital Control) the control function is

handled directly by a process computer. The function of the
control loop is safeguarded in the event of a computer failure by
having a compact controller wired in parallel.

Configuring switch S1 = 1, slave, synchro or SPC controller

Configuring switch S1 = 3, ratio controller

Fig. 5/4 Slave, synchro or SPC controller (Setpoint Control) with

internal/external switchover

The remote setpoint can be entered in the controller as an

analog signal through the function input x3 or via the serial
interface.
For synchronization purposes, the constant c5 can be added to
the setpoint, which can be also weighted by the factor c4.

Fig. 5/6

Fixed or controlled ratio controller with internal/external switchover

The controlled variable and weighted command variable are

entered in the controller through the function inputs x2 and x1.
With this type of controller, the variable setpoint value is not an
absolute value, but is specified as a factor v (wv) derived from
the ratio between the controlled variable and the command
variable.
The standardized setpoint ratio wv or actual ratio xv can be
displayed in the 4digit digital indicator (switchable). The con
trolled variable x and the setpoint w can be displayed in the
physical range if required. The controlled variable x and the
weighted setpoint w are displayed in the analog indicators.
The ratio factor can be controlled externally. In this case the
switchover structure is the same as that of a slave controller.
As the switchover can be blocked, though, the instrument can
also be used as a ratio controller in this configuration.

Siemens MP 31 2005

5/5

SIPART DR21 Controllers

Description
Configuring switch S1 = 4, control station/process variable
indicator

Other configurable functions to enhance the ease of use and

operational safety of the SIPART DR21 controller
Transmitter monitoring
A message is output on the 4digit digital indicator whenever the
measurements go out of limits (< -3 % or > +103 % of the
signal range). A different message can be output for each input.
A group fault message can be output on the MUF digital output.
Furthermore, automatic switchover to manual mode, starting
with the value of the last manipulated variable or the safety va
lue, can be selected.

only with
6DR2104 and
when S 2 = 0

Setpoint limitation
The effective setpoint value is always limited.
Setpoint ramp
The ts parameter specifies the rate of change of the setpoint
value.

xtracking
Fig. 5/7

M/A control station/process variable indicator

In this configuration, the SIPART DR21 is used as a:

- M/A control station for parallel process operation, e. g. with a
SIPART DR22 controller
- Manual control unit for the output of an analog or switching
setpoint or manipulated variable value
- Process variable indicator for up to 3 measured values.
- two analog indicators with parallel digital indicator; if the
measuring range is the same, the physical value can also
be displayed
- a digital indicator 0 to 100 %.
- monitoring of up to 4 limit values
- if analog indication is being used, the limit values can be
output on the second analog indicator.

In manual, tracking and DDC mode, and also when the safety
value is active, the setpoint w tracks the controlled variable x.
Filter and response threshold of control difference
The control difference is controlled by an adaptive filter (tF) so
that lowfrequency interference can also be filtered out.
If the output of the controller needs to be stabilized more, a re
sponse threshold for the control difference can be entered.
Varying the direction of control
The default setting of the controller is for normalaction control
loops. The direction af action of the controller should be inverted
in the case of reverseaction control loops.
Special features of the control algorithm
The P(D) and PI(D) control algorithm for the controller is
implemented as a noninteracting parallel structure and is
independent of the output structure (S or K) of the controller.
The switchover from PI(D) to P(D) control is performed by a
control signal. In P(D) mode, the specified KP value multiplied
by the constant c7 is used.
The switchover from automatic to manual mode (and vice
versa), plus the switchover to automatic from all other modes of
operation, is bumpless.
This function is also operative in P(D) mode with automatic
setting of the working point Yo.
If this is undesirable, the working point in P(D) operation can be
set manually if required (using parameter Yo). Switchover to
automatic will then not be bumpless. In the case of S controllers,
P mode is only permitted with external position feedback.

5/6

Siemens MP 31 2005

SIPART DR21 Controllers

Description
Limiting the manipulated variable
The parameters YA and YE can be used with K output and S
output with external feedback to limit the manipulated variable.
Limiting the manipulated variable like this is - depending on
how the controller is configured - only possible in automatic
mode or in all modes.
In addition to the fixed limiting of the manipulated variable
described here, an additional, directiondependent limiting of
the manipulated variable is provided in the SIPART DR21
controller. This limiting is activated by the control signals +yBL
and -yBL and is effective in all modes of operation.
Limit monitor
The alarm functions A1/A2 and A3/A4 can be assigned in pairs
to monitor all internal controller process variables. They can also
be configured to monitor maximumminimum, maximum
maximum or minimumminimum values.
Violations of minimum/maximum values are indicated on the
A1/A2 and A3/A4 LEDs and can be configured to output
messages on the digital outputs, the logic of which can be
inverted.
The limit values are normally specified in the parameterization
level. The alarms may also be specified and displayed in the
process operation level (x/w digital indicator).
In addition, the limit values can be indicated continuously on the
green LED bargraphs. The analog setpoint indicator is then
omitted. The appropriate LED starts to flash when a limit value is
violated.
The hysteresis for the pairs of limit monitors is specified as a
parameter.
Restart conditions
Short dips in the mains voltage are, depending on the current
loading of the instrument, handled by the buffering capability of
the power supply unit.
In the case of a longer power failure, the parameters and
configuring data that have been entered are retained in a non
volatile user program memory. The most recent mode of
operation and the last setpoint and manipulated variable values
are also held in nonvolatile memory.
When power is restored following a power failure or after the
controller is switched on, the controller automatically restarts
using the configured mode of operation, setpoint and
manipulated variable values.
An optical signal can also be generated to indicate that power
has been restored following a power failure.
Self-diagnosis
Comprehensive monitoring routines check the internal data
traffic cyclically or following a POWERON or Watchdog reset.
If an error is detected, an error message is automatically output
on the w/x digital indicator. The errror message indicates the
cause of the error and how it can be remedied.

Siemens MP 31 2005

Communication with higherlevel systems

The SIPART DR21 controller can transmit and receive status
flags, process variables, parameters and configuring switch
settings via interface module (option).
The following interface modules are available:
PROFIBUS DP module
- Transmission rate up to 1.5 Mbits/s
- Address range up to 125
(number of possible stations on the PROFIBUS is determined
by the master interface module, the data range of the inter
face module, and the number of paramterized process data)
SES module RS 232/RS 485
- Transmission rate 9.6 kbits/s
- RS 232 as pointtopoint connection
- RS 485 up to 32 stations
The advantages of the standalone SIPART DR21 controller can
still be utilized to the full, even when used in conjunction with
supervisory systems:
- Straightforward adaptation of each controller to meet the
requirements of the task in hand
- Operational safety: if the supervisory system, or part of it,
shuts down or fails, the SIPART DR21 controller continues to
function as an independent controller under the same
conditions as before
- Flexibility: modifications or additions to individual control
loops are also possible while the system is in use
- Downloading the functions of the controller to individual
devices in SPC mode lightens the load on the supervisory
system
- The distributed structure of the system enhances overall
clarity.

Input/output modules (option modules)

The hardware configuration of the standard unit can be ex
tended to cater for special requirements. A range of modules,
which can be ordered as accessories, are provided for this pur
pose.
Theses modules are inserted in slots in the rear of the controller.
The slots are coded to prevent modules being inserted incor
rectly.
Some settings on the modules may need to be modified before
they are inserted in the controller.
Configuring switches are used to make the necessary connec
tions to the inputs and outputs.

5/7

SIPART DR21 Controllers

Description
Control and display functions

Process operation level (Fig. 5/9)

The setting of parameters is distributed over several configuring

levels. This makes it very straightforward and simple to modify
the controller configuration to the task in hand.

The layout and color of controls, displays and the front fascia
itself make operation of the SIPART DR21 controller in this mode
selfexplanatory.

To enter the individual levels, several inputs have to be made

explicitly within a specified time limit. Incorrect operation of the
controller is therefore practically impossible.

Depending on the configuration, the fourdigit digital indicator

(3) shows either the actual value x, the setpoint w or the limit
values A1 to A4. Use pushbutton (6) to toggle the indicator.

Operation of the SIPART DR21 controller takes place at 3 levels:

The LEDs (4 and 5) and the digital indicator (9) indicate which of
the above mentioned variables is currently being displayed.

Process operation level

Selection level
Configuring level

The internal setpoint value of the SIPART DR21 controller is set

using pushbuttons (14 and 15). The rate of change of the value
increases the longer a button is pressed.

Process operation level

Control and display of:
setpoint w
D manipulated variable y
D actual value x D etc.
D

The green LED bargraph (2) shows the setpoint value or the
enabled alarms, the red LED (1) the actual value.

Selection level

Pushbutton (16) is used to toggle between internal and external

mode. LED (17) illuminates when in internal mode. Setpoint
switchover is disabled when the controller is shipped from the
factory.
The yellow pushbutton (11) toggles between manual and
automatic mode. Which mode is active is signalled by the
yellow LED (12).
Another yellow LED (13) indicates external modification of the
manipulated variable, e. g. in tracking mode. The manipulated
variable can be set in manual mode using the yellow pushbut
tons (7 and 8). The value is displayed on the red, twodigit digi
tal indicator (9).
On K controllers, the rate of change of the value increases the
longer a button is pressed.
The red LEDs (10) display the +/-D increment in all modes of S
and twostep controllers.
Violation of limit values is indicated by the LEDs (20).
LED (19) signals the progress of parameter optimization during
adaptation through either a steady or flashing light.

Configuring level
Parameter value/
configuring switch
setting
Parameter value/
configuring switch
number

Fig. 5/8

5/8

Control levels of SIPART DR21 controller

Siemens MP 31 2005

SIPART DR21 Controllers

Description
Selection and configuring levels
21
17

16
18
19

20

22

15

14
12
11
13
3

6
4
5
9
8
10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Analog indicator actual value x

Analog indicator setpoint w
w/x digital indicator (other values can be displayed)
Signal lamp w - illuminates when w is being displayed
Signal lamp x - illuminates when x is being displayed
Toggle button for w/x digital indicator,
button to acknowledge flashing following restoration of
power and entry button for selection level
Button to modify manipulated variable - down (up)
Button to modify manipulated variable - up (down)
y digital indicator
Signal lamps of Dy digital outputs on S controller
Toggle button Manual/Automatic and button to enter
configuring level from selection level
Signal lamp Manual mode
Signal lamp yexternal mode"
Reduce setpoint value button
Increase setpoint value button
Toggle button - internal/external setpoint and button to
exit configuring and selection levels and return to process
operation level
Signal lamp Internal setpoint"
Signal lamp Computer (with wext) switched off"
Signal lamp Adaptation in progress"
Alarm lamps Limit value violated"
Tagging label
Scale

Fig. 5/9

Controls and displays

First of all, the function of the front control and display panel is
switched from the process operation level to the selection level.
This is done by pressing and holding the pushbutton (6) until a
flashing PS" is displayed on the 2digit digital indicator. On
releasing the pushbutton, PS" is displayed constantly and
onPA" appears in the w/x digital indicator (3). The controller is
now in the selection level, from where the parameter lists, the
configuring switch list or commissioning functions can be
selected.
Use the pushbuttons (14 and 15) to page through the selection
level.
Having changed to configuring level, the parameter and
configuring switch settings of the selected lists can be
displayed and modified.
You can switch to the relevant mode by pressing the Enter
button (11) as soon as the letters indicating parameterization or
configuring mode appear in the display (3). The parameter or
configuring switch is selected using pushbuttons (7 and 8) and
then modified according to the tables on page 5/11 using push
buttons 14 and 15.
Press the Exit button (16) to quit the selected level.
Control mode remains active while the online parameters" are
being set. The response of the system to modifications to con
trol parameters can therefore be seen immediately.
The output of the controller is blocked when setting the configur
ing switches, the offline parameters or the settings of the UNI
module.
- The K controller freezes the last control current.
- The twostep controller freezes the last pulse duty factor.
- The S controller issues no more positioning pulses.
A zebra pattern is displayed in the green analog indicator to
indicate offline mode.
The configuring levels
AdAP (adaptation) and
CAE3 (calibration UNI module" on analog input 3)
are only displayed if they have been configured.
Lamp test
If pushbutton (6) is pressed and held for more than 5 sec., all
LEDs on the front of the controller are illuminated, regardless of
what is currently being displayed, until the button is released.
The displays revert to their original form when the lamp test ist
complete.
Display of firmware status
The present firmware status of the SIPART DR21 controller can
be displayed if required.

Siemens MP 31 2005

5/9

5/10

2L

L N

or

or

< 4.5 V

>
13 V

4L

1/1

1/2

1/3

BE2

11

PE

12

L+

2/1

2/2

2/3

2/4

BE1

AE4

1/4

Options

AE3

AE2

4 to 20 mA

AE1

U
H 4 to 20 mA

5V

24 V

Slot 2

S5

S3

I, U, R

Slot 1
S7

S8 to S10

UNI

I, U, R

S6

249

249

S4

S14

0%

S13

S12

S11

UREF

+5 V

+24 V

AE4A

AE3A

AE2A

AE1A

S20

Z
S56

S81

Serial interface
S84 to S91

Restart
conditions
S82 to S83

x/w indicator

Limit monitors
S76 to S80

Switching output
S57
Digital outputs
S58 to S75

Analog output

Y indicator
S54 to S55

Analog inputs
S4 to S21
x2
Configuration
S16 of slot 3
S22
w /x3 Digital inputs
EA
S23 to S41
S17
Setpoint tracking
S42 to S45
YN
Control
algorithm
S18
S46 to S48
Y Y switchover
R
S49 to S53
S19

S21

Basic settings
S1 to S3
S15

x1

AE1 as AE2

BA8

BA7

Slot 4

SES

5V

S84 to S91

Slot 3

5BE

2BA Rel

4BA 24 V
2BE

S22

24 V

5V

S58

S57

4/8
4/3

4/7

4/2

AA/Iy

Txd
Rxd

BA1

>
19 V
< 30 mA

or

_<900

K output
6DR2100/4

N S output
6DR2100/1
L

0/4 to 20 mA

BA2

+ y

Options

3/1

3/2

3/3

3/5
3/4

3/6

10

14
13

15

SIPART DR21 Controllers

Description

Fig. 5/10 SIPART DR21 controller, function diagram

Siemens MP 31 2005

SIPART DR21 Controllers

Description

Configuring switch list

Configuring Function
switch
S1
0
1
2
3
4
5
6

Type of controller
Fixed setpoint / threecomponent controller,
both with 1 or 2 independent setpoints
Slave / synchronization/ SPC controller
DDC controller
Ratio controller
Control station / Process variable indicator
Fixed setpoint controller for coupling to a
process control system, from firmware release
A05 onwards
Slave controller for coupling to a process
control system, from firmware release A7
onwards

S2
0
1
2
3

Output configuration
K controller
Twostep controller for heating/cooling
S controller with internal feedback
S controller with external feedback

S3
0
1

Mains frequency suppression

50 Hz
60 Hz

S4 and S5

Signal range 0 or 4 to 20 mA of
analog inputs AE1 and AE2

S23 to S33
S34 to S40
S41
S42 to S45

Assignment of control signals CB, He, N, Si,

P, ts, +yBL, -yBL, BLB, BLS, BLPS to digital
inputs BE1 to BE7
Logic of control signals
Effect of control signal CB,
static or dynamic (pulse)
Setpoint switchover

S46

Direction of action of controller

S47

Feedforward control of D element

S48

Adaptation: type of adaptation

S49 to S53
S54 and
S55

Manual/Automatic, switchover, priority N or H,

disable ly, y limiting
Manipulated variable display:
Selection of displayed variable and logic

S56

Assignment of internal controller signals to the

analog output

S57

Assignment of the +/-Dy outputs to the digital

outputs BA1/BA2 or the relay outputs BA7 and
BA8

S58 to S68

Assignment of alarm signals RB, RC, H, Nw,

A1, A2, A3, A4, MUF, +w, -w to digital out
puts BA1 or BA6 or the relay outputs BA7 and
BA8

S69 to S75

Logic of alarm signals

S76 and
S77

Assignment of limit monitors A1/A2 and A3/A4

to internal process variables

S6 and S7

Configuration of slots 1 (AE3) and 2 (AE4)

S8 to S10

Specifying of measured variable, type of sensor

and engineering unit for slot 1 (AE3) when
configured with UNI module

S78 a. S79
S80 and
S81

Selection of display values for the

w/x digital indicator

S11 to S14

Extract square root of analog inputs AE1 to AE4

S15 to S20

Assignment of function inputs x1, x2, x3/we, yN,

yR, z to analog inputs AE1 to AE4

S82 and
S83

Restart conditions following

restoration of power supply

S21

Assignment of lineariser to AE1 to AE4 or x1

S22

Slot 3 configuration

On-line parameters
tF
Vv
KP
Tn
Tv
AH
Y0

Filter time constant for filter xd (adaptive)

Derivative action gain
Proportional gain
Reset time
Derivative action time
Response threshold
Working point - P(D) controller

YA
YE
tP
tM

Lower limit of manipulated variable

Upper limit of manipulated variable
Increase y time / duration of heating period
Decrease y time / duration of cooling period

tA
tE

Min. positional pulse interval

Min. positional pulse length

t1 to t4

Filter time for the inputs AE1 to AE4

c1 to c7

Constants c1 to c7

dr

Display refresh rate

S84 to S91
S92

Serial interface settings:

station no., data transmission rate, parity

Assignment of control signal tSH to digital in

puts BE1 to BE7

Off-line parameters
dP
dA
dE

Decimal point (w/x digital indicator)

Startofscale digital indicator
Fullscale digital indicator

A1 to A4
HA

Alarms A1 to A4
Hysteresis A1 to A4

SA
SE
SH

Lower setpoint limit

Upper setpoint limit
Safety setpoint

tS

Setpoint ramp time

vA
vE

Lower ratio factor

Upper ratio factor

YS
Y1
Y2

Safety manipulated variable

Dual setpoint contr.: split range left (heating)
Dual setpoint contr.: split range right (cooling)

L 1 to L11
Pd
Ad
Ed

Siemens MP 31 2005

Function of limit monitors A1/A2 and A3/A4

Output vertices for lineariser

(input vertices are equidistant)
Decimal point
Startofscale value
Fullscale value

for S1 = 3 only

5/11

SIPART DR21 Controllers

Technical data
A rail can be mounted on the rear panel of the power supply. The rail is
included in the delivery of the coupling relay mode.

Technical data
General
Mounting position

Any

Climatic classes
- Storage: 1K2 according to
DIN IEC 721 Part 31
- Transport: 2K2 according to
DIN IEC 721 Part 32
- Operation: 3K3 according to
DIN IEC 721 Part 33
Protection acc. to EN 60529
Front
Housing
Terminals

-25 to +75 C

The connectors for the auxiliary supply and the screwtype terminal
blocks for the process signals are part of the scope of the supply of the
standard controller or the option modules.
Exception:
6DR28038C interface module and 6DR28038P PROFIBUS DP module.
The connectors have to be ordered separately..

-25 to +75 C
0 to +50 C
IP 64
IP 30
IP 20

Controller design

Relay
3)
module
6DR2804-8A/B

Electrical safety
- to DIN EN 61 010 Part 1
- Protection class I
- Safe separation between supply connection and field signals
- Clearances and creepage paths for surge class III and pollution
level 2 , unless stated otherwise
EC Certificate of Conformity no. 1243.00-05/01
CE marking

conformity concerning
- EMC Guideline 89/336/EWG and
- NS Guideline 73/23/EWG
is fulfilled without rectrictions

Emitted interference, immunity to interference to EN 61 326, NAMUR

NE21 8/98

Fig. 5/11 SIPART DR21 controller, dimensions in mm

The SIPART DR21 controller has already acquired the following

certifications:
Certification of Germanischer Lloyd
Certificate No. 97 974-96 HH
Certificate of DIN CERTCO, Berlin",
Approval as temperature control and limiting equipment for heat gener
ators,
Certificate of Conformity with DIN 3440:1984-07,
Registration no.: TR 10692000 S
TV certificate on approval of a component symbol for water level con
troller, test requirement according to VdTV instructions water level
100" and water level 100/1",
component symbol no. TV.WRS(WR).00-378K
Weight of standard controller

Approx. 1.2 kg

Color
Fascia frame
Fascia

RAL 7037
RAL 7035

Material
Housing and fascia frame
Front foil
Power supply connections
115/230 V AC
24 V AC/DC
Connections for process
signals
Protective earth connection

1) Space

Polycarbonate, reinforced with glass

fiber
Polyester
3pin earthed plug
IEC 320/V DIN 49 457A
Special 2pin plug
Multipin screwtype terminal blocks,
protected against reversed polarity
for cables of 1.5 mm2 (AWG 14)
diameter
Earthing screw

No. of devices

Cutout width

2
3
4




10

140 + 1
212 + 1
284 + 1




716 + 1

Fig. 5/12 Panel cutouts, dimensions in mm

required to change motherboard and module.

2) Observe

spacing.

ambient temperature when stacking with no intermediate

3) A

relay module with 2 or 4 relays (6DR28048A/8B) can be snapped onto

the rear of the controller. This will increase the mounting depth by 130 mm.

5/12

Siemens MP 31 2005

SIPART DR21 Controllers

Technical data
Technical data (continued)

Standard controller

Power supply

Analog inputs AE1, AE2

Current
Input impedance
Output range
Filter time constant

0/4 to 20 mA
248 W
-0.1 to +22 mA
10 ms

Transmitter supply L+
Rated voltage
Onload current
Shortcircuit current

20 to 26 V
v 60 mA, shortcircuit proof
v 200 mA, pulsed

Digital inputs BE1 and BE2

Signal status 0"
Signal status 1"
Input impedance

v 4.5 V or open
w 13 V
w 27 kW

Digital outputs BA1 and BA2

(with wired OR diodes)
Signal status 0"
Signal status 1"
Onload current
Shortcircuit current

v 1.5 V
+19 to 26 V
v 30 mA
v 50 mA, pulsed

Analog output ly
Rated signal range
Output range
Load voltage
Max. permitted inductive load

0 to 20 mA or 4 to 20 mA
0 to 20.5 mA or 3.8 to 20.5 mA
-1 to +18 V
0.1 H

Rated voltage
Operating
voltage range

Switchable
230 V AC
115 V AC
195 to
264 V AC

Frequency
range
Peak voltages
to IEC 8015
(Pulse:
1.2/50 ms)
symmetric
asymmetric

97 to 132 V
AC

1 kV
2 kV

1 kV
2 kV

20 to 35 V
DC 1)
-

0.5 kV
1 kV

0.5 kV
1 kV

Max. 200 mA

5 W/9 VA

5 W/9 VA

4 W/6 VA

4W

11 W/15 VA

11 W/15 VA

8.5 W/12VA

8.5 W

15 W/19 VA

15 W/19 VA

12 W/17 VA

12 W

Permitted
voltage dips
at 0.85 UN
Standard
controller
with options
Test voltages
(1 min)
- Primary
secondary
- Primary
protective
conductor
- Secondary
protective
conductor

1) Includes

20 to 28 V
AC

48 to 63 Hz

Total of all
output currents
(L+, BA, AA
and SES)
Power
consumption
Apparent power
(capacitive)
Standard
controller
- no options,
without IExt
- with options,
without IExt
- with options,
with IExt

24 V AC/DC

Relay output
Contact material
Contact rating
Max. switching voltage
Max. switching current
Max. switching capacity
Service life
Mechanical
Electrical 230 V AC,
W loading

20 ms

Spark suppressor
1.5 kV AC

500 V AC

1.5 kV AC

500 V AC

CPU data
Cycle time

700 V DC

700 V DC

A/D conversion
Method

AgNi
250 V AC
8A
1250 VA

250 V DC
8A
100 W at 24 V
30 W at 250 V

2 107 switching operations

2 106 switching operations
22 nF and 220 W connected in
series with a 420 V varistor wired in
parallel
100 ms

Resolution
Zero error
Gain error
Linearity deviation

Successive approximation with

> 120 measurements per input and
averaging within 20 or 16.67 ms
11 bit 0.06 %
v 0.2 % of measuring span
v 0.2 % of measuring span
v 0.2 % of measuring span

Display technology
Digital x/w indicator
Character height
Display range
Numerical range
Decimal range
Refresh rate
Analog x indicator
Analog w indicator
Display range
Resolution
Digital y indicator
Character height
Display range
Resolution
Refresh rate

4digit, red, 7 segment LED display

7 mm
Adjustable start and full scale
-1999 to +9999
Adjustable (fixedpoint)
0.1 to 9.9 s, variable
Vertical row of 30 LEDs (red)
Vertical row of 30 LEDs (green)
0 to 100 %
1.7 %
2digit, red, 7 segment LED display
7 mm
0 to 100 %
1%
0.1 to 9.9 s, variable

harmonic content.

Siemens MP 31 2005

5/13

SIPART DR21 Controllers

Ordering data
Ordering data

Ordering data
Order No.

Order No.

SIPART DR21 controller

72 x 144,

Documentation

Basic unit with

- 2 analog inputs
- 2 digital inputs
- 1 analog output
- 2 relay outputs
- 2 digital outputs

Quick reference Operating and

configuring
- German/English
- French/Spanish/Italian
Assembly and installation instructions

- power supply AC/DC 24 V

- power supply AC 230 V,
switchable to AC 115 V

6DR2100-4

Input/output modules

See Catalog Section 8

Module for analog signals

- For current input 0/4 to 20 mA or
0/0.2 to 1 V or 0/2 to 10 V voltage
input (6DR28008J)
- For resistancebased sensor (R module)
(6DR28008R)
- For TC/RTD/R/mV signals,
programmable (UNI module)
(6DR28008V)
- Reference junction terminal for TC,
internal (to be used in conjunction
with UNI module (6DR28058A))
- Measuring range connector for I = 20 mA
and U = 10 V
(to be used in conjunction with
UNI module (6DR28058J))
Switching signal module
for the output of limit signals
- with 5 digital inputs (6DR28018C)
- with 4 digital outputs and two digital
inputs (6DR28018E)
- with 2 relay outputs (6DR28018D)
Coupling relay module
- With 4 relays (AC 250 V) (6DR28048A)
- With 2 relays (AC 250 V) (6DR28048B)
Interface modules
- for serials communications (SES) via
RS 232
- PROFIBUS DP module (6DR2803-8P)

C73000-B7474-C141
C73000-B7450-C141

- German/English
- French/Spanish/Italian

C73000-M7474-C35
C73000-M7450-C35

Manual
6DR2100-5

- German
- English

C73000-B7400-C143
C73000-B7476-C143

The following Instructions can be downloaded from Internet

(see Section 10, Page 10/4):
SIPART DR
PROFIBUS interface / Instructions
(Description of the communication via PROFIBUS DP
with the controller SIPART DR19/20/21/22/24)
- German
- English
SIPART DR21
Serial SIPART 6DR210x Bus interface / Instructions
(Description of the communication via RS 232, RS 485 or
PROFIBUS DP with the controller SIPART DR21)
- German
- English

Scope of supply
The scope of supply of a SIPART DR21 controller includes:
1
1
2
1
1

controller as ordered
power supply connector 115/230 V or a special connector
for 24 V AC/DC supply
clamping elements, pluggable
Quick Reference (English/German)
Assembly and Installation Instructions (English/German)

Available ex-stores
Items marked

are available exstores.

Input/output modules and accessories

The input/output modules are described in section 8.
Section 9 of the catalog contains details about software for parameterizing
the controller from a PC, interfacing to systems and the necessary
accessories (connectors, line drivers, etc.).
Training
Refer to ITC catalog (German) for details of training courses for the control
lers listed in this catalog.

