P1M7130 Well Test Procedures Manual PDF
P1M7130 Well Test Procedures Manual PDF
P1M7130 Well Test Procedures Manual PDF
ORGANISING
DEPARTMENT
ENI S.p.A.
Agip Division
TYPE OF
ACTIVITY'
ISSUING
DEPT.
DOC.
TYPE
REFER TO
SECTION N.
PAGE.
OF
STAP
108
7130
TITLE
WELL TEST PROCEDURES MANUAL
DISTRIBUTION LIST
Eni - Agip Division Italian Districts
Eni - Agip Division Affiliated Companies
Eni - Agip Division Headquarter Drilling & Completion Units
STAP Archive
Eni - Agip Division Headquarter Subsurface Geology Units
Eni - Agip Division Headquarter Reservoir Units
Eni - Agip Division Headquarter Coordination Units for Italian Activities
Eni - Agip Division Headquarter Coordination Units for Foreign Activities
NOTE: The present document is available in Eni Agip Intranet (http://wwwarpo.in.agip.it) and a CDRom version can also be distributed (requests will be addressed to STAP Dept. in Eni Agip Division Headquarter)
Date of issue:
28/06/99
Issued by
REVISIONS
P. Magarini
E. Monaci
28/06/99
C. Lanzetta
A. Galletta
28/06/99
28/06/99
PREP'D
CHK'D
APPR'D
The present document is CONFIDENTIAL and it is property of AGIP It shall not be shown to third parties nor shall it be used for
reasons different from those owing to which it was given
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IDENTIFICATION CODE
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INDEX
1.
2.
INTRODUCTION
1.1.
1.2.
Objectives
1.3.
Drilling Installations
1.4.
Drawdown
10
2.2.
Multi-Rate Drawdown
10
2.3.
Build-up
10
2.4.
Deliverability
10
2.5.
Flow-on-Flow
11
2.6.
Isochronal
11
2.7.
Modified Isochronal
11
2.8.
Reservoir Limit
11
2.9.
Interference
12
2.10. Injectivity
3.
4.
10
12
13
3.1.
13
14
14
14
14
15
15
15
15
15
15
15
3.2.
16
16
16
16
16
Contents
17
17
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7.
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5.
PAGE
IDENTIFICATION CODE
SAFETY BARRIERS
18
5.1.
18
5.2.
19
19
21
5.3.
22
22
23
5.4.
23
24
6.1.
General
24
6.2.
29
29
29
29
29
29
29
30
30
30
30
30
30
31
31
31
6.3.
31
6.4.
31
31
31
31
32
6.5.
32
32
32
SURFACE EQUIPMENT
7.1.
Test Package
7.1.1.
Flowhead Or Surface Test Tree
7.1.2.
Coflexip Hoses And Pipework
7.1.3.
Data/Injection Header
7.1.4.
Choke Manifold
7.1.5.
Steam Heater And Generator
7.1.6.
Separator
7.1.7.
Data Acquisition System
7.1.8.
Gauge/Surge Tanks And Transfer Pumps
7.1.9.
Diverter Manifolds, Burners and Booms
33
33
33
33
34
34
35
35
36
36
37
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7.2.
38
7.3.
Accessory Equipment
7.3.1.
Chemical Injection Pump
7.3.2.
Sand Detectors
7.3.3.
Crossovers
39
39
39
40
7.4.
Rig Equipment
40
7.5.
40
40
41
41
41
9.
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8.
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Gauge Installation
8.2.1.
Tubing Conveyed Gauges
8.2.2.
Gauge Carriers
8.2.3.
SRO Combination Gauges
8.2.4.
Wireline Conveyed Gauges
8.2.5.
Memory Gauges Run on Slickline
8.2.6.
Electronic Gauges Run on Electric Line
PERFORATING SYSTEMS
42
42
42
42
43
43
43
43
44
44
44
45
46
9.1.
46
9.2.
46
9.3.
46
48
48
48
48
48
49
49
49
49
50
52
52
52
53
53
54
54
55
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10.4.3.
10.4.4.
10.4.5.
10.4.6.
10.4.7.
10.4.8.
10.4.9.
10.4.10.
10.4.11.
10.4.12.
PAGE
IDENTIFICATION CODE
Material
Weight per Foot
Drift
Capacity
Displacement
Torque
AGIP (UK) Test String Specification
Inspection
After Testing/Prior To Re-Use
Tubing Movement
0
55
55
55
55
55
56
56
57
58
58
58
60
61
61
62
62
63
65
66
68
11.1. General
68
69
70
71
71
72
74
74
74
76
13.1. General
76
77
78
78
78
13.6. Communications
79
14. SAMPLING
80
80
80
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14.3. Surface
14.3.1.
14.3.2.
14.3.3.
14.3.4.
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IDENTIFICATION CODE
Sampling
General
Sample Quantities
Sampling Points
Surface Gas Sampling
81
81
82
82
83
85
86
14.6. Safety
14.6.1.
14.6.2.
14.6.3.
14.6.4.
14.6.5.
14.6.6.
87
87
87
87
88
88
88
89
90
91
92
93
93
93
95
95
96
97
97
98
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1.
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INTRODUCTION
The main objective when drilling a well is to test and evaluate the target formation. The normal
method of investigating the reservoir is to conduct a well test. There are two types of well test
methods available:
Drill Stem Test (DST). The scope is to define the quality of the formation fluid.
Where drillpipe/tubing in combination with downhole tools is used as a short term
test to evaluate the reservoir. The formation fluid may not reach or only just reach
the surface during the flowing time.
Production Test. The scope is to define the quality and quantity of the formation
fluid. Many options of string design are available depending on the requirements of
the test and the nature of the well.
Many designs of well testing strings are possible depending on the requirements of the test
and the nature of the well and the type of flow test to be conducted but basically it consists of
installing a packer tailpipe, packer, safety system and downhole test tools and a tubing or drill
pipe string then introducing a low density fluid into the string in order to enable the well to flow
through surface testing equipment which controls the flow rate, separates the fluids and
measures the flow rates and pressures.
A short description of the types of tests which can be conducted and generic test string
configurations for the various drilling installations, as well as the various downhole tools
available, surface equipment, pre-test procedures and test procedures are included in this
section.
Well test specific wireline and coiled tubing operations are also included.
1.1.
1.2.
OBJECTIVES
The test objectives must be agreed by those who will use the results and those who will
conduct the test before the test programme is prepared. The Petroleum Engineer should
discuss with the geologists and reservoir engineers about the information required and make
them aware of the costs and risks involved with each method. They should select the easiest
means of obtaining data, such as coring, if possible. Such inter-disciplinary discussions
should be formalised by holding a meeting (or meetings) at which these objectives are
agreed and fixed.
