Toshiba VF FS1 Manual
Toshiba VF FS1 Manual
Toshiba VF FS1 Manual
Safety
precautions
Introduction
I
II
Contents
Industrial Inverter
Industrial Inverter
Read first
Operations
Instruction Manual
TM
TOSVERT
VF-FS1
Basic VF-FS1
operations
Basic
parameters
Extended
parameters
Applied
operation
For further information, please contact your nearest Toshiba Liaison Representative or International Operations - Producer Goods.
The data given in this manual are subject to change without notice.
2009-11
TOSHIBA
Monitoring the
operation status
Measures
to satisfy the
standards
Peripheral
devices
Table of
parameters
and data
Specifications
Before making
a service call
NOTICE
1.Make sure that this instruction manual is delivered to the
end user of the inverter unit.
2.Read this manual before installing or operating the inverter
unit, and store it in a safe place for reference.
Inspection and
maintenance
Warranty
Disposal of the
inverter
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
E6581381
I.
Safety precautions
The items described in these instructions and on the inverter itself are very important so that you can use the
inverter safely, prevent injury to yourself and other people around you as well as to prevent damage to property in
the area. Thoroughly familiarize yourself with the symbols and indications shown below and then continue to read
the manual. Make sure that you observe all warnings given.
Explanation of markings
Marking
Meaning of marking
Warning
Caution
Indicates that errors in operation may lead to injury (*1) to people or that these errors may
cause damage to physical property. (*2)
(*1) Such things as injury, burns or shock that will not require hospitalization or long periods of outpatient
treatment.
(*2) Physical property damage refers to wide-ranging damage to assets and materials.
Meanings of symbols
Marking
Meaning of marking
Indicates prohibition (Don't do it).
What is prohibited will be described in or near the symbol in either text or picture form.
Indicates something mandatory (must be done).
What is mandatory will be described in or near the symbol in either text or picture form.
Indicates danger or warning.
What is dangerous, or what the wiring should be applied be applied to will described in or near the symbol
in either text or picture form.
Q Limits in purpose
This inverter is used for controlling speeds of three-phase induction motors in general industrial use.
Safety precautions
The inverter cannot be used in any device that would present danger to the human body or from which
malfunction or error in operation would present a direct threat to human life (nuclear power control
device, aviation and space flight control device, traffic device, life support or operation system, safety
device, etc.). If the inverter is to be used for any special purpose, first get in touch with the supplier.
This product was manufactured under the strictest quality controls but if it is to be used in critical
equipment, for example, equipment in which errors in malfunctioning signal output system would cause
a major accident, safety devices must be installed on the equipment.
Do not use the inverter for loads other than those of properly applied three-phase induction motors in
general industrial use. (Use in other than properly applied three-phase induction motors may cause an
accident.)
E6581381
Q General Operation
Warning
See item
2.
Never remove the front cover when power is on or open door if enclosed in a cabinet.
The unit contains many high voltage parts and contact with them will result in electric shock.
Don't stick your fingers into openings such as cable wiring hole and cooling fan covers.
This can result in electric shock or other injury.
Don't place or insert any kind of object into the inverter (electrical wire cuttings, rods, wires etc.).
This can result in electric shock or fire.
Do not allow water or any other fluid to come in contact with the inverter.
This can result in electric shock or fire.
Turn power on only after attaching the front cover or closing door if enclosed in a cabinet.
If power is turned on without the front cover attached or closing door if enclosed in a
cabinet, this can result in electric shock or other injury.
If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately
turn power off.
If the equipment is continued in operation in such a state, the result may be fire. Call your
local sales agency for repairs.
Always turn power off if the inverter is not used for long periods of time since there is a
possibility of malfunction caused by leaks, dust and other material. If power is left on with
the inverter in that state, it may result in fire.
2.1
Disassembly
prohibited
Prohibited
Mandatory
Caution
Do not touch heat radiating fins or discharge resistors.
These device are hot, and you'll get burned if you touch them.
Prohibited
contact
2.
2.
2.
2.1
3.
3.
See item
3.
E6581381
Prohibited
Mandatory
Caution
Prohibited
Mandatory
See item
1.4.4
1.4.4
2.
1.4.4
1.4.4
1.4.4
1.4.4
1.4.4
See item
2.
1.4.4
1.4.4
1.4.4
Q Wiring
Warning
Prohibited
Do not connect input power to the output (motor side) terminals (U/T1,V/T2,W/T3).
That will destroy the inverter and may result in fire.
Do not connect resistors to the DC terminals (between PA/+ and PC/-).
That may cause a fire.
Within ten minutes after turning off input power, do not touch wires of devices (MCCB)
connected to the input side of the inverter.
That could result in electric shock.
See item
2.2
2.2
2.2
E6581381
Warning
Mandatory
Be Grounded
Caution
Prohibited
Do not attach equipment (such as noise filters or surge absorbers) that have built-in
capacitors to the output (motor side) terminals.
That could result in a fire.
See item
2.1
2.1
2.1
2.1
2.1
1.4.4
2.1
2.2
See item
2.1
Q Operations
Warning
Prohibited
Mandatory
Do not touch inverter terminals when electrical power is going to the inverter even if the
motor is stopped.
Touching the inverter terminals while power is connected to it may result in electric shock.
Do not touch switches when the hands are wet and do not try to clean the inverter with a
damp cloth.
Such practices may result in electric shock.
Do not go near the motor in alarm-stop status when the retry function is selected.
The motor may suddenly restart and that could result in injury.
Take measures for safety, e.g. attaching a cover to the motor, against accidents when the
motor unexpectedly restarts.
Turn input power on after attaching the front cover.
When installed inside a cabinet and using with the front cover removed, always close the
cabinet doors first and then turn power on. If the power is turned on with the front cover or
the cabinet doors open, it may result in electric shock.
Make sure that operation signals are off before resetting the inverter after malfunction.
If the inverter is reset before turning off the operating signal, the motor may restart
suddenly causing injury.
See item
3.
3.
3.
3.
3.
E6581381
Caution
Prohibited
Observe all permissible operating ranges of motors and mechanical equipment. (Refer to
the motor's instruction manual.)
Not observing these ranges may result in injury.
See item
3.
Mandatory
See item
6.12.1
6.12.1
Mandatory
See item
6.12.3
6.12.3
Mandatory
See item
14.2
14.
14.
E6581381
Disposal
Caution
Mandatory
See item
If you throw away the inverter, have it done by a specialist in industry waste disposal(*).
If you throw away the inverter by yourself, this can result in explosion of capacitor or
produce noxious gases, resulting in injury.
(*) Persons who specialize in the processing of waste and known as "industrial waste
product collectors and transporters" or "industrial waste disposal persons. "If the
collection, transport and disposal of industrial waste is done by someone who is not
licensed for that job, it is a punishable violation of the law. (Laws in regard to cleaning
and processing of waste materials)
16.
Warning (Functions
programmed for retry)
Warning (Functions
programmed for restart)
E6581381
II. Introduction
Thank you for your purchase of the Toshiba "TOSVERT VF-FS1 industrial inverter.
This is the Ver.118 / Ver.119 CPU version inverter.
Please be informed that CPU version will be frequently upgraded.
Q Features
1. Built-in noise filter
1)
2)
3)
All models in both the 200V and 400V series have a noise filter inside.
Can be compliant with European CE marking standard
Reduces space requirements and cuts down on time and labor needed in wiring.
2. Simple operation
1)
2)
Automatic energy-saving
Smooth operation : Reduced rotation ripple through the use of Toshiba's unique waveform formation.
Built-in current surge suppression circuit : Can be safely connected even if power load is low.
Maximum 200Hz high frequency output : Optimum for use with high speed motors such as those in
lumber machinery and milling machines.
Maximum carrier frequency : 16kHz quiet operation
Toshiba's unique PWM control reduces noise at low carrier.
4. Globally compatible
1)
2)
3)
Internal communications devices (LonWorks, BACnet, Metasys N2, Siemens APOGEETM FLN.)
Extension panel/Parameter writer
EMC noise reduction filter
Other options are common to all models
II
E6581381
Contents
I
II
Introduction ....................................................................................................................................................................7
1. Read first........................................................................................................................................................................A-1
1.1
Check product purchase ....................................................................................................................................A-1
1.2
Contents of the product......................................................................................................................................A-2
1.3
Names and functions .........................................................................................................................................A-3
1.4
Notes on the application ....................................................................................................................................A-13
2. Connection.....................................................................................................................................................................B-1
2.1
Cautions on wiring .............................................................................................................................................B-1
2.2
Standard connections ........................................................................................................................................B-2
2.3
Description of terminals .....................................................................................................................................B-5
3. Operations .....................................................................................................................................................................C-1
3.1
Simplified operation of the VF-FS1 ....................................................................................................................C-2
3.2
How to operate the VF-FS1 ...............................................................................................................................C-6
4. Basic VF-FS1 operations ...............................................................................................................................................D-1
4.1
Flow of status monitor mode ..............................................................................................................................D-2
4.2
How to set parameters .......................................................................................................................................D-3
5. Basic parameters ...........................................................................................................................................................E-1
5.1
Setting acceleration/deceleration time...............................................................................................................E-1
5.2
Specifying an operation mode, using parameters ..............................................................................................E-4
5.3
Selection of operation mode ..............................................................................................................................E-7
5.4
Meter setting and adjustment.............................................................................................................................E-10
5.5
Standard default setting .....................................................................................................................................E-13
5.6
Forward/reverse run selection (Operation panel operation) ..............................................................................E-15
5.7
Maximum frequency ...........................................................................................................................................E-16
5.8
Upper limit and lower limit frequencies ..............................................................................................................E-16
5.9
Base frequency ..................................................................................................................................................E-17
5.10 Selecting control mode ......................................................................................................................................E-18
5.11 Manual torque boost - increasing torque boost at low speeds...........................................................................E-24
5.12 Setting the electronic thermal ............................................................................................................................E-24
5.13 Preset-speed operation (speeds in 7 steps) ......................................................................................................E-28
6. Extended parameters.....................................................................................................................................................F-1
6.1
Input/output parameters .....................................................................................................................................F-1
6.2
Input signal selection .........................................................................................................................................F-5
E6581381
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
6.21
6.22
6.23
ii
E6581381
12. Specifications................................................................................................................................................................L-1
12.1 Models and their standard specifications...........................................................................................................L-1
12.2 Outside dimensions and mass ...........................................................................................................................L-4
13. Before making a service call - Trip information and remedies .......................................................................................M-1
13.1 Trip causes/warnings and remedies ..................................................................................................................M-1
13.2 Restoring the inverter from a trip .......................................................................................................................M-5
13.3 If the motor does not run while no trip message is displayed ............................................................................M-6
13.4 How to determine the causes of other problems................................................................................................M-7
14. Inspection and maintenance ..........................................................................................................................................N-1
14.1 Regular inspection .............................................................................................................................................N-1
14.2 Periodical inspection..........................................................................................................................................N-2
14.3 Making a call for servicing .................................................................................................................................N-5
14.4 Keeping the inverter in storage..........................................................................................................................N-5
15. Warranty ........................................................................................................................................................................O-1
16. Disposal of the inverter ..................................................................................................................................................P-1
iii
E6581381
1. Read first
1.1
Caution
Mandatory
Use an inverter that conforms to the specifications of power supply and three-phase induction
motor being used. If the inverter being used does not conform to those specifications, not only will
the three-phase induction motor not rotate correctly, it may also cause serious accidents through
overheating and fire.
Rating label
Series name
Power supply
VF-FS1
Motor capacity
3PH-200/240V-0.75kW/1HP
Rating label
Warning label
Carton box
Name plate
Warning label
Name plate
Inverter Type
Inverter rated output
capacity
Power supply
Related input current
Related output
current
Instruction manual
EMC plate
This manual
18.5kW or less of
WP models only
A-1
E6581381
1.2
Type
V F F S 1
Model name
TOSVERT
VF-FS1series
Form
4 0 0 7 P L E - W N - A 2 2
Applicable motor
capacity
004 : 0.4kW
007 : 0.75kW
015 : 1.5kW
022 : 2.2kW
037 : 4.0kW
055 : 5.5kW
075 : 7.5kW
110 : 11kW
150 : 15kW
185 :18.5kW
220 : 22kW
300 : 30kW
370 : 37kW
450 : 45kW
550 : 55kW
750 : 75kW
Additional functions I
None: No filter inside
M: Built-in basic filter
L: Built-in
EMI class A filter
D: Built-in
EMI class B filter
Default interface
logic*
WN : Negative
WP : Positive
Additional functions II
Operation panel
P: Provided
* This code represents the factory default logic setting. You can switch from one input/output logic to the other using
slide switch SW4. See section 2.3.2.
Warning: Always shut power off first then check the ratings label of inverter held in a cabinet.
A-2
E6581381
1.3
1.3.1
Outside view
[Operation panel]
A-3
E6581381
Charge lamp
Front panel
The front panel of the inverter or
terminal board
To avoid touching the terminal
board by mistake, be sure to close
the front panel before starting
operation.
[Front]
Note)
Colling fin
Ventilation slit
Cnotrol cable port
Name plate
Main circuit
cable port
[Bottom]
Note:
[Right side]
Remove this seal and operate it at a current lower than the rated one when installing the inverter side by side with
other inverters where the ambient temperature will rise above 40C.
A-4
E6581381
Monitor display
The LEDs on the operation panel display the following symbols indicate operations and parameters.
LED(number)
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
LED(alphabet)
Aa
Bb
C
c
Dd
Ee
Ff
Gg
H
h
I
i
Jj
Kk
a
b
c
w
d
e
f
g
h
k
i
}
j
Mm
m
Nn
n
O
o
o
x
Pp
p
Qq
q
Rr
r
Ss
s
Tt
t
Uu
u
Vv
v
Ww
Xx
Yy
y
Ll
l
Zz
1.3.2
In case of the lug connector, cover the lug connector with insulated tube, or use the insulated lug connector.
tightening torque
M4 screw
1.3Nm
10.7lb y in
M5 screw
2.5Nm
22.3lb y in
M6 screw
4.5Nm
40.1lb y in
M8 screw
12Nm
106lb y in
M12 screw
41Nm
360lb y in
A-5
E6581381
VFFS1-2004 2037PM
VFFS1-4004 4055PL
A-6
E6581381
VFFS1-2055, 2075PM
-4075, 4110PL
VFFS1-2110 2185PM
-4150 4185PL
A-7
E6581381
VFFS1-2220PM
-4220, 4300, 4370, 4450PL
1
Grounding capacitor
disconnecting switch
(4220, 4300PL only)
(See page A-10)
VFFS1-2300PM
-4550, 4750PL
Grounding capacitor
disconnecting switch
(400V only)
(See page A-10)
A
B
Note: EMC plate is supplied as option.
A-8
E6581381
Caution
The grounding capacitor disconnecting tap is provided with a protection cover. To avoid shock hazards,
always attach the cover after connecting or disconnecting the capacitor to or from the tap.
Mandatory
Every three-phase 400V model has a built-in high-attenuation noise filter, which is grounded through a
capacitor.
If you want to disconnect the capacitor from the grounding line to reduce the amount of leakage current,
you can do so easily using the switch or tap. Keep in mind, however, that disconnecting the capacitor
from the grounding line causes the inverter to become non-compliant with the EMC directive. Also note
that the inverter must always be turned off before the capacitor is disconnected or reconnected.
Note: In case of three phase 400V-5.5kW or less model, if you disconnect the capacitor from ground,
set the parameter of carrier frequency to 6kHz with motor cable length 30m or less.
5.5kW or less : Switch
7.518.5kW: Tap
To disconnect the capacitor from ground, connect the lug terminal
to this tap.
A-9
E6581381
22kW or more: Switch
To change the capacitance from Small to Large, push this
switch. (Factory default position)
M3 screw
0.5Nm
4.4 lbin
Wire size
Solid wire: 0.3 1.5 (mm2)
A-10
E6581381
1.3.3
To wire the terminal board, remove the front lower cover in line with the steps given below.
(1)
(2)
Turn the locking screw on the right side of the front panel 90
counterclockwise to align the dot on the screw with the unlock
position mark (upper side). To avoid damage to the screw, do
not apply excessive force to turn the screw more than 90 degrees.
(3)
(4)
A-11
E6581381
1.3.4
To wire the main circuit terminal board for models 22kW or more, remomve the front cover.
A-12
E6581381
1.4
1.4.1
Motors
When the VF-FS1 and the motor are used in conjunction, pay attention to the following items.
Caution
Mandatory
Use an inverter that conforms to the specifications of power supply and three-phase induction motor
being used. If the inverter being used does not conform to those specifications, not only will the threephase induction motor not rotate correctly, but it may cause serious accidents through overheating and
fire.
A-13
E6581381
Occurrence of instability
Unstable phenomena may occur with the load and motor combinations shown below.
Combined with a motor that exceeds applicable motor ratings recommended for the inverter
Combined with special motors
To deal with the above lower the settings of inverter carrier frequency.
Combined with couplings between load devices and motors with high backlash
When using the inverter in the above combination, use the S-pattern acceleration/deceleration function,
or when vector control is selected, adjust the speed control response/stability factor or switch to V/F
control mode.
Combined with loads that have sharp fluctuations in rotation such as piston movements
In this case, please do not use this inverter.
A-14
E6581381
Braking motor
When using a braking motor, if the braking circuit is directly connected to the inverters's output
terminals, the brake cannot be released because of the lowered starting voltage. Therefore, when
using a braking motor, connect the braking circuit to the inverter's power supply side, as shown in the
figure below. Usually, braking motors produce larger noise in low speed ranges.
Note:
In the case of the circuit shown on the below, assign the function of detecting low-speed signals
to the RY and RC terminals. Make sure the parameter is set to (factory default
setting).
1.4.2
Inverters
Inverter capacity
Do not use a small-capacity (kVA) inverter to control the operation of a large-capacity motor , no matter
how light the load is. Current ripple will raise the output peak current making it easier to set off the
overcurrent trip.
A-15
E6581381
U/T1
Inverter
IM
V/T2
W/T3
Circuit breaking when two or more inverters are used on the same power line.
MCCB1
MCCBn+1
INV2
INVn
A-16
E6581381
Q Disposal
If an inverter is no longer usable, dispose of it as industrial waste.
1.4.3
Current may leak through the inverter's input/output wires because of insufficient electrostatic capacity on the motor with
bad effects on peripheral equipment.
The leakage currents value is affected by the carrier frequency and the length of the input/output wires. Test and adopt
the following remedies against leak current.
Power
supply
ELCB
Inverter
ELCB
Inverter
Remedies:
1.If there is no radio-frequency interference or similar problem, detach the built-in noise filter
capacitor, using the grounding capacitor disconnecting switch or tap. See section 1.3.2-2.
2.Reduce PWM carrier frequency.
The setting of PWM carrier frequency is done with the parameter .
Although the electromagnetic noise level is reduced, the motor acoustic noise is increased.
3. Use high frequency remedial products for earth leakage breakers.
A-17
E6581381
CT
Inverter
Power
supply
(1)
Thermal relays
The high frequency component of current leaking into electrostatic capacity between inverter output wires will increase the effective current values and make externally connected thermal relays
operate improperly. If the wires are more than 50 meters long, it will be easy for the external
thermal relay to operate improperly with models having motors of low rated current (several
A(ampere) or less), especially the 400V class low capacity (5.5kW or less) models, because the
leak current will increase in proportion to the motor rating.
Remedies:
1.Use the electronic thermal built into the inverter. See section 5.12.
The setting of the electronic thermal is done using parameter , .
2.Reduce the inverter's PWM carrier frequency. However, that will increase the motor's magnetic
noise.
The setting of PWM carrier frequency is done with the parameter . See section 6.11.
3.This can be improved by installing 0.1~0.5F - 1000V film capacitor to the input/output terminals of
each phase in the thermal relay.
U/T1
IM
V/T2
W/T3
Thermal relays
A-18
E6581381
(2)
CT and ammeter
If a CT and ammeter are connected externally to detect inverter output current, the leak current's high
frequency component may destroy the ammeter. If the wires are more than 50 meters long, it will be
easy for the high frequency component to pass through the externally connected CT and be
superimposed on and burn the ammeter with models having motors of low rated current (several
A(ampere) or less), especially the 400V class low capacity (5.5kW or less) models, because the leak
current will increase in proportion to the motor's rated current.
Remedies:
1.Use a meter output terminal in the inverter control circuit.
The load current can be output on the meter output terminal (FM). If the meter is connected, use an
ammeter of 1mAdc full scale or a voltmeter of 7.5V(10V)-1mA full scale.
0-20mAdc (4-20mAdc) can be also output. See section 5.4.
2.Use the monitor functions built into the inverter.
Use the monitor functions on the panel built into the inverter to check current values.
See section 8.1.1.
1.4.4
Installation
Q Installation environment
The VF-FS1 Inverter is an electronic control instrument. Take full consideration to installing it in the proper
operating environment.
Warning
Do not place any inflammable substances near the VF-FS1 Inverter.
If an accident occurs in which flame is emitted, this could lead to fire.
Prohibited
Operate under the environmental conditions prescribed in the instruction manual.
Operations under any other conditions may result in malfunction.
Mandatory
Caution
Do not install the VF-FS1 Inverter in any location subject to large amounts of vibration.
This could cause the unit to fall, resulting in bodily injury.
Prohibited
Mandatory
Check to make sure that the input power voltage is +10%, -15% of the rated power voltage written on
the rating label (10% when the load is 100% in continuous operation) If the input power voltage is not
+10%, -15% of the rated power voltage (10% when the load is 100% in continuous operation) this
may result in fire.
A-19
E6581381
5cm
5cm
Measurement position
5cm
Measurement position
Note:
The inverter is a heat-emitting body. Make sure proper space and ventilation is provided when
installing in the cabinet. When installing inside a cabinet, we recommend the top seal peeled off
although 40C or less.
Note:
If the VF-FS1 Inverter is installed near any of the equipment listed below, provide measures to insure
against errors in operation.
Resistors
Solenoids:
Brakes:
Magnetic contactors:
Fluorescent lights:
Resistors:
A-20
E6581381
Q How to install
Warning
Prohibited
Mandatory
Caution
Mandatory
The main unit must be installed on a base that can bear the unit's weight.
If the unit is installed on a base that cannot withstand that weight, the unit may fall resulting in injury.
If braking is necessary (to hold motor shaft), install a mechanical brake.
The brake on the inverter will not function as a mechanical hold, and if used for that purpose, injury
may result.
Install the inverter in a well-ventilated indoor place and mount it on a flat metal plate in portrait orientation.
If you are installing more than one inverter, the separation between inverters should be at least 5 centimeters,
and they should be arranged in horizontal rows. If the inverters are horizontally arranged with no space
between them (side-by-side installation), peel off the ventilation seals on top of the inverter. It is necessary to
decrease the current if the inverter is operated at over 40C.
Standard installation
Side-by-side installation
10 cm or more
10 cm or more
VF-FS1
5 cm or more
VF-FS1
VF-FS1
VF-FS1
10 cm or more
10 cm or more
The space shown in the diagram is the minimum allowable space. Because air cooled equipment has cooling
fans built in on the top or bottom surfaces, make the space on top and bottom as large as possible to allow
for air passage.
Note: Do not install in any location where there is high humidity or high temperatures and where there are
large amounts of dust, metallic fragments and oil mist.
A-21
E6581381
The amount of forcible air-cooling ventilation required and the necessary heat discharge surface quantity
when operating in a sealed cabinet according to motor capacity are as follows.
Note1: The heat loss for the optional external devices (input reactor, radio noise reduction filters, etc.) is not
included in the calorific values in the table
Note2: Case of 100% Load Continuation operation.
Voltage class
Three-Phase
200V class
Three-Phase
400V class
Operating motor
capacity
(kW)
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
Carrier frequency
12kHz
698
763
1085
603
626
847
980
1257
1459
1949
44
63
101
120
193
249
346
459
629
45
55
78
103
176
215
291
430
625
-
0.25
0.36
0.58
0.68
1.1
1.42
1.97
2.62
3.59
3.98
4.35
6.18
0.26
0.31
0.44
0.59
1.0
1.23
1.66
2.45
3.56
3.44
3.57
4.83
5.59
7.17
8.32
11.11
0.88
1.26
2.02
2.4
3.86
4.98
6.92
9.18
12.58
13.96
15.26
21.7
0.9
1.1
1.56
2.06
3.52
4.3
5.82
8.6
12.5
12.06
12.52
16.94
19.60
25.14
29.18
38.98
A-22
E6581381
Separate the input (power) and output (motor) wires of the main circuit. Do not place them in the same
conduit, do not run them parallel, and do not bundle them.
EMC plate
Inverter
Air deflecting plate
Inverter
A-23
E6581381
2. Connection
Warning
Never disassemble, modify or repair.
This can result in electric shock, fire and injury. For repairs, call your sales agency.
Disassembly
prohibited
Prohibited
Don't stick your fingers into openings such as cable wiring hole and cooling fan covers.
This can result in electric shock or other injury.
Don't place or insert any kind of object into the inverter (electrical wire cuttings, rods, wires). This can
result in electric shock or fire.
Do not allow water or any other fluid to come in contact with the inverter.
That may result in electric shock or fire.
Caution
When transporting or carrying, do not hold by the front panel covers.
The covers may come off and the unit will drop out resulting in injury.
Prohibited
2.1
Cautions on wiring
Warning
Never remove the front cover when power is on or open door if enclosed in a cabinet.
The unit contains many high voltage parts and contact with them will result in electric shock.
Prohibited
Mandatory
Turn power on only after attaching the front cover or closing door if enclosed in a cabinet.
If power is turned on without the front cover attached or closing door if enclosed in a cabinet. This can
result in electric shock or other injury.
Electrical construction work must be done by a qualified expert.
Connection of input power by someone who does not have that expert knowledge may result in fire or
electric shock.
Connect output terminals (motor side) correctly.
If the phase sequence is incorrect, the motor will operate in reverse and that may result in injury.
Wiring must be done after installation.
If wiring is done prior to installation that may result in injury or electric shock.
The following steps must be performed before wiring.
(1) Shut off all input power.
(2) Wait at least ten minutes and check to make sure that the charge lamp is no longer lit.
(3) Use a tester that can measure DC voltage (800VDC or more), and check to make sure that the
voltage to the DC main circuits (across PA/+ and PC/-) is 45V or less.
If these steps are not properly performed, the wiring will cause electric shock.
Tighten the screws on the terminal board to specified torque.
If the screws are not tightened to the specified torque, it may lead to fire.
B-1
E6581381
Warning
Be Grounded
Caution
Do not attach devices with built-in capacitors (such as noise filters or surge absorber) to the output
(motor side) terminal.
This could cause a fire.
Prohibited
Q Wiring
Because the space between the main circuit terminals is small use sleeved pressure terminals for the
connections. Connect the terminals so that adjacent terminals do not touch each other.
