AQSIQ Notice No.151 (2012) PDF

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AQSIQ Notice No.

151 (2012)

Notice for Pressure Special Equipment Manufacture Licensing


To further enhance the implementation of the manufacture licensing system to
imported pressure special equipment, this is to notice the relevant requirements as
follows.
1. Manufacture Licensing Requirements
1.1 The manufacturers of boilers, pressure vessels, gas cylinders and their safety
appurtenances and safety protecting devices (including safety valves, rupture discs
and gas cylinder valves) as well as the manufacturers of safety valves and rupture
discs used on pressure pipelines shall acquire the special equipment manufacture
license.
1.2 Imported pressure pipeline components (excluding the safety valves and rupture
discs stated in Article 1.1) are not subject to the manufacture license for the time
being, but must satisfy the requirements of Chinese safety technical codes and the
mandatory requirements of national standards. The first time imported pressure
pipeline components shall go through the type tests performed by the type test
laboratories authorized by the General Administration of Quality Supervision,
Inspection and Quarantine (hereinafter referred to as AQSIQ). When conducting the
import inspections to the imported pressure pipeline components, the type test
conformity certificates issued by the type test laboratories shall be submitted to the
entry-exit inspection and quarantine departments. The products should not be put
into market or service domestically in China before they pass the safety performance
inspection. The ancillary pressure pipeline components of the imported boiler and
pressure vessel are not subject to the type tests. The manufacturer of the boiler and
pressure vessel shall be responsible for the product quality of the ancillary pressure
pipeline components, and they shall go through the safety performance inspections
along with the boilers and pressure vessels.
2. Requirements on Quality Assurance System
After six months of the publication date of this Notice, the quality assurance system of
international boiler and pressure vessel manufacturers, including new applicants as
well as renewal applicants, shall meet the Basic Requirements for Special Equipment
Quality Assurance System on Manufacture, Installation, Alteration and Repair (TSG
Z0004-2007).
3. Essential Safety Requirements
The safety quality of pressure vessels shall meet the essential safety requirements
stipulated in the applicable pressure vessel safety technical supervision regulations.
For stationary pressure vessels and transportable pressure vessels, when Chinese
standards cannot be adopted for their construction, the manufacture license holders
can adopt mature and widely used international standards for design and
construction, and at the same time they shall submit the Special Equipment Licensing

Office of AQSIQ(hereinafter referred to as SELO) the Conformity Declaration by


which the manufacturer declares its product quality is in conformance with the
essential safety requirements of Chinese safety technical codes (hereinafter referred
to as Conformity Declaration) as well as the Comparison Table for pressure vessel
products and the essential safety requirements of the supervision regulations on
safety technology for pressure vessels (hereinafter referred to as Comparison
Table). For the same type of products with the same design parameters, the
Conformity Declaration and the Comparison Table should be submitted just once.
After receiving the written files, within five working days, SELO informs the license
holder of the assigned serial number for its Conformity Declaration and publishes this
serial number on SELOs website. The manufacturer shall include the published
serial number, the Conformity Declaration and the Contrast Table in the product
delivery files. See Appendix 1 for the specific format of the Conformity Declaration;
see Appendix 2 for the specific format of the Contrast Table for stationary pressure
vessels; see Appendix 3 for the specific format of the Contrast Table for transportable
pressure vessels.
For gas cylinders and valves of gas cylinders, when Chinese standards cannot be
adopted for construction, the manufacture license holders shall submit the adopted
standards to SELO for assessment and registration by the relevant Chinese technical
organizations for standardization in accordance with the requirements of the Safety
Supervision Regulations for Gas Cylinders. The manufacture license holders shall
design, construct and inspect their products in compliance with the assessed and
registered standards, and the products shall go through the type tests and design
documents appraisal by the inspection agencies authorized by AQSIQ.
4. Risk Evaluation Requirements
For Category III stationary pressure vessels, transportable pressure vessels and
ultra-high pressure vessels, a risk evaluation report (see Appendix 4) shall be
included in the product delivery files.
5. Miscellaneous
Since the publication date of this Notice, the requirements of Chapter 4 and from
Article 52 through Article 57, and the stipulation of Article 16 No manufacture license
is required for those manufacturers who produce pressure vessel products with
design pressure less than 10MPa, at the same time the maximum inner diameter less
than 150mm or the water volume less than 25L in the Requirements for Boiler and
Pressure Vessel Manufacture Licensing (Guozhijianguo (2003) No.194) are no
longer in execution.