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1.3.
DRILLING INSTALLATIONS
Well tests are conducted both onshore and offshore in either deep or shallow waters. The
drilling units from which testing can be carried out include:
Land Rigs,
Swamp Barges
Jack-Up Rigs
Semi-Submersible
Drill Ship
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1.4.
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2.
2.1.
DRAWDOWN
A drawdown test entails flowing the well and analysing the pressure response as the reservoir
pressure is reduced below its original pressure. This is termed drawdown. It is not usual to
conduct solely a drawdown test on an exploration well as it is impossible to maintain a
constant production rate throughout the test period as the well must first clean-up. During a
test where reservoir fluids do not flow to surface, analysis is still possible. This was the
original definition of a drill stem test or DST. However, it is not normal nowadays to plan a test
on this basis.
2.2.
MULTI-RATE DRAWDOWN
A multi-rate drawdown test may be run when flowrates are unstable or there are mechanical
difficulties with the surface equipment. This is usually more applicable to gas wells but can be
analysed using the Odeh-Jones plot for liquids or the Thomas-Essi plot for gas.
It is normal to conduct a build-up test after a drawdown test.
The drawdown data should also be analysed using type curves, in conjunction with the build
up test.
2.3.
BUILD-UP
A build-up test requires the reservoir to be flowed to cause a drawdown then the well is
closed in to allow the pressure to increase back to, or near to, the original pressure which is
termed the pressure build-up or PBU. This is the normal type of test conducted on an oil well
and can be analysed using the classic Horner Plot or superposition.
From these the permeability-height product, kh, and the near wellbore skin can be analysed.
On low production rate gas wells, where there is a flow rate dependant skin, a simple form of
test to evaluate the rate dependant skin coefficient, D, is to conduct a second flow and PBU at
a different rate to the first flow and PBU. This is the simplest form of deliverability test
described below.
2.4.
DELIVERABILITY
A deliverability test is conducted to determine the wells Inflow Performance Relation, IPR,
and in the case of gas wells the Absolute Open Flow Potential, AOFP, and the rate dependant
skin coefficient, D.
The AOFP is the theoretical fluid rate at which the well would produce if the reservoir sand
face was reduced to atmospheric pressure.
This calculated rate is only of importance in certain countries where government bodies set
the maximum rate at which the well may be produced as a proportion of this flow rate.
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2.5.
FLOW-ON-FLOW
Conducting a flow-on-flow test entails flowing the well until the flowing pressure stabilises and
then repeating this at several different rates. Usually the rate is increased at each step
ensuring that stabilised flow is achievable. The durations of each flow period are equal. This
type of test is applicable to high rate gas well testing and is followed by a single pressure build
up period.
2.6.
ISOCHRONAL
An Isochronal test consist of a similar series of flow rates as the flow-on-flow test, each rate
of equal duration and separated by a pressure build-up long enough to reach the stabilised
reservoir pressure. The final flow period is extended to achieve a stabilised flowing pressure
for defining the IPR.
2.7.
MODIFIED ISOCHRONAL
The modified isochronal test is used on tight reservoirs where it takes a long time for the shutin pressure to stabilise. The flow and shut-in periods are of the same length, except the final
flow period which is extended similar to the isochronal test. The flow rate again is increased
at each step.
2.8.
RESERVOIR LIMIT
A reservoir limit test is an extended drawdown test which is conducted on closed reservoir
systems to determine their volume. It is only applicable where there is no regional aquifer
support. The well is produced at a constant rate until an observed pressure drop, linear with
time, is achieved. Surface readout pressure gauges should be used in this test.
It is common practice to follow the extended drawdown with a pressure build-up. The
difference between the initial reservoir pressure, and the pressure to which it returns, is the
depletion. The reservoir volume may be estimated directly from the depletion, also the volume
of produced fluid and the effective isothermal compressibility of the system. The volume
produced must be sufficient, based on the maximum reservoir size, to provide a measurable
pressure difference on the pressure gauges, these must therefore be of the high accuracy
electronic type gauges with negligible drift.
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2.9.
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IDENTIFICATION CODE
INTERFERENCE
An interference test is conducted to investigate the average reservoir properties and
connectivity between two or more wells. It may also be conducted on a single well to
determine the vertical permeability between separate reservoir zones.
A well-to-well interference test is not carried out offshore at the exploration or appraisal stage
as it is more applicable to developed fields. Pulse testing, where the flowrate at one of the
wells is varied in a series of steps, is sometimes used to overcome the background reservoir
pressure behaviour when it is a problem.
2.10.
INJECTIVITY
In these tests a fluid, usually seawater offshore is injected to establish the formations
injection potential and also its fracture pressure, which can be determined by conducting a
step rate test. Very high surface injection pressures may be required in order to fracture the
formation.
The water can be filtered and treated with scale inhibitor, biocide and oxygen scavenger, if
required. Once a well is fractured, which may also be caused by the thermal shock of the
cold injection water reaching the sandface, a short term injection test will generally not provide
a good measure of the long term injectivity performance.
After the injectivity test, the pressure fall off is measured. The analysis of this test is similar to
a pressure build-up, but is complicated by the cold water bank.
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3.
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IDENTIFICATION CODE
3.1.
Depending on the type of test, the following personnel may also be required on the rig during
the Well test:
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3.1.1.
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3.1.2.
3.1.3.
3.1.4.
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3.1.6.
Contractor Toolpusher
The Toolpusher is responsible for the safety of the rig and all personnel. He shall ensure that
safety regulations and procedures in place are followed rigorously. The Toolpusher shall
consistently report to the Company Drilling and Completion supervisor on the status of drilling
contractors material and equipment.
3.1.7.
3.1.8.
3.1.9.
Wireline Supervisor
The Wireline Supervisor will ensure all equipment is present and in good working order. He
will report directly with the Company Production Test Supervisor.
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Supervisor during the formation testing operation. His main responsibility is to ensure that the
required well test data is collected in accordance to the programme and for the quality of the
data for analysis. He will provide a quick look field analysis of each test period and on this
basis he will advise on any necessary modifications to the testing programme.
3.2.
3.2.1.
3.2.2.
3.2.3.
3.2.4.
Contractor Personnel
For the allocation of responsibilities and duties of contractors Personnel (Toolpusher,
Production Chief Operator, Downhole Tool Operator), refer to long test responsibilities.
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4.
