TS9090-310D CHG-2 V2
TS9090-310D CHG-2 V2
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TS9090-310D
VOLUME 2
SL720-MAN-AA-020
TECHNICAL SPECIFICATION
TITLE: ALTERATIONS TO SHIPS ACCOMPLISHED BY ALTERATION
INSTALLATION TEAMS
NO.: TS9090-310D
DATE: FEBRUARY 2004
SUPERSEDES: TS9090-310C, dated JUNE 00
DISTRIBUTION STATEMENT A
DISTRIBUTION STATEMENT A
APPROVED FOR PUBLIC RELEASE
DISTRIBUTION UNLIMITED
PUBLISHED BY
COMMANDER, NAVAL SEA SYSTEMS COMMAND
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TABLE OF CONTENTS
1.
2.
SCOPE................................................................................................................................ 1
1.1.
General. ................................................................................................................... 1
1.2.
Definitions............................................................................................................... 2
1.3.
Applicability............................................................................................................ 2
1.4.
Exceptions. .............................................................................................................. 2
1.5.
1.6.
Cancellation............................................................................................................. 7
3.
Issues of Documents................................................................................................ 7
REQUIREMENTS .......................................................................................................... 10
3.1 General ........................................................................................................................ 10
3.1.1. Quick reaction alteration accomplishment. ............................................... 10
3.2.
Ship Alteration (SHIPALT) and Equipment Alteration [Machinery Alteration
(MACHALT), Ordnance Alteration (ORDALT), Field Change (FC), Engineering Change
(EC)] Pre-Installation Requirements. ................................................................................ 10
3.2.1. Initial determination of SHIPALT/Equipment Alteration accomplishment
by AIT.......................................................................................................... 10
3.2.2. Equipment Alteration development. ......................................................... 11
3.2.3. SHIPALT development. ............................................................................ 11
3.2.4. Planning..................................................................................................... 13
3.2.5. Scheduling and Pre-installation Coordination Requirements. .................. 13
3.2.6. AIT tasking................................................................................................ 17
3.2.7. SHIPALT design development.................................................................. 18
3.3. Temporary Alteration (TEMPALT) Pre-installation Requirements. (Surface Ships
and Service Craft)............................................................................................................. 23
3.3.1. Initial determination of alteration accomplishment by AIT. ..................... 23
3.3.2. TEMPALT development........................................................................... 23
3.3.3. Planning..................................................................................................... 23
3.3.4. Budgeting. ................................................................................................. 24
3.3.5. Scheduling................................................................................................. 24
3.3.6. Tasking. ..................................................................................................... 24
3.3.7. TEMPALT design development. .............................................................. 24
3.4.
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3.4.3.
3.4.4.
3.4.5.
3.4.6.
3.4.7.
4.
5.
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3.5.
Installation Requirements...................................................................................... 32
3.5.1. AIT Check-in and Pre-brief....................................................................... 33
3.5.2. In-brief....................................................................................................... 33
3.5.3. Shipwork outside of a Chief of Naval Operations (CNO) scheduled
availability. ................................................................................................ 34
3.5.4. Shipwork during a CNO scheduled availability........................................ 34
3.5.5. Pre-Installation Equipment Checkout (PICO)........................................... 34
3.5.6. Installations Impacting the Propulsion Plant on Nuclear Powered Ships. 34
3.5.7. Installations Impacting Critical Systems or Critical System Boundaries.35
3.5. 8. AIT On-site Installation Coordinator. ....................................................... 36
3.5. 9. Workmanship. ........................................................................................... 36
3.5.10. Deactivations............................................................................................. 36
3.5.11. Interference removal.................................................................................. 37
3.5.12. Housekeeping. ........................................................................................... 37
3.5.13. Testing....................................................................................................... 37
3.5.14. Integrated Logistics Support (ILS) (including Training)........................... 38
3.5.15. Final housekeeping.................................................................................... 38
3.6.
3.7.
Reporting Requirements........................................................................................ 39
3.7.1. Task Status Report. ................................................................................... 40
3.7.2. Readiness to Start Naval Message............................................................. 40
3.7.3. Naval Message Completion Report........................................................... 40
3.7.4. Alteration Completion Report................................................................... 40
3.7.5. Naval Message Final Completion Report. ................................................ 41
AIT Responsibilities.............................................................................................. 41
4.2.
4.3.
4.4.
Resubmittal. .......................................................................................................... 42
Quality Assessment42
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LIST OF APPENDICES
Appendix A - AIT Tasking Data................................................................................................... 43
Appendix B - AIT Support Requirements Checklist..................................................................... 45
Appendix C - Messages, Checklists and Reports.......................................................................... 48
Suggested Format for Readiness to Start Naval Message ................................................. 49
Suggested Naval Message Format for Installation Completion Report ............................ 50
Suggested Naval Message Format for Final Completion Report...................................... 51
Alteration Completion Report........................................................................................... 52
Attachment (1) General Report .................................................................................. 54
Attachment (2) AIT ILS Verification Checklist......................................................... 59
Regional Maintenance and Modernization Coordination Office (RMMCO)/AIT
Installation Check-in Sheet ....................................................................... 60
Section I - AIT Installations Completed Outside CNO Availability..................... 61
Section II - AIT Installations Completed During CNO Availability..................... 63
Exceptions to ILS Verification.............................................................................. 68
Attachment (3) End of Installation Report ................................................................. 69
Alteration ILS Summary for USS ......................................................................... 71
Onboard Repair Parts Summary............................................................................ 73
Modified Spares .................................................................................................... 74
Technical Documentation Status........................................................................... 75
Removed Material ................................................................................................. 76
Attachment (4) Physical Configuration Audit Report................................................ 77
Attachment (5) Training Verification Statement........................................................ 78
Appendix D - AIT Quality System Requirements......................................................................... 79
Appendix E - Guidance for Design Shipchecks............................................................................ 86
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1. SCOPE
This specification establishes required methodology and procedures applicable for all shipboard
alterations (ALTs) accomplished by Alteration Installation Teams (AITs).
1.1.
GENERAL
OPNAVINST 4720.2 (Series) establishes policies and procedures for the planning and
management of the Fleet Modernization Program (FMP) and establishes various types of
alterations as the vehicle for implementation of permanent configuration changes to ships and
ship systems. NAVSEA SL720-AA-MAN-010/020 (Series) implements the policies and
procedures of OPNAVINST 4720.2 (Series). NSTS 9090-310D is a part of Appendix A of
NAVSEA SL 720-AA-MAN-010/020 (Series) for alterations to ships accomplished by AITs.
This specification provides requirements for the planning, estimating, scheduling, design and
accomplishment of logistically supported alterations on active and reserve fleet ships by AITs
and provisions for a Quality System for accomplishment of such work. Except as noted in
paragraph 1.4, this specification is applicable to ALL AIT installations whether accomplished
in CNO assigned availabilities or AIT installations accomplished outside such availabilities.
a. Budgeting. Details of the budgetary process for the various types of alterations
accomplished by AITs are contained in NAVSEA SL720-AA-MAN-010/020
(Series), Section 6.
b. Funding. Alteration accomplishments are funded based on the budgeted and
programmed requirements. Details of financial management of Alterations
accomplished by AITs are contained in NAVSEA SL720-AA-MAN-010/020
(Series), Section 6.
c. Navy Data Environment - Navy Modernization (NDE -NM). NDE-NM is
designated as the official US Navy authoritative database to provide automated
and timely information to the FMP community. NDE-NM is a web enabled
enterprise model that integrates and merges existing modernization, maintenance
and logistics structures into a single architecture system that provides timely FMP
information that supports planning, programming, budgeting, management and
execution of the FMP.
d. Trouble Reports. The trouble report is the vehicle for reporting significant
problems to NAVSEA and other activities involved in work performed on Naval
ships for use in training and improving the weaknesses identified as a result of the
problems. NAVSEA Instruction 4700.17 (Series) provides requirements for
preparing and submitting trouble reports.
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1.2. DEFINITIONS
As used in this document, the definitions contained in Appendix H apply.
1.3.
APPLICABILITY
This specification is applicable to all alterations accomplished on U.S. Navy ships, including
surface ships, surface combatants, carriers, submarines and service craft (hereafter collectively
referred to as ships), by AITs except as noted herein (see paragraph 1.4).
1.4.
EXCEPTIONS
The general roles and responsibilities for the following activities are identified to provide
guidance for AIT installations. These roles and responsibilities are further defined throughout
this technical specification and can be refined, if required, in a Memorandum of Agreement.
a. Naval Supervising Activity (NSA) - the single naval activity charged with the
oversight responsibility of work being accomplished on U.S. Naval ships
during any type of availability. The NSA has overall responsibility for
integrating the planning and execution of work on Naval Ships by all involved
activities. Implementation of an integrated planning, schedule, work control,
and ship certification process is essential to a projects success. Effective
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coordination and oversight must be provided to ensure that all work performed
during any availability will allow the NSA to meet the overall project
schedule, cost, and quality requirements. NSAs have the authority and
responsibility to preclude and/or stop AITs from performing work when they
are not in compliance with this or other invoked specifications. NSAs shall
notify the applicable program office and NAVSEA 04 of any AIT work
suspension/cancellation. The NSA has the following specific responsibilities:
b. AIT Sponsor is the government activity that tasks and funds the AIT
Manager and AIT. The AIT sponsor will:
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Ensure that the AIT effort is fully coordinated with the Ship Program
Managers (SPMs), Life Cycle Manager (LCM), NSA, and Planning Yard
(PY).
Plan a tentative schedule of alteration accomplishment as soon as the
determination is made to accomplish the alteration by an AIT.
Provide a 4790/2K to the Type Commander (TYCOM) for loading in
Regional Maintenance Automated Information System (RMAIS).
Submit configuration change data to the Configuration Data Manager
(CDM) sixty (60) days prior to installation.
Ensure that the AIT/AIT on site installation coordinator reports to the
Regional Maintenance and Modernization Coordination Office (RMMCO)
gatekeeper and/or NSA, as applicable, prior to reporting onboard, with all
requisite documentation as required by this Technical Specification.
Issue a ship-check report in coordination with the SPM.
Liaison with planning activity, RMMCO and NSA no later than 180 days
prior to the start of installation.
Provide advance notification of alteration accomplishment
requirements/impacts and make arrangements (including funding) for any
required support services not being provided by AIT.
Provide funding for any required support services in accordance with
section 3.4.3
Ensure that the AITs have a quality system/plan approved by NAVSEA
04 prior to installation and that proper training, certifications and quality
assurance/control is in place for the work identified.
Ensure all quality system requirements are met, appropriate quality
oversight during installation is provided and qualified/trained personnel
are in place to perform requisite technical and quality oversight
responsibilities, including in-process monitoring on all shifts conducting
work.
Validate compliance with quality plan.
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Serve as the "gate keeping" office for Alteration Installation Team (AIT)
check-in and checkout.
1.6. CANCELLATION
This technical specification cancels and supercedes NAVSEA Technical Specification 9090310C.
2. REFERENCED DOCUMENTS
2.1.
ISSUES OF DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Use
current revisions where the version referenced has been superceded.
SPECIFICATIONS
NAVAL SEA SYSTEMS COMMAND
PUBLICATIONS
CHIEF OF NAVAL OPERATIONS
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3.
3.1.
SL720-MAN-AA-020
REQUIREMENTS
GENERAL
OPNAVINST 4720.2 (Series) establishes policies and procedures for the planning and
management of the FMP and establishes the alterations as the vehicle for implementation of
permanent configuration changes to ships and ship systems. NAVSEA SL720-AA-MAN010/020 (Series) implements the policies and procedures of OPNAVINST 4720.2 (Series).
NAVSEAINST 4720.11 (Series) defines the use of AITs in this process and in the
accomplishment of TEMPALTs. This specification outlines the process to be followed for the
planning, estimating, scheduling and accomplishment of all permanent and temporary alterations,
except as defined in paragraph 1.4, to ships by AITs.
3.1.1. QUICK REACTION ALTERATION ACCOMPLISHMENT
In the event an AIT Manager is directed to accomplish an unplanned or unscheduled alteration,
the accomplishment of that alteration shall be in accordance with the requirements outlined in
this specification. All alterations are to be provided with complete logistics support. A waiver is
required if ILS products are not complete and verified by Start Of Availability (SOA) and onboard End Of Availability (EOA). If provisions of this specification cannot be met, the AIT
Manager shall submit a waiver request to the applicable Ship Program Manager (SPM)/TYCOM
for approval, as required by the applicable section of NAVSEA SL720-AA-MAN-010/020
(Series), with an information copy to the PY, CDM, designated NSA and other activities as
appropriate. ILS waivers are covered in Section 8 of the FMP Manual. Waiver requests may be
made by letter or message and shall explain why specific provisions of this specification cannot
be met and shall indicate when these provisions will be corrected or completed. Work impacting
the material readiness of the ship shall not begin until the waiver has been granted. In all cases,
the AIT Manager should begin immediate liaison with the NSA and/or RMMCO to facilitate
rapid installation completion.
3.2.
SHIPALT AND EQUIPMENT ALTERATION (MACHINERY ALTERATION
(MACHALT), ORDNANCE ALTERATION (ORDALT), FIELD CHANGE (FC),
ENGINEERING CHANGE (EC) ) PRE-INSTALLATION REQUIREMENTS
3.2.1. INITIAL DETERMINATION OF SHIPALT/EQUIPMENT ALTERATION
ACCOMPLISHMENT BY AIT.
The initial determination that a given SHIPALT/Equipment Alteration hardware and/or computer
programs could be accomplished by an AIT is usually made by the Chief of Naval Operation
(CNO) Resource Sponsors (military improvements), the System Command (SYSCOM)
(technical improvements) or TYCOMs when the alteration is approved as a feasible and desirable
requirement. In general, an AIT should be used when the technical and/or specific nature of the
work requires specialized skills, a substantial government financial savings can be obtained, the
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flexibility of an AIT is required due to short notice installations or substantial "lessons learned"
can be obtained from re-using the same team.
3.2.2. EQUIPMENT ALTERATION DEVELOPMENT
The Life Cycle Manager (LCM) should begin alteration development in accordance with the
configuration control requirements of the applicable equipment prior to, or concurrent with, the
initial determination that a given alteration is to be accomplished by an AIT. The LCM should
also determine whether or not ship, system or equipment certification, in accordance with
NAVSEA S9040-AA-GTP-010/SSCR (Series), would be required upon completion of the
alteration development. This determination is part of the alteration development. If certification
is required, the certification testing should be determined coincident with determination of the
AIT activity. The AIT Manager will ensure that the alteration development effort is fully
coordinated with the SPMs and LCM. Total cost estimation data should be reflected in an
approved Engineering Change Proposal (ECP)
3.2.3. SHIPALT DEVELOPMENT
Prior to or concurrent with the initial determination that a particular SHIPALT is to be
accomplished by an AIT, the Systems Command should begin alteration development. This will
include development and approval of a Justification/Cost Form (JCF), in accordance with
NAVSEA Tech Spec 9090-210 (Series) or equivalent, and entry of the requirement into NDENM database. SHIPALT development also includes updating of applicable configuration
baseline documentation, coordination with the applicable PY to avoid creating interference with
other SHIPALT designs and completion of SHIPALT Record (SAR) development, in accordance
with NAVSEA Tech Spec 9090-500 (Series). The SPM, for all alterations under his/her
cognizance, must also determine whether ship or system certification, in accordance with
NAVSEA S9040-AA-GTP-010/SSCR (Series), will be required upon completion of the
alteration, select the AIT and, when applicable, select the activity to perform certification testing.
The AIT Manager will ensure that the AIT effort is fully coordinated with the designated SPM,
LCM, NSA, and PY.
3.2.3.1. INITIAL ENTRY OF A SHIPALT REQUIREMENT INTO NDE
The SPM shall enter a SHIPALT requirements and PARM/LCM equipment alterations
requirements into the NDE database using procedures specified in NAVSEA SL720-AA-MAN010/020 (Series) as soon as the requirement is approved, generally after approval of the JCF and
assignment of the SHIPALT number. The NDE entry should indicate if the alteration is capable
of being accomplished by an AIT. Material/equipment that has been identified in the JCF, as
being procured by the AIT from the Federal Supply System should be entered into NDE by the
SPM as part of the initial SHIPALT entry so that the applicable procurement activity can be
made aware of the requirement.
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3.2.4. PLANNING
The AIT Manager should begin planning a tentative schedule of alteration accomplishment as
soon as the determination is made to accomplish the alteration by AIT. For SHIPALTs, the
planning schedule should be based on SPM approval of the SAR, SIDs and ILS, schedule of
equipment delivery, availability of AITs, availability of ILS products, and the anticipated
industrial availability schedules of applicable ships. For Equipment Alterations, the planning
schedule should be based on the schedule of alteration kit deliveries, the availability of AITs, the
availability of ILS products and the anticipated industrial availability schedules of applicable
ships. The NSA will require submission of a tentative SHIPALT or Equipment Alteration
installation schedule at A-180 days, for CNO Scheduled Availabilities, in order to ensure proper
integration into the overall production schedule.
If the SHIPALT or Equipment Alteration is to be accomplished by someone other than the prime
contractor/shipyard, the NSA is responsible for determining when the AIT will be allowed access
to spaces and systems so as to optimize overall project performance and adherence to schedule.
If system certification, in accordance with NAVSEA S9040-AA-GTP-010/SSCR (Series), is
required for SHIPALTs or Equipment Alterations, the certification-testing schedule must also be
included. The planned schedule of accomplishment and, if applicable, system certification
should be fully coordinated with the SPM(s), LCM (if not the AIT Manager), Alteration
Management Planning (AMP) organization, NSA, PY(s), and TYCOM(s).
3.2.5. SCHEDULING AND PRE-INSTALLATION COORDINATION
REQUIREMENTS
a. Routine AIT Scheduling and Pre-installation Coordination Requirements for
SHIPALTS/Equipment Alterations/TEMPALTS.
(1) Outside of Scheduled CNO Availabilities. AIT visits to ships for approved
alterations (e.g., SHIPALTs, Field Changes, Engineering Changes) will be scheduled and
coordinated In Accordance With (IAW) appropriate SPM, TYCOM and, if applicable, RMMCO
policy and procedures. The AIT Manager shall present the proposed alteration accomplishment
schedule to the SPM and TYCOM for coordination and concurrence. This will provide advance
notification to the applicable ships, CDM, NSA, Alteration Management Planning-Field
Coordinating Office (AMP-FCO), and PY of the intent to accomplish the alteration. SHIPALTs,
TEMPALTs, and all equipment alterations information are entered into NDE. This becomes the
actual programming of the alteration for accomplishment outside of a scheduled CNO availability.