For ground terminal
use wires of the size that is equivalent to or larger than those given in table 10.1
and always ground the inverter (200V voltage class: D type ground, 400V class: C type ground).
Use as large and short a ground wire as possible and wire it as close as possible to the inverter.
For the sizes of electric wires used in the main circuit, see the table in 10.1.
The length of the main circuit wire in 10.1 should be no longer than 30 meters. If the wire is longer than
30 meters, the wire size (diameter) must be increased.
2.2
Standard connections
Warning
Prohibited
Do not connect input power to the output (motor side) terminals (U/T1, V/T2, W/T3).
Connecting input power to the output could destroy the inverter or cause a fire.
Do not insert a resistor between DC terminals (between PA/+ and PC/-).
It could cause a fire.
First shut off input power and wait at least 10 minutes before touching wires on equipment (MCCB) that
is connected to inverter power side.
Touching the wires before that time could result in electric shock.
B-2
E6581381
2.2.1
B-3
E6581381
2.2.2
B-4
E6581381
2.3
Description of terminals
2.3.1
This diagram shows an example of wiring of the main circuit. Use options if necessary.
noise reduction
filter
Surge suppression
filter
R/L1
Power
supply
Inverter
U/T1
S/L2
V/T2
T/L3
W/T3
IM
Zero-phase
reactor
B-5
Motor
E6581381
Q Power circuit
Terminal symbol
(PE)
R/L1,S/L2,T/L3
U/T1,V/T2,W/T3
PA/+, PC/-
Terminal function
Grounding terminal for connecting inverter. There are 3 terminals in total. 2 terminals in
the terminal board, 1 terminal in the cooling fin.
200V class: three-phase 200 to 240V-50/60Hz
400V class: three-phase 380 to 480V-50/60Hz
Connect to a (three-phase induction) motor.
PA/+ terminal: Positive potential terminal for the internal DC main circuit
PC/- terminal: Negative potential terminal for the internal DC main circuit
DC power can be supplied through the PA/+ and PC/- terminals.
(22kW and more: Do not connect the DC power supply)
The arrangement of power circuit terminals are different from each range.
See section 1.3.2.1) about the arrangement of power circuit terminals.
2.3.2
Input
Input
Electrical
specifications
Function
Multifunction programmable
contact input
Terminal
symbol
RES
Input
PLC
Input
(common)
CC
Common to
Input/output
B-6
No voltage
contact input
24Vdc-5mA or less
*Sink/Source/PLC
selectable using
SW4
24VDC
(Insulation
resistance: DC50V)
E6581381
Terminal
symbol
Input/output
PP
Output
Electrical
specifications
Function
10Vdc
(permissible load
current: 10mA)
Input
By changing parameter setting, this
terminal can also be used as a
multifunction programmable contact input
terminal. When using the sink logic, be
sure to insert a resistor between P24-VIA
(4.7 k-1/2 W). Also move the VIA (SW3)
dip switch to the V position.
VIB
FM
P24
Input
Output
Output
10Vdc
(internal impedance:
30k)
4-20mA
(internal impedance:
250)
10Vdc
(internal
impedance: 30k)
1mAdc full-scale
ammeter or 7.5Vdc
(10Vdc)1mA fullscale voltmeter
0-20mA (4-20mA)
DC ammeter
Permissible load
resistance:
750 or less
24Vdc-50mA
*
* PTC (Positive Temperature Coefficient) : Resettable thermal fuse resistor for over current protection
B-7
E6581381
Terminal
symbol
FLA
FLB
FLC
Input/output
Output
250Vac-1A
(cos=1)
: at resistance load
30Vdc-0.5A
250Vac-0.5A
(cos=0.4)
Output
250Vac-1A
(cos=1)
: at resistance load
30Vdc-0.5A
250Vac-0.5A
(cos=0.4)
2
RY
RC
Electrical
specifications
Function
24VDC
Output
24VDC
Input
Common P24
Output
Common CC
Programmable
controller
Programmable
controller
Inverter
B-8
Inverter
Input
E6581381
24VDC
24VDC
Common
PLC
Output
Input
Input
Output
Common PLC
Programmable
controller
Inverter
Programmable
controller
Inverter
Q Selecting the functions of the VIA terminals between analog input and contact
input
The functions of the VIA terminal can be selected between analog input and contact input by changing
parameter settings (). (Factory default setting: Analog input)
When using these terminals as contact input terminals in a sink logic circuit, be sure to insert a resistor
between the P24 and VIA terminals. (Recommended resistance: 4.7K-1/2W)
In case source (Positive) logic circuit, connect the resistor between VIA and CC terminals.
When using the VIA terminal as a contact input terminal, be sure to turn the VIA (SW3) switch to the V
position. If no resistor is inserted or the VIA (SW3) slide switch is not turned to the V position, contact input
will be left always ON, which is very dangerous.
Switch between analog input and contact input before connecting the terminals to the control circuit
terminals. Otherwise the inverter or devices connected to it may be damaged.
B-9
E6581381
+ The figure on the right shows an example of the
connection of input terminals VIA when there is used
as contact input terminals. This example illustrates
the connection when the inverter is used in sink
(Negative) logic mode.
+ In case source (Positive) logic mode, connect the
resistor between VIA and CC.
(2)
Logic switching
Use SW4 to switch between logics.
Switch between logics before wiring to the inverter and without supplying power. If switching between
sink, source and PLC is done when power is turned on after switching or when the inverter is supplied
with power, the inverter might become damaged. Confirm it before supplying power.
Voltage-current output switching
Use the FM (SW2) switch to switch between voltage output and current output.
Switch the FM terminal's voltage-current output before wiring to inverter or without supplying power.
B-10
E6581381
3. Operations
Warning
Prohibited
Mandatory
Do not touch inverter terminals when electrical power is going to the inverter even if the motor is
stopped.
Touching the inverter terminals while power is connected to it may result in electric shock.
Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth.
Such practices may result in electric shock.
Do not go near the motor in alarm-stop status when the retry function is selected.
The motor may suddenly restart and that could result in injury.
Take measures for safety, e.g. attaching a cover to the motor, against accidents when the motor
unexpectedly restarts.
Turn power on only after attaching the front cover or closing door if enclosed in a cabinet.
If power is turned on without the front cover attached or closing door if enclosed in a cabinet, that may
result in electric shock or other injury.
If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately turn power off.
If the equipment is continued in operation in such a state, the result may be fire. Call your local sales
agency for repairs.
Always turn power off if the inverter is not used for long periods of time.
Turn input power on after attaching the front cover.
When enclosed inside a cabinet and using with the front cover removed, always close the cabinet
doors first and then turn power on. If the power is turned on with the front cover or the cabinet doors
open, it may result in electric shock.
Make sure that operation signals are off before resetting the inverter after malfunction.
If the inverter is reset before turning off the operating signal, the motor may restart suddenly causing
injury.
Caution
Do not touch heat radiating fins or discharge resistors.
These device are hot, and you'll get burned if you touch them.
Contact
prohibited
Prohibited
Observe all permissible operating ranges of motors and mechanical equipment. (Refer to the motor's
instruction manual.)
Not observing these ranges may result in injury.
C-1
E6581381
3.1
Start / Stop
Local mode
LOC
REM
Function
Adjustment range
0: Terminal board
1: Panel
2:RS485 communication
1: VIA
2: VIB
3: Operation panel
4: RS485 communication
5: External contact up/down
C-2
Default setting
0
E6581381
3.1.1
LED display
MODE
ENT
or
key to select .
ENT
Operation
Displays the operation frequency (operation stopped).
(When standard monitor display selection = [Operation
frequency])
key.
Press the ENT key to save the changed parameter. and the
parameter set value are displayed alternately.
(1) Start and stop using the operation panel keys (=)
Use the
RUN
RUN
and
STOP
: Motor starts.
: Motor stops.
+ To switch between forward run and reverse run from the control panel, the parameter
(forward/reverse run selection) needs to be set to or .
and
CC
Open
and
CC
Frequency
Slow down
and stop
ON
OFF
F-CC
C-3
Motor
speed
Coast stop
F-CC
ON
OFF
ST-CC
ON
OFF
E6581381
3.1.2
LED display
MODE
ENT
3
*
Pressing the
MODE
key or
key to select .
ENT
Operation
Displays the operation frequency (operation stopped).
(When standard monitor display selection = [Operation
frequency])
key.
Press the ENT key to save the changed parameter. and the
parameter set value are displayed alternately.
key twice returns the display to standard monitor mode (displaying operation frequency).
LED display
ENT
Operation
Displays the operation frequency.
(When standard monitor display selection = [Operation
frequency])
Set the operation frequency.
Press the ENT key to save the operation frequency. and the
frequency are displayed alternately.
Pressing the key or the
even during operation.
C-4
E6581381
PP
VIB
: Setting frequency
using potentiometer
60Hz
Frequency
CC
0
MIN
2)
MAX
VIA
: Voltage signal 0-10Vdc
CC
60Hz
Frequency
0
0Vdc
10Vdc
Note: Be sure to turn the VIA (SW3) slide switch to the V (voltage) position.
3)
VIA
CC
C-5
4mAdc
20mAdc
E6581381
3.2
Ex.1
(1)
Wiring
PA/+
MCCB
PC/-
R/L1
Motor
U/T1
S/L2
*Noise
T/L3
filter
Power circuit
V/T2
IM
W/T3
Control
circuit
(2)
Parameter setting
Title
(3)
Function
Setting value
Operation
Run/stop: Press the
RUN
and
STOP
C-6
E6581381
Ex.2
(1)
Wiring
PA/+
MCCB
PC/-
Motor
R/L1
S/L2
T/L3
U/T1
*Noise
filter
V/T2
Power circuit
IM
W/T3
Control
circuit
CC
CC
VIA
VIB
Common
PP
Voltage signal: 010V, Current signal: 420mA
External potentiometer
(Otherwise, input voltage signal (0~10V) between the terminals VIA-CC.)
(2)
Parameter setting
Title
(3)
Function
Setting value
1or2
Operation
Run/stop: ON/OFF input to F-CC, R-CC. (Set SW4 to Sink logic)
Frequency setting: VIA and VIB: 0-10Vdc (External potentiometer)
VIA: Input 4-20mAdc.
Use the VIA (SW3) slide switch to switch between voltage and current to the VIA terminal.
Voltage input: V side
Current input: I side
+Please turn off the lamp by pressing the
C-7
LOC
REM
E6581381
MODE
MODE
Standard monitor
mode
Status monitor
mode
MODE
Setting monitor
mode
MODE
D-1
E6581381
4.1
D-2
E6581381
4.2
Basic parameters
Extended parameters
User parameters
(automatic edit function)
Wizard function
History parameter
D-3
E6581381
4.2.1
All of the basic parameters can be set by the same step procedures.
* Parameters were
factory-set by default
Switches to the setting monitor mode.
before shipment.
MODE
* Select the parameter to
be changed from "Table
of parameters".
* If there is something
Selects parameter to be changed.
that you do not
understand during the
operation, press the
MODE key to return to
Reads the programmed parameter
ENT
the indication.
setting.
See section 11.2 for
basic parameters.
ENT
Q Example of setting procedure (Changing the maximum frequency from 80Hz to 60Hz).
Key operated
LED display
MODE
ENT
ENT
After this,
or
key to select .
Press the
ENT
Operation
Displays the operation frequency (operation stopped).
(When standard monitor display selection = [Operation
frequency])
Press the ENT key to save the maximum frequency. and the
frequency are displayed alternately.
MODE
D-4
Switches to the
display in the
status monitor
mode.
Displays names
of other
parameters.
E6581381
4.2.2
The VF-FS1 has extended parameters to allow you to make full use of its functions.
All extended parameters are expressed with and three digits.
Basic parameters
ENT
MODE
Press the
key or the
key to
change the set value. Pressing
the ENT key allows the reading of
parameter setting.
MODE
ENT
ENT
ENT
MODE
D-5
ENT
E6581381
LED display
.
MODE
ENT
ENT
ENT
Operation
Displays the operation frequency (operation stopped).
(When standard monitor display selection = [Operation
frequency])
The first basic parameter (Wizard function) is displayed.
or the
Press the
.
Press the
to .
Pressing the ENT key alternately flashes on and off the parameter
and changed value and allows the save of those values.
If there is anything you do not understand during this operation, press the MODE key several times to
start over from the step of display.
4.2.3
Automatically searches for only those parameters that are programmed with values different from the
standard default setting and displays them in the user parameter group . Parameter setting can also be
changed within this group.
Notes on operation
If you reset a parameter to its factory default, the parameter will no longer appear in .
, are not appeared, if the value of these parameters are changed.
, , are appeared after setting typ to 3. (Refer to Section 5.5)
D-6
E6581381
Key operated
LED display
ENT
Operation
Press
or
key to select .
Press the ENT key to enable the user parameter automatic edit
function.
Searches for parameters that are different in value from the standard
default setting and displays those parameters. Press the ENT key or
the key to change the parameter displayed. (Pressing the key
moves the search in the reverse direction).
or
()
ENT
Press the
ENT
ENT
Press the ENT key to save the changed value. The parameter name
and the programmed value will flash on and off alternately.
After the change has been saved, is displayed.
Use the same steps as those given above to display parameters that
you want to search for or change setting with the key and key.
()
MODE
MODE
key and
If there is anything you do not understand during this operation, press the
start over from the step of display.
4.2.4
MODE
Notes on operation
If there is anything you do not understand during this operation, press the
start over from the step of display.
or is affixed respectively to the first or last parameter.
D-7
MODE
E6581381
[Parameter setting]
Title
Function
Adjustment range
The wizard function refers to the
special function of calling up ten
frequently used parameters.
Wizard function
Default setting
-
LED display
Operation
Displays the operation frequency (operation stopped).
(When standard monitor display selection = [Operation
frequency])
MODE
ENT
Press the ENT key to confirm your choice. The first parameter in the
purpose-specific wizard parameter group is displayed. (See Table below)
****
MODE
MODE
MODE
Parameter
display
Function
Automatic
acceleration/deceleration
Acceleration time 1
Deceleration time 1
Lower limit frequency
Meter adjustment
Base frequency 1
D-8
E6581381
4.2.5
Notes on operation
If no history information is stored, this parameter is skipped and the next parameter is
displayed.
and are added respectively to the first and last parameters in a history of changes.
LED display
MODE
ENT
ENT
ENT
Operation
Displays the operation frequency (operation stopped).
(When standard monitor display selection = [Operation
frequency])
Press the
key and
or
key.
Press the ENT key to save the changed value. The parameter name
and the programmed value will flash on and off alternately.
****
Use the same steps as those given above to display parameters that
you want to search for or change setting with the key and key.
After that you can press the MODE key to return to the status
MODE
frequency).
MODE
D-9
E6581381
4.2.6
For safety reasons, the following parameters have been set up so that they cannot be reprogrammed while
the inverter is running. Stop operation ( or is displayed) before changing parameter settings.
[Basic parameters]
: Automatic acceleration/deceleration
: Default setting
: Maximum frequency
: Base frequency 1
: Base frequency 2
: Auto-tuning
: Motor constant parameters
: Motor control parameters
D-10
E6581381
4.2.7
Setting the standard default setting parameter =, all parameters can be returned to the those factory
default settings.
For more details on the standard default setting parameter , see section 5.5.
Notes on operation
We recommend that before this operation you write down on paper the values of those parameters,
because when setting =, all parameters with changed values will be returned to standard
factory default setting.
Note that , , , and will not be reset to their factory
default settings.
LED display
MODE
ENT
ENT
Operation
Displays the operation frequency (perform during operation stopped).
Press the
key or the
key to change to .
If there is anything you do not understand during this operation, press the MODE key several times to
start over from the step of display.
4.2.8
The current settings of all parameters can be stored (saved) in memory at a time by setting the standard
setting mode selection parameter to . Also, all parameter settings stored in memory can be restored
(loaded) by setting parameter to . This means that you can use this parameter (= and ) as
the parameter for your own initial settings (default settings).
D-11
E6581381
5. Basic parameters
Before you operate the inverter, the parameters that you must first program are the basic parameters.
5.1
5.1.1
Automatic acceleration/deceleration
This automatically adjusts acceleration and deceleration time in line with load size.
=
* Adjusts the acceleration/deceleration time automatically within the range of 1/8 to 8 times as long as the
time set with the or , depending on the current rating of the inverter.
=
* Automatically adjusts speed during acceleration only. During deceleration, speed is not adjusted
automatically but reduced at the rate set with .
Output
frequency (Hz)
Output
frequency (Hz)
0
Acceleration
time
Deceleration
time
Time
[sec]
Acceleration
time
E-1
Deceleration
time
Time
[sec]
E6581381
[Parameter setting]
Title
Function
Adjustment range
0: Disabled (manual)
1: Automatic
2: Automatic (only at acceleration)
Automatic acceleration/deceleration
Default setting
0
LED display
MODE
ENT
5.1.2
Press the
Press the
ENT
Operation
Displays the operation frequency.
(When standard monitor display selection is set to
[Operation frequency])
Press the ENT key to save the changed parameter. and the
parameter are displayed alternately.
Set acceleration time from 0 (Hz) operation frequency to maximum frequency and deceleration time as
the time when operation frequency goes from maximum frequency to 0 (Hz).
Output frequency (Hz)
= (Manual)
O
Time [sec]
E-2
E6581381
[Parameter setting]
Title
Function
Adjustment range
Acceleration time 1
0.0-3200 sec.
Deceleration time 1
0.0-3200 sec.
Default setting
According to model
( See page K-14)
According to model
( See page K-14)
Note: When the acceleration/deceleration time is set at 0.0 seconds, the inverter speed increases or reduces
speed within 0.05 seconds.
+ If the programmed value is shorter than the optimum acceleration/deceleration time determined by load
conditions, overcurrent stall or overvoltage stall function may make the acceleration/deceleration time
longer than the programmed time. If an even shorter acceleration/deceleration time is programmed, there
may be an overcurrent trip or overvoltage trip for inverter protection.
For further details, see section 13.1.
E-3
E6581381
5.2
Function
0:
1:
2:
3:
4:
Adjustment range
Disabled
Coast stop
3-wire operation
External input UP/DOWN setting
4-20mA current input operation
Default setting
0:
Note: When this parameter is invoked after it has been set, is always displayed (on the right side).
The number on the left side refers to the number specified previously.
Example
3: External input
UP/DOWN
setting
0: Terminal board
4: 4-20mA
current input
operation
0: Terminal board
0: Terminal board
0: Terminal board
0: Terminal board
1: VIA
1: VIA
1: VIA
(Always)
1: ST
0: Disabled
1: ST
5: UP/DOWN
from external
contact
1: ST
(F)
2:F
2:F
2:F
2:F
2:F
(R)
3:R
1:ST
49:HD
41:UP
6:S1
1: VIA
1: ST
(RES)
10: RES
10: RES
10: RES
42:DOWN
10: RES
0 (%)
20 (%)
E-4
E6581381
Coast stop (=)
Setting for coast stopping. In sink logic mode, closing the circuit between the R and CC terminals places the
inverter in standby mode and opening the circuit places it in coast stop mode, because ST (standby signal)
is assigned to the R terminal.
See section 3.1.1 (3) and 6.3.1 for details.
3-wire operation (=)
Can be operated by a momentary push-button. HD (operation holding) is assigned to the terminal R. A selfholding of operations is made in the inverter by connecting the stop switch (b-contact) to the R terminal and
connecting the running switch (a-contact) to the F terminal.
+
F
R (HD)
RES
CC
PLC
PP
VIA
VIB
CC
RUN
at power on.
Note 2 : When HD is OFF, any attempt to turn on F is
ignored.
Note 3 : Sending out a RUN signal during DC braking has
no effect in stopping DC braking.
STOP
E-5
E6581381
In the case of reverse operation, the 3 wires operation is also possible as well as forward operation by assigning "R
(reverse function)" to the "RES" terminal.
Output frequency
Operation
frequency
command
Forward run
0
Operation
frequency
command
Reverse run
HD
ON
OFF
ON
ON
OFF
OFF
Powered
on
ON
Note 4 :
When HD is OFF, any
attempt to turn on F or R is
ignored. When R is ON,
you cannot start operation
by turning on HD. Even
when both R and HD are
ON, you cannot start
operation by turning on F.
To start operation, turn off
F and R temporarily, then
turn them back on.
OFF
Note 1
Note 2,4
E-6
E6581381
5.3
Local mode
LOC
REM
LOC
REM
Terminal board
Key
Local/Remote
Operation panel
RS485
communication
RS485
communication
References
Run / Forward
Run / Reverse
Operation
panel
VIA
VIB
Operation panel
RS485
communication
UP/DOWN
RS485
communication
VIA
VIB
Operation panel
RS485
communication
UP/DOWN
E-7
Operation
panel
Internal
reference
E6581381
Function
Programmed value
Terminal board
: operation
Adjustment range
0: Terminal board
1: Operation panel
2: RS485 communication
Default setting
0
Operation panel
operation
Press the
Serial communication
operation
RUN
and
STOP
* There are two types of function: the function that conforms to commands selected by , and the function
that conforms only to commands from the terminal board.
See the table of input terminal function selection in Chapter 11.
* When priority is given to commands from a linked computer or terminal board, they have priority over the
setting of .
E-8
E6581381
Function
Adjustment range
1: VIA
2: VIB
3: Operation panel
4: RS485 communication
5: UP/DOWN from external contact
Default setting
[Programmed value]
VIA input
VIB input
Operation panel
Press the
key or the
key on either the operation panel or the
expansion panel (optional) to set frequency.
Communication
UP/DOWN frequency
+ No matter what value the command mode selection and the frequency setting mode selection
are set to the control input terminal functions described below are always in operative state.
Reset terminal (default setting: RES, valid only for tripping)
Standby terminal (when programmed by programmable input terminal functions).
External input tripping stop terminal command (when so set using the programmable input terminal
function)
+ To make changes in the command mode selection and the frequency setting mode selection 1
, first stop the inverter temporarily.
Q Preset-speed operation
: Set to (Terminal board).
: Valid in all setting values.
E-9
E6581381
5.4
Function
The signal output from the FM terminal is an analog voltage signal.
For the meter, use either a full-scale 0-1mAdc ammeter or full-scale 0-7.5Vdc (or 10Vdc)-1mA voltmeter.
Switching to 0-20mAdc (4-20mAdc) output current can be made by turning the FM (SW2) slide switch to
the I position. When switching to 4-20mAdc current input, make adjustments using (analog
output gradient) and (analog output bias).
[Parameter setting]
Title
Function
Meter
selection
Meter
adjustment
Supposition output at
=
0: Output frequency
Maximum frequency ()
1: Output current
1.5 times of rated current
2: Set frequency
Maximum frequency ()
3: DC voltage
1.5 times of rated voltage
4: Output voltage command value
1.5 times of rated voltage
5: Input power
1.85 times of rated power
6: Output power
1.85 times of rated power
7: Torque
2.5 times of rated torque
8: Torque current
2.5 times of rated torque
9: Motor cumulative load factor
Rated load factor
10: Inverter cumulative load factor
Rated load factor
11: - (Do not select)
12: Frequency setting value (after PID)
Maximum frequency ()
13: VIA Input value
Maximum input value
14: VIB Input value
Maximum input value
15: Fixed output 1 (Output current: 100%)
16: Fixed output 2 (Output current: 50%)
17: Fixed output 3
(Supposition output at =17)
18: RS485 communication data
FA51=1000
19: For adjustments (set value is
displayed.)
Adjustment range
E-10
Default setting
E6581381
Q Resolution
All FM terminals have a maximum of 1/1000.
=1, =20
Output
Output
currrent
currrent
Note 1: When using the FM terminal for current output, be sure that the external load resistance is less than 750.
Note 2: Note that, if is set to (torque), data will be updated at intervals of more than 40 ms.
<Ammeter>
+
VF-FS1
FM
Meter: ammeter
+ (=)
VF-FS1
CC
CC
E-11
E6581381
ENT
or the
key to select .
5
MODE
ENT
MODE
[Hint]
It's easier to make the adjustment if you
push and hold for several seconds.
The adjustment is complete. and the frequency are displayed
alternately.
The display returns to its original indications.
(When standard monitor display selection is set to [Operation
frequency])
E-12
E6581381
5.5
Function
Allows setting of all parameters to the standard default setting, etc. at one time.
Note that , , , , , and will not be reset to
their factory default settings.
Title
Function
Default setting
Adjustment range
0: 1: 50Hz default setting
2: 60Hz default setting
3: Standard default setting
(Initialization)
4: Trip record clear
5: Cumulative operation time clear
6: Initialization of type information
7: Save user-defined parameters
8: Call user-defined parameters
9: Cumulative fan operation time
record clear
Default setting
+ This function will be displayed as 0 during reading on the right. This previous setting is displayed.
Example:
+ cannot be set during the inverter operating. Always stop the inverter first and then program.
Programmed value
50Hz default setting ( = )
Setting at causes all the following parameters to be set for operation using a base frequency of 50
Hz. (This does not change the setting of any other parameters.)
Parameter , , , , , , : 50Hz
Parameter : According to model
See page K-14.
50Hz default setting ( = )
Setting at causes all the following parameters to be set for operation using a base frequency of 60
Hz. (This does not change the setting of any other parameters.)
Parameter , , , , , , : 60Hz
Parameter : According to model
See page K-14.
E-13
E6581381
Default setting ( = )
Setting to will return all parameters to the standard values that were programmed at the factory.
See section 4.2.7.
+ When 3 is programmed, < will be displayed for a short time after setting and will then be erased
and displayed the original indication .. Trip history data will be cleared at this time.
Trip clear ( = )
Setting to initializes the past four sets of recorded error history data.
+ The parameter does not change.
Cumulative operation time clear ( = )
Setting to resets the cumulative operation time to the initial value (zero).
Cumulative operation time clear ( = )
Setting to clears the trips when an format error occurs. But if the displayed, call us.
Save user setting parameters ( = )
Setting to saves the current settings of all parameters.
See section 4.2.8.
Load user setting parameters ( = )
Setting to loads parameter settings to (calls up) those saved by setting to .
See section 4.2.8.
+ By setting to or , you can use parameters as your own default parameters.
Cumulative fan operation time record clear ( = )
Setting to resets the cumulative operation time to the initial value (zero).
Set this parameter when replacing the cooling fan, and so on.
E-14
E6581381
5.6
Function
Program the direction of rotation of the motor when the running and stopping are made using the
key and
STOP
RUN
Function
Adjustment range
0: Forward run
1: Reverse run
2: Forward run (F/R switching
possible)
3: Reverse run (F/R switching
possible)
Default setting
E-15
E6581381
5.7
Maximum frequency
: Maximum frequency
Function
1) Programs the range of frequencies output by the inverter (maximum output values).