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4.1.
CONTENTS
The programme shall be drawn up in order to acquire all necessary information taking into
account two essential factors:
The risk to which the rig and personnel are exposed during testing.
The cost of the operation.
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5.
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SAFETY BARRIERS
Barriers are the safety system incorporated into the structure of the well and the test string
design to prevent uncontrolled flow of formation fluids and keep well pressures off the casing.
It is common oilfield practice to ensure there are at least two tested barriers in place or
available to be closed at all times. A failure in any barrier system which means the well
situation does meet with this criteria, then the test will be terminated and the barrier replaced,
even if it entails killing of the well to pull the test string.
To ensure overall well safety, there must be sufficient barriers on both the annulus side and
the production or tubing side. Some barriers may actually contain more than one closure
mechanism but are still classified as a single barrier such as the two closure mechanism in a
SSTT, etc.
Barriers are often classified as primary, secondary and tertiary.
This section describes the barrier systems which must be provided on well testing
operations.
5.1.
During the testing operation when the packer is set and the well is flowing, the test fluid is only
one of the barriers on the annulus side.
The test fluid density will be determined form log information and calculated to provide a
hydrostatic pressure, generally between 100-200psi, greater than the formation pressure.
completion. As the test fluid is usually a clear brine for damage prevention reasons, high
overbalance pressures may cause severe losses and alternatively, if the overbalance
pressure is too low, any fluid loss out of the wellbore may quickly eliminated the margin of
overbalance. When using low overbalance clear fluids, it is important to calculate the
temperature increase in the well during flow periods as this decreases the density.
An overbalance fluid is often described as the primary barrier during well operations.
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A modern test method used on wells which have high pressures demanding high density test
fluids which are unstable an extremely costly, is to design the well test with an underbalanced
fluid which is much more stable and cheaper. In this case there will be one barrier less than
overbalance testing. This is not a problem providing the casing is designed for the static
surface pressures of the formation fluids and that all other mechanical barriers are available
and have been tested.
5.2.
Packer/tubing envelope.
Casing/BOP pipe ram/side outlet valves envelope.
Therefore, under normal circumstances there are three barriers on the annulus side with the
overbalance test fluid. If one of these barriers (or element of the barrier) failed then there
would still be two barriers remaining.
An alternate is when the BOPs are removed and a tubing hanger spool is used with a Xmas
tree. In this instance the barrier envelope on the casing side would be casing/hanger
spool/side outlet valves.
The arrangement of the BOP pipe ram closure varies with whether there is a surface or
subsea BOP stack. When testing from a floater, a SSTT is utilised to allow the rig to suspend
operations and leave the well location for any reason. On a jack-up, a safety valve is installed
below the mud line as additional safety in the event there is any damage caused to the
installation (usually approx. 100m below the rig floor). Both systems use a slick joint spaced
across the lower pipe rams to allow the rams to be closed on a smooth OD.
5.2.1.
SSTT Arrangement
A typical SSTT arrangement is shown in figure 5.a. The positioning of the SSTT in the stack is
important to allow the blind rams to be closed above the top of the SSTT valve section
providing additional safety and keeping the latch free from any accumulation of debris which
can effect re-latching.
Note:
The shear rams are not capable of cutting the SSTT assembly unless a
safety shear joint is installed in the SSTT across the shear ram position.
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5.2.2.
21 OF 108
1 3 3 / 8
o r
1 1
5 0 0 0 - 1 0 0 0 0 - 1 5 0 0 0 p s i W . P .
B O P
S T A C K S
TUBING
PIPE RAMS
SHEAR RAMS
5 SLICK JOINT
5 PIPE RAMS
SPACER SPOOL
0.6 to 1.0 metre long
5 SLICK JOINT
5 SLICK JOINT
TUBING SPOOL
SPACER SPOOL
0.6 to 1.0 metre long
8 O.D.
SAFETY VALVE
5 SLICK JOINT
5 SLICK JOINT
TUBING SPOOL
8 O.D.
SAFETY VALVE
8 O.D.
SAFETY VALVE
5.25 O.D.
SAFETY VALVE
PIPE RAMS
SPACER SPOOL
minimum 1 metre long
for fixed platforms
7 CASING
9 5/8 CASING
TUBING SPOOL
TUBING SPOOL
TUBING SPOOL
7 CASING
7 CASING
7 CASING
TUBING
ALL WELLS
WITH 9 5/8
PROD. CASING
JACK UP, FIXED PLATFORMS and ON-SHORE RIGS WITH 7 PRODUCTION CASING
ALL WELLS
WITH 7
PROD. CASING
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5.3.
PAGE
IDENTIFICATION CODE
Tester valve
SSTT
Surface test tree.
Tester valve
SSTT.
Jack-Up
Tester valve
Safety valve
Surface test tree.
Land well
5.3.1.
Tester valve
Safety valve
Surface test tree.
Tester Valve
The tester valve is an annulus pressure operated fail safe safety valve. It remains open by
maintaining a minimum pressure on the annulus with the cement pump. Bleeding off the
pressure or a leak on the annulus side closes the valve.
The tester may have an alternate lock open cycle device and it is extremely important that this
type of valve is set in the position where the loss of pressure closes the valve. It is unsafe to
leave the tester valve in the open cycle position as in an emergency situation there may not
be sufficient time to cycle the valve closed.
The tester valve may be considered as the primary barrier during the production phase.
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5.3.2.
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5.4.
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6.
6.1.
GENERAL
The well testing objectives, test location and relevant planning will dictate which is the most
suitable test string configuration to be used. Some generic test strings used for testing from
various installations are shown over leaf:
In general, well tests are performed inside a 7ins production liner, using full opening test tools
with a 2.25ins ID. In larger production casing sizes the same tools will be used with a larger
packer. In 5-51/2ins some problems can be envisaged: availability, reliability and reduced ID
limitations to run W/L. tools, etc. smaller test tools will be required, but similarly, the tools
should be full opening to allow production logging across perforated intervals. For a barefoot
test, conventional test tools will usually be used with a packer set inside the 95/8ins casing.
If conditions allow, the bottom of the test string should be 100ft above the top perforation to
allow production logging, reperforating and/or acid treatment of the interval.
In the following description, tools which are required both in production tests and conventional
tests are included. The list of tools is not exhaustive, and other tools may be included.
However, the test string should be kept as simple as possible to reduce the risk of
mechanical failure. The tools should be dressed with elastomers suitable for the operating
environment, considering packer fluids, prognosed production fluids, temperature and the
stimulation programme, if applicable.