The AIT Manager responsible for the installation shall submit configuration change data to the
CDM at least 30 days prior to installation. All AIT-planned installations must have configuration
and/or alteration records pre-loaded in the Configuration Data Manager Database Open
Architecture (CDMD-OA) database after alteration approval but prior to the installation.
TYCOMs must ensure that approved AIT installation schedules (e.g., quarterly scheduling
message) are provided to CDMs in order for this process to function correctly. CDMs will submit
configuration records in CDMD-OA for the approved alterations with an ASC/ISC of "J" for
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unconfirmed planned installations. The CDM should change the ASC/ISC to P to initiate any
on-board spares and other support processes prior to the installation to facilitate the ship having all
required support items on-board prior to completion of the installation. For planned deletes,
CDMs will modify ships configuration records with an ASC/ISC of "N"/"E" (except Ohio Class).
Upon installation accomplishment, the AIT Manager will electronically report the change of the
ASC/ISC TO "D"/"G" ("D"/"A" for Ohio Class) to the CDM for processing in CDMD-OA. In
addition, if affected ships have Shipboard Non-tactical ADP Program (SNAP/NTCSS installed,
configuration and logistics data will be transmitted to the ship via the Automated Shore Interface
(ASI) process. For ships that do not have SNAP installed, a hard copy Mini Coordinated
Shipboard Allowance List (COSAL) must be developed by the Naval Inventory Control Point
(NAVICP), Mechanicsburg, and returned to the AIT. The AIT must have this document at the
time of alteration accomplishment. At the time of entry into the NDE database, required inputs to
complete an OPNAV Form 4790/2K will be provided by the AIT Manager to the TYCOM for
loading in the RMAIS shore file to document the scheduling and, later, the accomplishment of the
alteration in Maintenance and Material Management (3M).
Additionally, if the AIT will require industrial support, as listed in paragraph 3.4.3 of this
specification (e.g., crane and rigging services, welding/burning, compressed air), during
accomplishment of the alteration, additional information (OPNAV Form 4790/2K) requesting
these services will be provided for loading into the RMAIS shore file. The AIT On-site Installation
Coordinator/AIT Leader will contact the RMMCO to coordinate scheduling of an in-brief with the
ships Commanding Officer, or designated representative, prior to installation commencement.
The AIT On-site Installation Coordinator/AIT Leader will notify the RMMCO as to the date, time,
and location of the ships out-brief. The AIT On-site Installation Coordinator/AIT Leader will
provide the ship with a draft electronic installation completion report, in Navy message format, and
a listing of equipment impacted, with assigned CDM Record Identification Numbers (RINs) and
alteration/installation status codes (in lieu of 4790/CK), during the out-brief in accordance with
TYCOM directives.
(2) During Scheduled Chief of Naval Operations Availabilities. The AIT Manager
shall verify that the SPM included the alteration in the Availability Advance Planning Letter and
in the subsequent Availability Authorization Letter for that CNO availability. The AIT Manager,
or designated representative, shall keep the LCM, TYCOM, SPM, CNO availability planning
activity, CDM, AMP-Field Coordinating Office (FCO), PY, and NSA informed of the AITs
schedule and any schedule changes. OPNAV Form 4790/2K shall be initiated to document the
need for support services if any support services are required. In addition, if required by the
NSA, any required support services must be specified using Standard Work Template (SWT)
980-01, Support Services, Provide. The NSA can then prepare a 4E specification work item in
accordance with the Supervisor of Shipbuilding, Conversion and Repair (SUPSHIP) Operations
Manual for inclusion in the CNO availability solicitation for private sector industrial
availabilities, or a job summary and Task Group Instruction (TGI) for Naval shipyard
availabilities.
The AIT Manager, or designated representative, shall present the proposed alteration
accomplishment schedule to the SPM and TYCOM for coordination and concurrence. This will
provide advance notification to the applicable ship, CDM, NSA, AMP-FCO, and PY of the intent
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to accomplish the alteration. For SHIPALTs and TEMPALTs not identified in paragraph 1.4 as
well as all other equipment alterations, this information is entered into the NDE, or the TYCOM
approved Test & Monitoring Systems (TAMS) for submarines, LCRS or SAS for carriers)
scheduling databases. At the time of entry into the scheduling database, the AIT Manager will
provide an OPNAV Form 4790/2K to the TYCOM for loading in the shore file to document the
scheduling and, later, the accomplishment of the alteration in the 3M database.
The PY shall submit to the CDM by A-2 (months), final Configuration Overhaul Planning (COP)
data of all alterations/installations in the work package.
The In Service Engineering Agent (ISEA) or the AIT Manager, as tasked by the SPM, shall preload configuration and/or alteration records in CDMD-OA prior to the installation. CDMs will
ensure that ships configuration records in CDMD-OA for planned alterations/installations
contain an alteration/installation status code (ASC/ISC) of "J" for unconfirmed planned
installations prior to A-2 (months). Subsequent to receipt of final COP data, but not sooner than
A-2 (months), the CDM will modify ship configuration records in CDMD-OA with an ASC/ISC
of "P" for confirmed planned installations. For planned deletes, CDMs will ensure that ships
configuration records contain an ASC/ISC of "N"/"E" (except for Ohio class).
Regional Maintenance Commands (RMC) will confirm that planned alterations are resident in
the ships database by matching CDMs and ships using Data Comparison for Integrated Logistic
Overall/Data Base Reconciliation (DC4ILO/DBR) process. If the data is not present in the ships
database, the RMC will notify the CDM and assist in correcting the discrepancies.
The NSA shall list the status of all availability work package alterations (i.e. installed by shipyard
and/or AIT) for which they are responsible in the A-60 (days) notification letter and any
Emergent/Quick Reaction alterations in the end of availability completion report. The AIT
Manager is responsible for verification of delivery of all corresponding ILS products as required
in the ILS Certification Sheets. The AIT Manager will validate/verify alteration/installation
accomplishment and reports the change of the ASC/ISC to the CDM. The CDM will indicate
completion in CDMD-OA with the use of ASC/ISC of "D"/"G" ("D"/"A" for Ohio class). In
addition, if the affected ship has SNAP/NTCSS installed, configuration and logistics data will be
transmitted to the ship via the Automated Shore Interface (ASI) process.
For ships that do not have SNAP installed, a hard copy Mini-COSAL must be developed by the
NAVICP, Mechanicsburg, and returned to the AIT. The AIT must have this document at the
time of alteration accomplishment.
b. Quick Reaction Alteration Scheduling. The AIT Manager will upon receipt of
SPM approval and authorization, schedule quick Reaction Alterations, including Equipment
Alterations, with the TYCOM, in the most expeditious manner available. The NSA should be
provided at least five (5) day advance notification to allow adequate industrial support planning.
Once scheduling is accomplished, the SPM, AIT Manager, LCM (if not the AIT Manager), PY,
CDM, AMP-FCO, and NSA shall be notified of the schedule. At this time, inputs required to
generate an OPNAV Form 4790/2K are to be provided by the AIT Manager to the TYCOM for
loading in the RMAIS shore file to document the scheduling and, later, the accomplishment of
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the alteration in the 3M database. Additionally, if the AIT will require industrial support (e.g.,
crane and rigging services, welding/burning, compressed air, etc.) during accomplishment of the
alteration, an additional OPNAV Form 4790/2K requesting these services will be provided to the
TYCOM by the AIT Manager for loading in the RMAIS shore file. For Quick Reaction
Alterations being accomplished during CNO availabilities, the requirements pertaining to access
and support services in paragraph 3.2.5.a. (2) should be accomplished as early as possible. The
AIT Manager shall keep the TYCOM, SPM, CDM, PY, AMP-FCO, and NSA informed of any
schedule changes.
c. Scoping and Readiness Assessments. When the alteration schedule is presented
to the TYCOM, the AIT shall provide an assessment of the size of the effort (number of
mandays), estimated total length of time required to complete the installation (number of
calendar days) and the possible impact on ship readiness requirements. When required, the
TYCOM will take action to establish a Restricted Availability (RAV) or Technical Availability
(TAV) in coordination with the appropriate operational commander unless the alteration is
scheduled to be accomplished during a CNO scheduled availability. Following TYCOM
approval for installation the AIT Manager will contact the designated NSA to facilitate
generation of a detailed ship installation schedule, inclusion of the ALT installation into the
ships maintenance and modernization work integration plan, determination of potential crosstask common support opportunities, determination of common trade tasks that might be
accomplished under the NSAs auspices and determination of common service (e.g., electrical
power, water) cost allocation.
d. Memorandum of Agreements. Memorandum of Agreements (MOAs) will be
written by the AIT Manager to clarify the responsibilities of all participants involved in the
alteration installation. AIT Sponsors are responsible for ensuring that
NSA QA support services and funding requirements to accomplish the responsibilities are
planned and clearly defined in a written MOA and, when applicable, are in accordance with
NAVSEA letter Serial 04/086 of 22 Apr 2002, Submarine Non-Nuclear ShipAlt Migration and
Pricing Policy. Some NSAs provide standard MOA templates for use during their availabilities.
The NSA should be contacted by the AIT Manager prior to writing an alteration specific MOA to
facilitate incorporation of NSA requirements. The NAVSEATS 9090-310D is written to provide
general guidance to activities involved in the alteration process. The MOA shall be written to
provide specific requirements to each activity involved in accomplishing an alteration. The
depth of the specific requirements, identified in the MOA, will depend on the complexity of the
subject alteration. Participants include but are not limited to the installing activity, NSA, LCM,
ship, and support activity. Topics to be addressed in the MOA depend on the complexity and
scope of the alteration. The following are sample topics:
1. Funding requirements
2. Meeting attendance
3. Asbestos
4. Tagout, work control & testing
5. QA, testing & certification
6. Schedules
7. Clearances
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8. Hazardous waste
9. Safety
10. General cleanliness
11. In brief/out brief
12. Support services
13. Industrial radiation safety
14. SUBSAFE (Sub only) QA
15. Violations of safety/hazardous materials
16. DSS-SOC (Subs only)
17. NAVSEA Standard Items that are invoked for the installation.
18. Clearly defined Technical Authority responsibilities consistent with NAVSEA
Instructions 5400.97 and 5400.95.
19. Environmental reporting e.g. paint, solvent, adhesive, fuel, welding rod usage reports as
per NAVSEA Standard Item 009-02.
20. Painting and adhesive application permit.
21. Diesel engine (50hp or greater) registration/permit.
22. Site-specific EPA HW Generator ID No. if using an MSR or ABR to dispose of HW.
Note: This is not an all-inclusive topic list. The areas that may require clarification will vary
with each alteration installation.
3.2.6. ALTERATION INSTALLATION TEAM TASKING
An AIT activity must be tasked to accomplish a specific alteration by the applicable
equipment/system LCM (NAVAIR, NAVSEA, and Space and Naval Warfare Systems
Command [SPAWAR]), SPM, or TYCOM. AITs should be tasked as soon as funding is
identified, to allow the AIT the maximum possible planning time. The tasking may be in one or
two parts, depending on the level of AIT involvement. If the alteration design and ILS
documentation are to be prepared by another activity (usually the applicable PY), the AIT may be
tasked to procure the required long lead-time and incidental material and accomplishment of the
SHIPALT. The AIT Manager shall ensure that copies of the tasking (and all subsequent changes)
are forwarded to the SPM, the equipment/system LCM, the AMP office (NAVSEA 04) and the
applicable PY. AIT managers will ensure that all AITs under their control are directed to report
to the applicable NSA and RMMCO Gatekeeper prior to boarding the ship.
3.2.6.1. DESIGN DEVELOPMENT TASKING
Under normal circumstances, the applicable PY will be tasked and funded to develop the detailed
design and associated drawings for a SHIPALT. When design development for a Title K
SHIPALT cannot be completed by the PY in time to support the scheduled alteration
accomplishment, the SPM and the AIT Manager will choose an activity for development of the
detailed design drawings for alterations based on competitive bid or best value. The competitive
bid process may include the PY. The design development task will authorize development, by a
qualified design agent, of detailed design and associated drawings (including the performance of
shipchecks), preparation of applicable ILS documentation, development of acceptance testing
documentation and, when required, a preliminary certification test plan. Tasking will address all
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items in Appendix A. Unless otherwise agreed by the SPM and the AIT Manager, the SPM shall
be the only activity to task PY efforts.
3.2.6.2.ALTERATION ACCOMPLISHMENT TASKING
Tasking for accomplishment of alterations will authorize procurement of required long lead-time
and incidental material and accomplishment of the applicable alteration. Tasking will address all
items in Appendix A.
3.2.7. SHIP ALTERATION DESIGN DEVELOPMENT
In accordance with NAVSEA SL720-AA-MAN-010 (Series), the class PY(s) are responsible for
the total integrated design of assigned ships and are normally tasked to develop the detailed
design of alterations to these ships and associated ship systems. In those instances where the
detailed design is not developed by the PY, the SHIPALT design development shall be
coordinated with the PY. The final design products, including drawings, shall be approved by
the PY, at a minimum (see 3.2.7.4). Drawing approval and SPM authorization shall be obtained
prior to the initiation of work.
3.2.7.1. SHIP ALTERATION DESIGN REQUIREMENTS DEVELOPMENT
The basic alteration design criteria for a given SHIPALT, including prerequisite/concurrent
SHIPALTs, ORDALTs, MACHALTs, etc. shall address the following items as applicable:
Alteration design shall address impacts on ship services (e.g. electrical power and lighting,
heating, ventilation, air conditioning, cooling water and cooling air), deck strength, ship mass
properties, stability (weight and moment), storage capacity and other critical ship systems such as
the Collective Protection System (CPS) and Countermeasures Wash Down System (CMWDS).
The AIT shall interface with the PY to obtain associated ship system impacts.
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Procedure (EOP), etc.), and all required ILS/3M/SCLSIS documentation (technical manuals,
Planned Maintenance System (PMS), 4790/2K, proof of inclusion in CDMD-OA (i.e. a printout
of the Process Load Results showing that the work file has been submitted and a completion
report indicating affected RINs, etc.), whether developed by the AIT or not. Prior to the first
installation, the LCM shall provide the SPM with a copy of ILS Certification Form for approval,
in accordance with NAVSEA SL720-AA-MAN-010 (Series), Section 8. The activity tasking the
AIT (e.g. LCM/Participating Manager (PARM)/ISEA of SPM) shall provide the AIT a copy of
the completed ILS Certification Form. Until such time that SHIPALT ILS Certification Forms
can be obtained electronically (i.e. NDE ILS Module), the AIT On-site Installation
Coordinator/AIT Leader will provide the NSA/RMMCO with copies/advance copies of
applicable SHIPALT ILS Certification Forms in support of planned installations.
a. Configuration and Logistic Support Updates. The LCM is responsible for
ensuring that all equipment has proper logistics support completed and available for delivery to
the ship at the time of the first alteration installation. This includes interim supply support (both
initial outfitting and wholesale stock) until the Material Support Date (MSD) has been reached.
As part of this responsibility, the LCM will task the AIT Manager to provide accurate and timely
configuration and logistics change information to the ships CDM (generally the PY) in the form
of Configuration Overhaul Planning (COP) data by A-2. Program Support Data (PSD) will be
provided to the Supply System prior to or concurrent with, alteration accomplishment.
(1) COP data is the preferred method of providing a ship with supply support.
Out of sequence ASI tapes shall not be used.
(2) All other alteration logistics support documentation, including proof of
inclusion in CDMD-OA (i.e. a printout of the Process Load Results showing that the work file
has been submitted) and a completion report indicating affected RINs must be supplied to the
ship by the AIT at the time of alteration accomplishment. Electronic transfer of configuration
data is the preferred method of transmittal.
b. Ship Selected Record Documentation. The AIT Manager will request a list of
SSRs that are impacted by the SHIPALT from the PY prior to the initiation of alteration
accomplishment. The AIT Manager is responsible for providing the ship and the PY with
redlined copies of the impacted SSR as part of the Alteration Completion Report (Appendix C).
Unless otherwise agreed to by the SPM and the AIT Manager, the SPM shall be the only activity
to task PY efforts. The AIT Manager shall provide funding necessary for the PY update of SSR
documentation as directed by the SPM and funded by the PARM, Program Executive Office
(PEO) or SYSCOM. The actual update of SSR documentation will be accomplished by the PY as
part of the normal SSR update process associated with scheduled ship availabilities. SSR updates
for AIT installations accomplished outside of scheduled ship availabilities may be accomplished
on an annual basis but shall be accomplished before expiration of AIT funding. If possible, these
updates should be aligned with the normal SSR update process associated with the next
scheduled availability of the respective ship. As installed drawings must be received by the PY in
order for SSR updates to be accomplished.
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Except for very large or complex alterations, the review cycle will be sixty (60) working days
or less following PY receipt of drawings and appropriate funding. If the review cannot be
completed in sixty (60) working days, the SPM will coordinate the completion date with the AIT
Manager. The requirement to review alteration designs for follow-on ships will be at the
discretion of the applicable PY if not otherwise required by the tasking documentation. A PY
review of follow-on ship alteration designs will usually be required due to significant design
differences among ship hulls. The interpretation of the degree of change required to prompt
additional design review will be defined by the SPM unless specifically delegated to the PY. The
PY shall, subsequent to the review of the first ship design, advise the AIT Manager if a review of
follow-on ship design is considered necessary, and under what circumstances. AITs without PYapproved drawings will be denied access to ships unless the TYCOM certifies that a waiver has
been granted by the SPM.
1) Drawing Reviews for SHIPALTs Impacting Electromagnetic Compatibility.
Alterations to a ships topside configuration can impact the electromagnetic wave
propagation as well as the reception of signals by the ships electromagnetic
sensors (i.e. radar, navigation equipment, magnetic field detectors,
communications and other receivers). Additionally, below deck electrical and
electronic equipment may emit or react to harmful electromagnetic energy. In
accordance with NAVSEAINST 2450.2 (Series), the NAVSEA Electromagnetic
Effects Office (NAVSEA 53H3) shall participate in drawing approval reviews for
alterations that effect ship topside configurations or which add electrical or
electronic equipment. These reviews are held to prevent AIT installations from
creating topside interferences.