5/14

Siemens MP 31 2005

SIPART DR22
Controllers

6/2
6/2
6/2
6/3
6/6
6/13
6/16
6/18

Description
Application
Design
Mode of operation
Configurable functions
Further configurable functions
Control and display functions
Function diagram

6/22

Technical data

6/24

Ordering data

6/25

SIPART DR22 input/output

modules
Overview: applications

6/25

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.
Description

2
8

5
Fig. 6/1

SIPART DR22 controller

6
Application
The SIPART DR22 process controller is a digital operating
instrument with a top class" performance. Within the internal
program memory are a large number of functions for controlling
processes, which can be simply retrieved by the user without
any programming knowledge or accessories.
If required, function blocks for mathematical and logic functions
can be easily added to the input connections, thus enabling
optimum adaptation to more complex tasks.
The controller incorporates a versatile adaptation procedure
which greatly simplifies commissioning, even of critical
controlled systems. During this procedure, the controller
automatically determines the optional parameters for stable
control, even if the user has no preliminary knowledge of the
controlled system's response. The adaptation procedure is
suitable for controlled systems with recovery times and
aperiodic transient responses. Even large dead times are taken
into account.
The SIPART DR22 controller can be used as
- Fixed setpoint controller for one, two or threecomponent
controls, optionally also with two setpoints
- DDC fixed setpoint controller for one, two or threecomponent
controls
- SPC controller
- Slave controller (synchronization controller), optionally with
local/remote switchover
- Fixed or controlled ratio controller with local/remote
switchover
- Cascade controller (dualloop controller)
- Ratio cascade controller (dualloop controller)
- Override controller (dualloop controller)
- Dualloop controller with two independent control channels.

6/2

1
2
3
4
5
6
7
8
9

Slot 1, main circuit board

Slot 6, not fitted
Slot 5, fitted with module
Slot 2, not fitted
Slot 3, fitted with module
Slot 4, fitted with module
Earthing screw
Tophat rail (included in delivery of relay modules)
Mains plug

Fig. 6/2

SIPART DR22 controller, rear view

The universal flexibility is made possible by the extensive

hardware of the instrument, which can easily be extended as
required by a wide range of input/output modules (e. g. commu
nication via a serial interface with a higherlevel system or
personal computer).
The SIPART DR22 controller has a large number of displays.
Both the process variable and the setpoint are indicated on an
analog and digital display. A further digital display is used to
indicate the manipulated variable.
The SIPART DR22 controller can be used as a continuous
controller with a current output or as a threeposition step output
for connection to electromotive drives without changing the
hardware equipment. The splitrange mode of the K controllers
is configurable.
Design
The SIPART DR22 process controller is of modular design.
The standard controller comprises:
Front module with controls and displays
Main circuit board with CPU and terminal strips
Plastic housing with a connecting board and the power pack.
The main circuit board has a 10way and a 14way plugin
screw terminal block, to which all inputs and outputs of the stan
dard controller are connected. Five further slots can be
equipped with optional modules if the number of inputs and
outputs within the standard controller is insufficient for the ap
plication. Field signals are connected to the input/output mod
ules on each module by a pluggable terminal strip or connector
(serial interface SES).

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description
The standard controller comprises:
- 3 analog inputs for voltage (0/0.2 to 1 V or 0/2 to 10 V) or
current (0/4 to 20 mA) signals.
The inputs are electronically isolated and have high common
mode rejection.
- 4 digital inputs 0/24 V and 8 digital outputs 0/24 V, which can
be used for various functions and can act in normal or in
verted mode.
- 3 analog outputs, each with a current signal 0 to 20 mA or 4 to
20 mA, which can be used for all controller variables.
- A shortcircuit proof L+ output (DC 24 V, 100 mA) for
powering transmitters.
The power supply unit is in a completely enclosed metal hous
ing.
Available versions:
- 6DR22104 for AC/DC 24 V power supply
- 6DR22105 for AC 230 V power supply,
switchable to AC 115 V.
The tagging label and the scale can be replaced.
The number of inputs and outputs can be extended by supple
mentary modules.
Modules are available for:
- Current or voltage input (U/I)
- UNI module for TC/RTD/R/mV,
also for mA and V with adapter plug;
with electrical isolation
- Resistance input (potentiometer) (R)
- Analog outputs and digital inputs
- Digital inputs and outputs (DI/DO)
- Relay outputs (Rel)
- Serial interface (SES)

The SIPART DR22 controller can be configured as a P, PD, Pl or

PID controller.

Analog input connections

Fixed input range
The analog inputs AE1 and AE11 can be freelyassigned to the
function inputs FE1 to FE12 when configuring the controller.
These function inputs then form the analog input channels for
the various types of controller.
The significance of the function inputs FE1 to FE12 is deter
mined by the configured controller type or the output structure
of the controller.
Each analog input has a first order filter with a selectable time
constant to suppress external noise and a selectable square
root extractor.
A function generator (linearizer) with 13 vertices for linearizing
input signals can be connected to the function inputs FE1 and
FE3.
(The two linearizers can be freelyassigned in "Freelyconnect
able input range".)
Freelyconnectable input range
In this operating mode, additional arithmetic and logic functions
can be inserted between the data sources (analog inputs, pa
rameters, constants) and the data sinks (FE1 to FE12) (Fig. 6/3).
Insertion is carried out - as with the further configuring of the
controller - via the front module according to a menubased
questionandanswer procedure or via the interface.
The following data sources/sinks are present in the "Freelycon
nectable input range":
Data sources

Mode of operation

Designation
AE1.A to AEb.A
P01 to P15
1.0 to +1.0
BE01 to BE09
AE1 to AE5

The SIPART DR22 controller is based on a modern

microcontroller with CMOS technology.

AE

- PROFIBUSDP module
Refer to the table "Overview: applications" on page 6/25 for
configurations for expanding the functions.

The ROM contains a large number of complete functions for

controlling process engineering plants. The user configures the
controller according to the respective task by selecting the
desired function using the socalled configuring switches
(cf. page 6/20). In order to solve more complex control tasks,
the user can reconfigure the standard connections of the ana
log inputs and use other mathematical or analog logic functions
in their place (cf. page 6/5).

A1 to A4
Int1 and Int2
SPI 1 and SPI 2
SP1 and SP2

Neither a special programming knowledge or a programming

unit are required to configure the controller.

YI and YII

The application program produced in this manner is stored in

nonvolatile memory and thus protected in the event of a power
failure. A backup battery is not required. This user program
memory can be replaced.

SAA1 to SAA4

Siemens MP 31 2005

MA_.4 to no_.4
(see Fig. 6/3).

Explanation
Analog signal input (filter/squareroot)
Parameters (setting in onPA)
Constants
Digital inputs BE1 to BE9
Single message for sensor breakage
(alarm)
Group signal for sensor breakage
(alarm)
Alarms A1 to A4
Status message for internal operating
mode of controller 1 / controller 2
Internal setpoint for controller 1 and
controller 2
Effective setpoint for controller 1 and
controller 2
Manipulated variable Y for controller 1
and controller 2 (K controller)
Serial analog input (can only be written
via interface)
Outputs of the function blocks defined
in FdEF (nondefined blocks are sup
pressed)

6/3

SIPART DR22 Controllers

6DR2210.
Description
Data sinks
Designation
FE01 to FE08
FE09 to FE12

ME_.1 to no_.3
(see Fig. 6/3)

Explanation
Function inputs "Analog values" for the
configured controller or the hardware
outputs of the controller
Function inputs "Analog values" for the
configured controller or analog/binary
signals for the hardware outputs of the
controller
Inputs of the function blocks defined in
FdEF (nondefined blocks are sup
pressed)

The following functions can be inserted (Fig. 6/3):

- 6 arithmetic blocks (Ar1 to Ar6)
Each of these 6 arithmetic blocks can be occupied as
required by the 4 fundamental arithmetic operations or a
combination of them.
- 2 function generators (Fu1 and Fu2)
Each of these two function generators (linearizers) assigns an
output variable A in the range from -199.9 to +199.9 % to
each value of its input variable E in the range from -10 to
+110 % using a function entered by the user; A = f (E).

The function is entered via 13 vertices for the input signal

from -10 to +110 % at intervals of 10 %. Parabolas are
generated between the vertices by means of the calculation
program and are combined tangentially at the vertices so that
a continuous function results.
- 3 function blocks Max. selection" (MA1/MA2/MA3)
A maximum selection from 2 or 3 input variables can be made
in each of these 3 function blocks. The function blocks can
also be used for minimum limiting.
- 3 function blocks Min. selection" (Mi1/Mi2/Mi3)
A minimum selection from 2 or 3 input variables can be made
in each of these 3 function blocks. The function blocks can
also be used for minimum limiting.
- Correction computer (rE1)
The correction computer is used to calculate the flow of gases
using the differential pressure p flow measuring principle,
correcting for fluctuations in pressure and temperature. Both
mass flows and volume flows can be corrected when referred
to the process operating conditions and volume flows also
when referred to standard conditions (i. e. standard
parameters). However, the medium must be in a pure phase.
In other words, gas separation must not take place.
The following relationship is applicable for the output A:

A + Dp @ f (E 2, E 3)
f (E 2, E 3) +

6/4

(P EP A) E 2 ) P A
(t Et A) E 3 ) t A

The measuring ranges are standardized to the formula by using

the parameters tA, tE, PA and PE. tA and PA are adjustable from
0.01 to 1.000, tE and PE from 1.000 to 99.99.
- 5 changeover switches for analog values (AS1 to AS5)
- 2 comparators with selectable hysteresis (Co1, Co2)
- 2 logic functions "NAND" (nA1, nA2)
- 2 logic functions "NOR" (no1, no2)

Analog output connections

The 9 analog outputs of the SIPART DR22 controller (3 on
standard controller, 6 on optional module) output a current sig
nal of 0 to 20 mA or 4 to 20 mA.
The outputs are not assigned to fixed variables. When configur
ing a controller they are assigned any internal controller variable
that is required externally. Thus a splitrange output is also pos
sible.
When the optional yhold module is inserted in analog output,
the output is permanently assigned to the manipulated
variable y.

Digital input and output connections

The standard device has 4 digital inputs BE1 to BE4 as well as
8 digital outputs BA1 to BA8. When configuring the controller,
the digital functions required for the respective application are
assigned to these inputs and outputs. The number of digital
inputs and outputs can be increased by using additional
optional modules if the number in the basic device is insuffi
cient. Slots 5 and 6 at the rear of the controller can be used for
this purpose. Up to 14 digital inputs or up to 16 digital outputs
are possible, depending on the equipment installed with op
tions.
The digital inputs and outputs of the device are nonfloating.
The digital outputs are active and provide a 24 V DC signal with
a loading capacity of up to 50 mA per output.
Floating outputs are available, if a relay module with two digital
outputs is used as an option. An interface relay module can also
be snapped onto a tophat rail on the rear of the controller. This
additional module has either two or four relays each with
1 changeover contact rated at AC 250 V, 8 A, which are
energized by the controller's digital outputs.

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description

Data sources
AE1.A

Data sinks

Ar .F

Ar1 to Ar6

Ar .1

E1

AE2.A

Ar .2

E2
E3

AE3

AE3.A

Ar .3
Ar .4

AE4

AE4.A

AE5

AE5.A

AE1
AE2

Ar .5
Fu .F

Data sinks

nr

FE1

Ar .6

FE2

E1 E2+E3-E4
E5

E4
E5

FE3
nr

Fu1, Fu2

FE4
Fu .1

AE6

Data sources

AE6.A

FE5

AE11

Connectable
parameters

Constants

AEb.A
P01
..
.
P15
1,0
..
.
1,05

Digital inputs

BE01
..
.
BE09

Fault message

Alarms A1 to A4

Parameter:
Vertices with -10, 0, 10 to 90, 100, 110

MA .F
MA .1
MA .2

E1

MA .3

E3

Mi .F
Mi .1
Mi .2

E1

Mi .3

E3

rE1 .F

rE1

Max

E2

E2

FE7

MA .4

nr

Mi1 to Mi3

rE1 .1

FE6

FE8

Min

Mi .4

nr

P

AE1
..
.

rE1 .2

AE5

Parameter. tA, tE, PA, PE

rE1 .3

nr

MA1 to MA3
E2

Analog
signals

Fu .2

f(E2E3)

E3

AE

AS .F

AS1 to AS5

A1
..
.

AS .1
AS .2
AS .3

E1

Co .F
Co .1
Co .2

Co1, Co2

Co .3

E3

nA .F
nA .1

E1

rE .4

FE9
FE10

FE11

Analog
or
digital
signals

FE12
nr

E2

AS .4

E3

A4
Status message

Setpoints w1/w2

Int1
Int2
SPi1
SPi2
SP1
SP2

Manipulated
variable y

yI
yII

Serial analog value

SAA1
..
.
SAA4

Fig. 6/3

nA .2
nA .3

no .F
no .1
no .2
no .3

E1
E2

nr

Co .4
H

nA1, nA2
E2

&

nr
A

nA .4

E3

no1, no2

nr

E1
E2
E3

w1

no .4

Insertion of additional functions for the freely connectable input range

Siemens MP 31 2005

6/5

SIPART DR22 Controllers

6DR2210.
Description
Digital inputs
The digital inputs have the following functions:
CB I/II Computer status (Controller 1/Controller 2)
Depending on the type of controller configured, this
digital input together with the local/remote pushbutton
either switches to a different setpoint, also SPC mode or
it begins in the DDC mode. When the controller is being
used in SPC or DDC mode this input indicates the
central computer's status.
He I/II

Remote manual (Controller 1/Controller 2)

This signal blocks the controller output and enables
direct manual adjustment of the manipulated variable
from the front panel.

N I/II

Tracking (Controller 1/Controller 2)

This signal causes the output of the K controller and the
threeposition step controller with external position
feedback to track the signal yN.

Si I/II

Safety mode (Controller 1/Controller 2)

The manipulated variable assumes the parameterized
safety value in the case of K controllers and threeposi
tion step controllers with external position feedback. In
the case of threeposition step controllers with internal
generation of the position, the manipulated variable
moves in a defined manner towards 0 or 100 %.

tS I/II

Setpoint ramp cutoff (Controller 1/Controller 2)

WSL
I/II

External setpoint switchover analog or via SES

(Controller 1/Controller 2)

BLB

Blocking of operation

BLS

Blocking of configuring

BLPS

Blocking of parameterization and configuring

Pl

P mode, controller I

P ll

P mode, controller II

PAU

Parameter switchover / The parameter set I of the single

controller can be switched over to the parameter set II
with this digital signal.

w

Incremental setpoint adjustment

y

Incremental manipulated variable adjustment

yBL Directiondependent blocking of manipulated variable

I/II
(Controller 1/Controller 2)

Digital outputs
The digital outputs have the following functions:
RB I/II No computer readiness (Controller 1/Controller 2)
RC I/II No computer mode (Controller 1/Controller 2)
H I/II

Manual mode (Controller 1/Controller 2)

N I/II

Tracking mode (Controller 1/Controller 2)

A1/A2 Alarms 1 and 2

A3/A4 Alarms 3 and 4
MUF

Transmitter fault

Int l/II Local mode (slave controller) (Controller 1/Controller 2)

FE9 to Function inputs (data sinks) with optional
FE12 connections in input range.

6/6

The manipulated variable outputs
y of a threeposition step

controller are always assigned to digital outputs BA7 and BA8.
The manipulated variable outputs
y are set to BA5 and BA6
when controller 2 of the dualloop controller is configured as
step controller. These digital outputs are then not available for
optional assignment.
Displays
The SIPART DR22 controller has extensive display facilities.
Both the setpoint and the process variable have bargraph and
digital indication.
The 2 analog displays consist of vertical LED bargraphs. One or
two LED's light up, the center of the illuminated field indicates
the process variable. Comparison between the process variable
and the setpoint is easy since both displays are side by side.
Both displays provides a dynamic trend indication.
The process variable and setpoint digital displays can be
scaled in an engineering unit or percentages. The process vari
able displays are red and the setpoint green. The associated
pushbutton controls are also colored the same for simplified
operation.
When configured as a dualloop controller (cascade and over
ride controls 2 independent control loops) the displays are
switched from one loop to the other by the pushbutton controller
I/controller II. This ensures that the display is clear and informa
tive avoiding confusion.
A yellow threedigit display indicates the manipulated variable.
This is always indicated in percent. The associated pushbutton
controls are also yellow.
Status flags and alarms are also displayed on the front panel
with 11 LEDs with a fixed assignment.
The display modes described refer to the process operation
mode of the controller. Some of these displays have different
functions in the selection and configuring modes (cf.
page 6/16).

Configurable functions
Standard configurations used for process control applications
are stored in the EPROM of the SIPART DR22 controller and can
be easily selected. In conjunction with the optional connections
of the input range, this device may be used in all closedloop
control tasks of the process engineering.
The standard configurations possible are shown below using
schematic diagrams and are described in brief. Only the most
important elements are detailed to avoid confusion. Other con
figuring possibilities, valid for all controller types, are described
page 6/13.
The factors and constants c1 to c9 shown in the following Figs.
as well as the setpoint ramp tS are adjusted in the parameter
mode.
A disturbance variable can be applied to the manipulated vari
able via function input FE4 or FE7 either in dynamic mode via
the Delement or in static mode directly to the output.
The function inputs are only shown in the Figs. if they have a
fundamental function in the associated type of controller.

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description
Configuring switch S1 = 0
Fixed setpoint controller with one or two independent setpoints
as a singlecomponent, twocomponent or threecomponent
controller
0000

000

0000
W

yH

INT CB

wi1

tStS
W
wi2

P I D

ya

x2

FE2

x = x1+c1 (x2-c2x3+c3)
x3

FE3

FE4

Fig. 6/4

x1

FE1

ya+c6 z

Fixed setpoint controller with 2 independent setpoints, function diagram

button (2, Fig. 6/14) or the digital signal CB. The switchover
between setpoint 1 and setpoint 2 either has a sudden jump or
can be made to ramp up or down over a time period dependent
on the setting of parameter tS. Since the switchover function can
be blocked, this type of configuration is also used as a fixed
setpoint controller with one setpoint.

As shown in Fig. 6/4 the controller can process logic operations

on the analog input signals from the function inputs FE1, FE2
and FE3 as the controlled variable and can therefore be used as
a singlecomponent, twocomponent or threecomponent
controller.
Two setpoints wi1 and wi2 can be adjusted independently on the
front of the controller and selected using the local/remote push
Configuring switch S1 = 1
Fixed setpoint controller with two dependent setpoints
as a singlecomponent, twocomponent or threecomponent
controller
0000

000

0000
W

yH

INT CB

wi1

tS

wi2=wi1 c4+c5

FE1
FE2
FE3
FE4

Fig. 6/5

ya

ya+c6 z

x1
x2

P I D

x = x1+c1 (x2c2x3+c3)

x3
z

Fixed setpoint controller with two dependent setpoints, function diagram

The functions of this controller are shown in Fig. 6/5. The control
ler can also process logic operations on the analog input signals
from the function inputs FE1, FE2 and FE3 as the controlled vari
able. It can therefore be used as a singlecomponent, twocom
ponent or threecomponent controller.

Siemens MP 31 2005

The setpoint wi1 can be adjusted on the front of the controller. A

second setpoint can be derived according to the equation
wi2 = wi1 c4 + c5
wi2 then changes automatically if wi1 is changed. It is possible
to switch between these 2 setpoints using the local/remote
pushbutton (2, Fig. 6/14) or the CB signal. The switchover has a
sudden jump or can be made to ramp up or down over a time
period dependent on the setting of parameter tS.

6/7

SIPART DR22 Controllers

6DR2210.
Description
Configuring switch S1 = 2
DDC fixed setpoint controller as a singlecomponent, two
component or threecomponent controller
0000

000

0000
w

wi
x-TRACKING

y
H

tS
W

FE1

x1

FE2

x2

FE3

x3

FE4
FE5

Fig. 6/6

+
X

y
a

ya+c6 z

INTCB
yN

x=x1+c1 (x2-c2x3+c3)

YES

yN
SES

DDC fixed setpoint controller, function diagram

With DDC control1), the control function is performed directly by

a process computer. The control loops are protected by parallel
compact controllers in the event of a computer failure.
The controller is on standby during DDC mode. It receives the
manipulated variable from the process computer and tracks this
with its own manipulated variable. This ensures that the control
is continued in a bumpless manner when the process computer
develops a fault. The switchover criterion is the CB signal or the
local/remote pushbutton (2, Fig. 6/14). The controller then works
autonomous in both cases.

1)

P I D

The controller can process mathematical and logic operations

on the analog signal from the function inputs FE1, FE2 and FE3.
It can therefore be used as a singlecomponent, twocomponent
or threecomponent controller.
The setpoint is set as wi on the front of the controller. The
negative deviation is set to zero in DDC mode by xtracking so
that the switchover is driftfree as well as bumpless.
The SIPART DR22 controller can be connected to the process
computer with a parallel connection via its hardware interfaces
and outputs or also via a serial data bus.

DDC Direct Digital Control.

6/8

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description
Configuring switch S1 = 3, slave controller (synchronization controller) with local/remote switchover and SPC controller
0000
x

w
wi

000

0000

wi
yH

SES

wES
tS
w

INTCB

wSL

"
w

wE=c4 wE+c5

wE

we

P I D

ya+c6 z

ya

wEA
FE3
x1
FE1

x=x1+c1 x2+c3

x2

FE2
FE4

Fig. 6/7

Slave controller (synchronization controller), function diagram

This mode is used for SPC1) operation or for followup control.

With an incremental setpoint the setpoint ramp tS determines

the rate of change.

The controller can process mathematical and logic operations

from the function inputs FE1 and FE2.

The remote setpoint switchover is by either using the local/

remote pushbutton (2, Fig. 6/14) or the CB signal. Following loss
of the CB signal, the controller continues to operate with the last
setpoint or uses the parameterized safety setpoint depending
on the mode configured.

The external setpoint can be input to the controller as an analog

signal via function input FE3 or incrementally via two digital in
puts
w, or via the serial interface. It can be biased for syn
chronization control by the factor c4 or offset by a constant c5.

Configuring switch S1 = 4, fixed ratio controller or controlled ratio controller with local/remote switchover
0000
wv

wvi

0000
xv

000
x

wVE
SES

wv

tS

Ts

yH

w=v@x2+c5

Int@CB

"
w

wSL
wVE

y
x2

v = vA to vE
v = wv(vE - vA)
+vA

W
+
-

FE3
wVEA
X
FE2

FE1
FE4

Fig. 6/8

ya

x2
vist= x1 - c5
x2
x1
z

Fixed or controlled ratio controller, function diagram

The master process variable is the signal x2 of function input

FE2. The controlled process variable x1 is input via FE1. The
setpoint for this type of controller is not an absolute value but is
the setpoint ratio between the controlled process variable and
the master process variable as the factor v (wv).
1)

ya+c6@z

P I D

The relationship is as follows:

x c
v + 1x 5
2

SPC Setpoint Control.

Siemens MP 31 2005

6/9

SIPART DR22 Controllers

6DR2210.
Description
setpoint w can also be indicated on the digital displays in the
engineering range.

The range of adjustment for the ratio factor v = vA to vE is

between 0.0 and 9.999 and is defined in parameter mode.
Constant c5 can be used as an offset.
The setpoint ratio v and the actual value vactual are indicated on
the fourdigit displays. The controlled variable x and the
effective setpoint w biased by the ratio factor are indicated on
the analog displays. The controlled variable x and the effective

The ratio factor can be input remotely. The switchover conditions

correspond to those of the slave controller. Since the switchover
function can also be blocked, the controller can also be used as
a fixed ratio controller with this configuration.

Configuring switch S1 = 5, cascade controller

MASTER CONTROLLER = CONTROLLER II

0000

0000

wII

wiII

SLAVE CONTROLLER = CONTROLLER I

0000

wII

xII

wi I

0000

000

xI

wI

wI

SES

yH
wSLII

tS
wE

$
w

tS

wII

INTIICB

wI
+
-

FE8

PID

xI

INTI
yII=wEI

wI

y
wI
+

FE1
FE2

FE3

FE4

Fig. 6/9

x1II

xII = x1II +c1@x2 II +c3

xII

x2II

PID

yaI+c6@z
yaI

xI

xI

Cascade controller, function diagram

This type of controller contains both the master controller (con

troller II) and the slave controller (controller I) of the cascade.
The displays as well as the setpoint adjusters and the local/re
mote pushbutton of the controller have dual functions. Operation
is clear and simple:
The controller selector (12, Fig. 6/14) including LEDs is used to
switch between controller I and controller II. The displays as well
as the pushbutton functions mentioned are assigned to the
controller selected. In the Fig. 6/9, the corresponding functions
are identified in each case by the suffixes I and II.
- Master controller (controller II)
This controller processes mathematical and logic operations on
the input variables from FE1 and FE2. The controller operates as
a fixed setpoint controller with the facility for a remote setpoint,
either as analog signal (FE8), incrementally via two digital inputs

w or via the serial interface. The switchover is then made
using the local/remote pushbutton INT II or the CB signal.

- Slave controller (controller I)

The slave controller receives the manipulated variable of the
master controller as its remote" setpoint. Switching over to a
local setpoint (cancellation of the cascade) is achieved by
pressing the local/remote pushbutton INT I. The output of the
master controller is then made to track the setpoint of the slave
controller, and the xtracking can be configured for both de
vices, ensuring that connection of the cascade is bumpless and
driftfree.
The slave controller can be set to manual mode at any time us
ing the M/A pushbutton. This pushbutton and the associated
adjustment pushbuttons and the manipulated variable display
are not switched over to the master controller.
The slave controller operates with parameter set I.

The master controller operates with parameter set II.

6/10

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description
Configuring switch S1 = 6, cascaded ratio controller

Master controller = Controller II

0000

0000

wII

wiII

Slave controller = Controller I

0000

xII

wII

0000

wv

wi I

xv

000
xI

wI

wES
SES

tS
tS

+
w
-

yH
w II

IntIICB
wE

wSLII

w II
+
-

FE8
FE1
FE2

FE3

FE4

PID

x II

IntI

wI=v@x2+c5
v=vA to vE
v=wv(vAvE)+vA

+
-

xII
x2 I

y
wI

vist =

x1Ic5
x2I

PID

yaI=c6@z
yaI

xI

x1 I

Fig. 6/10 Cascaded ratio controller, function diagram

With this configuration the device comprises the master control

ler (controller II) and the slave ratio controller (controller I) The
displays, setpoint adjusters and local/remote pushbuttons also
have dual functions.
The selector (12, Fig. 6/14) including LEDs is used to switch
between controller I and controller II and to assign the displays
and the pushbutton functions mentioned to the controller
selected. The corresponding functions are identified in Fig. 6/10
by the suffixes I and II.
- Master controller (controller II)
The controlled process variable is applied to function input FE1.
The controller operates as a fixed setpoint controller with the
facility for a remote incremental input of the setpoint via two
digital inputs or via the serial interface. The switchover is made
using the local/remote pushbutton INT II or the CB signal.

The setpoint ratio v and the actual ratio vactual are output on the
fourdigit displays. The controlled variable x and the effective
setpoint w weighted by the ratio factor are output on the analog
displays. The controlled process variable xI and the effective
setpoint wI can be displayed on the digital indicators in the en
gineering range. Switching over to the local setpoint, and thus
cancellation of the cascade is made using the local/remote
pushbutton I (12, Fig. 6/14). The output of the master controller
is made to track the setpoint of the ratio controller. xtracking
can be configured. This ensures that connection of the ratio
cascade is bumpless and driftfree.
The ratio controller can be switched to manual mode at any time
using the M/A pushbutton. This pushbutton, the associated
adjustment pushbutton and the manipulated variable display are
not switched over to the master controller.
The ratio controller operates with parameter set I.

The master controller operates with parameter set II.

- Ratio controller (controller I)
The command process variable is applied to this controller via
function input FE2, the controlled process variable via input FE3.
The remote" setpoint for the controller is the manipulated
variable of the master controller which is the setpoint ratio
between the controlled process variable and the command
process variable as a ratio v (wv), where

x c
v + 1x 5
2
The range of adjustment for the ratio v = vA to vE is between 0.0
and 9.999 and is defined in parameter mode.