The tools must be rated for the requested working pressure (in order to withstand the
maximum forecast bottom-hole/well head pressure with a suitable safety factor).
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Figure 6.A - Typical Jack Up/Land Test String - Packer With TCP Guns On Packer
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Figure 6.B - Typical Test String - Production Packer With TCP Guns Stabbed Through
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6.2.
6.2.1.
If the test is being conducted in a liner the mule shoe makes it easier to enter the liner top.
The bevelled mule shoe also facilities pulling wireline tools back into the test string.
If testing with a permanent packer, the mule shoe allows entry into the packer bore.
6.2.2.
6.2.3.
6.2.4.
6.2.5.
6.2.6.
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6.2.7.
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IDENTIFICATION CODE
6.2.8.
Safety Joint
Installed above a retrievable packer, it allows the test string above this tool to be recovered in
the event the packer becomes stuck in the hole. It operates by manipulating the string (usually
a combination of reciprocation and rotation) to unscrew and the upper part of the string
retrieved. The DST tools can then be laid out and the upper part of the safety joint run back in
the hole with fishing jar to allow more powerful jarring action.
6.2.9.
Hydraulic Jar
The jar is run to aid in freeing the packer if it becomes stuck. The jar allows an overpull to be
taken on the string which is then suddenly released, delivering an impact to the stuck tools.
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6.4.
6.4.1.
Fluted Hanger
The fluted hanger lands off and sits in the wear bushing of the wellhead and is adjustable to
allow the SSTT assembly to be correctly positioned in the BOP stack so that when the SSTT
is disconnected the shear rams can close above the disconnect point.
6.4.2.
6.4.3.
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The control umbilical is connected to the top of the latch which can, under most
circumstances be reconnected, regaining control without killing the well. The valves hold
pressure from below, but open when a differential pressure is applied from above, allowing
safe killing of the well without hydraulic control if unlatched.
6.4.4.
Lubricator Valve
The lubricator valve is run one stand of tubing below the surface test tree. This valve
eliminates the need to have a long lubricator to accommodate wireline tools above the
surface test tree swab valve. It also acts as a safety device when, in the event of a gas
escape at surface, it can prevent the full unloading of the contents in the landing string after
closing of the SSTT. The lubricator valve is hydraulic operated through a second umbilical line
and should be either a fail closed or; fail-in-position valve. When closed it will contain pressure
from both above and below
6.5.
6.5.1.
Retainer Valve
The retainer valve is installed immediately above the SSTT on tests in extremely deep waters
to prevent large volumes of well fluids leaking into the sea in the event of a disconnect. It is
hydraulic operated and must be a fail-open or fail-in-position valve. When closed it will contain
pressure from both above and below. It is usually run in conjunction with a deep water SSTT
described below.
6.5.2.
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7.
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SURFACE EQUIPMENT
This sub-section contains the list of surface equipment and the criteria for use.
7.1.
TEST PACKAGE
7.1.1.
With the rig at its operating draft, the flowhead should be positioned so that it is at a distance
above the drill floor which is greater than the maximum amount of heave anticipated, plus an
allowance for tidal movement, i.e. 5ft and a further 5ft safety margin.
Coflexip hoses are used to connect from the flowhead kill wing and flow wing to the rig
manifold and the test choke manifold. A permanently installed test line is sometimes available
which leads from the drill floor to the choke manifold location.
7.1.2.
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Additional protection can be given by installing relief valves in the lines. Is now common
practice to have a relief valve on the line between the heater and the separator to cater for any
blockage downstream which may cause over-pressure in the line. If there is further risk from
plugging of the burner nozzles by sand carry-over, then consideration should be given to
installing further relief valves downstream of the separator to protect this lower pressure rated
pipework.
Note:
7.1.3.
Ensure that the Coflexip hoses are suitable for use with corrosive brines.
Data/Injection Header
This item is usually situated immediately upstream of the choke. The data/injection header is
merely a section of pipe with several ports or pockets to mount the following items:
Chemical injection
Wellhead pressure recording
Temperature recording
Wellhead pressure recording with a dead weight tester
Wellhead sampling
Sand erosion monitoring
Bubble hose.
Most of the pressure and temperatures take off points will be duplicated for the Data
Acquisition System sensors.
7.1.4.
Choke Manifold
The choke manifold is a system of valves and chokes for controlling well flow and usually has
one adjustable and one fixed choke. Some choke manifolds may also incorporate a bypass
line. The valves are used to direct the flow through either of the chokes or the bypass. They
also provide isolation from pressure so that the choke changes can be made.
A well shall be brought in using the adjustable or variable choke. This choke should never be
fully closed against well flow. The flow should then be redirected to the appropriately sized
fixed choke for stable flow conditions. The testing contractor should ensure that a full range of
fixed chokes are available in good condition.
Due to the torturous path of the fluids through the choke, flow targets are positioned where the
flow velocities are high and impinge on the bends. Ensure these have been checked during
the previous refurbishment to confirm they were still within specification.
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7.1.5.
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For use on high flow rate wells, a 4ins bore steam heater should be used to reduce high back
pressures.
The heat required to raise a gas by 1oF can be estimated from the formula:
2,550 x Gas Flow (mmscf/day) x Gas Specific Gravity (air = 1.000), BTU/hr/oF
The heat needed to raise an oil by 1oF can be estimated from:
8.7 x Oil Flow (bbls/day) x Oil Density (gms/cm3), BTU/hr/oF
Always use the largest steam heater and associated generator that space or deck loading will
allow as the extra output is contingency for any serious problem which may arise. The rig
steam generator will not usually have the required output and therefore diesel-fired steam
generator in conjunction with the steam heat exchanger should be supplied by the surface
test contractor.
7.1.6.
Separator
The test separator is required to:
Separate the well flow into three phases; oil, gas and water
Meter the flow rate of each phase, at known conditions
Measure the shrinkage factor to correct to standard conditions
Sample each phase at known temperature and pressure.
The standard offshore separator is a horizontal three phase, 1,440psi working pressure unit.
This can handle up to 60mmscf/day of dry gas or up to 10,000bopd and associated gas at its
working pressure Other types of separator, such as the vertical or spherical models and twophase units may be used.
Gas is metered using a Daniels or similar type orifice plate gas meter. The static pressure,
pressure drop across the orifice plate and the temperature are all recorded. From this data
the flow rate is calculated.
The liquid flowrates are measured by positive displacement or vortex meters.