2) Drawing Reviews for SHIPALTs Impacting Command and Control Spaces.
Alterations to a ships command and control spaces can have a significant impact
on physical arrangements and critical system integration characteristics of the
information and data control capability realized through software, networks, etc.
The appropriate Systems Command Combat System Design and Engineering
Group shall participate in drawing approval reviews for alterations that effect ship
Command and Control spaces.
c. Electronic Equipment Test Procedure/Record Approvals. Equipment-specific
test procedures and test record forms for electronic equipment may be required to be approved
for work on critical systems or for high visibility programs. The approving activity in these cases
shall be the system/equipment LCM (usually the AIT Manager). When an alteration impacts
interfaces with other systems or equipment via various modes (fiber or copper Local Area
Networks (LANs), switchboards, etc.), the ISEAs for each impacted system or equipment shall
participate in the test procedure approval process.
d. Technical Liaison Services. The LAR is the implementation tool for the formal
technical liaison system between the AIT and the applicable PY. The system facilitates
resolution of questions and change requests regarding drawings and technical documentation, and
the transmittal of requests for deviations and waivers. All deviations from drawings and invoked
specifications (e.g. change in weld joint design, material substitution, location change beyond
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tolerances provided on drawing) require technical approval. For each required deviation from an
approved design, the AIT shall prepare a LAR that documents the request for the design change
in accordance with NAVSEA Technical Specification 9090-100 (Series). All LARs will be
forwarded to the PY for resolution. Copies of all LARs and PY responses will be attached to
redline drawing package and be submitted to the PY within 15 days of installation completion.
All LARs that impact design shall be incorporated in SIDs by the AIT and approved by the PY as
part of the final drawing update. The submittal and review process shall take no longer than 60
days. The LAR may also be used to document PY review and approval of AIT-prepared
drawings, as tasked by the SPM.
3.3.
Temporary Alteration (TEMPALT) PRE-INSTALLATION REQUIREMENTS.
(SURFACE SHIPS AND SERVICE CRAFT)
3.3.1. INITIAL DETERMINATION OF ALTERATION ACCOMPLISHMENT BY
ALTERATION INSTALLATION TEAM
TEMPALT guidance is provided in CINCLANTFLT/CINCPACFLT 4720.3 (Series). With the
exception of major TEMPALTs that require significant industrial support, accomplishment of
TEMPALTs is usually considered to be within the capability of AITs. In general, an AIT should
be used when the technical and/or specific nature of the work requires specialized skills, a
substantial government financial savings can be obtained, flexibility of an AIT is required due to
short timeframe installations or substantial "lessons learned" can be obtained from re-using the
same team.
3.3.2. TEMPORARY ALTERATION DEVELOPMENT
TEMPALTs do not require the development of a formal document like the SAR, which is
required for SHIPALTs. Instead, a tentative Plan of Actions and Milestones (POA&M) is
normally developed which outlines requirements for design shipcheck, design development,
drawing approval, assembly fabrication, alteration accomplishment and removal. The AIT Onsite Installation Coordinator/AIT Leader shall coordinate the POA&M with the TYCOM,
designated point of contact (RMMCO, NSA, CHET) and SPM as soon as the plan is developed
and anytime it is revised. Applicable ILS requirements should be identified and documented by
the alteration sponsor using the ILS Certification Form provided in Appendix F of the FMP
Manual. TEMPALTs that affect Battle Group interoperability shall be coordinated with the
Commander U.S. Fleet Forces Command (CFFC) and AMP-FCO prior to installation scheduling.
3.3.3. PLANNING
After the tentative Plan of Action & Milestone (POA&M) is issued, detailed planning must be
coordinated by the AIT with the TYCOM to establish which ship is to receive the TEMPALT (if
not previously identified in the tasking documentation) and to determine dates that the ship will
be available for design shipcheck and alteration accomplishment. If the dates are coincident with
a scheduled CNO availability, AIT coordination with the designated NSA and the CNO
availability planning activity is also required. Section 3.4 includes specific requirements. In all
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cases, the AIT must provide the ship and the NSA with security clearance data in order to be
granted access to the ship.
3.3.4. BUDGETING
Budgeting and funding for non-submarine TEMPALT accomplishment is usually part of the
applicable project or program for Research, Development, Test & Evaluation (RDT&E)
alterations, the CFFC, TYCOM or CNO Resource Sponsor for mission support alterations.
Budgeting for TEMPALTs shall include sufficient funding to remove the alteration and restore
the ship to its original configuration. TEMPALTs are not funded as part of the FMP.
3.3.5. SCHEDULING
Scheduling for non-submarine TEMPALTs is performed in the same manner as for SHIPALTs
(see paragraph 3.2.5). Development of a mini-COSAL is not required for TEMPALTs that are
planned to be removed within ninety (90) days of accomplishment.
3.3.6. TASKING
Tasking of AITs for accomplishment of non-submarine TEMPALTs generally includes the total
effort: design development, alteration accomplishment, alteration removal, and ship restoration.
Tasking will address all items in Appendix A.
3.3.7. TEMPORARY ALTERATION DESIGN DEVELOPMENT
Alteration design development for non-submarine TEMPALTs is the same as for SHIPALTs (see
paragraph 3.2.7).
3.3.7.1. TECHNICAL DATA PACKAGE
For all TEMPALTs, regardless of intended duration, a Technical Data Package (TDP) shall be
prepared which includes a description of the alteration, ship impact data, stress calculations,
weight and moment calculations, and alteration drawings; and submitted to the SPM for
approval.
3.3.7.2. DESIGN DRAWINGS
The form and format of design drawings shall be as directed by the SPM.
3.3.7.3. DESIGN APPROVAL
TEMPALT designs, including design drawings, will be reviewed for safety and technical
adequacy and impact on ship stability, operational characteristics, damage control, ship structure,
ship services, ship interfaces and habitability. TEMPALTs shall be reviewed and approved as
directed by the SPM. The CFFC will also approve TEMPALTs affecting Battle Group (BG)
interoperability. AITs without documented SPM approval of alteration designs should not
attempt alteration accomplishment and will be denied access to ships.
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(3) Quantity (mandays, man-hours, number of lifts, etc.) of each service that will
be required.
(4) Listing of systems, locations and proposed sequence of events in which the
AIT work will be accomplished, including any lay-down area requirements.
(5) Verification of compliance with insurance and Quality System requirements.
(6) Points of Contact for the AIT.
(7) Alteration installation production and testing schedule (including ship work
approximate start date). This schedule should be provided via electronic means whenever
possible to facilitate its timely integration into the overall CNO availability schedule and rapid
NSA review.
(8) Expected duration of the AIT ship work (in calendar days).
(9) Installation production test schedules and Bill of Materials (desired in
electronic format). These schedules will specify the expected start dates and duration of all AIT
shipboard work and testing, along with time frames that could significantly impact ships
operations.
b. Planned Accomplishment Outside of a Chief of Naval Operations Scheduled
Availability. When the installation is not to be accomplished during a CNO-scheduled
availability, the AIT shall provide scheduling information to the TYCOM, RMMCO, and NSA.
The AIT will provide paragraph 3.4.2 information to the NSA, 180 days but not later than thirty
(30) days before the start of the availability, or as directed by applicable Joint Fleet
instructions/Joint Fleet Maintenance Manual (JFMM).
3.4.3. SPECIAL REQUIREMENTS
The AIT Manager is responsible for providing advance notification of alteration accomplishment
requirements/impacts and making arrangements (including funding) for any required support
services not being provided by the AIT. These arrangements shall be made with the appropriate
activity, including NSA, prior to the arrival of the AIT for accomplishment of the alteration, 180
days but not later than 135 days in advance. Possible requirements/impacts will be identified at
initial scheduling of the alteration for accomplishment. Identified requirements for individual
ships will be discussed in detail at the ship design shipcheck out-brief and will be verified at the
alteration accomplishment in-brief. Notification of these requirements may include, but are not
limited to:
a. Material delivery and stowage requirements (number of boxes/pallets, special
handling [e.g. Electrostatic Discharge (ESD), SUBSAFE, magnetic protection], special stowage,
etc.).
b. Crane service requirements (capacity, on-load, offload, high reach, etc.).
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toed shoes or boots are required when working on ships on which industrial work is being
performed or when transiting an industrial area to or from the ship.
b. Head protection. Hardhats meeting OSHA requirements are required to be worn
by each individual transiting an industrial area (shipyard, etc.) or on any ship on which industrial
work is being performed. The individuals name and activity should be printed on the hardhat.
c. Hearing protection. Hearing protection (ear plugs, etc.) meeting OSHA
requirements is required to be used by each individual entering a high noise area. Hearing
protection is required to be carried on the person of each individual transiting through an
industrial area (shipyard, etc.) or on any ship that industrial work is being performed.
d. Eye protection. Eye protection (shatter-proof glasses, goggles, etc.) meeting
OSHA requirements is required to be used by each individual entering an industrial area
(shipyard, etc.) or on any ship that industrial work is being performed.
e. Emergency lighting. Each AIT member shall carry an operable flashlight or
chemical light stick while on any ship that industrial work is being performed.
f. HAZCOM training. Each AIT member shall be given HAZCOM training prior to
the start of work.
3.5.
INSTALLATION REQUIREMENTS
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Associated technical and operational personnel, (e.g. ET, FC, IT, OS, IC, EM ratings, etc., as
applicable)
If the alteration is to be accomplished during a scheduled CNO availability, the NSA, the PY OnSite Representatives (Program Representative and CDM) and the lead ship availability manager
from the industrial activity will also be invited to attend. The AIT shall record the attendance
and minutes of the in-brief and distribute this information to all of the attendees. AITs that have
not held an in-brief shall not attempt to accomplish alteration and may be denied access to ship.
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ships. The instruction defines work criteria within shipboard nuclear spaces, or in any part of the
propulsion plant or the ship that could affect reactor safety or personnel radiation exposure. It
also identifies the affected shipboard spaces, areas and systems. When an installation interfaces
with one or more of these, the procedural requirements of the instruction, including its
attachments, are mandatory. Caution must be exercised; as such interfaces are not always readily
apparent. A careful review of this instruction is necessary to determine possible applicability to a
work assignment. The AIT manager is responsible for this review prior to execution. The AIT
on-site installation coordinator is responsible during execution. The NSA should be requested to
assist in review of changes to specifications during execution to ensure requirements are met.
3.5.7. INSTALLATIONS IMPACTING CRITICAL SYSTEMS OR CRITICAL SYSTEM
BOUNDARIES
For CNO scheduled availabilities, the AIT Manager will fund and assign production work
required for any portion of an alteration impacting critical system boundaries to the cognizant
NSA for execution.
Critical systems are defined as all SUBSAFE, Level 1, Deep Submergence scope of certification,
and P1 and P3A piping systems as defined in the following technical guidance documents:
NAVSEA 0948-LP-045-7010 (Series) Material Control Standard (Non-Nuclear)
NAVSEA 0924-LP-062-0010 (Series) Submarine Safety (SUBSAFE) Requirements Manual
NAVSEA S9074-AR-GIB-010/278 (Series) - Requirements for Fabrication Welding and
Inspection, and Casting Inspection and Repair for Machinery, Piping and Pressure Vessels
0900-LP-001-7000 (Series) Fabrication and Inspection of Brazed Piping Systems
SS800-AG-MAN-010/P-9290 (Series) - System Certification Procedures and Criteria Manual for
Deep Submergence Systems
Critical work consists of production processes such as fit-up/welding, brazing and mechanical
joint assembly, documentation of work, and performance of related tests and inspection on
critical systems.
If the NSA cannot execute the critical work due to resource constraints or other significant
reasons, the NSA shall contract out the work utilizing a Supervisor of Shipbuilding or obtain the
required resources from another NSA. If either of these situations is not feasible, the NSA can
coordinate and approve the AIT manager assignment of this work to a qualified contractor. For
contracted work, the NSA shall perform QA oversight in accordance with the requirements of
NAVSEA TL855-AA-STD-010 (Series), Naval Shipyard Quality Program Manual, NAVSEA
S0300-B2-MAN-010 (Series), SUPSHIP Operations Manual (SOM), and
CINCLANTFLT/CINCPACFLT 4790.3 (Series), Joint Fleet Maintenance Manual, as applicable,
to ensure compliant production processes, personnel/procedure qualifications, and work
documentation and certification.
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private shipyard and the SUPSHIP is the NSA generally beginning at the A-60 time point for
inclusion into availability Integrated Test Plan/Total Ship Test Plan. This will ensure that testing
requirements do not conflict with other on-going shipwork or present possible personnel safety
hazards. The NSA shall be notified prior to all testing events and completed test reports shall be
provided to the NSA. For submarines, any testing required to be accomplished at sea must be
identified to the NSA prior to commencement of the alteration.
3.5.14. INTEGRATED LOGISTICS SUPPORT (INCLUDING TRAINING)
Upon completion of the alteration, any required on-the-job training of assigned members of the
ship's crew shall be conducted by the AIT. Training will include both operation and maintenance
of all new and modified equipment. All ILS items including any required interim supported onboard spares that can not be procured by requisition, documentation, and a complete set of
redlined installation drawings shall be turned over to the Integrated Logistics Overhaul (ILO) if
the ship is in a CNO availability, or directly to the ship if the ship is not in a CNO availability, in
accordance with the check off lists in Attachments 2 through 5 of the Completion Report in
Appendix C. Any On Board Repair Parts (OBRPs) that are not covered under APL MUST be
listed on a Preliminary Allowance List with a correct RIC assigned from the responsible ISEA.
For applicable ships, this data, including the Completion Report, may be delivered directly to the
local PY Homeport Representative. CSTOM and CSOSS documentation shall be updated if
applicable. Combat system software/firmware and related documentation shall be turned over to
the designated officer. This includes unclassified and classified programs. Unique OBRPs or
interim spares (as applicable), publications (2 copies), special test equipment and ship's red-lined
drawings, marked to indicate all variances, will be turned over to the appropriate ship's
representative. This will allow proper recording of the receipt of the material in the ship's SNAP
or other custody files. Proof of inclusion in the CDMD-OA work file (i.e. printout of the
Process Load Results showing that the work file has been submitted), a completion report
indicating affected RINs, and a completed OPNAV Form 4790/2K with the Job Control Number
(JCN) assigned will be turned over to the Ship's 3-M Coordinator and the NSA. For ships that do
not have SNAP installed, appropriately annotated hard copy APL pages will be supplied through
the TYCOM. This updated information, validated by the AIT and ship's representatives, will
serve as both basis and authority for generating configuration change information in accordance
with OPNAVINST 4790.4 (Series) and requisitions for supply support deficiencies in accordance
with NAVSEA T9066-AA-MAN-010 (Series).
3.5.15. FINAL HOUSEKEEPING
After completion of all shipwork, the AIT will conduct final housekeeping in all areas involved
in the alteration accomplishment. With the exception of cryptographic gear, equipment that is
removed as part of the alteration and is to be turned-in for accounting purposes shall be the
responsibility of the AIT. Turn-in of cryptographic equipment will be the responsibility of the
ship. If the alteration is accomplished during a scheduled CNO availability, the NSA shall be
notified by the AIT of their departure from the alteration site, and of all outstanding
discrepancies, environmental reports (paint, solvent, adhesive, welding, fuel, and abrasives usage
report) and the corrective POA&M indicated in the completion report. All special badges,
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passes, check-out forms, dosimeters, etc. will be turned-in, as required, in accordance with NSA
requirements.
3.6.
INSTALLATION FOLLOW-UP
3.6.1. OUT-BRIEF
After completion of all ship work, the AIT On-site Installation Coordinator/AIT Leaders will
conduct an out-brief and obtain the signature(s) of the ship's designated representative(s) on the
Alteration Completion Report (See Appendix C) cover sheet. The TYCOM, NSA,
RMMCO/CHET, AIT Installation Coordinators and, when applicable, the local PY On-Site
Representatives (Program Representative and CDM) shall be invited to attend all out-briefs.
3.6.2. DRAWINGS DEVELOPED BY THE PLANNING YARD
For alterations where the design drawings are prepared by the PY, the AIT shall provide a redline
mark-up of the drawings to the ship and the PY indicating any/all deviations/variances authorized
by the PY to support the actual alteration accomplishment. The redlined drawings shall be
forwarded within 15 working days of installation completion. Copies of LARs, which authorized
the deviations or waivers, shall also be forwarded to the PY. Unless otherwise agreed to by the
SPM and AIT Manager, the SPM shall be the only activity to task PY efforts.
3.6.3. DRAWINGS DEVELOPED BY THE ALTERATION INSTALLATION TEAM
For alterations where design drawings are prepared by the AIT and reviewed and approved by the
PY, the AIT Manager shall ensure that the approved design drawings are revised to indicate the
actual "as installed" configuration on the ship. The ship will receive a redlined copy of the
drawings at the time of alteration completion and, when revised, electronic media copies of the
as-built drawings shall be forwarded NLT 30 days after alteration completion to the applicable
ship and the PY. Copies of any LARs, which authorized deviations or waivers from approved
designs, shall also be forwarded NLT 30 days after alteration completion to the PY.
3.6.4. SHIP SELECTED RECORD DOCUMENTATION
The actual update of SSR documentation will be accomplished by the PY as part of the normal
SSR update process associated with scheduled ship availabilities. SSR updates for AIT
installations accomplished outside of scheduled ship availabilities may be accomplished on an
annual basis but shall be accomplished before expiration of AIT funding and, if possible, be
aligned with the normal SSR update process associated with the next scheduled availability of
the respective ship. The PY must receive the as-installed drawings for SSR updates to be
accomplished.
3.7.
REPORTING REQUIREMENTS
For all alterations, there is a minimum of four (4) reports required from the AIT for each task:
Task Status Report, Readiness to Start Naval Message, Naval Message Completion Report, and
an Alteration Completion Report. In the event that the Naval Message Completion Report and
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Alteration Completion Report list installation deficiencies, the ship receiving the installation will
send a naval message Final Completion Report when all deficiencies have been corrected and the
ship has accepted the installation as complete. Suggested formats for these naval message
reports and the Alteration Completion Report are provided in Appendix C.