Siemens MP 31 2005

6/11

SIPART DR22 Controllers

6DR2210.
Description
Configuring switch S1 = 7/8
Override controller with maximum of y, Override controller with minimum of y
0000

0000

000

wI

wi

xI

wI

wES
SES

tS

tS
INTCB

wI
+
-

wSLII
"
w

wE

FE2
FE3

x1I

YA

YE

YE

YA

Min
Selection
Max

xI=x1I+c1@x2I+c3

x2I

ya

PID controller I

xI

FE1
FE1

Main controller

xII
xII
+
wII

yaII
PID controller II

Sb
wII

0000

wII

xII

Limiting controller

0000

Fig. 6/11 Override controller with maximum/minimum limiting of y, function diagram

The override controller's function is to control a process variable

without a second process variable exceeding a defined value.
The two process variables are physically dependent on one
another and are changed by the same final control element.
For example, the core temperature in a reactor is to be
controlled without the jacket temperature exceeding or falling
short of a certain value. For this task 2 controllers should be
able to influence the final control element. Either the larger or the
smaller of the two manipulated variables must be effective.
The manipulated variable signal is selected in many cases
using an extremevalue selector connected in series with the
controller. However, this solution suffers from dynamic problems
as a result of integral saturation of the controller not involved in
the intervention.
This disadvantage is overcome in configurable controllers be
cause the selection is made by mutual control of the manipu
lated variable limits and not by an extremevalue selection cir
cuit. The maximum limiting is achieved by controlling the lower
limit yA and the minimum limiting by controlling the upper limit
yE. These parameters are the absolute manipulated variable
limits in automatic mode. The mutual control can only take place
up to this limit. The parameters yA and yE are adjusted in the
parameter set of the main controller (controller I). The corre
sponding parameters of the limiting controller (controller II) are
automatically adjusted.
In manual, tracking, safety or blocking mode, both controllers
track the effective manipulated variable y. Switching over of the
display I or II is carried out manually. The M/A switchover and
the manipulated variable display are the same for both
controllers.
- Main controller (controller I)
The controller can process mathematical and logical operations
on the input variables from FE1 and FE2 as the controlled
variable. The main controller is a fixed setpoint controller with
the facility for remote input of the setpoint.

6/12

The switchover is then made using the local/remote pushbutton

or the CB signal. The main controller operates with parameter
set I.
- Limiting controller (controller II)
The controlled variable is applied to the limiting controller
via function input FE3. The limiting setpoint Sb is set as a
parameter.
Configuring switch S1 = 9
Process variable display
With this configuration the SIPART DR22 controller does not act
as a controller. The red digital and analog displays are con
nected in parallel to the function input FE1.
The green digital and analog displays are connected in parallel
to the function input FE3.
The yellow digital display can be controlled via the function
input FE6.
The limit monitors A1, A2, A3 and A4 can be assigned to the
three function inputs already mentioned.
Configuring switch S1 = 10
This fixed setpoint controller is specially designed for the cou
pling to the control system. It is largely based on the fixed set
point controller with S1 = 0 (Fig. 6/4). Since the controller only
operates with an internal setpoint wi1 , the signals INT and CB
are available via the serial interface SES for blocking control
system operations.
Configuring switch S1 = 11
This followup controller is specially designed for the coupling to
the control system. It is largely based on the followup controller
with S1 = 3 (Fig. 6/7). Since the controller only operates with an
external setpoint wE , the signals INT and CB are available via
the serial interface SES for blocking control system operations.
The limiting controller operates with parameter set II.

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description
Configuring switch S1 = 12

Controller 1
0000
wi

wI

wi

000

0000
xI
yH

SES

wES
tS
wEI

"
w

yI

INTCB(I)
w

wSLI

P I D

ya+c6 z

wEAI
FE2
FE1

xI
z

FE4

Controller 2
0000
wi

wII

wi

000

0000

xII
yH

SES
tS
wEII

yII

INTCB(II)
w

wSLII
wEAII

P I D

ya+c7 z

FE8
xII
FE3
FE7

Fig. 6/12 Dual loop fixedsetpoint/followup controller, function diagram

When configuring as a dualloop controller, the SIPART DR22

provides two completely independent control channels (PID).
For operation and monitoring, the process operation level can
be switched over for the display of controller I and controller II
(x, w, y and the input keys).
The LEDs for the alarms A1, A2, A3 and A4 are not switched
over at the same time. The alarms can be assigned to the vari
ous controlled variables of controller I and controller II.
Each control channel can be operated with an internal setpoint
(fixed setpoint controller) or with an external setpoint (followup
controller). Switching between the internal or external setpoint is
possible using the front panel controls or a digital input (CB
signal) providing this function has been enabled. The external
setpoint is defined via the interface or an analog signal (switch
ing over with binary signal wSL).
The output structure can be selected independently as a K or S
controller for each control channel.

Siemens MP 31 2005

Further configurable functions that enhance the flexibility

and the operational safety of the SIPART DR22 controller
Display in engineering units and linearization of process
variables
The process variables (controlled variable x and command
variable w) indicated on the two 41/2digit displays can be
scaled in percentages or engineering units. The startofscale
value, the fullscale value and the position of the decimal point
of the displays are set as parameters.
A nonlinear input variable must be linearized before it can be
indicated. The standard input connections contain two function
generators (linearizers).
Transmitter monitoring
The analog inputs can be monitored for fullscale or startof
scale violations of the signals (< -3 % or > +103 %). The inputs
to be monitored are selected using the configuring switches. In
the event of a violation, a message appears - selective for the
inputs AE1 to AE5 - on the fourdigit display, indicating the
faulty input signal. A common alarm is signalled via the digital
output MUF.

6/13

SIPART DR22 Controllers

6DR2210.
Description
In addition, it is also possible to configure automatic switchover
to manual mode, starting with the last manipulated variable or a
safety manipulated variable.
The fault message can be acknowledged using the pushbutton
(12, Fig. 6/14).
Setpoint ramp, setpoint limiting and xtracking
In addition to the ramp function, it is possible to limit the range
in which the setpoint or ratio setpoint can be adjusted by the
parameters SA and SE. Both the setpoint ramp and the setpoint
limits are effective with local or remote setpoints.
It is possible to configure xtracking. In manual, tracking and
DDC mode as well as with the safety manipulated variable, the
setpoint w is made to track the controlled variable x so that a
deviation does not occur. When a return is made to automatic
mode, the switchover is both bumpless and driftfree. The
setpoint ramp is not effective with xtracking. However, the
setpoint limiting is effective.
Filter and response threshold of negative deviation
All analog inputs have a selectable 1st order filter. The filter time
constants TF1 to TF11 can be adjusted between 0.1 and 1000 s.
In addition, the negative deviations are also fed via adaptive
filters TFI and TFII in order to filter out lowfrequency interfer
ences:

Repeated oscillations which occur within a band are detected

by the filter as noise and suppressed by the parameterized time
constant. Should a change occur that is outside the band it is
applied to the control algorithm without delay in order that
control of the process is maintained. If the level of noise
changes as time progresses, these filters automatically adapt to
the new level.
Dead band elements can be incorporated into the negative
deviation if the output of the controller (or of both controllers) is
to be smoothed further more. Thus a symmetrical range is
removed as response threshold AHI and AHII.

automatic modes is not bumpless. In the case of threeposition

step controllers, P mode is only permissible with remote
feedback of the final control elements position.
Limitation of manipulated variable
The manipulated variable of the K controller or an S controller
with remote feedback can be limited by the parameters yA and
yE. This limiting of the manipulated variable can be effective
only in automatic mode or in all modes. If the manipulated vari
able reaches one of the limits yA or yE - depending on the set
ting - further integration is suppressed in addition to the limiting,
and integral saturation cannot occur. Thus the manipulated vari
able is changed immediately if the polarity of the negative devi
ation changes.
If control is carried out outside the range yA to yE in manual,
tracking, safety or DDC mode, the last manipulated variable is
used bumplessly when returning to automatic mode. Modifica
tions are only carried out in the direction of the limited range.
In addition to this fixed limitation of the manipulated variable, the
SIPART DR22 controller contains a further directiondependent
manipulated variable limitation. The limitation is activated in this
case via the digital inputs yBL by remote signals. This
limitation is effective in every mode.
Additional analog outputs, splitrange mode
The total of 9 analog output can be assigned to all relevant, con
trollerinternal variables, e.g. x(xv), w(wv), y, (50 % +xd),
(50 % xd), the inputs AE1A to AE11A or the function inputs FE1
to FE12.
It is possible to configure splitrange mode if the SIPART DR22
controller is used as a K controller. As shown in Fig. 6/13, the
output y1 then always operates with a rising characteristic, a
rising or falling characteristic can be selected for y2. The ranges
of y1 and y2 can be parameterized. The threedigit display indi
cates y1 or y2 depending on which output is currently effective.

Matching the direction of action

The standard configuration of the controller is valid for normal
action systems. Should the controller be used with a reversely
acting controlled system, the sign of the proportional gains KPI
and KPII must be inverted. This applies to both the P and
Icomponents. The Dcomponent however, can operate
independently either in the same or reverse direction of the
controlled variable.
Special features of the control algorithm
The P(D) or PI(D) control algorithm is implemented in both
controllers as an interactionfree parallel structure and is of the
same type irrespective of the output configuration S or K.
Two different sets of parameters can be stored in the device.
These are assigned to controllers I and II in the dualloop
controller. When configuring as a singleloop controller, the
binary signal PAU can be used to switch between parameter set
I and parameter set II.
The switchover from PI to P control is made using the digital
inputs PI and PII.
Switchover from automatic mode to manual mode and vice
versa, as well as switching from all other modes to automatic
mode, is bumpless.

rising/falling

falling/rising

Fig. 6/13 Possibilities of splitrange mode

Limit monitor
The alarm functions A1/A2 and A3/A4 can be assigned to the
controllerinternal process variables xd, x(xv), w(wv), y, (y1/2),
the inputs AE1A to AE11A or the function inputs FE1 to FE12 for
monitoring purposes. They can be configured to maximum or
minimum monitoring.

If the controller is in P mode the working point yo is set

automatically. If this is not required the working point can also
be set manually as a parameter between 0.1 and 100 % using
yoI and yoII. However, the switchover between manual and

6/14

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description
Upward or downward violations are indicated by the LEDs
A1/A2 and A3/A4 (5 and 7, Fig. 6/14) and can be used for
remote signalling by the digital outputs.
The alarms are normally set in the parameter mode. It is also
possible to display and set the alarms in the process operation
mode. The hysteresis of limit monitors can be parameterized
between 0.1 and 10 %.
Parameter control
The parameter control function in the SIPART DR22 controller
can be used to specifically control the parameters of the device
determined at different working points. Thus the same control
quality can be achieved throughout the complete load range
when used with nonlinear controlled systems or final control
elements.
The proportional gain KP, reset time Tn, derivative action time Tv,
response threshold AH and - with the P controller - also the
working point yo are calculated using a straight line function with
5 vertices depending on the magnitude of a controlling variable.
The vertices are at 10, 30, 50, 70 and 90 % of the controlling
variable. This variable can be one of the internal process vari
ables x(xv), w(wv), y or 10|xd| or one of the input signals AE1A
to AE11A or one of the function inputs FE1 to FE12. The parame
ters effective at the vertices must first be determined and en
tered.
This procedure can be used with the dualloop controllers in
controller I or in controller II since both parameter set I and
parameter set II can be selected for the parameter control. With
the singleloop controllers it is therefore possible to select either
a fixed or a controlled parameter set by means of the digital
signal PAU.
Adaptation procedure
The SIPART DR22 controller contains an adaptation procedure
for determining the optimal controller parameters which is
based on the proven SIEPID procedure. The complete controlled
systems step response is recorded. Process parameters,
system gain, time constant and order are calculated using a
procedure for optimum adaptation of models. Previous
knowledge of the system is not required.
The controller parameters determined are for either a PI or PID
controller. They can then be accepted directly or influenced by
the user.
Blocking of the operator input level as well as the parameter
ization and configuring level
The controller offers 3 binary signals with which the following
input levels can be blocked:
- The binary function BLB blocks operator inputs on the control
ler
- The digital input BLS blocks the switchover to the configuring
mode. The online control parameters as well as adaptation
can nevertheless still be set in addition to normal process
operation.
- On the other hand, the digital input BLPS blocks the complete
switching of the device from the process operation mode.
Only normal operations such as manual changeover, are
possible.
Restart conditions
Short dips in the input power supply voltage are overcome by
the storage function of the power pack depending on the
respective loading of the controller. In the event of a longer
power failure, the set parameters and configurations are
retained in a nonvolatile, plugin user program memory.

Siemens MP 31 2005

The current operating mode, the current setpoint and the current
manipulated variable are also loaded into a nonvolatile memory.
If the SIPART DR22 controller is equipped with the yhold
module and this module is supplied from a separate power
supply unit, the current manipulated variable (Iy) is held at the
output in the event of a power failure of the K controller.
When the power returns after an interruption or when it is
switched on again, processing starts automatically with the
modes configured. If the yhold module held the manipulated
variable current during the power failure, the controller starts
bumplessly when the power returns. It is possible to configure
visual indication via the display following a power failure.
Selfdiagnostics
The internal exchange of data between the microcontrollers, the
memories and the analog output module (yhold) are checked
cyclically and also following POWER ON or a watchdog reset by
comprehensive monitoring circuits.
If a fault is detected, an error message is automatically output
on the front displays, from which the cause and possible means
of elimination can be understood.
When using the analog output module (yhold), its digital output
St interrupts the HIGH signal present during faultfree operation.
Communication with higherlevel systems
The SIPART DR22 controller can transmit and receive status
flags, process variables, parameters and configuring switch
settings via an interface module (option).
The following interface modules are available:
PROFIBUS-DP module
- Transmission rate up to 1.5 Mbits/s
- Address range up to 125
(number of possible stations on the PROFIBUS is determined
by the master interface module, the data range of the inter
face module, and the number of parameterized process data)
SES module RS 232
- Transmission rate 9.6 kbits/s
- RS 232 as pointtopoint connection
- RS 485 bus up to 32 stations
The advantages of the autonomous SIPART DR22 singleloop
controller can also be fully utilized together with higherlevel
systems:
- Problemfree adaptation of every controller to the problem
- Operational reliability; if the higherlevel system or a part
thereof is switched off or fails, the SIPART DR22 controller
continues to operate as an autonomous controller with the
conditions previously defined
- Flexibility; modifications or extensions to individual control
loops are possible during operation of the complete system
- Both SPC and DDC modes are possible
- The higherlevel system is relieved of certain tasks in SPC
mode if the control functions are handled by the individual
controller
- Distributed design of system results in clarity.
The configuring switches S0" and S251" as shown in Fig. 6/15
are the switches used to activate or configure the relevant func
tions (see pages 6/16 to 6/21).

6/15

SIPART DR22 Controllers

6DR2210.
Description
Control and display functions
The SIPART DR22 controller can be operated in three main
modes:
Process operation

20

Selection level

19

1
2
3
4
5.1
6.1
5.2
7.1
6.2

Configuring level (parameterization and configuring mode)

The pushbuttons and displays on the front of the controller
sometimes have different functions in these three modes.
18

7.2
8
9

17

10
11.1
12
11.2

16

13.2

Process operation (Fig. 6/14)

Operation of the SIPART DR22 controller in process mode is
clear and simple as a result of the arrangement and colors of
the front, the controls and the inscriptions:
- Red is the color of the process variable:
The red display (16) and the red vertical LED
bargraph (17) indicate the process variable.

- Green is the color of the setpoint:

The green display (19) and the green LED bargraph
(18) indicate the setpoint. The green pushbutton (2) is used to
switch between the local and remote setpoints. The local
setpoint can be adjusted using the green pushbuttons (6).
The green LED (1) signals operation with the local setpoint,
the LED (3) also lights up green if the digital input DC is not
present.
- Yellow is the color of the manipulated variable:
The yellow M/A pushbutton (9) is used to switch between
manual and automatic modes, the yellow LED (8) signals by a
steady or flashing light that a switch has been made to
manual mode. Lighting up of the yellow LED (10) signals
remote access to the manipulated variable, i.e. tracking,
safety or blocking mode. The yellow pushbuttons (13) can be
used in manual mode to adjust the manipulated variable
which is displayed by the yellow digital display (14). The
yellow LEDs (15) indicate the output of the positioning
increment in all operating modes.
Upward or downward violations of limits are signalled when
LEDs (5) and (7) light up. The LED (4) signals the process of
parameter optimization during the adaptation procedure by
means of a steady or flashing light.
The displays and setpoint pushbuttons are switched over in
dualloop controllers using the pushbutton (12). This pushbutton
can also switch the display to indicate other setpoints and alarm
values, when the SIPART DR22 controller is configured as a
singleloop controller. The associated LED (11) indicates the
status.
The label (20) is replaceable. The cover can be opened in the
middle using a pointed tool and the label removed. A screw is
then visible which can be used to remove the front module from
the controller. The electrical connections between the front
module and the basic unit are made via a ribbon cable.

6/16

13.1
15.2 14

15.1

1
2
3
4

5.1
5.2
6.1
6.2
7.1
7.2
8

10
11.1

11.2

12
13.1
13.2
14
15.1
15.2
16
17
18
19
20

LED . (green), signals local setpoint"

Local/remote pushbutton/Exit pushbutton
LED C (green), signals No computer mode"
LED ADAPT (yellow)
Flashing light: adaptation in process
Steady light: adaptation terminated
LED A1 (red), signals Limit A1 reached"
LED A2 (red), signals Limit A2 reached"
Pushbutton +
w Pushbuttons for adjustment
Pushbutton -
w of local setpoint

LED A3 (red), signals Limit A3 reached"

LED A4 (red), signals Limit A4 reached"
LED (yellow)
Flashing light: manual mode, remote
Steady light: manual mode, local
M/A pushbutton for selection of manual/automatic mode/
Enter pushbutton
LED (yellow), lights up with remote yintervention
LED I (green), control/display functions for controller I
Flashing light: display and effective functions are not identical
Steady light: display and effective functions are identical
LED II (green), control/display functions for controller II
Flashing light: display and effective functions are not identical
Steady light: display and effective functions are identical
Switchover pushbutton, for controller I/controller II
Pushbutton +
y
Pushbuttons to adjust the
Pushbutton -
y
manual manipulated variable
Digital display (yellow) for manipulated variable y
LED +
y (yellow) for display of manipulated variable increment
output with S controller
LED -
y (yellow) for display of manipulated variable increment
output with S controller
Digital display (red) for process variable x
Analog display (red) for process variable x
Analog display (green) for setpoint w
Digital display (green) for setpoint w
Replaceable tagging label; screw for loosening the front module
is behind this label

Fig. 6/14 SIPART DR22 controller, control and display elements

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description
Selection level

Configuring level

The desired configuration menu is selected in the selection

level. The controller switches back from the selection level to the
process operation level after approx. 20 s.

The selected configuration menu can be called from the selec

tion level, and settings can be carried out in this menu item.

The following configuration menus can be called:

Control mode is retained during configuring of the online param

eters. The reaction of the controlled system to changes in the
control parameters can thus be recognized immediately.

onPA

Online parameters

oFPA

Offline parameters

PAST

Control parameters

Strs

Configuring switch

The controller output is blocked when adjusting the configuring

switches of the offline parameters, the parameter control, the
settings in the freelyselectable input area, or the setting of UNI
mode:
- The K controller freezes the last manipulated variable current

APst

All preset

- The S controller no longer outputs any positioning pulses.

FdEF
FCon
FPoS

Menus for the freelyselectable

p range
g 1)
input

FPST
AdAP

Adaptation 1)

CAE4

Calibration AE4 1)

CAE5

Calibration AE5 1)

1) Menu

items are only displayed when enabled in StrS.

To call the selection level, the switchover pushbutton (12) must

be held pressed until "PS" flashes in the digital y display. After
releasing the pushbutton, "onPA" appears in the digital w dis
play (19).
The controller is then in the selection level and operates in on
line mode.

Siemens MP 31 2005

The green analog display shows a striped pattern to indicate

offline mode.

Lamp test
If the pushbutton (12) is pressed for longer than approx. 10 sec
onds, all LEDs on the front of the controller are triggered inde
pendent of the respective display, and remain on until the push
button is released. The original display is set again following the
lamp function test.

Display of firmware release

The current firmware release of the SIPART DR22 controller can
be displayed if required.

6/17

SIPART DR22 Controllers

6DR2210.
Description
Function diagram
S5
+
AE1
-

1/20

+
AE2
-

1/22

S10

I,U

FE1

S16

AE2A

FE2

1/21

S12

S7
I,U

S20
S17

AE3A

FE3

1/23

F
r
o
n
t
b
a
u
g
r
u
p
p
e

Standard settings
S0 to S4

S20

S11

I,U

1/24

S15

1/19
S6

+
AE3
-

S20
AE1A

0000

Analog inputs
S5 to S21,
S200 to S217
Configurations of
slots 5 and 6
S22, S23

U
1/12

AA1

1/13

AA2

1/14

AA3

Analog outputs
S69 to S75,
S247 to S257

1/4

BA1

1/5

Digital outputs
S76 to S93,
S258 to S266

1/6

1/7

1/8

1/9

Digital inputs
S24 to S48,
S218 to S228
S8
2/4

I,U,R
UNI,
P,
T,
V

2/3
AE4

2/2
2/1

S13
S18

AE4A

FE4

t
U

Slot 2

Options

I,U,R
UNI,
P,
T,
V
U

3/3

AE5
3/2

S14

S67 to S68

FE5/6

3/1

FE7
Slot 3

FE8
FE9

U
I
5V

Y display
S98

AE5A

Control algorithm
S54 to S60
Y switchover
S61 to S66

drawn:
S4 = 0
with S4 = 1
optional
connection

S9
3/4

Setpoint control
S49 to S53

24 V

FE10

Limit monitors
S94 to S98,
S267 to S268

FE11
FE12

Restart
conditions

24 V
5V
1/15

bE01

1/16

bE02

1/17

bE03

BE4

1/18

bE04

Serial interface
S101 to S107

6/6

1AA yhold

6/5

5BE

6/4

4BA24V

6/3

+2BE

6/2

2BA Rel.

6/1

Slot 6

1/2

1/1

S3

Application
program
memory for:

onPA
AdAP

on
line

Options

3AE

5/6

1AA yhold

5/5

5BE

5/4

4BA 24V

5/3

+2BE

5/2

2BA Rel.
+ 24 V
+5V

PE

BA8

3AE

3AA/3BE
1/3

1/11

S99, S100

BE1

L+

1/10

UREF

oFPA
FdEF
FCon
FPoS
APSt
FPST

off
line

5/1

3AA/3BE
Slot 5

Options
4/2

RS232
RS485

4/7

PROFIBUS

4/8
4/3

Slot 4
6DR2210-4 AC/DC 24 V
6DR2210-5 AC 115/230 V, selectable

Slot

Terminal

Optional
Fig. 6/15 SIPART DR22 controller, function diagram

6/18

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description

g
g

g
g
g

Adjustable on-line parameters

Parameter

Abbre
viation

Display

Display (18),
range of adjustment

Dimension

Filter time constant for xdl

Derivative action gain
Proportional gain

TF l
Vv l
Kp l

tFl
uul
cPl

oFF, 1 to 1000
0.1 to 10.0
0.1 to 100.0

s
1
1

Reset time
Derivative action time
Response threshold of xdl

Tn l
Tv l
AH l

tnl
tul
AHI

1.000 to 9984
oFF, 1.000 to 2992
0.0 to 10.0

s
s
%

Working point
Manipulated variable limiting,
startofscale
Manipulated variable limiting,
fullscale

yo l
yA l

Yol
YAI

Auto, 0.0 to 100.0

- 10.0 to 110.0

%
%

P controller
yA < yE

yE l

YEI

- 10.0 to 110.0

yE > yA

Filter time constant for xdll

Derivative action gain
Proportional gain

TF II
Vv II
Kp II

tFll
uull
cPll

oFF, 1 to 1000
0.1 to 10.0
0.1 to 100.0

s
1
1

Reset time
Derivative action time
Response threshold xdll

Tn II
Tv II
AH ll

tnll
tull
AHII

1.000 to 9984
oFF, 1.000 to 2992
0.0 to 10.0

s
s
%

Working point
Manipulated variable limiting,
startofscale
Manipulated variable limiting,
fullscale

yo II
yA II

Yoll
YAII

Auto, 0.0 to 100.0

- 10.0 to 110.0

%
%

P controller
yA < yE

yE II

YEII

- 10.0 to 110.0

yE > yA

Repetition rate of display

Positioning time Controller I/II
Min. positioning pulse pause
Controller I/II

dr
Ty 1/2
TA 1/2

dr
tY/tYII
tA/tAII

0.08 to 8.00
10 to 1000
20 to 600

s
s
ms

Min. positioning pulse length Control

ler I/II
Filter time constant AE 1
to
Filter time constant AE 11

TE 1/2

tE/tEII

20 to 600

ms

TF 1

tF1

oFF, 1 to 1000

TF 11

tFb

oFF, 1 to 1000

Constant c1

c1

c1

Constant c9

c9

c9

Connectable parameter 1

P1

P01

to

to

Connectable parameter 15

P 15

- 1.999 to 9.999
or
- 9.99 to 9.999

1
or
100 %

- 1.999 to 9.
9.999

Remarks

Only with S4 = 1

P15

The decimal point, startofscale and fullscale values of the

digital displays (16) and (19), response values and hysteresis of
the pairs of alarms 1/2 and 3/4, setpoint limiting, safety setpoint
and manipulated variable, setpoint ramp, ratio range, split
ranges and the function generators (linearizers) are all set by
off-line parameters.

Siemens MP 31 2005

6/19

SIPART DR22 Controllers

6DR2210.
Description

Configuring switches
Configuring
switch
S0

0
1
.
.
.
.
255
S1
0

Identification of plugin user program

memory
Code for factory setting (APSt)
Selectable codes for
user program

12

S2
0
1
2

Output configuration
K output
S output with internal feedback
S output with external feedback

S3
0
1

Mains frequency suppression

For 50 Hz
For 60 Hz

S4
0
1

Input connections
Standard connections
Optional connections (Fig. 6/3)

2
3
4
5
6
7
8
9
10
11

S5 to S9

Configuring
switch
S22 and
S23

S24 to S38

Signal range 0 or 4 to 20 mA of analog inputs

AE1 to AE5 or UNI Module AE4 and AE5

S10 to S14

Squarerooting of analog inputs AE1 to AE5

S15 to S19

Assignment of function inputs FE1 to FE6

to the analog inputs (with S4 = 0)

S20 and
S21

Switching on/off linearizers FE1 and FE3

(only with S4 = 0)

Function

Fitting of slots 5 and 6

Assignment of control signals CB, He, N, Si,

BLS, BLPS, PI, PII, PAU, "
w, "
y, "yBL to

the digital inputs BE1 to BE14 or FE9 to FE12

S39 to S46
S47 and
S48

Type of controller
Fixed setpoint controller with 1 or 2
independent setpoints
Fixed setpoint controller with 1 or 2 dependent
setpoints
DDC fixed setpoint controller
Slave/synchronization/SPC controller
Ratio controller
Cascade controller
Ratio cascade controller
Override controller, max. limiting of y
Override controller, min. limiting of y
Process variable display
Fixed setpoint controller for coupling
to a process control system
Slave controller for coupling to a process control
system
Dual loop controller

Function

Direction of action of control signals

Direction of action of control signals CB and N,

static or dynamic

S49 to S53

Setpoint control (tracking, source for remote

setpoint, xtracking)

S54 to S56

Direction of action of controller I/controller II

S55 to S57

Delement input of controller I/controller II,

z feedforward

S58

Adaptation: selection of time response

S59 and
S60

Parameter control: selection of controlled

parameter and controlling variable

S61 to S66

Output switchover: priority N or H,

source of external manipulated variable,
function with splitrange mode

S67 and
S68

Manipulated variable display: selection of

displayed variable and direction of action of
display

S69 to S72

Signal range 0 or 4 to 20 mA
of analog outputs AA1 to AA4

S73 to S75

Assignment of analog outputs AA1 to AA3 to

controller signals

S76 to S85

Assignment of signals RB, RC, H, N, A1, A2,

A3, A4, MUF and Int I to digital outputs BA1 to
BA16

S86 to S93

Direction or action of signals RB, RC, H, N,

A1/A2, A3/A4, MUF and Int I

S94 and
S95

S96 to S98

Assignment of limit monitors A1/A2 and A3/A4

to internal controller signals
Function and setting of limit monitors

S99 and
S100

Restart conditions following power failure

S101 to
S107

Settings of serial interface:

transmission rate, parity, station no.

The table above lists the configuring switches S0 to S4 of the

SIPART DR22 controller with their possible settings in detail.
Only the selectable functions are defined for the other
configuring switches. A detailed list is provided in the operating
instructions of the controller.

