Valve Seat Seal Selection Guide

Download as pdf or txt
Download as pdf or txt
You are on page 1of 4
At a glance
Powered by AI
The document discusses seat and seal materials for ball valves and factors that affect their service life and suitability for steam service.

Some common seat materials mentioned include PTFE, Super-Tek, Kel-F, RPTFE, PEEK, and metals. Common seal materials include graphite, Viton, and spiral wound graphite.

Factors that affect service life include pressure, temperature, pressure and thermal fluctuations, type of media, cycling frequency, velocity of media, and speed of valve operation.

Tech Bulletin Page 180-10

FLO TITE
valves & controls

TM

Valve Seat & Seal Selection Guide

Choosing The Right Seat Material is the Most


Challenging Decision in Ball Valve Selection

Valve Soft Parts


Flanged End

3PC Valves

Valve Seat (2)

Body Seal (2)

Body Seal (1)



Spiral Wound
316 / Graphite

Flanged End, 2 and 3 PC Valves share the same stem packing.


V-Ring Stem Seal (5)

Valve Seat (2)

Thrust Washer (2)

VALVE REPAIR KIT INCLUDES ALL SOFT PARTS


Seats - Body Seals - Stem Packing - Thrust Washer
Flo-Tite ball valves are available with a variety of seat & seal options to allow use in a wide
range of general as well as special services. These soft-seated ball valves are factory tested
for tight shutoff and will continue to perform so for extended period.
One of the most important factors affecting shutoff capability is the nature of media being
handled. Service life is affected by all of the following factors.
Pressure
Temperature
Degree of Pressure Fluctuation
Degree of Thermal Fluctuation

Type of Media
Cycling Frequency
Velocity of the Media
Speed of Valve Operation

All of these factors are interrelated in actual service. Maximum service life, therefore, can
be gained by reducing the severity of any of these factors.
Our listing of seat materials has been prepared to assist the specifying engineer & the end
user in the proper seat and seal selection. This information should be used in conjunction
with pressure temperature rating graph found in our catalogue for the applicable valve.

www.flotite.com

Tech Bulletin Page 180A-10

STANDARD SEAT SELECTIONS


Seat Code

Material

DELRIN

Super-Tek
(TFM)

Kel F
(PCTFE)

Metal

Nylon

Peek

Reinforced
TFE

Stainless
Filled PTFE

Virgin TFE

UHMW
Polyethylene

Super-Tek
II

Super-Tek
III

C/F

Cavity Filler

Technical Description

Color

This seat is very rigid and does not undergo cold flow. They can withstand
pressures of up to 6000 psi dependent on valve size and a temperature
Green
range of -70F to 180F. Delrin also withstands nuclear radiation at doses
of up to 106 rads. Do not use on oxygen service, or steam.
Super-Tek, most popular seat material used by Flo-Tite.
Super-Tek (TFM) offers all of the properties of reinforced TFE with greater
strength, toughness, and improved thermo-mechanical properties offering
Offlower coefficient of friction for lower torques and less permeability, reduced
White
cold flow deformation and enhanced deformation recovery.
Temperature Range -50F to 500F
This material is a fluorocarbon rubber. Kel F is a registered trademark of
Translucent
3M Corp. It can be used for cryogenic service at tempartures of -400F up
White
to 500F at pressure up to 1500 psi
Recommended for service with severe flashing or hydraulic shock, abrasive
media or where possible trapped metal may exist. Flo-Tites metal seats are
hand lapped to the ball as individually matched sets, assuring line contact
Metallic
between valve ball and seats, resulting in smooth operation and tight shut off
class. Flo-Tite offers metal seats in different classes of Shut Off including
Class IV, V and VI.
Special Nylon seats are offered for higher pressure and lower temperature
Translucent
service. They can be used in high-pressure air, oil and other gas media but
White
are not suited for strong oxidizing agents. Temperature rating -30F to 200F
This material offers a unique combination of chemical mechanical electrical
and thermal properties. The only know solvent of Peek is concentrated
Black
sulfuric acid. It will withstand temperatures up to 600F and pressures up to
4500 psi
This is produced by adding 15% fibrous glass or carbon to Virgin Teflon and
Offhas a greater pressure temperature rating than Teflon up to 420 F. They also
White
have a better cycle life than Teflon.
S-Tek stainless / PTFE combined the strength of metal with the lubricity
of TFE. 50% 316 powder combined with 50% TFE. Offers the abrasion
Dark
resistance of metal with higher pressure and temperature ratings than RPTFE.
Gray
Temperature rating -20 to 550 / Steam rating 250 SWP.
This is the most widely used seating material an dis excellent for most
services. It has excellent chemical resistance throughout valve industries and
White
a low coefficient of friction. Temperature Range -50F to 450F
UHMW polyethylene is used for highly radioactive materials where TFE is
not acceptable (> 104 rads ) and is rated 2 x 107 rads. These seats also meet
Opaque
the requirements of the tobacco industry whenever TFE is prohibited, and are
White
especially well-suited for handling highly abrasive media.
Temperature Range -70F to 200F, not suitable for steam
Super-Tek II glass filled TFM-25% glass reinforced with 75% TFM, is good
for temperature ranging from -280F to 520F. This material offers a wide
Offtemperature range with better cycle life than TFM. Ideal for Steam, hot
White
gasses, thermal fluids and a variety of process chemicals.
This is a Teflon base filled with glass amorphour carbon powder and
graphite. It has lower thermal contraction-expansion rate than PTFE and is
Black
ideal for steam or thermal fluid applications up to 550F
Designed to reduce the possibility of contamination by entrapment of
process fluids in the void normally found behind the ball between the valve
body in conventionally designed ball valves. Ideal for application where
White
cross contamination is a concern, such as paints or dyes. Available in
most seating materials.