2) This frequency is used as the reference for acceleration/deceleration time.
Output frequency
(Hz)
80Hz
When =80Hz
60Hz
When =60Hz
100%
5.8
Function
Adjustment range
Maximum frequency
Default setting
30.0-200.0 (Hz)
80.0
Function
Programs the lower limit frequency that determines the lower limit of the output frequency and the upper
limit frequency that determines the upper limit of that frequency.
Upper limit
frequency
Lower limit
frequency
0100%
Frequency setting signal
* Frequencies that go
higher than will not
be output.
E-16
0100%
Frequency setting signal
* The output frequency
cannot be set at less than
.
E6581381
[Parameter setting]
Title
5.9
Function
Adjustment range
0.5 - (Hz)
0.0 - (Hz)
Default setting
50.0 (WP type)
60.0 (WN type)
0.0
Base frequency
: Base frequency 1
: Base frequency voltage 1
Function
Sets the base frequency and the base frequency voltage in conformance with load specifications or the
Base frequency.
Note: This is an important parameter that determines the constant torque control area.
5
Output voltage [V]
Title
Function
Adjustment range
Base frequency 1
25.0-200.0 (Hz)
50-330 (V) : 200V class
50-660 (V) : 400V class
E-17
Default setting
50.0 (WP type)
60.0 (WN type)
230 (WP/WN type)
400 (WP type)
460 (WN type)
E6581381
Function
With VF-FS1, the V/F controls shown below can be selected.
{ V/F constant
{ Variable torque
{ Automatic torque boost control
{ Vector control
{ Advanced energy saving
{ PM motor control
[Parameter setting]
Title
Function
Adjustment range
0: V/F constant
1: Variable torque
2: Automatic torque boost control
3: Vector control
4: Advanced energy-saving
5: - (Do not select)
6: PM motor control
Default setting
LED display
.
MODE
ENT
ENT
Operation
Displays the operation frequency. (Perform during operation stopped.)
(When standard monitor display selection is set to
[Operation frequency])
Press the
E-18
E6581381
Warning:
When setting the V/F control mode selection parameter () to any number between and , be sure
to set at least the following parameters.
(Base frequency): See the motor's nameplate.
(Base frequency voltage): See the motor's nameplate.
(Motor rated current): See the motor's nameplate.
(No-load current of motor): Refer to the motor test report.
(Rated rotational speed of motor): See the motor's nameplate.
Set also other torque boost parameters ( to ), as required.
Output voltage(%)
Base frequency
* To increase the torque further, increase the setting value of the manual torque boost .
For more details, see 5.11.
Output voltage(%)
0
Base frequency
E-19
E6581381
Output voltage(%)
:Automatically
adjusts the
amountof torque
boost.
0
Base frequency
Note: This control system can oscillate and destabilize runs depending on the load. If that should
happen, set V/F control mode selection to (V/F constant) and increase torque manually.
E-20
E6581381
5) Advanced energy-saving
Setting of V/F control mode selection to (Advanced energy-saving)
Energy can be saved in all speed areas by detecting load current and flowing the optimum current that fits
the load.
E-21
E6581381
4) Use a general purpose squirrel-cage motor with a capacity that is the same as the inverter's rated capacity or
one rank below.
The minimum applicable motor capacity is 0.1kW.
5) Use a motor that has 2-8 P.
6) Always operate the motor in single operation (one inverter to one motor). Sensorless vector control
cannot be used when one inverter is operated with more than one motor.
7) The maximum length of wires between the inverter and motor is 30 meters. If the wires are longer than 30
meters, set standard auto-tuning with the wires connected to improve low-speed torque during sensorless
vector control.
However the effects of voltage drop cause motor-generated torque in the vicinity of rated frequency to be
somewhat lower.
8) Connecting a reactor or surge voltage suppression filter between the inverter and the motor may reduce
motor-generated torque. Setting auto-tuning may also cause a trip () rendering sensorless vector
control unusable.
8) The following table shows the relationship between the V/F control mode
selection () and the motor constant parameter.
Under normal conditions, be sure to set or adjust the parameters marked with .
When making detailed settings, adjust the parameters marked with c as well, if necessary.
Do not adjust the parameters marked with , because they are invalid.
(For instructions about how to adjust the parameter and later, see section 6.17.)
E-22
E6581381
0
V/F
constant
Function
4
Energysaving
Base frequency 2
Auto-tuning
Base frequency 1
E-23
E6581381
5.11
Function
If torque is inadequate at low speeds, increase torque by raising the torque boost rate with this
parameter.
Output voltage
[V]/(%)
Base frequency
[Parameter setting]
Title
Function
Adjustment range
Torque boost 1
Default setting
According to model
( See page K-14)
Function
This parameter allows selection of the appropriate electronic thermal protection characteristics according
to the particular rating and characteristics of the motor.
E-24
E6581381
[Parameter setting]
Title
Function
Motor electronic thermal
protection level 1
Electronic-thermal protection
characteristic selection
Motor electronic-thermal
protection level 2
Setting
value
0
1
2
3
4
5
6
7
Adjustment range
Default setting
100
Standard
motor
VF motor
(special
motor)
Overload
protection
{
{
{
{
Overload
stall
100
10 2400 (s)
300
0: Disabled
1: Enabled
0
* { : valid, : invalid
[Using standard motors (other than motors intended for use with inverters)]
When a motor is used in the lower frequency range than the rated frequency, that will decrease the cooling
effects for the motor. This speeds up the start of overload detection operations when a standard motor is
used in order to prevent overheating.
E-25
E6581381
Overload protection
Overload stall
{
{ : valid, : invalid
1.0
0.55
0
30Hz
Note:
[Example of setting: When the VFFS1-2007PM is running with a 0.4kW motor having 2A rated current]
Key operated
LED display
Operation
Displays the operation frequency. (Perform during operation
stopped.)
ENT
ENT
Note:
key or the
The rated output current of the inverter should be calculated from the rated current, regardless of the
setting of the PWM carrier frequency parameter ().
E-26
E6581381
Overload protection
Overload stall
{ : valid, : invalid
VF motors (motors designed for use with inverters) can be used in frequency ranges lower than those
for standard motors, but their cooling efficiency decreases at frequencies below 6Hz.
6Hz
E-27
E6581381
Inverter overload
Time [sec]
*
100% = inverter rated output current
60
0.25
0
105%
110%
185%
Function
A maximum of 7 speed steps can be selected just by switching an external contact signal. Multi-speed
frequencies can be programmed anywhere from the lower limit frequency to the upper limit frequency
.
[Setting method]
1)
Run/stop
The starting and stopping control is done from the terminal board.
Title
Function
Adjustment range
0: Terminal board
Command mode selection
1: Operation panel
2: RS485 communication
Setting value
0
Note: If speed commands (analog signal or digital input) are switched in line with preset-speed operations, select
the terminal board using the frequency setting mode selection .
See step 3) or section 5.3.
E-28
E6581381
2)
Funtion
Preset-speed operation frequencies 1
Preset-speed operation frequencies 2
Preset-speed operation frequencies 3
Preset-speed operation frequencies 4
Preset-speed operation frequencies 5
Preset-speed operation frequencies 6
Preset-speed operation frequencies 7
Adjustment range
(Hz)
(Hz)
(Hz)
(Hz)
(Hz)
(Hz)
(Hz)
Default setting
15.0
20.0
25.0
30.0
35.0
40.0
45.0
Examples of preset-speed contact input signals: Slide switch SW4 set to sink logic
O: ON -: OFF (Speed commands other than preset-speed commands are valid when all are OFF)
CC
Terminal
RES
VIA
Preset-speed
1
R-CC
RES-CC
VIA-CC
+ Preset-speed commands are not allocated to standard default setting. Use the input terminal function
selection to allocate SS1 to SS3 terminal.
Terminal R............... Input terminal function selection 2 (R)
= (Preset-speed command 1: SS1)
Terminal RES.......... Input terminal function selection 3 (RES)
= (Preset-speed command 2: SS2)
Terminal VIA ........... Input terminal function selection 8 (VIA)
= (Preset-speed command 3: SS3)
Analog/contact input function selection
= (VIA-contact input(Sink))
*When VIA terminal is used for the contact input terminal, always contact a resistor between VIA and P24.
(Recommended value 1/2W-4.7k)
F (Forward run)
VIA
Common
Preset-speed 1 (SS1)
RES
Preset-speed 2 (SS2)
VIA
Preset-speed 3 (SS3)
I
SW3
P24
E-29
Forward
CC
E6581381
3)
Command mode
selection
Frequency setting
mode selection
Entered
Presetspeed
command
Not
entered
0: Terminal board
1: VIA
2: VIB
5: UP/DOWN
3: Operation
panel
1: Operation panel
1: VIA
4:Commun 2: VIB
ication
5: UP/DOWN
Terminal
command
valid
Communic
ation
command
valid
Terminal
command
valid
2: Serial communication
3: Operation
panel
4:Commun
ication
Operation
panel
command
valid
Terminal
command
valid
1: VIA
2: VIB
5: UP/DOWN
Operation
panel
command
valid
3: Operation
panel
4:Commun
ication
Communicatio Communic
n command
ation
valid
command
valid
Note: The preset-speed command is always given priority when other speed commands are input at the
same time.
Below is an example of 7-step speed operation.
Output frequency
[Hz]
Time
[sec]
F-CC
ON
OFF
R-CC
ON
OFF
RES-CC
ON
OFF
VIA-CC
ON
OFF
E-30
E6581381
6. Extended parameters
Extended parameters are provided for sophisticated operation, fine adjustment and other special purposes. Modify
parameter settings as required. See section 11, table of extended parameters.
6.1
Input/output parameters
6.1.1
Low-speed signal
Function
When the output frequency exceeds the setting of an ON signal will be generated. This signal
can be used as an electromagnetic brake excitation/release signal.
This signal can also be used as an operation signal when is set to 0.0Hz, because an ON
signal is put out if the output frequency exceeds 0.0Hz.
+ Relay output (250Vac-1A (cos=1), 30Vdc-0.5A, 250Vac-0.5A (cos=0.4)
at RY-RC, FLA-FLC-FLB terminals.
[Parameter setting]
Title
Function
Adjustment range
Default setting
0.0 (Hz)
0.0
0
Time [s]
ON
OFF
ON
OFF
F-1
E6581381
An example of the connection of the relay output terminals
selection 1A (RYRC)
6
6.1.2
Adjustment range
0-255
( See page K-17)
Setting value
4 LOW (Low speed signal - ON signal) or
5 LOWF (Low speed signal - OFF signal)
Function
When the output frequency becomes equal to the setting by designated frequency , an ON or
OFF signal is generated.
[Parameter setting]
Title
Function
Adjustment range
0.0 (Hz)
[Parameter setting]
Title
Function
Output terminal
selection 1A
(RY-RC)
Adjustment range
0-255
( See page K-17)
2.5
Setting value
6: RCH (designated frequency - ON signal), or
7: RCHN (designated frequency - OFF signal)
F-2
Default setting
E6581381
Output frequency [Hz]
Designated frequency +
Designated frequency
Designated frequency
0
6.1.3
Time [s]
ON
OFF
ON
OFF
Function
When the output frequency becomes equal to the frequency set by , an ON or
OFF signal is generated.
[Parameter setting]
Title
Function
Adjustment range
Default setting
0.0 (Hz)
0.0
0.0 (Hz)
2.5
[Parameter setting]
Title
Function
Output terminal
selection 1A
(RY-RC)
Adjustment range
0-255
( See page K-17)
Setting value
8: RCHF (designated frequency - ON
signal), or
9: RCHFN (designated frequency OFF signal)
Note: Select the parameter function No. 8 or 9 to specify FLA-FLC-FLB terminal output.
F-3
E6581381
If the detection band value + the set frequency is less than the designated frequency
Output frequency [Hz]
+
Time [s]
ON
OFF
ON
OFF
6.1.4
Function
When the output frequency becomes equal to more than f101+f102, ON-signal is generated.After that,
the output frequency becomes equal to less than f101-f102, OFF-signal is generated.
[Parameter setting]
Title
Function
Adjustment range
Default setting
f101
0.0-fh (Hz)
0.0
f102
0.0-fh (Hz)
2.5
[Parameter setting]
Title
Function
Output
terminal
selection 1A
(RY-RC)
Adjustment
range
0-255
Setting value
F-4
E6581381
Output frequency [Hz]
6.2
Time [s]
ON
OFF
ON
OFF
6.2.1
Function
This parameter allows you to choose between signal input and contact signal input for the VIA terminal.
[Parameter setting]
Title
Function
Adjustment range
0: VIA - analog input
Analog/contact input
1: VIA - contact input (Sink)
function selection (VIA
terminal)
2: VIA - contact input (Source)
Default setting
When using the VIA terminal as contact input terminals in sink logic connection, be sure to insert a
resistor between the P24 terminal and the VIA terminal. (Recommended resistance: 4.7k -1/2W)
Note: When using the VIA terminal as a contact input terminal, be sure to turn the VIA (SW3) slide switch to
the V position.
F-5
E6581381
6.3
6.3.1
Function
This parameter specifies an input terminal function that is always to be kept active (ON).
[Parameter setting]
Title
Function
Adjustment range
0 (No function)
1 (Standby)
* Coast stop
The standard default setting is for deceleration stop.
To make a coast stop, assign a "1(ST)" terminal
function to an idle terminal using the programmable
terminal function.
Change to =.
For coast stop, OFF the ST terminal when stopping
the motor in the state described at left.The monitor on
the inverter at this time will display .
6.3.2
Default setting
Motor
speed
F terminal
ON
OFF
ST terminal
ON
OFF
F-6
Coast stop
E6581381
Function
Use the above parameters to send signals from an external programmable controller to various control
input terminals to operate and/or set the inverter.
The desired contact input terminal functions can be selected from 57 types (0 to 71). This gives system
design flexibility.
The functions of the VIA terminal can be selected between analog input and contact input by changing
parameter settings .
To use the VIA terminal as contact input terminals, you need to set to the number (1 or 2) that
suits your needs, since analog input (voltage signal input) is assigned to the terminals by default.
Title
Function
Adjustment range
Default setting
0
1 (ST)
0-72
( See page K-15)
2 (F)
3 (R)
RES
10 (RES)
VIA
0-72 Note 2)
6 (SS1)
Note 1: The function that has been selected using and (always-active function selection
parameter) are always activated.
Note 2: When using the VIA terminal as contact input terminals in sink logic connection, be sure to insert a
resistor between the P24 terminal and the VIA terminal. (Recommended resistance: 4.7k -1/2W)
Be sure to turn the VIA (SW3) slide switch to the V position.
Note 3: (VIA): Enabled only when = or
Disabled and the set value cannot be read out, if is set at .
F-7
E6581381
Q Connection method
1) A-contact input
Inverter
Input terminal
A-contact switch
Sink setting
* This function is activated when the input
terminal and CC (common) are shortcircuited. Use this function to specify
forward/reverse run or a preset-speed
operation.
CC
Programmable controller
* Operation can be controlled by connecting the
input and CC (common) terminals to the
output
(no-contacts
switch)
of
the
programmable controller. Use this function to
specify forward/reverse run or a preset-speed
operation. Use a transistor that operates at
24Vdc/5mA.
Input
terminal
CC
Also, be sure to turn the SW4 slide switch to the PLC position.
F-8
E6581381
6.3.3
Function
Use the above parameters to send various signals from the inverter to external equipment.
By setting parameters for the RY-RC and FL (FLA, FLB and FLC) terminals on the terminal board, you
can use 58 functions and functions obtained by combining them.
To assign only one function to RY-RC terminals, assign the function to while leaving
and as they are set by default.
Q Examples of application
6
Function of FLA, B, C:
Can be set using parameter
Function of RY-RC:
Can be set using parameter ,,
F-9
E6581381
Terminal
symbol
Title
RY - RC
FL
(A, B, C
Function
Adjustment range
0-255
( See page K-17)
Default setting
4 (Low-speed
detection signal)
10(Failure FL)
6.3.4
Function
2 different functions can be assigned to the terminal board output terminal RY-RC.
Signals of 2 functions of the logical product (AND) or logical sum (OR) selected form 58 functions can
be output to 1 output terminal.
F-10
E6581381
(1) A signal is sent out when the two functions assigned are activated simultaneously.
Terminal
symbol
RY - RC
Title
RY - RC
RY - RC
Function
Adjustment range
Default setting
0255
4 (Low-speed
detection signal)
+
+
Timing chart
ON
OFF
ON
RY-RC output
OFF
ON
OFF
(2) A signal is sent out when either of the two functions assigned is activated.
+
+
RY-RC output
OFF
ON
OFF
ON
OFF
F-11
E6581381
If the conditions for activating the functions assigned to output terminals RY-RC agree with and as a result
the output of signals is put in ON status, the output of signals is held ON, even if the conditions change.
(Output terminal holding function)
Code
62
HDRY
Function
Action
ON: Once turned on, RY-RC is held on.
OFF: The status of RY-RC changes in real
time according to conditions.
Once output terminal RY-RC is turned on when the contact input terminal to which one of the above
functions (function 62) is assigned is ON, output terminal RY-RC is held ON.
6.3.5
Function
You can use the delay time of output terminal by f146 (Delay time for RY_RC relay) and f147 (Delay
time for FL relay). Each output when the detection time doesn't exceed the delay time become nonactive.
[Parameter setting]
Title
Adjustment range
Default setting
0.0 60 (sec)
0.0
0.0 60 (sec)
0.0
Status
Function
ON
OFF
f146
f146
f146
f146
f146
ON
RY_RC output
f146 setting
OFF
f147
f147
ON
FL output
f147 setting
OFF
F-12
f147
f147
E6581381
6.3.6
Function
Output relay can be control by value of analog VIA / VIB.
It is turned on with f160+ f161 or more for VIA(%), and it is turned off with f160- f161
or less for VIA(%). In this case, set 62 or 63 to output-terminal function (f130, f132,
f137).
On VIB(%), these parameter are f162 and f163 , output-terminal function number is 64 or
65.
[Parameter setting]
Title
Function
Adjustment range
Default setting
f160
0-100 (%)
f161
0-20 (%)
f162
0-100 (%)
f163
0-20 (%)
Parameter setting]
Title
Function
Output
terminal
selection 1A
(RY-RC)
Adjustment
range
0-255
Default setting
62: VIAD (Analog VIA detection - ON signal), or
63: VIADN (Analog VIA detection - OFF signal)
64: VIBD (Analog VIB detection - ON signal), or
65: VIBDN (Analog VIB detection - OFF signal)
Time[s]
ON
OFF
ON
OFF
F-13
E6581381
6.3.7
Function
If the frequency command value specified using (or ) almost agrees with the
frequency command value from the VIA and VIB terminal with an accuracy of , an ON or
OFF signal will be sent out.
[Parameter setting]
Title
Function
Adjustment range
Default setting
0.0 (Hz)
2.5
1-5
1
2
Note: When using VIA terminal, set or respectively to 52 or 53 to put out signals to RY-RC or
FLA-FLB-FLC.
When using VIB terminal, set or respectively to 60 or 61 to put out signals to RY-RC or
FLA-FLB-FLC.
Note: This function can be used, for example, to send out a signal indicating whether the amount of
processing and the amount of feedback agree with each other when the PID function is in use.
For an explanation of the PID function, see section 6.14.
F-14
E6581381
6.4
Basic parameters 2
6.4.1
: Base frequency 2
: Base frequency voltage 2
: Torque boost 2
: Motor electronic-thermal protection level 2
: Stall prevention level 2
Function
Use the above parameters to switch the operation of two motors with a single inverter and to select
motor V/F characteristics (two types) according to the particular needs or operation mode.
Note: The (V/F control mode selection) parameter is enabled only for motor1.
If motor 2 is selected, V/F control will be given constant torque characteristics.
[Parameter setting]
Title
Function
Adjustment range
Base frequency 2
25.0-200.0 (Hz)
Torque boost 2
0.0-30.0 (%)
Motor electronic-thermal
protection level 2
Stall prevention level 2
F-15
Default setting
50.0 (WP type)
60.0 (WN type)
230 (WP/WN type)
400 (WP type)
460(WN type)
Depending on model
( See page K-14)
100
110
E6581381
OFF
OFF
OFF
OFF
Default setting: , , , , , ,
, ,
ON
OFF
OFF
OFF
, ,
OFF
OFF
OFF
ON
OFF
ON
OFF
OFF
= , , ,
,
ON
= , , ,
, ,
, ,
,
Note: The parameters , , , and cannot be switched during operation. You need
to stop operation when switching them.
6.5
6.5.1
Function
These parameters are used to switch between two types of frequency command signals.
Setting by parameters
Switching by frequency
Switching via terminal board input
F-16
E6581381
[Parameter setting]
Title
Function
Adjustment range
Default setting
1: VIA
2: VIB
3: Operation panel
4: RS485 communication
5: UP/DOWN from external
contact
0: (Switchable to
by the input terminal)
1: ( for output
frequencies equal to or lower
than 1.0 Hz)
1: VIA
2: VIB
3: Operation panel
4: RS485 communication
5: UP/DOWN from external
contact
F-17
E6581381
6.5.2
Function
These parameters adjust the output frequency according to the externally applied analog signal (010Vdc voltage, 4-20mAdc current) and the entered command for setting an external contact
frequency.
To fine adjust the frequency command characteristics for VIA/VIB input, use the parameters to
. See section 6.5.4.
F-18
E6581381
[Parameter setting]
Title
Function
Adjustment range
0-100 (%)
0.0-200.0 (Hz)
0-100 (%)
0.0-200.0 (Hz)
0-100 (%)
0.0-200.0 (Hz)
0-100 (%)
0.0-200.0 (Hz)
0-100 (%)
0.0-200.0 (Hz)
0-100 (%)
0.0-200.0 (Hz)
Default setting
0
0.0
100
50.0 (WP type)
60.0 (WN type)
0
0.0
100
50.0 (WP type)
60.0 (WN type)
0
0.0
100
50.0 (WP type)
60.0 (WN type)
Note: Don't set the same value between point 1 and point 2. If set the same falue, the is displayed.
/
60 ( Hz )
Output
frequency
/
0 ( Hz)
/
0 (%)
0
/
100 (%)
10V voltage signal
Frequency commnd
2) 4-20mAdc current input adjustment (VIA: VIA (SW3) slide switch in the I position)
VIA terminal
60 ( Hz )
Output
frequency
0 ( Hz)
20 (%)
4
Frequency commnd
F-19
100 (%)
20mA current signal
E6581381
6.5.3
Function
These parameters are used to set an output frequency by means of a signal from an external device.
Title
Function
External contact input - UP response
time
External contact input - UP frequency
steps
External contact input - DOWN
response time
External contact input - DOWN
frequency steps
Initial up/down frequency
frequency
Adjustment range
Default setting
0.1
0.0 - FH (Hz)
0.1
0.1
0.0 - FH (Hz)
0.1
LL - UL (Hz)
0: Not changed
1: Setting of changed
when power is turned off
0.0
1
* These functions take effect when parameter (frequency setting mode selection 1) is set to or
parameter (frequency setting mode selection 2) is set to is enabled.
F-20
E6581381
Gradient
The dotted line denotes the output frequency obtained by combining the slowdown speed and the panel
frequency adjustment speed.
Note: If the operation frequency is set to the lower limit frequency, it will increase from 0Hz when power is
turned on for the first time after the setting, and therefore the output frequency will not rise until the
operation frequency reaches the lower limit frequency. (Operation at the lower limit frequency)
In this case, the time required for the operation frequency to reach the lower limit frequency can be
shortened by setting to the lower limit frequency. Frequency setting values does not change when
command is nothing.
F-21
E6581381
F-22
E6581381
6.5.4
Function
These parameters are used to fine adjust the relation between the frequency setting signal input
through the analog input terminals VIA and VIB and the output frequency.
Use these parameters to make fine adjustments after making rough adjustments using the
parameters to .
The figure below shows the characteristic of the frequency setting signal input through the VIA and VIB
terminals and that of the output frequency.
,
6
,
F-23
E6581381
6.6
Operation frequency
6.6.1
Starting frequency
Function
The frequency set with is put out as soon as operation is started.
Use the parameter when a delay in response of starting torque according to the
acceleration/deceleration time is probably affecting operation. Setting the starting frequency to a
value from 0.5 to 3Hz is recommended. The occurrence of an overcurrent can be suppressed by
setting this frequency below the rated slippage of the motor.
[Parameter setting]
Title
Function
Adjustment range
Default setting
0.5-10.0 (Hz)
0.5
6
6.6.2
Function
The Run/stop of operation can be controlled simply with frequency setting signals.
[Parameter setting]
Title
Function
Adjustment range
Default setting
0.0- (Hz)
0.0
0.0- (Hz)
0.0
F-24
E6581381
6.7
DC braking
6.7.1
DC braking
Function
A large braking torque can be obtained by applying a direct current to the motor. These parameters
set the direct current to be applied to the motor, the application time and the starting frequency.
[Parameter setting]
Title
Function
Adjustment range
Default setting
0.0- (Hz)
DC braking current
50
DC braking time
1.0
0.0
Time [s]
DC braking current
DC braking time
Operation signal (F or R)
ON
OFF
Note1: During DC braking, the overload protection sensitivity of the inverter increases. The DC braking
current may be adjusted automatically to prevent tripping.
Note 2: During DC braking, the carrier frequency is 6kHz irrespective of the setting of parameter
(PWM carrier frequency).
F-25
E6581381
6.8
6.8.1
Function
If operation is carried out continuously at a frequency command below the lower-limit frequency () for
the period of time set with , the inverter will automatically slow down the motor to a stop. At that
time, is displayed (alternately) on the operation panel.
This function will be canceled if a frequency command above the lower-limit frequency ()
+Hz.
PID control selected-> The stop of this function will be canceled by deviation and feedback when
f392 and f393 is setting.
[Parameter setting]
Title
Function
Auto-stop in case of lower-limit
Adjustment range
0.0: Disabled
0.1-600.0 (s)
Default setting
0.0
f391
0.0-fh
0.2
f392
0.0-fh
0.0
f393
0.0-fh
0.0
F-26
E6581381
+f391
Time [s]
ON
OFF
Operation signal (F or R)
Note: This function is enabled even at the start of operation and during switching between forward and
reverse run.
PID deflection
ll+f391
Feedback value
f392= 0 is necessary.
Deflection > 0 is necessary.
f392
LL
f393
Restart
Restart
Auto-stop is maintained if deflection
is positive value.
Restart
F-27
E6581381
6.9
Function
Resonance due to the natural frequency of the mechanical system can be avoided by jumping the
resonant frequency during operation. During jumping, hysteresis characteristics with respect to the jump
frequency are given to the motor.