The oil shrinkage factor is physically measured by allowing a known volume of oil, under
controlled conditions, to de-pressurise and cool to ambient conditions. The shrinkage factor is
the ambient volume, divided by the original volume. The small volume, however, of the
shrinkage meter means that this is not an accurate measurement.
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The oil flow rate is corrected for any volume taken up by gas, water, sand or sediment. This
volume is calculated by multiplying the combined volume by the BS&W measurement and the
tank/meter factor. Oil meters are calibrated onshore but it is also necessary to divert the oil
flow to a gauge tank for a short period to obtain a combined shrinkage/meter factor as the
meter calibration is subject to discrepancy with varying oil gravity and viscosity.
The separator relief system is calibrated onshore and should never be function tested
offshore, hence the separator should only be tested to 90% of the relief valve setting.
It is important that the separator bypass valves, diverter valves for the vent lines leading from
the separator relief valve, rupture disc or back-up relief valve, are checked for ease of
operation.
7.1.7.
Surface data
Downhole data from gauges
Memory gauge data.
The main advantage of DAS is that real time plots can be displayed at the well site for
troubleshooting. Another advantage is that all of the surface (and possibly downhole) data is
collected into one system and can be supplied on a floppy disk for the operator to analyse and
subsequently prepare well reports.
7.1.8.
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7.1.9.
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The Emergency Shut Down (ESD) system is the primary safety system in the event of an
uncontrolled escape of hydrocarbons at surface. The system consists of a hydraulically or
pneumatically operated flowhead flow wing valve, control panel and a number of remotely air
operated pilot valves. When a pilot or the main valve in the panel is actuated, it causes a loss
of air pressure in turn dropping out the main hydraulic valve which releases the pressure from
the flowhead ESD valve actuator.
The push button operated pilot valves are strategically placed at designated accessible areas
where the test crew and/or rig crew can actuate them by pushing the button when they
observe an emergency situation. Other pilots may be high or low pressure actuated pilots
installed at critical points in the system to protect equipment from over-pressure or underpressure which would indicate an upstream valve closure, blockage or leak etc. The system
is also actuated if a hose is cut or melted by heat from a fire, also releasing the air pressure.
7.3.
ACCESSORY EQUIPMENT
7.3.1.
7.3.2.
Sand Detectors
Sonic type sand detectors can be installed at the data/injection header upstream of the choke
if sand production is expected to cause erosion. These devices operate by detecting the
impingement of sand on a probe inserted into the flowstream. The accuracy is reasonable in
single phase gas flow but less consistent in multi-phase flow.
The simplest approach to sand detection is to take frequent BS&W samples at the
data/injection manifold to monitor for sand production. If the flow rates are low, samples taken
from the high side of flowline might incorrectly show little or no sand, therefore a suitable
sample point must also be available on the low side of the manifold. Samples should then be
collected from both points. The problem with this method is determining if the sand is causing
erosion or not. An erosion coupon or probe can also be installed on the manifold which will
indicate if erosion is occurring.
When sand production is anticipated on a test, sand traps should be employed. These large,
high pressure vessels would be situated upstream of the choke manifold and remove the
sand before it reaches the higher velocity flow rates at the choke. Control of the flowrate also
can prevent erosion by keeping it below the point where sand is lifted up the wellbore to
surface; however, this inflicts severe limitations on the test design.
Erosion can eventually cause:
Reduced pipe wall thickness and cutting of holes in pipework, including valves
and chokes.
Damaging (sandblasting) the separator and filling it with sand.
Cutting out of burner nozzles.
Sanding up the well and possibly plugging of downhole test tools.
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7.3.3.
Crossovers
Crossovers warrant special attention They are of the utmost importance as they connect
every piece of equipment in the test string which have differing threads. If crossovers have to
be manufactured, they need to be tested and fully certified. In addition, they must be checked
with each mating item of equipment before use.
7.4.
RIG EQUIPMENT
The main items of rig equipment used for testing, such as the permanent pipework and water
spray system have been addressed previously. However, it is essential that all the necessary
rig equipment which is to be used, has been checked. This includes the rig water pumps,
cement pumps, mud pumps and the BOPs. The BOP rams must be dressed in accordance
with the test programme.
Also there are some smaller items of equipment required which must be made available.
These include; long bails for rigging up equipment above the flowhead, rabbits for drifting the
tubulars, TIW type safety valves with crossovers, tongs and other pipe-handling equipment,
accurate instrumentation for monitoring annulus pressure, etc.
7.5.
7.5.1.
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Separator
7.5.3.
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7.5.2.
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Steam Heater
Temperature controller.
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8.
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8.1.1.
8.1.2.
Capacitance Gauge
The principle of this gauge is similar to the quartz crystal gauge. The difference is that a
quartz substrate is used instead of a crystal. The gauge accuracy is between that of the
quartz and the strain gauge but is much more robust than the crystal gauge. It did not suffer
from poor temperature resolution like the earlier crystal gauges as the temperature sensor is
an integral part of the pressure diaphragm.
8.1.3.
Strain Gauge
The strain gauge principle works on the deflection of a diaphragm. Pressure acting one side
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of the diaphragm causes the deflection which is measured and translated into pressure. The
accuracy of the gauge is lower than the quartz or the capacitance. This type of gauge is
extremely robust and is not affected by temperature changes.
8.1.4.
8.2.
GAUGE INSTALLATION
As pointed out in the previous section, the gauges should be installed as deep as possible in
the well in order to obtain pressure and temperature data as near to formation conditions as
possible. On a well test this can be done by one of two methods: tubing conveyed or on
wireline.
8.2.1.
8.2.2.
Gauge Carriers
Gauges may be placed in gauge carriers, which are installed in the test string as it is being
run and are retrieved at the end of the test when the string is pulled. A minimum of two gauge
carriers with at least four gauges should be run.
Depending upon the test string design, they may be installed above the packer sensing tubing
pressure or possibly with one below the packer to sense pressure as close as possible to the
reservoir. Irrespective of the position relative to the packer, they must be run below the tester
valve to obtain build up data. Below packer gauges are of simpler design as they are not
pressure containing or require porting to the tubing.
Each carrier should contain at least two gauges, and at least two of the total should be of the
capacitance type of gauge. By running at least one carrier above a retrievable type packer,
some data can be retrieved if the packer becomes stuck by backing the string off at the safety
joint. Also, the packer absorbs some shock from tubing conveyed guns providing protection
for the upper gauges.
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8.2.3.
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8.2.4.
8.2.5.
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8.2.6.
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9.