6/20

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Description

Configuring switches (continued)

Configuring
switch

Function

S200 to S205

Signal range 0 or 4 to 20 mA of analog inputs

AE6 to AE11

S206 to S211

Squarerooting of analog inputs AE6 to AE11

S212 to S217

Assignment of function inputs FE7 to FE12 to

the analog inputs (with S4 = 0)

S218 to S228

Assignment of control signals BLB, CBII,

HeII, NII, SiII, /tSII, /tSII, WSLI, WSLII, +yBLII,
-yBLII to the digital inputs BE1 to BE14 or
FE9 to FE12

S229 to S230

Direction of action of control signals tS und

WSL

S231

Output structure of controller 2 (with dual

loop controller)

S232 to S235

Setpoint control of controller 2 (with dualloop

controller)

S237 to S238

Source of manipulated variable w1/w2

S239 to S244

Output circuit of controller 2 (with dualloop

controller)

S245 to S246

Effect of manipulated variable limiting

S247 to S251

Signal range 0 or 4 to 20 mA of analog out

puts AA5 to AA9

S252 to S257

Assignment of analog outputs AA4 to AA9 to

internal controller signals

S258 to S266

Assignment of signals and function inputs

FE9 to FE12 to digital outputs BA1 to BA16

S267 to S268

Assignment of alarms A2 to A4 to internal

controller signals

Siemens MP 31 2005

6/21

SIPART DR22 Controllers

6DR2210.
Technical data
Technical data

Power supply

General
Mounting position

Any

Climatic classes
- Storage: 1K2 according to
DIN IEC 721 Part 31
- Transport: 2K2 according to
DIN IEC 721 Part 32
- Operation: 3K3 according to
DIN IEC 721 Part 33
Degree of protection to
EN 60 529
Front
Housing
Connections

-25 to +75 C
-25 to +75 C
0 to +50 C

IP 64
IP 30
IP 20

Controller design
Electrical safety
- to DIN EN 61 010 Part 1
- Protection class I
- Safe separation between supply connection and field signals
- Clearances and creepage paths for surge class III and pollution
level 2 , unless stated otherwise
EC Certificate of Conformity no. 691.001
CE marking

conformity concerning
- EMC Guideline 89/336/EWG and
- NS Guideline 73/23/EWG
is fulfilled without rectrictions

Emitted interference, immunity to interference to EN 61 326, NAMUR

NE21 8/98
The SIPART DR22 controller has already acquired the following
certifications:
Certificate of DIN CERTCO, Berlin",
Approval as temperature control and limiting equipment for heat gener
ators,
Certificate of Conformity with DIN 3440:1984-07,
Registration no.: TR 93502 S
TV certificate on approval of a component symbol for water level
controller, test requirement according to VdTV instructions water level
100" and water level 100/1",
component symbol no. TV.WRS(WR).01-363K
Weight (standard
controller without options)

Approx. 1.2 kg

Color
Front module frame
Front module facia

RAL 7037
RAL 7035

Material
Housing and front frame
Front facia foil

Polycarbonate, glassfiber reinforced

Polyester

Power supply connection

AC 115/230 V
AC/DC 24 V

Rated voltage

Selectable
AC 230 V
AC 115 V

Operating
voltage range

AC 187
to 276 V

Frequency
range

Multiple screw terminal blocks,

cannot be confused when
connecting, for conductor cross
section 1.5 mm2 (AWG 14)

Protective earth connection

Earthing screw

6/22

DC 20
to 35 V 4)
-

390 V
1500 V

70 V
500 V
450 mA

Power
consumption
Active power/
apparent
power 6)
Standard
controller
- Without
options,
without IExt
- With options,
without IExt
- With options,
with IExt

8 W/17 VA

8 W/13 VA

8 W/11 VA

8W

13 W/25 VA

13 W/20 VA

13 W/18 VA

13 W

26 W/45 VA

26 W/36 VA

28 W/35 VA

28 W

max.
40

238
278

130

3)

72

Relay
module
6DR28048A/B

144

72.5 +1

223
435 1 )

Panel cutouts
with studs

68 +0.7

without studs

>145 2)

138 +1

depth required to enable replacement on the main circuit board.

one above the other without interspacing is permissible if the
permissible ambient temperature is observed.
3) A relay module with 2 or 4 contacts (6DR28048A/8B) can be snapped
onto the rear of the controller; the mounting depth is then increased by
130 mm.
4) Including harmonics.
5) Consisting of L+, BA and AA.
6) Capacitive.

780 V
1500 V

External
current IExt 5)

A rail can be mounted on the rear panel of the power supply. The rail is
included in the delivery of the coupling relay mode.

1) Mounting
2) Mounting

AC/DC 24 V
AC 20
to 28 V

48 to 63 Hz

Peak voltages,
non periodic,
to VDE 160
1.3 ms
10 s

3pin earthed plug

IEC 320/V
Special 2pin plug

Connections for process

signals

AC 93
to 138 V

No. of
devices

Cutout
width b

2
3
4
:
:
:
10

140 +1
212 +1
284 +1
:
:
:
716 +1

Fig. 6/16 SIPART DR22 controller and panel cutouts, dimensions

Siemens MP 31 2005

SIPART DR22 Controllers

6DR2210.

Technical data
Technical data (continued)

Transmitter supply L+
Rated voltage
Onload current
Shortcircuit current

Power supply (continued)

Permissible
voltage dips 1)
Standard
controller
- Without
options,
without IExt
- With options,
without IExt
- With options,
with IExt

20 to 26 V
100 mA, shortcircuit proof
200 mA pulsed

Digital inputs BE1 to BE4

90 ms

70 ms

55 ms

30 ms

Signal status "0"

Signal status "1"
Static destruction limit
Input impedance

80 ms

60 ms

50 ms

25 ms

Digital outputs BA1 to BA8 (connected via wiredOR diodes)

50 ms

35 ms

35 ms

20 ms

Test voltages
(1 min)
- Primary secondary
- Primary protective
earth
conductor
- Secondary protective
earth
conductor

AC 1.5 kV

AC 500 V

AC 1.5 kV

AC 500 V

DC 700 V

DC 700 V

Analog inputs AE1, AE2, AE3 and AE6 to AE11

(input module 6DR28008A)
0/199.6 to 998 mV or 0/2 to 10 V
0/4 to 20 mA
200 k
49.9  0.1 %
> 500 k
0 to 10 V
50 ms
0.05 %/10 K
0.1 %/10 K

Analog outputs AA1 to AA3

Rated signal range
Operating range
Load voltage
Max. inductive load
Noload voltage
Time constant
Residual ripple 900 Hz
Resolution
Zero error
Gain error
Linearity error
Load dependence
Effect of temperature
Zero
Gain

Signal status "0"

Signal status "1"
Onload current
Shortcircuit current

1.5 V
+19 to 26 V
< 50 mA
< 80 mA pulsed

Cycle time

> 60 ms, user program dependent

A/D conversion

Inputs and outputs, display technology

Input signal range

Voltage
Current
Input impedance
Differential (voltage)
Differential (current)
Commonmode
Commonmode voltage
Filter time constant
Effect of temperature
Zero
Gain

4.5 V or open
13 V
35 V
27 k

0 to 20 mA or 4 to 20 mA
0 to 20.5 mA or 3.6 to 20.5 mA
-1 to +18 V
0.1 H
26 V
300 ms
0.2 %
0.1 %
0.3 % of measuring span
0.3 % of measuring span
0.05 % of measuring span
0.1 %

Method

Successive approximation with

> 120 measurements per input
and averaging over 20 or 16.67 ms

Resolution
Zero error
Gain error
Linearity error
Effect of temperature
Zero
Gain

11 bit 0.06 %
0.2 % of the measuring span
0.2 % of the measuring span
0.2 % of the measuring span
0.05 %/10 K
0.1 %/10 K

Display technology
Digital x, w displays
Color w display
x display
Digit height
Display range
Numeric range
Decimal point
Refresh rate
Resolution
Display error
Digital y display
Color
Digit height
Display range
Refresh rate
Resolution
Analog displays
Color w display
x display
Display range
Resolution
Refresh rate

4 digit, 7segment LEDs

Green
Red
7 mm
Adjustable start/full scale
-1999 to 19999
Variable
0.08 to 8.0 s, adjustable
1 digit, but not better than
A/D converter
Corresponding to A/D converter
and analog inputs
3digit, 7segment LEDs
Yellow
7 mm
0 to 100 %
0.08 to 8.0 s, adjustable
1%
Green
Red
LED array with 30 LEDs / 0 to 100 %
1.7 % by alternate lighting of
1 or 2 LEDs, the center point of the
illuminated LEDs acting as a pointer
0.08 to 8.0 s, adjustable

0.1 %/10 K
0.1 %/10 K

1) The

load voltage of the analog outputs is reduced to 13 V,

L+ to +15 V and the voltage at the digital outputs drops
to +14 V.
Siemens MP 31 2005

6/23

SIPART DR22 Controllers

6DR2210.
Ordering data
Ordering data
Order No.

Documentation
SIPART DR22 controller

SIPART DR22 controller

72 x 144
Basic unit with
- 3 analog inputs,
- 3 analog outputs,
- 4 digital inputs,
- 8 digital outputs and
- user program memory
power supply AC/DC 24 V
power supply AC 230 V,
switchable to AC 115 V

Input/output modules

Analog signal module

- for current input 0/4 to 20 mA or voltage
inputs 0/0.2 to 1 V or 0/2 to 10 V
(6DR28008J)
- for resistance based sensor
(6DR28008R)
- UNI module for TC/RTD/R/mV signals,
programmable (6DR28008V)
- Reference junction terminal for TC,
internal (to be used in conjunction with
UNI module (6DR28058A)
- Measuring range connector for
I = 20 mA and U = 10 V
(to be used in conjunction with
UNI module) (6DR28058J)
- with 3 analog outputs 0/4 to 20 mA and
3 digital inputs (6DR28028B)
- with 3 analog inputs 0/4 to 20 mA or
0/0.2 to 1 V or 0/2 to 10 V (6DR28008A)
- yhold module (6DR28028A)
Switching signal module
- with 5 digital inputs (6DR28018C)
- with 4 digital outputs and two digital
inputs (6DR28018E)
- with 2 relay outputs (6DR28018D)

- German
- English

C79000-G7400-C154
C79000-G7476-C154

Mounting and installation instructions,

German/English

C79000-M7474-C38

The following Instructions can be downloaded from Internet

(see Section 10, Page 10/4):
6DR2210-4
6DR2210-5

See Catalog Section 8

SIPART DR
PROFIBUS interface / Instructions
(Description of the communication via PROFIBUS DP
with the controller SIPART DR19/20/21/22/24)
- German
- English
SIPART DR22
Serial SIPART 6DR22 Bus interface / Instructions
(Description of the communication via RS 232, RS 485 or
PROFIBUS DP with the controller SIPART DR22)
- German
- English

Scope of supply
The scope of supply of a SIPART DR22 controller includes:
1
1
2

Controller as ordered
Power supply connector 115/230 V or a special connector
for AC/DC 24 V supply
Clamping elements, pluggable

Mounting and installation instructions (German/English)

Available ex-stores
Items marked

are available exstores.

Input/output modules and accessories

Coupling relay module
- With 4 relays (AC 250 V) (6DR28048A)
- With 2 relays (AC 250 V) (6DR28048B)
Interface modules
- For serial communications (SES)
via RS 232
or RS 485 (6DR28038C)
- PROFIBUSDP module (6DR28038P)

6/24

The input/output modules are described in Catalog Section 8.

Exception: 6DR28028B, see page 6/26.
Section 9 of the catalog contains details about software for parameterizing
the controller from a PC, interfacing to systems and the necessary
accessories (connectors, line drivers, etc.).
Training
Refer to ITC catalog (German) for details of training courses for the control
lers listed in this catalog.

Siemens MP 31 2005

SIPART DR22 Input/Output Modules

6DR2210.

Overview: applications

SIPART DR22
Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Description
see Section 8,
8
Page

AI4

AI5

8/3

AI9/10/11

AI6/7/8

8/4

AI4

AI5

8/5

Pt 100 module 6DR28008P

(AI4)*

(AI5)*

8/6

TC module

(AI4)*

(AI5)*

8/7

UNI module 6DR28008V

(TC/RTD/R/U/I)

AI4

AI5

8/8

yhold module 6DR28028A

AO7

AO4

8/10

3AO/3DI
module

AO7/8/9
DI5/6/7

AO4/5/6
DI10/11/12

8/11

Analog signal modules

U/I module

6DR28008J

3 x U/I module 6DR28008A

R module

6DR28008R

6DR28008T

6DR28028B

NEW
*) Use the UNI module 6DR28008V.
SIPART DR22

Switching signal modules

Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Description
see Section 8,
8
Page

5 DI

6DR28018C

DI5/6/7/8/9

DI
10/11/12/13/14

8/12

2 relays

6DR28018D

DO9/10

DO13/14

8/13

4DO/2DI

6DR28018E

DO9/10/11/12
DI5/6

DO13/14/15/16
DI10/11

8/14

SIPART DR22

Interface module
Slot 2
SES module

Slot 3

Slot 4

Slot 5

Slot 6

6DR28038C

8/15

RS 232/SIPART bus

Yes

RS 485

Yes

Yes

SIPART DR22

Description
see Section 8,
Page

PROFIBUSDP module
6DR28038P

Description
see Section 8,
8
Page

8/16

NEW
Coupling relay module
can be installed on rear:
with 4 relays

6DR28048A

Yes

8/17

with 2 relays

6DR28048B

Yes

8/17

Depending on the application, the following can be used in conjunction with the
UNI module 6DR2800-8V:

Description
see Section 8,
Page

Reference junction terminal

6DR28058A

8/8

Measuring range connector

6DR28058J

8/8

Siemens MP 31 2005

6/25

Notes

6/26

iemens MP 31 2005

SIPART DR24
Multi-function Unit

7/2
7/2
7/3
7/3
7/7
7/8
7/16

Description
Application
Design
Mode of operation
Basic functions
Complex functions
Serial interface

7/17

Technical data

7/19

Ordering data

7/20

SIPART DR24 input/output

modules
Overview: applications

7/20

Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.
Description
Application
The SIPART DR24 multifunction unit is used in process
engineering applications for calculation, closedloop and open
loop control. The unit can be freely configured to suit the
application. During configuring, functions stored in memory
(Fig. 7/1) are, through simple allocation, selected and
connected to one another, to the inputs and outputs, and to the
indicators and pushbuttons of the control and display unit.
No programming knowledge is necessary.
The multifunction unit can be connected to higher level
automation systems, control systems or process computers
using analog, parallel interfaces, as well as via an addressable
busbased serial interface.

- Program controller; up to 8 programs

- Boiler control with mathematical evaluation of process
variables (min./max. selection, correction computer etc.)
- Closedloop burner control with openloop control functions
- Thermodynamic closedloop process control and calculations
(enthalpy)
- Closedloop furnace and zone control with programmed
setpoint control and linearization
- Openloop and closedloop test bed control

The multifunction unit can be installed in panels, desks or

cabinets.

- Closedloop control of transport systems (e. g. conveyor

belts) with dead time element

Application examples

- Transmitter for analog and digital process variables to and

from the serial interface (SIPART SW program)

- Calculator for mathematical equations, timing sequences,

logic operations and arithmetic operations executed in
parallel
- Programmer (clock), also in conjunction with calculations,
openloop and closedloop controls
- Closedloop controller with continuous manipulated variable
and/or threeposition step controller; inputs and outputs of
controller blocks freely connectable, e. g. to calculation and

openloop control functions; as a singleloop controller or for

parallel operation for up to 4 independent control loops, for
selection controls, cascade control, SPC or DDC mode

- Surge limit control

- Process monitoring (limit violations, failure alarms etc.)

- Dependent and mutually interlocking/overriding setpoint
control
- Multiplexer for process variables and/or setpoints
- Weighted average calculation using sampled values

Mathematical functions
AbS
Absolute value
Add
Add
AMPL
Differential amplifier
div
Divide
FUL
Function generator (3)
FUP
Function generator (2)
LG
Log base 10
LinE
Straight line equation
Ln
Log base e
MuLt
Multiply, negation
Pot
Exponentiation
CPt
P/T correction computer (2)
root
Square root extraction
SUb
Subtract, negation
SPr
Splitrange (8)
Time functions
AFi
Adaptive filter (2)
diF
Differentiate (highpass)
FiLt
Filter (lowpass)
Ain
Integrator, analog input (4)
bin
Integrator, digital input (6)
tiME
Timer
dti
Dead time element (2)
CLoc
Programmer (1)

Comparison functions
dEbA
Response threshold
LiMi
Limiter
MASE
Max. selection
MiSE
Min. selection
AMPL
Differential amplifier
CoMP
Comparator with hysteresis

Control functions
Ccn
PID controller with continuous output
CSE
S controller with internal or
CSi
external feedback (4)

Fig. 7/1

7/2

Logic functions
And
AND
dFF
d flipflop
Eor
Exclusive OR
nAnd
NAND, also inverted
nor
NOR, also inverted
or
OR
tFF
t flipflop
tiME
Timer
CoUn
Counter
PUM
Pulse width modulation (4)
Switches
MUP
ASo
bSo
Cnt

Multiplexer (2)
Analog variable selector
Digital variable selector
Demultiplexer

Memory functions
AMEM Analog value memory
dFF
d flipflop
Ain
Integrator with analog input, tracked
(see above)
Integrator with digital input, tracked
bin
(see above)
MAME Maximum memory
Minimum memory
MiME
T flipflop
tFF
Programmer
CLoc
Clock (see above)

Functions marked (x) are complex functions that may be

used x times (x = 1, 2 or 3). All other functions are basic
functions that can be connected in any sequence and as
often (max. = 109) as required.

The abbreviated function names are displayed in the seven

segment display during parameterization and configuring.

Basic and complex functions of the multifunction unit

Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.

Description

1
12
11

10
9

Fig. 7/2

SIPART DR24 multifunction unit

Design
The SIPART DR24 multifunction unit is of modular design and
consequently easy to service and simple to reconfigure or
retrofit. It consists of a standard device, to which additional
input/output modules can be added in order to extend its range
of application. These modules are inserted in slots in the rear of
the instrument (Fig. 7/3).
The standard device comprises:
the front module with controls and displays
a main circuit board with CPU and terminal strips
plastic moulded housing with an interface board and power
pack.
Electrical connections between the various modules are made
via the interface board fixed to the housing. The main circuit
board is inserted in the rear of the unit in slot 1 and locked in
place. The main board has 10pin and 14pin terminal blocks to
which all inputs and outputs of the standard device are
connected. If the number of signals in the standard device is
insufficient for a particular application, a further five slots are
available for additional option modules.

1 PE conductor contact spring

2 Slot 6
3 Slot 5
4 Slot 1 (main circuit board)
5 Slot 2
6 Slot 3
7 Slot 4 (SES: RS 232/RS 485, PROFIBUSDP)
8 Earthing screw
9 Tophat rail (included in delivery of relay modules)
10 Mains voltage selector
11 Mains plug
12 Power supply unit
Fig. 7/3

SIPART DR24 multifunction unit, rear view

and that switching surges from the power pack are prevented
from getting into the mains supply.
The output from the power pack is sufficient to provide a 24 V
supply to a number of loads (active digital outputs, output
modules) connected to earth (see Technical data).

Mode of operation
The SIPART DR24 multifunction unit is designed around a
modern, highlyintegrated CMOS microprocessor.

Electrical power for transmitters is provided by a shortcircuit

proof L+-output (DC 24 V, 100 mA).

The taskspecific program created by the user is stored in a non

volatile memory and is therefore protected against power failure.

The power supply unit, an electrically isolated, stabilised

switchedmode power pack, is situated in a completely
enclosed metal housing that is screwed to the plastic body of
the instrument.

The standard device has 3 electronically isolated analog inputs

that can accept either standardized voltage (0/0.2 to 1 V or 0/2
to 10 V) or current (0/4 to 20 mA) signals.

Versions available:
- 6DR24104 for AC/DC 24 V power supply
- 6DR24105 for AC 230 V power supply, switchable to AC 115 V.
Short dips in the power supply are bridged without affecting the
instrument's functionality. All voltages generated by the power
pack are stabilised and shortcircuit proof (thermal fuse and
current monitoring).
The input of the power pack is protected against overvoltages.
A filter ensures that mains glitches cannot reach the instrument

Siemens MP 31 2005

Analog input area

In addition to these inputs, a module with 3 further inputs of

identical types can be inserted into slots 5 and 6. These inputs
can also be switched between 0 to 10 V and 0/4 to 20 mA. To
handle complex control applications, or to connect other input
signals, two additional input modules can be inserted in slots 2
and 3. Apart from processing standardized voltage and current
signals, these input modules can also be used to connect Pt 100
resistance thermometers, thermocouples and resistance based
sensors.
A total of 11 analog inputs are therefore available.

7/3

SIPART DR24 Multifunction Unit

6DR2410-.
Description

32 basic functions

109 artihm. blocks

AMPL, And,
ASo

Front
module

bSo

tA1.1
#
tA7.F
+
AE1

1/20

+
AE2

1/22

I,U

I,U
U

div

L 1.1...L14.9

Eor
FiLt

b01.F...bh9.F

LG, LiMi, LinE

with 3 inputs

Ln
MAME, MASE

1 output

U
1/12

AA1

1/13

AA2

1/14

AA3

1/4

BA1

bA2.1...bA2.3

1/5

bA3.1...bA3.3

1/6

3
4

AA1.1...AA1.3

MULt
nAnd, nor

AE3A

2/2

AE4

2/1

AE4A

3/4

AE5

3/3
3/2

AE5A

3/1

5V

Ain1...Ain4
bin1...bin4

c01.F...c33.F

CPt1, CPt2

with 4 inputs

dti1, dti2
FUL1, FUL2, FUL3

1 output

4 complex functions

4 arithm. blocks

bA4.1...bA4.3

1/7

CLoc

d01.F...d04.F

MUP1, MUP2
Cnt1

with 12 inputs
14 outputs

bA05

1/8

bA06

1/9

12 complex functions

4 artihm. blocks

bA07

1/10

bA08

1/11

BA8

Slot 3

Ccn1...Ccn4

h01. F...h04. F

24 V

CSE1...CSE4
CSi1...CSi4

with 18 inputs
4 outputs

3AE

5V
BE1
2

24 V
bA1.1...bA1.3

PWM1 4/SPR1 SPR8

I,U,R
UNI,
P,
T,
V

33 artihm. blocks

FUP1, FUP2

Slot 2

Options

AA3.1...AA3.3

tFF, tiME

AFi1. AFi2
I,U,R
UNI,
P,
T,
V

2/3

U
I

33 complex functions

2/4

AA2.1...AA2.3

or

SUb

1/23

m
o
d
u
l
e

Pot
root

I,U

1/24

0000

dd1.1...dd3.4

CoMP, CoUn
dEbA, dEF, diF

MiME, MiSE

AE2A

1/21

+
AE3

AE1A

1/19

F
r
o
n
t

dA1.1...dA2.4

AbS, Add, AMEM,

1AA yhold

1/15

bE01

AE6A...AE8A

5BE

AA4...AA6
bE10...bE14

4BA24V

1/16

bE02

bA13...bA16

2BA Rel.

1/17

bE03

BE4

1/18

bE04

+2BE
3AA/3BE

M
M

1/3

User
program
memory for:

1/2

onPA
AdAP

1/1
S3

+ 24 V
+5V

PE

UREF

6DR24104 AC/DC 24 V
6DR24105 AC 115/230 V, switchable
Fig. 7/4

7/4

AE9A...AE11A
AA7...AA9
bE05...bE09

on
line

bA09...bA12

6/4
6/3
6/2
6/1

Options

oFPA
CLPA
hdEF
FdEF
FCon
FPoS
APSt
CAE4
CAE5

1AA yhold
5BE
4BA 24V
+2BE
2BA Rel.
3AA/3BE
Slot 5

6/5

Slot 6
3AE

L+

6/6

5/6
5/5
5/4
5/3
5/2
5/1

Options

off
line

4/2

SA1.1...SA16.3

RS232

SAA1...SAA16

RS485

4/7

SbE1...SbE16

PROFIBUS

4/8
4/3

SbA1...SbA16
Slot 4

AE
BE
BA

SIPART DR24 multifunction unit, function diagram

Analog input
Digital input
Digital output

Slot

AA
SES

Terminal

Analog output
Interface module
Optional

Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.

Description
Analog output area

Example: Add basic function

The standard device has 3 analog outputs. In addition to these

outputs, a module with 3 analog outputs and 3 digital inputs can
be inserted into each of the slots 5 and 6. The total of 9 analog
outputs generate a 0 to 20 mA or 4 to 20 mA signal.
Slots 5 and 6 can be optionally fitted with an analog output mod
ule (yhold). This module consists of a microprocessor which
outputs the manipulated variable it receives from the CPU on the
main circuit board. It also contains an alarm output St. In normal
mode the module is powered by the controller's power pack. It
can, however, also be powered via an external DC 20 to 30 V
supply, in which case the internal and external supply are
ORed.

ncon
ncon
0.000

b.F

.1

.2

.3

Add
+
+
+

n
.A

A = E1 + E2 + E3
ncon Inputs not connected
Fig. 7/5 Basic function block, adder; the preallocated inputs
(e. g
. E3 = 0.000) can be easily overwritten if required

This analog output module holds the most recent value of the
output variable should communications between the controller's
CPU and the yhold processor fail.
Digital I/O area

Arithmetic

The standard device has 4 digital inputs (BE1 to BE4) and 8

digital outputs (BA1 to BA8). If more are required, the number of
digital inputs and outputs can be increased by using additional
option modules. Slots 5 and 6 at the rear of the controller are
used for this purpose. Both these slots can be used to
accommodate either a module with 5 digital inputs, or one with
four DC 24 V digital outputs, or a module with two relay outputs
( AC/DC 35 V, 5 A).

Analog variables are processed using floatingpoint arithmetic

within a decimal range of -1019 to +1019.

The digital outputs are active and generate a DC 24 V signal.

Floating outputs are available, if the relay module with two
digital outputs is used. An interface relay module can also be
snapped onto a DIN rail on the rear of the controller. This
additional module has either two or four relays, which are
energized directly by the digital outputs. Each relay has a single
CO contact.

The input and output variables of the multifunction unit are input
or output in the signal range 0/4 to 20 mA or 0 to 10 V,
corresponding to 0 to 100 %. These ranges represent the
arithmetic values 0 to 1. Arithmetical operations are performed
using these numeric values.

Connectable parameters

The linear parameters PL1 to PL40 can be adjusted with a

resolution of 4 digits. The parameters Pd1 to Pd40 - which
should preferably be used as time constants - can be adjusted
over a very large logarithmic range. PL and Pd parameters can
be modified online in process operation.
Backup battery RAM

Function area

The function area is located between the input and output areas.
It contains

Actual values of counters, timer and memory functions can all

be stored in the event of a power supply failure.

32 basic functions, that can be used as required up to 109

times, and
15 reusable complex functions.
The function area also contains variable parameters and a
number of constants and alarms that may also be connected as
necessary.
In the configuring mode, the required functions can be selected
or defined (configuring mode FdEF), connected (configuring
mode FCon) and positioned in the processing sequence
(configuring mode FPoS).
The software connections are freely configurable. Any data
source can be connected to any number of data sinks.
Configuring is minimised by eliminating the data sources and
sinks of undefined function blocks and by removing any illogical
source/sink (e. g. analog to digital) connections.
Certain parameters can be modified during operation (online
parameters). The remaining dedicated parameters (e. g.
programmer parameters) are set offline in configuring mode.

Siemens MP 31 2005

Function area Basic and complex functions"

Configuring mode FdEF is used to define any number of
function blocks in any sequence. The data sinks (inputs) can be
connected (FCon) to any data source (output), e. g. to outputs
from other blocks, to parameters or arithmetic variables. The
basic functions and their abbreviated names are shown in
Fig. 7/1. The basic function blocks and their characteristic fea
tures are listed on page 7/7.
The complex function blocks and their characteristic features
are listed on pages 7/8 to 7/16.

7/5

SIPART DR24 Multifunction Unit

6DR2410-.

