AQSIQ Notice No.151 (2012) PDF
AQSIQ Notice No.151 (2012) PDF
AQSIQ Notice No.151 (2012) PDF
151 (2012)
Appendix:
1. Conformity Declaration for Pressure Vessel Quality in Conformance with the
Essential Safety Requirements
2. Contrast Table for Stationary Pressure Vessel Products and the Essential Safety
Quality Requirements of the Supervision Regulations on Safety Technology for
Stationary Pressure Vessels
3. Contrast Table for Transportable Pressure Vessel Products and the Essential
Safety Quality Requirements of the Supervision Regulations on Safety Technology
for Transportable Pressure Vessels
4. The Basic Requirements for Risk Evaluation Report
Appendix 1
Conformity Declaration for Pressure Vessel Quality in Conformance with the Essential Safety Requirements
Manufacture
Licensing level
Declarer
Address
License No.
Contact person
Product name
Design pressure
MPa
Body dimension
Medium
category
Design temperature
Pressure vessel
category
Shell material
Group I
Group II
Design and
manufacture standard
After comparing with the pressure vessel essential safety quality requirements of (please fill in here the name of the applicable pressure vessel
safety technical supervision regulation), we hereby declare the (product name) products that we designed/manufactured in accordance with
(_design/manufacture standards) conform to the essential safety requirements. Please refer to the attached Comparison Table for Pressure Vessel
Products and the Essential Safety Requirements of the Supervision Regulations on Safety Technology for ****Pressure Vessels for the comparison
results; we commit ourselves to be responsible for the authenticity of the declaration.
Responsible personsignature
Year
(This column shall be filled by SELO of AQSIQ
Serial No.:
Month
Date
Appendix 2
Comparison Table for Stationary Pressure Vessel Products and the Essential Safety Requirements of the Supervision Regulations on Safety Technology
for Stationary Pressure Vessels
No.
composition
Conformity
declaration
Conform
%S
%P
Conform after
mechanical properties
Material
requirements
3
Not conform
Impact energyKV2
Elongation after fractureA
Conform
Impact energyKV2
Elongation after fractureA
Conform after
disposition
Not conform
(Regulations 2.5)
Steel plate ultrasonic
inspection
disposition
Not applicable
(Regulations 2.4)
Steel material
Note
Disposition
Require 100%
Require other percentage
Not required
Require 100%
Require other percentage
Not required
Material designation
Design temp limit
Design pressure limit
Operation situation
Material designation
Design temp limit
Design pressure limit
Operation situation
MPa
Regulations refers to the Supervision Regulations on Safety Technology for Stationary Pressure Vessels( TSG R0004-2009)
Conform
Conform after
disposition
Not conform
Not applicable
MPa
Conform
Conform after
disposition
Not conform
(Regulations 3.5)
Design method
Design load
Design
requirements
7
(Regulations 3.5)
Failure mode
Pressure
Gravitational load
External acting force
TEMP difference load Wind load
Earthquake load
Snow load Other load
Pressure
Gravitational load
External acting force
TEMP difference load Wind load
Earthquake load
Snow load Other load
Conform
Conform after
disposition
Not conform
Conform
Conform after
disposition
Not conform
Conform
Conform after
disposition
Not conform
Conform
(Regulations 3.8)
Safety coefficient
nb
nd
ns
nn
nb
nd
ns
n n
Conform after
disposition
Not conform
(Regulations 3.20)
Quick opening pressure
10
vessel
Manufacture
requirements
(Regulations 4.5)
NDT
Design by
experimental method
and design by
empirical method
shall be subject to
technical review by the
third party designated
by AQSIQ
Not applicable
Conform
Conform after
disposition
Not conform
Conform
Conform after
disposition
Not conform
For
category
III
pressure vessel, the
risk evaluation report
shall be issued
Conform
(Regulations 4.6)
11
Heat treatment
Not required
Heat treatment process
Conform after
disposition
Not conform
Hydraulic test
Method
Pressure coefficient
(Regulations 4.7)
12
Pressure testing
pressure coefficient
Conform
Conform after
pressure coefficient
disposition
Not conform
pressure coefficient
Method
Air-tight test
Ammonia leak test
Halogen leak test
Helium leak test
Others
(Regulations 4.8)
13
Leakage test
Air-tight test
Ammonia leak test
Halogen leak test
Helium leak test
Others
Not applicable
Welding coupon
Required Not required
Welding coupon
Conform
Available
Conform after
Base
(Regulations 4.3)
Welding coupon and
14
metal
Available
Conform
Conform after
disposition
Not conform
Not available
heat
treatment
Not available
specimen
disposition
Not conform
Conform
15
Others
Other items
listed above
not
Conform after
disposition
Not conform
16
Appendix 3
Contrast Table for Transportable Pressure Vessel Products and the Essential Safety Requirements of the Supervision Regulations on Safety Technology
for Transportable Pressure Vessels
No.
