Mig 5000i, AristoMig 500, 460 V version

Spare parts list

Edition 090520

Valid for serial no. 304xxxxxx, 445xxxxxx, 524xxxxxx, 620xxxxxx, 640xxxxxxx

The AristoMig power source is renamed:

New name

Old name

Mig 5000i

AristoMig 500

Ordering no. Product

0459 230 884 Mig 5000i

Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.

Rights reserved to alter specifications without notice.

0459 293 990

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

Item

Qty

BA1

BA2

BA3

BA4

0458 399 002

Rubber mat

BA5

0458 390 005

Cover

BA6

0458 310 001

Gasket

BA7

0468 516 887

Mains cable

BA8

0469 950 880

Cable clamp

Ordering no.

Denomination
Screw

0459 307 881

Notes
Hightensile steel, included in item BA2

Handle set
Nut

M8, included in item BA2

Handle corner

Included in item BA2

Seal

Screw

RXPT 816x20

BA10

0192 526 002

Sealing strip

To be ordered per metre

BA13

0458 385 001

Bottom plate

BA14

0458 683 001

Foot

BA16

0458 396 001

Front frame

BA17

0469 381 001

Fast lock nut

BA19

0458 398 001

Filter

BA20

0458 383 001

Front grille

0458 509 001

Lower beam

Bracket

Screw

M6x20

Rear plate low

Rear panel, short

Screw

M6x16

Side cover low

Side panel, short, right

Screw

M6x16

Front profile low

Front panel, short

Screw

M6x16

Washer

11/6.4x2.1

Side cover low

Side panel, short, left

BA22

BA23

Screw

0459 121 880

BA24

0458 387 001

0458 390 002

BA25

BA26

ba37sba1

0458 388 001

M6x19

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

ba37sba1

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

bh23sab1

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

C = component designation in the circuit diagram
Item

Qty

Ordering no.

AB1

0458 623 001

Connection plate

AB2

0366 285 001

Cap

AB3

0160 362 881

Cable connector

AB4

0466 325 001

Gasket

AB5

0458 681 883

Cable

AB6

0456 686 880

Clamp

AB7

1
3

0368 544 003

Socket
Screw

AB8

457 799 001

Screen plate

AB9

0467 911 883

Capacitor

AB10

AB11

1
4
4

0458 969 001

Insulation
Screw
Nut

bh23sab1

0194 142 412

Denomination

Notes

OKC

XS1, XS2

Connectors included

XP1, XS3

12 pole
RXPT 619x8

XS3

C3
MRX M4x12
M4 domed, plastic

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

C = component designation in the circuit diagram

Item

Qty

Ordering no.

BC1a
BC1b
BC1c

BC2
BC3
BC4
BC5

1
1
1
2
2
1
1
2
1

0458 312 001

0487 201 888
0458 313 001

BC6
BC7
BC8

BC9
BC10
BC11

1
1
1
1
9
1
2

0458 314 001

0394 516 038
0486 855 884

BC13
BC14
BC15
BC16
BC17

1
1
1
1
1

0459 285 001

0459 284 001
0456 806 001
0458 709 002
0458 629 885

Fuse
Fuse holder
Cover plate
Cover 2hole
Cable set

BC18

0458 679 881

Operating contact CAN doub.

BC18a
BC19
BC20
BC21
BC22
BC23
BC24
BC25
BC26
BC27

BC28
BC29

BC30
BC31

BC32

BC33
BC34
BC35

BC36

1
2
1
1
1
1
3
2
2
1
2
2
2
2
1
1
6
1
1
6
1
3
7
1
1
1
2
1

0486 388 880

0366 285 001
0459 314 880
0192 230 105
0192 038 102
0459 147 882
0194 069 003
0458 074 001
0191 548 009
0458 624 003

Circuit board
Dust cap
Terminal resistor
Blind plug
Flat pin connector
Cable set coarse
Rubber inlet
Inlet
Flat pin connector
Connection rail
Washer
Screw
Screw
Nut
Connection rail
Power module
Screw
Printed circuit board
Mains module
Screw
Front panel
Washer
Nut
Lamp
Indicating lamp
Switch
Screw
Knob

ba38sbc1

0458 881 001

0458 681 884
0193 052 980
0458 629 884

0466 884 003

0459 125 001

0486 892 882

0458 802 003

0369 733 005

0369 733 010
0458 601 001
0366 296 003

Denomination

Notes

Top box
Circuit board
Bottom box
Screw
Screw
Protection cap
Cable double burndy
Screw
Cable set common

Configured

20AP1

M5x8
RXPT 816x12

Dust protection
Spacer screw
Printed circuit board
Screw
Connector
Connection
Socket