Mode of operation
Communication with higherlevel systems
The SIPART DR24 controller can transmit and receive status
flags, process variables, parameters and configuring switch
settings via an interface module (option).
The following interface modules are available:
PROFIBUS DP module
- Transmission rate up to 1.5 Mbits/s
- Address range up to 125
(number of possible stations on the PROFIBUS is determined
by the master interface module, the data range of the inter
face module, and the number of parametrized process data)
SES module RS 232/RS 485
- Transmission rate 9.6 kbits/s
- RS 232 as pointtopoint connection
- RS 485 bus up to 32 stations

Monitoring function
The multifunction unit contains monitoring functions. Alarms are
available as data sources and can be used to activate digital
outputs, initiate function sequences or, for example, set analog
outputs to their safety values.
Selfdiagnosis
Comprehensive selfdiagnostics circuits cyclically control the
internal data transfer, or also following a poweron reset or
watchdog reset.

An error message is displayed automatically on the front module

when an error is detected. This message provides enough
information to identify the cause of the error and shows how it
can be rectified.
If the analog output module is being used, the St digital output
on this module interrupts the High signal present during normal
operation.
Restart conditions

Blocking of operator input as well as parameterization and

configuring modes
Switching over to parameterization and configuring mode can
be blocked using digital signals.
The digital input BLS blocks the switchover to configuring mode.
However, online control parameters can still be set and
adaptation, as well as normal process operation, performed.
The digital input BLPS, on the other hand, prevents the
instrument from being switched out of process operation mode.
The binary function bLB blocks operation of the device.

Indicators (Fig. 7/2)

The SIPART DR24 multifunction unit is equipped with digital and
analog indicators.
The two analog indicators consist of a red and a green vertical
LED array. One or two diodes light up alternately, with the
measured value indicated by the center of the field.
The resolution of both indicators is 1.7 %. The green LED array
on the right can be configured as a digital indicator, in which
case digital signals are output to 10 equally spaced LEDs. Two
of the three digital indicators have 4digit displays, and one
has a 3digit display. They can all be dimensioned in either
engineering units or percentage.
13 additional LEDs are located on the front of the instrument to
display status flags, alarm conditions etc. All LEDs can be
connected as required.

Process operation (Fig. 7/2)

7 freely connectable pushbuttons are provided on the front
panel, which are operatoraccessible by pressing the curved
foil.
All control and display elements (indicators, LEDs and input
pushbuttons) on the front panel can be switched over to 4 data
sources or sinks for multiple applications.
Customised descriptions can be inserted on the front panel.
The rating plate can also be replaced.

Depending on the actual loading on the instrument, short dips in

the power supply are bridged by the storage capability of the
power pack. During a longer power cut, the parameters and
configurations being used are saved in a nonvolatile, plugin
user program memory. The most recent mode of operation,
setpoint value and manipulated variable are also loaded
into failsafe memory.
If the SIPART DR24 is equipped with an analog output module
and is being supplied from a separate, failsafe source, the
most recent output value is maintained.

7/6

Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.

Description
Serial number of
No. of cycle
arithmetic block b
b.F Funktion name n

Basic functions
A total of 32 basic functions can be used up to 109
times in any sequence: b01.F to bh9.F
ncon
Input not yet connected
Hi; Lo; 1.00; Present for input;
can be overwritten
Hi
High level
Lo
Low level

ncon

b.F
.1

.A

ncon
ncon
0.000

A = |E1|

1.000

Outputs
Data sources

b.F

.1

.2

.3

Add
+
+
+

.A

ncon
Lo

A = E1+E2+E3

AMPL

b .F
.1
.2
.3

ncon

.A

ncon
Hi

A= (E1E2)  E3
ncon
ncon
Lo

.A

 analog value, # digital value

ncon
ncon

.1
.2
.3
Inputs
Data sinks

AbS

E1
E2
E3

b.F
#
.1
#
.2
#
.3

b .F
#
.1
#
.2
#
.3

&

.A#

ncon
ncon
Lo

.A#

0.010

b .F
.1

.2

ncon
ncon
0.010

dEbA

Hi

.A

2a

ncon
Lo

b.F
.1
.2
.3

CoMP

.A#
H

Lo
ncon
Lo

b .F
.1
.2
.3

div

ncon

E1
E2

.A

ncon

ncon

LG
lg

b .F
.1

.A

ncon
-0.050
1.050

.A

ncon
Lo

b.F
.1
.2

MIME

min.
R

.A

ncon
ncon
1,050

A = min. E1 (t)
E2 = Hi: A = E1

Hi

nAnd

b.F
.1
.2
.3

ncon

#
#
#

.A#

&

Lo
Lo

b .F

.1

.2

.3

b .F

ncon

.A

E1E2E3

b .F
.1
.2

#
#

Eor
=1

n
.A#

ASo

b .F

CoUn

.A

b.F

.1

.2

.3

LiMi

b.F
.1
.2

ncon
1.000

n
.A

ncon
ncon
0000

MAME
max.
R

b.F
.1
.2

b .F
.1
.2
.3

0.000

b .F

.1

.2

tFF

.A#

ncon
Lo
1.000

b.F
.1
.2
.3

#
#

b.F
.1
.2
.3

.A

diF

.A

b.F
.1
.2
.3

FiLt

n
.A

b.F

.1

.2

.3

LinE

A
E1

n
.A

A = E1E2+E3

n
.A

ncon
ncon
-0.050

b.F
.1
.2
.3

MASE
max.

n
.A

A = max (E1, E2, E3)

MiSE
min.

n
.A

.3

#
#
#

#
.1
& +m
m
#
.2
CT
R
#
.3
E2: count pulse (rising edge)
E3: reset (rising edge)
E1 = Hi: block; m = 0.001

A = E1E2(1 et/E3)
E2 gain; E3 time constant

ncon
ncon
1.000

n
ncon

1

root
E1

tiME
C
R

b .F
.1
.2
.3

MuLt

n
.A

A = E1E2E3

nor

.A#

ncon
Lo

b.F
.1
.2
.3

#
#
#

or
1

n
.A#

A = E1  E2  E3

n
.A

A  E1 ; E2 : default
for E1 < E2 : A = 0

#
.1 1
&
T
T
#
.2 2
R
#
.3
rising edge on E1 flips A
E3 = Hi: A = Lo
E2 = Lo: E1 disabled

Siemens MP 31 2005

b .F

.1

.2
#
.3

A = E1  E2  et/E3
E2 = Vv, E3 = tv; E2  E3 = Tv

A = E1  E2  E3, also A = E1

Pot

A = E1  E2E3

ncon
Hi
Lo

1.000
1.000

A = min (E1, E2, E3)

A = E1  E2  E3, also A = E1
1.000
2.718
ncon

.A#

A = max. E1 (t)
E2 = Hi: A = E1

A = ln E1

ncon
Hi

ncon

E2: Min., E3: Max., E2  E3

A = E1; E2  A  E3

Ln

ln

ncon
Lo

n
Q

A = (E1  E2)  (E1  E2)

A = lg E1

ncon

dFF
D

1.000

A = E1/E2: also A = 1/E2

E3: limit E2 towards 0

b.F

.1

b.F
.1
.
.3

#
#
#

rising edge on E2: A = E1

E3 = Hi: A = Lo

E2: dead zone

a when E1 = 0

1.000
ncon
0.001

.A

A = E1  E2  E3

bSo

A = Hi if E1  E2+H/2
E3: hysteresis

ncon

E2 = Hi (t = 0) ! A = E1 (t = 0)
E2 = Lo, A = E1

And

AMEM

b .F
.1
#
.2

0.000
ncon
0.000

b.F
.1
.2
.3

SUb
+

n
.A

A = E1 E2 E3, also A = E2

n
.A#

rising edge on E1: impulse of duration t on A

E3 = t; E2 = Hi; A = 0
retriggerable

7/7

SIPART DR24 Multifunction Unit

6DR2410-.
Description
Complex functions (functions with dedicated parameters)
Adaptive filters AFi1 and AFi2
AFi1, AFi2

c.F
ncon

.1

Autom.

B
>B
t

tF

Filter time constant

tF = oFF, 1 to 9984 s

.A

<B

tF

(onPA)

The adaptive filter AFi* dampens oscillations in the input

variable, which occur repeatedly within a band B, using a
variable time constant tF. Changes outside the band are applied
unfiltered to the output. If the noise level changes, the band is
automatically adapted to the new level. Noise - e.g. from a

A Output signal
B Filter band
Fig. 7/6 Effect of the adaptive nonlinear filter

E Input signal

process variable - is thus suppressed without affecting the

detection of rapid changes. This is important in controlled
systems where rapid settling is required.

Dead-time elements dti1 and dti2

Output = input offset by time td:
c.F

dti1, dti2

ncon

.1

1.000

.2

.3

Lo

E1
E2
E3

A
td

.A

td

Dead time td

1 to 9984 s

Stored values

100/td, max. 1/cycle

After Power on": A = 0 for t td

This dead time is multiplied with a factor in E2 and is therefore
changed from outside. The dead time element can be stopped"
at any time via input 3. The profile remains during standstill".

td

(onPA)

E3 = Hi  standstill".

Curve calculator with 13 vertices between -10 and +110 % of

the input signal range:
parabolic approximation

Function generators FUP1 and FUP2

FUP1, FUP2

c.F

ncon

.1

.A

Output -199.9 to +199.9 %; magnitude per vertex can be

parameterized.

(oFPA)

Vertices 10, 00, 10 to 110

Function generators FUL1, FUL2 and FUL3

c.F
ncon

FUL1, FUL2, FUL3

.1

n
A

.A
E

(oFPA)

Integrator with analog input Ain1 to Ain4

.1

0.000

.2

Lo

.3

LiA, LiE

E
UN

.A

The analog variable on input .1 is integrated.

Tracking mode (N = Hi): the memory A of the integrator is made
to track the value of the analog variable UN with tr. Input .1 has
no effect as long N = Hi. The integrator acts as an analog value
memory when E.1 = 0 and N = Lo.
A = 1/tin E.1dt + UNo

tin, LiA, LiE, tr

7/8

Ain1 ... Ain4

tin, tr

ncon

The output function is formed by the straight sections between

the vertices.
The function generators can be used, for example, for
parameter control in the controller function blocks h_.F.

Vertices 00, 20, 40, 60, 80, 100

b.F

Curve calculator with 6 vertices between 0 and 100 % of the

input signal range.

(onPA)

N Tracking signal
UN Tracking variable

tin
LiA
LiE
tr

1 to 9984 s
-199.9 to +199.9 %
-199.9 to +199.9 %
off, 1 to 9984 s

Integrating time
Startofscale value
Fullscale value
Tracking time (ramp)

memory
limitation

Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.

Description
Integrator with digital inputs bin1 to bin6
bin1 ... bin6

c.F

D
D

ncon

.1

ncon

.2

0.000

.3

UN

Lo

.4

tin, tr

Integration is enabled by the digital signals on .1 or .2.

Tracking mode (N = Hi): memory A of the integrator is made to

track the value of the analog variable UN with tr. The inputs .1
and .2 have no effect as long as N = Hi.

LiA, LiE
A

.A

The integrator acts as an analog value memory when E.1 = 0

and E.2 = 0 and N = Lo.

tin, LiA, LiE, tr

A = 1/tin E.1dt + UNo

(onPA)

The integration time is progressive (100 % approx. 23 s) and

constant when tin = 1 to 9984 s.

Digital input signals can be generated e. g. by pressing

pushbuttons.
Possible applications:
- adjustment of analog values using front panel pushbuttons
- ramp functions.
The variables N and UN enable the stored value to track exter
nal variable (UN) with tr, e. g. for x-tracking, for adaptation of
wint to wext, or for adaptation of yH to ya for automatic, bumpless
switchover when using the controller.

LiA
LiE
tr

-199.9 to +199.9 %
-199.9 to +199.9 %
off, 1 to 9984 s

Startofscale value
Fullscale value
Tracking time (ramp)

memory
limitation

Correction computers CPt1 and CPt2

c.F

1.000

CPt1, CPt2

ncon

.2

ncon

.3

n
X

DP

.1

flow based on standard state. The medium must be in a pure

state, i. e. separation must not occur. The output variable A is
calculated as follows:

A  Dp

.A

E2
E3

f(E2E3)

x f

f (E 2, E 3) 

tA, tE, PA, PE

(oFPA)

Correction computers are used to calculate the rate of flow of

gases from the differential pressure p, correcting for fluctuations
in pressure and temperature. Mass flow and volume flow based
on the operational state can be corrected, as well as volume

(E 2, E 3)

(P E-P A) E 2 P A
(t E-t A) E 3 t A

The measuring range is standardised to the formula using the

parameters tA, tE, PA and PE. tA and PA can take a value
between 0.01 to 1.000, tE and PE between 1.000 to 99.99.
This flow correction computer corrects errors caused by
changes in the state variables of the medium (pressure,
temperature).

q
Pressure p

Temperature t

Differential
pressure Dp

kp/cm2
Transmission of
measured value

Dp
t
Calculation

p
Function block rE

Siemens MP 31 2005

7/9

SIPART DR24 Multifunction Unit

6DR2410-.
Description
Split range SPr1 to SPr8
SPr1 ... SPr8

c.F
ncon

.A

.1
E

SPA, SPE

The split range function comprises a straightline equitation

between the base point SPA (output value 0) and the turning
point SPE (output value 1).
Outside this range, the output is limited to 0 or 1. By setting the
two private onPA parameters SPA and SPE it is possible to im
plement both rising and falling sections.

(onPA)

100 %

100 %

SPA > SPE falling

SPA < SPE rising

E
SPA

SPE

SPE

100 %

SPA

100 %

Pulsewidth modulator
c.F
ncon

PUM1 ... PUM4

E

.1

.A#

tAE, tM

(onPA)

The pulsemodulator converts an analog signal into a pulse

widthmodulated binary signal.
Private parameters (onPA)
tM
Period
tAE
Minimum on time
Example:
Input value:
0.3
Period:
4s
On time 1.2 s
Pause time 2.8 s

Measuringpoint selector MUP1, MUP2 (multiplexer)

Serial number of
arithmetic block
d0_.F
MUP1, MUP2
ncon

0.000
0.000
0.000
0.000
0.000
0.000
0.000

No. in cycle
n

.01
.02
.03
.04
.05
.06
.07
.08

StP1
2
3
4
5

1
ncon

# .09

StP
Lo

# .10

StP

7/10

Reset

D
A

.1A

.2A
.3A
.4A
.5A
.6A
.7A
.8A
.9A

#
#
#
#
#
#
#
#.

The multiplexer enables up to 8 analog inputs to be switched

through to a single output. This switching operation is controlled
by the signal on the cycle input d0*.09 (switch over in a closed
ring). Each switching signal is indicated by a Hi signal on a
separate output. These signals can, for example, be connected
to the programmer's inputs to select a particular program. In
addition, the current position can be displayed by connecting
the d0*.10 output to the digital display dd3.
The StP parameter (number of switching steps) is used to select
the maximum number of measuring points (2 to 8). The factory
setting is 8.

.10(A)

(oFPA)

Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.

Description
Demultiplexer Cnt1
Serial number of
arithmetic block
d_ .F

No. in cycle
Cnt.1

StP1
2
3

1
ncon

# .1

.1A#
.2A#
.3A#
.4A#

4
StP
Lo

Reset

# .2

The demultiplexer is primarily used for switching over the dis

play and control elements (multiple controller, max. 49).
It can be defined once. The demultiplexer is used to output the
counter value in binary code according to the following table.
Enabling is carried out controlled by the edge at the clock input
d*.1 (switching over in closed ring, limited by private parameter
StP).
The counter can be set to position 1 by a High signal via the
Reset input d*.2. The postion can be displayed by connecting
the output to display dd3.

.5A#
.6A#
D
A

StP 2, 3, 4

StP

1A

2A

3A

4A

5A

6A

1
2
3
4

1
0
0
0

0
1
0
0

0
0
1
0

0
0
0
1

0
1
0
1

0
0
1
1

.7A

(oFPA)

Controller blocks Ccn1 to Ccn4, CSi1 to CSi4 and CSE1 to CSE4

h0*.08

: H

Four of the controller blocks listed below can be used in each

instrument, independent of the type of controller.
Input signal conditioning takes place outside the controller
block. The controllers have inputs for the control deviation.
Inputs

h0*.01
h0*.02
h0*.03

: Av
: x
: yz

h0*.04
h0*.05
h0*.06

: xdp
: xdI
: xdD

h0*.07

: P

Enable adaptation input

Resulting controlled variable for adaptation
Disturbance variable feedforward to
manipulated variable ya
control deviation inputs
p

The controlled variable or another process

variable can be differentiated instead of the
deviation xd (dynamic disturbance variable
feedforward)
Control signal for changing structure
P = Lo: PI, PlD
P = Hi: P, PD

P = Lo ! PID (z):

ya=yz+xwPKP+ywI +xwI KP(1+1/ j Tn )+ xwD KP j Tv / (1+j Tv/Vv)

P = Hi ! PD (z):

ya = yz + xwP KP + y0 + x wD KP j Tv / (1 + j Tv/Vv )
with Yo = AUto:
with Yo AUto:

Siemens MP 31 2005

Working point automatically adjusted in

manual mode so that Yo = YH in each case
Working point fixed at Yo

h0*.09

+Dy

h0*10

: -Dy

h0*11

: +yBL

h0*12

: -yBL

h0*13
h0*14
h0*15
h0*16
h0*17

:
:
:
:
:

SG1
SG2
SG3
N
YN

Control signal for switching operating

mode of controller
H = Lo: y = ya (automatic mode)
H = Hi: y = yH (manual mode)

Digital inputs for incremental adjustment

of manipulated variables (tracking or
manual mode)
Digital inputs for directiondependent
direction dependent
blocking of manipulated variables

Controlled variable inputs for

parameterized
control of control
p
parameters KP, Tn and
d Tv.

Digital input for manual or tracking mode

Analog input for manual manipulated
variable

Parameters
cP

Proportional gain

tn

Reset time

tv

Derivative action time

vv

Derivative action gain

AH

Response threshold

Yo

Working point

YA

Manipulated variable limitation, minimum

YE
tY

Manipulated variable limitation, maximum

Actuating time

tA

Minimum pulse length

tE

Minimum pulse interval

7/11

SIPART DR24 Multifunction Unit

6DR2410-.
Description
K controller (with continuous output) Ccn 1 to Ccn4

Ccn1, Ccn2, Ccn3, Ccn4

h0_.F
Lo

# .01

0.000

.02

Av
y
x

Adaptation

AH

0.000

.03

AL

yz

.1A#

YA, YE

+ 1
Kp

ncon

.04

xdP

Kp@xd

Tv,VV,Kp

0.000

.05

xdD

YA

YBL YH
YN

.06

xdl
PI
P

Yo

Lo

# .07

Lo

# .08

HN

P
H
tY

+Dy

Lo

# .09

Lo

# .10

Lo

.11

+YBL

Lo

.12

-YBL

1.000

.13

SG1

1.000

.14

SG2

1.000

.15

SG3

Lo

0.000

.17

.16

Yo

.3A

Tn, Kp

0.000

.2A

Dy

tY
+
YBL

N
cP

kp
tn

Tn

x
Tv
tv
cP, tn, tv adjustable parameters
kp, Tn, Tv effective parameters

YN

cP,tn,tv,vv,AH,Yo,YA,YE,ty

(onPA)

Outputs:
h0*.1A: Digital output signal Adaptation in progress"
h0*.2A: Controller manipulated variable output signal (automatic mode)
h0*.3A: Manipulated variable output signal (manual, tracking or automatic mode)

7/12

Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.

Description
S controller (with threeposition step controller and internal positional feedback) CSi1 to CSi4.
A positional feedback is not required with this controller, as the time response of the actuating motor is simulated by an integrator in
the controller.

CSi1, CSi2, CSi3, CSi4

h0_.F
Lo

# .01

0.000

.02

Av
YR

Adaptation

AL

AH

yz
0.000

.1A#

YA, YE

+ 1

.03

Kp

ncon

.04

xdP

0.000

.05

xdD

Kp@xd

Tv,VV,Kp

Tn, Kp

.06

0.000

xdl

7
# .08

Lo
Lo

# .09

H
ty, tA, tE

+Dy
Dy

Lo

# .10

Lo

# .11

+YBL

Lo

# .12

-YBL

1.000

.13

SG1

1.000

.14

SG2

1.000

.15

SG3

ncon

.16

>100
<0

cP

&

+Dy

&

Dy

.2A#
.3A#

kp
tn

x
tv

Tn
x

Tv

YR
cP, tn, tv adjustable parameters
kp, Tn, Tv effective parameters

cP,tn,tv,vv,AH,ty,tA,tE

(onPA)

Outputs:
h0*.2A:
h0*.3A:
h0*.16:

+Dy
-Dy
YR

Siemens MP 31 2005

} positional increments for the actuator

position feedback (for display only)

7/13

SIPART DR24 Multifunction Unit

6DR2410-.
Description
S controller (with threeposition step controller and external positional feedback) CSE1 to CSE4

Lo

# .01

0.000

.02

CSE1,CSE2,CSE3,CSE4

h0_.F
Av

YR

AH

0.000

.03

yz

ncon

.04

xdP

AL

Adaption

.1A#

YA, YE

+ 1

Kp

Kp@xd
+
Tv,VV,Kp

0.000

.05

xdD

Tn, Kp

0.000

.06

xdl
PI
P

Yo

Yo

Lo

# .07

Lo

# .08

Lo

# .09

H
ty, tA, tE

+Dy
Dy

Lo

# .10

Lo

# .11

Lo

# .12

1.000

.13

SG1

1.000

.14

SG2

1.000

.15

SG3

+YBL

>100
<0

YR

0.000

.18

YN

x
tv

YR

# .17

.2A#
.3A#
.4A

kp
tn

Lo

&

Dy

xds

cP

ncon

+Dy

-YBL

# .16

&

Tn
x

Tv

cP, tn, tv adjustable parameters

kp, Tn, Tv effective parameters

cP,tn,tv,vv,AH,Yo,YA,YE,ty,tA,tE

(onPA)

Outputs:
h0*.2A:
h0*.3A:
h0*.4A:
h0*.16:

7/14

+Dy
-Dy
xds
YR

} positional increments for the actuator

control deviation of positional control loop

position feedback

Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.

Description
Programmers

Parameters

The programmer enables 2 analog outputs and 8 digital outputs

to be assigned a common time basis with a maximum of 40 time
intervals. These 40 intervals can be divided among up to 8
independent programs, each of which is assigned an
appropriate number of time intervals.

CLFo : Clock format: h/min or min/s

The time intervals for the programs are entered in the selected
format in either h/min or min/s. The values of analog outputs
and/or the status of digital outputs are then allocated to each
time interval. The specified programs can be executed once,
more than once, and also cyclically. The clock can also be
speeded up for testing purposes.
The clock is controlled via the Start, Stop, Reset and Highspeed
inputs. The program to be executed is selected using the d0*.05
to d0*.12 inputs, and started by setting Start = Hi. The timing
sequence can be monitored via the time from start", time in
interval", interval" and stop clock" outputs.

CLCY: Number of cycles

CLSb : Acceleration factor

Time

Acceleration
factor

1 week

1 day

1 hr

1 min

360
168
120
60
24
12
6
3

28 min
60 min
84 min
168 min
7h
14 h
28 h
56 h

4 min
12 min
24 min
1h
2h
4h
8h

10 s
30 s
1 min
2.5 min
5 min
10 min
20 min

0.5 s
1s
2.5 s
5s
10 s
20 s

CLPr

: Number of intervals/program

CLti

: Length of interval

CLA1, 2 : Analog output value 1 or 2

CLb1 to
CLb8
: Digital status Hi or Lo in respective interval

Interval no.
1st program

2nd program

Serial no. of
arithmetic block
d0_.F
ncon
Lo
Lo
Lo
Lo
Lo
Lo
Lo
Lo
Lo
Lo
Lo

#
#
#
#
#
#
#
#
#
#
#
#

.01
.02
.03
.04
.05
.06
.07
.08
.09
.10
.11
.12

No. in cycle

Start

Time from start

&

Stop
Reset
Select

Time in interval

<

Highspeed
via SES

Interval
Stop clock
A1

"

Pr.2

"

"

"

"

b1

"

b2

Pr. 8

b3

Select

Interval start/
end points

CLoc.1

A2

b4
b5
b6
b7
b8

.1A
.2A
.3A
.4A

.5A

.6A

.7A
#
.8A
#
.9A
#
.10.(A)#
.11.(A)#
.12.(A)#
.13.(A)#
.14.(A)#

1st program

2nd program ... etc.

t = 0 of 1st interval

Meaning of interval indicator

Inter
val

CLA..

CLb..

with CLA

00.1
01.1
02.1
03.1
04.1

80 %
60 %
20 %
20 %
50 %

Hi
Lo
Lo
Hi

Start 1st interv. (t=0)

End 1st interval
1st progr. End 2nd interval
End 3rd interval
End 4th interval

1st interval
2nd interval
3rd interval
4th interval

00.2
01.2
02.2

20 %
80 %
60 %

Hi
Lo

Start 1st interv. (t=0)

(t 0)
End 1st interval

1st interval
2nd interval

2nd progr. End 2nd interval

with CLb

CLFo,CLCY,CLSb,CLPr,CLti
CLA1,2 CLb1...8

Siemens MP 31 2005

(CLPA)

Interval no.
Program no.
in display dd3

7/15

SIPART DR24 Multifunction Unit

6DR2410-.
Description
Serial interface

bumpless changeover towards (SA(E).3 is to be made between

this data source and another.

Input and output functions of the serial interface

A cyclical watchdog function can be used to monitor traffic on

the interface. A monitoring period can be specified using the
parameter Cbt; when the elapsed time between two telegrams
exceeds this period, the digital input SbE1 is set to Lo. If
required, this could be used to trigger changeovers within the
multifunction unit.

Freely connectable inputs and outputs (SAE, SbE and SAA, SbA
respectively) and dedicated readonly inputs and outputs (AI, DI
and AO, DO respectively) of the multifunction unit can be read/
written by the SES. Parameters and configuring data can also
be read/written.
The data sinks SA(E).1 (tracking variable) and SA(E).2 (tracking
control signal) are used to track the data source SA.3 if a
Data sink

Data sources
Read

*) ncon

SES Read/Write

UN

SA1.1

SA1.3
Lo
*) ncon

.
.
.

#SA1.2
..
.

S16.1

UN

S16.2

SA(E)
serial
analog
input

S16.3
Lo
SAA
serial
analog
output

0.000

SAA1

0.000

SA16

..
.

SbE1#
..
.

SbA
serial
digital
output

Lo

#SbA1

Lo

#Sb16

SbF6#

SbE
serial
digital
input

..
.

AE 1 n
..
.

AE11 n
bE 1 #
..
.

bE14 #
nAA1.3
.
..

nAA4.3
nAA5
.
..

nAA9
#bA1.3
.
..

#bA4.3
#bA5
.
..

#bA16

onPA
oFPA
CLPA
hdEF
bdr, Lrc, LEt, Prt, Snr, Cbt
SES = YES or no
Parameter
Configur.

*)

7/16

FCon
FPoS
CAE4
CAE5
(hdEF)

(oFPA)

Default setting: 0.000

Data sink and data sources are not displayed in FCon if SES = no in hdEF

Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.

Technical data
Technical data

Power supply

General data
Mounting position

Any

Climatic classes
- Storage: 1K2 according to
DIN IEC 721 Part 31
- Transport: 2K2 according to
DIN IEC 721 Part 32
- Operation: 3K3 according to
DIN IEC 721 Part 33
Degree of protection to
EN 60 529
Front module
Housing
Connections

-25 to +75 C
-25 to +75 C
0 to +50 C

IP 64
IP 30
IP 20

Controller design
Electrical safety
- to DIN EN 61 010 Part 1
- Protection class I
- Safety separation between supply connection and field signals
- Clearances and creepage paths for surge class III and pollution
level 2 , unless stated otherwise
EC Certificate of Conformity no. 691.001
CE marking

conformity concerning
- EMC Guideline 89/336/EWG and
- NS Guideline 73/23/EWG

Emitted interference, immunity to interference to EN 61 326, NAMUR

NE21 8/98
Weight, standard device
without options

Approx. 1.2 kg

Colour
Front module frame
Front surface

RAL 7037
RAL 7035

Material
Housing and front frame
Front foil
Power supply connection
AC 115/230 V
AC/DC 24 V
Process signal connections

Protective earth connection

Rated voltage

Switchable
AC 230 V
AC 115 V

Operating
voltage range

AC 187
to 276 V

Frequency
range
Peak voltages
not periodic to
VDE 160
1.3 ms
10 s

Power
consumption
Active power/
apparent
power 6)
Stand. contr.
- without
options,
without IExt
- with
options,
without IExt
- with
options,
with IExt

780 V
1500 V

390 V
1500 V

70 V
500 V
450 mA

8 W/17 VA

8 W/13 VA

8 W/11 VA

8W

13 W/25 VA

13 W/20 VA

13 W/18 VA

13 W

26 W/45 VA

26 W/36 VA

28 W/35 VA

28 W

130 3)

Polycarbonate, reinforced with

fiber glass
Polyester

Relay
module
6DR28048A/B

3pin earthed plug IEC 320/V

Special 2pin plug
Multiple screw terminal blocks,
cannot be confused when connecting,
for conductor crosssection 1.5 mm2
(AWG 14)
Earth screw

223
435 1)

Panel cutouts
with studs
without studs

2) Observe

permitted ambient temperature when stacking without

intermediate spacing.