Output command frequency
(Hz)
Jumping width 3 ()
Jump frequency 3 ()
Jumping width 2 ()
Jump frequency 2 ()
Jump frequency 1 ()
0
[Parameter setting]
Title
Jumping width 1 ()
Function
Adjustment range
Default setting
Jump frequency 1
0.0- (Hz)
Jumping width 1
0.0-30.0 (Hz)
0.0
Jump frequency 2
0.0- (Hz)
0.0
Jumping width 2
0.0-30.0 (Hz)
0.0
Jump frequency 3
0.0- (Hz)
0.0
Jumping width 3
0.0-30.0 (Hz)
0.0
+ Do not set the jump parameters, if multiple jump frequency setting width overlap.
+ During acceleration or deceleration, the jumping function is disabled for the operation frequency.
F-28
0.0
E6581381
Function
LOC
When switching from Remote mode to Local mode using REM
key, the status of start and stop, and
operating frequency at Remote mode are moved to Local mode.
By contraries, when switching from Local mode to Remote mode, they are not moved to Remote
mode.
[Parameter setting]
Title
Function
Adjustment range
0: Disabled
1: Enabled
Default setting
1
LOC
REM
Key
Local mode
ON
OFF
Setting frequency and start/stop
status are moved to Local mode
when switching from Remote
mode to Local mode.
Motor runs continuously like an
example.
Output
frequency
F-CC
ON
OFF
Internal
operation
command
ON
OFF
Local mode
LOC
REM
Key
Remote mode
ON
OFF
Output
frequency
Set frequency at
Remote mode
F-CC
ON
OFF
Internal
operation
command
ON
OFF
To prevent from moving the setting frequency and start/stop status of Remote mode to Local mode,
LOC
the is set to (Disabled). In this case, REM
key is effective only while stopping.
F-29
E6581381
6.11
Function
1) The parameter allows the tone of the magnetic noise from the motor to be changed by
switching the PWM carrier frequency. This parameter is also effective in preventing the motor from
resonating with its load machine or its fan cover.
2) In addition, the parameter reduces the electromagnetic noise generated by the inverter.
Reduce the carrier frequency to reduce electromagnetic noise. Note: Although the electromagnetic
noise level is reduced, the acoustic noise of the motor is increased.
3) The random mode reduces motor electromagnetic noise by changing the pattern of the reduced carrier
frequency.
[Parameter setting]
Title
Adjustment range
Default setting
12.0 or 8.0
Depending on model
( See page K-14)
Random mode
0: Disabled, 1: Enabled
Function
Reduction of rated current will be required if the PWM carrier frequency is modified for each applicable motor
model. Refer to the following figure.
When the PWM carrier frequency is set high, selecting Carrier frequency not reduced automatically causes
the inverter to be tripped more easily than selecting Carrier frequency reduced automatically.
F-30
E6581381
Reduction of rated current.
[200V Class for IP20]
0.4-0.75kW
Output current
1.5kW
Output current
2.2kW
Output current
100%
100%
100%
90%
90%
90%
80%
80%
80%
70%
70%
70%
60%
60%
60%
8
10
12
14
Switching frequency (kHz)
Output current
16
3.7kW
4kW
8
10
12
14
Switching frequency (kHz)
16
5.5kW
Output current
Output current
100%
100%
100%
90%
90%
90%
80%
80%
80%
70%
70%
70%
60%
60%
60%
Output current
8
10
12
14
Switching frequency (kHz)
16
11kW
8
10
12
14
Switching frequency (kHz)
16
15kW
Output current
Output current
100%
100%
90%
90%
90%
80%
80%
80%
70%
70%
70%
60%
60%
60%
8
10
12
14
Switching frequency (kHz)
16
8
10
12
14
16
Switching frequency (kHz)
8
10
12
14
Switching frequency (kHz)
100%
80%
80%
60%
60%
40%
40%
20%
20%
8
10
12
14
16
Switching frequency (kHz)
12
14
16
8
10
Switching frequency (kHz)
40degC ambient
50degC ambient
60degC ambient
8
10
12
14
Switching frequency (kHz)
F-31
16
16
18.5kW
Output current
100%
7.5kW
30kW
22kW
Output current
16
6
6
100%
8
10
12
14
Switching frequency (kHz)
E6581381
[400V Class for IP20]
0.4-0.75kW
Output current
Output current
100%
100%
90%
90%
80%
80%
70%
70%
60%
60%
1.5kW
Output current
100%
90%
80%
70%
60%
6
8
10 12
14 16
Switching frequency (kHz)
6
8
10 12
14 16
Switching frequency (kHz)
4kW
3.7kW
100%
Output current
7.5kW
90%
100%
100%
80%
90%
70%
90%
60%
80%
50%
70%
80%
70%
6
8
10 12
14 16
Switching frequency (kHz)
5.5kW
Output current
Output current
60%
2.2kW
40%
60%
6
8
10 12
14 16
Switching frequency (kHz)
30%
Output current
11kW
8
10
12
14
Switching frequency (kHz)
Output current
16
15kW
Output current
100%
100%
100%
90%
90%
90%
80%
80%
80%
70%
70%
70%
60%
60%
6
8
10 12
14 16
Switching frequency (kHz)
Output current
22kW
Output current
100%
80%
80%
60%
60%
40%
40%
20%
20%
6
8
10 12
14 16
Switching frequency (kHz)
18.5kW
60%
6
8
10 12
14 16
Switching frequency (kHz)
100%
8
10
12
14
16
Switching frequency (kHz)
8
10 12
6
14 16
Switching frequency (kHz)
30kW
40degC ambient
50degC ambient
6
8
10 12
14 16
Switching frequency (kHz)
F-32
60degC ambient
E6581381
400V Class for IP20]
Output current
37kW
Output current
45kW
Output current
100%
100%
100%
80%
80%
80%
60%
60%
60%
40%
40%
40%
20%
20%
20%
6
8
10 12
14 16
Switching frequency (kHz)
Output current
6
8
10 12
14 16
Switching frequency (kHz)
55kW
6
8
10 12
14 16
Switching frequency (kHz)
75kW
100%
40degC ambient
80%
60%
50degC ambient
40%
20%
60degC ambient
6
8
10 12
14 16
Switching frequency (kHz)
*
*
*
The currents in the above figure are used as the basis to make calculations for inverter overload trip ().
If is set to or , trip will occur when the current increases and reaches the level above
which the carrier frequency is decreased automatically.
Random control is exercised when the motor is operated in a low-frequency range where it produces
annoying magnetic noise.
If the carrier frequency () is set above 7.1 kHz, the random control function will not be performed,
because the level of motor magnetic noise is low at high frequencies.
When the carrier frequency control mode selection () is set to or , the carrier frequency ()
should be set preferably 6 kHz. Otherwise the output voltage may drop.
F-33
E6581381
Mandatory
Function
The parameter detects the rotating speed and rotational direction of the motor during
coasting ing the event of momentary power failure, and then after power haas been restored, restarts
the motor smoothly (motor speed search function). This parameter also allows commercial power
operation to be switched to inverter operation without stopping the motor.
During operation, "" is displayed.
Title
Function
Auto-restart control
selection
Adjustment range
0: Disabled
1: At auto-restart after momentary stop
2: When turning ST-CC on or off
3: At auto-restart or when turning ST-CC on or off
4: At start-up
Default setting
If the motor is restarted in retry mode, this function will operate, regardless of the setting of this parameter.
Motor speed
ON
OFF
F or R command
+ Setting to , (): This function operates after power has been restored following detection of an
undervoltage by the main circuits and control power.
F-34
E6581381
F or R command
ON
OFF
ST command
ON
OFF
+ Setting to or : This function operates after the ST terminal connection has been OFF first and
then ON again.
Note: The terminal function ST needs to be assigned to an input terminal, using the parameters
~3 , .
F-35
E6581381
Function
Coast stop in the event of momentary power failure: If a momentary power failure occurs during
operation, the inverter coast stops forcibly. When operation is stopped, the message is
displayed (alternately) on the operation panel.
After the forced coast stop, the inverter remains static until you put off the operation command
momentarily.
[Parameter setting]
Title
Function
Motor speed
F-36
Adjustment range
0: Disabled
1: - (Do not select)
2: Coast stop
Default setting
0
E6581381
Mandatory
Do not go near the motor in alarm-stop status when the retry function is selected.
The motor may suddenly restart, which could result in injury.
Take measures for safety, e.g. attach a cover to the motor, to prevent accidents if the motor suddenly
restarts.
Function
This parameter resets the inverter automatically when the inverter gives an alarm. During the retry
mode, the motor speed search function operated automatically as required and thus allows smooth
motor restarting.
[Parameter setting]
Title
Function
Retry selection (number of
times)
Adjustment range
0: Disabled, 1-10 times
Default setting
0
The likely causes of tripping and the corresponding retry processes are listed below.
Cause of tripping
Retry process
Canceling conditions
The retry function will be canceled at
Momentary power Up to 10 times in succession
once if tripping is caused by an unusual
1st retry: About 1 sec after tripping
failure
event other than: momentary power
2nd retry: About 2 sec after tripping
Overcurrent
failure, overcurrent, overvoltage or
3rd retry: About 3 sec after tripping
Overvoltage
overload.
Overload
This function will also be canceled if
10th retry: About 10 sec after tripping
Overheating
retrying is not successful within the
specified number of times.
+ The retry function is disabled in the following unusual events:
: Arm overcurrent at start-up
: Main unit RAM fault
: Overcurrent on the load side at start-up : Main unit ROM fault
: Output phase failure
: CPU fault trip
: External thermal trip
: Remote control error
: Overtorque trip
: Current detector fault
F-37
E6581381
+ In the event of tripping caused by , the retry function works only once even though =.
is activated, the retry function works according to the specified number of times.
+ Protective operation detection relay signals (FLA, FLB, FLC terminal signals) are not sent during use of
the retry function. (Default setting)
+ To allow a signal to be sent to the protective action detection relay (FLA, B and C terminals) even during
the retry process, assign the function 36 or 37 to .
+ A virtual cooling time is provided for overload tripping (,).
In this case, the retry function operates after the virtual cooling time and retry time.
+ In the event of tripping caused by an overvoltage ( - ), the retry function will not be activated
until the voltage in the DC section comes down to a normal level.
+ In the event of tripping caused by overheating (), the retry function will not be activated until the
temperature in the inverter comes down low enough for it to restart operation.
+ The retry function does not work even though is activated in case of powering-up with =
after trip.
+ During retrying, the blinking display will alternate between and the monitor display specified by
status monitor display mode selection parameter .
+ The number of retries will be cleared if the inverter is not tripped for the specified period of time after a
successful retry.
"A successful retry" means that the inverter output frequency reaches the command frequency without
causing the inverter to re-trip.
F-38
E6581381
Function
These parameters are used to keep the output frequency constant or increase it to prevent
overvoltage tripping in case the voltage in the DC section rises during deceleration or varying speed
operation. The deceleration time during overvoltage limit operation may increase above the
designated time.
DC Voltage
[Parameter setting]
Title
6
Function
Adjustment range
Default setting
0: Enabled
1: Disabled
Overvoltage limit operation
2: Enabled (Quick
2
+ If is set to (quick deceleration), the inverter will increase the voltage to the motor (overexcitation control) to increase the amount of energy consumed by the motor when the voltage reaches the
overvoltage protection level, and therefore the motor can be decelerated more quickly than normal
deceleration.
+ If is set to (dynamic quick deceleration), the inverter will increase the voltage to the motor
(over-excitation control) to increase the amount of energy consumed by the motor as soon as the motor
begins to slow down, and therefore the motor can be decelerated still more quickly than quick
deceleration.
F-39
E6581381
Function
Base frequency voltage1
The parameter adjusts the voltage corresponding to the base frequency 1 so that no
voltage exceeding the set value is put out. (This function is enabled only when is set
to either "0" or "1".)
Supply voltage correction
The parameter maintains a constant V/F ratio, even when the input voltage decreases. The
torque during low-speed operation is prevented from decreasing.
Supply voltage correction: Maintains a constant V/F ratio, even when the input voltage fluctuates.
Limitation of output voltage: Limits the voltage at frequencies exceeding the base frequency. Applied when
operating a special motor with low induced voltage.
[Parameter setting]
Title
Function
Adjustment range
Default setting
230 (WP/WN type)
400 (WP type)
460 (WN type)
+ If is set to "" or "", the output voltage will change in proportion to the input voltage.
+ Even if the base frequency voltage ( parameter ) is set above the input voltage, the output voltage
will not exceed the input voltage.
+ The rate of voltage to frequency can be adjusted according to the rated motor capacity. For example,
setting to "" or "" prevents the output voltage from increasing, even if the input voltage
changes when operation frequency exceeds the base frequency.
+ When the V/F control mode selection parameter () is set to any number between and , the supply
voltage is corrected regardless of the setting of .
F-40
E6581381
Input voltage
Output voltage
[]
Low
0
Output frequency
Input voltage
High
Output voltage
[]
High
Low
Output frequency
Input voltage
Input voltage
High
High
Low
Output voltage
[V]
Output voltage
[]
Low
0
Output frequency
0
Output frequency
Function
This function prevents the motor from running in the forward or reverse direction when it receives the
wrong operation signal.
[Parameter setting]
Title
Function
Adjustment range
0: Forward/reverse run permitted
1: Reverse run prohibited
2: Forward run prohibited
Reverse-run prohibition
F-41
Default setting
0
E6581381
6.13
Droop control
: Droop gain
: Droop insensitive torque band
Function
The motor is allowed to slip according to the load torque current. Using these parameters, the
insensitive torque band and the gain can be adjusted.
[Parameter setting]
Title
Function
Adjustment range
Default setting
Droop gain
0-100%
0%
0-100%
10%
F-42
E6581381
+ The droop control function refers to the function of operating the power-running motor at operating
frequency f1 (Hz) that is lower than command frequency f0 (Hz) by droop frequency f (Hz) when the
torque current is T1 (%). (See the above figure.)
Note:
F-43
E6581381
Function
Using feedback signals (4 to 20mA, 0 to 10V) from a detector, process control can be exercised, for
example, to keep the airflow, amount of flow or pressure constant.
[Parameter setting]
Title
Function
Adjustment range
Default setting
PID control
Proportional gain
0-2400 [s]
0: Disabled
1: Enabled (Feedback: VIA)
2: Enabled (Feedback: VIB)
0.01-100.0
Integral gain
0.01-100.0
0.20
Differential gain
0.00-2.55
0.00
0:Forward (Standard)
1:Reverse
1) External connection
F-44
0
0
0.30
E6581381
preset-speed setting
(4) RS485 communication
contact
(6) Internal preset-speed setting
- (=0)
Note 1: About the setting of and : Do not select the same terminal that is used feedback
terminal (VIA or VIB).
Note 2: When using VIA terminal, set or respectively to 52 or 53 to put out signals to RY-RC
or FLA-FLB-FLC.
When using VIB terminal, set or respectively to 60 or 61 to put out signals to RY-RC
or FLA-FLB-FLC.
You can also specify a frequency agreement detection range ().
For more information, see section 6.3.5.
F-45
E6581381
Setting range
Default setting
(P-gain)
0.01-100.0
0.30
(I-gain)
0.01-100.0
0.20
(D-gain)
0.00-2.55
0.00
Fast response
( = Large gain)
( = Small gain)
Feedback amount
Process quantity
setting value
( = Large gain)
Residual deviation
Time
If one of input terminals is assigned input terminal function 65 (PID control integral value clear), integral
value is always 0 (zero) during the input terminal on.
F-46
E6581381
(60Hz)
Output frequency
(0Hz)
0V
0%
10V
100%
VIB input value
Output frequency
(60Hz)
(60Hz)
Output frequency
(0Hz)
0V
0%
10V
100%
VIA input value
(0Hz) 4mA
20%
20mA
100%
VIA input value
F-47
E6581381
To use vector control, automatic torque boost and automatic energy saving, motor constant setting (motor tuning)
is required. The following two methods are available to set motor constants.
1)
2)
Check to be sure that the setting of the parameter and that of the parameter agree with the base
frequency (rated rotational speed) and base frequency voltage (rated voltage) of the motor to be operated,
respectively. If not, set the parameters correctly.
When using the inverter to control the operation of a motor smaller in capacity by one grade or more, be
sure to set the motor rated current setting parameter () properly.
Vector control may not operate properly if the motor capacity differs from the applicable rated capacity of the
inverter by more than two grades.
If current waveforms oscillate during operation, increase the speed control stability factor (). This is
effective in suppressing oscillation.
+
+
F-48
E6581381
Auto-tuning
Adjustment range
0: Auto-tuning disabled (use of internal parameters)
1: Application of individual settings of (after
execution: 0)
2: Auto-tuning enabled (after execution: 0)
Default setting
0
(1) At least, set the following parameters, as specified on the nameplate of the motor.
Title
Function
Base frequency 1
Adjustment range
25.0-200.0 (Hz)
50-330 (V) : 200V class
50-660 (V) : 400V class
0.1-200.0 (A)
100-15000 (min-1)
(2)Set to to before the start of operation. Tuning is performed at the start of the motor.
+ Precautions on auto-tuning
(1) Conduct auto-tuning only after the motor has been connected and operation completely stopped.
If auto-tuning is conducted immediately after operation stops, the presence of a residual voltage
may result in abnormal tuning.
(2) Voltage is applied to the motor during tuning even though it barely rotates. During tuning,
is displayed on the operation panel.
(3) Tuning is performed when the motor starts for the first time after is set to .
Tuning is usually completed within three seconds. If it is aborted, the motor will trip with the display of and no constants will be set for that motor.
(4) High-speed motors, high-slip motors or other special motors cannot be auto-tuned. For these
motors, perform manual tuning using Selection 2 described below.
(5) The resulting insufficient motor torque during tuning could create a risk of machine stalling/falling.
(6) If auto-tuning is impossible or an "" auto-tuning error is displayed, perform manual tuning
with Selection 2.
(7) If the inverter is tripped during auto-tuning because of an output phase failure (), check if
the inverter is connected to the correctly. A check for output phase failures is made during autotuning, regardless of the setting of the output phase failure detection mode selection parameter
().
F-49
E6581381
Function
Adjustment range
0-150 (%
0.0-30.0 (%)
0.1-200.0 (A)
10-100 (%)
100-15000 (min-1)
Default setting
50
Depends on the
capacity
( See page K-14)
1-150
40
1-100
20
: Set the compensation gain for the slipping of the motor. A higher slip frequency reduces motor
slipping correspondingly. After setting , set to adjust in detail.
: Adjust the primary resistive component of the motor. Use the auto-tuning value.
: Set the rated current of the motor. For the rated current, see the motor's nameplate or test report.
: Set the ratio of the no-load current of the motor to the rated current. Enter the value in % that is
obtained by dividing the no-load current specified in the motor's test report by the rated current.
: Set the rated rotational speed of the motor. For the rated current, see the motor's nameplate or test
report.
F-50
E6581381
: Using this parameter along with , adjust the speed of response to the frequency command.
: Using this parameter along with , adjust the speed of response to the frequency command.
* How to make adjustments according to the moment of inertia of the load
The moment of inertia of the load (including that of the motor shaft) was set at the factory on the
assumption that it would be three times as large as that of the motor shaft.
Adjust , with the ratio of inertia in case load inertia is different from three times
of the motor inertia.
When making the above adjustments, increase or decrease settings in steps of 10% or so while
checking how things change.
Note also that, depending on the settings of and , the frequency may exceed
the upper-limit frequency if the inverter is set so as to accelerate the load in the shortest
possible time.
Function
Adjustment range
coefficient 1
Stall prevention control
coefficient 2
Motor adjustment coefficient
Default setting
100-130 (%)
100
10-250
100
50-150
100
0-200
Depends on
the capacity
90-120 (%)
104
0.1-14.0(kHz)
14.0
: Used to fine adjust the magnetic field increase rate in low-speed range. To increase the torque in
low-speed range, specify a larger value for . Note that this parameter should be adjusted
only when enough torque cannot be obtained, even though auto-tuning (=) was made
after the setting of the parameters through . Note also that adjusting this
parameter may cause an increase in the no-load current in low-speed range. If the no-load current
exceeds the rated current, do not adjust this parameter.
: Using this parameter along with adjusts characteristics in a region in which the frequency
is above the base frequency (region where the field is weak).
F-51
E6581381
: Using this parameter along with adjusts characteristics in a region in which the frequency
is above the base frequency (region where the field is weak).
* How to make adjustments in a region (region where magnetic field is weak) above the base
frequency
If a heavy load is applied instantaneously (or transiently), the motor may stall before the load
current reaches the current set with the stall prevention level 1 parameter (). In many
cases, this kind of stall can be avoided by gradually reducing the setting of .
A drop in supply voltage may cause fluctuations of the load current or vibration of the motor. In
some cases, such phenomena can be eliminated by changing the setting of to between
80 and 90. However, this may cause an increase in load current, so that it is also necessary to
adjust the setting of the electronic thermal protective level 1 parameter () properly
according to the motor capacity.
: There is no need to adjust this parameter under normal conditions. (Do not change the setting,
unless otherwise instructed by Toshiba technical staff)
: Specify a larger value for to secure as high an output voltage as possible in a region
(region where magnetic field is weak) above the base frequency. Setting to a larger value
may cause the motor to vibrate or gears to squeak. If such a phenomenon occurs, do not adjust
this parameter.
: Specify a larger value for if switching from a waveform to another results in a considerable
increase in vibration and noise in middle-speed range (region between the start frequency and the
base frequency). If no improvement can be made by specifying a larger value, do not adjust this
parameter.
F-52
E6581381
Function
These parameters allow you to select an acceleration/deceleration pattern that suits the intended use.
Title
1)
Function
Adjustment range
Default setting
0-50%
10%
0-50%
10%
Output frequency
[Hz]
Maximum frequency
0
Time [s]
2)
S-pattern acceleration/deceleration 1
Select this pattern to
Output frequency
[Hz]
accelerate/decelerate the
Maximum frequency
F-53
Time [s]
E6581381
3)
S-pattern acceleration/deceleration
Select this pattern to obtain
Output frequency
[Hz]
slow acceleration in a
Maximum frequency
demagnetizing region with a
Time [s]
: Deceleration time 2
: Acceleration/deceleration 2 pattern
: Selecting an acceleration/deceleration pattern
: Acceleration/deceleration 1 and 2 switching frequency
Function
Two acceleration times and two deceleration times can be specified individually. A method of selection or
switching can be selected from among the following:
1) Selection by means of parameters
2) Switching by changing frequencies
3) Switching by means of terminals
F-54
E6581381
Title
Function
Adjustment range
Acceleration time 2
0.0-3200 [s]
Deceleration time 2
0.0-3200 [s]
Selecting an acceleration/deceleration
pattern
: Acc / dec 1
: Acc / dec 2
1)
Default setting
Depends on the
capacity
( See page K-14)
Depends on the
capacity
( See page K-14)
1
Time [s]
Title
F-55
Adjustment range
0.0-
Default setting
0.0
E6581381
3)
Switching using external terminals - Switching the acceleration/deceleration time via external
terminals
F-56
E6581381
Q How to set parameters
a) Operating method: Terminal input
Set the operation control mode selection to .
b) Use the RES terminal for switching. (Instead, other terminals may be used.)
RES: Acceleration/deceleration switching signal
Title
Function
Adjustment range
0-72
Setting value
5 (the second
acceleration/deceleration
mode selection)
Title
Function
Adjustment range
0: Linear
1: S-pattern 1
2: S-pattern 2
Default setting
0
0
+ Both the settings of the S-pattern lower-limit and upper-limit adjustment parameters ( and
) are applied to any acceleration/deceleration S-pattern.
For an explanation of acceleration/deceleration patterns, see section 6.16.1.
F-57
E6581381
Function
This parameter allows selection of the appropriate electronic thermal protection characteristics
according to the particular rating and characteristics of the motor.
[Parameter setting]
Title
Function
Motor electronic thermal protection
level 1
Motor electronic thermal protection
level 2
Motor 150%-overload time limit
Adjustment range
Default setting
100
100
10-2400 (s)
300
Prohibited
Function
This parameter adjusts the output frequency by activating a current stall prevention function against a
current exceeding the -specified level.
[Parameter setting]
Title
Function
Adjustment range
F-58
Default setting
110
E6581381
[Display during operation of the stall prevention]
During an alarm status, (that is , when there is a current flow in excess of the stall prevention level),
the output frequency changes. At the same time, to the left of this value, "" is displayed flashing on
and off.
Example of display
+ The switching from to can be performed by entering a command through terminals.
For more details, see section 6.4.1.
Note: The 100% standard value is the rated output current indicated on the nameplate.
Function
If the inverter trips, this parameter will retain the corresponding trip information. Trip information that
has thus been stored into memory can be displayed, even after power has been reset.
[Parameter setting]
Title
Function
Adjustment range
0: Canceled with the power off
1: Still retained with the power off
Default setting
0
+ The causes of up to four trips that occurred in the past can be displayed in status monitor mode.
+ Data displayed in status monitor mode when the inverter is tripped is cleared when power is turned off.
Past trip records can be displayed.
+ Trip records are retained even if power is turned off and turned back on during retry operation.
Flow of operation when =
Occurrence of a
trip
Reset the
inverter by
panel or
terminal
operation.
Completion of reset
F-59
Normal operation
E6581381
Function
These parameters allow you to specify how to stop operation using an external control device when
an external trip occurs. When operation is stopped, the trip and the FL relay also are activated.
When setting to (emergency DC braking), set also (DC braking rate) and
(emergency braking time)
Function
Adjustment range
0: Coast stop
1: Slowdown stop
2: Emergency DC braking
0.0 ~ 20.0 [sec]
DC braking current
0-100 (%)
(Example of terminal assignment): Assigning the trip stop function to the RES terminal
Title
Function
Adjustment range
0-72
Default setting
0
1.0
50
Setting value
11 (External trip
stop)
Note 1: Emergency stopping via the specified terminal is possible, even during panel operation.
Note 2: If DC braking is not needed to bring the motor to a stop under normal conditions, although is
set to 2 (emergency DC braking), set the DC braking starting frequency () at 0.0 Hz.
STOP
key on the panel twice while the inverter is not in the panel control mode.
STOP
STOP
F-60
E6581381
Function
This parameter detects inverter output Phase failure. If the Phase failure status persists for one
second or more, the tripping function and the FL relay will be activated. At the same time, a trip
information will also be displayed.
Set to to open the motor-inverter connection by switching commercial power operation to
inverter operation.
Detection errors may occur for special motors such as high-speed motors.
Function
F-61
Adjustment range
0: Disabled
1: At start-up (Only one time after
power is turned on)
2: At start-up (each time)
3: During operation
4: At start-up + during operation
5: Detection of cutoff on output
side
Default setting
E6581381
Function
This parameter detects inverter input Phase failure. If the abnormal voltage status of main circuit
capacitor persists for few minutes or more, the tripping function and the FL relay will be activated.