General Administration of Quality Supervision, Inspection and Quarantine


Oct.11, 2012

Appendix:
1. Conformity Declaration for Pressure Vessel Quality in Conformance with the
Essential Safety Requirements
2. Contrast Table for Stationary Pressure Vessel Products and the Essential Safety
Quality Requirements of the Supervision Regulations on Safety Technology for
Stationary Pressure Vessels
3. Contrast Table for Transportable Pressure Vessel Products and the Essential
Safety Quality Requirements of the Supervision Regulations on Safety Technology
for Transportable Pressure Vessels
4. The Basic Requirements for Risk Evaluation Report

Appendix 1
Conformity Declaration for Pressure Vessel Quality in Conformance with the Essential Safety Requirements
Manufacture
Licensing level

Declarer

Address

License No.

Contact person

Product name

General drawing No.

Design pressure

MPa

Body dimension
Medium
category

Telephone & E-mail

Design temperature

Pressure vessel
category

Shell material
Group I
Group II

Design and
manufacture standard

Stationary pressure vessel


Category I Category II Category III
Super high pressure vessel
Non-metallic pressure vessel
Medical Oxygen-cabin
Simple pressure vessel

After comparing with the pressure vessel essential safety quality requirements of (please fill in here the name of the applicable pressure vessel
safety technical supervision regulation), we hereby declare the (product name) products that we designed/manufactured in accordance with
(_design/manufacture standards) conform to the essential safety requirements. Please refer to the attached Comparison Table for Pressure Vessel
Products and the Essential Safety Requirements of the Supervision Regulations on Safety Technology for ****Pressure Vessels for the comparison
results; we commit ourselves to be responsible for the authenticity of the declaration.
Responsible personsignature
Year
(This column shall be filled by SELO of AQSIQ
Serial No.:

Month

Date

Appendix 2
Comparison Table for Stationary Pressure Vessel Products and the Essential Safety Requirements of the Supervision Regulations on Safety Technology
for Stationary Pressure Vessels
No.

Chinese basic safety quality


requirements

Adopted code requirements

(Regulations 2.3)1 Steel


material chemical

composition

Conformity
declaration

Products practical situation

Conform

%S

%P

Shell material standards


Shell material designation
C
%S
%P

Conform after

mechanical properties

Material
requirements
3

Not conform

Impact energyKV2
Elongation after fractureA

Conform

Impact energyKV2
Elongation after fractureA

Conform after
disposition
Not conform

(Regulations 2.5)
Steel plate ultrasonic
inspection

(Regulations 2.6 2.7)

disposition

Cast iron or non-ferrous


metal

Pay attention to other


pressure parts material

Not applicable

(Regulations 2.4)
Steel material

Note
Disposition

Require 100%
Require other percentage
Not required

Require 100%
Require other percentage
Not required

Material designation
Design temp limit
Design pressure limit
Operation situation

Material designation
Design temp limit
Design pressure limit
Operation situation

MPa

Regulations refers to the Supervision Regulations on Safety Technology for Stationary Pressure Vessels( TSG R0004-2009)

Conform
Conform after
disposition
Not conform
Not applicable

MPa

Conform
Conform after
disposition
Not conform

Pay attention to other


pressure parts material

Design by rules Design by analysis


Design by experimental method
Design by empirical method
Technical review

(Regulations 3.5)

Design method

(Regulations 3.3 3.5)

Design load

Design
requirements
7

(Regulations 3.5)
Failure mode

Pressure
Gravitational load
External acting force
TEMP difference load Wind load
Earthquake load
Snow load Other load

Pressure
Gravitational load
External acting force
TEMP difference load Wind load
Earthquake load
Snow load Other load

Brittle fracture(1) Ductile rupture(2)


Creep rupture(3) Elastic or plastic
instability(4)
Nozzle leakage(5) Others:
(6)

Possible failure mode

Conform
Conform after
disposition
Not conform

Conform
Conform after
disposition
Not conform
Conform
Conform after

Risk analysis report


Required Not required

disposition
Not conform
Conform

(Regulations 3.8)

Safety coefficient

nb
nd

ns
nn

nb
nd

ns
n n

Conform after
disposition
Not conform

(Regulations 3.20)
Quick opening pressure

10

vessel

Manufacture
requirements

Safety interlock function

(Regulations 4.5)
NDT

Method and percentage

When the quick opening device


reaches the preset closure position,
pressure can be raised for operation
Only after the internal pressure is
completely released, the quick opening
device can be opened
RT percentage
UT percentage
MT percentage
PT percentage