3.7.1. TASK STATUS REPORT
A periodic Task Status Report, as required by the tasking activity, shall be submitted to the AIT
Manager with copies to the SPM, applicable TYCOMs, applicable NSA, LCM, and the PY. The
form and format of Task Status Reports shall be as specified by the tasking activity. For AITs
with more than 1 alteration task from the same AIT Manager, the reports may be combined in the
same document, but the data shall be segregated by alteration. Whether tasked by the LCM,
SPM, or another activity, copies of the report will be distributed so that the LCM, SPM and PY
are informed of the progress of the task(s).
3.7.2. READINESS TO START NAVAL MESSAGE
At least 5 working days prior to the scheduled start of the AIT installation, the AIT On-site
Installation Coordinator/AIT Leader will release a Readiness to Start Message following the
format provided in Appendix C. The message will reference all pertinent scheduling information
and coordination, the required industrial level skills, design readiness, ship requirements, effect
of the alteration, ships spaces affected, duration of the installation, and any other pertinent
information. Security clearance data required in paragraph 3.4.7.6 above may be incorporated,
if desired.
3.7.3. NAVAL MESSAGE COMPLETION REPORT
Upon completion of the installation, the AIT Manager and ship will send a joint naval message
reporting completion of the effort, as well as any deficiencies in the installation and the
comments from the ships Commanding Officer relative to the installation. For alterations
accomplished outside of availability, a joint ship/AIT alteration completion message shall be
issued within seventy-two (72) hours of operational certification. The message will indicate any
system interface not demonstrated during operational certification and include all known
discrepancies assigned to the responsible activity (e.g. the ship, the AIT, TYCOM). An
alteration completion message is required in addition to the Alteration Completion Report
required in paragraph 3.7.4 below. A sample Naval Message Completion Report format is
provided in Appendix C.
3.7.4. ALTERATION COMPLETION REPORT
The AIT On-site Installation Coordinator/AIT Leader or his designated agent will fill out the
Alteration Completion Report to include signatures and data filled in on all applicable
attachments (attachments 1 through 5 for ALL ALTERATIONS). The AIT Manager shall
forward copies of the completed and signed Alteration Completion Report (Appendix C) to the
applicable TYCOM, Group Commander, Squadron Commander, LCM, SPM, ship's CDM, PY
(if the PY is not the CDM), and NSA within fifteen (15) working days of alteration completion.
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For alterations to CV/CVN's, a copy shall also be forwarded to SUPSHIP Newport News (Code
1800); for submarines, to Submarine Maintenance, Engineering, Planning, and Procurement
(SUBMEPP) (Code 1800); and for surface ships, to SUPSHIP Portsmouth (Code 900). As a
report attachment, the PY shall also receive a redlined copy of all alteration drawings, marked-up
to indicate all variances from the original drawings. PYs will notify the SPM in the event of nonreceipt of an Alteration Completion Report within thirty (30) days of the scheduled completion
date initially established in accordance with the provisions of this specification. AIT activities
responsible for relatively large numbers of AIT equipment alteration installations may customize
the format of Appendix C as long as all of the essential information required by the LCM, SPM,
CDM, NSLC and PY for the AIT alterations is included.
3.7.5. NAVAL MESSAGE FINAL COMPLETION REPORT
Upon correction of all deficiencies reported in the Completion Report, the ship receiving the
alteration installation will send a Naval Message Final Completion Report accepting the
installation as complete. A sample Naval Message Final Completion Report format for this
report is provided in Appendix C.
4. QUALITY SYSTEM PROVISIONS
4.1.
AIT RESPONSIBILITIES
The AIT shall provide and maintain a Quality System in accordance with Appendix D. Upon
request by the designated NSA, the AIT will be required to show proof that their Quality System
has been accepted by NAVSEA 04 or a SUPSHIP office. Additionally, all other contractually
related procedures requiring acceptance shall be available to the NSA prior to the start of
shipwork when requested.
4.2.
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RESUBMITTAL
Upon acceptance by NAVSEA 04 or a SUPSHIP office, the Quality System does not require
resubmittal or re-acceptance unless changes to technical requirements are made or the AIT
contractor's status changes.
4.4.
QUALITY ASSESSMENT
The AIT Sponsor will perform an annual quality trend analysis for each sponsored contractor
using oversight reports, deficiency reports, departure requests, critiques, customer feedback, etc.
to evaluate contractor performance. The AIT Sponsor will report results of this trend analysis
including weaknesses identified and actions taken to NAVSEA 04.
5. SPECIFICATION COMPLIANCE
5.1.
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APPENDIX A
AIT TASKING DATA
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a.
b.
c.
d.
Whether Naval Sea Systems Command (NAVSEA) 0902-018-2010, NAVSEA S9070-AAMME-010/-SSN/SSBN, NAVSEA S9AAO-AB-GOS-010/GSO or other general
specification is invoked for basic guidance for design, installation, material selection,
testing and certification requirements. Tasking will require the AIT to be in compliance
with the requirements of this Technical Specification.
e.
f.
The equipment/system Life Cycle Manager (LCM) (Naval Air Systems Command
(NAVAIR), Naval Sea Systems Command (NAVSEA), Space and Naval Warfare Systems
Command (SPAWAR), etc.) point of contact and, when certification in accordance with
NAVSEA S9040-AA-GTP-010/SSCR is required, the designated Certifying Authority.
g.
The AIT Manager point of contact (if other than the LCM or the SPM).
h.
i.
Monthly Task Status Reports to the AIT Manager (tasking activity) with copies to all other
interested activities (the applicable Type Commander (TYCOMs) and Naval Supervising
Activities (NSAs), the SPM, the equipment/system LCM, the applicable PY [s] and the
Operation Navy (OPNAV) platform and/or program sponsors [when requested], etc.) are
required.
j.
k.
l.
m.
The AIT Manager shall ensure that copies of the task (and all subsequent changes) are
forwarded to the SPM, the LCM, and the applicable PY. When copies of tasks are
received by the LCM, the LCM will complete the AIT checklists on all logistic products
required to support the installation, including Allowance Parts lists, Preliminary Allowance
Lists, Planned Maintenance System Documentation, Technical Manuals and Changes.
The LCM shall forward copies of the logistics products to the AIT On-site Installation
Coordinator/AIT Leader for delivery to the ships. The SPM shall provide a copy of the
approved Integrated Logistics Support (ILS) Certification.
n.
For submarines, whether SUBSAFE work is required and verification that the SUBSAFE
work is tasked to an activity authorized by NAVSEA Note 5000 to perform SUBSAFE
work.
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APPENDIX B
AIT SUPPORT REQUIREMENTS CHECKLIST
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INSTALLATION
START DATE:
ENDING DATE:
ALTERATION BRIEF
INSTALLER/SPONSOR
SCHEDULE INFORMATION
PROVIDE SCHEDULE DATES/TIMES AS INDICATED
AIT WORKING HOURS
TESTING SCHEDULE
(Notional)
START DATE:
DAY SHIFT:
ENDING DATE:
NIGHT SHIFT:
SERVICE REQUIREMENTS
CHECK REQUIRED SERVICES AND FILL IN BLANKS FOR REQUIREMENTS
CRANE AND OPERATOR (Number of lifts required): MAXIMUM LIFT HEIGHT REQUIRED:
Notes: 1) Maximum crane lift shall not exceed 10,000 pounds.
RIGGING (Mandays required):
OFFICE SPACE:
DESKS (Number required):
PHONE/FAX/DATA LINES (List requirements):
COPIER (List requirements):
PARKING SPACES (Number required):
TANK WORK (List tanks to be opened):
Defuel/pump down
Gas-free
Defuel/pump down
Gas-free
Defuel/pump down
Gas-free
Defuel/pump down
Gas-free
Defuel/pump down
Gas-free
(Continue on sheet 2, Remarks)
WELDING SERVICES (Mandays required):
FIREWATCH
Sheet 1 of 2
Appendix B AIT Support Requirements
Checklist
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SYSTEMS REQUIRING ROTATION AND RADIATION TO SUPPORT SYSTEM OPERATION AND VERIFICATION
TESTING:
This Checklist Will Be Submitted to the Designated Advanced Planner Before Day A-minus 135 of the Availability.
Sheet 2 of 2
Appendix B AIT Support Requirements
Checklist
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APPENDIX C
MESSAGES CHECKLISTS & REPORTS
Suggested Naval Message Format for Alteration Installation Team Scheduling (Add to this
appendix)
Suggested Suggested Format for Readiness to Start Naval Message ..................................... 49
Suggested Naval Message Format for Installation Completion Report..................................... 50
Suggested Naval Message Format for Final Completion Report .............................................. 51
Alteration Completion Report ................................................................................................... 52
Attachment (1) General Report.................................................................................... 54
Attachment (2) AIT ILS Verification Statement Checklist Completion Instructions ....... 59
RMMCO/AIT Installation Check-In Sheet ................................................................ 60
Section I - AIT Installations Completed Outside CNO Availability............................ 61
Section II - AIT Installations Completed During CNO Availability ............................ 63
Exceptions to ILS Verification ................................................................................. 68
Attachment (3) End of Installation Report .................................................................... 69
Alteration ILS Summary for USS ............................................................................ 71
Onboard Repair Parts Summary............................................................................. 73
Modified Spares ...................................................................................................... 74
Technical Documentation Status............................................................................. 75
Removed Material................................................................................................... 76
Attachment (4) Physical Configuration Audit Report .................................................... 77
Attachment (5) Training Verification Statement ........................................................... 78
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______________________________
(Signature)
_______________________________
(Printed Name)
______________________________
(Printed Name)
_______________________________
(Department/Division)
______________________________
(Department/Division)
________________ ____________
(Phone)
(Date)
_______________ _____________
(Phone)
(Date)
This signature does not accept the alteration as complete if there are discrepancies noted in
Attachment. The Ship shall not accept the alteration as complete until all discrepancies noted in
Attachment are corrected, at which time the ship will accept the alteration as complete by Naval
message. A suggested message format is provided in this appendix.
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DISTRIBUTION:
SHIP
Type Commander
Group Commander
Squadron Commander
Naval Supervising Activity (NSA)
Alteration Management Planning-Field Coordinating Office (AMP-FCO)
Life Cycle Manager (LCM)
NAVSEA Ships Program Manager (SPM) and NAVSEA 04M5
In Service Engineering Agent (If different than LCM)
Ships Configuration Data Manager (CDM)
Planning Yard (if different than the CDM)
SUPSHIP NEWPORT NEWS (Code 1800) (Carriers only)
SUBMEPP PORTSMOUTH NH (Code 1800) (Submarines only)
SUPSHIP PORTSMOUTH VA (Code 900) (Surface Ships only)
ENCLOSURES: (Circle reports applicable and provided)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
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GENERAL REPORT
ALTERATION IDENTIFICATION:
DATE_________
__________________
(Type Hull-Class-Alteration Number)
SHIP: __________________
(Hull No./Name)
This report documents the proper installation of the alteration identified above. To ensure
conformance with quality standards and installation specifications and procedures, a physical
installation shipcheck was conducted jointly by Ship's Force and the Alteration Installation Team
(AIT) for completion of the various elements of this report. Non-acceptance of an individual
element requires that the Remarks line be filled-in by Ship's Force. The AIT shall provide a
Plan of Actions and Milestones (POA&M) for completion or correction of all non-acceptance
items within 5 working days of rejection of the individual element. The POA&M will describe the
degree of completion or correction required, lead activity point of contact, and the scheduled
completion date. Final completion of discrepancies will be accepted jointly by Ship's Force and
the lead Installing Activity (IA). AIT Coordinator blocks are signed by the AIT On-site
Installation Coordinator.
1. In-Brief. An In-Brief by a Government representative was held with Ship's Force and a Naval
Supervising Activity (NSA) representative.
Ship's Force: ___________________ AIT Coordinator:
__________________
Remarks: ________________________________________________________
_________________________________________________________________
2. Pre-Installation Check-Out (PICO). A PICO was conducted on existing systems/equipment
to verify operational status. Testing was conducted by Ship's Force and witnessed by the AIT.
A PICO report was provided to Ships Force representatives within 3 working days of PICO
completion.
Ship's Force: ___________________ AIT Coordinator:
_________________
Remarks: _______________________________________________________
________________________________________________________________
3. Operational and/or operational testing. An equipment operational test and/or System
Operational and Verification Test (SOVT) was performed on all equipment/systems impacted by
accomplishment of the alteration.
Ship's Force: ___________________ AIT Coordinator: ________________
Remarks: ______________________________________________________
______________________________________________________________
4. Integrated Logistic Support (ILS). ILS for new equipments was provided and verified.
Ship's Force: ___________________ AIT Coordinator: _
________________
Remarks: ________________________________________________________
________________________________________________________________
Appendix C Message Checklists and
Reports
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5. Training. On-the-Job operator and maintenance training for ships force was conducted and
verified.
Ship's Force: ___________________ AIT Coordinator:
_________________
Remarks: ________________________________________________________
_______________________________________________________________
6. Physical installation shipcheck. To ensure conformance with quality standards and
procedures, the following elements were shipchecked after completion of shipwork:
a. Design conformance. Alteration was accomplished in accordance with the approved
alteration drawings provided.
Ship's Force: ___________________ AIT Coordinator:
_________________
Planning Yard Representative:
_________________________
Remarks: ________________________________________________________
________________________________________________________________
b. Equipment access. Access to new and relocated equipment is acceptable for operation
and maintenance of the equipment including access to connectors where practicable.
Ship's Force ___________________ AIT Coordinator_________________
Remarks: _______________________________________________________
_________________________________________________________________
c. Removal items. In addition to items indicated on removal drawings, piping, cabling,
mounts, racks, foundations, pipe/cable hangers, etc., which were made unnecessary or
redundant as a result of the accomplishment of the alteration, have been removed and properly
discarded.
Ship's Force: ___________________ AIT Coordinator:
_______________
Remarks: ______________________________________________________
_____________________________________________________________
d. Structural installation. All structural work (deck/bulkhead modifications, foundations,
etc.) is satisfactory in terms of workmanship, fit, function, preservation and finish.
Ship's Force: ___________________ AIT Coordinator:
_______________
Remarks: _______________________________________________________
_____________________________________________________________
e. Piping installation. All piping work (pipe modifications, valves, pipe fittings, etc.) is
satisfactory in terms of workmanship, fit, function, preservation and finish.
Ship's Force: ___________________ AIT Coordinator:
________________
Remarks: _______________________________________________________
______________________________________________________________
Appendix C Message Checklists and
Reports
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k. Labels and label plates. New labels and label plates have been installed where required
(piping, valves, equipment, racks, switch/patch boards, panels, connection boxes, etc.).
Existing labels and label plates removed or damaged during accomplishment of the alteration
and requiring restoration or relocation have been restored. Labels and label plates have been
properly applied and are satisfactory in terms of workmanship, type, fit, function and finish.
Ship's Force: ___________________ AIT Coordinator:
_______________
Remarks: _______________________________________________________
_______________________________________________________________
l. Compartment marking. Compartment marking, which was removed or damaged during
accomplishment of the alteration and requires restoration or relocation, has been restored in
accordance with NAVSEA S9086-CN-STM-020/CH-79 V2 and NAVSEA S9086-RK-STM010/CH-505. Compartment marking has been properly applied and is satisfactory in terms of
workmanship, type, fit, function, and finish.
Ship's Force: ___________________ AIT Coordinator:
________________
Remarks: ______________________________________________________
______________________________________________________________
m. Impacted equipment condition. Equipment installed or relocated as a result of the
alteration accomplishment has been tested and demonstrated to be operational and free from
defects. Equipment or components removed and re-installed as interferences are in at least an
"as-found" condition. Interference items, which were operational prior to removal, have been
tested and demonstrated to be operational and free from defects. (See NAVSEA Standard Item
009-23)
Ship's Force: ___________________ AIT Coordinator:
______________
Remarks: ____________________________________________________
____________________________________________________________
n. Clean-up. Chips, shavings, refuse, dirt, fluids (including water), and all scrap and other
foreign material, including hazardous waste, industrial waste and excess hazardous material
produced as a result of the accomplishment of alteration have been removed from spaces and
areas impacted by the alteration and properly disposed. Operational spaces, tanks and
unoccupied spaces and compartments have been left "broom clean".
Ship's Force: ___________________ AIT Coordinator:
______________
Remarks: _________________________________________________
__________________________________________________________
o. Out-brief. A government representative held an Out-Brief with Ship's Force and a NSA
representative.
Ship's Force: ___________________ AIT Coordinator:
_________
Remarks: ________________________________________________
__________________________________________________________
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7. Redline Drawings. Redline drawings will be forwarded to the planning yard within 15 working
days.
Ship's Force: ___________________ AIT Coordinator:
Remarks: ____________________________________
_________________________________________________
8. Correction of Discrepancies (if required). POA&Ms for discrepancies noted above is (are) as
follows:
_______________________________________________________
________________________________________
_____________________________________________
________________________________________________
Ship's Force: ___________________ AIT Coordinator:
_________
Remarks: ____________________________________________
_____________________________________________________
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1. The AIT Checklist must be completed for all Ship Alterations (SHIPALTs), Temporary Alterations
(TEMPALTs), Ordnance Alterations (ORDALTs), Engineering Changes (ECs), Field Changes (FCs),
Machinery Alterations (MACHALTs), and all other configuration changes accomplished by an AIT. An AIT is
a Navy activity (military, government civilian or civilian contractor, including shipyard TIGER teams and
intermediate maintenance activities) tasked and supervised by a Headquarters/Hardware Systems Command
(HSC) or Type Commander (TYCOM). AITs are trained and equipped to accomplish approved shipboard
installations and modifications, including Alterations Equivalent to Repair (AERs), on specific ships.
2. Specific completion instructions are as follows:
a. Annotate items that do not apply as NA (Not Applicable).
b. To report ILS verification for multiple alterations accomplished on single system/equipment the use of
a matrix highlighting applicability of each checklist item is authorized.
c.
For AIT installations completed outside of CNO availability complete Section I only.
d. For AIT installations completed during CNO availability complete Section II only.
e. For ships in CNO availability but not co-located with the Integrated Logistics Overhaul (ILO) site,
complete Section I only.
f.