3) A

relay module containing 2 or 4 relay contacts (6DR28048A/8B)

can be snapped onto the rear of the multifunction unit, in which
case the mounting depth increases by 130 mm.

5) Derived

DC 20
to 35 V 4)

238
278

required for removal of main circuit board.

4) Includes

AC/DC 24 V
AC 20
to 28 V

48 to 63 Hz

External
current Iext5)

A rail can be mounted on the rear panel of the power supply. The rail is
included in the delivery of the coupling relay mode.

1) Space

AC 93
to 138 V

No. of
devices

Cutout
width b

2
3
4
:
:
:
10

140 +1
212 +1
284 +1
:
:
:
716 +1

harmonic content.

from L+, BA and AA.

6) Capacitive.

Siemens MP 31 2005

Fig. 7/7

SIPART DR24 multifunction unit and panel cutouts, dimensions

7/17

SIPART DR24 Multifunction Unit

6DR2410-.
Technical data
A/D conversion

Technical data (continued)

Method

Power supply (continued)

Permitted
voltage
dips1)
Stand. contr.
- without
options,
without IExt
- with options,
without IExt
- with options,
with IExt

90 ms

70 ms

55 ms

30 ms

80 ms

60 ms

50 ms

25 ms

50 ms

35 ms

35 ms

20 ms

Test voltages
(1 min)
- primary secondary
- primary prot. cond.
- secondary prot. cond.

AC 1.5 kV

AC 500 V

AC 1.5 kV

AC 500 V

DC 700 V

DC 700 V

Inputs and outputs, display technology

Analog inputs AE1, AE2, AE3 and AE6 to AE11
(input module 6DR28008A)

Input signal range

Voltage
Current
Input impedance
Differential (voltage)
Differential (current)
Commonmode
Commonmode voltage
Filter time constant
Effect of temperature
Zero
Gain

0/199.6 to 998 mV or 0/2 to 10 V

0/4 to 20 mA
200 kW
49.9 W 0.1 %
> 500 kW
0 to 10 V
50 ms
0.05 %/10 K
0.1 %/10 K

Analog outputs AA1 to AA3

Rated signal range
Operating range
Load voltage
Max. inductive load
Noload voltage
Time constant
Residual ripple 900 Hz
Resolution
Zero error
Gain error
Linearity error
Load dependence
Effect of temperature
Zero
Gain

0/4 to 20 mA
0 to 20.5 mA or 3.6 to 20.5 mA
-1 to +18 V
0.1 H
26 V
300 ms
0.2 %
0.1 %
0.3 % of measuring span
0.3 % of measuring span
0.05 % of measuring span
0.1 %

Resolution
Zero error
Gain error
Linearity error
Effect of temperature
Zero
Gain

Successive approximation with

> 120 measurements per input
and averaging over 20 or 16.67 ms
11 bit 0.06 %
0.2 % of the measuring span
0.2 % of the measuring span
0.2 % of the measuring span
0.05 %/10 K
0.1 %/10 K

Parameters
Adjusting
Rate
Precision
Time parameters
All others

tA 2/3 (moreless)
0.05 troughout the complete tem
perature range
Absolute, depending on resolution

Display technology
Digital dd1, dd2 displays
Colour dd1
dd2
Digit height
Display range
Numeric range
Decimal point
Refresh rate
Resolution
Display error
Digital dd3 display
Colour
Digit height
Display range
Numeric range
Decimal point
Refresh rate
Resolution
Display error
Analog dA1, dA2 displays
Colour dA1
dA2
Display range
Signal range
Overflow

Resolution
Refresh rate

4 digit, 7segment LEDs

Green
Red
7 mm
Adjustable startfull scale
-1999 to 19999
Variable
1 to 100 cycles/display
1 digit, but not better than
A/D converter
Corresponding to A/D converter
and analog inputs
3digit, 7segment LEDs
Yellow
7 mm
Adjustable startfull scale
-199 to 999
Variable
1 to 100 cycle/display, variable
1 digit, but not better than
A/D converter
Corresponding to A/D converter
and analog inputs
Red
Green
LED array with 30 LEDs
-199.9 to 199.9 %, variable
< -0.85 % of display range;
1st LED flashes
> 100.85 % of display range;
30th LED flashes
1.7 % by alternate lighting of
1 or 2 LEDs, the centre point of the
illuminated LEDs acting as a pointer
Cyclic

0.1 %/10 K
0.1 %/10 K

Transmitter supply L+
Rated voltage
Onload current
Shortcircuit current

20 to 26 V
100 mA, shortcircuit proof
200 mA pulsed

Digital inputs BE1 to BE4

Signal status 0
Signal status 1
Static destruction limit
Input impedance

4.5 V or open
13 V
35 V
27 kW

Digital outputs BA1 to BA8 (connected via WiredOR diodes)

Signal status 0
Signal status 1
Onload current
Shortcircuit current

1.5 V
19 to 26 V
50 mA
80 mA pulsed

Cycle time

> 60 ms, user program dependent

7/18

1) Load

voltage of analog outputs thereby reduced to 13 V, L+ reduced

to + 15 V and voltage on digital outputs drops to + 14 V.
Siemens MP 31 2005

SIPART DR24 Multifunction Unit

6DR2410-.

Ordering data
Ordering data
Order No.

Documentation
SIPART DR24 multi-function unit manual

SIPART DR24 multi-function unit

72 x 144,
basic unit with
- 3 analog inputs
- 3 analog outputs
- 4 digital inputs
- 8 digital outputs
- user program memory
for AC/DC 24 V power supply
for switchable AC 230/115 V supply

Input/output modules
Analog signal module
- for current input 0/4 to 20 mA or voltage
inputs 0/0.2 to 1 V or 0/2 to 10 V
(6DR28008J)
- for resistance based sensor (R module)
(6DR28008R)
- for TC/RTD/R/mV signals, programmable
(UNI module) (6DR28008V)
- Reference junction terminal for TC, inter
nal (to be used in conjunction with UNI
module (6DR28058A)
- Measuring range connector for
I = 20 mA and U = 10 V
(to be used in conjunction with UNI mo
dule) (6DR28058J)
- with 3 analog outputs 0/4 to 20 mA and
3 binary inputs (6DR28028B)
- with 3 analog inputs 0/4 to 20 mA or
0/0.2 to 1 V or 0/2 to 10 V (6DR28008A)
- yhold module (6DR28028A)
Switching signal module
- with 5 digital inputs (6DR28018C)
- with 4 digital outputs and two digital
inputs (6DR28018E)
- with 2 relay outputs (6DR28018D)

- German
- English

C79000-G7400-C153
C79000-G7476-C153

Mounting and instatallation instructions,

German/English

C79000-M7474-C38

The following Instructions can be downloaded from Internet

(see Section 10, Page 10/4):

6DR2410-4
6DR2410-5

See Catalog Section 8

SIPART DR
PROFIBUS interface / Instructions
(Description of the communication via PROFIBUS DP
with the controller SIPART DR19/20/21/22/24)
- German
- English
SIPART DR24
Serial SIPART 6DR24 Bus interface / Instructions
(Description of the communication via RS 232, RS 485 or
PROFIBUS DP with the controller SIPART DR24)
- German
- English

Scope of supply
The scope of supply of a DR24 multifunction unit includes:
1
1
2
1

multifunction unit as ordered

power supply connector 115/230 V or a special connector for
24 V AC/DC supply
clamping elements, pluggable
mounting and installation instructions (German/English)

Available ex-stores
Items marked

are available exstores.

Input/output modules and accessories

Coupling relay module

- With 4 relays (AC 250 V) (6DR28048A)
- With 2 relays (AC 250 V) (6DR28048B)

The input/output modules are described in Catalog Section 8.

Section 9 of the catalog contains details about software for parameterizing
the multifunction unit from a PC, interfacing to systems and the necessary
accessories (connectors, line drivers, etc.).

Interface modules
- For serial communications via RS 232
or RS 485 (6DR28038C)
- PROFIBUSDP module (6DR28038P)

Training

Siemens MP 31 2005

Refer to ITC (German) catalog for details of training courses for the control
lers.

7/19

SIPART DR24 Input/Output Modules

6DR2410-.

Overview: applications

SIPART DR24
Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Description
see Section 8,
8
Page

AI4

AI5

8/3

AI9/10/11

AI6/7/8

8/4

AI4

AI5

8/5

Pt 100 module 6DR28008P

(AI4)*

(AI5)*

8/6

TC module

(AI4)*

(AI5)*

8/7

UNI module 6DR28008V

(TC/RTD/R/U/I)

AI4

AI5

8/8

yhold module 6DR28028A

AO7

AO4

8/10

3AO/3DI
module

AO7/8/9
DI5/6/7

AO4/5/6
DI10/11/12

8/11

Analog signal modules

U/I module

6DR28008J

3 x U/I module 6DR28008A

R module

6DR28008R

6DR28008T

6DR28028B

NEW
*) Use the UNI module 6DR28008V.
SIPART DR24

Switching signal modules

Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Description
see Section 8,
8
Page

5 DI

6DR28018C

DI5/6/7/8/9

DI
10/11/12/13/14

8/12

2 relays

6DR28018D

DO9/10

DO13/14

8/13

4DO/2DI

6DR28018E

DO9/10/11/12
DI5/6

DO13/14/15/16
DI10/11

8/14

7
SIPART DR24

Interface module
Slot 2
SES module

Slot 3

Slot 4

Slot 5

Slot 6

6DR28038C

8/15

RS 232/SIPART bus

Yes

RS 485

Yes

Yes

SIPART DR24

Description
see Section 8,
Page

PROFIBUSDP module
6DR28038P

Description
see Section 8,
8
Page

8/16

NEW
Coupling relay module
can be installed on rear:
with 4 relays

6DR28048A

Yes

8/17

with 2 relays

6DR28048B

Yes

8/17

Depending on the application, the following can be used in conjunction with the
UNI module 6DR2800-8V:

Description
see Section 8,
Page

Reference junction terminal

6DR28058A

8/8

Measuring range connector

6DR28058J

8/8

7/20

Siemens MP 31 2005

SIPART DR
Input/Output
Modules

8/2

Overview: Input/output module

applications

8/3
8/3
8/4
8/5
8/6
8/7
8/8

Analog signal modules

U/I module
6DR2800-8J
3 x U/I module
6DR2800-8A
R module
6DR2800-8R
Pt100 module
6DR2800-8P
TC module
6DR2800-8T
UNI module
6DR2800-8V
Reference junction terminal
Measuring range connector
y-hold module
6DR2802-8A

8/10
8/11
8/11

Analog and switching signal

module
3AO/3DI module
6DR2802-8B

8/12
8/12
8/13
8/14

Switching signal modules

5DI module
6DR2801-8C
2DO relay module 6DR2801-8D
4DO/2DI module
6DR2801-8E

8/15
8/15
8/16

Interface modules
SES module
6DR2803-8C
PROFIBUS DP
module
6DR2803-8P

8/17
8/17

Coupling relay module

Coupling relay 6DR2804-8A/-8B

8/18

Ordering data

Siemens MP 31 2005

SIPART DR Input/Output Modules

Overview: Input/output module applications
Analog signal modules
U/I module

6DR28008J

SIPART DR20 1) SIPART DR21

Slot
Slot

SIPART DR22
Slot

SIPART DR24
Slot

Description
see page

1/2

1/2

1/2

2/3

2/3

8/3

5/6

5/6

8/4

6DR28008R

1/2

1/2

1/2

2/3

2/3

8/5

Pt 100 module 6DR28008P

1/2

1/2

1/2

2/3

2/3

8/6

TC module

1/2

1/2

1/2

2/3

2/3

8/7

UNI module 6DR28008V

(TC/RTD/R/U/I)

2/3

2/3

8/8

yhold module 6DR28028A

5/6

5/6

8/10

3AO/3DI module
6DR28028B

5/6

5/6

8/11

SIPART DR19
Slot

SIPART DR20
Slot

SIPART DR21
Slot

SIPART DR22
Slot

SIPART DR24
Slot

Description
see page

3 U/I modules 6DR28008A

R module

6DR28008T

Switching signal modules

5 DI

6DR28018C

5/6

5/6

8/12

2 relays

6DR28018D

GW

5/6

5/6

8/13

4DO/2DI

6DR28018E

GW

5/6

5/6

8/14

SIPART DR19
Slot

SIPART DR20
Slot

SIPART DR21
Slot

SIPART DR22
Slot

SIPART DR24
Slot

Description
see page

Interface module
SES module

SIPART DR19
Slot

6DR28038C

8/15

RS 232/SIPART bus

RS 485

8/16

SIPART DR19

SIPART DR20

SIPART DR21

SIPART DR22

SIPART DR24

Description
see page

PROFIBUS
DP module

6DR28038P

Coupling relay module

can be installed on rear of
following controllers

with 4 relays

6DR28048A

Yes

Yes

Yes

Yes

8/17

with 2 relays

6DR28048B

Yes

Yes

Yes

Yes

8/17

Depending on the application, the following can be used

in conjunction with the UNI module 6DR28008V and %
SIPART DR19/AE1

Description
see page

Reference junction terminal

6DR28058A

8/8

Measuring range connector

6DR28058J

8/8

1
) The SIPART DR20 controller has been discontinued.

8/2

Siemens MP 31 2005

SIPART DR Input/Output Modules

Analog signal modules

U/l module 6DR28008J for current and voltage input

Technical data 6DR2800-8J

This input/output module enables a current or voltage signal to

be connected. The module is used to extend the number of
analog inputs and provides electronic isolation through a
differential amplifier with high common mode rejection.
The changeover between current and voltage input is handled
by coding jumpers on the module itself. In addition, the wiring of
the connector is different.

The input impedance is 49.9
if the module is being used as

a current input. Owing to the high common mode rejection,
several inputs or another consumer can be connected in series.

The screwtype terminal is part of the scope of supply.

4-wire

2-wire

Voltage

Start of measuring range

0 or 4 mA

End of measuring range

Output range

20 mA
-0.8 to 23 mA

0 or 0.2 V
or 2 V
1 V or 10 V
-4 % to 115 %

- common mode

49.9
" 0.1 %

500 k

Permitted common mode

voltage (rated range)

0 to +10 V

v 0.3 %

v 0.2 %

- gain

v 0.5 %

v 0.2 %

- linearity

v 0.05 %

v 0.05 %

- common mode

v 0.07 %/V

v 0.02 %/V

Variation with temperature

without A/D conversion
- zero

v 0.05 %/10 K

v 0.02 %/10 K

- gain

v 0.1 %/10 K

v 0.1 %/10 K

L+

0/4 to 20 mA
+

4
49R9
3
+

+
Nonisolated
*
Permitted common
mode voltage 10 V

10 V

Fig. 8/1

0/0.2 to 1 V
x4 = x5/1 V

Standard controller

Input selection:
0/2 to 10 V
x5 = x6/10 V

0 to +10 V

Terminals

UH
0/2 to 10 V
+

w 200 k

Error without A/D conversion

- zero

4 to 20 mA
UH

200 k

50 ms

Filter time constant " 20 %

The input impedance is 200 k
if the module is being used as

a voltage input.

Current

Input impedance
- difference

The signal range 0 to 20 mA, 4 to 20 mA, 0 to 1 V, 0.2 to 1 V, 0 to

10 V or 2 to 10 V as well as the assignment to the function
inputs is determined when the controller is configured.

U/I module

0/4 to 20 mA
x4 = x5/1 V

U/I module

2
1

Standard controller
* Electronic potential isolation:
Common mode voltage 10 V
Impedance 500

Wiring of U/I module 6DR28008J

Siemens MP 31 2005

8/3

SIPART DR Input/Output Modules

Analog signal modules

Three 6DR28008A U/I modules for current and voltage input

Technical data 6DR2800-8A

This input/output module has 3 channels (inputs) for connecting

current or voltage signals. The module is used to extend the
number of analog inputs in the SIPART DR22 controller or in the
SIPART DR24 multifunction unit and provides electronic isola
tion through a differential amplifier with high common mode re
jection.

Three U/I modules

Current

Voltage

Start of measuring range

0 or 4 mA

End of measuring range

Output range

20 mA
-0.8 to 23 mA

0 or 0.2 V
or 2 V
1 V or 10 V
-4 % to 115 %

The changeover between current and voltage input is handled

by coding jumpers on the module itself. In addition, the wiring of
the connector is different.

Input impedance
- difference
- common mode

49.9
" 0.1 %

500 k

The signal range 0 to 20 mA, 4 to 20 mA, 0 to 1 V, 0.2 to 1 V, 0 to

10 V or 2 to 10 V as well as the assignment to the function
inputs is determined when the controller is configured.

Permitted common mode

voltage (rated range)

0 to +10 V

The input impedance is 49.9
if the module is being used as

a current input. Owing to the high common mode rejection,
several inputs or another consumer can be connected in series.

Error without A/D conversion

- zero

v 0.3 %

v 0.2 %

- gain

v 0.5 %

v 0.2 %

The input impedance is 200 k
if the module is being used as

a voltage input.

- linearity

v 0.05 %

v 0.05 %

- common mode

v 0.07 %/V

v 0.02 %/V

The screwtype terminal is part of the scope of supply.

Variation with temperature

without A/D conversion
- zero gain

v 0.05 %/10 K

v 0.02 %/10 K

- gain

v 0.1 %/10 K

v 0.1 %/10 K

4-wire

2-wire

w 200 k

0 to +10 V
50 ms

Filter time constant " 20 %

Terminals

24 V
L+
+
I

L+

Standard controller

49R9

5
U/I module

+
+UH

+UH

200 k

49R9

49R9

1
M
1

Fig. 8/2

8/4

Standard controller

Three U/I modules 6DR28008A

Siemens MP 31 2005

SIPART DR Input/Output Modules

Analog signal modules

R module 6DR28008R for resistance input (potentiometer)

Technical data 6DR2800-8R

This input/output module allows a potentiometer with a rated

resistance of between 80 and 1200
to be connected. The
signal range (80 to 220
, 200 to 500
or 470 to 1200
 is
selected using jumpers on the module.

R module

Trimming of the start of scale and full scale values is performed

once the module is inserted using a potentiometer on the rear of
the module.

Start of measuring range

- span, min.

0

R w 0.3 R

- max. zero suppression

The assignment to the function inputs is determined when the

controller is configured.

Output range

RA v 0.2 R
RA + 1.1 R
R in 3 spans
200 - 500 - 1000
adjustable
-5 % to 105 %

This module can also be configured as a current input. It is best

used when the start of scale and full scale values of the current
signal do not exactly match the standard signal ranges and
need to be trimmed. The input impedance is 49.9
in this case.

Supply current

5 mA " 5 %

Line resistors Ri
- twowire circuit
- threewire circuit
- fourwire circuit

< 10
each
-

The input is not isolated.

Filter time constants " 20 %

50 ms

The screwtype terminal is part of the scope of supply.

Error without A/D conversion

- zero

v 0.2 %

- gain

v 0.2 %

- linearity

v 0.2 %

Variation with temperature

without A/D conversion
- zero

v 0.1 %/10 K

- gain

v 0.3 %/10 K

Terminals
IS = 5 mA

IS << 5 mA or
R > 1 k
IS

UH
+
I

Rp

Fig. 8/3

R
3
IS

5 mA
R module

RA
Rp =

Setting:
20 mA

4
RE
R
RA

RE
R

- end

R 200
R 200
Compensation:

R < 200

R < 1 k
or
R < 500
or
R < 200

1. Set measuring range on the module

2. Set RA to start of scale value
3. Set RE to full scale value

Wiring of R module 6DR28008R

Siemens MP 31 2005

8/5

SIPART DR Input/Output Modules

Analog signal modules

Pt100 module 6DR28008P for Pt100 resistance

thermometers

Technical data 6DR2800-8P

Via this input/output module, a Pt100 resistance thermometer

(RTD) can be connected.

Pt100 module

Note:

- span, min.

The type of connection, twowire, threewire or fourwire, and the

start of scale and full scale values are selected using jumpers
on the module. The jumper settings can be found in the
SIPART DR20 manual.
Trimming of the start of scale and full scale values is performed
once the module is inserted using a potentiometer on the rear of
the module.
The output signal is temperature linear.

4-wire

RtA w 80.25

(tA w -50 C)
R = 19

t = 50 C)
RtA v 5 R

- max. zero suppression

- end

RtE v 390.26

(tE v 850 C)

Supply current
Line resistors Rj
- twowire circuit

100 mV/R

- threewire circuit

RL1 = RL2 = RL3 v 50

RL1 + RL2 v 10

- fourwire circuit

The screwtype terminal is part of the scope of supply.

Start of measuring range

50 ms

Error without A/D conversion

- zero

v 0.1 %

- gain

v 0.1 %

- linearity

v 0.3 %

Variation with temperature

without A/D conversion
- zero

v 0.2 %/10 K

- gain

v 0.3 %/10 K

2-wire

3-wire

RL v 80

Filter time constants " 20 %

Terminals

RL2

Pt100

RL3

RL4

RL4

RL4
4

Pt100

RL1

RL3
RL1

Pt100 module

Pt100

3
RL1
1

Settings:
B = C, E = F
R0 = RtA
Fig. 8/4

8/6

A = B, D = E
R0 = RtA + RL4 RL1

A = B, D = E
R0 = RtA + RL1 + RL4

im=
R = RtE RtA

0.1 V
R

Wiring of Pt 100 module 6DR28008P

Siemens MP 31 2005

SIPART DR Input/Output Modules

Analog signal modules

TC module 6DR28008T for thermocouples or other mV

signals

Technical data 6DR2800-8T

TC module

A thermocouple or other voltage source can be connected

directly using the TC module.
Reference junction compensation can take place either
internally or externally. Internal compensation is implemented
through a temperature sensor (included with the TC module)
mounted on the terminal block.
The type of thermocouple, reference junction compensation
method, start of scale and span, plus the response in the event
of a sensor break (output goes high or low) are all determined
using jumpers on the module.
The input/output module works on voltage linear principles and
can be used for all thermoelectric e.m.f. or mV signals.
Linearization must be performed using the lineariser in the
standard controller if thermocouples are connected.
Note:
The jumper settings can be found in the SIPART DR20 manual.
Trimming of the start of scale and full values is performed once
the module is inserted using a potentiomer on the rear of the
module.
The following thermocouple pairs can be connected:
according to DIN IEC 584, Part 1
- CuCuNi
(Type T)
- FeCuNi
(Type J)
- NiCrNi
(Type K)
- NiCrCuNi
(Type E)
- Pt10RhPt
(Type S)
- Pt13RhPt
(Type R)
- Pt30RhPt6Rh
(Type B)

Start of measuring range

- span, min.
- max. zero suppression
- end
Output range
Input impedance
- difference
- common mode
Permitted common mode
voltage (rated range)
Line resistances
Filter time constant " 20 %
Error without A/D conversion
- zero
- gain
- linearity
- common mode
- reference junction
compensation
Variation with temperature
without A/D conversion
- zero
- gain
- reference junction
compensation

-5
U ... 0 ... +5
U
U = 10 mV
jUj v 5 U
U v 60 mV
-5 to 105 %
2 M

1 M

-10 to +10 V
RL1 + RL2 v 300

20 ms
v 0.1 %
v 0.1 %
v 0.1 %
v 0.1 %/V
v 2 C

v 0.3 %/10 K
v 0.3 %/10 K
v 0.5 %/10 K

according to DIN 43 710

- CuCuNi
- FeCuNi

(Type U)
(Type L)

This input/output module is electronically isolated.

The screwtype terminal is part of the scope of supply.

External
reference junction

Internal
Terminals
reference junction

4
1

Tb

Rtu

TC module
2
3

M
Standard controller

Fig. 8/5

Wiring of TC module 6DR28008T

Siemens MP 31 2005

8/7

SIPART DR Input/Output Modules

Analog signal modules

The following sensors can be connected.

UNI module 6DR28008V for connecting

- Pt100 resistance thermometers (RTD)

- Pt100 resistance thermometers in 2, 3 or 4wire circuits

- Thermocouples (TC)

- Thermocouples with internal (reference junction terminal

6DR28058A required) or external reference junction

- mV sources

- mV signals

- Potentiometers (R)

- Resistance based sensor (potentiometer) in 2wire circuit

- U/I input (10 V/20 mA)

Reference junction terminal 6DR28058A

Measuring range connector 6DR28058J

- 10 V and 20 mA signals via an additional measuring range

connector (6DR28058J)
The module is designed for use with the SIPART DR19/21/22 and
SIPART DR24 controllers. The module is configured and set up
in the configuring level StrS (configuring switches) and CAE
(calibrate analog input) of these controllers. No settings need
be made on the module itself.

This input/output module has galvanic isolation.

The screwtype terminal is part of the scope of supply.

Pt100 input P

4-wire

3-wire

2-wire

RL4

RL4

RL4

RL3
RL2

Pt100

Pt100

Pt100

RL2

RL1

RL1

RL each 100

RL1 = RL2 = RL4 50

Thermocouple T and mV source

Terminals

RL1

RL1

114 - 200 C t 850 C

Tmin = 10 K
113

112

Internal
reference junction

RL4
RL1

RL1 + RL4 1k

External
reference junction

RL4

Tb

115

RL1 + RL4 50

mV
RL4

115

114

113

- 175 mV U 175 mV
Umin = 5 mV

1 112

RL1 + RL4 300

Resistance input R

RL1

Internal reference junction 6DR2805-8A

2-wire

115

RL4

114

R < 600
or
113 600 R 2k8

112

L+

Standard controller

115

114

113

Measuring range:
MA 2) = 0/20 mV
ME 2) = 100 mV
set in configuring
level CAE 3

112

R
RL1
RL1 + RL4 50

U or I input

(with measuring range connector)

20 mA
4L

20 mA
2L

SMART

10 V

+10V 4
89k1

UH

+
+

SMART
20mA

3
2
1

Perm. common
mode 50 V UC
1) Jumper must be closed.
2) MA: Start-of-scale value
ME: Full-scale-value.
Fig. 8/6

8/1
8/1

200R 8k95

50R

1k

1)

12

Standard controller

Measuring range connector 6DR2805-8J

Wiring of UNI module 6DR28008V

Siemens MP 31 2005

SIPART DR Input/Output Modules

Analog signal modules
Technical data 6DR2800-8V

mV source

Pt 100 resistance thermometer

Line resistance
- 2wire circuit

- 4wire circuit

Line resistance configurable

RAb = RL1 + RL4, or automatic
calibration when configuring
RL1 + RL4 v 50

No compensation necessary when
RL1 = RL2 = RL4
RL1, RL2, RL4 v 50

RL1 to RL4 v 100

Measuring current

400 A

Measuring range, configurable

start
end
Recommended min. span

MA w -200 C
ME v +850 C
10 K

- 3wire circuit

Characteristic
Filter time constant
Potential isolation
permitted common mode
voltage
Test voltage

Temperature linear
< 2 s adaptive

Measuring range, configurable

start
end
Recommended min. span

w -175 mV
v +175 mV
5 mV

Line resistance

v 1 k

Characteristic
Input current
Potential isolation
permitted common mode
voltage
test voltage
Stat. destruction limit across
inputs

Voltage linear
v 1 A

v 50 V AC/DC
500 V AC
" 35 V

Resistance based sensor R

Measuring range

v 50 V AC/DC
500 V AC

Measuring range, configurable

Measuring range limits
incl. line resistance

Rtot v 600

600
v Rtot v
2.8 k

Recommended min. span.