Design by
experimental method
and design by
empirical method
shall be subject to
technical review by the
third party designated
by AQSIQ

Not applicable
Conform
Conform after
disposition
Not conform
Conform
Conform after
disposition
Not conform

For
category
III
pressure vessel, the
risk evaluation report
shall be issued

Conform
(Regulations 4.6)

11

Postweld heat treatment

Heat treatment

Not required
Heat treatment process

Conform after
disposition
Not conform

Hydraulic test

Method
Pressure coefficient

(Regulations 4.7)

12

Pressure testing

pressure coefficient

Conform

Air pressure test

Conform after

pressure coefficient

disposition

The gas-liquid combined test

Not conform

pressure coefficient

Method
Air-tight test
Ammonia leak test
Halogen leak test
Helium leak test
Others

(Regulations 4.8)

13

Leakage test

Air-tight test
Ammonia leak test
Halogen leak test
Helium leak test
Others

Not applicable

Welding coupon
Required Not required

Welding coupon

Conform

Available

Conform after

Base metal heat treatment specimen


Required Not required

Base

(Regulations 4.3)
Welding coupon and

14

base metal heat


treatment specimen

metal

Available

Conform
Conform after
disposition
Not conform

Not available
heat

treatment

Not available

specimen

disposition
Not conform
Conform

15

Others

Other items
listed above

not

Conform after
disposition
Not conform

Other issues need to be emphasized and specified:

16

Appendix 3
Contrast Table for Transportable Pressure Vessel Products and the Essential Safety Requirements of the Supervision Regulations on Safety Technology
for Transportable Pressure Vessels
No.

Chinese basic safety quality


requirements

Adopted code requirements

Steel material chemical

%S

%P

composition

(Regulations 2.4)

Steel material
mechanical properties

Material
requirements
3

(Regulations 2.5)
Steel plate ultrasonic
inspection

(Regulations 2.8)
Aluminum and

aluminum alloy

Design
requirements

Shell material standards


Shell material designation
C
%S
%P

Conform after

Ratio of the yield strength and the


tensile strength
Impact energyKV2
Elongation after fractureA

Ratio of the yield strength and the


tensile strength
Impact energyKV2
Elongation after fractureA

Require 100%
Require other percentage
Not required

Require 100%
Require other percentage
Not required

Material designation
Design temp limit
Design pressure limit
Operation situation

Material designation
Design temp limit
Design pressure limit
Operation situation

MPa

disposition
Not applicable
Conform
Conform after
disposition
Not conform
Conform
Conform after
disposition
Not conform
Not applicable

MPa

Design method

Design by rules Design by analysis

Conform
Conform after
disposition
Not conform
Conform after
disposition
Not conform

Regulations refers to the Supervision Regulations on Safety Technology for Transportable Pressure Vessels( TSG R0005-2011)

Pay attention to other


pressure parts material

Not conform

Conform
(Regulations 3.5)

Note
Disposition

Conform

(Regulations 2.3)2

Conformity
declaration

Products practical situation

Pay attention to other


pressure parts material

(Regulations 3.3 3.10)

Design load

load
load

Brittle fracture(1) Ductile rupture(2)


Creep rupture(3) Elastic or plastic
instability(4)
Nozzle leakage(5) Others:
(6)

(Regulations 3.5)

Pressure
Gravitational
External acting force
TEMP
difference
Earthquake load Wind load
Fatigue load Initial load
Other load

Failure mode

Pressure
Gravitational load
External acting force
TEMP
difference
load
Earthquake load Wind load
Fatigue load Initial load
Other load
Possible failure mode

Conform
Conform after
disposition
Not conform
Conform
Conform after

Risk analysis report


Require No require

disposition
Not conform

For
category
III
pressure vessel, the
risk evaluation report
shall be issued

Conform
(Regulations 3.8)

nb
nd

Safety coefficient

ns
nn

nb
nd

ns
n n

Conform after
disposition
Not conform

(Regulations 3.9, 3.10.7,


3.10.8)

Medium

group,

hazardness,

filling

quantity

Medium number:____________
Name:_____________
Medium group:____________
Hazardness:____________
The maximum allowable filling
quantity:___________

Medium number:____________
Name:_____________
Medium group:____________
Hazardness:____________
The maximum allowable filling
quantity:___________

Method and percentage

RT percentage
UT percentage
MT percentage
PT percentage

(Regulations 4.5)

10

NDT

Manufacture
requirements
11

Conform
Conform after
disposition
Not conform

Conform
Conform after
disposition
Not conform
Conform

(Regulations 4.6)
Postweld heat treatment

Heat treatment

Not required
Heat treatment process

Conform after
disposition
Not conform

The medium which is


beyond the scope of
the Table 3-4 of the
Regulation shall be
subject to technical
review by the third
party designated by
AQSIQ.