Obtain the signature of authorized acting personnel or equivalent duty personnel in the absence of
designated individual. The Command Duty Officer (CDO) will be point of contact if department head/
department duty officer is not available. Prior to certifying delivery of ILS products, the ships
authorized agent must verify the ILS products listed in the Logistics Support Products were delivered
to the ship.
g. All AITs must check-in/check-out with the applicable Naval Support Activity (NSA)/ Regional
Maintenance and Modernization Coordination Office (RMMCO) before and after installation. It is
recommended that all AITs, which are required to check-in through the appropriate RMMCO, utilize
the RMMCOs web-based check in site. This will expedite check in and save time. AIT initial check in
can be accomplished through RMMCO web site at https://rmmco.navy.mil/
h. Use the End Of Installation (EOI) ILS REPORT (Attachment 3 of this Appendix) to list all of the
Logistics Support Products provided to ship, (e.g. technical manuals by identification number,
Maintenance Index Page (MIPs)/Maintenance Requirement Card (MRCs) by number, Test
Equipment by SCAT code, Allowance Parts List (APL)/Allowance Equipment List (AELs) by number,
with LSSC status indicated and listing of all material being delivered by category [On Board Repair
Parts (OBRPs), Maintenance Assistance Module (MAMs) and Operating Space Items (OSI) by
National Stock Number (NSN) or Part Number [P/N]).
i.
Prepare an Exception Report for deficient ILS, identifying the activity responsible for providing
deficient ILS and expected delivery date.
3. The completed checklist and EOI ILS document shall be attached to the Completion Report. A copy of the
completed checklist and EOI document shall be forwarded to Naval Sea Logistics Center (NSLC) Code N54.
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Serial #:___________
Date: ____________
4
I.
Installation Data:
CS/C ISR:
HM&E:
SHIPALT/Equipment Alt: # __________and Title: _______
_
System/Equipment: ____
Ship Name
________________________________
Hull Number: ____ _____
Ship/Sub POC, Phone Number & Email: __________________________________________________
Scheduled Installation Dates: Start: _____________
Completion: ____________
List associated Conjunctive Alt(s) if applicable: # ____________
and Title: ______________
# __________
and Title: __________
# ____________
and Title: _______________
# __________
and Title: __________
# ____________
and Title: _______________
II.
Installing Activity :
On Site Leader Name (Govt): ________________________
AIT/On Site Leader Name (Contr.): ____________________
Company Phone Number: (____)_____________________
E-mail Address: ___________________________________
Govt. Sponsor Activity: ______________________________
Phone Number: (____)_____________________________
E-Mail Address: __________________________________
Approved?
Required ?
YES:
NO:
Call TYCOM for Authorization/Waiver Status:
Scheduling Conference:
VI. Production Check-in: (AIT Leader Check-in with below POC prior to proceeding with Alt install. )
Name: _________________________________
Activity: _____________________________________
Phone Number: (_______)________________
E-Mail Address: ________________________________
Check-out POC verify appropriate PLAD(s) are on Installation Completion Report messages and applicable
12
DFS draft message for prototype/proof of concept installs as required : YES:
NO:
13
Gatekeeper summarize check-out procedure for AIT Leader (see Check-out Sheet )
Electronic form can be found on WWW.RMMCO.NAVY.MIL
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PRINTED NAME
RATE/
RANK
DATE
SIGNATURE
Deliver special tools and special test equipment to Work Center.
N/A
YES
NO; POC
_______________
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YES
NO; POC
______________
YES
NO; POC
______________
YES
NO; POC
______________
JCN
IV. Check-out POC verify that ship/sub POC has signed for a copy of the SOVT/OPT Procedure :YES:
NO:
21
SERIAL #:________
DATE: ___________
Amphib Initials ______
Sub Initials _____
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Check-out POC:__________________________________________
Organization: ____________________________________________
Phone: (_______)________________
Initials:_________________________
14
PRINTED NAME
RATE/
RANK
DATE
SIGNATURE
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YES
NO; POC
_______________
IV. Check-out POC verify that ship/sub POC has signed for a copy of the SOVT/OPT Procedure : YES:
NO:
21
SERIAL #:________
DATE: ___________
Amphib Initials ______
Sub Initials _____
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CHET, EHET, SUBMET, TYCOM, etc. Gatekeeper (specifics for each region see below) inserts initial, date and locally
assigned serial number to indicate Gatekeeper approval.
Region
SW-RMMCO
NW-RMMCO
MP-RMMCO
YO-RMMCO (Yokosuka)
SA-RMMCO (Sasebo)
GQ-RMMCO (Guam)
MA-RMMCO
NE-RMMCO
SE-RMMCO (Mayport)
SC-RMMCO (Ingelside)
SC-RMMCO (Pascgoula)
CV/CVN
CNAP N43
CNAP N43
N/A
CNAP N43
N/A
N/A
RSG/SIMA
N/A
CNAL
N/A
N/A
Submarines
SUBMET-SW
N/A
NSSC
SUBGRU SEVEN?
N/A
CSS15
RSG/SIMA
SSSU NLON
N/A
N/A
N/A
Combatants
CHET
IMACC
CHET
CHET
N/A
COMLOGWESTPAC
RSG/SIMA
SUPSHIP BATH
CHET
N/A
CHET
Amphibs/Aux/Com
EHET
IMACC
CNSGMP
SURFMO Yokosuka/PE
SURFMO Sasebo/PE
N/ A
RSG/SIMA NORFOLK
RSG/SIMA EARLE
N/A
N/A
N/A
MCM/MHC/MCS
N/A
N/A
N/A
N/A
SURFMO Sasebo/PE
N/A
N/A
N/A
N/A
ACT
N/A
2.
3.
Gatekeeper shall fill-in Section I blanks based on information provided by the AIT Leader.
Gatekeeper shall verify that visit clearance request (including overseas requirements) has been received. If not on hand,
notify AIT Leader of requirement.
4. Gatekeeper shall review SAR, Master List and other available information sources to determine which items are to be
delivered to the ship by the AIT. If sources are not available, contact AMP-FCO. If items are required, check the Required
block. If Items are known to be authorized, check the Authorized block. If items are in the waiver process, enter estimated
delivery date and POC responsible for providing the waiver. For the items under the "In-Hand" section, if one or more EDD is
beyond Production Schedule installation completion date, Gatekeeper contact TYCOM for waiver status. If items are sighted
at time of check-in, check the In-Hand block. If items are required, but not available for Gatekeeper physical verification at
check-in time, Gatekeeper enter estimated delivery date and POC responsible for delivering item by entered date. If one or
more EDD is beyond Production Schedule installation completion date, Gatekeeper contacts TYCOM for waiver status.
5. SAR is not applicable to Letter type AER (surface ships), A & I item (subs only) and Alt Requests (CV/CVN only)
5a. ILS Certification Form: Provide a current, approved copy to NSA/RMMCO.
6. Gatekeeper shall ensure that AITs company appears on the list of companies that have a NAVSEA-approved Quality
System. If the company is not on the list, contact the RMMCO Coordinator or AMP-FCO for assistance. If installation involves
SUBSAFE work, ensure that AITs company appears in NAVSEANOTE 5000. If the company is not on the list, contact the
RMMCO Coordinator, AMP-FCO or Submarine Gatekeeper for assistance.
7. Operating Sequencing Instructions and Procedures include such items as CSOSS, EOSS, SSM (subs only), etc.
8. Check the YES block if this ALT has SPM/TYCOM authorization for installation during the scheduled installation dates
entered in section II and fill in the appropriate means used to obtain this authorization in the block below. Check the NO
block if the alteration has not received SPM/TYCOM authorization for installation or the scheduled installation dates in section
II are not in accordance with the SPM/TYCOM scheduling guidance. Contact the TYCOM to obtain authorization. Check
appropriate Authorization/waiver granted? block (YES or NO) and enter TYCOM POC name, date and time. Gatekeeper
shall notify RMMCO Leader and OSR/MC of all AITs being denied access.
9. Gatekeeper shall check the appropriate security check-in POC location block (specifics for each region see below).
Region
SW-RMMCO
NW-RMMCO
MP-RMMCO
YO-RMMCO
SA-RMMCO
GQ-RMMCO
MA-RMMCO
NE-RMMCO
SE-RMMCO
SC-RMMCO
SC-RMMCO
CV/CVN
SSSD Det NASNI
SSPS
N/A
CNAP N43
N/A
N/A
RSG/SIMA
N/A
TBD
N/A
N/A
Submarines
SUBMET-SW
N/A
NSSC
N/A
N/A
CSS15
RSG/SIMA
SSSU/SUBBASE New London
TBD
N/A
N/A
Combatants
SSSD (C-190)
SSPS
SS Det PH/PHNSYSS Det
SRF (C213)
N/A
N/A
RSG/SIMA Norfolk
SUPSHIP BATH
CHET
N/A
CHET
Amphib/Aux/Cmd
SSSD (C-190)
SSPS
PH/PHNSY
SRF (C213)
SRF (C480?)
N/A
RSG/SIMA Norfolk
RSG/SIMA EARLE
N/A
N/A
N/A
MCM/MHC/MCS
N/A
N/A
N/A
N/A
SRF (C480?)
N/A
N/A
N/A
N/A
ACT
N/A
10. The Gatekeeper shall only check this block if the ALT is to be accomplished in a Master Ship Repair (MSR) or Naval Shipyard
facility. Checking this block signifies that the AIT Leader must check-in with the designated MSR/NSY prior to the production
POC.
11. The Gatekeeper will fill in the appropriate Production Check-in POCs name, activity and phone number based on OSR/MC
guidance.
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12. Check-out POC shall review the NSTS 9090.310D Installation Completion Report message to ensure the listed information
addressees are included as appropriate (see list below). If addressees are incorrect, direct the AIT Leader to correct the
discrepancies and provide a corrected copy of the message report. Ensure that the ISIC and Battle Force Commander are
listed on all messages.
SW-RMMCO:
SOUTHWEST RMC SAN DIEGO CA //40/41/42/60// (all messages)
CHET SAN DIEGO CA //OIC// (all combatants)
COMNAVAIRPAC SAN DIEGO CA//N42/N43/N436/N6/N61/N62/N63// (all CVNs)
SUBMETSW SAN DIEGO CA //N40// (all submarines)
NW -RMMCO:
NORTHWEST RMC PUGET SOUND WA //40/41/42/60// (all auxiliaries)
CHET EVERETT WA//OIC// (all combatants)
COMNAVSURFGRU PACNORWEST//N43/N431// (all aux/combatants)
COMNAVAIRPAC SAN DIEGO CA//N42/N43/N436/N6/N61/N62/N63// (all CV/CVNs)
(TBD) SUBDEVRON NINE//xx/xx// (all submarines)
MP-RMMCO:
FTSCPAC DET PEARL HARBOR HI//00// / (all messages)
COMNAVSURFGRU MIDPAC//N43// (all amphibs)
CHET PEARL HARBOR HI//OIC// (all combatants)
NSSC PEARL HARBOR HI//N40// (all submarines)
YO-RMMCO:
NAVSHIPREPFAC YOKOSUKA JA//OIC// (all messages)
COMCARGRU FIVE SURFMO YOKOSUKA JA//JJJ// (all messages)
COMPHIBGRU ONE (all amphibs)
CHET YOKOSUKA JA//OIC// (all combatants)
COMCARGRU FIVE SURFMO YOKOSUKA JA//JJJ// (all combatants)
(TBD) COMSUBGRU SEVEN //N4/N3/N5/N7// (all submarines)
SA-RMMCO:
NAVSHIPREPFAC YOKOSUKA DET SASEBO JA//OIC// (all messages)
SURFMO SASEBO JA//JJJ// (all messages)
FTSCPAC DET SASEBO JA//JJJ// (all amphibs)
COMNAVAIRPAC SAN DIEGO CA//N42/N43/N436/N6/N61/N62/N63// (all CV/CVNs)
GQ-RMMCO:
COMSUBRON FIFTEEN //N4// (all submarines)
MA-RMMCO:
RMMCO NORFOLK VA//OIC// (all messages)
NE-RMMCO:
TO: SUBRONSUPPU NEW LONDON CT//RMMCO/N42// (all submarines)
INFO: SUPSHIP GROTON CT//157// (all submarines)
SUPSHIP BATH ME//100/600// (all combatants)
TO: SIMA EARLE NJ//RSG// (all AOE's)
INFO: SUPSHIP COLTS NECK NJ//100/600// (all AOE's)
SE-RMMCO:
CHET MAYPORT FL//OIC// (all messages)
(TBD) SUBRON? (all submarines)
CHET PASCAGOULA MS//OIC// (all Gulf combatants)
RSG INGLESIDE TX//N40// (all MHC/MCM/MCS)
(TBD) COMNAVAIRLANT NORFOLK VA//N42/N43/N436/N6/N61/N62/N63// (all CV/CVNs)
13. Gatekeeper shall ensure that the AIT Leader understands the check-out procedure to be followed after installation
completion. Review RMMCO check-out sheet with AIT Leader, then identify check-out POC and X appropriate block in top
section of check-out sheet.
14. Check the YES block if a waiver, deviation or DFS is required. Check the Approved YES block if it was approved. The
AIT Leader will provide any waiver, deviation or DFS data describing the deviations or outstanding issues, if required.
15. The Command Duty Officer (CDO) or Supply Officer will be the point of contact if the dept. head/dept. duty officer or
FLTILOTEAM personnel are not available.
16. For CV/CVNs deliver to Maintenance Support Center (MSC). MSC signature required. The authorized acting personnel in
the absence of the designated individual are the Combat System Officer of the Watch (CSOOW).
17. Technical manuals provided in electronic media format Compact Disk Read Only Memory (CD-ROM) must be loaded into
the Advanced Technical Information System (ATIS).
4
18. For AEGIS ships Combat Systems/C ISR material, deliver to Combat Systems Maintenance Central (CSMC) Systems Test
Officer (STO). STO signature is required. For HM&E material, deliver to Central Control Station (CCS).
19. SNAP/NTCSS is the only official source of configuration and supply data. This list is for the administrative use of the AIT
only. In the event of a conflict between the list and SNAP/NTCSS, SNAP/NTCSS always takes precedence.
20. AIT Leader shall provide a copy of the SOVT/OPT page with the ship/sub POCs signature affixed indicating receipt
acknowledgement
21. The check-out POC will X the appropriate RMMCO Gatekeeper block. If IPM involvement was requested by the OSR/MC,
the check-out POC will forward the RMMCO/AIT CHECK-IN/-OUT SHEETS, the NSTS 9090.310 Alteration Completion
Report, any waiver or deviation documentation and the SOVT/OPT receipt documentation page to him/her. The IPM shall
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review these documentation and resolve problems as necessary. The IPM will then forward all documentation to the
Gatekeeper. If IPM involvement was not requested, the Gatekeeper shall complete the IPM duties noted above. The
Gatekeeper will initial the appropriate blank in the bottom section of the check-out sheet, file the documentation originals and
provide copies to the AMP-FCO for data input and metric collection.
22. Planned configuration changes shall be verified in CDMD-OA or proof of inclusion in CDMD-OA (i.e. printout of the Process
load results). OPNAV 4790/CK is required only if configuration data has not been pre-loaded in CDMD-OA.
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DATE________
1. The following ILS was not provided upon completion of this alteration:
a. Technical Manuals (listed by identification number and equipment application).
b. Spares Support that is without RIC/PAL No./Interim Repair Parts (listed by Equipment
Nomenclature).
c. Coordinated Shipboard Allowance List (COSAL) Updates (list documentation not
onboard).
d. Test Equipment and Maintenance Assistance Modules (MAMs) (listed by Equipment
Nomenclature).
e. Planned Maintenance System (PMS) Documentation (listed by Maintenance Index
Pages (MIPs), Maintenance Requirements Card (MRC) Numbers).
f.
Ship Selected Record Drawings (SSRD) Markups (list mark-ups not onboard).
REMARKS:
Appendix C Message Checklists and
Reports
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) OF ( )
1. Provision of the following logistic support products (as listed in the Ship Program Manager
(SPM) approved ILS Certification Form) is certified in accordance with 9090-310D Certification
criteria:
ALT
EQUIPMENT
OPNAV
4790/2K
OPNAV
4790/CK
CDMD OA
UPDATE
REPAIR
PARTS
TECH
DOC
PMS
TEST
EQUIP
DWG
NO.
APL/
AEL
MAMs
OSS
LEGEND:
C - COMPLETE - ENCL (1) AND ATTACHMENTS THERETO PROVIDE ILS STATUS
I - INCOMPLETE - ENCL (1) PROVIDES STATUS OF INCOMPLETE ACTIONS
N - NOT APPLICABLE - ALTERATION DOES NOT IMPACT ILS
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CONTINUATION SHEET
DATE___________
USS______________(______)
ALT
EQUIPMENT
OPNAV
4790/2K
OPNAV
4790/CK
CDMD OA
UPDATE
REPAIR
PARTS
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TECH
DOC
PMS
TEST
EQUIP
DWG
NO.
APL/
AEL
MAMs
OSS
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SNAP II
MANUAL_____
NTCSS_______
STATUS
NOTE
APL
NUMBER
LSSC
EIC
DATE
MOD
FLSIP
.25
FLSIP
.50
FLSIP
APL
ADD/DEL
NOTES: (1) CONFIGURATION DATA ENTERED IN CDMD-OA. (COPY OF CDMD-OA FILES ARE ATTACHED)
(2) SNAP/NTCSS DATA BASE UPDATED BY JSNS: PENDING TRANSACTION REPORT IS ATTACHED.
(3) SNAP/NTCSS DATA BASED UPDATED BY JSNS:
(4) OPNAV 4790 CK provided if configuration data not entered in CDMD-OA (TYCOM approval)
REMARKS:
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DATE__________
ALTERATION ILS SUMMARY (Continued)
ALT
APL
NUMBER
LSSC
EIC
DATE
MOD
FLSIP
.25
FLSIP
.50
FLSIP
APL
ADD /DEL
NOTES: (1) CONFIGURATION DATA ENTERED IN CDMD-OA. (COPIES OF CDMD-OA FILES ARE ATTACHED)
(2) SNAP/NTCSS DATABASE UPDATED BY JSNS: PENDING TRANSACTION REPORT IS ATTACHED.
(3) SNAP/NTCSS DATABASE UPDATED BY JSNS:
REMARKS:
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DATE__________
ON-BOARD REPAIR PARTS SUMMARY
ADD
ALT NO.