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PERFORATING SYSTEMS
Two methods are currently used to perforate wells: wireline conveyed guns or tubing
conveyed guns. Tubing conveyed perforating is the Eni-Agip preferred method for well test
operations, as the zones to be tested can be perforated underbalanced in one run, with large
charges. However, under some circumstances wireline conveyed guns may still be preferred.
Both methods are described in the following sections.
The type of explosive to be used is dependant mainly on the bottomhole temperature and the
length of time the guns are likely to be on bottom before firing (Refer to the Completion
Manual-Perforating Section)
9.1.
9.2.
9.3.
b)
c)
d)
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g)
h)
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e)
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j)
k)
l)
m)
n)
o)
p)
Stand by vessel.
Helicopter operations.
Company Shore Base.
Other nearby installations.
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10.
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10.1.
3)
4)
While waiting on cement, test the BOP stack according to the Eni-Agip Well Control
Policy Manual procedures. Pull out of the hole with the test tool.
Run a 6ins bit/mill and clean out the 7ins liner to the landing collar (PBTD). The drilling
programme must allow for sufficient rat hole to enable TCP guns to be dropped off, if
required.
Run a cement bond/correlation log from PBTD to top of 7ins liner.
Run in hole with 95/8ins packer assembly and perform positive and negative tests on
liner lap as per the Company Drilling and Completion Supervisors instructions. As a
guideline, conduct a positive test of the liner lap by applying approximately 400psi
pressure. Ensure that the burst rating of the 95/8ins casing is not exceeded. Displace
the required amount of fluid from the drillpipe with base oil to give an approximate
drawdown on the liner lap and liner of 500psig in excess of maximum drawdown
pressure planned for the individual wells. Set the packer and monitor the well head
pressure for influx for 1hr. If the liner lap or liner is found to be leaking then a remedial
cementing programme will be advised.
3)
While waiting on cement, test the BOP stack according to the Eni-Agip Well Control
Policy Manual procedures. Pull out of the hole with the test tool.
Run a 81/2ins bit/mill and clean out the 95/8ins casing to the landing collar (PBTD). The
drilling programme must allow for sufficient rat hole to enable TCP guns to be dropped
off, if required.
Run a cement bond/correlation log from PBTD to above the packer setting depth.
4)
5)
Surface well testing equipment should be installed and pressure tested as per the
procedures in Section 7.
DST tools should be laid out and tested on the pipe desk (Refer to Section 10.8).
Ensure that all downhole components of the test string are the proper size, i.e. OD, ID,
thread type and that the items are clean and clear of any rust, debris, junk, etc. All
threads and collars are to be cleaned properly on the rack. Make sure all crossovers are
correctly bevelled inside and outside.
Make a visual inspection to verify the condition of packer rubbers and all DST
equipment.
Drift all DST equipment to ensure full ID for wireline, coiled tubing or Surface Read Out
(SRO) tools to be run in the hole.
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10.2.
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BRINE PREPARATION
In order to efficiently utilise the completion brine system and achieve optimum results, the
brine should be treated and handled according to the recommendations outlined in the
following sections.
2.
Following the final filtration/reconditioning cycle of this stored fluid, re-weigh and adjust
as necessary to suit the conditions of the well.
3.
Prepare balance of fluid from sacked material or liquid, as appropriate. Filter and
condition as necessary.
Check samples for SG at 60oF; centrifuge for solids content, check clarity.
Record and submit report the volume and density of brine provided by brine
supplier.
2)
The independent surveyor should ensure that all transport tanks were/are
chemically cleaned.
Visually inspect tanks for cleanliness, residue, any fluids not completely drained
from tanks, inspect pumps/manifolds if applicable.
Dip vessel tanks and check volume as per vessel calibration charts versus
suppliers brine tank volumes.
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Inspect pontoons/tanks/pits for cleanliness, report any residual solids or fluids and
ensure their removal prior to off-loading. Obtain calibration charts in order to
measure volume of fluid received.
Sample brine received into pontoons/pits and check density and solids to verify
that fluid has not been diluted or contaminated during transport. Report any
variation from original quality.
Ensure that required volumes are removed from transport tanks on vessel.
Report any residual fluid not transferred to the rig.
Report and record final volume and density received on the rig.
All mud/brine tanks, sand traps, ditches, pumps, etc. that will be used for the brine
should be previously cleaned of solids and/or residual contaminants. All lines
should be pre-flushed with water and, if necessary, a chemical wash.
If feasible, mixing lines and valves should be pressure tested against the mixing
pumps. Leaking valves should be replaced.
The mud/brine tanks, ditches, lines and pumps can be given a final cleaning with
appropriate chemical cleaner and flushed with water. This final cleaning should
include all equipment surfaces which will come in contact with the brine.
Finally ensure that all tanks, lines, pumps etc., are dry to avoid dilution of the
brine.
The mud pits should be cleaned as follows using seawater, prior to transferring
completion brine from storage tanks to the pits.
2)
When all the mud has been emptied from the pit tanks to be used, clean the mud
tanks as thoroughly as possible to avoid any brine contamination. Clean initially
using buckets and shovels.
Wash the first mud pit with 50bbls seawater pill containing descaler and oil mud
removers.
Pump pill into second pit and make up second 50bbls pill containing lower
concentration descaler/oil mud remover.
Pump second pill into first pit and first pill into third pit. Continue the system until
all pits are clean, including slug and premix pits, and all the surface lines.
Prepare a third 50bbls pill and pump again through all pits if required.
Dump Valves
Prior to receiving the brine, ensure all O rings and seats are functioning correctly.
Leaking valves can cause significant brine losses.
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3)
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4)
Water Lines
All water lines should be taped or chained off.
5)
Pump Packing
Replace all work mixing pump packing.
6)
Tripping
Significant losses of brine can be avoided during tripping by:
7)
Rig Shakers
Should it be necessary to pass brine over rig shakers when circulating, ensure
equipment is operating properly. Avoid diluting brine by washing down or cleaning
screens with water.
8)
Settling Pit
Tank or tanks should be dedicated to be used as settling/separation tanks for brine that
became abnormally contaminated during the course of the testing operation. Brines
contaminated with solids, oil, cement, or other should be placed in tanks and chemically
treated as required. For oil and solids and/or polymer-contamination, pilot testing should
be performed to determine treatments of flocculants and/or oil separation chemicals,
viscosity breakers, etc. Following chemical treatment, the brine should be filtered and
returned to the active system, and re-weighted if necessary.
9)
Sand Traps
If used to contain brine during the operation, these traps should be thoroughly cleaned
prior to the introduction of the brine system. It should also be pre-determined that fluid
can be completely removed when required.