Included in item BC18

XP2, XS30

Connectors included: XP6, XS7, XS8, XS15,

XS20, XS21, XS22, XS23, XS24, XS25,
XS27, XS28

<

M5x30
Relay board, Replacing 0486 855 880
M5x8
Included in item BC5

20AP2

XP6
Included in item BC5
4 AT

Connectors included: XS10, XS11, XS16,

XS17, XS18, XS26, XS29, XS31
Items BC3, BC18a, BC18b, BC18c, BC18d
and BC18e included
Connection board

<
AP1, C4
AP1

Termination resistor
5.3 mm
Grommet
6.3x0.8
22/10.5x2
M10x16
M8x16
M8
See page 10
M6x16
See page 8
M6x16
4.3X8
M4
Orange LED
White

D1
HL1
2QF1

FXS ST3.5x9.5

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

ba38sbc1

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

C = component designation in the circuit diagram

Item

Qty

Ordering no.

BD1

0458 392 001

Circuit board shelf

BD2

0193 350 101

Grommet strip

L = 30 mm. To be ordered per metre

BD3

0394 516 033

Distance screw

Spacer screw M5x12

Washer

10/5.3

Screw

M5x8

0394 516 044

Distance screw

Spacer screw M5x60

BD4

0192 790 104

Spacer

12.7 mm

BD5

0194 019 005

Spacer

6.4

BD6

0193 502 105

Contactor

400 V

BD7

0193 298 101

Bar for contactor

BD8

BD9

0458 878 001

Sign

BD10

0193 655 012

Terminal block

Delivered as 12 pole, to be cut to 6 pole

Screw

RXS B8x19

BD11

0459 124 001

Transformer

BD12

0320 378 011

Mans select block

Terminal block
Delivered as 12 pole, to be cut to 3 pole

Screw

M4x25

BD13

0468 882 004

Sign

BD14

0264 300 404

Washer

KB6.5

BD15

Washer

16/8.4x1.5

BD16

Washer lock AZ

11/6.4x2.1

BD17

Screw

M6x16

BD18

0458 611 882

Cable set mains module

Connectors included

BD19

1
1
1
1

0458 608 001

0567 900 151

Control transformer MIG

Fuse 8 A slow
Fuse 2 A slow
Screw

ba37sbd1

0458 607 001

0219 501 309

Denomination

Notes

Screw

M5x8

Control transformer

With fuses 2FU2, 2FU3 and 2FU6

Screw

M6x16

2KM1

2TC1

2XT2

2TC3
2XT1

2XS1, 2XS2,
2XT2
2TC2
2FU4
2FU5

M8x110

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

ba37sbd1

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

C = component designation in the circuit diagram

Item

Qty

Ordering no.

AE1

AE2
AE3

1
1
1
9
1

0459 075 880

AE4
AE5
AE6

AE7
AE8
AE9

AE10
AE11
AE12
AE13
AE14
AE15
AE16
AE17
AE18
AE19
AE20

AE21
AE22
AE23
AE24

AE25
AE26
AE27
AE28

1
1
1
2
2
4
1
1
8
4
1
1
1
7
1
1
1
1
1
1
2
6
2
4
4
1
2
1
1
4
1

0458 067 002

0459 081 002
0459 081 004

AE29
AE30
AE31
AE32
AE33
AE34
AE35
AE36
AE37
AE38
AE39
AE41
AE42
AE43

AE44
AE45

AE46
AE47
AE48
AE49
AE50

3
13
16
8
4
2
8
1
24
1
1
2
1
1
2
1
1
3
1
1
1
2
1

0458 991 001

0458 074 001

0458 064 882

0459 081 001

0459 081 003
0455 569 001
0040 953 611
0459 051 880
0191 548 009
0486 979 880
0467 212 002
0192 041 129
0459 029 002
0459 082 001
0194 069 002
0459 079 001
0458 075 882
0458 076 001
0192 903 508
0320 901 003
0458 058 001
0459 271 001
0192 041 119
0190 209 120
0458 064 883

0219 504 302

0458 991 003
0459 109 001
0194 143 327
0486 983 880
0194 143 368
0458 064 884
0486 975 882
0192 790 106
0458 055 001
0459 128 001
0459 127 001
0459 078 002
0459 077 002
0459 236 001
0459 077 004
0193 350 101
0459 029 002