NOTES: (1)
(2)
(3)
(4)
(5)
(6)
PART NUMBER
NSN
NOMENCLATURE
QTY
DELETE
ONBD
QTY
REMVD
APL
NOTE
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DATE__________
MODIFIED SPARES
MODIFIED
PART NUMBER
NSN
NOMENCLATURE
SER
QTY
O/B
ALT
APL
NOTE
FROM
TO
FROM
TO
FROM
TO
FROM
TO
NOTES: (1)
(2)
(3)
(4)
(5)
(6)
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TECHNICAL MANUALS
ALT NO
BASIC MANUAL
AND NSN
V
O
L
P
A
R
T
R
E
V
DATE_______
PMS
C
ON
H BOARD
Y N
G
MIP/MRC
ON
BOARD
Y N
N
O
T
E
REMARKS:
Appendix C Message Checklists and
Reports
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REMOVED MATERIAL
DATE_________
THE FOLLOWING MATERIALS WERE REMOVED FROM THE EQUIPMENT ONLY AND RETURNED
TO: (SEE BELOW)
ALT
PART NO.
NSN
NOMENCLATURE
QTY
NOTE
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_____________________________
_____________________________
_____________________________
APL/AEL/PAL: ___________________________
TEST EQUIPMENT: _______________________
_______________________
________________________
PMS DOCUMENTATION: _____________________ (MIP NO.)
REMARKS:
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NAME
SIGNATURE
MAINTENANCE TRAINING:
EQUIPMENT
NAME
SIGNATURE
SIGNATURE
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APPENDIX D
ALTERATION INSTALLATION TEAM (AIT)
QUALITY SYSTEM REQUIREMENTS
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The AIT shall provide to NAVSEA 04 and maintain a documented Quality System to
ensure product conformance to contractual requirements. The system shall be
approved by NAVSEA 04 and, as a minimum, comply with the requirements of Naval
Sea Systems Command (NAVSEA) Standard Item 009-04 and all additional contract
requirements.
NOTE: This will provide for the same level of quality assurance required for private sector
industrial facilities under Master Ship Repair Agreements (MSRA) and Agreement for Boat
Repairs (ABR).
1.
General. The AIT shall maintain a quality system that will assure that all supplies and
services provided for the accomplishment of alterations to ships conform to contract or task
requirements whether manufactured or provided by the AIT, or procured from contractors or
vendors. The quality system shall apply to supplies and services provided for the
accomplishment of alteration to ships whether the alteration is a permanent change to the ship,
Ship Alteration (SHIPALT), an equipment alteration (Field Change [FC], Ordnance Alteration
[ORDALT], etc.) or a Temporary Alteration (TEMPALT). The AIT shall perform, or have
performed, the inspections and tests required to substantiate product conformance to approved
design drawings, specifications, and contract or task requirements and shall also perform, or
have performed, all inspections and tests otherwise required by applicable SHIPALT records,
installation drawings, contract or tasking documentation. Inspection and test Plans and
Records shall be made available upon request by the NSA.
The Quality System shall include the following additional requirements, clarifications, and
processes:
1.1.
Master Test Plans (MTPs). MTPs describe test objectives and the inspections and tests
to be conducted to verify compliance with specifications and operating requirements to verify
proper operation of impacted systems, equipment and interfaces after completion of shipwork.
An MTP shall be prepared for each alteration (permanent or temporary), shall be prescribed by
clear, complete and current instructions and shall be developed in conjunction with the Planning
Yard (PY), the system/equipment Life Cycle Manager (LCM) and the responsible In-Service
Engineering Activity (ISEA). During accomplishment of an alteration, associated MTPs shall be
provided to the ship, and designated Naval Supervising Activity (NSA).
1.2.
Test Procedures (TPs). Equipment-unique TPs shall be obtained from the
system/equipment LCM or the responsible ISEA and shall cover in detail the procedures for
accomplishment of each of the equipment unique tests required to demonstrate the proper
operation of all equipment impacted by accomplishment of the alteration. This includes all
equipment that was modified or relocated as a result of the accomplishment of the alteration.
Testing will be adequate to demonstrate compliance with applicable installation certification
requirements (Signal Security [SIGSEC], TEMPEST, Radiation Hazard
[RADHAZ]/Electromagnetic Interference [EMI]/Electromagnetic Compatibility [EMC], Submarine
Safety [SUBSAFE], etc.). When TPs are not available from the system/equipment LCM or the
Appendix D Alteration Installation Team
Quality System Requirements
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responsible ISEA, the AIT shall develop the equipment unique TPs based on technical manual
information and direct coordination with the responsible ISEA, PY and Class Planning
Supervisor of Shipbuilding, Conversion and Repair (SUPSHIP).
1.3.
Process controls. Process control procedures shall be an integral part of the quality
system. In addition to process controls that may be required by the SHIPALT record,
installation drawing, or contract or tasking documentation, the AIT will provide and maintain
such process controls as are necessary to assure the quality of shipwork. At a minimum,
process controls shall include the following:
1.3.1. Design product control procedures. The AIT's design product control procedures shall
cover:
a. Assignment of responsibility for detailed examination, review, and internal approval
authority for AIT design products.
b. Required qualifications of personnel performing detailed examination, review, and
approval of AIT design products.
c. Procedural flow of design drawings and other associated documentation.
d. Checklists to be used in the detailed examination and review of design products.
The checklists shall specify each examination to be performed to verify conformance of
products to the applicable specifications.
e. Method of safeguarding classified information.
f. Methods providing for the prevention and ready detection of discrepancies and for
timely and positive corrective action.
g. Method of safe storage of Master File Drawings, reference drawings, and other ship
design documentation.
h. Methods providing for controlled issue of design drawing copies, both reproducible
and non-reproducible.
i. Method for ensuring that listing of training and personnel qualifications/certifications
is maintained and made available upon request by the NSA.
1.3.2. Installation process control procedures. Instructions shall be developed which identify
requirements necessary to preclude damage to the ship or injury to personnel during the
accomplishment of shipwork. These instructions shall include, but are not limited to:
a. Control of magnetic material.
b. Material storage at the work site.
c. Storage and use of hazardous materials including:
Appendix D Alteration Installation Team
Quality System Requirements
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(1) Control of respirable fibers from man-made mineral fiber thermal insulating
material during insulation and lagging operations.
(2) Control of fluorocarbons when utilized aboard ship.
(3) Control of MIL-H-19457 and MIL-H-22072 hydraulic fluid when utilized aboard
ship.
(4) Control, clean-up, and disposal of Poly Chlorinated Biphenyl (PCBs).
(5) Control, clean-up, safety precautions, and environmental precautions for
organotin.
(6) Initial monitoring, daily monitoring, and control of insulation and lagging
operations.
d. Fire prevention.
e. Sight and hearing protection.
f.
Uncrating/unpacking of equipment.
j.
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1.5.
i.
j.
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1.6.2. Software accounting. For each software item, which is to be installed in shipboard
equipment, a computerized index of purchase orders, modifications accomplished and final
disposition shall be provided and maintained.
1.6.3. Weight Accounting. Depending on the program and the ship class, the AIT may be
tasked to maintain a written record of equipment and material removed (weight and installed
location) which are not indicated on removal drawings to allow the ship and equipment
managers to maintain an accounting of weight changes on weight critical ships. Generally this
includes the removal of unused or dead-ended cables, the removal of unused foundations or
the removal of unused equipment with associated cables and foundations when such removal is
authorized by the ship and designated NSA and approved by the Ship Program Manager
(SPM). The material control process shall provide procedures for weight accounting and
reporting to the Planning Yard (PY) when required.
1.7
Problem Resolution Process Procedures shall be maintained that allow for
documentation of actions to resolve any quality problems with installation or work control. The
necessary documentation shall be made available to the AIT Manager and applicable NSA.
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APPENDIX E
GUIDANCE FOR
DESIGN SHIPCHECKS
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GUIDANCE FOR
DESIGN SHIPCHECKS
1.
General. The purpose of the design shipcheck is to gather as much relevant
information as possible about the existing configuration of shipboard equipment, systems and
compartments that may be impacted by the accomplishment of an alteration. The information
should be as complete and accurate as possible in order to prevent the development of
inaccurate or inadequate alteration design or the requirement for a second shipcheck of the
ship to gather additional data. Design shipchecks shall be conducted at the ships convenience
on a not-to-interfere basis. Ship availability dates shall be coordinated between the activity
developing the installation design and the respective Type Commander (TYCOMs)/Naval
Supervising Activity (NSA). Prior to sending the clearance message, the AIT On-site
Installation Coordinator/AIT Leader will verify with the NSA that ship and/or industrial activity
operations will permit completion of ship-check requirements during the intended ship-check
period. If not, the shipcheck shall be re-scheduled.
1.1.
Planning Yard (PY) participation. When an Alteration Installation Team (AIT) is
performing a design shipcheck in support of the accomplishment of a Ship Alteration
(SHIPALT), participation by the PY may also be required as specified in the contract or tasking
documentation. When PY participation is required by the contract or tasking documentation,
funding for that participation shall be provided by the AIT Sponsor. When the PY does not
participate in an AIT design shipcheck for accomplishment of a SHIPALT, the AIT Manager
shall issue a Shipcheck Report to the PY to allow coordination with other SHIPALT designs that
may be under preparation for the applicable ship. Shipcheck Reports are not required to be
submitted by AITs for design shipchecks in support of accomplishment of Temporary
Alterations (TEMPALTs) unless specified in the tasking documentation.
2.
Design shipcheck materials. Typical materials that should be considered for a design
shipcheck are as follows:
a. Paper prints of the arrangement of equipment, associated foundations, and the
structural fabrication drawings (when significant bulkhead, deck, or overhead work is
anticipated) of areas associated with the alteration are required. Also, system prints (e.g.
ventilation [when modification of the ventilation duct system is anticipated], power distribution,
lighting, Command, Control, Communications, Computer, Intelligence, Surveillance and
Reconnaissance [C4ISR], Heating, Ventilation and Air Conditioning (HVAC), cooling water,
lubricating oil) of all systems expected to be impacted by the accomplishment of the alteration.
If modifications to electronics cooling water or HVAC systems are considered a possibility,
piping diagrams of these systems should also be taken. Include a diagram that indicates the
location of the applicable spaces relative to the total ship.
b. Copies of all correspondence between shipcheck activity and TYCOM, NSA,
squadron/industrial activity, and ship that discuss the shipcheck, including the forwarding of
security clearances, and any special arrangements/requirements.
c. Courier pass for carrying classified drawings/photographs and/or videotapes to and
from the site.
Appendix E Guidance for Design
Shipchecks
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3.
Procedure. The following is a general procedure that may be used to conduct a design
shipcheck on an active fleet ship. During conduct of the shipcheck, all members of the
shipcheck team shall wear identification badges prominently displayed at all times. If the
shipcheck is to be conducted on a nuclear ship, each member of the shipcheck team is to wear
a thermal luminescent device (TLD) or other radiation-detection device, as directed by the
applicable squadron, group, or NSA.
3.1.
Advance Notification. Officially request the TYCOM/NSA to assign a date for access to
the ship to be shipchecked. For TYCOMs that hold AIT Scheduling Conferences, the AIT
Manager should present the proposed shipcheck schedule at the next conference to allow
advance notification to the applicable ships and NSA of the intent to accomplish the alteration.
The purpose of the shipcheck, number of people expected to participate and number of days
that access will be required, access to secure areas or any other special requirements
(securing transmitting equipment while shipchecking masts, etc.) shall be identified. The ship,
NSA, and appropriate squadron or group shall be provided information copies of the request.
For shipchecks conducted during a scheduled Chief of Naval Operations (CNO) availability, the
AIT On-site Installation Coordinator/AIT Leader shall provide clearance information to the
Ship/NSA a minimum of 5 working days prior to arrival or as established by TYCOM policy. If
the shipcheck is to be conducted outside of a scheduled availability, the AIT On-site Installation
Coordinator/AIT Leader shall provide visit clearance information, to the ship/NSA, a minimum of
5 working days prior to the AIT arrival or as established by TYCOM policy.
3.1.1. Security clearances. After the TYCOM/NSA has provided the access date(s) for the
shipcheck, the AIT On-site Installation Coordinator/AIT Leader shall provide security clearance
information to the ship, TYCOM, NSA, and appropriate Naval activities preferably 30 days but
no less than 5 working days prior to the AIT arrival or as established by TYCOM policy.
3.1.2. Check-in. The AIT On-site Installation Coordinator/AIT Leader or his designated agent
shall check-in with the appropriate NSA, to effect security verification, shipcheck schedule
verification, and badge issuance prior to proceeding to the shipcheck ship.
3.2.
Arrival. Arrival at the ship should be arranged in advance with the applicable NSA.
Generally, arrival will be no earlier than 0830 and no later than 1530 unless previously
arranged. Arrival between 1200 and 1300 should also be avoided.
3.2.1. Personnel identification. All required personnel identification should be available upon
arrival at the site. Personnel identification shall be clearly visible, worn above the waist at all
times when onboard ship and when transiting an industrial area.
3.2.2. Boarding the ship. Depending on the location of the ship at the site, access to the ship
may be gained directly from the pier or via another ship. Personnel identification will generally
be checked and recorded at the entrance to the pier or the industrial area, when passing
through other ships and upon arrival on the ship to be shipchecked. Upon arrival at the ship to
be shipchecked, the AIT On-site Installation Coordinator/AIT Leader will contact the established
ship's point-of-contact or the Command Duty Officer. If neither is available, the Operations
Officer or Work Center Supervisor of the area primarily involved in the shipcheck will be
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Shipchecks
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requested. The AIT On-site Installation Coordinator/AIT Leader shall state the purpose of the
visit and provide a short in-brief.
NO MEMBER OF THE TEAM SHALL LEAVE THE QUARTERDECK OR SHIP
ENTRY AREA WITHOUT AN ESCORT OR UNTIL PERMISSION TO DO SO
HAS BEEN GRANTED.
3.3.
In-Brief. An in-brief shall be conducted to explain the purpose of the shipcheck, the
systems and spaces to be shipchecked and the procedures to be used as follows:
a. Provide a list of all personnel involved in the shipcheck and indicate that member(s)
is (are) designated as point(s) of contact for the shipcheck team.
b. Outline the general procedures and approximate schedule for use during the
shipcheck.
c. If a camera will be used as part of the shipcheck, request permission to photograph
and/or video tape the shipcheck area(s).
d. Request permission to scrape paint from cable tags or equipment label plates to
determine tag/plate information. Provide a list of the locations where this was done to the ship
at the end of the shipcheck.
e. If normally unmanned or restricted areas of the ship are to be shipchecked, request
permission to access these areas during prearranged periods on a not-to-interfere basis.
f. If transmitting systems such as communications or radar systems need to be inhibited
or secured to gain safe access to masts, antennas or topside equipment as part of the
shipcheck, or if power or other ship services must be secured to a specific equipment to gain
safe access to the interior or back of that equipment, request permission for ship's force
personnel to inhibit or secure the required equipment during a prearranged period of the
shipcheck. Ensure that the members of the ships force follow proper tag-out procedures.
MEMBERS OF THE SHIPCHECK TEAM SHALL NOT INHIBIT OR SECURE
SHIP EQUIPMENT. ENSURE THAT EQUIPMENT HAS BEEN SECURED OR
INHIBITED AND THAT PROPER TAG-OUT PROCEDURES HAVE BEEN
OBSERVED PRIOR TO GOING ALOFT OR GOING INTO OR BEHIND
EQUIPMENT. ENSURE THAT SHIP'S FORCE IS NOTIFIED WHEN A
PERSON IS GOING ALOFT OR IS ENTERING OR GOING BEHIND
DANGEROUS EQUIPMENT AND WHEN THAT PORTION OF THE
SHIPCHECK IS COMPLETED SO THAT CIRCUITS MAY BE RESTORED TO
NORMAL OPERATION.
3.4. Shipcheck. Record the name and hull number of the ship being shipchecked and the date
on each sheet of each drawing or sketch and all notes that are used or developed during the
shipcheck as well as the date(s) of the shipcheck.
Appendix E Guidance for Design
Shipchecks
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3.4.1. Recording physical configurations. Whenever possible, mark-up paper copies of the
existing general arrangement drawing(s) of the space(s) to be impacted by the alteration. This
will provide a record of the actual configuration of areas where equipment is to be removed or
where new equipment is to be installed at the time of the shipcheck. If use of a camera is
approved, photograph and/or video tape all critical locations, from more than one vantage point,
and all areas that may have special design or installation problems. Place one or more six or
eight-foot folding rules with enhanced markings in the areas to be photographed and/or video
taped to provide an indication of scale and record critical measurements. For photographs,
record the details of each photograph on the back of the photograph (ship identification, space
identification and frame number, identification of the view [looking to port-forward from the
centerline, etc.], and the subject of the photograph [back of rack no. 3], etc.). When using a
video camera to record shipcheck information, record the data in a film log noting the tape
number, ship identification, and sequence of recorded data (space identification and frame
number, identification of the view [looking to port-forward from the centerline, etc.], and the
subject of the view [back of rack no. 3], etc.). Information that may be needed to develop detail
installation design includes:
a. Location of all compartments, spaces and areas in the ship that may be impacted by
accomplishment of the alteration. This includes the name, compartment number and level of
each space as well as all adjacent spaces (including above and below).
b. Within each space:
(1) Overall dimensions of the space.
(2) Measured distance between ship centerline and a specific location in the space
(generally the bulkhead nearest the centerline).
(3) Frame member information including frame numbers in the areas of interest,
type, construction, and measured separation between adjacent frames.
(4) Details of bulkhead and partition construction, including type, material and
contour. Determine and note if bulkheads are part of watertight, airtight, fumetight, light tight,
fire zone, air conditioning, Collective Protection System (CPS) boundary, and/or TEMPEST
physical or electrical perimeter boundaries.
(5) Details of bulkhead and partition support members including type, material, size
and spacing.
(6) Location and measured details of all structural interference within the space.
(7) Details of overhead construction (including main support beams), including type,
material, contour and measured distance above the deck at the corners of the space and at
other locations within the space. Determine and note if the overhead is part of watertight,
airtight, fumetight, light tight, fire zone, air conditioning, CPS boundary, and/or TEMPEST
physical or electrical perimeter boundaries.
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(8) Details of deck construction (including support beams), including type, material
and contour. Determine and note if deck is part of watertight, airtight, fumetight, light tight, fire
zone, air conditioning, CPS boundary, and/or TEMPEST physical or electrical perimeter
boundaries.