Input current
Linearity error

30

290 A
" 60 m

70

60 A
" 0.2

Thermocouples
Thermocouples, configurable
according to DIN IEC 584 Part 1

according to DIN 43 710

Reference junction
compensation
internal
external

CuCuNi
FeCuNi
NiCrNi
NiCrCuNi
Pt10RhPt
Pt13RhPt
Pt30RhPt6Rh
NiCrSiNiSi

Type
T
J
K
E
S
R
B
N

CuCuNi
FeCuNi

U
L

Reference junction terminal required

Temperature of the external
reference junction configurable

Line resistance

v 300

Measuring range, configurable

start
end
Recommended min. span

w -175 mV
v +175 mV
5 mV

Characteristic, configurable

Voltage or temperature linear

Filter time constant

Input current
Potential isolation
permitted common mode
voltage
test voltage
Stat. destruction limit across
inputs

< 2 s adaptive
v 1 A

Siemens MP 31 2005

v 50 V AC/DC
500 V AC
" 35 V

mA source
with additional measuring range connector 6DR28058J
Measuring range, can be
compensated
start
end
Transformation error
Input resistance
Smart input resistance
Potential isolation
permitted common mode
voltage
Stat. destruction limit across
inputs

0/4 mA 0/20 mV
20 mA 100 mV
0.3 %
50

250

v 50 V AC/DC
" 40 mA

10 V-voltage source
with additional measuring range connector 6DR28058J
Measuring range, can be
compensated
start
end
Transformation error
Input resistance
Potential isolation
permitted common mode
voltage
Stat. destruction limit across
inputs

0/2 V 0/20 mV
10 V 100 mV
0.2 %
90 k

v 50 V AC/DC
" 100 V

8/9

SIPART DR Input/Output Modules

Analog signal modules

yhold module 6DR28028A

analog output module with alarm output

Technical data 6DR2802-8A

The yhold module is designed for use with the SIPART DR22
and SIPART DR24 controllers. It has a 0/4 to 20 mA analog
output and a digital output for the CPU alarm signal (St = High).
When used with the SIPART DR22 controller, the analog output is
permanently assigned the manipulated variable y.
The module contains a microprocessor that transfers data in
serial mode to and from the processor in the controller. If the
transfer of data is interrupted, the analog output retains the last
manipulated variable and the CPU alarm output is triggered
(St = Low).
The module can be powered via an external supply, which is
ORed with the internal supply on the module. This enables the
manipulated variable y to be retained if:
- the controller's power supply fails
- the yhold module is removed and the controller replaced.
The screwtype terminal is supplied with the module.

y-hold module
Analog output
Rated signal range
Load voltage
- Supplied from controller
- External supply
(UH > 22.5 V)
Max. permitted inductivity
Digital output St
Signal status 0
Signal status 1
Onload current
Shortcircuit current

0 to 20 mA or 4 to 20 mA
-1 to +18 V
-1 to +15 V
0.1 H
1.5 V
+19 to 26 V
30 mA
50 mA pulsed

Power supply UH
- Voltage range
- Power consumption of UH
when on external supply
when supplied from
controller

20 to 30 V
70 mA
Approx. 6 mA

Terminals
5

AA4

0/4 to 20 mA
625

2)

4
y-hold module

3
2
1

M
UH

UH = 20 to 30 V, 70 mA 1)
19 V

St

30 mA

1) UH need only be connected if the output current has to be retained should the power supply
to the multi-function unit fail or the module is removed when servicing.
2) Up to 900 possible, depending on the power supply.
Fig. 8/7

8/10

yhold module 6DR28028A

Siemens MP 31 2005

SIPART DR Input/Output Modules

Analog and switching signal module

3AO/3DI module 6DR28028B

for the extension of the analog outputs and the digital inputs

The 3AO/3DI module is suitable for use in the SIPART DR22 and
DR24 controllers.
Assignment of functions and the logic is performed using the
controllers adjustments.
The screwtype terminal is supplied with the module.

Technical data 6DR2802-8B

3AO/3DI module
Analog outputs
Rated signal range (0 to 100 %)
Output range
Load voltage
Noload voltage
Inductive load
Time constant
Residual ripple 900 Hz
Resolution
Load dependence
Zero error
Final value error
Linearity
Digital inputs
Signal status "0"
Signal status "1"
Input resistance
Static destruction limit across
inputs

0 to 20 mA or 4 to 20 mA
0 to 20.5 mA or 3.8 to 20.5 mA
from 1 V to 18 V
26 V
0.1 H
10 ms
0.2 %
10 bits
0.1 %
0.3 %
0.3 %
0.05 %
4.5 V or open
13 V
27 k
35 V

Assignment of the terminals to the analog outputs (AO) and

the digital inputs (DI); depending on slot
U

Rxd
U

Txd
U

I
5V
24V

SIPART DR22 and DR24

Slot 5

Slot 6

AA9

AA6

AA8

AA5

AA7

AA4

I
3

Terminal

Wiring of 3AO/3DI module

Siemens MP 31 2005

Digital inputs
Slot 5

Slot 6

BE7

BE12

BE6

BE11

BE5

BE10

Fig. 8/8

Analog outputs

Terminal

8/11

SIPART DR Input/Output Modules

Switching signal modules

5DI module 6DR28018C for additional digital inputs

Technical data 6DR2801-8C

Module with 5 digital inputs.

Assignment of functions and the logic is performed using the
configuring switches.
The screwtype terminal is supplied with the module.

5DI module
Signal status 0"

v 4.5 V or open

Signal status 1"

w 13 V

Input resistance

w 27 k

Static destruction limit across

inputs

" 35 V

Terminals

L+

Standard controller

or
> 13 V

< 4.5 V

4
3

5DI module

2
1
Standard controller

Fig. 8/9

Wiring of 5DI module 6DR28018C

Assignment of the terminals to the digital input (DI);

depending on device version and slot
Digital input with:
Terminal

8/12

SIPART DR22 and DR24

SIPART
DR19 and DR21

Slot 5

Slot 6

BE7

BE9

BE14

BE6

BE8

BE13

BE5

BE7

BE12

BE4

BE6

BE11

BE3

BE5

BE10

Siemens MP 31 2005

SIPART DR Input/Output Modules

Switching signal modules

2DO relay module 6DR28018D

for additional digital outputs

Technical data 6DR2801-8D

2DO relay module

Relay output module for 2 digital outputs.

Floating changeover contact, can take up to 35 V.
Assignment of functions and the logic is performed using the
configuring switches.
The RC networks of the spark suppressors all lie parallel to the
NC and NO contact. The current flowing via the spark
suppressor capacitor (1 F) when the contact is open (e. g.
contactor withstand current) can cause interference in the case
of AC consumers with a very low rating. Should this happen, the
capacitors should be replaced by ones with a lower rating or be
removed altogether.
The 68 V suppressor diodes connected in parallel to the
contacts also have an effect and limit the induced voltage.

Contact material
Contact rating
Max. switching voltage
Max. switching current
Max. switching capacity
Service life
Mechanical
Electrical 24 V, 4 A,
loading
Electrical 24 V, 1 A, inductive
Spark suppressor

The screwtype terminal is supplied with the module.

Ag/Ni
AC

DC

35 V
5A
150 VA

35 V
5A
100 W at 24 V
80 W at 30 V

2 107 switching operations

2 106 switching operations
2 105 switching operations
1 F and 22
connected in
series, with 68 V suppressor
diodes wired in parallel

5
4
6

2 x 68 VAC

Terminals

1
22

2 x 68 VAC

2DO relay module

3

1
22

Fig. 8/10 Wiring of 2DO relay module 6DR28018D

Assignment of the terminals to the digital output (DO);

depending on device version and slot
Relay output with:
Terminals

SIPART DR19
and DR21

SIPART DR20

4, 5, 6

BA4

1, 2, 3

BA3

Siemens MP 31 2005

SIPART DR22 and DR24

Slot 5

Slot 6

A1

BA10

BA14

A2

BA9

BA13

8/13

SIPART DR Input/Output Modules

Switching signal modules

4DO/2DI module 6DR28018E for additional digital inputs

and outputs

Technical data 6DR2801-8E

4DO/2DI module

Module with 2 digital inputs and 4 active digital outputs.

Digital inputs

Assignment of functions and the logic is performed using the

configuring switches.
The screwtype terminal is supplied with the module.

Signal status 0"

Signal status 1"
Input resistance
Static destruction limit
across inputs

With the SIPART DR22 and DR24 devices, the digital input on
terminal 6 cannot be used.

v 4.5 V or open
w 13 V
w 27 k

" 35 V

Digital outputs
Signal status 0"
Signal status 1"
Onload current
Shortcircuit current
Static destruction limit
across inputs

v 1.5 V
19 to 26 V
v 30 mA
v 50 mA, pulsed
-1 V or +35 V

Terminals

L+

Standard controller

6
5
> 19 V

> 19 V

< 30 mA

< 30 mA

> 13 V

4DO/2DI module

< 4.5 V

Standard controller

Fig. 8/11 Wiring of 4DO/2DI module 6DR28018E

Assignment of the terminals to the digital input (DI) and the digital output (DO);
depending on device version and slot
Digital input, digital output with:
Terminal

1)

SIPART DR19
and DR21

SIPART DR20

BE4

SIPART DR22 and DR24

Slot 5

Slot 6

BA6

+y

BA12

BA16

BA5

-y

BA11

BA15

BA4

A2

BA10

BA14

BA3

A1

BA9

BA13

BE3

BLPS 1)

BE5

BE10

BLPS = Blocking, parameterization and configuring.

8/14

Siemens MP 31 2005

SIPART DR Input/Output Modules

Interface modules

SES module 6DR28038C

Serial interface module for RS 232 and RS 485

Technical data 6DR2803-8C

All process variables, status flags, setpoints, manipulated

variables, parameters and configuring switch settings can be
transmitted and received via the serial interface module.
Serial data transfer can take place on a pointtopoint basis via
the RS 232 interface.

SES module

If used in the SIPART DR19, DR21, DR22 and DR24 controllers,

data can also be transferred across a serial bus using the RS 485
interface.
Which method is used (RS 232, RS 485) is determined using
jumpers
on the module.
.
Should you want to write your own interface software, a detailed
technical
description of the telegram traffic is provided for each
.
type of controller.
The interface module provides galvanic isolation between the
individual controllers and the higher-level system.

Tpye of transmission
Character format

Transmittable signals

RS 232 or RS 485

Transmittable data

Status values, process variables,

parameters and configuring data
According to DIN 66 258 A or B
10 bits (start bit, 7 data bits (ASCII
format), parity bit and stop bit)
300 to 9600 bit/s
Asynchronous, halfduplex
32

Transmission rate
Transmission
Addressable stations
Watchdog timer for data
traffic
Galvanic isolation
RS 232 pointtopoint
- Line capacity1)
- Line length
recommendations
Unscreened ribbon cable
Screened flat cable
RS 485 bus
- Line capacity1)
- Line length
recommendations
Unscreened ribbon cable
Screened round cable

Terminals

2
Interface
module
RS 232 / RS 485
switchable

RS 232

v 2.5 nF

v 50 m
v 25 m
v 200 nF

v 1200 m
v 600 m

RS 485

Txd
Reference
Rxd/Txd-A

8
3

1 to 25 s or none
Up to 50 V AC/DC

Rxd

Rxd/Txd-B

Fig. 8/12 Wiring of the SES module 6DR28038C

1)

The cable capacity restricts the permitted line length.

Siemens MP 31 2005

8/15

SIPART DR Input/Output Modules

Interface modules

Module 6DR28038P
PROFIBUS DP interface for SIPART DR

Technical data 6DR2803-8P

Transmittable signals
Transmittable data

The PROFIBUS DP interface for the SIPART DR controllers is

designed as a plugin option module. It can be used in all pre
viously delivered SIPART DR controllers in the slot provided for
the SES interface.

Transmission procedure
PROFIBUS DP protocol
Certification by the PROFIBUS
user organization e.V.
Transmission rate
Station No.

The interface module directly satisfies the PROFIBUS

DIN 19 245, Parts 1 and 3 (without additional line driver).
The module has a 9contact SubD socket for connection to the
PROFIBUS DP. Standardized PROFIBUS plugs can be used here.
Data transmission is via a twisted RS 485 twocore cable. The
power supply to the module is obtained internally direct from the
controller.

Electrical isolation between

RxD/TxD P/N and the device
Test voltage
Repeater control signal
CNTRP
Cable lengths:
per segment at 1.5 Mbits/s

The firmware of the SIPART DR19/21/22/24 controllers has been

extended to the address range 0 to 125 for deliveries from 6/96
onwards. Earlier controllers of these types (address range 0 to
31) can be easily converted.

RS 485, PROFIBUS DP protocol

Status flags, process variables,
parameters and configuring switches
To DIN 19 245 Parts 1 and 3
Certificate No.: Z00177 dated
16.09.1996
9.6 kbits/s to 1.5 Mbits/s
0 to 125 (note software version of
controller)
(0 to 31 with SIPART DR20)
Max. UC 50 V commonmode voltage
AC 500 V
5 V -0.4 V/+0.2 V, shortcircuitproof
200 m; for further data see ET 200
manual 6ES5 9983ES12

When connecting the SIPART DR 20 controllers (address range

0 to 31) to the PROFIBUS DP, they must be arranged in the cor
responding address range.
The SIMATIC driver programs (function blocks) are
available for connection of the SIPART DR controllers to SIMATIC
S5/S7 via the PROFIBUS DP.

5V
PROFIBUS

RxD

11

4
9

5V

TxD

P 8032
RAM
EPROM
SPC4

5V

8
3
5V
6

5
24 V
M 4

5
MD

Fig. 8/13 Block diagram

8/16

MD

MD

MD

CNTRP
DGND

The GSD file (basic device data) file is required to connect the
SIPART DR controllers to other systems. The DP master inter
face is parameterized using these data.

RxD/TxDN

The following Instructions can be downloaded from Internet

(see Section 10, Page 10/7):

RxD/TxDP

SIPART DR
PROFIBUS interface / Instructions
(Description of the communication via PROFIBUS DP
with the controller SIPART DR19/20/21/22/24)
- German
- English

GSD file in "Controller"

VP
DGND

MD

The plug and cable must be ordered separately (e.g. from the
Siemens catalog IK PI, also with integrated terminating resistor).

Siemens MP 31 2005

SIPART DR Input/Output Modules

Coupling relay module

6DR28048A coupling relay 230 V, 4 relays

6DR28048B coupling relay 230 V, 2 relays
for snapping onto the rear of the controller

Technical data 6DR2804-8A and -8B

2 or 4 coupling relays

Note: observe max. switching voltages! (resonance

magnification on phase shift motors)
The coupling relays can be snapped onto a mounting rail on the
rear of the SIPART DR19, SIPART DR21, SIPART DR22 and
SIPART DR24 controllers.

Relay design

CO contact with
spark suppressor

Contact material

Silver/Cadmium Oxide

Contact rating1)
Max. switching voltage
Max. switching current
Max. switching capacity

The mounting rail is supplied with the coupling relay.

The 6DR28048A coupling relay contains 4 relays. Two terminal
strips with 9 terminals each are provided for connection
purposes.

Service life
Mechanical
Electrical 230 V AC,

loading
Spark suppressor

AC

DC

250 V
8A
1250 VA

250 V
8A
100 W at 24 V
30 W at 250 V

2 107 switching operations

2 106 switching operations
22 nF and 220
connected in series,
with 420 V varistor wired in parallel

Excitation coil1)
Voltage
Resistance

+19 to 30 V
1.2 k
" 180

Degree of protection EN 60 529

Housing
Terminals inserted

IP 50
IP 20

Housing material

Polyamide 66

Fitting to mounting rail

On NS 35/7.5 to DIN EN 50 022 or

NS 35/15 according to DIN EN 50 035
NS 32 according to DIN EN 50 035

Terminals
1

6
4
5
6DR2804-8B

9
7
3

6DR2804-8A

4
5
2
9
7
3

Fig. 8/14 Coupling relay module 6DR28048A and 6DR28048B

1) Excitation

coil and contacts safely isolated through the use of reinforced

insulation conforming to DIN/VDE 0106 Part 100 (Nov. 1986).
Ventilation and creepage paths for surge class III and
pollution level 2 according to DIN/VDE 0110 Part 1 January 1989.

Siemens MP 31 2005

Contacts on a relay module safely isolated through the use

of reinforced insulation conforming to DIN/VDE 0106 Part 101 (Nov. 1986).
Ventilation and creepage paths for surge class II and
pollution level 2 according to DIN/VDE 0110 Part 1 January 1989.

8/17

SIPART DR Input/Output Modules

Ordering data
Ordering data
Order No.

Analog signal modules

U/I module
for current input 0/4 to 20 mA or
voltage input 0/0.2 to 1 V or 0/2 to 10 V

6DR2800-8J

3 U/I modules
with 3 analog inputs 0/4 to 20 mA
or 0/0.2 to 1 V or 0/2 to 10 V
(SIPART DR24 only)

6DR2800-8A

R module
for resistancebased sensor

6DR2800-8R

Pt 100 module
for Pt 100 resistance thermometer

6DR2800-8P

TC module
for thermocouples or other mV signals

6DR2800-8T

UNI module
for TC/RTD/R/mV signals, programmable
(SIPART DR19/DR21 only)

6DR2800-8V

y-hold module
(SIPART DR22/DR24 only)

6DR2802-8A

3AO/3DI module
for the extension of the analog outputs and
the digital inputs

6DR2802-8B

Switching signal modules

5DI module
with 5 digital inputs
(not with SIPART DR20)

6DR2801-8C

2DO relay module

with 2 relay outputs

6DR2801-8D

4DO/2DI module
with 4 digital outputs and 2 digital inputs

6DR2801-8E

Interface modules
SES module
for serial communication via
RS232/RS485 interface

6DR2803-8C

PROFIBUS DP module
for direct communication via
the PROFIBUS DP

6DR2803-8P

Coupling relay module

Coupling relay module
with 2 relays (AC 250 V)
with 4 relays (AC 250 V)

6DR2804-8B
6DR2804-8A

Reference junction terminal

for TC, internal
(for use in conjunction with SIPART
DR19/AE1 and UNI module)

6DR2805-8A

Measuring range connector

for I = 20 mA and U = 10 V
(for use in conjunction with
SIPART DR19/AE1 and UNI module)

6DR2805-8J

Available ex-stores:
Items marked

8/18

are available exstores.

Siemens MP 31 2005

SIPART
Software

9/2

Serial interface/hardware

9/3

Communication driver for

S7/ PCS 7

9/4

SIPART device driver WinCC

9/5

Graphic configuration using

SIPROM DR24

Notes:
Parameterization and configuration
of the controllers SIPART DR19,
DR21 and DR22 with SIMATIC PDM
software!
For detailed information about
SIMATIC PDM see catalog FI 01.
The whole programs mentioned in
this catalog section are class B
software products. The Agreement
concerning the use of software products with a unique payment is
valid for these programs.

Siemens MP 31 2005

SIPART Software
Serial interface/hardware
Application
The SIPART DR compact controllers are microprocessor
controlled autonomous devices and can be used for reliable
automation of processes. Process operation and monitoring as
well as parameterization and configuring are carried out on the
front module (control unit) of these controllers.

External system
RxD/TxD-A RxD/TxD-B

The RS 232/485 interface module 6DR28038C provides electri

cal isolation between the individual controllers and the higher
level system. Any combination of up to 32 SIPART DR devices
can be connected via the addressable interfaces.
In RS 232 mode, the interface is implemented as a pointto
point. The SIPART DR controllers (see Overview Section 8) can
also communicate with higherlevel systems using an RS 485
interface.
The PROFIBUS DP interface module 6DR28038P permits up to
122 controllers to be connected as slaves to master modules in
a programmable controller such as e.g. SIMATIC S5 or S7. The
controllers are connected via a common line (2wire copper or
fiberoptic cable). Refer to Catalog IK PI for the PROFIBUS ac
cessories (Order No.: E86060K6710A101A97600).

Design
In RS 485 mode (see Overview Section 8), a bus driver is not
required. The controllers are connected directly to the central
unit or the interfaces (see Fig. 9/1).
In PROFIBUS DP mode the controllers are connected to a DP
master module in series using a 2wire copper cable (Fig. 9/3).
SIMATIC NET repeaters or optical link modules (OLM) are re
quired to cover longer distances (see Catalog IK PI).
Hardware components

Fig. 9/1

SES

SES

SES

Controller
1

Controller
2

Controller
32

Serial interface using RS 485

2. Controller - Personal Computer as pointtopoint connection

Two different cables with different connectors are available:
- 25way male connector (e.g. COM 1 of SIMATIC
programmers) and a 9way female connector to the
controller.
- 9way female connector (e.g. COM 1/2 with standard
personal computers) and a 9way female connector to the
controller.
3. Controller - PROFIBUSDP connection
PROFIBUS provides a comprehensive range of bus compo
nents for electrical and optical transmission (see Catalog
IK PI).
Different connecting cables (for pointtopoint connection) for
controller configuring via PROFIBUSDP are available e.g.:
6ES7 9014BD000XA0
(IK PI)
6ES7 9010BF000AA0
(IK PI)

External system
RxD/TxD-A RxD/TxD-B

Serial interface (SES) 6DR28038C

The interface module has a nineway subminiature connector to
connect it to the bus cable. Jumpers on the interface module
enable a choice to be made between RS 232 mode (pointto
point) or RS 485 mode.
The terminating resistor required for RS 485 operation is already
present on the interface module.
PROFIBUS DP interface (6DR2803-DP)
The interface module directly satisfies the PROFIBUS DIN
19245, Parts 1 and 3 (without additional bus driver). The module
has a 9contact SubD socket for connection to the PROFIBUS
DP. Standardized PROFIBUS plugs can be used
(see Catalog IK PI).

RS 485 bus

In addition to their use as individual devices in standalone

mode, the SIPART DR compact controllers also enable serial
communication with automation systems or personal computers
for central operation and monitoring or for parameterization and
configuring. The controllers are equipped with an RS 232/485 or
PROFIBUS DP interface module for these tasks.

2 PROFIBUS-DP

SES
Controller
1

Fig. 9/2

OLM

SES

SES

SES

Controller
2

Controller
102

Controller
103

Serial interface using PROFIBUS DP

Connecting cable
1. SIPART DR19/DR21/DR22 "New"/DR24 "New" controller system from other manufacturer connection using RS 485
The communication to higherlevel systems takes place with a
2-wire connection via an RS 485 interface.
The 9way female connector for round cables is preferred for
the connection.

9/2

Siemens MP 31 2005

SIPART Software
Serial interface/hardware
Technical data

Ordering data
Order No.

Connectable devices

For PROFIBUS DP up to address 125

SIPART DR19 controllers

SIPART DR20 controllers

Software release B01 or newer

Software release B07 or newer
(max. Adr. 31)
Software release A07 or newer

RS 232/RS 485 interface module (SES),

switchable
for SIPART DR compact controllers

6DR2803-8C

Software release B07 / (C03) or newer

PROFIBUS-DP module
for SIPART DR compact controllers for
direct communication via the
PROFIBUS DP

6DR2803-8P

SIPART DR21 controllers

SIPART DR22 / DR22N
controllers
SIPART DR24 / DR24N multifunction unit

Software release B04 / (C03) or newer

Serial interface
6DR2803-8C
Transmittable signals

Transmittable data

V.24/V.28 signals to CCITT-V.24:

TxD (103), RxD (104) and
GROUND (102) or SIPART bus
or RS 485 2-wire system
(with SIPART DR19, DR21, DR 22N
or DR24N only)
Status flags, process variables,
parameter settings and configuring
switch settings

No. of addressable devices

per connection

Max. 32

Transmission

Asynchronous, half-duplex

Transmission rate

300, 600, 1200, 2400, 4800 or

9600 bit/s

Character frame

10 bit (start bit, 7 data bits of an

ASCII character starting with the
LSB, parity bit and stop bit), even or
odd parity

Transmission procedure

To DIN 66 258, Part 1, configuration

A or B, optionally with or without
longitudinal redundancy check LRC,
before or after the end-of-message
ETX, normal or complementary
longitudinal redundancy check

Galvanic isolation

Between TxD, Rxd and the controller

PROFIBUS-DP interface
6DR2803-8P
Transmittable signals

RS 485, PROFIBUS-DP/V1 protocol

Transmittable data

Status flags, process variables,

parameters and configuring switches

Transmission procedure
PROFIBUS DP/V1 protocol

To DIN 19 245 Parts 1 and 3

European standard: EN 50 170

Transmission rate

9.6 kbits/s to 1.5 Mbits/s

Station No.

0 to 125 (note software version of

controller)
(0 to 31 with SIPART DR20)

Electrical isolation between

RxD/TxD -P/-N and the device

Max. UC 50 V common-mode voltage

Test voltage

AC 500 V

Repeater control signal

CNTR-P

5 V --0.4 V/+0.2 V, short-circuit-proof

Cable lengths:
per segment at 1.5 Mbits/s

200 m; for further data see IK PI

RS 232 connecting cable for

point-to-point connection,
for controller to PC on COM interface
-- 9-way female to 9-way female
-- 25-way male from PC to 9-way
female on controller
Length: 5 m

6DR2902-8AB
6DR2902-8AC

Connection for ribbon cable/round cable

Female connector
9-way for round cable
(screw-type, for interface module)
PROFIBUS-DP connecting cable
point-to-point connection
for controller to PC/PG with CP 5611, 5511
or MPI interface
PROFIBUS con. cable: 3 m
(IK PI)
MPI cable
5m
(IK PI)
Operating Instructions
V.28 Serial Interface
These instructions are only required
if you wish to write your own
communications software. The interfaces
are described in the controller manuals
and operating instructions.
For SIPART DR20 controller (Internet)
-- Ger man
-- English

C73451-A347-D39
(see Catalog IK PI)

6ES7 901-4BD00-0XA0
6ES7 901-0BF00-0AA0

C73000-B7400-C128
C73000-B7476-C128

The following Instructions can be downloaded from Internet

(see Section 10, Page 10/7):
SIPART DR
PROFIBUS interface / Instructions
(Description of the communication via PROFIBUS DP
with the controller SIPART DR19/20/21/22/24)
-- German
-- English
SIPART DR19, 21, 22 and 24
Serial SIPART 6DRxx Bus interface / Instructions
(Description of the communication via RS 232, RS 485 or PROFIBUS DP)
-- German
-- English
Available ex-stores:
Items marked
are available ex-stores.

Communication driver for S7 / PCS 7

All replacement products of 6DR1126--xxxxx will be delivered via
SIEMENS I&S IT PS 12.
Contact: Roland Heid
E--Mail: [email protected]

Siemens MP 31 2005

9/3

SIPART Software
SIPART device driver WinCC
Hardware and software requirements
Personal computers with Windows XP, NT or Windows 9x, with
Pentium processor 166 MHz, main memory configuration at
least 32 Mbyte, vacant hard disk capacity 1 Gbyte,
CD-ROM drive
WinCC software (complete or runtime version as desired)
The SIPART DR19, DR21, DR22 New and DR24 New
controllers are connected in RS 485 mode (see Fig. 9/1)

Fig. 9/3

System configuration
Fig. 9/4

WinCC full graphics and windows

WinCC functions
WinCC provides powerful function packages for visualization,
message processing, archiving of measured values and user
data, and for logging.
With its versatile connection possibilities (bus systems and serial), WinCC also supports the simultaneous operation of
SIMATIC and SIPART DR.
WinCC is available as a software package or as a system (OP
or PC with completely installed software, complete or runtime
versions) and is offered in various performance and price
classes with different options. You can obtain technical information and ordering data on WinCC from your SIMATIC contact
(see also Catalog ST 80).

Application
The SIPART device driver WinCC permits incorporation of the
SIPART DR controllers into WinCC. WinCC then has access to
all device data of the various SIPART DR controllers for operation and monitoring.
The data to be visualized, operated and logged are defined by
configuring. The configuring of WinCC for SIPART DR is particularly simple by using Standards (pre-configured and documented display blocks for each type of controller).
Modifications during the test and commissioning phase present
no problem as a result of online configuring.

Ordering data
Order No.
SIPART device driver for WinCC
for the SIPART DR19, DR20, DR21, DR22
and DR24 controllers for connection to a
standard COM interface on the PC

6DR1127-1AA00

Update

6DR1127-1AA00-0UD3

Scope of supply
SIPART device driver for WinCC
-- DISK 1/3: Pre-configured and documented blocks for every type of
controller; Demo project V5 SP1
-- DISK 2/3: Documentation of examples in German, English and French
in WINWORD format
DISK 3/3: Demo project V6
-- Installation Manual in German, English and French
Update note
The update ordering requires the proof of an old complete individual license!