Therefore, input phase failures cannot always be detected. A trip information will be
displayed.
If the power capacity is larger than the inverter capacity (more than 200kVA or more than 10 times),
detection errors may occur. If this actually happens, install an input AC reactor.
Note:
Function
Adjustment range
0: Disabled, 1: Enabled
Default setting
1
Setting to (input phase failure detection: disabled) may result in a breakage of the
capacitor in the inverter main circuit if operation is continued under a heavy load in spite of the
occurrence of an input phase failure.
Function
The parameter allows the inverter to be tripped if a current smaller than the specified value flows for more than the -specified time. When tripping is selected, enter the
detection time to tripping. Trip information is displayed as "".
F-62
E6581381
Title
Function
Adjustment range
Default setting
10
1-20 (%)
0: Alarm only
1: Tripping
0-100 (%) / (A)
0-255 [s]
0
0
Example of operation
Output terminal function: 24 (UC) Low current detection
= (Alarm only)
ON
OFF
Low current
signal output
or less
OFF
Time [sec]
*
When setting to (Trip), trip after low current detection time setting of . After tripping,
the low current signal remains ON.
Function
This parameter detects inverter output short-circuit. It can be usually detected in the length of the
standard pulse. When operating low-impedance motor such as high-speed motor, however, the shorttime pulse should be selected.
=: Detection is executed in the length of the standard pulse every time you start up the inverter.
=: Detection is executed in the length of standard pulse only during the first start-up after putting on
the power or after resetting.
=: Detection is executed with the short-time pulse every time you start up the inverter.
=: Detection is executed with the short-time pulse only for the first time after putting power on or
after resetting.
F-63
E6581381
Title
Function
Adjustment range
0: Each time (standard pulse)
1: Only one time after power is
turned on (standard pulse)
2: Each time (short-time pulse)
3: Only one time after power is
turned on (short-time pulse)
Default setting
Function
Use the parameter to trip the inverter or to output the alarm if a torque currrent exceeding the
-specified level flows for more than the -specified time. Trip information is displayed
as "".
Title
Function
Adjustment range
0: Alarm only
1: Tripping
0-250 (%)
0.0-10.0 [s]
0.5
0-100 (%)
10
F-64
Default setting
0
130
E6581381
<Example of operation>
1) Output terminal function: 12 (OT) Over-torque detection
= (Alarm only)
Over-torque
signal output
OFF
less than
ON OFF
Time [sec]
When = (tripping), the inverter will trip if over-torque lasts for the period of time set with
. In such a case, the over-torque signal remains ON.
Over-torque pre-alarm
Signal output
OFF
ON
OFF
ON
0.7
0.7
Torque current
(%)
Time [sec]
F-65
E6581381
Function
This parameter allows you to set the inverter so that it will put out an alarm signal after a lapse of the
cumulative operation time set with .
"0.1" displayed on the monitor refers to 10 hours, and therefore "1" denotes 100 hours.
Ex.: 38.5 displayed on the monitor = 3850 (hours)
Title
Function
Cumulative operation time
alarm setting
Adjustment range
0.0-999.9
Default setting
610.0
Ex.: When assigning the cumulative operation alarm signal output function to the RY-RC terminals
Title
Function
Output terminal selection 1A
(RY-RC)
Adjustment range
0-255
F-66
Setting value
42 (negative
logic 43)
E6581381
Function
This parameter is used for selecting the control mode when an undervoltage is detected. Trip
information is displayed as "".
=: The inverter is stopped. However, it is not tripped (Failure signal FL not activated).
The inverter is stopped when the voltage does not exceed 60 % or less of its rating.
=: Inverter is stopped. It is also tripped (Failure signal FL activated), only after detection of a voltage
not exceeding 60% or less of its rating.
=: Inverter is stopped. However, it is not tripped (Failure signal FL not activated). The inverter stop
(Failure signal FL not activated.), only after detection of a voltage not exceeding 50% of its rating.
Be sure to connect the input reactor.
Title
Function
Undervoltage trip/alarm
selection
Adjustment range
0: Alarm only (detection level below 60%)
1: Tripping (detection level below 60%)
2: Alarm only (detection level below 50%,
input reactor needed)
F-67
Default setting
0
E6581381
Function
The inverter will trip or alarm if the VIA value remains below the specified value for about 0.3
seconds. In such a case, trip:"" , alarm "" is displayed.
f644
6
f649
Function
Trip at VIA low level input
mode
Action in the event of VI/II
analogue input wire
breakage
Fallback speed
Adjustment range
0: Disabled
1-100%
0: Coast stop (Trip mode e-18)
1: Coast stop (Alarm mode alos)
2: Fallback speed (Alarm mode alos)
3: Speed maintain (Alarm mode alos)
4: Slowdown stop (Alarm mode alos)
0.0-fh
Default setting
0
0
0.0
Note : The VIA input value may be judged earlier to be abnormal, depending on the degree of deviation of
the analog data detected.
Function
You can set the inverter so that it will calculate the remaining useful lives of the cooling fan, main
circuit capacitor and on-board capacitor from the ON time of the inverter, the operating time of the
motor, the output current (load factor) and the setting of , and that it will display and send out
an alarm through output terminals when each component is approaching the time of replacement.
Title
Function
Adjustment range
1: -10 to +10C
2: 11 to 20C
3: 21 to 30C
4: 31 to 40C
5: 41 to 50C
6: 51 to 60C
Default setting
F-68
E6581381
Output of part replacement alarm signal
Assign the part replacement alarm function (function No. 44 or 45. See page K-18) to an output terminal.
An example of setting: To assign the function to the RY-RC terminal
=
Note 1: Using enter the annual average temperature around the inverter. Be careful not to enter the
annual highest temperature
Note 2: Set at the time of installation of the inverter, and do not change its setting after the start of
use. Changing the setting may cause parts replacement alarm calculation error.
+
Function
This function is used to protect motor from overheating using the signal of PTC built-in motor.
The trip display is 0Hz.
[Parameter setting]
Title
Function
Adjustment range
0: Disabled
1: Enabled (trip mode)
2: Enabled (alarm mode)
0 - 9999
Default setting
0
3000
[Connection]
P10V
PP
VIB
AI [Voltage]
PTC
CC
F-69
E6581381
Function
When connecting input reactor or voltage regulator or the impedance of power supply is too big, the
following phenomenon are happened.
Overvoltage trip (, , )
Input phase failure ()
Unusual noise of inverter
If these phenomena are occurred, the following parameters should be adjusted.
When the using machine has specific resonance, the following phenomena are happened.
Vibration of machine.
Unusual noise of machine or Peripheral
If these phenomena are occurred, the following parameters, should be adjusted.
[Parameter setting]
Title
Function
Adjustment range
Default setting
0-9999 (s)
Inhibitor filter
0-9999 (s)
442
Inhibitor gain
0.02.0
100.0
0.0
At first, please set as 442 and over. Next, set and as bigger value when no effect by
setting as 1000 and over.
At first, please set F484 as 0.5. Next, F484 as another value when no effect by setting F484 as 0.5.
Please set f481 as following value.
Power supply frequency is 50Hz: 531
Power supply frequency is 60Hz: 442
Note
f481f483 are invalid, when f484 has a value excluding 0.0.
F-70
E6581381
Function
Forced fire-speed control is used when operating the motor at the specified frequency in case of an
emergency. Two kind of operation are selectable by assignment of terminal board function.
(1)Input terminal function 52 (FORCE) : Input signal is kept to hold once signal is ON.
Motor runs at the speed set by the parameter .
Motor does not stop as possible as when the trip is occurred.
Note: This case needs to power off in order to stop
(2)Input terminal function 53 (FIRE)
Note: This case needs to power off or input terminal function (emergency stop) in order to stop.
[Parameter setting]
Title
Function
Adjustment range
0: Disabled
1: Enabled
Default setting
0
50.0
ENT
Function
Adjustment range
F-71
0 - 71
Setting value
52 ( Forced operation 2 )
or
53 ( Forced operation 1 )
E6581381
Function
Output signals from FM terminals are analog voltage signals. Their standard setting range is from 0
to 7.5Vdc.
Using the FM (SW2) slide switch in the inverter, you can switch to 0-20mA output. Also, using these
parameters, you can calibrate the output to 4-20mAdc or 20-4mAdc.
Title
Adjustment range
Default setting
Inclination characteristic of
analog output
Function
0-100 (%)
Note: To switch to 0-20mAdc (4-20mAdc), turn the FM (SW2) slide switch to the I position.
Q Example of setting
=1, =0
=1, =20
=0, =100
=0, =100
F-72
E6581381
Function
These parameters allow you to prohibit the operation of the RUN and STOP keys on the operation
panel and the change of parameters. Using these parameters, you can also prohibit various key
operations.
[Parameter setting]
Title
Function
Adjustment range
operation
Prohibition of panel reset operation
Default setting
0: Permitted, 1: Prohibited
0: Permitted, 1: Prohibited
0: Permitted
1: Prohibited
2: Permitted (Cancelled with the
power off)
0: Permitted, 1: Prohibited
0: Permitted, 1: Prohibited
0: Permitted, 1: Prohibited
Q Resetting method
Only the parameter is designed so that its setting can be modified even if 1 (prohibited) is selected.
F-73
E6581381
Function
These parameters are used to change the unit of monitor display.
% A (ampere) / V (volt)
Q Example of setting
During the operation of the VFFS1-2037PM (rated current: 17.5A) at the rated load (100% load), units are
displayed as follows:
1) Display in percentage terms
2) Display in amperes/volts
% Output current:
Output current:
17.5A
% DC voltage:
DC voltage:
200V (value
converted into
AC)
Title
100%
100%
Function
Current/voltage
display mode
Adjustment range
0: %
1: A (ampere)/V (volt)
Default setting
0
(for PM motors)
V display Voltage monitor display
Note: Base frequency voltage 1 and 2 I(, )s always displayed in the unit of V.
F-74
E6581381
Function
The frequency or any other item displayed on the monitor can be converted freely into the rotational
speed of the motor, the operating speed of the load, and so on.
The value obtained by multiplying the displayed frequency by the -set value will be displayed as
follows:
Value displayed = Monitor-displayed or parameter-set frequency
1)
2)
Hz
.=
Hz
.
.=.
Note: This parameter displays the inverter output frequency as the value obtained by multiplying it by a
positive number. This does not mean that the actual motor speed or line speed are indicated
with accuracy.
F-75
E6581381
Title
f703
Function
Frequency free unit
magnification
Frequency free unit
conversion selection
Inclination
characteristic of free
unit display
Bias of free unit
display
Adjustment range
0.00: Free unit display disabled (display of
frequency)
0.01-200.0
0: All frequencies display free unit conversion
Default setting
0.00
0
1
0.00
6
f703=1 Frequency monitor display
Frequency-related parameters
, , , , f171
, , , ,
, , , ,
, , , -,
, , ,
PID feedback, Frequency command value (PIDcomputed)
, , , , , ,
,
When f703 was set, f702 functions only PID control parameters. And the adjustment range fc is
changed from 0.0Hz to fh. Therefore, You must set value of maximum frequency in ul.
F-76
E6581381
=1, =20.00
=0, =80.00
6
6.20.4
Function
These parameters are used to specify steps in which the command value or standard monitor output
frequency displayed on the panel changes each time you press the
key to set a frequency
on the operation panel.
Note 1: The settings of these parameters have no effect when the free unit selection () is enabled.
Note 2: If you press the
any value other than 0, the HI alarm will appear immediately before the frequency exceeds the
(maximum frequency) and the frequency will stop increasing. Similarly, if you press the
key on
the panel repeatedly to decrease the frequency, the LO alarm will appear immediately before the
frequency decreases below the (lower-limit frequency) and the frequency will stop decreasing.
F-77
E6581381
key.
In this case, the output frequency displayed in standard monitor mode changes in steps of 0.1 Hz, as usual.
Title
Function
Free step 1 (pressing a panel key
once)
Free step 2 (panel display)
Adjustment range
0.00: Disabled
0.01- (Hz)
0: Disabled
1-255
Default setting
0.00
0
Q Example of setting 1
When =10.00 (Hz):
The frequency () set on the operation panel changes in steps of 10.0 Hz: 0.0 10.0 20.0 ... 60.0
(Hz), each time you press the
key. This function comes in very handy when operating the load at limited
F-78
E6581381
Q Example of setting 2
When =1.00 (Hz), and =1:
Each time you press the
key, the frequency setting changes in steps of 1Hz: 0 1 2 ... 60
(Hz) and also the value displayed on the operation panel changes in steps of 1. Use these settings to hide
decimal fractions and also the value displayed on the operation panel changes in steps of 1. Use these
settings to hide decimal fractions.
Function
This parameter specifies display format while power is on.
Function
Adjustment range
0: Operation frequency (Hz/free unit/step)
1: Frequency command (Hz/free unit/step)
2: Output current (%/A)
3: Inverter rated current (A)
4: Inverter load factor (%)
5: Output power (kW)
6: Frequency command after PID control
(Hz/free unit/step)
7: Optional item specified from an external
control unit
8: Output speed
9: Communication counter
10: Normal state communication counter
Default setting
F-79
E6581381
1)
Function
This parameter are used to select a mode in which the motor started by pressing the
operation panel is stopped when the STOP key is pressed.
key on the
Slowdown stop
The motor slows down to a stop in the deceleration time set with (or ).
Coast stop
The inverter cuts off power supply to the motor. The motor comes to a stop after coasting for a while by
inertia. Depending on the load, the motor may keep running for a good long time.
2)
[Parameter setting]
Title
Function
Selection of operation panel stop
pattern
RUN
Adjustment range
0: Slowdown stop
1: Coast stop
Default setting
0
Function
The parameter can be set at the front of the setting monitor mode.
If selecting 1:, the Wizard parameter is not displayed.
[Parameter setting]
Title
Function
Head of parameter display
selection
Adjustment range
Default setting
0: AUF
1: AUH
Function
At the main power off ,it is selectable whether retention of integral output power values or not.
And also, the display unit is selectable.
F-80
E6581381
[Parameter setting]
Title
Function
Integral output power retention
selection
Adjustment range
0: Disabled
1: Enabled
0: 1 = 1 kWh
1: 0.1 = 1 kWh
2: 0.01 = 1 kWh
3: 0.001 = 1 kWh
Default setting
1
Accoding to model
( See page K-14)
F-81
E6581381
: Operation at communication
error by disconnection
: Parity
: Inverter number
Function
Function The VF-FS1 Series allows a data communication network to be constructed for exchanging
data between a host computer or controller (referred to collectively as the computer) and the inverter by
connecting an internal RS485 communication function or optional USB communication conversion unit.
<Computer-linking functions>
The following functions are enabled by data communication between the computer and inverter
(1) Monitoring inverter status (such as the output frequency, current, and voltage)
(2) Sending RUN, STOP and other control commands to the inverter
(3) Reading, editing and writing inverter parameter settings
<USB communication>
Data can be exchanged between one computer and one inverter.
<RS485 communication>
Data can be exchanged between the computer and each of the inverters connected.
F-82
E6581381
+ The following are available as communication optional units:
USB communication conversion unit (Model: USB001Z)
Communication cable (Model: CAB0011 (1m), CAB0013 (3m), CAB0015 (5m))
Internal LonWorks communication circuit board (Model: ILU007Z)
Internal BACnet communication circuit board (Model: BCN002Z)
Internal Metasys N2 communication circuit board (Model: MTS002Z)
Internal Siemens APOGEETM FLN communication circuit board (Model: APG002Z)
These internal products require no interconnect cables, because of built-in type.
Function
Communication rate
Parity
Inverter number
Adjustment range
0: 9600bps
1: 19200bps
0: NON (No parity)
1: EVEN (Even parity)
2: ODD (Odd parity)
0-247
0: Disabled (*)
1-100 (s)
0.00: Regular communication
0.01-2.00 (s)
0: Slave (0 Hz command issued in
case the master inverter fails)
1: Slave (Operation continued in
case the master inverter fails)
2: Slave (Emergency stop tripping
in case the master inverter fails)
3: Master (transmission of
frequency commands)
4: Master (transmission of output
frequency signals)
0-100 (%)
F-83
1
1
0
0
0.00
0-200.0 (Hz)
0.0
0-100 (%)
100
0.0-200.0 (Hz)
0: Toshiba inverter protocol
1: ModbusRTU protocol
2: Metasys N2 protocol
3: APOGEE FLN protocol
4: BAC-net protocol
Selection of communication
protocol
Default setting
E6581381
Title
Function
Adjustment range
Default setting
0
0
0
0
0
0
* Disabled ........... Indicates that the inverter will not be tripped even if a communication error occurs.
Trip .................. The inverter trips when a communication time-over occurs.
In this case a trip information flashes on and off on the operation panel.
F-84
E6581381
Q Transmission specifications
Item
Transmission scheme
Specifications
2-wire, Half-duplex
Connection scheme
Centralized control
Synchronization scheme
Asynchronous
Transmission rate
Character transmission
Error detection
Frame length
Option
VF-FS1
VF-FS1
F-85
VF-FS1
VF-FS1
E6581381
<Independent communication>
Perform computer-inverter connection as follows to send operation frequency commands from the host
computer to inverter No. 3:
: Wiring
:Data (host ? INV)
:Response data (INV R host)
*
FS1 No.01
FS1 No.02
FS1 No.03
FS1 No.29
FS1 No.30
Given away
Given away
Given away
Given away
FS1 No.00
Given away
Host computer
"Given away": Only the inverter with the selected inverter number conducts data processing. All other
inverters, even if they have received the data, give it away and stand by to receive the
next data.
* : Use the terminal board to branch the cable.
(1)
(2)
(3)
(4)
(5)
Note :
Limit the distance between the common serial optional units and the inverter to 5m.
F-86
E6581381
These parameters can be used only when specific optional parts are installed. Do not use these parameters
unless such parts are installed.
Function
If the permanent magnet motor (PM motor) steps out and if the exciting current increases (it increases
in such a case) and remains above the value set with for the period of time set with ,
the inverter will judge the motor to be stepping out and trip it. At that time, the trip message
"" is displayed.
Title
Function
Adjustment range
Default setting
100
0.0: No detection
0.1 ~ 25.0 [s]
0.0
0.00 ~ 650.0
0.00
Note 1: When using an PM motor, consult your Toshiba dealer, since the inverter is not compatible with all
types of PM motors.
Note 2: The inverter may fail to detect step-out in some cases, because it uses an electrical method to detect
step-out. To avoid detection failures, you are recommended to install a mechanical step-out detector.
Note 3: There is no need adjust under normal conditions. (Do not change the setting, unless
otherwise instructed by Toshiba technical staff.)
F-87
E6581381
7. Applied operation
Applied operation can be performed by selecting the frequency mode and command mode setting. However in
case the LOCAL mode is selected by
LOC
REM
command mode are fixed operation panel key setting mode. The following explanations are applied REMOTE
mode only.
7.1
F
R
RES
CC
F
R
RES
CC
PLC
PP
VIA
VIB
CC
PLC
PP
VIA
VIB
CC
RUN
STOP
:
:
Enter the number with the operation panel keys, then
press the ENT key to conform. (Save the setting)
G-1
VIA
V
SW3
RUN
STOP
:
:
Use the parameters to for this setting.
E6581381
(3) Input voltage setting 1 (0 to 10 Vdc)
F
R
RES
CC
Voltage signal
PLC
PP
VIA
VIB
CC
VIA
F
R
RES
CC
SW3
RUN
Voltage signal
STOP
:
:
Use the parameters to for this setting.
Current
signal
PLC
PP
VIA
VIB
CC
STOP
:
:
Use the parameters to for this setting.
F
R (UP)
RES (DOWN)
CC
I
SW3
RUN
RUN
VIA
F
R
RES
CC
PLC
PP
VIA
VIB
CC
PLC
PP
VIA (CLR)
VIB
CC
P24
STOP
:
:
Use parameters to for this setting.
(: 20%)
RUN
STOP
: , :
Use the parameters to for this setting.
To change the frequency when power is off, set :
(Rewriting of when power is turned off.)
: (Allocation of UP)
: (Allocation of DOWN)
: (Allocation of CLR)
: (VIA-contact input (Sink))
* Insert a resistor between P24 and VIA terminal.
(Recommended value: 4.7k-1/2W)
G-2
E6581381
(7) Preset-speed
F
R (SS1)
RES (SS2)
CC
PLC
PP
VIA (SS3)
VIB
CC
F
R
RES (FCHG)
CC
Current signal
RUN
Voltage signal
STOP
PLC
PP
VIA
VIB
CC
RUN
VIA
I
SW3
STOP
P24
: (Terminal board)
to : 1-7-speed run
To select 7-speed run, use the terminals R, RES and VIA.
: (Allocation of SS1)
: (Allocation of SS2)
: (Allocation of SS3)
: (VIA-contact input (Sink))
* Insert a resistor between P24 and VIA terminal.
(Recommended value: 4.7k-1/2W)
G-3
E6581381
(9) Voltage/current switching 2
VIA
F
R
RES
CC
Current signal
Voltage signal
F
R (SS1)
I
RES (SS2)
CC
SW3
PLC
PP
VIA
VIB
CC
Voltage/current
signal
RUN
Voltage
signal
STOP
: (Automatic switching)
:
:
: need adjustment
: need adjustment
Voltage
signal
STOP
RES (FCHG)
CC
RES
CC
PLC
PP
VIA
VIB
CC
PLC
PP
VIA
VIB
CC
RUN
RUN
: (VIA) or (VIB)
: (Terminal board)
:
To switch to preset-speed setting, use the external
terminals R and RES
: (Allocation of SS1)
: (Allocation of SS2)
Voltage/current
signal
PLC
PP
VIA
VIB
CC
STOP
RUN
STOP
G-4
: (communication)
E6581381
(13)Switching between communication and terminal
control
Communication command FA00h 14bit: 1
: or
: (Allocation of SL/LC)
Switched to terminal when a command is entered
through SC and LC during operation by means of
communication
F
R
RES (SC/LC)
CC
PLC
PP
VIA
VIB
CC
RUN
STOP
7.2
(2)
RES
CC
RES
CC
PLC
PP
VIA
VIB
CC
PLC
PP
VIA
VIB
CC
RUN
STOP
: (Operation panel)
: (Terminal board)
G-5
RUN
STOP
E6581381
(3)
(4)
RES
CC
RES (SC/LC)
CC
CC
PLC
PP
VIA
VIB
CC
PLC
PP
VIA
VIB
CC
RUN
STOP
RUN
STOP
: (Terminal board)
: (Allocation of SC/LC)
Remote control can be switched forcefully
to terminal control from the external SC/LC by setting the
remote command FA00h 15-bit at 1.
Operation is controlled from the terminal board.
G-6
E6581381
8.1
8.1.1
In this mode, you can monitor the operation status of the inverter.
To display the operation status during normal operation:
Press the
MODE
key twice.
Communic
ation No.
Description
The operation frequency is displayed (Operation at
60Hz). (When standard monitor display selection
is set at 0 [operation frequency])
The first basic parameter (Wizard function)
is displayed.
Parameter setting
mode
MODE
Direction of
rotation
MODE
FE01
Note 1
Operation
frequency
command
FE02
Note 2
Load current
FE03
Note 3
Input voltage
FE04
Output voltage
FE05
Torque
FE18
Torque current
FE20
FE27
Input power
FE29
Output power
FE30
Operation
frequency
FD00
(Continued overleaf)
H-1
E6581381
(Continued)
Item displayed
Key
operated
LED
display
Communic
ation No.
Description
The ON/OFF status of each of the control signal
input terminals (F, R, RES and VIA) is displayed in
bits.
Note 4
Input terminal
FE06
ON:
OFF:
VIA
R
RES
The ON/OFF status of each of the control signal
output terminals (RY and FL) is displayed in bits.
Output terminal
FE07
ON:
OFF:
FL
RY-RC
CPU1 version
FE08
CPU2 version
FE73
Memory version
FE09
PID feedback
FE22
Frequency
command value
(PID-computed)
FE15
Note 5
Integral input
power
FE76
Note 5
Integral output
power
FE77
Rated current
FE70
Output speed
FE90
Communication
counter
FA15
Normal state
communication
counter
FA16
(Continued overleaf)
H-2
E6581381
(Continued)
Item displayed
Key
operated
LED
display
Communic
ation No.
Description
Note 6
Past trip 1
FE10
Note 6
Past trip 2
FE11
Note 6
Past trip 3
FE12
Note 6
Past trip 4
FE13
Note 7
Parts replacement
alarm information
FE79
ON:
OFF:
Cumulative
operation time
Note 8
Cumulative
operation time
Default display
mode
MODE
FE14
Cooling fan
Control circuit board capacitor
Main circuit capacitor
H-3
E6581381
8.1.2
Details on a past trip (of trips 1 to 4) can be displayed, as shown in the table below, by pressing the ENT key
when the trip record is selected in the status monitor mode.
Unlike the "Display of detailed trip information at the occurrence of a trip" in 8.2.2, details on a past trip can be
displayed, even after the inverter is turned off or reset.
Item displayed
Note 10
Key
operated
Past trip 1
Continuous trips
LED display
ENT
Description
Past trip 1 (displayed alternately)
The number of time the same trip occurred in succession is
displayed. (Unit: times)
Operation
frequency
Direction of
rotation
Operation
frequency
command
Note 2
Load current
Note 3
Input voltage
Output voltage
Note 1
Input terminal
VIA
F
R
RES
Output terminal
Note 8
Cumulative
operation time
Past trip 1
FL
RY-RC
The cumulative operation time when the trip occurred is
displayed.
(0.01=1 hour, 1.00=100 hours)
MODE
ON:
OFF:
H-4
E6581381
8.2
8.2.1
If the inverter trips, an error code is displayed to suggest the cause. Since trip records are retained, information
on each trip can be displayed anytime in the status monitor mode.
Failure
code
Description
(*)
0000
No error
0001
0002
0003
0004
0005
0008
0009
000A
000B
000C
000D
000E
0010
0011
Emergency stop
0012
0013
0014
0015
0016
0017
0018
Communication error
001A
001B
Network error
001D
Small-current trip
001E
Undervoltage trip
0020
Over-torque trip
0022
Ground fault
0025
(Continued overleaf)
H-5
E6581381
(Continued)
Error code
Failure
code
Description
0026
0027
0054
Auto-tuning error
0029
002E
0032
0033
0034
0035
CPU fault 2
002F
Note:
Past trip records (trip records retained or trips that occurred in the past) can be called up.
See section 8.1 "Status monitor mode" for the call-up procedure.
(*) Strictly speaking, this code is not an error code; this code is displayed to show the absence of error
when the past trip monitor mode is selected.
8.2.2
At the occurrence of a trip, the same information as that displayed in the mode described in 8.1.1, "Status monitor
under normal conditions," can be displayed, as shown in the table below, if the inverter is not turned off or reset.