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Indirect Displacement (of which a key ingredient is flushing the wellbore with large
volumes of water).
Direct Displacement (where minimal seawater flushing is utilised).
3)
4)
5)
6)
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9)
10)
11)
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7)
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Pick up bit for casing and drill out cement to the top of the liner. If it is planned to
perform a pressure or inflow test on the liner lap, a casing scraper should be run with
the bit unless excessive drilling is expected.
Run in the hole with bit for liner and drill out the liner to landing collar which is then the
PBTD (Refer to section 10.1).
Run and record CBL/VDL or CET from the landing collar to the top of the liner.
If there are reasons to believe that the integrity of the seal on the liner lap is not effective,
a pressure and/or inflow test should be performed (Refer to section 10.1).
If the liner lap is found to be leaking then a remedial cementing job is advised.
Identification number
Length
Thread connection up
3)
Conduct a body pressure test to a minimum of 1,000psi above the maximum expected
differential pressure, or 1,000psi above the maximum wellhead pressure, whichever is
the greatest.
Pressure test, from direction of flow, all test string valves to a minimum of 1,000psi
above either the maximum expected differential pressure, or wellhead pressure,
whichever is the greatest.
Pressure test, from above, all test string valves, if appropriate, to a minimum of
1,000psi above either the maximum differential pressure, or wellhead pressure,
whichever is the greatest.
Where appropriate, the downhole test equipment should be function tested.
The test string components must be drifted to the 2.25ins maximum drift size to cater
for all contingencies.
These tests should be carried out on the pipedeck and the tools dressed with the
correct value shear pins or rupture discs, as per programme.
Check that the appropriate crossovers are available and make up to the downhole test
equipment.
4)
5)
6)
7)
8)
9)
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10.4.
Lubricator Valve
Retainer Valve
Sub-sea Test Tree
Circulating Valve(s)
Tester Valve (with Hydraulic Reference Section, if appropriate)
Gauge Carriers
Permanent Packer Seal Assembly or Retrievable Packer and associated
Jars, Safety Joint and Slip Joints.
TUBING PREPARATION
Careful consideration of the tubing to be selected and how it is handled, checked and tallied is
essential in well testing operations. The following sub-sections provide a short description of
the important tubing aspects which need to be considered for a well test.
Higher strength
Higher torque (good for use in horizontal wells)
Faster make-up speeds
Internally streamlined and recess free to prevent erosion
Multi-reusable (less galling)
Reduced connection stresses to reduce Hydrogen Sulphide attack.
The primary seal is metal-to-metal but some connections also have a secondary metal-tometal seals or a Teflon packing ring.
Some premium connections are superior to others regarding being gas tight or good for high
pressure and temperatures etc., therefore an operator must make a thorough investigation to
find the connection which is best fit for purpose. It is normally agreed that premium threads
with a torque shoulder such as Hydril is ideal for testing as it has low refurbishment costs and
is quick to make up and reasonably robust against handling damage, however it is limited to
the number of thread re-cuts that can be machined before requiring to be sent back to the mill
for upsetting again.
Typically, as an example of a good well test tubing, is Eni-Agips (UK) Affiliate who use a 41/2
15.5lbs/ft grade with the D95 SPJD-6 (Hydril compatible) thread connection for well testing.
The specification for this tubing is given in the following sub-sections.
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10.4.8. Torque
Is the amount of rotational force applied to connect the pin and the box connections to
optimise the mechanical and sealing performance of the connections, e.g. the values for the
Agip (UK) string are as follows:
6,800ft/lbs
7,650ft/lbs
8,500ft/lbs.
Connection
ID
3.826ins
3.765ins
Drift
3.701ins
Torque Values
Min
Opt
Max
6,800ft/lbs
7,650ft/lbs
8,500ft/lbs
Capacity
0.01422bbls/ft
or
14.22bbls/1,000 ft
Displacement
0.00564bbls/ft
or
5.64bbls/1,000 ft
Burst
12,450psi
Collapse
12,760psi
Yield
419,000lbs
Table 10.A - AGIP (UK) Tubing Data
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10.4.10. Inspection
Prior To Running (On Board Visual Inspection And Field Repair)
Ensure all connections are dried after cleaning and before inspection.
Check the starting threads to ensure they have no small slivers or edges of steel which could
indicate galling or over-torque.
Visual inspection should concentrate on the primary metal to metal seal surface of the pin and
box. These seals should be free from corrosion and defects.
The sealing mechanism is based on having sufficient pin-to-box metal-to-metal contact
stress around the full circumference of the connection. The pin and box seal surfaces should
be examined for any seal irregularity.
Check seal surface for:
Some type tubing connections have an external shoulder which is the primary shoulder on
these connections, controlling the position of the pin relative to the box. The proper location on
a fully made-up connection of all other seals and shoulders is determined by the position of
this shoulder.
The surface is also intended to be a secondary pressure seal. This requires that visual
inspection criteria similar to those used for the internal seal be used for the shoulder.
Check shoulder for:
If the visual inspection detects some light corrosion/rust on the seal surface then this must be
removed before running. To alleviate this problem the rust or discoloration can be easily
removed by a light rubbing action using No 400 emery cloth or steel wool.
Minor thread damage (not seal) may be repaired with a fine needle file or No 400 emery cloth.
If any joints or connection show ovality then they should not be run.
If possible, note whether the pipe is straight, this may not be possible until the joint is being
run.
Drift pipe with correct size (OD and length) drift.
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IDENTIFICATION CODE
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IDENTIFICATION CODE
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REVISION
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IDENTIFICATION CODE
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REVISION
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IDENTIFICATION CODE
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REVISION
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12)
Note:
10.6.
Ensure that either choke or kill line is connected below pipe ram that is to
be used on slick joint. This is necessary for annulus control and
monitoring during DST operations.
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PAGE
IDENTIFICATION CODE
62 OF 108
REVISION
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Obtain all possible information and preferably a well schematic of the hole regarding the
hole conditions such as:
Total depth
Mud/brine type
Maximum deviation
Mud viscosity
Cushion type
Bottomhole temperature
2)
Consult with the Mud Engineer about the performance of the mud/brine system under
conditions of static temperature and pressure for the anticipated duration of the test and
the compatibility of the mud/brine system to the cushion.
Confer with the Tool Pusher concerning testing requirements during the test, such as:
Procedures for pressure testing and functioning equipment and the necessity of
doing this in a restricted area within easy access to air and water points.
Pressure control and monitoring of the annulus. In particular, the presence of non
return valves in the rig manifolding needs to be discussed and how they can be
removed or bypassed. Potential tie-in points on the rig manifold for a pressure
monitor etc.