%S
%P
composition
(Regulations 2.4)
Steel material
mechanical properties
Material
requirements
3
(Regulations 2.5)
Steel plate ultrasonic
inspection
(Regulations 2.8)
Aluminum and
aluminum alloy
Design
requirements
Conform after
Require 100%
Require other percentage
Not required
Require 100%
Require other percentage
Not required
Material designation
Design temp limit
Design pressure limit
Operation situation
Material designation
Design temp limit
Design pressure limit
Operation situation
MPa
disposition
Not applicable
Conform
Conform after
disposition
Not conform
Conform
Conform after
disposition
Not conform
Not applicable
MPa
Design method
Conform
Conform after
disposition
Not conform
Conform after
disposition
Not conform
Regulations refers to the Supervision Regulations on Safety Technology for Transportable Pressure Vessels( TSG R0005-2011)
Not conform
Conform
(Regulations 3.5)
Note
Disposition
Conform
(Regulations 2.3)2
Conformity
declaration
Design load
load
load
(Regulations 3.5)
Pressure
Gravitational
External acting force
TEMP
difference
Earthquake load Wind load
Fatigue load Initial load
Other load
Failure mode
Pressure
Gravitational load
External acting force
TEMP
difference
load
Earthquake load Wind load
Fatigue load Initial load
Other load
Possible failure mode
Conform
Conform after
disposition
Not conform
Conform
Conform after
disposition
Not conform
For
category
III
pressure vessel, the
risk evaluation report
shall be issued
Conform
(Regulations 3.8)
nb
nd
Safety coefficient
ns
nn
nb
nd
ns
n n
Conform after
disposition
Not conform
Medium
group,
hazardness,
filling
quantity
Medium number:____________
Name:_____________
Medium group:____________
Hazardness:____________
The maximum allowable filling
quantity:___________
Medium number:____________
Name:_____________
Medium group:____________
Hazardness:____________
The maximum allowable filling
quantity:___________
RT percentage
UT percentage
MT percentage
PT percentage
(Regulations 4.5)
10
NDT
Manufacture
requirements
11
Conform
Conform after
disposition
Not conform
Conform
Conform after
disposition
Not conform
Conform
(Regulations 4.6)
Postweld heat treatment
Heat treatment
Not required
Heat treatment process
Conform after
disposition
Not conform
Hydraulic test
(Regulations 4.7)
12
Method
Pressure coefficient
Pressure testing
(Regulations 4.8)
13
Leakage test
14
disposition
pressure coefficient
Not conform
Air-tight test
Ammonia leak test
Halogen leak test
Helium leak test
Others
Not applicable
Welding coupon
Required Not required
Welding coupon
Conform
Available
Conform after
Base
Conform after
Method
Air-tight test
Ammonia leak test
Halogen leak test Helium leak test
Others
(Regulations 4.3)
Welding coupon and
Conform
pressure coefficient
metal
Available
Conform
Conform after
disposition
Not conform
Not available
heat
treatment
Not available
specimen
disposition
Not conform
Conform
15
Others
Other items
listed above
not
Conform after
disposition
Not conform
16
Appendix 4
The Basic Requirements for Risk Evaluation Report
1. General Principles
1.1 This document specifies the basic requirements for risk evaluation report of pressure vessels.
1.2 The pressure vessel designer (or the designing unit*) shall draft the risk evaluation report for the
intended use condition in accordance with the relevant regulations or the requirements of its
client.
1.3 The designer (or the designing unit*) shall give adequate consideration to all the possible failure
modes of the pressure vessel under various working conditions( for transportable pressure
vessels, the envisioned transportation methods and the various working conditions* under
different transportation methods shall be covered) and draw up safety measures in respect of
material selection, structure design, manufacture inspection, transportation and service*, loading
and unloading* to prevent failures.
1.4 The designer (or the designing unit*) shall provide the end user the needed information for the
making of emergency response plan.
2. The Drafting Principle and Procedures
2.1 The main target of risk evaluation during design stage is to identify hazards and control risk;
2.2 The risk evaluation during design stage shall follow the below procedures:
a) to identify various working conditions based on the design conditions of the user and other
design input information(including transportation methods and various working conditions*);
b) to identify hazards based on the working conditions such as working medium, operating
conditions, environmental factors, loading and unloading conditions*, transportation conditions*
to predict the possible hazards and consequences;
c) to specify the safety measures that shall be adopted for all the possible hazards and their
corresponding failures, and explain the basis;
d) to provide the needed information for the making of emergency response plan for failures that
might happen;
e) to complete the risk evaluation report.
3 The Contents of the Risk Evaluation Report
The risk evaluation report shall include at least the following:
a) the basic design parameters of the pressure vessel: pressure, temperature, material, medium
nature and external load; for transportable pressure vessels, the following shall be taken into
consideration: transportation methods( such as railway, highway, waterway, or the combined
transport of the aforementioned methods), working conditions( such as working pressure,
working temperature, corrosion conditions), loading and unloading conditions( such as loading
and unloading methods and pressure), basic structures( such as single-layered tank, the stacked
insulation tank, vacuum thermal insulation tank and gas cylinders);
b) description of all the possible operating conditions;
c) All the possible hazards that may happen under operation and design conditions, like explosion,
leak, wearout, deformation, vacuum failure*, and side tumbling*;
d) For failure modes which are stipulated in standards, safety technical codes and other regulatory
documents, please specify the adopting article number;
e) For failure mode not quoted in applied standards, please specify the basis for the determination
of load, safety factor and the corresponding calculation method in design;
f) Specify the disposition measures for medium slight leakage, serious leakage, explosion and
traffic accident*;
g) In accordance with the possible accident, stipulate the appropriate people protection equipment
and protection measures* for the escort people, operator and other concerned people;
h) The risk evaluation report and the general design drawing shall bear the same signature.
Note: special attention shall be given to the parts with * for transportable pressure vessels.