WinCC is connected to the DR19, DR20, DR21, DR22 and DR24

compact controllers via the device driver for SIPART DR (channel DLL). WinCC supports up to 4 SIPART buses with max. 32
process controllers each.

9/4

Siemens MP 31 2005

SIPART Software
Graphic configuration using SIPROM DR24
Application
The SIPROM DR24 program is used for the graphic
programming of the SIPART DR24 multi-function unit. It includes
all the configuration and parameterization of the multi-function
unit using a graphic operator interface (MS Windows).
SIPROM DR24 runs on the following computers:
1. Personal computer with operating system
MS-Windows 95/98/NT/2000/XP
2. SIMATIC PGs programmable controllers with
operating system MS-Windows 95/98/NT/2000/XP
The core functions of the SIPROM DR24 are:
Documentation updating of complete user programs in the
SIPART DR24 in tabular form. Controller data can be modified
in the PC, saved, and downloaded again to the multi-function
unit
Function library containing all of the SIPART DR24 function
elements.
Positioning of the elements with a mouse click on maximum
100 sheets. Positioning can be carried out within one sheet or
more (FDEF)
Connection of function blocks from data source to data sink
(FCON) where the analog and digital signals can be differentiated by their color
Positioning (FPOS) of the function blocks i. e. the order of the
software processing is automatically fixed. It can be changed
at any time by a mouse click
Parameter input in tabular form (ONPA, OFPA, CLPA)
Transmission of complete graphic configuration to SIPART
DR24, to the printer and on floppy or hard disk
Duplication of user programs. The programs stored in a user
program memory are fetched and then copied from the PC to
other empty program memories.
Documentation of complete multi-function unit: front assignment and rear including all inputs and outputs
Moving of blocks without destroying interconnections.
Insertion of text strings where required
Symbol alignment using grid points (can be toggled on
and off)
Choice of graphical or tabular configuration
Layout check over 2 pages
Page by page storage and loading of partial circuits
Multiple use of constants
UNDO facility (can be toggled on and off)
When processing a graphics circuit scaling up or reducing is
possible (zooming)
Controller data generated by previous SIPROM DR24
software versions can be edited.
Hardware and software requirements
Hardware
Personal Computer, permissible for MS-Windows XP
-- Hard disk 500 Mbyte
-- Memory capacity 64 Mbyte

-- DP master module for PC:

CP 5611:
6GK1 561-1AA00
DP master module for laptops:
CP 5511:
6GK1 551-1AA00
-- SIMATIC PG with built -in MPI Interface
-- Serial inter face in the SIPART DR24:
RS 232:
6DR2803-8C
PROFIBUS-DP: 6DR2803-8P
-- Connecting cable:
for RS 232/point-to-point 6DR2902-8AB/-8AC
for PROFIBUS-DP/3 m: 6ES7 901-4BD00-0XA0 see IK PI
for PROFIBUS-DP/5 m: 6ES7 901-0BF00-0AA0 see IK PI
Software
-- Operating system Microsoft Windows XP or
operating system Microsoft Windows 95/98 (32-bit version
only), 2000, NT 4
-- PROFIBUS-DP driver Softnet DP Version 2.2 for
PCs/PGs, Order No. 6GK1 704-5DW61-3AA0 1)

Fig. 9/5

SIPROM DR24

Ordering data
Order No.
SIPROM DR24 program
for SIPART DR24 controllers
-- German/English

6DR1127-1BA00

Update
-- German/English

6DR1127-1BA00-0UD3

Scope of supply SIPROM DR24

Program and manual (English and German) on CD-ROM
Training
Refer to the ITC catalog (German) for details of training courses for these
programs.
Update note
The update ordering requires the proof of an old complete individual license!

-- CD-ROM drive
-- Color grafics card, supported by Microsoft Windows but at
least with SuperVGA functionality
(from 800*600 pixels upward)
-- Printers, plotters, supported by Microsoft Windows

Siemens MP 31 2005

1) The

required drivers are not included in the SIMATIC programmable

controller delivery.

9/5

SIPART Software

9/6

Siemens MP 31 2005

Appendix

10/2

Training

10/3

Siemens Contacts Worldwide

10/4

Service & Support

10/5

Customer Support

10/7

Software Licenses

10/8

Subject Index

10/9

Order No. Index

10/12

Conditions of sale and delivery

Export regulations

Siemens MP 31 2005

Appendix
Training
Training is decisive for your success
SITRAIN - the Siemens Training for Automation and Industrial
Solutions - provides you with comprehensive support when solving your tasks.
Training by the market leader in automation, plant installation
and support permits you to make your decisions with certainty
and full command. Especially where the optimum and efficient
use of products and plants are concerned. You can eliminate deficiencies in existing plants, and exclude expensive faulty planning right from the beginning.
All in all, this represent an enormous gain for your company:
shortened startup times, optimized plant components,
faster troubleshooting, reduced down times. In other words,
increased profits and lower costs.

Wide variety
With a total of approx. 300 local attendance courses, we train the
complete range of A&D products and a large portion of the system solutions from I&S. Telecourses, teach-yourself software and
seminars presented on the Web supplement our classical range
of courses.
Close to our customers
The distance is short. You can find us approx. 60 times in Germany, and worldwide in 62 countries. You wish to have individual
training instead of one of our 300 courses? No problem: we will
provide a program tailored exactly to your personal requirements. Training can be carried out in our Training Centers or at
your company.

The right mixture: blended learning

Blended learning is understood to be the combination of various
training media and sequences. For example, a local attendance
course in a Training Center can be optimally supplemented by a
teach-yourself program as preparation or follow-up. Furthermore, SITRAIN utilizes supported online training for live instruction on the Internet at agreed times.
The right mixture is the solution. Therefore blended learning
can convey complex topics well, and train networked thinking. Additional effect: reduced travelling costs and periods
of absence through training sequences independent of location and time.

The international training portal

www.siemens.com/sitrain
All training facilities at a glance: search in the worldwide range
of courses at leisure, call up all course dates online, utilize the
daily updated display of vacant course spaces - and register directly.

Customer comments on Sitrain

Top trainers
Our trainers know their topics in practice, and possess comprehensive didactic experience. Course developers have a direct
wire to product development, and directly pass on their knowledge to the trainers.
Practical experience
The practical experience of our trainers makes it possible for
them to pass on theoretical matter in a plausible manner. But
since it is known that all theory is drab, we attach great importance to practical exercises which can comprise up to half of the
course time. You can therefore immediately implement your new
knowledge in practice. We train you on state-of-the-art methodically/didactically designed training equipment. You feel absolutely certain when trained in this manner.

10

10/2

Siemens MP31 2005

" ... the good course documents, competence and flexibility convinced me."
[Manfred Riek from Festo Systemtechnik, responsible for planning the basic and further training of project engineers]
" ... represents effective training, constructive dialogs, and solutions which provide great help."
[Gnter Niedermaier, electrical design manager at AMT, Aalen]

Contact
Visit us on the Internet at:
www.siemens.com/sitrain
or let us advise you personally. You can request our latest training catalog from:
Course office, Infoline Germany:
Tel.: 01805 / 23 56 11 (0.12 /Min)
Fax: 01805 / 23 56 12

Appendix
Siemens contacts worldwide
At
www.siemens.com/automation/partner
you can find details of Siemens contact partners worldwide responsible for particular technologies.
You can obtain in most cases a contact partner for
Technical Support,
Spare parts/repairs,
Service,
Training,
Sales or
Consultation/engineering.
You start by selecting a
Country,
Product or
Sector.
By further specifying the remaining criteria you will find exactly
the right contact partner with his/her respective expertise.

10

Siemens MP31 2005

10/3

Appendix
Service & Support
Information and Ordering
in the Internet and on CD-ROM

A&D in the WWW

A detailed knowledge of the range of products and services

available is essential when planning and configuring automation
systems. It goes without saying that this information must always
be fully up-to-date.
The Siemens Automation and Drives Group (A&D) has therefore
built up a comprehensive range of information in the World Wide
Web, which offers quick and easy access to all data required.
Under the address
http://www.siemens.com/automation
you will find everything you need to know about products, systems and services.

Product Selection Using the Interactive Catalog

Detailed information together with convenient interactive functions:

The interactive catalog CA 01 covers more than 80,000 products
and thus provides a full summary of the Siemens Automation
and Drives product base.
Here you will find everything that you need to solve tasks in the
fields of automation, switchgear, installation and drives.
All information is linked into a user interface which is easy to
work with and intuitive.
After selecting the product of your choice you can order at the
press of a button, by fax or by online link.
Information on the interactive catalog CA 01 can be found in the
Internet under
http://www.siemens.com/automation/ca01
or on CD-ROM or DVD.

Easy Shopping with the A&D Mall

The A&D Mall is the virtual department store of Siemens AG in

the Internet. Here you have access to a huge range of products
presented in electronic catalogs in an informative and attractive
way.
Data transfer via EDIFACT allows the whole procedure from selection through ordering to tracking of the order to be carried out
online via the Internet.
Numerous functions are available to support you.

10

For example, powerful search functions make it easy to find the

required products, which can be immediately checked for availability. Customer-specific discounts and preparation of quotes
can be carried out online as well as order tracking and tracing.
Please visit the A&D Mall on the Internet under:
http://www.siemens.com/automation/mall

10/4

Siemens MP31 2005

Appendix
Customer Support
Our Services for Every Phase of Your Project

Configuration and Software Engineering

Support in configuring and developing with customer-oriented

services from actual configuration to implementation of the automation project. 1)

Service On Site

.I

In the face of harsh competition you need optimum conditions to

keep ahead all the time:
A strong starting position. A sophisticated strategy and team for
the necessary support - in every phase.
Service & Support from Siemens provides this support with a
complete range of different services for automation and drives.

With Service On Site we offer

services for startup and maintenance, essential for ensuring
system availability.
In Germany
0180 50 50 444 1)

In every phase: from planning and startup to maintenance and

upgrading.
Our specialists know when and where to act to keep the productivity and cost-effectiveness of your system running in top form.

Online Support

Repairs and Spare Parts

The comprehensive information

system available round the
clock via Internet ranging from
Product Support and Service &
Support services to Support
Tools in the Shop.

In Germany
0180 50 50 448 1)

http://www.siemens.com/
automation/service&support

Technical Support

Optimization and Upgrading

Competent consulting in technical questions covering a wide
range of customer-oriented services for all our products and
systems.

In the operating phase of a machine or automation system we

provide a comprehensive repair
and spare parts service ensuring the highest degree of operating safety and reliability.

To enhance productivity and

save costs in your project we offer high-quality services in optimization and upgrading. 1)

Tel.: +49 (0)180 50 50 222

Fax: +49 (0)180 50 50 223
http://www.siemens.de/
automation/support-request

Technical Consulting

Support in the planning and designing of your project from detailed actual-state analysis,
target definition and consulting
on product and system questions right to the creation of the
automation solution. 1)

10

1) For country-specific telephone numbers go to our Internet site at:

http://www.siemens.com/automation/service&support

Siemens MP31 2005

10/5

Appendix
Customer Support
Knowledge Base on CD-ROM
For locations without online connections to the Internet there are
excerpts of the free part of the
information sources available on
CD-ROM (Service & Support
Knowledge Base). This CDROM contains all the latest
product information at the time
of production (FAQs, Downloads, Tips and Tricks, Updates)
as well as general information
on Service and Technical Support.

The CD-ROM also includes a full-text search and our Knowledge

Manager for targeted searches for solutions. The CD-ROM will
be updated every 4 months.
Just the same as our online offer in the Internet, the
Service & Support Knowledge Base on CD comes complete
in 5 languages (German, English, French, Italian, Spanish).
You can order the Service & Support Knowledge Base CD
from your Siemens contact.
Order no. 6ZB5310-0EP30-0BA2
Orders via the Internet
(with Automation Value Card or credit card) at:
http://www.siemens.com/automation/service&support
in the Shop domain.

Automation Value Card

By entering the card number and PIN you have full access to the
Service & Support services being offered. The charge for the
services procured is debited from the credits on your Automation Value Card.
All the services offered are marked in currency-neutral credits,
so you can use the Automation Value Card worldwide.
Automation Value Card order numbers
Credits

Small card - great support

The Automation Value Card is an integral component of the comprehensive service concept with which Siemens Automation and
Drives will accompany you in each phase of your automation
project.

Order no.

200

6ES7 997-0BA00-0XA0

500

6ES7 997-0BB00-0XA0

1000

6ES7 997-0BC00-0XA0

10000

6ES7 997-0BG00-0XA0

Detailed information on the services offered is available on our

Internet site at:
http://www.siemens.com/automation/service&support
Service & Support la Card: Examples

It doesn't matter whether you want just specific services from our
Technical Support or want to purchase high-quality Support
Tools in our Online Shop, you can always pay with your Automation Value Card. No invoicing, transparent and safe. With your
personal card number and associated PIN you can view the
state of your account and all transactions at any time.

Technical Support

Services on card. This is how it's done.

System Utilities

Tools that can be used directly for configuration, analysis and testing

Applications

Complete topic solutions including ready-tested software

Functions &
Samples

Adaptable blocks for accelerating your developments

Card number and PIN are on the back of the Automation Value
Card. When delivered, the PIN is covered by a scratch field,
guaranteeing that the full credit is on the card.

10

10/6

Siemens MP31 2005

Priority

Priority processing for urgent cases

24 h

Availability round the clock

Extended

Technical consulting for complex questions

Support Tools in the Support Shop

Appendix
Software Licenses
Overview
Software types

Certificate of license

Software requiring a license is categorized into types.

The following software types have been defined:
Engineering software
Runtime software

The Certificate of License (CoL) is the licensee's proof that the

use of the software has been licensed by Siemens. A CoL is
required for every type of use and must be kept in a safe place.

Engineering software

The licensee is permitted to use the software or an earlier version/release of the software, provided that the licensee owns
such a version/release and its use is technically feasible.

This includes all software products for creating (engineering)

user software, e.g. for configuring, programming, parameterizing, testing, commissioning or servicing.
Data generated with engineering software and executable
programs can be duplicated for your own use or for use by thirdparties free-of-charge.
Runtime software
This includes all software products required for plant/machine
operation, e.g. operating system, basic system, system expansions, drivers, etc.
The duplication of the runtime software and executable programs created with the runtime software for your own use or for
use by third-parties is subject to a charge.
You can find information about license fees according to use in
the ordering data (e.g. in the catalog). Examples of categories of
use include per CPU, per installation, per channel, per instance,
per axis, per control loop, per variable, etc.
Information about extended rights of use for parameterization/configuration tools supplied as integral components of the
scope of delivery can be found in the readme file supplied with
the relevant product(s).
License types
Siemens Automation & Drives offers various types of software
license:
Floating license
Single license
Rental license
Trial license
Floating license
The software may be installed for internal use on any number of
devices by the licensee. Only the concurrent user is licensed.
The concurrent user is the person using the program. Use begins when the software is started.
A license is required for each concurrent user.
Single license
Unlike the floating license, a single license permits only one
installation of the software.
The type of use licensed is specified in the ordering data and
in the Certificate of License (CoL). Types of use include for
example per device, per axis, per channel, etc.
One single license is required for each type of use defined.
Rental license

Downgrading

Delivery versions
Software is constantly being updated.
The following delivery versions
PowerPack
Upgrade
can be used to access updates.
Existing bug fixes are supplied with the ServicePack version.
PowerPack
PowerPacks can be used to upgrade to more powerful software.
The licensee receives a new license agreement and CoL
(Certificate of License) with the PowerPack. This CoL, together
with the CoL for the original product, proves that the new software is licensed.
A separate PowerPack must be purchased for each original
license of the software to be replaced.
Upgrade
An upgrade permits the use of a new version of the software on
the condition that a license for a previous version of the product
is already held.
The licensee receives a new license agreement and CoL with
the upgrade. This CoL, together with the CoL for the previous
product, proves that the new version is licensed.
A separate upgrade must be purchased for each original license
of the software to be upgraded.
ServicePack
ServicePacks are used to debug existing products.
ServicePacks may be duplicated for use as prescribed according to the number of existing original licenses.
License key
Siemens Automation & Drives supplies software products with
and without license keys.
The license key serves as an electronic license stamp and
is also the "switch" for activating the software (floating license,
rental license, etc.).
The complete installation of software products requiring license
keys includes the program to be licensed (the software) and the
license key (which represents the license).
Detailed explanations concerning license conditions can be
found in the Terms and Conditions of Siemens AG or under
http://www.siemens.com/automation/mall
(A&D Mall Online-Help System)

A rental license supports the "sporadic use" of engineering

software. Once the license key has been installed, the software
can be used for a specific number of hours (the operating hours
do not have to be consecutive).
One license is required for each installation of the software.
Trial license
A trial license supports "short-term use" of the software in a nonproductive context, e.g. for testing and evaluation purposes.
It can be transferred to another license.

Siemens MP 31 2005

10/7

10

Appendix
Subject Index
Page

C
Contract on software usage

10/7

Controller SIPART DR19

3/1

Controller SIPART DR21

5/1

Controller SIPART DR22

6/1

Coupling relay module

8/17

F
Female connector

9/3

G
Graphic configuring with SIPROM DR24

9/5

I
Industrial controller

3/2

Input/output modules

8/1

Interface modules

8/15

K
K controller

2/6

M
Measuring range connector for SIPART
DR19 and UNI module

8/18

Modules: see input/output modules

8/1

Multi-function unit SIPART DR24

7/1

P
Power pack, stabilized

9/4

PROFIBUS DP module

8/16

Program SIPROM DR24

9/5

Programmer

7/15

R
Reference junction terminal for SIPART DR19
and UNI module

8/18

RS 232/RS 485

8/15, 9/2

S
S controller

10

2/6

SES module

8/15

SIPART devi ce driver WinCC

9/4

SIPART DR19 controller

3/1

SIPART DR21 controller

5/1

SIPART DR22 controller

6/1

SIPART software

9/1

SIPROM DR24 program

9/5

W
WinCC

9/4

Y
y-hold module

10/8

Siemens MP31 2005

8/10, 8/18

Appendix
Order No. Index
Page

Order No.
C73000

C73451

C79000

6DR1127

6DR1900
6DR2100
6DR2210
6DR2410
6DR2800

6DR2801

6DR2802
6DR2803
6DR2804
6DR2805
6DR2902
6ES7901

-B7400-C128

9/3

-B7400-C142

3/17

-B7400-C143

5/14

-B7450-C140

3/17

-B7450-C141

5/14

-B7474-C140

3/17

-B7476-C128

9/3

-B7474-C141

5/14

-B7476-C142

3/17

-B7476-C143

5/14

-M7450-C34

3/17

-M7450-C35

5/14

-M7474-C34

3/17

-M7474-C35

5/14

-A347-D36

9/3

-A347-D38

9/3

-A347-D39

9/3

-G74000-C153

7/19

-G74000-C154

6/24

-G7476-C153

7/19

-G7476-C154

6/24

-M7474-C38

6/24,
7/19

-1AA00

9/4

-1AA00-0UD3

9/4

-1BA00

9/5

-1BA00-0UD3

9/5

-4

3/17

-5

3/17

-4

5/14

-5

5/14

-4

6/24

-5

6/24

-4

7/19

-5

7/19

-8A

8/18

-8J

8/18

-8P

8/18

-8R

8/18

-8T

8/18

-8V

8/18

-8C

8/18

-8D

8/18

-8E

8/18

-8A

8/18

-8B

8/18

-8C

8/18, 9/3

-8P

8/18, 9/3

-8A

8/18

-8B

8/18

-8A

8/18

-8J

8/18

-8AB

9/3

-8AC

9/3

-0BF00-0AA0

9/3

-4BD00-0XA0

9/3

10

Siemens MP31 2005

10/9

Appendix
Notes

10

10/10

Siemens MP 31 2005

Appendix
Notes

10

Siemens MP 31 2005

10/11

Appendix
Conditions of sale and delivery
Export regulations

Terms and Conditions of Sale and Delivery

By using this catalog you can acquire hardware and software

products described therein from the Siemens AG subject to the
following terms. Please note! The scope, the quality and the conditions for supplies and services, including software products,
by any Siemens entity having a registered office outside of Germany, shall be subject exclusively to the General Terms and
Conditions of the respective Siemens entity.

for customers with a seat or registered office in the

Federal Republic of Germany
The General Terms of Payment as well as the General Conditions
for the Supply of Products and Services of the Electrical and
Electronics Industry shall apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with
Seat or registered Office in Germany shall apply.
for customers with a seat or registered office outside of
Germany
The General Terms of Payment as well as the General Conditions
for Supplies of Siemens, Automation and Drives for Customers
with a Seat or registered Office outside of Germany shall apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with
Seat or registered Office outside of Germany shall apply.
General
The prices are in (Euro) ex works, exclusive packaging.
The sales tax (value added tax) is not included in the prices.
It shall be debited separately at the respective rate according to
the applicable legal regulations.
In addition to the prices of products which include silver and/or
copper, surcharges may be calculated if the respective limits of
the notes are exceeded.
Prices are subject to change without prior notice. We will debit
the prices valid at the time of delivery.
The dimensions are in mm. Illustrations are not binding.
Insofar as there are no remarks on the corresponding pages,
- especially with regard to data, dimensions and weights given these are subject to change without prior notice.

Export regulations

The products listed in this catalog / price list may be subject to

European / German and/or US export regulations.
Therefore, any export requiring a license is subject to approval
by the competent authorities.
According to current provisions, the following export regulations
must be observed with respect to the products featured in this
catalog / price list:
AL

Number of the German Export List.

Products marked other than N require an export
license.
In the case of software products, the export designations of the relevant data medium must also
be generally adhered to.
Goods labeled with an AL not equal to N are
subject to a European or German export authorization when being exported out of the EU.

ECCN

Export Control Classification Number.

Products marked other than N are subject to a
reexport license to specific countries.
In the case of software products, the export
designations of the relevant data medium must
also be generally adhered to.
Goods labeled with an ECCN not equal to N are
subject to a US re-export authorization.

Even without a label or with an AL: N or ECCN: N, authorization may be required due to the final destination and purpose for
which the goods are to be used.
The deciding factors are the AL or ECCN export authorization
indicated on order confirmations, delivery notes and invoices.
Errors excepted and subject to change without prior notice.
A&D/VuL/En 14.11.03

Comprehensive Terms and Conditions of Sale and Delivery are

available free of charge from your local Siemens business office
under the following Order Nos.:
6ZB5310-0KR30-0BA0
(for customers based in the Federal Republic of Germany)
6ZB5310-0KS53-0BA0
(for customers based outside of theFederal Republic of
Germany)
or download them from the Internet:
www.siemens.com/automation/mall
(Germany: A&D Mall Online-Help System)

10

Siemens AG
Automation and Drives
Process Instrumentation and Analytics
76181 KARLSRUHE
FEDERAL REPUBLIC OF GERMANY

10/12

Siemens MP 31 2005

Order No.
E86060-K6031-A100-B4-7600
KG 0804 3.0 SR 132 En/ 415211
Printed in the Federal Republic of Germany

Catalogs of the
Automation and Drives Group (A&D)
Further information can be obtained from our
branch offices listed in the appendix of this catalog
Automation and Drives
Interactive catalog on CD-ROM

Catalog

Low-Voltage Controls and Distribution

Low-Voltage Switchgear Controlgear for Industry

Catalog
LV 10

The Offline Mall of Automation and Drives

CA 01

Power Distribution Products and Systems

for Low-Voltage Power Distribution

LV 30

SIVACON 8PS Busbar Trunking Systems

CD, BD01, BD2 up to 1250 A

LV 70

SENTRON WL

NS WL

Motion Control System SIMOTION

PM 10

Automation Systems for Machine Tools

SINUMERIK & SIMODRIVE

NC 60

Drive Systems
Variable-Speed Drives
SINAMICS G150 Drive Converter Cabinet Units

D 11

SINAMICS G110 Inverter Chassis Units

D 11.1

DC Motors

DA 12

DC Drives Preferred Series up to 500 kW

DA 12.1

DC Drives Preferred Series 215 kW to 1500 kW

DA 12.2

SIMOREG DC MASTER 6RA70 Digital Chassis

Converters

DA 21.1

SIMOREG K 6RA22 Analog Chassis Converters

DA 21.2

SIMOREG DC MASTER 6RM70 Digital Converter

Cabinet Units

DA 22

SIMOVERT PM Modular Converter Systems

Process Instrumentation and Analytics

Field Instruments for Process Automation
Measuring Instruments for Pressure,
Differential Pressure, Flow, Level and Temperature,
Positioners and Liquid Meters

FI 01

PDF: Indicators for panel mounting

MP 12

SIREC Recorders and Accessories

MP 20

SIPART, Controllers and Software

MP 31

SIWAREX Weighing Systems

WT 01

DA 45

Continuous Weighing and Process Protection

WT 02

SIEMOSYN Motors

DA 48

Gas Analysis Equipment for the Process Industry

PA 10

MICROMASTER 410/420/430/440 Inverters

DA 51.2

PA 11

MICROMASTER 411/COMBIMASTER 411

DA 51.3

PDF: Process Analytics,

Components for the System Integration

SIMOVERT MV Medium-Voltage Drives

DA 63

SIPAN Liquid Analysis

PA 20

SIMOVERT MASTERDRIVES Vector Control

DA 65.10

SIMOVERT MASTERDRIVES Motion Control

DA 65.11

Synchronous and asynchronous servomotors for

SIMOVERT MASTERDRIVES

DA 65.3

SIMATIC Industrial Automation Systems

SIMATIC PCS Process Control System

ST 45

PDF: SIMATIC S5/505 Automation Systems

ST 50

SIMODRIVE 611 universal and POSMO

DA 65.4

Components for Totally Integrated Automation and

Micro Automation

ST 70

M 10

SIMATIC PCS 7 Process Control System

ST PCS 7

Squirrel-Cage Motors, Totally Enclosed, Fan-Cooled

M 11

ST PCS 7.A

Automation Systems for Machine Tools SIMODRIVE

NC 60

PDF: Add-ons for the SIMATIC PCS 7

Process Control System
SIMATIC Control Systems

ST DA

SIPOS Electric Actuators

Electric Rotary, Linear and Part-turn Actuators

MP 35

Electric Rotary Actuators for Nuclear Plants

MP 35.1/.2

Low-Voltage Three-Phase-Motors
Project Manual

Main Spindle Motors

Feed Motors
Converter Systems SIMODRIVE 611/POSMO
Drive and Control Components for Hoisting Equipment

HE 1

Electrical Installation Technology

PDF: ALPHA Small Distribution Boards and
Distribution Boards

ET A1

Systems Engineering
Power supplies SITOP power

KT 10.1

PDF: ALPHA Side-by-Side Switchgear Cabinets

ET A3

System cabling SIMATIC TOP connect

KT 10.2

PDF: ALPHA FIX Terminal Blocks

ET A5

Industrial Microcomputers SICOMP

KT 51

PDF: BETA Modular Installation Devices

ET B1

PDF: DELTA Switches and Outlets

ET D1

PDF: GAMMA Building Management Systems

ET G1

Factory Automation Sensors

FS 10

Human Machine Interface Systems SIMATIC HMI

ST 80

Industrial Communication for

Automation and Drives

IK PI

System Solutions
Applications and Products for Industry are part of the
interactive catalog CA 01
TELEPERM M Process Control System
AS 235, AS 235H and AS 235K automation systems

PLT 111

PDF: AS 488/TM automation systems

PLT 112

Operating and monitoring with WinCC/TM

PLT 123

CS 275 bus system

PLT 130

PDF: These catalogs are only available as pdf files.

A&D/3U/En 17.06.04

The information provided in this catalog contains descriptions

or characteristics of performance which in case of actual use
do not always apply as described or which may change as a result of further development of the products. An obligation to
provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical
specifications are subject to change without notice.

Siemens AG
Automation and Drives
Process Instrumentation and Analytics
76181 KARLSRUHE
FEDERAL REPUBLIC of GERMANY
www.siemens.com/sipartdr

Bestell-Nr. E86060-K6031-A100-B4-7600