To display trip information after turning off or resetting the inverter, follow the steps described in 8.1.2, "Display of
detailed information on a past trip."
Key
operated
Cause of trip
LED
display
Communic
ation No.
Description
Status monitor mode (The code blinks if a trip
occurs.)
The motor coasts and comes to a stop (coast stop).
The first basic parameter (Wizard function)
is displayed.
Parameter setting
mode
MODE
Direction of
rotation
MODE
FE01
Note 1
Operation
frequency
command
FE02
Note 2
Load current
FE03
Note 3
Input voltage
FE04
Output voltage
FE05
(Continued overleaf)
H-6
E6581381
(Continued)
Item displayed
Key
operated
LED
display
Communic
ation No.
Description
Torque
FE18
Torque current
FE20
FE27
Input power
FE29
Output power
FE30
Operation
frequency
FE00
Note 4
Input terminal
FE06
ON:
OFF:
VIA
F
R
RES
The ON/OFF status of each of the control signal
output terminals (RY and FL) at the occurrence of
a trip is displayed in bits.
Output terminal
FE07
ON:
OFF:
FL
RY-RC
CPU1 version
FE08
CPU2 version
FE73
Memory version
FE09
PID feedback
FE22
Frequency
command value
(PID-computed)
FE15
Integral input
power
FE76
(Continued overleaf)
H-7
E6581381
(Continued)
Item displayed
Key
operated
LED
display
Communic
ation No.
Description
Integral output
power
FE77
Rated current
FE70
Output speed
FE90
Communication
counter
FA15
Normal state
communication
counter
FA16
Note 6
Past trip 1
FE10
Note 6
Past trip 2
FE11
Note 6
Past trip 3
FE12
Note 6
Past trip 4
FE13
8
Note 7
Parts replacement
alarm information
FE79
ON:
OFF:
Cumulative
operation time
Note 8
Cumulative
operation time
Default display
mode
MODE
FE14
Cooling fan
Control circuit board capacitor
Main circuit capacitor
or
Note 2: You can switch between % and A (ampere)/V (volt), using the parameter (current/voltage unit
selection).
Note 3: The input (DC) voltage displayed is 1 2 times as large as the rectified d.c. input voltage.
H-8
E6581381
Note 4: The number of bars displayed varies depending on the setting of (analog input/logic input
function selection). The bar representing VIA is displayed only when the logic input function is assigned
to the VIA terminal, respectively.
If = : The bar representing VIA is not displayed.
If = or : The bar representing VIA is displayed.
Note 5: The integrated amounts of input and output power will be reset to zero, if you press and hold down the
ENT
key for 3 seconds or more when power is off or when the input terminal function CKWH (input
ENT
Note 7: Parts replacement alarm is displayed based on the value calculated from the annual average ambient
temperature, the ON time of the inverter, the operating time of the motor and the output current ( load
factor) specified using . Use this alarm as a guide only, since it is based on a rough estimation.
Note 8: The cumulative operation time increments only when the machine is in operation.
Note 9: At the occurrence of a trip, maximum values are not always recorded and displayed for reasons of
detecting time.
Note10: If there is no trip record, is displayed.
,
Of the items displayed on the monitor, the reference values of items expressed in percent are listed below.
Load current:
The current monitored is displayed. The reference value (100% value) is
the rated output current indicated on the nameplate. The unit can be
switched to A (amperes).
Input voltage:
The voltage displayed is the voltage determined by converting the voltage
measured in the DC section into an AC voltage. The reference value
(100% value) is 200 volts for 200V models, 400 volts for 400V models.
The unit can be switched to V (volts).
Torque:
The torque generated by the drive motor is displayed. The reference value
(100% value) is the rated torque of the motor (same as inverter rating).
Torque current:
The current required to generate torque is calculated from the load current
by vector operations. The value thus calculated is displayed. The
reference value (100% value) is the value at the time when the load
current is 100%.
Load factor of inverter:
Depending on the PWM carrier frequency () setting and so on, the
actual rated current may become smaller than the rated output current
indicated on the nameplate. With the actual rated current at that time (after
a reduction) as 100%, the proportion of the load current to the rated
current is indicated in percent. The load factor is also used to calculate the
conditions for overload trip ().
H-9
E6581381
9.1.1
The CE mark must be put on every final product that includes an inverter(s) and a motor(s). The VF-FS1 series of
inverters complies with the EMC directive if an EMI filter recommended by Toshiba is connected to it and wiring is
carried out correctly.
The EMC standards are broadly divided into two categories; immunity- and emission-related standards, each of
which is further categorized according to the operating environment of each individual machine. Since inverters
are intended for use with industrial systems under industrial environments, they fall within the EMC categories
listed in Table 1 below. The tests required for machines and systems as final products are almost the same as
those required for inverters.
I-1
E6581381
Table 1 EMC standards
Category
Emission
Immunity
9.1.2
Product
standards
Subcategory
Radiation noise
Transmission noise
Static discharge
Radioactive radio-frequency
magnetic contactor field
First transient burst
Lightning surge
Radio-frequency
induction/transmission interference
Voltage dip/Interruption of power
IEC 61800-3
IEC61000-4-4
IEC61000-4-5
IEC61000-4-6
IEC61000-4-11
This subsection explains what measures must be taken to satisfy the EMC directive.
(1) Insert a recommended EMI filter (Table 2) on the input side of the inverter to reduce and transmission noise
and radiation noise from input cables.
In the combinations listed in Table 2, Inverters are tested in these combination to see if they comply with
transmission noise standards. For inverters used in Japan, it is recommended to use the NF series of noise
filters.
Table 2 lists noise filters recommended for the inverters.
Table 2 Combinations of inverter and EMI filter
Three-phase 200V class
Inverter
VFFS1-2004PM
VFFS1-2007PM
VFFS1-2015PM
VFFS1-2022PM
VFFS1-2037PM
VFFS1-2055PM
VFFS1-2075PM
VFFS1-2110PM
VFFS1-2150PM
VFFS1-2185PM
VFFS1-2220PM
VFFS1-2300PM
I-2
E6581381
Inverter
VFFS1-4004PL
VFFS1-4007PL
VFFS1-4015PL
VFFS1-4022PL
VFFS1-4037PL
VFFS1-4055PL
VFFS1-4075PL
VFFS1-4110PL
VFFS1-4150PL
VFFS1-4185PL
VFFS1-4220PL
VFFS1-4300PL
VFFS1-4370PL
VFFS1-4450PL
VFFS1-4550PL
VFFS1-4750PL
(2)
(3)
(4)
(5)
(6)
Transmission noise
EN61800-3, 2nd Environment, C1
Length of
motor
Applicable filters
connecting
cable (m)
EMFS11-4015BZ
20
EMFS11-4015BZ
20
EMFS11-4015BZ
20
EMFS11-4015BZ
20
EMFS11-4025CZ
20
EMFS11-4025CZ
20
EMFS11-4047DZ
20
EMFS11-4047DZ
20
EMFS11-4049EZ
20
EMFS11-4049EZ
20
EMF3-4090F
100
EMF3-4090F
100
EMF3-4092G
100
EMF3-4092G
100
EMF3-4180H
100
EMF3-4180H
100
Use shielded power cables, such as inverter output cables, and shielded control cables. Route the cables
and wires so as to minimize their lengths. Keep a distance between the power cable and the control cable
and between the input and output wires of the power cable. Do not route them in parallel or bind them
together, instead cross at right angle.
Install the inverter and the filter on the same metal plate. It is more effective in limiting the radiation noise to
install the inverter in a sealed steel cabinet. Using wires as thick and short as possible, earth the metal plate
and the control panel securely with a distance kept between the earth cable and the power cable.
Route the EMI filter input and output wires apart from each other.
To suppress radiation noise from cables, ground all shielded cables through a noise cut plate.
It is effective to earth shielded cables in the vicinity of the inverter, cabinet and filter (within a radius of 10cm
from each of them). Inserting a ferrite core in a shielded cable is even more effective in limiting the radiation
noise.
To further limit the radiation noise, insert a zero-phase reactor in the inverter output line and insert ferrite
cores in the earth cables of the metal plate and cabinet.
I-3
E6581381
[Example of wiring]
Note:
Strip and earth the shielded cable, following the example shown in Fig.
Shielded cable
9.1.3
The low-voltage directive provides for the safety of machines and systems. All Toshiba inverters are CEmarked in accordance with the standard EN/IEC 61800-5-1 specified by the low-voltage directive, and can
therefore be installed in machines or systems and imported without problem to European countries.
Applicable standard: EN/IEC 61800-5-1
Adjustable second electrical power drive system
I-4
E6581381
9.1.4
When incorporating the inverter into a machine or system, it is necessary to take the following measures so that
the inverter satisfies the low-voltage directive.
(1) Install the inverter in a cabinet and ground the inverter enclosure. When doing maintenance, be extremely
careful not to put your fingers into the inverter through a wiring hole and touch a charged part, which may
occur depending on the model and capacity of the inverter used.
(2) Do not connect two or more wires to the main circuit earth terminal of the inverter. If necessary, install an
additional earth terminal on the metal plate on which the inverter is installed and connect another cable to it.
Or install the EMC plate (attached as standard) and another cable connect to earth terminal on the EMC
plate. Refer to the table 10.1 for earth cable sizes.
(3) Install a non-fuse circuit breaker or a fuse on the input side of the inverter.
9.2
9.2.1
The VF-FS1 inverter must be installed in a panel, and used within the ambient temperature specification.
See section 1.4.4.
9.2.2
Use the UL conformed cables (Rating 75 C or more) to the main circuit terminals (R/L1, S/L2, T/L3, U/T1, V/T2,
W/T3).
For instruction in the United States, Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any
additional local codes.
For instruction in the Canada, Integral solid state short circuit protection does not provide branch circuit protection.
Branch circuit protection must be provided in accordance with the Canadian Electrical Code and any additional
local codes.
Refer to the table of next page about wire sizes.
I-5
E6581381
9.2.3
Drive motor
Up to 4.0kW
Suitable For Use On A Circuit Capable Of Delivering Not More Than 5,000A rms
Symmetrical Amperes, 240 Volts Maximum When Protected by J Class Fuses.
Suitable For Use On A Circuit Capable Of Delivering Not More Than 22,000A rms
Symmetrical Amperes, 240 Volts Maximum When Protected by J Class Fuses.
Up to 4.0kW
Suitable For Use On A Circuit Capable Of Delivering Not More Than 5,000A rms
Symmetrical Amperes, 480 Volts Maximum When Protected by J Class Fuses.
Suitable For Use On A Circuit Capable Of Delivering Not More Than 22,000A rms
Symmetrical Amperes, 480 Volts Maximum When Protected by J Class Fuses.
200V
400V
I-6
E6581381
Three-phase
200V class
Three-phase
400V class
Capacity
of
applicable
motor
(kW)
Inverter model
AIC (A)
(Interrupting
capacity)
Fuse class
and
current (A)
Maximum
Out put
Input wire
input
wire sizes
sizes of
voltage
of power
power circuit
(V)
circuit
Earth
0.4
VFFS1-2004PM
AIC 5000A
J 3A max.
240
AWG 14
AWG 14
AWG 14
0.75
VFFS1-2007PM
AIC 5000A
J 6A max.
240
AWG 14
AWG 14
AWG 14
1.5
VFFS1-2015PM
AIC 5000A
J 10A max.
240
AWG 14
AWG 14
AWG 14
2.2
VFFS1-2022PM
AIC 5000A
J 15A max.
240
AWG 14
AWG 14
AWG 14
4.0
VFFS1-2037PM
AIC 5000A
J 25A max.
240
AWG 12
AWG 10
AWG 12
5.5
VFFS1-2055PM
AIC 22000A
J 35A max.
240
AWG 10
AWG 8
AWG 10
7.5
VFFS1-2075PM
AIC 22000A
J 45A max.
240
AWG 8
AWG 8
AWG 10
11
VFFS1-2110PM
AIC 22000A
J 70A max.
240
AWG 6
AWG 6
AWG 10
15
VFFS1-2150PM
AIC 22000A
J 90A max.
240
AWG 4
AWG 4
AWG 10
18.5
VFFS1-2185PM
AIC 22000A
J 100 A max.
240
AWG 4
AWG 3
AWG 8
22
VFFS1-2220PM
AIC 22000A
J 125A max.
240
AWG 2
AWG 2
AWG 8
30
VFFS1-2300PM
AIC 22000A
J 175A max.
240
AWG 1/0
AWG 1/0
AWG 6
0.4
VFFS1-4004PL
AIC 5000A
J 3A max.
480
AWG 14
AWG 14
AWG 14
0.75
VFFS1-4007PL
AIC 5000A
J 3A max.
480
AWG 14
AWG 14
AWG 14
1.5
VFFS1-4015PL
AIC 5000A
J 6A max.
480
AWG 14
AWG 14
AWG 14
2.2
VFFS1-4022PL
AIC 5000A
J 10A max.
480
AWG 14
AWG 14
AWG 14
4.0
VFFS1-4037PL
AIC 5000A
J 15A max.
480
AWG 14
AWG 14
AWG 14
5.5
VFFS1-4055PL
AIC 22000A
J 20A max.
480
AWG 14
AWG 14
AWG 14
7.5
VFFS1-4075PL
AIC 22000A
J 25A max.
480
AWG 12
AWG 12
AWG 14
11
VFFS1-4110PL
AIC 22000A
J 35A max.
480
AWG 10
AWG 10
AWG 10
AWG 10
15
VFFS1-4150PL
AIC 22000A
J 45A max.
480
AWG 8
AWG 8
18.5
VFFS1-4185PL
AIC 22000A
J 60A max.
480
AWG 8
AWG 8
AWG 10
22
VFFS1-4220PL
AIC 22000A
J 70A max.
480
AWG 6
AWG 6
AWG 10
30
VFFS1-4300PL
AIC 22000A
J 90A max.
480
AWG 4
AWG 4
AWG 10
37
VFFS1-4370PL
AIC 22000A
J 110A max.
480
AWG 3
AWG 3
AWG 8
45
VFFS1-4450PL
AIC 22000A
J 125A max.
480
AWG 2
AWG 1
AWG 8
55
VFFS1-4550PL
AIC 22000A
J 175A max.
480
AWG 1
AWG 1/0
AWG 6
75
VFFS1-4750PL
AIC 22000A
J 225A max.
480
AWG 3/0
AWG 3/0
AWG 6
9.2.4
Selects the electronic thermal protection characteristics that fit with the ratings and characteristics of the motor. In
case of multi motor operation with one inverter, thermal relay should be connected to each motor.
I-7
E6581381
Be Grounded
Three-phase
200V class
Three-phase
400V class
Capacity of
applicable motor
(kW)
Inverter model
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
VFFS1-2004PM
VFFS1-2007PM
VFFS1-2015PM
VFFS1-2022PM
VFFS1-2037PM
VFFS1-2055PM
VFFS1-2075PM
VFFS1-2110PM
VFFS1-2150PM
VFFS1-2185PM
VFFS1-2220PM
VFFS1-2300PM
VFFS1-4004PL
VFFS1-4007PL
VFFS1-4015PL
VFFS1-4022PL
VFFS1-4037PL
VFFS1-4055PL
VFFS1-4075PL
VFFS1-4110PL
VFFS1-4150PL
VFFS1-4185PL
VFFS1-4220PL
VFFS1-4300PL
VFFS1-4370PL
VFFS1-4450PL
VFFS1-4550PL
VFFS1-4750PL
Note 1: Sizes of the wires connected to the input terminals R/L1, S/L2 and T/L3 and the output terminals U/T1,
V/T2 and W/T3 when the length of each wire does not exceed 30m.
2
Note 2: For the control circuit, use shielded wires 0.75 mm or more in diameter.
Note 3: For grounding, use a cable with a size equal to or larger than the above.
J-1
10
E6581381
Note 4: For IEC, the wire sizes specified in the above table apply to PVC wires (cupper wires shielded with an
insulator with a maximum allowable temperature of 70C) used at an ambient temperature of 40C or less
For Japan, the wire sizes specified in the above table apply to HIV wires (cupper wires shielded with an
insulator with a maximum allowable temperature of 75C) used at an ambient temperature of 40C or less.
Note 5: If there is a need to bring the inverter into UL compliance, use wires specified in Chapter 9.
Three-phase
200V class
Three-phase
400V class
Note 4)
10
Capacity of
applicable
motor
(kW)
0.4
0.75
1.5
2.2
4
5.5
7.5
11
15
18.5
22
30
0.4
0.75
1.5
2.2
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
200V class:240V
400V class:480V
1.6
2.7
5.1
7.3
13.0
17.3
23.3
34.4
45.5
55.8
66.4
89.5
0.8
1.4
2.5
3.6
6.4
8.6
11.7
16.8
22.8
27.8
33.1
44.7
69
85
101
137
VFFS1-2004PM
VFFS1-2007PM
VFFS1-2015PM
VFFS1-2022PM
VFFS1-2037PM
VFFS1-2055PM
VFFS1-2075PM
VFFS1-2110PM
VFFS1-2150PM
VFFS1-2185PM
VFFS1-2220PM
VFFS1-2300PM
VFFS1-4004PL
VFFS1-4007PL
VFFS1-4015PL
VFFS1-4022PL
VFFS1-4037PL
VFFS1-4055PL
VFFS1-4075PL
VFFS1-4110PL
VFFS1-4150PL
VFFS1-4185PL
VFFS1-4220PL
VFFS1-4300PL
VFFS1-4370PL
VFFS1-4450PL
VFFS1-4550PL
VFFS1-4750PL
3
5
10
15
30
40
50
75
100
100
125
175
3
3
5
10
15
20
30
40
50
60
75
100
100
125
150
200
Magnetic contactor
(MC)
Operational current(A)
AC-1
25
25
25
25
25
32
40
50
80
80
100
125
25
25
25
25
25
25
32
32
40
50
80
80
100
125
125
250
Note 1: Selections for use of the Toshiba 4-pole standard motor with power supply voltage of 200V/400V-50Hz.
Note 2: Choose the MCCB according to the power supply capacity.
For comply with UL and CSA standard, use the fuse certified by UL and CSA.
Note 3: When using on the motor side during commercial-power supply operation, choose the MC with class
AC-3 rated current for the motor rated current.
Note 4: Attach surge killers to the magnetic contactor and exciting coil of the relay.
Note 5: In the case the magnetic contactor (MC) with 2a-type auxiliary contacts is used for the control circuit,
raise the reliability of the contact by using 2a-type contacts in parallel connection.
J-2
E6581381
When using the inverter with no magnetic contactor (MC) on the primary side, install a non-fuse circuit
breaker with a voltage tripping coil instead of an MC and adjust the circuit breaker so that it will be tripped if
the protective relay referred to above is activated. To detect a power failure, use an undervoltage relay or
the like.
10
Example of connection of a magnetic contactor in the primary circuit
Notes on wiring
When frequently switching between start and stop, do not use the magnetic contactor on the primary side as
an on-off switch for the inverter.
Instead, stop and start the inverter by using terminals F and CC (forward run) or R and CC (reverse run).
Be sure to attach a surge killer to the exciting coil of the magnetic contactor (MC).
J-3
E6581381
Notes on wiring
Be sure to interlock the magnetic contactor on the secondary side with the power supply to prevent commercial
power from being applied to the inverter output terminals.
When installing a magnetic contactor (MC) between the inverter and the motor, avoid turning the magnetic
contactor on or off during operation. Turning the magnetic contactor on or off during operation causes a current
to rush into the inverter which could lead to malfunction.
2)
3)
10
J-4
E6581381
J-5
10
E6581381
User parameters
Title
Function
Unit
11.2
Hz
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0.1/0.01
-
When the value of f703 is 1, this
range ia from o.o to the value of
fh with free-unit.
Default
setting
User
setting
0.0
Reference
3.2
Basic parameters
Title
Communication
No.
Wizard function
History function
0000
0040
Automatic
acceleration/
deceleration
Parameter setting
macro function
Function
Unit
0003
Command mode
selection
0004
Frequency setting
mode selection 1
Minimum
setting unit
Adjustment range
Panel/Commun
ication
The wizard function refers to the
special function of calling up ten
frequently used parameters.
Displays parameters in groups of five
in the reverse order to that in which
their settings were changed.
* (Possible to edit)
0: Disabled (manual)
1: Automatic
2: Automatic (only at acceleration)
0: Disabled
1: Coast stop
2: 3-wire operation
3: External input UP/DOWN setting
4: 4-20 mA current input operation
0: Terminal board
1: Operation panel
2: RS485 communication
1: VIA
2: VIB
3: Operation panel
4: RS485 communication
5: UP/DOWN from external contact
K-1
Default
setting
User
setting
Reference
4.2.4
6.20.7
4.2.5
5.1.1
5.2
5.3
7.2
5.3
6.5.1
7.1
11
E6581381
Title
11
Communication
No.
Function
0005
Meter selection
Unit
-
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0: Output frequency
1: Output current
2: Set frequency
3: DC voltage
4: Output voltage command value
5: Input power
6: Output power
7: Torque
8: Torque current
9: Motor cumulative load factor
10: Inverter cumulative load factor
11: - (do not select)
12: Frequency setting value (after
PID)
13: VIA Input value
14: VIB Input value
15: Fixed output 1 (Output current:
100%)
16: Fixed output 2 (Output current:
50%)
17: Fixed output 3 (Supposition
output at =17)
18: RS485 communication data
19: For adjustments ( set value is
displayed.)
-
0006
Meter adjustment
0007
Default setting
0008
Forward/reverse
run selection
(Operation panel
operation)
0009
0010
Acceleration time
1
Deceleration time
1
Maximum
frequency
Upper limit
frequency
Lower limit
frequency
Base frequency 1
0011
0012
0013
0014
0409
Base frequency
voltage 1
Default
setting
0
0.1/0.1
0.1/0.1
0.0-3200
*2
Hz
0.1/0.01
30.0-200.0
Hz
0.1/0.01
0.5-
Hz
0.1/0.01
0.0-
Hz
0.1/0.01
25.0-200.0
1/0.1
K-2
Reference
5.4
User
setting
4.2.7
4.2.8
5.5
5.6
*2
5.1.2
80.0
5.7
50.0 (WP)
60.0 (WN)
0.0
5.8
50.0 (WP)
60.0 (WN)
*1
5.9
5.9
6.12.5
E6581381
Title
Communication
No.
Function
Unit
0015
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0: V/F constant
1: Variable torque
2: Automatic torque boost control
3: Vector control
4: Advanced energy-saving
5: - (Do not select)
6: PM motor control
0.1/0.1
0.0-30.0
0016
Torque boost 1
0600
%
(A)
1/1
0017
0018
0019
0020
0021
0022
0023
0024
Preset-speed
operation
frequency 1
Preset-speed
operation
frequency 2
Preset-speed
operation
frequency 3
Preset-speed
operation
frequency 4
Preset-speed
operation
frequency 5
Preset-speed
operation
frequency 6
Preset-speed
operation
frequency 7
Extended
parameters
Automatic edit
function
10-100
Setting
0
1
2
3
4
5
6
7
Standard
motor
VF motor
Overload protection
{
{
{
{
OL stall
Default
setting
User
setting
Reference
5.10
*2
5.11
100
5.12
6.17.1
5.12
5.13
Hz
0.1/0.01
15.0
Hz
0.1/0.01
20.0
Hz
0.1/0.01
25.0
Hz
0.1/0.01
30.0
Hz
0.1/0.01
35.0
Hz
0.1/0.01
40.0
Hz
0.1/0.01
45.0
4.2.2
4.2.3
K-3
11
E6581381
11.3
Extended parameters
Input/output parameters 1
11
Title
Communicatio
n No.
0100
0101
0102
0108
0109
0110
0111
0112
0113
0118
0130
0132
0137
0139
0146
0147
0160
0161
0162
0163
0167
0170
0171
0172
Function
Unit
Low-speed signal
output frequency
Speed reach
setting frequency
Speed reach
detection band
Always active
function selection 1
Analog/contact
input function
selection (VIA
terminal)
Always-active
function selection 2
Input terminal
selection 1 (F)
Input terminal
selection 2 (R)
Input terminal
selection 3 (RES)
Input terminal
selection 8 (VIA)
Output terminal
selection 1A
(RY-RC)
Output terminal
selection 3 (FL)
Output terminal
selection 1B
(RY-RC)
Output terminal
logic selection
(RY-RC)
Hz
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0.1/0.01
0.0-
Default
setting
User
setting
Reference
0.0
6.1.1
Hz
0.1/0.01
0.0-
0.0
6.1.3
Hz
0.1/0.01
0.0-
2.5
6.1.2
6.3.1
6.2.1
0-72 (ST)
6.3.1
0-72 (F)
6.3.2
0-72 (R)
0-72(RES)
10
0-72 (SS1)
0-255 (LOW)
0-255 (FL)
10
255
0: and
6.3.3
6.3.4
1: or
s
0.1/0.1
0.0-60.0
0.0
0.1/0.1
0.0-60.0
0.0
1/1
0-100
1/1
0-20
3
0
1/1
0-100
1/1
0-20
Hz
0.1/0.01
0.0-
Hz
0.1/0.01
25.0-200.0
1/0.1
0.1/0.1
*1 : Default values vary depending on the capacity. See the table of page K-14.
*2 : 230 (WP/WN type), 400 (WP type), 460 (WN type)
K-4
6.3.5
6.3.6
3
2.5
6.3.7
50.0 (WP)
60.0 (WN)
*2
6.4.1
*1
E6581381
Frequency parameters
Communication
No.
Function
Unit
0173
%
(A)
0185
0200
0201
0202
0203
0204
0207
0210
0211
0212
0213
0240
0241
0242
0250
0251
0252
0256
0264
0265
Title
%
(A)
-
Minimum
setting unit
Panel/Commun
ication
1/1
10-100
1/1
10-110
1/1
Hz
0.1/0.01
1/1
Hz
0.1/0.01
1/1
Hz
0.1/0.01
0: (Switchable to by
terminal input)
1: (Switchable to at
less than 1.0Hz of designated
frequency)
0-100
0.0-200.0
0-100
0.0-200.0
1: VIA
2: VIB
3: Operation panel
4: RS485 communication
5: UP/DOWN from external contact
0-100
0.0-200.0
1/1
Hz
0.1/0.01
0.0-200.0
Hz
0.1/0.01
Hz
0.1/0.01
Hz
0.1/0.01
Hz
0.1/0.01
%(A)
1/1
s
s
Adjustment range
0-100
Default
setting
User
setting
Reference
100
5.12
6.4.1
110
6.4.1
6.17.2
6.5.1
7.1
6.5.2
0.0
100
50.0 (WP)
60.0 (WN)
2
6.3.7
6.5.1
7.1
6.5.2
0.0
100
0.5-10.0
50.0 (WP)
60.0 (WN)
0.5
6.6.1
0.0-
0.0
6.6.2
0.0-
0.0
0.0-
0.0
0-100
50
0.1/0.1
0.0-20.0
1.0
0.1/0.1
0.0: Disabled
0.1-600.0
0.0
6.8
0.1/0.1
0.0-10.0
0.1
6.5.3
Hz
0.1/0.01
0.0-
0.1
K-5
6.7.1
11
E6581381
Title
Communication
No.