(9) Location and details of all doors, hatches, and scuttles including type, material,
size and swing. Determine and note if doors and hatches are part of watertight, airtight,
fumetight, light tight, fire zone, air conditioning, CPS boundary, and/or TEMPEST physical or
electrical perimeter boundaries.
(10) Location and details of all stanchions including type and size.
(11) Location and details of all pipe runs including pipe size, service, distances from
overhead at various locations, distance from nearest bulkhead at various locations, and
penetration locations.
(12) Location and details of all waveguide runs including waveguide
type/dimensions, service (radar, Electronic Warfare (EW), etc.), distances from overhead at
various locations, distance from nearest bulkhead at various locations, and penetration
locations.
(13) Location and details of all vent duct runs including duct type/dimensions,
service, distances from overhead at various locations, distance from nearest bulkhead at
various locations and penetration locations.
(14) Location and details of all cableways including type, construction, routing,
distances from overhead at various locations, distance from nearest bulkhead at various
locations, available space, and penetration locations (stuffing tubes, riser boxes and bulkhead/deck coamimgs).
(15) Locations and measured details of all fabricated equipment foundations
(measurements referenced to centerline/bulkhead and height above the deck). Indicate
equipment mounted on foundation.
(16) Locations, details and identification of all power, lighting, and Interior
Communications (IC) distribution panels and switchboards, including type (symbol number),
panel or switchboard number, service, distribution data, distance of the bottom of the enclosure
to the deck, and distance from an outside edge of the enclosure to the nearest bulkhead.
(17) Locations, details and identification of all power, lighting, and IC fixtures
(including connection boxes and power outlets) that are not rack mounted, including type
(symbol number), service, system identification data, distance of the bottom of the fixture to the
deck (or overhead for overhead mounted equipment), and distance from the outside edge of
the fixture to the nearest bulkhead.
(18) Identification and measured location of all other permanent equipment
including:
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Shipchecks
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(a) Racks and all equipment mounted in the racks. Include space between
back of rack and bulkhead (or nearest structure) and space between front of rack and nearest
rack, equipment or structure if less than five feet. Also note any pull-out, swing-out, or special
access clearances that must be maintained.
(b) Shelf mounted equipment.
(c) Bulkhead, deck and overhead mounted equipment.
(d) Desks and tables including type, size, and fabrication.
(e) Fiddle boards including type, size, and fabrication.
(f) Plotting tables including type, size, and fabrication.
(g) Status or display panels including type, size, and fabrication.
(h) Workbenches including type, size, and fabrication.
(i) Storage containers (safes, lockers, cabinets, book shelves, bins, etc.)
including type, size, and fabrication.
(j) Chairs, stools and benches including type, size, and fabrication.
(k) Administrative support equipment (copiers, shredders, sorting bins/trays,
etc.) including type, size, and fabrication.
Note specifically the model (R-2368A/URR, etc.) and variant (AN/WSC-3 (V) 3, etc.) of the
equipment, as applicable.
(19) Identify and measure the location of all other permanent equipment that may
require removal as interference during accomplishment of the alteration. Systems and
equipment that requires permanent modification or relocation to accommodate the alteration
are not considered interference but part of the alteration design.
c. Within adjacent spaces (including above and below), the measured locations of
cable, pipe, waveguide, and vent duct penetrations that may be impacted by the alteration.
Determine possible access problems and special requirements such as fire watches, equipment
protection, interference removal, etc., which may be needed in these spaces when the
alteration is accomplished.
d. Where cables will be removed or installed in cableways outside of the primary areas
impacted by the alteration, these cableways shall also be shipchecked. For cableways that will
have existing cable(s) permanently removed, the required information includes measured
cableway routing, general cableway construction, penetrations that need to be plugged/filled,
and general accessibility. For cableways that will have new cables installed, the required
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Shipchecks
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information includes measured routing of the cableway, general construction, existing spare
capacity, spare penetrations that can be reused or measurements of locations where new
penetrations can be installed, and locations where existing cableway hangers need to be
modified or replaced or where new hangers will be required.
e. Where modifications to ship's weatherdeck structure are required or the arrangement
of weatherdeck equipment is impacted by the accomplishment of an alteration. Required
information may include:
(1) Detailed measurements will be required of all antennas, damage control
equipment, and replenishment stations within 30 feet of the impacted structure or equipment
will be required. Record the identification of all such equipment/stations that fall within this
radius.
(2) Detailed measurements will be required of all CPS and Counter Measure Wash
Down System (CMWDS) components and boundaries within 30 feet of the impacted structure
or equipment will be required. Record the identification of all such components that fall within
this radius.
(3) Material composition of the ship structure (steel, aluminum, etc.).
(4) Types, sizes, and locations of structural beams supporting the deck and structure
in the vicinity of proposed new structure or equipment location(s). Determine interior structure
and equipment that may be immediately inside the ship from the proposed location(s).
(5) Possible location(s) for required cable penetration(s) for new or relocated
equipment. Determine possible interior installation/access problems associated with new
penetrations.
(6) Electromagnetic Compatibility (EMC) and Electromagnetic Pulse (EMP)
protection measures.
(7) Measured cable routing through interior and exterior cableways for all cables
from new or relocated equipment to the primary termination (power or control, etc.). Determine
locations where conduit, penetrations, cable protection, etc., will be required to meet all physical
protection, Electromagnetic Interference (EMI), Radio Frequency Interference (RFI), EMC, EMP
and TEMPEST requirements. Determine what modifications to existing cableways will be
required. Where the most direct cable run does not appear to be practicable for an AIT
installation or where portions of the proposed cable run could not be visually observed as part
of the shipcheck and the actual condition of the existing cableway is unknown, identify possible
alternate cable runs with the above information.
(8) Photographs and/or videotapes of the proposed new or modified structure or
equipment location(s), all surrounding antennas, equipment and structure, and the entire
proposed cable run(s).
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APPENDIX F
SHIPS FORCE IN-BRIEF
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Purpose. The purpose of a Ships Force in-brief is to provide an overview and objectives of the
alteration to be accomplished. The in-brief shall outline work to be performed, review the
schedule of accomplishment and identify impacts on the ship, confirm arrangements for
requested/required services, establish responsibilities and points of contact, review planned
ships evolutions, and review Integrated Logistics Support (ILS) products and training to be
provided.
1.
Alteration Overview. The overview provides a description of the alteration purpose and
the expected improvements to be provided, areas of the ship impacted by the alteration and
additional areas affected by the accomplishment of the alteration and the impact on ships
services.
2.
Work to be accomplished.
a. Review of installation drawings.
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and hazardous material removed as part of the accomplishment of the alteration), material for
staging and screening, temporary covers and shelters, uncrating/unpacking of equipment and
workmanship.
f. Review of personnel qualification/certifications for work requiring specific
qualifications.
Schedule of events. A detailed review of schedule-of-work and test plan and/or System
Operational Verification Testing (SOVT) agenda of all functional items shall be provided during
the briefing. Key event checkpoints (e.g. piping flush, hydrostatic testing, cableway and
compartment closeout) and system operational testing of all functional items will be provided for
ship witnessing. The material deliveries, required compartment accesses, security
requirements, and shift schedules will also be discussed at this time. The schedule information
shall include projected start and finish dates, planned shift start time(s), planned testing
periods, planned training dates and planned ILS turnover.
Planned ships evolutions. Any special restrictions due to ship's evolutions during the
availability (weapon/ordinance loading, ship's receiver/transmitter testing, emergent
requirements, other alterations being accomplished, etc.), which could impact or be impacted
by work being performed by the Alteration Installation Team (AIT), will also be discussed at this
time. It will be the responsibility of the AIT to perform required shipwork around these
restrictions. If restrictions exist which can not be accommodated by the AIT without
jeopardizing scheduled completion date of the alteration or the scheduled departure date of the
ship, the AIT will make arrangements with the Naval Supervising Activity (NSA) for
accomplishment of the alteration during a subsequent availability and withdraw from the ship.
Confirmation of services. AIT arrangements for crane and/or welding services, special test
requirements, fire watches, etc., will also be confirmed at this time. For alterations being
accomplished during Chief of Naval Operations (CNO) availability, arrangements and
associated funding for services included in the contract (if the alteration is to be accomplished
at a private activity) (crane services, welding services, special test requirements, fire watches,
NSA disposal of turned-in equipment/material, etc.) will also be confirmed at this time.
Points-of-contact. The AIT On-site Installation Coordinator/AIT Leader shall request the ship to
provide a list of all points-of-contact for accomplishment of the alteration(s). The points-of
contact list will include those technical personnel assigned to work with the AIT and witness
testing, the names of those people authorized to sign-off the Alteration Completion Report, and
the names of personnel authorized to accept delivery of computer tapes and ILS items. For
alterations being accomplished during CNO availability, the NSA representatives, Planning Yard
(PY) On-Site Representatives (Program Representative and Configuration Data Manager
[CDM]), and the lead ship availability manager from the industrial activity will also be identified.
For alterations being accomplished during a CNO availability, the AIT On-site Installation
Coordinator will also identify which AIT member(s) will attend daily progress meetings.
Responsibilities. The AIT On-site Installation Coordinator will be identified as being responsible
for the conduct of the AIT and the person to be contacted in regard to work deficiencies,
scheduling problems, or problems with AIT members. The AIT On-site Installation Coordinator
shall be accessible to ships force throughout the period(s) the AIT is on board and is
responsible for the resolution of identified deficiencies or issues associated with
accomplishment of the assigned alteration(s). When work is being accomplished during a CNO
Appendix F Ships Force In-Brief
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availability, the AIT On-site Installation Coordinator shall also be accessible to the NSA and the
lead ship availability manager at all times during period(s) the AIT is on board the ship. The AIT
On-site Installation Coordinator shall be responsible for reporting any changes in schedule and
providing notification to the ship and NSA of upcoming key event checkpoints and testing
evolutions. Additionally, If multiple-shift work is to be accomplished, the AIT On-site Installation
Coordinator(s) for each shift shall be identified.
ILS and training to be provided. The AIT On-site Installation Coordinator/AIT Leader will review
all ILS products and provide a current, approved ILS Certification Form as well as all training to
be provided at the time of installation. All applicable ILS elements listed in the ILS portion of the
Alteration Completion Report and any known ILS deficiencies shall be addressed.
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APPENDIX G
LIST OF ACRONYMS
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List of Acronyms
3M
AAO
ABR
ACAT
AD
ADP
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CRS
CSIS
CSOSS
CSTOM
DAASC
DBR
DDGOS
DDP
DC4ILO
DEPRA
DIIP
DIOR
DIRSSP
DLA
DLAI
DLAR
DLMS
DLMSO
DLIS
DLSS
DMSMS
DMP
DPMA
DoDAAD
DoDSASP
DPIA
DPPG
DRMO
DRMS
DSS-SOC
DSRA
DSAA
DTR
DUSD(L)
EA
EC
ECP
EDFP
EDI
EDSRA
EMC
EMI
EMP
EOA
EOH
EOI
EOP
EOQ
EOSS
EPA
ERMS
ERO
ERS
ERT
ESD
ESRA
EW
FAA
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FAD
FC
FCB
FCO
FLIS
FLTCINC
FLTILOTEAM
FMP
FMPMIS
FMS
FSC
FSCAP
FSCG
FTSCLANT
FTSCPAC
GAITS
GBL
GIDEP
GFE
GFM
GPETE
GSA
GSO
HCPM
HAZCOM
HAZMAT
HME&O
HSC
HW
IA
IAW
IC
ICE
ICP
ICS
IDIQ
IFF
ILO
ILS
IMA
IMC
IMI
IMM
INCO
IPT
IR
I&C
I&S
ISC
ISEA
ISRA
ISS
ITM
JASMMM
JCF
JCN
JETDS
JFMM
JPIWG
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Force/Activity Designator
Field Change
Field Change Bulletin
Field Coordinating Office
Federal Logistics Information System
Fleet Commander-in-Chief
Fleet Integrated Logistics Overhaul Team
Fleet Modernization Program
FMP Management Information System
Foreign Military Sales
Federal Supply Classification
Flight Safety Critical Aircraft Part
Federal Supply Classification Group
Fleet Technical Support Center Atlantic
Fleet Technical Support Center Pacific
Global Alteration Installation Team Scheduling (Now NDE-NM)
Government Bill of Landing
Government Industry Data Exchange Program
Government Furnished Equipment
Government Furnished Material
General Purpose Electronic Test Equipment
General Services Administration
General Specification for Overhaul
Headquarters Centrally Provided Material
Hazardous Communication
Hazardous/Toxic Material
Hull, Mechanical, Electrical, and Ordnance (equipment)
Hardware Systems Command
Hazardous Waste
Installing Activity
In Accordance With
Interior Communications
Inventory Control Effectiveness
Inventory Control Point
Interim Contractor Support
Indefinite Delivery/Indefinite Quantity
Identification Friend or Foe
Integrated Logistics Overhaul
Integrated Logistics Support
Intermediate Maintenance Activity
Item Management Code
Intermediate Modulation Interference
Integrated Materiel Manager
Installation and Checkout
Integrated Product Team
Installation Report
Installation And Checkout
Interchangeable and Substitutable
Installation Status Code
In-Service Engineering Agent
Incremental Selected Restricted Availability
Interim Supply Support
Index of Technical Manuals
Joint Aviation Supply and Maintenance Material Management
Justification/ Cost Form
Job Control Number
Joint Electronics Type Designation
Joint Fleet Maintenance Manual
Joint Physical Inventory Working Group
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JSACG
LAN
LANTFLTILO
LAR
LCM
LCRS
LMARS
LOGDESMAP
LOR
LOT
LRU
LSIS
LSSC
LUIT
MAM
MAPAD
MCA
MACHALT
MIA
MIL-SPEC
MILSBILLS
MILSCAP
MILSTAMP
MILSTRAP
MILSTRIP
MIP
MME
MOA
MPMP
MRC
MRO
MSD
MSDS
MSR
MSRA
MTP
NATO
NAVAIR
NAVICP
NAVOSH
NAVSEA
NDE-NM
NDI
NDT
NIMSR
NLT
NSA
NSLC
NSN
NSRF
NSTS
NSV
NTCSS
NUCALT
NUIT
OASD (C4I)
OBRP
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OEM
OL
O&MN
OPNAV
ORDALT
OSD
OSHA
OSI
OSR
OST
OSTL
PAL
PARM
PBM
PCA
PCB
PCMS
PEO
PIA
PICA
PICO
PLT
PM
PMA
PMRP
PMS
P/N
POA&M
POD
POE
POL
POM
PPE
PPL
PR/DS
PSAR
PSD
PTD
PY
QA
QDR
QR
QRA
QRC
QRS
QS
QTY
RADHAZ
RAV
RBS
RCOH
RCS
RDD
RDT&E
REFDES
RF
RFI
RIC
RIN
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RMAIS
RMC
RMMCO
ROH
RORO
RRMS
RSC
SAMIS
SAR
SAS
SCAT
SCIB
SCL
SCLSIS
SCN
SCN
SCO
SCPL
SECDEF
SECNAV
SEOC MOD
SF
SDR
SHAPEC
SHF
SHIPALT
SIB
SICA
SID
SIGSEC
SMCA
SMMO
SM&R
SNAP
SOA
SOEAPL
SOVT
SOM
SPALT
SPAWAR
SPM
SPR
SPTE
SRA
SRD
SRF
SSCR
SSIR
SSM
SSR
SSRD
STO
SUBMEPP
SUBSAFE
SUPSHIP
SWT
SYSCOM
TAB
TAMS
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TAV
TAV
TCD
TCN
TDP
TEMPALT
TEMPEST
TGI
TLD
TM
TMR
TP
TRF
TUM
TYCOM
TYCOMALT
UII
UIT
UITC
UMMIPS
UND
USCG
USSOCOM
USW
VR
WAF
WHS
WSF
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APPENDIX H
DEFINITIONS
Appendix H - Definitions
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1.
Alteration. Any change in the hull, machinery, equipment, fittings, computer program
and/or interface to external equipment, regardless of whether it involves a change in design,
materials, number, location or relationship of an assemblies component parts whether it is
undertaken separately from, incidental to or in conjunction with repairs.
2.
Alteration Approval, Technical. A certification that all requirements necessary for
successful alteration installation, operation and support have been met. Requirements include
such items as SAR, SHIPALT Installation Drawings (SIDS), installation funding, removal and
system restoration funding (TEMPALTs only), etc. The SPM is the technical approval authority
for all Title K, K-P, D and F SHIPALTs, Surface Ship TEMPALTs and Equipment Alterations
that may affect ships power, weight or air conditioning requirements and all Alteration and
Improvement (A&I) items. All other types of Equipment Alterations normally require approval of
the Participating Manager (PARM).
3.
Alteration Authorization. Authorization that is required prior to the accomplishment of any
alteration. Chief of Naval Operations (CNO) authorization is required before military
improvement type K-Alts may be installed. The Ship Program Manager (SPM) approves and
either the Fleet Commander-in-Chief (FLTCINC) or Type Commander (TYCOM) may authorize
or program Title D or F Ship Alteration (SHIPALTs) and Equipment Alterations. Alteration
Equivalent to Repair (AERs) require that the designated system command, Program Executive
Office (PEO) or SPM who exercises technical authority over the affected article approve them
for accomplishment. All Command, Control, Communications, Computer, Intelligence (C4I) and
Combat System Alterations and alterations impacting interoperability must be authorized in
accordance with the D-30 process, by the FLTCINC, before they can be installed, regardless of
the type of alteration.
4.
Alteration Completion Report. A mandatory report certifying an alterations
accomplishment. The cover-page, report distribution requirements and report enclosures are
contained in Appendix C to this specification. This report provides detailed information for use
in process improvement design, Alteration Installation Team (AIT) performance measurement,
alteration deficiency tracking, etc.
5.
a.
An Alteration Equivalent to Repair (AER) is a technical alteration, which has one or
more of the following attributes:
(1) The use of different material, which has been approved for like or similar use,
and such materials are available from standard stock.
(2) The replacement of obsolete, worn-out or damaged parts, assemblies, or
equipment, requiring renewal by a more efficient design previously approved by the System
Command (SYSCOM), Program Executive Office (PEO) or Ship Program Manager (SPM);
providing such replacement does not cause a change to the existing system design and does
not effect a change to the systems or equipment normally associated with the military
characteristics of the ship.
