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    Excel Sheet For Fuel Usage

    Uploaded by

    Anonymous Xi0MsWMp
    The document describes the specifications and heat capacity calculations for a furnace used to heat steel billets. It provides details on the furnace dimensions, volume, billet load size and furnace throughput. Heat requirements are calculated for both cold charging and hot charging billets to 1150 degrees Celsius. Fuel consumption rates are estimated for operating the furnace at 85 tons per hour using fuel oil with and without supplemental blast furnace gas or producer gas. Using gases reduces the total fuel oil usage and lowers the specific fuel consumption per ton of rolled product.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Excel Sheet For Fuel Usage

    Uploaded by

    Anonymous Xi0MsWMp
    377 views7 pages
    The document describes the specifications and heat capacity calculations for a furnace used to heat steel billets. It provides details on the furnace dimensions, volume, billet load size and furnace throughput. Heat requirements are calculated for both cold charging and hot charging billets to 1150 degrees Celsius. Fuel consumption rates are estimated for operating the furnace at 85 tons per hour using fuel oil with and without supplemental blast furnace gas or producer gas. Using gases reduces the total fuel oil usage and lowers the specific fuel consumption per ton of rolled product.

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    Original Title

    Excel Sheet for Fuel Usage

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    The document describes the specifications and heat capacity calculations for a furnace used to heat steel billets. It provides details on the furnace dimensions, volume, billet load size and furnace throughput. Heat requirements are calculated for both cold charging and hot charging billets to 1150 degrees Celsius. Fuel consumption rates are estimated for operating the furnace at 85 tons per hour using fuel oil with and without supplemental blast furnace gas or producer gas. Using gases reduces the total fuel oil usage and lowers the specific fuel consumption per ton of rolled product.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    377 views7 pages

    Excel Sheet For Fuel Usage

    Uploaded by

    Anonymous Xi0MsWMp
    The document describes the specifications and heat capacity calculations for a furnace used to heat steel billets. It provides details on the furnace dimensions, volume, billet load size and furnace throughput. Heat requirements are calculated for both cold charging and hot charging billets to 1150 degrees Celsius. Fuel consumption rates are estimated for operating the furnace at 85 tons per hour using fuel oil with and without supplemental blast furnace gas or producer gas. Using gases reduces the total fuel oil usage and lowers the specific fuel consumption per ton of rolled product.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 7

    Furnace Description

    Area
    Inside Efective length
    Inside Effective Width
    Height of Furnace
    Volume Of Furnace
    No Of Billet Occupied at Furnace
    Weight of One Billet of 12000 mm long
    Total Tonnage of Furnace

    Cold Charging
    Bifurcations of Heat Capacity :
    Heat Required to Raise Temperature of Billets upto 1150Deg C { Q=M( 145 Ton) x Cp(0.12) X T(1150-30) }
    Heat losses through Stack
    Heat To Loss ( Refactory,Door,Slot,Water,Roll )
    Total Heat Capacity
    Therefore Fuel Rate for 85 T/Hr
    Therefore Specific Heat Consumption
    Therefore Specific Fuel Consumption for 85 T/Hr
    Specific Consumption of Fuel with Usage of BF Gas
    Quantinty of BFG usage envisaged for 85 T/Hr
    Approximate equivalent Fuel Benefit envisaged
    Total FO usage
    Specific Fuel / Ton of rolled Product
    Specific Fuel Saved / Ton of rolled Product
    Specific Consumption of Fuel with Usage of Producer Gas
    Quantinty of PG usage envisaged for 85 T/Hr
    Approximate equivalent Fuel Benefit
    Total FO usage
    Specific Fuel / Ton of rolled Product
    Specific Fuel Saved / Ton of rolled Product

    Hot Charging ( Billet Temperature Envisaged 300 Deg C )


    Bifurcations of Heat Capacity :
    Heat Required to Raise Temperature of Billets upto 1150Deg C { Q=M( 145 Ton) x Cp(0.12) X T(1150-300) }
    Heat losses through Stack
    Heat To Loss ( Refactory,Door,Slot,Water,Roll )
    Total Heat Capacity
    Therefore Fuel Rate for 85 T/Hr
    Therefore Specific Heat Consumption
    Therefore Specific Fuel Consumption for 85 T/Hr
    Specific Consumption of Fuel with Usage of BFG
    Total FO usage
    Quantinty of BFG usage envisaged for 85 T/Hr
    Approximate equivalent Fuel Benefit
    Specific Fuel / Ton of rolled Product

    Specific Fuel Saved / Ton of rolled Product


    Specific Consumption of Fuel with Usage of PG
    Total FO usage
    Quantinty of PG usage envisaged for 85 T/Hr
    Approximate equivalent Fuel Benefit
    Specific Fuel / Ton of rolled Product
    Specific Fuel Saved / Ton of rolled Product

    18
    12.8
    4.5
    1036.8
    60
    2.41
    145

    C { Q=M( 145 Ton) x Cp(0.12) X T(1150-30) }

    Total Heat Capacity / Out Put Tonnage


    Sp Heat in Mkcal x 1000 = Specific Heat in Kcal/Kg
    Specific Heat (Kcal/Kg x 1000 / 9800 (CV of FO)

    12000 Nm3/Hr x 24 Hrs


    (288000 x 650 ) / 9800
    29.43 Mcal/Kg x 10^6 / 9800 x 18 Hours
    In comparision with Total FO Usage

    12000 Nm3/Hr x 24 Hrs


    (288000 x 1150 ) / 9800
    29.43 Mcal/Kg x 10^6 / 9800 x 18 Hours
    In comparision with Total FO Usage

    C { Q=M( 145 Ton) x Cp(0.12) X T(1150-300) }

    Total Heat Capacity / Out Put Tonnage


    Sp Heat in Mkcal x 1000 = Specific Heat in Kcal/Kg
    Specific Heat (Kcal/Kg x 1000 / 9800 (CV of FO)

    20.98 Mcal/Kg x 10^6 / 9800


    12000 Nm3/Hr x 24 Hrs
    (288000 x 650 ) / 9800

    19.43
    5.2
    4.8
    29.43
    0.35
    346.3
    35.34

    288000
    19102
    54062.9
    23.31
    12.03

    288000
    33796
    54062.9
    13.51
    21.82

    14.7492
    5.2
    4.8
    24.7492
    0.29
    291.17
    29.71

    45457.71
    288000
    19102.04
    17.57

    In comparision with Total FO Usage

    12.14

    20.98 Mcal/Kg x 10^6 / 9800 x 18 Hrs


    12000 Nm3/Hr x 24 Hrs
    (288000 x 1150 ) / 9800

    45457.71
    288000
    33795.92
    7.77
    21.94

    In comparision with Total FO Usage

    Mtrs
    Mtrs
    Mtrs
    Mtrs
    NO
    Ton
    Ton

    MKCal/hr
    MKCal/hr
    MKCal/hr
    MKCal/hr
    MKCal/Kg
    Kcal/Kg
    Ltr/T

    Kcal/Nm3
    Ltrs
    Ltrs
    Ltr/T
    Ltr/T

    Kcal/Nm3
    Ltrs
    Ltrs
    Ltr/T
    Ltr/T

    MKCal/hr
    MKCal/hr
    MKCal/hr
    MKCal/hr
    MKCal/Kg
    Kcal/Kg
    Ltr/T

    Ltrs
    Kcal/Nm3
    Ltrs
    Ltr/T

    Ltr/T

    Ltrs
    Kcal/Nm3
    Ltrs
    Ltr/T
    Ltr/T

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