Function
Unit
s
Hz
Hz
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0.1/0.1
0.0-10.0
Default
setting
User
setting
Reference
0266
0267
0268
0269
0270
External contact
input - DOWN
response time
External contact
input - DOWN
frequency steps
Initial UP/DOWN
frequency
Change of the
initial up/down
frequency
Jump frequency 1
0271
Jumping width 1
0272
Jump frequency 2
Hz
0.1/0.01
0.0-
0.0
0273
Jumping width 2
Hz
0.1/0.01
0.0-30.0
0.0
0274
0275
0294
Hz
Hz
Hz
0.1/0.01
0.1/0.01
0.1/0.01
0.0-
0.0-30.0
-
0.0
0.0
50.0
6.18
0295
Jump frequency 3
Jumping width 3
Forced fire-speed
setting frequency
Bumpless
operation
selection
6.10
0.1
Hz
0.1/0.01
0.0-
0.1
Hz
0.1/0.01
0.0
0.1/0.01
0: Not changed
1: Setting of changed when
power is turned off
0.0-
0.0
0.1/0.01
0.0-30.0
0.0
0: Disabled
1: Enabled
6.5.3
1
6.9
Communicatio
n
No.
0300
0301
0302
0303
0305
11
Function
PWM carrier
frequency
Auto-restart
control selection
Instantaneous
power failure
coast stop
selection
Retry selection
(number of times)
Overvoltage limit
operation
(Slowdown stop
mode selection)
Unit
kHz
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0.1/0.1
6.0 - 16.0
Times
1/1
0: Disabled
1: At auto-restart after momentary
stop
2: When turning ST-CC on or off
3: At auto-restart or when turning STCC on or off
4: At start-up
0: Disabled
1: - (Do not select)
2: Coast stop
0: Disabled
1-10
0: Enabled
1: Disabled
2: Enabled (Quick deceleration)
3: Enabled (Dynamic quick
deceleration)
K-6
Default
setting
User
setting
Reference
*1
6.11
6.12.1
6.12.2
6.12.3
6.12.4
E6581381
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0: Supply voltage uncorrected, output
voltage limited
1: Supply voltage corrected, output
voltage limited
2: Supply voltage uncorrected, output
voltage unlimited
3: Supply voltage corrected, output
voltage unlimited
0: Forward/reverse run permitted
1: Reverse run prohibited
2: Forward run prohibited
0: Disabled
1: Automatic setting
0: Carrier frequency not reduced
automatically
1: Carrier frequency reduced
automatically
2: Carrier frequency not reduced
automatically
Support for 400V models
3: Carrier frequency reduced
automatically
Support for 400V models
1/1
0-100
Title
Communicatio
n
0307
Supply voltage
correction
(limitation of
output voltage)
0311
Reverse-run
prohibition
0312
Random mode
0316
Carrier frequency
control mode
selection
0320
Droop gain
0323
1/1
0359
1/1
0360
Droop insensitive
torque band
PID control
waiting time
PID control
0362
Proportional gain
0363
Integral gain
0366
Differential gain
0380
0391
0392
0393
Function
PID forward /
reverse
characteristic
selection
Hysteresis for LL
stop operation
Restart deviation for
LL stop operation
Restart feedback
for LL stop
operation
Unit
Default
setting
Reference
6.12.5
6.12.6
6.11
0-100
10
0-2400
0
0
0.01/0.01
0: Disabled,
1: Enabled (Feedback: VIA)
2: Enabled (Feedback: VIB)
0.01-100.0
0.01/0.01
0.01-100.0
0.20
0.01/0.01
0.00-2.55
0.00
1/1
Hz
0.1/0.01
Hz
0.1/0.01
0.0-fh
0.0
Hz
0.1/0.01
0.0-fh
0.0
0:Forward (Standard)
User
setting
6.13
6.14
0.30
1:Reverse
0.0-fh
*1 : Default values vary depending on the capacity. See the table of page K-14.
K-7
0.2
6.8.1
11
E6581381
Communication
No.
0400
0401
0402
0415
0416
0417
0418
0419
Function
Auto-tuning
Slip frequency
gain
Automatic torque
boost value
Motor rated
current
Motor no-load
current
Motor rated speed
Speed control
response
coefficient
Speed control
stability coefficient
Unit
-
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0: Auto-tuning disabled
1/1
0.1/0.1
Default
setting
User
setting
5.10
6.15.1
50
0.0-30.0
*1
0.1-200.0
*1
0.1/0.1
1/1
10-100
*1
min-1
1/1
100-15000
*1
1/1
1-150
40
1/1
1-100
20
Reference
*1 : Default values vary depending on the capacity. See the table of page K-14.
Input/output parameters 2
0470
Minimum
setting unit
Panel/Commun
ication
-
0471
0472
0-255
128
0473
0-255
148
Title
Communication
No.
Function
Unit
Adjustment range
Default
setting
0-255
128
0-255
148
User
setting
Reference
6.5.4
11
Title
Communication
No.
Minimum
setting unit
Adjustment range
Panel/Commun
ication
1/1
100-130
Function
Unit
%
0482
Exciting current
coefficient
Power supply
compensation filter
Inhibitor filter
1/1
0483
Inhibitor gain
0.1/0.1
0.0-300.0
0484
Power supply
adjustment gain
Stall prevention
control coefficient 1
Stall prevention
control coefficient 2
Motor adjustment
coefficient
0480
0481
0485
0492
0494
1/1
0-9999
0-9999
Default
setting
100
0
Reference
5.10
6.15.2
6.17.16
442
100.0
0.1/0.1
1/1
0.0 : Disable
0.12.0
10-250
100
1/1
50-150
100
1/1
0-200
*1
K-8
User
setting
0.0
5.10
6.15.2
E6581381
Title
Communication
No.
0495
0496
Function
Unit
Maximum voltage
adjustment
coefficient
Waveform switching
adjustment
coefficient
Minimum
setting unit
Panel/Commun
ication
1/1
90-120
Adjustment range
Default
setting
User
setting
Reference
5.10
104
6.15.2
kHz
0.1/0. 1
0.1-14.0
14.0
*1 : Default values vary depending on the capacity. See the table of page K-14.
Title
Communication
No.
0500
0501
0502
0503
0504
0505
0506
0507
Function
Unit
Acceleration time
2
Deceleration time
2
Acceleration/decel
eration 1 pattern
Acceleration/decel
eration 2 pattern
Selecting an
acceleration/decel
eration pattern
Acceleration/decel
eration 1 and 2
switching
frequency
S-pattern lowerlimit adjustment
amount
S-pattern upperlimit adjustment
amount
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0.1/0.1
0.0-3200
0.1/0.1
Hz
0.1/0.01
%
%
0.0-3200
Default
setting
User
setting
*1
Reference
6.16
*1
0: Linear
1: S-pattern 1
2: S-pattern 2
1: Acceleration/deceleration 1
2: Acceleration/deceleration 2
0
0
1
0.0-
0.0
1/1
0-50
10
1/1
0-50
10
*1 : Default values vary depending on the capacity. See the table of page K-14.
Protection parameters
Title
Communication
No.
0601
0602
0603
0604
0605
0607
0608
Function
Unit
Stall prevention
level 1
Inverter trip
retention selection
Emergency stop
selection
%
(A)
-
Minimum
setting unit
Panel/Commun
ication
10-110
1/1
-
Emergency DC
braking time
Output phase
failure detection
mode selection
0.1/0.1
1/1
Adjustment range
K-9
Default
setting
110
User
setting
Reference
6.17.2
6.17.3
6.17.4
1.0
0
6.17.5
300
6.17.1
6.17.6
11
E6581381
Title
Communication
No.
0609
0610
0611
0612
0613
0615
0616
0618
0619
0621
0626
0627
0632
0633
0634
0644
Function
Unit
Small current
detection current
hysteresis
Small current
trip/alarm
selection
Small current
detection current
Small current
detection time
Detection of
output short-circuit
during start-up
Over-torque
trip/alarm
selection
Over-torque
detection level
Over-torque
detection time
Over-torque
detection level
hysteresis
Cumulative
operation time
alarm setting
Overvoltage limit
operation level
Undervoltage
trip/alarm
selection
%
(A)
s
-
Adjustment range
Default
setting
10
User
setting
Reference
6.17.7
0: Alarm only
1: Tripping
1/1
0-100
1/1
0-255
6.17.8
6.17.9
1/1
0.1/0.1
1/1
100
Time
0.1/0.1
(=10 hours)
0.0-999.9
610.0
1/1
100-150
140
6.12.4
6.17.12
1/1
1/1
0645
PTC thermal
selection
0646
1/1
0649
0650
PTC detection
resistor value
Fallback speed
Forced fire-speed
control selection
11
Thermal memory
selection
Trip at VIA low
level input mode
Annual average
ambient
temperature (For
parts replacement
alarms)
Minimum
setting unit
Panel/Commun
ication
1/1
1-20
0-250
130
0.0-10.0
0.5
0-100
10
0: Alarm only
(detection level below 60%)
1: Tripping
(detection level below 60%)
2: Alarm only
(detection level below 50%,
input reactor necessary)
0: Disabled
1: Enabled
0: Disabled, 1-100
1: -10 to +10C
2: 11-20C
3: 21-30C
4: 31-40C
5: 41-50C
6: 51-60C
0: Coast stop (Trip mode )
1: Coast stop (Alarm mode )
2: Fallback speed (Alarm mode
)
3: Speed maintain (Alarm mode
)
4: Slowdown stop (Alarm mode
)
0: Disabled
1: Enabled (trip mode)
2: Enabled (alarm mode)
100-9999
0-
0: Disabled
1: Enabled
K-10
6.17.10
6.17.1
6.17.13
6.17.14
6.17.13
6.17.15
3000
0.0
0
6.17.13
6.18
E6581381
Output parameters
Title
Communication
No.
0691
0692
Function
Inclination
characteristic of
analog output
Bias of analog
output
Unit
%
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0: Negative inclination (downward
slope)
1: Positive inclination (upward slope)
1/1
0100
Default
setting
User
setting
Reference
6.19.1
Communication
No.
Function
0700
0701
0702
0703
Frequency free
unit conversion
selection
0705
0706
0707
0708
0710
Inclination
characteristic of
free unit display
Bias of free unit
display
Free step 1
(pressing a panel
key once)
Free step 2 (panel
display)
Standard monitor
display selection
0721
0730
0732
Prohibition of
parameter change
Current/voltage
display mode
Frequency free
unit magnification
Selection of
operation panel
stop pattern
Prohibition of
frequency setting
on the operation
panel ()
Prohibition of
panel local/remote
operation
(LOC/REM key)
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0: Permitted
1: Prohibited
0: %
1: A (ampere)/V (volt)
Times
0.01/0.01
0.00: Free unit display disabled
(display of frequency)
0.01-200.0
1/1
0: All frequencies display free unit
conversion
1: PID frequencies free unit
conversion and range
change(0.0)
0: Negative inclination (downward
slope)
1: Positive inclination (upward slope)
Hz
0.01/0.01
0.00-
Unit
Hz
0.01/0.01
1/1
0.00: Disabled
0.01-
0: Disabled
1-255
0: Operation frequency (Hz/free
unit/step)
1: Frequency command (Hz/free
unit/step)
2: Output current (%/A)
3: Inverter rated current (A)
4: Inverter load factor (%)
5: Output power (kW)
6: Frequency command after PID
control (Hz/free unit/step)
7: Optional item specified from an
external control unit
8: Output speed
9: Communication counter
10: Normal state communication
counter
0: Slowdown stop
1: Coast stop
Default
setting
0
User
setting
Reference
6.20.1
6.20.2
0.00
6.20.3
1
0.00
0.00
6.20.4
0
0
6.20.5
11
0
6.20.6
0: Permitted
1: Prohibited
6.20.1
0: Permitted
1: Prohibited
2: Permitted (Cancelled with the
power off)
K-11
E6581381
Title
Communication
No.
0733
0734
0735
0738
0748
0749
Function
Unit
Prohibition of
panel operation
(RUN/STOP keys)
Prohibition of
panel emergency
stop operation
Prohibition of
panel reset
operation
Head of
parameter display
selection
Integral output
power retention
selection
Display unit
selection for
integral output
power
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0: Permitted
1: Prohibited
Default
setting
User
setting
Reference
0: Permitted
1: Prohibited
6.20.1
0: Permitted
1: Prohibited
0: AUF
1: AUH
6.20.7
0: Disabled
1: Enabled
6.20.8
0: 1=1kWh
1: 0.1=1kWh
2: 0.01=1kWh
3: 0.001=1kWh
*1
*1 : Default values vary depending on the capacity. See the table of page K-14.
Communication parameters
Title
Communication
No.
Function
Unit
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0: 9600bps
1: 19200bps
0: NON (No parity)
1: EVEN (Even parity)
2: ODD (Odd parity)
1/1
0-247
0800
0801
Communication
rate
Parity
0802
Inverter number
0803
1/1
0805
0.01/0.01
0806
Communication
error trip time
Communication
waiting time
Setting of master
and slave for
communication
between inverters
0811
1/1
0812
Hz
0.1/0.01
0813
1/1
0814
Communication
command point 1
setting
Communication
command point 1
frequency
Communication
command point 2
setting
Communication
command point 2
frequency
Hz
0.1/0.01
11
0: Disabled
1-100
0.00: Regular communication
0.01-2.00
0: Slave (0 Hz command issued in
case the master inverter fails)
1: Slave (Operation continued in case
the master inverter fails)
2: Slave (Emergency stop tripping in
case the master inverter fails)
3: Master (transmission of frequency
commands)
4: Master (transmission of output
frequency signals)
0-100
Default
setting
1
6.21
0
0
0.00
0
0
0.0
0-100
100
K-12
Reference
0.0-200.0
0.0-200.0
User
setting
50.0 (WP)
60.0 (WN)
6.5.2
6.21
E6581381
Title
Communication
No.
Function
Unit
Minimum
setting unit
Adjustment range
Panel/Commun
ication
0: Toshiba inverter protocol
1: ModbusRTU protocol
2: Metasys N2 protocol
3: APOGEE FLN protocol
4: BAC-net protocol
0:Inverter stop, communication
command, frequency mode open
(by , )
1:None (continued operation)
2:Deceleration stop
3:Coast stop
4:Communication error ( trip)
or Network error ( trip)
1: 2 poles
2: 4 poles
3: 6 poles
4: 8 poles
5: 10 poles
6: 12 poles
7: 14 poles
8: 16 poles
0: No selection
1: Command 1
2: Command 2
3: Frequency command
4: Output data on the terminal board
5: Analog output for communications
6: Motor speed command
0: No selection
1: Status information
2: Output frequency
3: Output current
4: Output voltage
5: Alarm information
6: PID feedback value
7: Input terminal board monitor
8: Output terminal board monitor
9: VIA terminal board monitor
10: VIB terminal board monitor
11: Output motor speed monitor
1/1
0-65535
Default
setting
0829
Selection of
communication
protocol
0851
Operation at
communication error
by disconnection
0856
Number of motor
poles for
communication
0870
0871
0875
0876
0877
0878
0879
0880
Free notes
0890
1/1
0-65535 *1
0891
1/1
0-65535 *1
0892
1/1
0-65535 *1
0893
1/1
0-65535 *1
0894
1/1
0-65535 *1
0895
1/1
0-65535 *1
0896
1/1
0-65535 *1
0897
1/1
0-65535
0898
1/1
0-65535
0899
Parameter for
option 1
Parameter for
option 2
Parameter for
option 3
Parameter for
option 4
Parameter for
option 5
Parameter for
option 6
Parameter for
option 7
Parameter for
option 8
Parameter for
option 9
Parameter for
option 10
1/1
0-65535
K-13
User
setting
Reference
6.21
6.21
0
0
0
0
0
0
0
0
6.22
11
E6581381
PM motor parameters
Title
Communication
No.
0910
0911
0912
Function
Unit
Step-out detection
current level
Step-out detection
time
High-speed torque
adjustment
coefficient
%
(A)
s
-
Minimum
setting unit
Panel/Commun
ication
1/1
10-150
0.1/0.1
Default
setting
Adjustment range
100
0.0: No detection
0.1-25.0
0.00-650.0
0.01/0.01
User
setting
Reference
6.23
0.0
0.00
Acceleration
Torque
PWM
Deceleration boost value carrier
time
1/2
frequency
, ,
/
,
(kHz)
(%)
11
Automatic
torgue
boost
value
(%)
Motor
rated
current
Motor
no-load
current
(A)
(%)
Motor
adjustment
coefficient
Display unit
selection for
integral
output power
VFFS1-2004PM
10
6.0
12.0
6.2
2.0
65
1680
1400
90
VFFS1-2007PM
10
6.0
12.0
5.8
3.4
60
1690
1408
80
VFFS1-2015PM
10
6.0
12.0
4.3
6.2
55
1690
1408
70
VFFS1-2022PM
10
5.0
12.0
4.1
8.9
52
1680
1400
70
VFFS1-2037PM
10
5.0
12.0
3.4
14.8
48
1690
1408
70
VFFS1-2055PM
10
4.0
12.0
3.0
21.0
46
1730
1441
70
VFFS1-2075PM
10
3.0
12.0
2.5
28.2
43
1730
1441
70
VFFS1-2110PM
10
2.0
12.0
2.3
40.6
41
1730
1441
60
VFFS1-2150PM
10
2.0
12.0
2.0
54.6
38
1730
1441
50
VFFS1-2185PM
30
2.0
8.0
2.0
68.0
36
1750
1458
50
VFFS1-2220PM
30
2.0
8.0
1.8
80.0
34
1750
1458
50
VFFS1-2300PM
30
2.0
8.0
1.8
108.0
32
1745
1454
50
VFFS1-4004PL
10
6.0
12.0
6.2
1.0
65
1680
1400
90
VFFS1-4007PL
10
6.0
12.0
5.8
1.7
60
1690
1408
80
VFFS1-4015PL
10
6.0
12.0
4.3
3.1
55
1690
1408
70
VFFS1-4022PL
10
5.0
12.0
4.1
4.5
52
1680
1400
70
VFFS1-4037PL
10
5.0
12.0
3.4
7.4
48
1690
1408
70
VFFS1-4055PL
10
4.0
12.0
2.6
10.5
46
1730
1441
70
WN/: 2 WP/: 1
VFFS1-4075PL
10
3.0
12.0
2.3
14.1
43
1730
1441
70
VFFS1-4110PL
10
2.0
12.0
2.2
20.3
41
1730
1441
60
VFFS1-4150PL
10
2.0
12.0
1.9
27.3
38
1730
1441
50
VFFS1-4185PL
30
2.0
8.0
1.9
34.0
36
1750
1458
50
VFFS1-4220PL
30
2.0
8.0
1.8
40.0
34
1750
1458
50
VFFS1-4300PL
30
2.0
8.0
1.8
54.0
32
1745
1454
50
VFFS1-4370PL
30
2.0
8.0
1.8
67.0
27
1750
1458
50
VFFS1-4450PL
30
2.0
8.0
1.7
80.0
26
1750
1458
50
VFFS1-4550PL
30
2.0
8.0
1.6
98.0
24
1755
1462
40
VFFS1-4750PL
30
2.0
8.0
1.5
129.0
28
1775
1479
40
K-14
E6581381
Code
Function
ST
No function is assigned
Standby terminal
2
3
5
F
R
AD2
6
7
8
10
SS1
SS2
SS3
RES
Preset-speed command 1
Preset-speed command 2
Preset-speed command 3
Reset command
11
13
14
EXT
DB
PID
15
PWENE
16
20
ST+RES
F+AD2
38
FCHG
39
VF2
40
MOT2
41
42
UP
DOWN
21
R+AD2
22
F+SS1
23
R+SS1
24
F+SS2
25
R+SS2
26
F+SS3
27
R+SS3
30
F+SS1+AD2
31
R+SS1+AD2
32
F+SS2+AD2
33
R+SS2+AD2
34
F+SS3+AD2
35
R+SS3+AD2
K-15
Action
Disabled
ON: Ready for operation
OFF: Coast stop (gate off)
ON: Forward run OFF: Slowdown stop
ON: Reverse run OFF: Slowdown stop
ON: Acceleration/deceleration 2
OFF: Acceleration/deceleration 1 or 3
Selection of 7-speed with SS1 to SS3 (3bits)
11
E6581381
11
Code
CLR
Function
44
CLR+RES
45
EXTN
46
47
OH
OHN
48
SC/LC
49
HD
51
CKWH
52
FORCE
53
FIRE
Fire-speed control
54
55
STN
RESN
56
57
61
F+ST
R+ST
OCS2
62
HDRY
64
PRUN
65
ICLR
66
ST+F+SS1
67
ST+R+SS1
68
ST+F+SS2
69
ST+R+SS2
70
ST+F+SS3
71
ST+R+SS3
72
PIDSW
Action
OFFON: Resetting of UP/DOWN frequency by
means of external contacts
ON: Simultaneous input from CLR and RES
OFF: Trip stop
ON: Trip stop
OFF: Trip stop
Enabled when remote control is exercised
ON: Local control (setting of , and
)
OFF: Remote control
ON: F (forward run)/R: (reverse run) held, 3-wire
operation
OFF: Slowdown stop
ON: Monitor display cancellation of the cumulative
power amount (kWh)
ON: Forced operation mode in which operation is
not stopped in the event of the occurrence of
a soft fault ( Forced fire-speed setting
frequncy)
OFF: Normal operation
ON: Fire-speed operation ( Forced firespeed setting frequncy)
OFF: Normal operation
ON: Coast stop (gate off)
ON: Acceptance of reset command
OFF ON: Trip reset
ON: Simultaneous input from F and ST
ON: Simultaneous input from R and ST
ON: Enabled at the value of
OFF: Enabled at the value of
ON: Once turned on, RY-RC are held on.
OFF: The status of RY-RC changes in real time
according to conditions.
0: Operation command canceled (cleared)
1: Operation command retained
ON: PID control integral value always zero
OFF: PID control permitted
ON: Simultaneous input from ST, F and SS1
ON: Simultaneous input from ST, R and SS1
ON: Simultaneous input from ST, F and SS2
ON: Simultaneous input from ST, R and SS2
ON: Simultaneous input from ST, F and SS3
ON: Simultaneous input from ST, R and SS3
ON: Reversing characteristic by selection
OFF: Characteristic by selection
Note: When function 1, 10, 11, 16, 38, 41-47, 51-55, 62 or 64 is assigned to an input terminal board, the input
terminal board is enabled even if the parameter command mode selection is set at (panel).
K-16
E6581381
Code
Function
LL
1
2
LLN
UL
3
4
ULN
LOW
5
6
LOWN
RCH
RCHN
RCHF
9
10
RCHFN
FL
11
12
FLN
OT
13
14
OTN
RUN
15
16
RUNN
POL
Inversion of RUN/STOP
OL pre-alarm
17
20
POLN
POT
Inversion of OL pre-alarm
Over-torque detection pre-alarm
21
22
POTN
PAL
K-17
Action
ON: The output frequency is above the set
value.
OFF: The output frequency is equal to or less than
the set value.
Inversion of LL setting
ON: Output frequency is equal to or higher than
value.
OFF: Output frequency is lower than value.
Inversion of UL setting
ON: Output frequency is equal to or higher than
value.
OFF: Output frequency is lower than
value.
Inversion of LOW setting
ON: The output frequency is equal to or less than
the specified frequency frequency set with
.
OFF: The output frequency is above the specified
frequency frequency set with .
Inversion of RCH setting
ON: The output frequency is equal to or less than
the frequency set with .
OFF: The output frequency is above the frequency
set with .
Inversion of RCHF setting
ON: When inverter is tripped
OFF: When inverter is not tripped
Inversion of FL setting
ON: Torque current is equal to or larger than
set value and longer than
set time.
OFF: The torque current is equal to or less than
( set value - set value).
Inversion of OT
ON: When operation frequency is output or during
()
OFF: Operation stopped
Inversion of RUN setting
ON: 50% or more of calculated value of overload
protection level
OFF: Less than 50% of calculated value of
overload protection level
Inversion of POL setting
ON: Torque current is equal to or larger than 70%
of set value.
OFF: The torque current is below ( set
value x 70% - set value).
Inversion of POT setting
One of the following is turned on:
ON POL, POT, MOFF, UC, OT, LL stop, COT,
and instantaneous power failure coast stop.
or ,, issues an alarm
All the following are turned off:
OFF POL, POT, MOFF, UC, OT, LL stop,
COT, and instantaneous power failure coast
stop.
or ,, issues no alarm
11
E6581381
11
Function
No.
23
24
PALN
UC
Inversion of pre-alarm
Small-current detection
25
26
UCN
HFL
27
28
HFLN
LFL
29
30
LFLN
RDY1
31
RDY1N
32
RDY2
33
34
RDY2N
FCVIB
35
36
FCVIBN
FLR
37
FLRN
38
OUT0
39
42
OUT0N
COT
43
44
COTN
LTA
45
48
LTAN
LI1
49
50
LI1N
LI2
51
52
LI2N
PIDF
Code
Function
K-18
Action
Inversion of PAL setting
ON: The output current is equal to or less than
set value for set time.
OFF: The output current is equal to or larger than
set value + 10%.
Inversion of UC setting
ON: ,,,,
,,,,,,,,
,)
OFF: Failure other than the above
Inversion of HFL setting
ON: (-,-,,-)
OFF: Failure other than the above
Inversion of LFL setting
ON: Ready for operation (ST and RUN are also
ON)
OFF: Others
Inversion of RDY1 setting
ON: Ready for operation (ST and RUN are not
ON)
OFF: Others
Inversion of RDY2
ON: VIB selected as frequency command
OFF: Terminal other than VIB selected as
frequency command
Inversion of FCVIB
ON: When inverter trips or retries
OFF: When inverter does not trip or retry
Inversion of FLR
ON: Specified data from remote control FA50:
BIT0= 1
OFF: Specified data from remote control FA50:
BIT0= 0
Inversion of OUT0 setting
ON: Cumulative operation time is equal to or
longer than
OFF: Cumulative operation time is shorter than
Inversion of COT
ON: Calculation for parts replacement time is
equal to or longer than the preset time
ON: Calculation for parts replancement time is
shorter than the preset time
Inversion of LTA
ON: The signal input to F terminal is ON
OFF: The signal input to F terminal is OFF
Inversion of LI1
ON: The signal input to R terminal is ON
OFF: The signal input to R terminal is OFF
Inversion of LI2
ON: Frequency commanded by or
and that by VIA show the same
value.