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(3) The strengthening of parts require repair or replacement in order to improve the
reliability of the parts and unit provided that no other change in design is involved.
(4) Minor modifications involving no significant changes in design or functioning of
equipment but considered essential to prevent recurrence of unsatisfactory conditions.
(5) The replacement of parts, assemblies, or equipment with like items of later or
more efficient design where it can be demonstrated that the cost of installation and
maintenance of the new parts, assemblies or components is less than the cost of maintaining
the installed parts, assemblies, or components; and such replacement does not cause a
change to the existing system design or impact any external interfaces to the system and does
not effect a change to the system or equipment normally associated with the military
characteristics of the ship.
Only the SYSCOM, PEO or SPM exercising technical control over the article, or the authority to
whom such technical control has been delegated by that command, shall designate an
alteration as an Alteration Equivalent to Repair (AER) and approve it for accomplishment.
b.
An AER is approved for accomplishment by a Title "D" or "F" Ship Alteration
(SHIPALT), Alteration and Improvement Item (A&I), Alteration Request (AR) or Letter AER
depending on the scope and effects of the change. Such AERs must be approved by NAVSEA
and funded for accomplishment by the Type Commander (TYCOM). A definition of each type of
AER follows:
(1) Title "D" SHIPALT - A Title "D SHIPALT is an "alteration equivalent to a repair"
that is formally approved by NAVSEA in the form of a SHIPALT Record (SAR). It may require
Centrally Provided Material (CPM) and is programmed and funded by the TYCOM. It does not
require Headquarters Centrally Provided Material (HCPM). A Title "D" SHIPALT may specify
whether it should be accomplished only by a depot level maintenance facility, or if it is within the
capabilities of ship's force or Intermediate Maintenance Activity (IMA) to accomplish. A Title "D"
SHIPALT shall be issued for all non-nuclear AERs which require changes to the equipment or
system Integrated Logistics Support (ILS).
(2) Title "F" SHIPALT - A Title "F" SHIPALT is an "alteration equivalent to a repair"
that is formally approved by NAVSEA in the form of a Ship Alteration Record (SAR). It does not
require Centrally Provided Material (CPM) and is programmed and funded by the TYCOM.
Ships force or an Intermediate Maintenance Activity (IMA) can accomplish a Title F SHIPALT.
It is usually limited to the equipment removals or relocations or minor wiring, piping or ducting
modifications.
6.
Alteration Installation Team (AIT). A unit (military, government activity or contractor) under
the direction of an AIT Manager or designated agent (ISEA, military or government civilian) of
the AIT Manager, that is trained and equipped to accomplish specific alterations on specified
ships.
7.
Alteration Installation Team (AIT) Activity or AIT Manager. The government activity, In
Service Engineering Agent (ISEA), military person or government civilian tasked and funded by
the AIT Sponsor to initiate, plan, coordinate, schedule, manage and oversee the successful
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accomplishment of the alteration in accordance with Fleet Modernization Program (FMP) policy
and procedures. The AIT Manager will coordinate with the NSA to ensure satisfactory
completion of the ship alteration installation during CNO availabilities. This coordination does
not relieve the AIT manager of any his/her responsibilities.
8.
Alteration Installation Team On-site Installation Coordinator. The Alteration Installation
Team (AIT) On-site Installation Coordinator is a government or military employee designated
by, and acting with the authority of, the AIT Manager. The AIT On-site Installation Coordinator
is responsible for the conduct of the entire alteration installation and will be the point-of-contact
with the ship, AIT Manager and the NSA. The AIT On-site Installation Coordinator shall be
knowledgeable of and responsible for AIT adherence to all invoked requirements including
safety, quality plan, technical instructions and, when applicable, the SUPSHIP Operations
Manual (SOM), Appendix 4-E or NSA/AIT Manager MOAs. AITs that do not have an assigned
AIT On-site Installation Coordinator (or documented approval from the SPM that an AIT On-site
Installation Coordinator is not required) shall not attempt to accomplish alterations to ships and
will be denied access to ships.
9.
Alteration Installation Team (AIT) Sponsor. The Systems Command Naval Air (NAVAIR),
Naval Supply (NAVSUP), Naval Sea (NAVSEA) or Space and Naval Warfare (SPAWAR),
Program Executive Officer (PEO), (including Participating Manager (PARM) or Ship Program
Manager (SPM), Commander Pacific Fleet (COMPACFLT), Type Commander (TYCOM), Chief
of Naval Operations (CNO) or other government activity that tasks and funds the AIT
Manager/AIT.
10. Alteration, Mature. An alteration that has a reasonable expectation of successful
installation, operation, maintenance and interoperability and is fully supported logistically. A
mature alteration has a Justification Cost Form (JCF), Ship Alteration Record (SAR), Ship
Alteration Installation Drawing (SIDs) and an approved Integrated Logistics Support (ILS)
Certification Form.
11. Alteration, Permanent. Any logistically supported alteration, which is intended to remain
on board the ship for more than 1 year or more than 1 operational deployment. These
alterations are accomplished as Ship Alterations (SHIPALTs), Alterations Equivalent to Repair
(AERs), Type Commander (TYCOM) alterations and other System Commands (SYSCOMs)
and TYCOM alterations (e.g. Field Changes [FCs], Engineering Changes [ECs]).
12. Alteration Scheduling. The act of slating an alteration for installation on a given ship in a
specific timeframe. Ship Program Manager (SPMs) schedule all alterations for installation
during all Chief of Naval Operations (CNO) Availabilities via the SPMs Availability Advance
Planning and Authorization Letters except for Title D and F alterations and Alteration Equivalent
to Repair (AERs), which are scheduled by the Type Commander (TYCOM). TYCOMs schedule
all alterations outside of the CNO Availability.
13. Alteration, Temporary (TEMPALT). Any alteration that provides given capabilities on a
temporary basis (not to exceed one (1) year or one (1) operational deployment in duration).
TEMPALTs support Research, Development, Test and Evaluation (RDT&E), exercise or
mission requirements. TEMPALTs are reviewed, technically approved by the Ship Program
Manager (SPM) and authorized and scheduled for accomplishment by the Type Commander
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(TYCOM). All TEMPALTs impacting Battle Force interoperability or that are Command,
Control, Communications, Computer, Intelligence (C4I) or Combat System related, need to be
approved by the Fleet Commander-in-Chief (FLTCINC) in accordance with the D-30 process,
before they can be installed. The Ship Program Manager (SPM) review considers logistic
support, safety, technical adequacy, impact on ship stability, operational characteristics,
damage control, ship structure, ship services, ship interfaces and habitability. Integrated
Logistics Support (ILS) (final or preliminary) needs to be identified on the TEMPALT
authorization letter and provided at time of installation. Alterations which are intended to be
installed for a period in excess of one year or for more than one operational deployment are
permanent changes to a ships configuration and shall be accomplished accordingly (see
Alteration, Permanent). After completion of testing requirements, mission or exercise support
requirements or one year, whichever comes first, TEMPALTs must be removed and the ship
restored to its previous configuration. The activity sponsoring the accomplishment of the
TEMPALT shall be responsible for funding the removal of the TEMPALT and the restoration of
the ship.
14. As-Built. Drawings prepared or developed by an Alteration Installation Team (AIT),
approved by the Planning Yard (PY), used for installation, and revised to indicate the actual, as
installed, configuration on the ship.
15. Battle Force Baseline Configuration Alterations. All Command, Control, Communications,
Computer, Intelligence (C4I) and Combat System Alterations and alterations impacting
Interoperability, that have been approved by the Fleet Commander-in-Chief (FLTCINC) for a
specific ship in a specific Battle Force, in accordance with the D-30 process. These alterations
should be technically approved by the Ship Program Manager (SPM) and coordinated with the
Alteration Management Planning (AMP) Office, AMP Field Coordinating Offices (FCOs) and
Naval Supervising Activities (NSAs), in accordance with this document.
16. Completion Report, Final. A message report from the ship receiving the alteration
identifying that all discrepancies, noted in the Installation Completion Report, have been
satisfactorily resolved. This message report is not required if the Installation Completion Report
message also served as the Final Completion Report.
17. Completion Report, Installation. A mandatory message report from the ship receiving the
alteration identifies the successful accomplishment of the alteration. This message will be
drafted by the Alteration Installation Team (AIT) and provided to the ship for concurrence prior
to the AITs final departure. The ship will ensure that all known discrepancies associated with
the alteration are fully documented, along with the activity responsible for resolution of each
discrepancy and the estimated date of resolution. If no discrepancies exist, this report will also
serve as the Final Completion Report.
18. Equipment Alteration. Any modification, other than a Ship Alteration (SHIPALT), to the
configuration of an equipment or system (including embedded equipment, computer programs
and expendable ordnance) after establishment of the product baseline. An Equipment
Alteration involves a change in design, type of material, quantity, installed location, logistics,
supportability or the relationship of the component parts of an assembly within the ship.
Equipment Alterations include the addition, deletion, rework or replacement of parts,
assemblies or equipment; or changes in assembly procedures. Alterations to associated
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computer programs include the incorporation of different computer program versions and
approved modifications or corrections to both operational test and maintenance programs.
Equipment Alterations are initiated by approved Class I Engineering Change Proposals (ECPs).
Equipment Alterations apply equally to changes installed in delivered systems and equipment,
and changes installed in systems and equipment in production to identify differences from an
established product baseline. Equipment Alterations may be initiated to correct a design defect,
to change equipment operational capability, to eliminate safety hazards, to update obsolete
components to change an external interface, or for any combination of these reasons. There
are 6 types of Equipment Alterations:
a.
Machinery Alteration (MACHALT). A planned change, modification or alteration of
any in-service Hull, Mechanical or Electrical (HM&E) equipment when it has been determined
by the MACHALT Configuration Control Board that the alteration or modification meets all of the
following conditions:
(1) Can be accomplished without changing an interface external to the equipment or
system.
(2) Are modifications made within the equipment boundary or are a direct
replacement of the original equipment system.
(3) Can be accomplished without the ship being in an industrial activity.
(4) Will be accomplished individually and not conjunctive with a SHIPALT or other
MACHALT.
If power, weight or air conditioning requirements are modified, the modification must
be discussed with the appropriate Ship Program Manager (SPM), who will decide whether to
proceed with the modification as a MACHALT or a SHIPALT.
b.
Ordnance Alteration (ORDALT). An ORDALT is a change made to ordnance
equipment or their associated computer programs by the addition, deletion, rework or
replacement of parts, assemblies or equipment, or by a change in assembly procedures.
Computer Program changes are any changes to maintenance or operational software.
c.
Field Change (FC). A mechanical, electronic or electrical change, modification or
alteration made to electronic equipment after delivery to the government or installation on-board
ship. It includes software changes, which does not impact interfaces to other equipment within
the ship, change the footprint, form or fit or change power, weight or air conditioning
requirements. If power, weight or air conditioning requirements are modified, the modification
must be discussed with the appropriate SPM, who will decide whether to proceed with the
modification as a field change or SHIPALT. Field Changes are initiated and approved by the
Systems Command and are implemented by Field Change Bulletin (FCB). Alteration Installation
Team (AIT) or Ships Force can accomplish FCs. For these specific types of alterations, the
SPM shall be notified of the approved changes affecting their respective platforms. The SPM
shall be periodically advised of installation status and shall be notified of any logistics upgrades,
which have been completed as a result of the alteration.
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d.
Engineering Change (EC). A modification, usually to Under-Sea Warfare (USW)
equipment or systems or other equipment groups as designated by the Systems Command,
Program Manager (PM), Participating Manager (PARM) or Configuration Control Board (CCB).
e.
Alteration & Improvement (A&I) Item. Tests, inspections, and minor alterations to
submarines and submarine tenders. No significant Integrated Logistics Support (ILS) impact or
significant material is required. A&I items are approved by Naval Sea Systems Command
(NAVSEA) and authorized by the Type Commander (TYCOM).
f.
Software delivery alteration. Any Operational Computer Program change that is not
an ORDALT or FC. These programs must satisfy all platform and system certification
requirements before they can be installed, or must have interim authority to be used if they
have not passed appropriate software certification criteria. Provisioning Parts List (PPL)
certification is required if the software is to run on the IT-21 Local Area Network (LAN).
19. Hardware Systems Commands (HSC). Commander Naval Sea Systems Command
(COMNAVSEASYSCOM) is the lead hardware systems commander for the life cycle
management of ships. Commander, Naval Air Systems Command and Commander, Space
and Naval Warfare Systems Command are also hardware systems commands. They must
coordinate with COMNAVSEASYSCOM in the development of technical requirements essential
to performing quality maintenance. The HSC provides Naval Supply (NAVSUP) with sufficient,
accurate, up-to-date technical information to ensure consistent procurement and control of
material that fulfills all technical requirements.
20. Industrial Activity (IA). An IA is an activity capable of performing all aspects of work on
ships. These activities generally include Naval Bases, Naval Ship Repair Facilities (NSRFs),
Fleet Maintenance Activities, Trident Refit Facilities (TRFs), public (Naval) shipyards, and
private shipyards, which hold Agreements for Boat Repair (ABR) or Master Ship Repair
Agreements (MSRAs) in accordance with the Naval Sea Systems Command (NAVSEA)
Supervisor of Shipbuilding, Conversion and Repair (SUPSHIP), USN Operations Manual.
21. Integrated Logistics Support (ILS) Certification Forms. The ILS forms specified in Section
8-1.3.2 and Section 8 Exhibit II of the Fleet Modernization Program (FMP) Manual in which the
Ship Program Manager (SPM) identifies all ILS elements that are required for a specific
alteration. ILS Certification Forms may be general (applicable to all alteration installations) or
conditional (applicable to only a specific alteration installation).
22. Maintenance Program Master Plan (MPMP). The MPMP provides a general overview of
the Program Executive Office (PEOs) and/or Ship Program Managers (SPMs) maintenance
plan for the ship class. It specifies key elements such as depot-level availability intervals and
duration, frequency of intermediate-level availabilities and any special maintenance,
maintenance support or infrastructure requirements.
23. Naval Supervising Activity (NSA). The single Naval Activity charged with the responsibility
of oversight of work being accomplished on U.S. Naval ships during any type of availability.
The NSA has overall responsibility for integrating the planning and execution of work on Naval
Ships by all involved activities. Implementation of an integrated planning, schedule, work
control, and ship certification process is essential to a projects success. Effective coordination
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and oversight must be provided to ensure that all work performed during any availability will
allow the NSA to meet the overall project schedule, cost, and quality requirements. NSAs have
the authority and responsibility to preclude and/or stop AITs from performing work when they
are found to be in non-compliance with this or other invoked specifications. NSAs shall notify
the applicable program office and NAVSEA 04 of any AIT work suspension/cancellation.
24. Quality System. A documented set of rules and procedures, which will assure that all
provided supplies and services conform to a prescribed level of quality. For alterations
accomplished on ships, the minimum prescribed level of quality shall be that specified in
MSRAs and Agreements for Boat Repair (ABRs) as outlined in Naval Sea Systems Command
(NAVSEA) Standard Item 009-04. (See Appendix D)
25. Quick reaction alteration. Alterations that are driven by an emergent requirement that
requires rapid entry of high priority Secretary of Defense (SECDEF), Secretary of the Navy
(SECNAV), Chief of Naval Operations (CNO), national interest items or vital technical changes
into Fleet Modernization Program (FMP) process. Quick reaction alterations necessitate rapid
Ship Alteration (SHIPALT) development and close coordination between Operations Navy
(OPNAV) Resource Sponsors and the Hardware System Command (HSCs).
26. Red Lines or Red Lined Installation Drawings. Planning Yard (PY)-approved Ship
Alteration Installation Drawings (SIDs) that have been revised manually (preferably in red ink)
by the Alteration Installation Team (AIT) to reflect all approved deviations and variances of the
completed installation.
27. Regional Maintenance and Modernization Coordination Office (RMMCO). A Regional
Maintenance Center-aligned; Fleet-chartered organization that serves as the primary point of
entry for all waterfront related alteration and maintenance activities. The RMMCO will serve as
the "gate keeping" office for Alteration Installation Team (AIT) check-in and check-out, where
applicable. The RMMCOs AIT Check-In/Check-Out application located at
https://rmmco.navy.mil provides the AIT On-site Installation Coordinator/AIT Leader with a
means to initiate the check-in procedures required for the installation of an alteration aboard
ship. It also provides a means to measure performance of these installations.
28. Scheduled/Non-Scheduled Chief of Naval Operations (CNO) Availabilities. CNO
Scheduled availability is a depot level maintenance window that is scheduled by CNO in
accordance with the Maintenance Program Master Plan (MPMP) for the ship.
a.
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affects configuration controlled areas or systems of a ship or which otherwise requires the
installation of HCPM. These SHIPALTs are approved for development and authorized for
accomplishment by the Chief of Naval Operations (CNO) (military improvements) or the
Hardware System Command (HSCs) (non-military improvements). Commander Naval Sea
Systems Command (COMNAVSEASYSCOM) provides the technical approval for Title K
SHIPALTs.
d.
Title K-P SHIPALT. A Title K SHIPALT that is within forces afloat or Alteration
Installation Team (AIT) capability for accomplishment and for which required special program
and centrally provided materials are provided as a package by the HSC.
30. Ships Program Manager (SPM). The Naval Sea Systems Command (NAVSEA)
organization responsible for management of ships acquisition, overhauls, or repairs.
31. Type Commander Alterations (TYCOMALTs). Type Commander (TYCOMs) are
authorized to approve temporary changes to compartments of ships, other than nuclear support
facilities or compartments adjacent to ship nuclear support facilities, through use of
TYCOMALTs subject to the requirements laid out in OPNAVINST 4720.2 (Series) and
CINCLANTFLT/CINCPACFLT 4790.3 (Series). The definition of a TYCOMALT is currently
under review and may be changed in the next revision of the Fleet Modernization Program
(FMP) Manual.
32. Work Authorization Form (WAF). A WAF is required to authorize the start of work on all
ship systems and equipment by activities other than Ship's Force. Work includes all
maintenance repairs or modifications and installation or removal of temporary support systems
and equipment. Additional information is contained in CINCLANTFLT/CINCPACFLT 4790.3
(Series) (Joint Fleet Maintenance Manual) Volume IV, Part I, Chapter 21.
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