www.flotite.com

Approx. Torque Adder


+50%

10% Less Than


RPTFE

+45%

+50%

+35%

+50%

Standard as indicated
in literature

+50%

Standard as indicated
in literature

+35%

+25%

+50%

+50%

Tech Bulletin Page 180B-10

STANDARD SEAL SELECTIONS


Seal Code

Material

Technical Description

Color

GRAPHOIL
Reinforced
TFE

Useable from -70 to 1000F on almost any mdeia. It is the standard seal on all fire rated valves
This is produced by adding 15% fibrous glass to Virgin Teflon and has a greater pressure temperature
rating than Teflon. They also have a better cycle life than Teflon.
Combined the strength of metal with the lubricity of TFE. 50% 316 powder combined with 50% TFE.
Offers the abrasion resistance of metal with higher pressure and temperature ratings than RPTFE.
Temperature rating -20F to 550F / Steam rating 250 SWP
Teflon is excellent at pressure below 1500 psi & at temperatures from -20F to 400F. It will not
withstand temperature fluctuations in excess of 200F & are not reusable. It has excellent resistance to
a wide range of chemicals.
This is rated to 1500 psi at temperatures from -70 to 200F. This can be used in low to medium level
radiation service and in applications where fluorocarbons can not be tolerated. Abrasion resistance is
quite good.
These body seals are excellent at all rated pressures with a temperature range of -20 to 400F. Viton is
the best elastomer seal for higher temperature applications, but it should not be used on steam.
Manufactured by spirally winding a preformed V shape SS316 metal strip and a graphite sealing filler
in combination. This gasket has adequate flexibility and recovery to maintain a seal under variable and
uneven loading, pressure, and temperature fluctuation, bolt stress relaxation and creep. Temperature
range from 320 to +1000F.

Green
OffWhite

R
S

Stainless
Filled TFE

Virgin TFE

UHMW
Polyethylene

Viton

Spiral
Wound Wire
Graphite

Gray

White
Opaque
White
OffWhite
Black

New seat & seal materials and sealing techniques continuously become available through our dedicated
research and development programs. For seat or seal application requirements not covered in this bulletin,
please consult Flo-Tite.
All products that contact plastics and elastomers comply with USP Biological Reactivity Test #87 & #88
Class VI plastics and FDA CFR21 Part 177.

Pressure Relieving &


Equalizing Seat Design

Specially designed seats allow


equalization of pressure in the ball
cavity which reduces operating
torque and increases seat life.

Pressure Temperature Chart

www.flotite.com

STEAM APPLICATION TECHNICAL DATA

Tech Bulletin Page 180C-10

Steam is damaging to valve parts at the moment of opening and closing, or when throttling. The high velocity of the steam
erode the seat and metal parts. High speed steam may carry water droplets, dissolved gases and other suspended solids and
result in more severe erosion and corrosion. In addition, steam systems will often go through a thermal cycle of start-up and
shut down. This thermal cycle presents a special challenge to the sealing capability of the valves in steam service.
Ball valves are well suitable for steam service if careful with the material selection and valve design. However, like all other
valves, ball valves are generally rated at a lower pressure for steam service than for liquid or dry gaseous service.
Flo-Tite Ball Valves are an excellent choice for a wide range of steam service. Graphite body seals are completely encapsulated
and contained. Stem packings are live loaded for all sizes. Live loaded stem packing will compensate for thermal cycling and
well contained body seal will prevent extrusion into crevice during thermal cycle. Our standard design valves are provided with
a 1/8 hole drilled in the stem tang slot. This feature is critical for steam service since it prevents excessive pressure build-up in
the cavity from trapped liquid when the valve is in the open position. Flo-Tite ball valves are supplied with stainless steel ball
and stem as standard. This is specially suitable for steam service since aggressive steam attacks coated carbon steel trim.
Flo-Tite standard design valves with stainless steel trim and Super-Tek TFM seats are good for 150 psig saturated steam.
When equipped with S-Tek or Super-Tek III seats, Flo-Tite valves are good for 250 psig saturated steam. Other seat options
will bring Flo-Tite valves to higher steam pressure rating, see chart below.
Service Pressure

Corresponding Saturated Steam


Temperature

Seat

Pressure Steam up to 150 psi

Maximum 366 F

PTFE or Super-Tek

TFM

Graphite

Pressure Steam up to 170 psi

Maximum 375 F

RPTFE

Graphite

Graphite

Pressure Steam up to 250 psi

Maximum 406 F

S-Tek or Super Tek III

Graphite

Graphite

Pressure Steam up to 300 psi

Maximum 422 F

Peek

Graphite

Graphite

Pressure Steam above 300 psi

Higher than 422 F

Metal

Graphite

Graphite

Stem Seal Body Seal

Flo-Tite standard design valves with stainless steel trim and Super-Tek TFM seats are good for 150 psig saturated steam.
When equipped with S-Tek or Super-Tek III seats, Flo-Tite valves are good for 250 psig saturated steam. Other seat options
will bring Flo-Tite valves to higher steam pressure rating, see chart below.

Steam Rating (PTFE & SuperTek)

Steam Rating (RPTFE)

Steam Rating (S-Tek & SuperTek III)

Steam Rating (PEEK), 6 & smaller

FLO TITE
valves & controls

TM

P. O. Box 1293
Lumberton, NC 28359
Website: www.flotite.com

Tel: (910) 738-8904


Fax: (910) 738-9112
E-mail: [email protected]

You might also like