OFF: Frequency commanded by or
and that by VIA show different
values.
E6581381
PIDFN
54
MOFF
55
56
MOFFN
LOC
57
58
LOCN
PTC
59
60
PTCN
PIDFB
61
PIDFBN
62
VIAD
63
64
VIADN
VIBD
65
66
VIBDN
RCHO
RCHON
Disabled
AOFF
AON
67
68-253
254
255
Code
Function
Action
Inversion of PIDF setting
ON: Undervoltage detected
OFF: Other than undervoltage
Inversion of MOFF
ON: Local mode
OFF: Remote mode
Inversion of LOC
ON: 60% and over the protection level by PTC
OFF: Normal condition
Inversion of PTC
ON: Frequency commanded by or
and that by VIB show the same
value.
OFF: Frequency commanded by or
and that by VIB show different
values.
Inversion of PIDFB setting
ON: The value of VIA is equal to or higher than
+
OFF: The value of VIA is equal to or lower than
-
Inversion of VIAD setting
ON: The value of VIB is equal to or higher than
+
OFF: The value of VIB is equal to or lower than
-
Inversion of VIBD setting
ON: The output frequency is equal to or higher
than + .
OFF: The output frequency is equal to or lower
than - .
Inversion of RCHO setting
Invalid settings, always OFF (ignored)
Always OFF
Always ON
11
K-19
E6581381
12. Specifications
12.1 Models and their standard specifications
Q Standard specifications
Power
supply
Rating
Item
Input voltage
Applicable motor (kW)
Type
Form
Capacity (kVA) Note 1)
Rated output/current
(A) Note 2)
Output voltage Note 3)
Overload current rating
Specification
3-phase 200V
5.5
7.5
11
15
18.5
22
30
VFFS1
2004PM 2007PM 2015PM 2022PM 2037PM 2055PM 2075PM 2110PM 2150PM 2185PM 2220PM 2300PM
1.1
1.8
2.9
4.0
6.7
9.2
12.2
17.6
23.2
28.5
33.5
44.6
74.8
88.0
117.0
2.8
4.6
7.5
10.6
17.5
24.2
32
46.2
61
(67.3) (79.2) (105.3)
3-phase 200V to 240V
110-60 seconds, 180%-2 second
0.4
0.75
1.5
2.2
4.0
Voltage-frequency
Allowable fluctuation
Protective method
Cooling method
Color
Built-in filter
Power
supply
Rating
Item
Input voltage
Applicable motor (kW)
Type
Form
Capacity (kVA) Note 1)
Rated output current
(A) Note 2)
Rated output voltage
Note 3)
Overload current rating
Forced air-cooled
Munsel 5Y-8/0.5
Basic filter
Specification
3-phase 400V
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
VFFS1
4004PL 4007PL 4015PL 4022PL 4037PL 4055PL 4075PL 4110PL 4150PL 4185PL 4220PL 4300PL 4370PL 4450PL 4550PL 4750PL
1.1
1.6
2.8
3.9
6.9
9.1
12.2
17.1
23.2
28.2
33.2
44.6
60.2
71.6
88.4
121.9
1.4
2.2
3.7
5.1
9.1
12.0
16.0
22.5
30.5
37.0
(33.3)
43.5
(39.2)
58.5
(52.7)
79.0
(71.1)
94.0
(84.6)
116.0
(104.4)
160.0
(128.0)
Voltage-frequency
Allowable fluctuation
Protective method,
Cooling method
Color
Built-in filter
Note 1:
Note 2:
Note 3:
Note 4:
Note 5:
IP00 Open
type Note 5)
Forced air-cooled
Munsel 5Y-8/0.5
EMI filter
Capacity is calculated at 220V for the 200V models, at 440V for the 400V models.
The rated output current in the parenthesis is at 12kHz of PWM carrier frequency () setting.
Maximum output voltage is the same as the input voltage.
10% when the inverter is used continuously (load of 100%).
Inverter, 22kW or greater, do not have wiring port covers, they have large openings, but there is no space to bend the
external cables inside the unit. If they are fitted external to the cabinet, please use an optional wiring port cover.
L-1
12
E6581381
Q Common specification
Item
Control system
Rated output voltage
Output frequency range
Minimum setting steps
of frequency
Frequency accuracy
Voltage/frequency
characteristics
Frequency setting
signal
Terminal board base
frequency
Frequency jump
Upper- and lower-limit
frequencies
PWM carrier frequency
PID control
Acceleration/decelerati
on time
DC braking
Operation specifications
12
Output terminal
functions
(programmable)
Forward/reverse run
Preset speed operation
Retry operation
Various prohibition
settings
Auto-restart operation
Drooping function
Failure detection signal
Specification
Sinusoidal PWM control
Adjustable within the range of 50 to 660V by correcting the supply voltage (not adjustable above the input
voltage)
0.5 to 200.0Hz, default setting: 0.5 to 80Hz, maximum frequency: 30 to 200Hz
0.1Hz: analog input (when the max. frequency is 100Hz), 0.01Hz: Operation panel setting and
communication setting.
Digital setting: within 0.01% of the max. frequency (-10 to +60C)
Analog setting: within 0.5% of the max. frequency (25C 10C)
V/F constant, variable torque, automatic torque boost, vector control, automatic energy-saving, PM motor
control. Auto-tuning. Base frequency (25 - 200Hz) adjusting to 1 or 2, torque boost (0 - 30%) adjusting to
1 or 2, adjusting frequency at start (0.5 - 10Hz)
External frequency potentiometer (connectable to a potentiometer with a rated impedance of 1 - 10k ), 0
- 10Vdc (input impedance: VIA/VIB=30k , 4 - 20mAdc (Input impedance: 250 ).
The characteristic can be set arbitrarily by two-point setting. Possible to set individually for three
functions: analog input (VIA and VIB) and communication command.
Three frequencies can be set. Setting of the jump frequency and the range.
Upper-limit frequency: 0 to max. frequency, lower-limit frequency: 0 to upper-limit frequency
Adjustable within a range of 6.0 to 16.0Hz (default: 8 or 12kHz).
Setting of proportional gain, integral gain, differential gain and control wait time. Checking whether the
amount of processing amount and the amount of feedback agree.
Selectable from among acceleration/deceleration times 1 and 2 (0.0 to 3200 sec.). Automatic
acceleration/deceleration function. S-pattern acceleration/deceleration 1 and 2 and S-pattern adjustable.
Control of forced rapid deceleration and dynamic rapid deceleration
Braking start-up frequency: 0 to maximum frequency, braking rate: 0 to 100%, braking time: 0 to 20
seconds, emergency DC braking
Possible to select from among 58 functions, such as forward/reverse run signal input, operation base
signal input and reset signal input, to assign to 4 input terminals. Logic selectable between sink and
source.
Possible to select from among 64 functions, such as upper/lower limit frequency signal output, low speed
detection signal output, specified speed reach signal output and failure signal output, to assign to FL
relay output, RY output terminals.
The RUN and STOP keys on the operation panel are used to start and stop operation, respectively. The
switching between forward run and reverse run can be done from one of the three control units: operation
panel, terminal board and external control unit.
Base frequency + 7-speed operation possible by changing the combination of 3 contacts on the terminal
board.
Capable of restarting automatically after a check of the main circuit elements in case the protective
function is activated. 10 times (Max.) (selectable with a parameter)
Possible to write-protect parameters and to prohibit the change of panel frequency settings and the use
of operation panel for operation, emergency stop or resetting.
In the event of a momentary power failure, the inverter reads the rotational speed of the coasting motor
and outputs a frequency appropriate to the rotational speed in order to restart the motor smoothly. This
function can also be used when switching to commercial power.
The motor is allowed to slip according to the load torque current.
1c-contact output: (250Vac-0.5A-cos=0.4)
<Continued overleaf>
L-2
E6581381
Protective function
<Continued>
Item
Protective function
Electronic thermal
characteristic
Reset function
Alarms
Causes of failures
Display function
Monitoring function
Environments
Indicator
Use environments
Ambient temperature
Storage temperature
Relative humidity
Specification
Stall prevention, current limitation, over-current, output short circuit, over-voltage, over-voltage limitation,
undervoltage, ground fault, power supply phase failure, output phase failure, overload protection by
electronic thermal function, armature over-current at start-up, load side over-current at start-up, overtorque, undercurrent, overheating, cumulative operation time, life alarm, emergency stop, various prealarms
Switching between standard motor and constant-torque VF motor, switching between motors 1 and 2,
setting of overload trip time, adjustment of stall prevention levels 1 and 2, selection of overload stall
Function of resetting by closing contact 1a or by turning off power or the operation panel. This function is
also used to save and clear trip records.
Stall prevention, overvoltage, overload, under-voltage, setting error, retry in process, upper/lower limits
Over-current, overvoltage, overheating, short-circuit in load, ground fault, overload on inverter, overcurrent through arm at start-up, over-current through load at start-up, CPU fault, EEPROM fault, RAM
fault, ROM fault, communication error. (Selectable: Emergency stop, under-voltage, low voltage, overtorque, motor overload, output open-phase)
Operation frequency, operation frequency command, forward/reverse run, output current, voltage in DC
section, output voltage, torque, torque current, load factor of inverter, input power, output power,
information on input terminals, information on output terminals, version of CPU1, version of CPU2,
version of memory, PID feedback amount, frequency command (after PID), integral input power, integral
output power, rated current, output speed, communication counter, normal state communication counter,
causes of past trips 1 through 4, parts replacement alarm, cumulative operation time
Stores data on the past four trips: number of trips that occurred in succession, operation frequency,
direction of rotation, load current, input voltage, output voltage, information on input terminals, information
on output terminals, and cumulative operation time when each trip occurred.
Analog output: (1mAdc full-scale DC ammeter or 7.5Vdc full-scale DC ammeter / Rectifier-type AC
voltmeter. 1mAdc, 7.5Vdc full-scale), 4 to 20mA/0 to 20mA output
Frequency:
inverter output frequency.
Alarm:
stall alarm C, overvoltage alarm P, overload alarm L, overheat alarm H.
Status:
inverter status (frequency, cause of activation of protective function, input/output voltage,
output current, etc.) and parameter settings.
Free-unit display: arbitrary unit (e.g. rotating speed) corresponding to output frequency.
Lamps indicating the inverter status by lighting, such as RUN lamp, MON lamp, PRG lamp, % lamp, Hz
lamp, LOC/REM key lamp, UP/DOWN key lamp and RUN key lamp. The charge lamp indicates that the
main circuit capacitors are electrically charged.
Indoor, altitude: 1000m (Max.), not exposed to direct sunlight, corrosive gas, explosive gas or vibration
(less than 5.9m/s2) (10 to 55Hz)
-10 to +60C Note1) Note2)
-20 to +65C
5 to 95% (free from condensation and vapor).
Note 1: Above 40C: Remove the seal from the top of the inverter and use the inverter with the rated output current reduced.
Note 2: If inverters are installed side by side (with no sufficient space left between them): Remove the seal from the top of
each inverter.
When installing the inverter where the ambient temperature will rise above 40C, remove the seal from the top of the
inverter and use the inverter with the rated output current reduced.
L-3
12
E6581381
3-phase 200V
3-phase 400V
Applicable motor
(kW)
Inverter type
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
VFFS1-2004PM
VFFS1-2007PM
VFFS1-2015PM
VFFS1-2022PM
VFFS1-2037PM
VFFS1-2055PM
VFFS1-2075PM
VFFS1-2110PM
VFFS1-2150PM
VFFS1-2185PM
VFFS1-2220PM
VFFS1-2300PM
VFFS1-4004PL
VFFS1-4007PL
VFFS1-4015PL
VFFS1-4022PL
VFFS1-4037PL
VFFS1-4055PL
VFFS1-4075PL
VFFS1-4110PL
VFFS1-4150PL
VFFS1-4185 PL
VFFS1-4220 PL
VFFS1-4300 PL
VFFS1-4370 PL
VFFS1-4450 PL
VFFS1-4550 PL
VFFS1-4750 PL
Dimensions (mm)
D
W1
H1
Drawing
Approx. weight
(kg)
1.2
14
2.1
12
4.3
H2
107
130
150
93
121.5
13
142
170
150
126
157
180
220
170
160
210
245
310
190
225
295
19.5
8.6
240
320
420
630
214
290
206
280
403
605
E
G
8.9
16.4
38.7
107
130
150
93
121.5
13
1.4
2.4
142
170
150
126
157
14
180
220
170
160
210
12
4.7
245
310
190
225
295
19.5
9.0
240
420
214
206
403
15.4
240
550
214
206
529
23.5
320
630
290
280
605
39.7
12
L-4
E6581381
Q Outline drawing
Fig.A
Fig.B
12
M5
Fig.C
Fig.D
L-5
E6581381
Fig.E
Fig.F
12
Fig.G
L-6
E6581381
Note 1: To make it easier to grasp the dimensions of each inverter, dimensions common to all inverters in these
figures are shown with numeric values but not with symbols.
Here are the meanings of the symbols used.
W: Width
H: Height
D: Depth
W1: Mounting dimension (horizontal)
H1: Mounting dimension (vertical)
H2: Height of EMC plate mounting area
Note 2: Here are the avaiable EMC plate
Fig.A, Fig.B
: EMP004Z (Approx. weight : 0.1kg)
Fig.C
: EMP005Z (Approx. weight : 0.3kg)
Fig.D
: EMP006Z (Approx. weight : 0.3kg)
Note 3: The models shown in Fig. A is sfixed at two points: in the upper left and lower right corners.
12
L-7
E6581381
Failure code
0001
0025
Problem
Overcurrent during
acceleration
Overcurrent flowing
in element during
acceleration
0002
0026
0003
0027
0025
0026
0027
Overcurrent during
deceleration
Overcurrent flowing
in element during
decelearion
Overcurrent during
constant speed
operation
Overcurrent flowing
in element during
operation
Ground fault trip
Arm overcurrent at
start-up
Overheat
0004
Overcurrent (An
overcurrent on the
load side at startup)
0005
0008
Arm overcurrent at
start-up
Input phase failure
0009
Output phase
failure
Possible causes
Remedies
M-1
13
E6581381
(Continued)
Error code
13
Failure code
000A
000B
Problem
Overvoltage during
acceleration
Overvoltage during
deceleration
000C
Overvoltage during
constant-speed
operation
000D
Inverter overload
000E
Motor overload
0020
Over-torque trip
0010
Overheat
Possible causes
The imput voltage fluctuates abnormally.
(1) The capacity of power supply is high.
(2) A power factor improvement capacitor is
opened or closed.
(3) A system using a thyrister is connected to
the same power distribution line.
A restart signal is input to the rotating motor
after a momentary stop, etc.
There is possibility of output phase failure.
The deceleration time is too short.
(Regenerative energy is too large.)
(overvoltage limit operation) is off.
The input voltage fluctuates abnormally.
(1) The capacity of power supply is high.
(2) A power factor improvement capacitor is
opened and closed.
(3) A system using a thyrister is connected to
the same power distribution line.
There is possibility of output phase failure.
The input voltage fluctuates abnormally.
(1) The capacity of power supply is high.
(2) A power factor improvement capacitor is
opened or closed.
(3) A system using a thyrister is connected to
the same power distribution line.
The motor is in a regenerative state
because the load causes the motor to run at
a frequency higher than the inverter output
frequency.
There is possibility of output phase failure.
The acceleration time ACC is too short.
The DC braking amout is too large.
The V/F setting is improper.
A restart signal is input to the rotating motor
after a momentary stop, etc.
The load is too large.
The V/F setting is improper.
The motor is locked up.
Low-speed operation is performed
continuously.
An excessive load is applied to the motor
during operation.
Over-torque reaches to a detection level
during operation.
M-2
Remedies
Make a service call.
E6581381
(Continued)
Error code
Failure code
002E
0011
Problem
External thermal
trip
Emergency stop
0012
EEPROM fault 1
0013
EEPROM fault 2
0014
EEPROM fault 3
0015
0016
0017
0018
Current detector
fault
Network error
001B
001D
Low-current
operation
Trip
001E
Undervoltage trip
(main circuit)
0022
0054
Auto-tuning error
0029
0032
Inverter
type error
Brea in analog
signal cable
0034
0035
002F
001A
0033
CPU
communications
error
Excessive torque
boosted
CPU fault 2
Step-out
(For PM motor
only)
Possible causes
An external thermal trip is input.
PTC protection worked.
During automatic operation or remote
operation, a stop command is entered from
the operation panel or a remote input
device.
A data writing error occurs.
Remedies
Check the external thermal input.
Check the PTC in the motor.
Reset the inverter.
M-3
13
E6581381
[Alarm information]
Error code
Problem
ST terminal OFF
Undervoltage in main
circuit
Retry in process
Frequency point
setting error alarm
Clear command
acceptable
Emergency stop
command acceptable
Possible causes
Remedies
DC braking
DC braking in process
Flowing out of
excess number of
digits
Instantaneous power
failure coast stop
function activated.
Auto-stop because of
continuous operation
at the lower-limit
frequency
Parameters in the
process of
initialization
Operation panel key
fault
13
Each message in the table is displayed to give a warning but does not cause the inverter to
trip.
Auto-tuning
Break in analog
signal cable
M-4
E6581381
Note:
When the ON/OFF function is selected for DC braking (DB), using the input terminal selection parameter,
you can judge the inverter to be normal if disappears when opening the circuit between the terminal and
CC.
[Prealarm display]
Overcurrent alarm
Overvoltage alarm
Overload alarm
Overheat alarm
Same as (overcurrent)
Same as (overvoltage)
Same as and (overload)
Same as (overheat)
If two or more problems arise simultaneously, one of the following alarms appears and blinks.
, ,
The blinking alarms , , , are displayed in this order from left to right.
Press the
2.
Pressing the
In case of a trip due to overheating (), the inverter checks the temperature within. Wait until the
temperature in the inverter falls sufficiently before resetting the inverter.
STOP
STOP
key again will reset the inverter if the cause of the trip has already been eliminated.
[Caution]
Turning the inverter off then turning it on again resets the inverter immediately. You can use this mode of
resetting if there is a need to reset the inverter immediately. Note, however, that this operation may damage
the system or the motor if it is repeated frequently.
M-5
13
E6581381
YES:
NO :
13
Is displayed?
The ST-CC circuit is opened. Close the circuit between CC and the terminal to which
the ST (standby) function on the control circuit terminal is assigned.
Check the setting of (always active function selection). See section 6.3.1.
Track down and eliminate the cause of the failure and then reset the inverter.
See section 13.2.
The inverter is in the process of retrying. The retry function can be disabled by normal
or emergency stop operation, or by turning off the inverter.
When operation panel operation is selected ... Press the RUN key to start the operation.
Check whether the operation panel operation frequency is set properly.
See section 3.1.2
When another control mode is selected ... Change the setting of the operation control
mode selection . See section 5.3.
When operation panel operation is selected ... Change the setting of the operation
control mode selection parameter to 1. See section 5.3.
You can check the setting of each input terminal on the monitor. See section 8.1.
When another control mode is selected ... Check whether the external operation
command is entered.
displayed?
Check to see that the frequency setting signal is not set at zero.
Check the settings of the frequency setting signal parameters , , .
See section 6.5.
Check the frequency setting signal points 1 and 2 settings. See section 6.5.
Check that the start-up frequency is not higher than the operation frequency.
See section 6.6.
Check that the frequency setting (preset-speed operation frequency, etc.) is not set at
zero.
Check that the motor is not under a too large load or not locked up.
Reduce the load if necessary.
Determine the cause, using the parameter display function and the status monitoring function.
See section 11 for the parameter display function or section 8 for the status motoring function.
M-6
E6581381
The motor has an improper voltage rating. Use a motor with a proper voltage rating.
The motor terminal voltage is too low.
M-7
13
E6581381
Mandatory
Be sure to inspect the inverter regularly and periodically to prevent it from breaking down because of the environment
of use, such as temperature, humidity, dust and vibration, or deterioration of its components with aging.
N-1
14
E6581381
Q Check points
1. Something unusual in the installation environment
2. Something unusual in the cooling system
3. Unusual vibration or noise
4. Overheating or discoloration
5. Unusual odor
6. Unusual motor vibration, noise or overheating
7. Adhesion or accumulation of foreign substances (conductive substances)
Ethylene chloride
Benzen
Ethyl acetate
Tetrachloroethane
Trichloroethylene
Chloroform
Glycerin
Xylene
Warning
Mandatory
Prohibited
Q Check items
14
1. Check to see if all screwed terminals are tightened firmly. If any screw is found loose, tighten it again
with a screwdriver.
2. Check to see if all caulked terminals are fixed properly. Check them visually to see that there is no trace
of overheating around any of them.
3. Check all cables and wires for damage. Check them visually.
4. Remove dirt and dust. With a vacuum cleaner, remove dirt and dust. When cleaning, clean the vents
and the printed circuit boards. Always keep them clean to prevent an accident due to dirt or dust.
N-2
E6581381
5. If no power is supplied to the inverter for a long time, the performance of its capacity electrolytic
capacitor declines.
When leaving the inverter unused for a long time, supply it with electricity once every two years, for 5
hours or more each, to recover the performance of the capacity electrolytic capacitor. And also check the
function of the inverter. It is advisable not to supply the commercial power directly to the inverter but to
gradually increase the power supply voltage with a transformer, etc.
6. If the need arises, conduct an insulation test on the main circuit terminal board only, using a 500V
insulation tester. Never conduct an insulation test on control terminals other than terminals on the
printed circuit board or on control terminals. When testing the motor for insulation performance, separate
it from the inverter in advance by disconnecting the cables from the inverter output terminals U, V and W.
When conducting an insulation test on peripheral circuits other than the motor circuit, disconnect all
cables from the inverter so that no voltage is applied to the inverter during the test.
Note: Before an insulation test, always disconnect all cables from the main circuit terminal board and
test the inverter separately from other equipment..
R/L 1
S/L 2
T/L 3
U/T 1
V/T 2
W/T 3
500V
(megger)
7. Never test the inverter for pressure. A pressure test may cause damage to its components.
8. Voltage and temperature check
Recommended voltmeter : Input side ... Moving-iron type voltmeter (
Output side ... Rectifier type voltmeter (
)
)
It will be very helpful for detecting a defect if you always measure and record the ambient temperature
before, during and after the operation.
N-3
14
E6581381
1) Cooling fan
The fan, which cools down heat-generating parts, has a service life of about 30,000 hours (about 2 or 3
years of continuous operation). The fan also needs to be replaced if it makes a noise or vibrates
abnormally.
2) Smoothing capacitor
Main circuit
The smoothing capacitors applied to this inverter in the main circuit DC section are film type
capacitors. Those life time in design value is 15 years, but it is recommended to replace them after it
is used for about 10 years under normal conditions. Since the smoothing capacitors are mounted on
a printed circuit board, it needs to be replaced together with the circuit board.
Control circuit
The smoothing aluminum electrolytic capacitor degrades in performance because of ripple current,
etc. The life time in design value is 15 years, but it is recommended to replace them after it is used for
about 10 years under normal conditions. Since the smoothing capacitors are mounted on a printed
circuit board, it needs to be replaced together with the circuit board.
<Criteria for appearance check>
Absence of liquid leak
Absence of case dampaged
Note: The operation time is helpful for roughly determining the time of replacement. For the replacement of
parts, contact your nearest Toshiba inverter distributor. For safetys sake, never replace any part on
your own. (Parts replacement alarms can be known by monitor and alarm output, if it is set.
See section 6.17.14.
14
Cooling fan
Main circuit
smoothing electrolytic
capacitor
Relay and contactor
Aluminum electrolytic
capacitor mounted on
a printed circuit board
Standard
replacement cycle
2 to 3 years
10 years
10 years
Note: The life of a part greatly varies depending on the environment of use.
N-4
E6581381
Store the inverter in a well-ventilated place away from heat, damp, dust and metal powder.
If the printed circuit board in your inverter has an anti-static cover (black cover), do not leave it detached
from the circuit board during storage. The cover must be detached before turning on the inverter.
If no power is supplied to the inverter for a long time, the performance of its capacity electrolytic capacitor
declines.
When leaving the inverter unused for a long time, supply it with electricity once every two years, for 5 hours
or more each, to recover the performance of the capacity electrolytic capacitor. And also check the function
of the inverter. It is advisable not to supply the commercial power directly to the inverter but to gradually
increase the power supply voltage with a transformer, etc.
14
N-5
E6581381
15. Warranty
Any part of the inverter that proves defective will be repaired and adjusted free of charge under the following conditions:
1.
2.
3.
4.
Failure or damage caused by improper or incorrect use or handling, or unauthorized repair or modification of the
inverter
Failure or damage caused by the inverter falling or an accident during transportation after the purchase
Failure or damage caused by fire, salty water or wind, corrosive gas, earthquake, storm or flood, lightning,
abnormal voltage supply, or other natural disasters
Failure or damage caused by the use of the inverter for any purpose or application other than the intended one
All expenses incurred by Toshiba for on-site services shall be charged to the customer, unless a service contract is
signed beforehand between the customer and Toshiba, in which case the service contract has priority over this
warranty.
15
O-1
E6581381
Mandatory
If you throw away the inverter, have it done by a specialist in industry waste disposal(*). If you throw
away the inverter by yourself, this can result in explosion of capacitor or produce noxious gases,
resulting in injury.
(*) Persons who specialize in the processing of waste and known as "industrial waste product collectors
and transporters" or "industrial waste disposal persons. "If the collection, transport and disposal of
industrial waste is done by someone who is not licensed for that job, it is a punishable violation of the
law. (Laws in regard to cleaning and processing of waste materials)
For safetys sake, do not dispose of the disused inverter yourself but ask an industrial waste disposal agent.
Disposing of the inverter improperly could cause its capacitor to explode and emit toxic gas, causing injury to persons.
16
P-1
E6581381
Safety
precautions
Introduction
I
II
Contents
Industrial Inverter
Industrial Inverter
Read first
Operations
Instruction Manual
TM
TOSVERT
VF-FS1
Basic VF-FS1
operations
Basic
parameters
Extended
parameters
Applied
operation
For further information, please contact your nearest Toshiba Liaison Representative or International Operations - Producer Goods.
The data given in this manual are subject to change without notice.
2009-11
TOSHIBA
Monitoring the
operation status
Measures
to satisfy the
standards
Peripheral
devices
Table of
parameters
and data
Specifications
Before making
a service call
NOTICE
1.Make sure that this instruction manual is delivered to the
end user of the inverter unit.
2.Read this manual before installing or operating the inverter
unit, and store it in a safe place for reference.
Inspection and
maintenance
Warranty
Disposal of the
inverter
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16