Denomination
Inductor
Screw
Screw
Inlet
Cable set 500
Rail
Rail
Rail
Screw
Screw
Nut
Rail
Rail rear
Ferrit ring core
Cable tie
Current sensor
Flat pin
Filter board
Spacer screw
Grommet
Primary inductor
Mounting plate
Rubber inlet
Semiconductor module
Intermediate plate
Transformer module
Screw
Fan attachment
Capacitor
Insulating nut
Support plate
Screw
Air guide
Grommet
Hose
Cable set gate
Spacer screw
Nut
Spring washer
Washer
Spacer screw
Insulation
Screw
Circuit board
Screw
Cable set driver board
Circuit board
Spacer
Spacer
Fan
Screw
Fan
Fan plate
Screw
Rail
Insulation
Rail
Grommet strip
Primary inductor

Notes

C
15L3

M6SFTT, M6x14
M5x10
Grommet
Connectors included: 5XP7, 15XP8, 15XS4,
15XS9

<

M8x25
M8x16
M8

15L1, 15L2, 15L4, 15L5

Heat resistant

<
15AP3

6.3x0.8
15AP4

Grommet
See page 12
15TM1,15TM1
M6SFTT M6x14
1000 F, 450 V
M12
M6SFTT, M5x10

15.9/14, L= 45mm, to be ordered per metre

Connectors included: 15XS3, 15XS5, 15XS6,
15XS7, 15XS8, 15XS11
M5x27
M5
10/5.2x0.5
16/5x1
M5x10
M5x12 See * below
Note: Read the service manual
M6x16 See * below

<

15AP1

15AP2

15EV2
MRXTT M4x8
15EV1
M6SFTT M6x19

L=95mm
3L1

* Special screw with builtin washer and spring washer function

ba38sae1

10

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

ba38sae1

11

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

C = component designation in the circuit diagram

Item

Qty

Ordering no.

Denomination

Notes

0458 073 881

Semiconductor module

Complete. Items AF1 AF8

AF1

0194 143 329

Screw

M5x16 See * below

AF2

24

0194 143 370

Screw

M6x20 See * below

AF3

0301 011 007

Heat sink

AF4

0456 113 888

Thermal switch

AF5

Rectifier bridge

See item AF51

15BR1

AF6

Diode module

See item AF52

15D1, 15D2.
15D3, 15D3

AF7

IGBT module

Type GAL, see item AF50

15Q2, 15Q4

AF8

IGBT module

Type GAR, see item AF50

15Q1, 15Q3

Thermal compound

For fitting of items AF4, AF5, AF6, AF7 and AF8

0192 058 101

15ST2

* Special screw with builtin washer and spring washer function.

SPARE PARTS SETS

Item

Ordering no.

AF50

0458 920 880

IGBT modules set

Includes: item AF7 IGBT type GAL and item AF8 IGBT type GAR, one of each.
Thermal compound, roller and mounting instruction

AF51

0458 920 881

Rectifier set

Includes: item AF5 rectifier bridge 15BR1, thermal compound, roller and
mounting instruction

AF52

0458 920 882

Diode module set

Includes: diode module item AF6, thermal compound, roller and mounting
instruction. Note: there is only one diode module in the set.

0458 910 002

Roller handle

For the roller in the spare parts sets above

bh27saf1

Denomination

Notes

12

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

bh27saf1

13

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

Accessories

Cart

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 530 880

Guide pin

0458 731 880

Autotransformer TUA2 . . . . . . . . . . . . . . . . . . . 0459 145 880

Remote control adapter RA12 12 pole . . . . 0459 491 910

For analogue remote controls to CAN based
equipment.

Remote control unit MTA1 CAN . . . . . . . . . . 0459 491 880

GMAW: wire feed speed and voltage
SMAW: current and arc force
GTAW: current, pulse and background current

Remote control unit M1 10Prog CAN . . . . . . 0459 491 882

Choice of on of 10 programs
GMAW: voltage deviation
GTAW and SMAW: current deviation

Remote control unit AT1 CAN . . . . . . . . . . . . 0459 491 883

SMAW and GTAW: current

ba38a11a

14

R0459 293 990/E090520/P16

Mig 5000i, AristoMig 500, 460 V version

Remote control unit AT1 CF CAN . . . . . . . . . 0459 491 884
SMAW and GTAW:
rough and fine setting of current.

Remote control cable 12 pole 4 pole

16.4 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 554 880
32.9 ftt . . . . . . . . . . . . . .
0459 554 881
49.4 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 554 882
82.2 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 554 883
0.8 ft . . . . . . . . . . . . . . . .
0459 554 884
Connection set
5.6 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 528 880
16.4 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 528 890
32.9 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 528 881
49.4 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 528 882
82.0 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 528 883
115 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 528 884
Return cable 16.4 ft 2/0 AWG . . . . . . . . . . . . 0700 006 897

MMC kit for power source Mig . . . . . . . . . . . . . 0459 579 880

ba38a11a

15

R0459 293 990/E090520/P16

paut

16