Hydraulic test
(Regulations 4.7)

12

Method
Pressure coefficient

Pressure testing

(Regulations 4.8)

13

Leakage test

14

disposition

pressure coefficient

Not conform

Air-tight test
Ammonia leak test
Halogen leak test
Helium leak test
Others

Not applicable

Welding coupon
Required Not required

Welding coupon

Conform

Available

Conform after

Base metal heat treatment specimen


Required Not required

Base

base metal heat


treatment specimen

Conform after

Air pressure test

Method
Air-tight test
Ammonia leak test
Halogen leak test Helium leak test
Others

(Regulations 4.3)
Welding coupon and

Conform

pressure coefficient

metal

Available

Conform
Conform after
disposition
Not conform

Not available
heat

treatment

Not available

specimen

disposition
Not conform
Conform

15

Others

Other items
listed above

not

Conform after
disposition
Not conform

Other issues need to be emphasized and specified:

16

Appendix 4
The Basic Requirements for Risk Evaluation Report
1. General Principles
1.1 This document specifies the basic requirements for risk evaluation report of pressure vessels.
1.2 The pressure vessel designer (or the designing unit*) shall draft the risk evaluation report for the
intended use condition in accordance with the relevant regulations or the requirements of its
client.
1.3 The designer (or the designing unit*) shall give adequate consideration to all the possible failure
modes of the pressure vessel under various working conditions( for transportable pressure
vessels, the envisioned transportation methods and the various working conditions* under
different transportation methods shall be covered) and draw up safety measures in respect of
material selection, structure design, manufacture inspection, transportation and service*, loading
and unloading* to prevent failures.
1.4 The designer (or the designing unit*) shall provide the end user the needed information for the
making of emergency response plan.
2. The Drafting Principle and Procedures
2.1 The main target of risk evaluation during design stage is to identify hazards and control risk;
2.2 The risk evaluation during design stage shall follow the below procedures:
a) to identify various working conditions based on the design conditions of the user and other
design input information(including transportation methods and various working conditions*);
b) to identify hazards based on the working conditions such as working medium, operating
conditions, environmental factors, loading and unloading conditions*, transportation conditions*
to predict the possible hazards and consequences;
c) to specify the safety measures that shall be adopted for all the possible hazards and their
corresponding failures, and explain the basis;
d) to provide the needed information for the making of emergency response plan for failures that
might happen;
e) to complete the risk evaluation report.
3 The Contents of the Risk Evaluation Report
The risk evaluation report shall include at least the following:
a) the basic design parameters of the pressure vessel: pressure, temperature, material, medium
nature and external load; for transportable pressure vessels, the following shall be taken into
consideration: transportation methods( such as railway, highway, waterway, or the combined
transport of the aforementioned methods), working conditions( such as working pressure,
working temperature, corrosion conditions), loading and unloading conditions( such as loading
and unloading methods and pressure), basic structures( such as single-layered tank, the stacked
insulation tank, vacuum thermal insulation tank and gas cylinders);
b) description of all the possible operating conditions;
c) All the possible hazards that may happen under operation and design conditions, like explosion,
leak, wearout, deformation, vacuum failure*, and side tumbling*;
d) For failure modes which are stipulated in standards, safety technical codes and other regulatory
documents, please specify the adopting article number;

e) For failure mode not quoted in applied standards, please specify the basis for the determination
of load, safety factor and the corresponding calculation method in design;
f) Specify the disposition measures for medium slight leakage, serious leakage, explosion and
traffic accident*;
g) In accordance with the possible accident, stipulate the appropriate people protection equipment
and protection measures* for the escort people, operator and other concerned people;
h) The risk evaluation report and the general design drawing shall bear the same signature.
Note: special attention shall be given to the parts with * for transportable pressure vessels.

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