3)
2)
3)
4)
5)
All tubular goods not required for the execution of the test and for the preparatory
operations (scraping, setting of bridge plugs, etc.), shall be laid down from the derrick
floor prior to start the test.
Fishing tools for all equipment to be used during testing shall be on rig.
Working area on the rig floor and around the separator, heater, tank and flare shall be
clear of obstructions and flammable substance.
An adequate platform shall be available to operate the valves on the flowhead.
Inspections shall be performed on masks, self breathing apparatus, resuscitators and
extinguishers in order to check their efficiency and location on the rig.
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2)
3)
4)
5)
6)
7)
8)
9)
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REVISION
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1)
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IDENTIFICATION CODE
The following additional inspections shall be performed prior to start testing operations, under
the direct responsibility of Company Drilling and Completion Supervisor, who can avail
himself of production test equipment operators:
1)
2)
It shall be ascertained that the separator is equipped with safety valves (pop valves
and/or rupture plate outlets) in top operating conditions. The outlets of separator and the
vent lines of production tank(s) shall be free from obstructions and secured to fixed
structure of the rig. These lines shall usually be connected to the flares.
Inspections shall be carried out on the flares (blow-off lines), on the burners/flares
booms and on the burners igniting system.
For the ignition of burners/flares, a back-up system shall be available in addition to the
main fixed system.
A test on burners shall be performed using diesel oil as fuel.
An adequate supply of propane or butane should be available, if such fuel is used for the
igniting system.
Due to their dangerous nature, propane or butane bottles shall be stored in protected
area.
3)
10.7.
Each burner shall be capable of burning the whole amount of hydrocarbon produced,
that is to say their capacity shall be compatible with the maximum possible production.
Inspections shall be made on the water sprinkler system for the protection of the rig
from heat radiation in the area where burners are installed. In addition to this fixed
installation, special fire-fighting hoses with adjustable nozzles shall always be available
to cool any part of the rig that would happen to remain outside the protection of the
water sprinkler system.
Lay out the appropriate downhole tools, observing correct handling and slinging
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3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
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2)
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IDENTIFICATION CODE
procedures. Tools must be positioned in a manner so that they are secure and cause
minimal obstruction.
Visually inspect all tools to ensure no damage was sustained in transit particularly to
threads and sealing surfaces.
Function and pressure test tools according to procedures laid out in the service
companies operations manual which will be made available on the rig.
Ensure that all tool dimensions are accurately measured and lengths of extending
mandrels recorded etc.
Ensure all required crossovers have been sent and physically checked for correct
threads. Measure crossovers and note length, ODs and IDs. Particular attention should
be paid to the IDs of rented crossovers.
Ensure all tubulars are drifted, cleaned internally and the connections have been
inspected prior to running.
Lengths, ODs, IDs and thread connections of all downhole tools should be checked for
correct size and a list produced. All tools should be clean, free of any dirt or debris and
the connections cleaned properly on the rack. All crossovers should be properly
bevelled inside and out.
All downhole tools should be drifted to 2.125ins to allow running of surface read out or
any other wireline or coil tubing tool.
The pipe tester valve (PTV) should be made up to the packer on the deck and tested
from below to its working pressure prior to running in the hole.
A visual inspection should be made of the packer elements prior to running. The packer
should be set appropriately above the perforated interval to allow safe wireline
operations such as production logging, if required (i.e. ensure the bottom of the tailpipe
is positioned approximately 100ft above the top perforation).
The packer should never be set across a casing collar.
All downhole test tools should be pressure tested at surface to a minimum of 1,000psi
above maximum anticipated pressure.
A list of all pressure gauges and serial numbers should be compiled and submitted to
the Company Production Test Supervisor.
Only API 5A Modified thread lubricant should be used on tools, tubing and drill collar
connections.
The lubricant should be applied to the pin end only with a paint brush. Apply sparingly.
Check the brine weight as accurately as possible and ensure that it is correct, based on
the RFT results.
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REVISION
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10.8.
PAGE
IDENTIFICATION CODE
For all pressure test, the area outside accommodation must be clear of non-essential
personnel.
Pressure tests shall be carried out using water. Each pressure test shall be recorded
on a record sheet and the pressure shall be held for a minimum of 15min.
Test pressures shall be specified on testing program. However, devices protected by
rupture discs should not be tested to more than 90% of working pressure.
BOPs, choke manifold, choke and kill lines shall be pressure tested as per Agip Well
Control Policy.
The following equipment of the surface package shall be pressure tested:
To end of burners.
High pressure side of the heater up to blank choke and bypass valve.
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IDENTIFICATION CODE
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REVISION
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5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
With master and swab valves open, drift the flowhead to its maximum diameter to
accommodate any wireline or coiled tubing tools to be run.
Function test the ESD actuator on the flow wing valve. The ESD is a fail-safe valve.
Make up one joint of the landing string to the flowhead with chain tongs.
After the SSTT and landing string dummy run has been made and has been racked
back in the derrick, pick up the flowhead with the single joint of tubing and torque it up in
the rotary table to the correct torque.
Check the torque on the swivel and any other flowhead service connection and then
paint a white band across them.
Ensure that the swivel is free to rotate completely in both directions.
Lay the assembly back down on the deck. Make up the test caps, complete with needle
valves, on all four outlet connections. Open all the flowhead valves and pressure test
the flowhead body from the bottom to test pressure
Close the swab, kill wing and flow wing valves. Open the respective needle valves in the
test subs downstream. Pressure test against the upper valves.
Close the upper master valve, open the kill wing valve and pressure test against the
upper master valve from below to test pressure.
Close the lower master valve, open the upper master valve and pressure test against
the lower master valve from below to test pressure.
Bleed off pressure below the lower master valve and leave the needle valve open. Open
the swab valve and pressure test against the lower master valve from above.
Close the upper master and pressure test from above.
Remove the test caps.
Clean and grease the connections.
Fit protectors and store the flowhead in a convenient place until ready to use.
The flowhead shall be pressure tested before installed it on the well with a tubing pup joint
assembled on bottom in the followed way:
1)
2)
3)
Plug the kill side, the flow side and close the swab valve; pressure test the internal of
flowhead pumping through the pup joint.
Bleed off pressure and remove plugs from kill and flow side, close kill valve ,flow side
fail-safe valve and pressure test the gates from inside.
Close master valve and bleed off the down stream pressure to pressure test the gate
from below.
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IDENTIFICATION CODE
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REVISION
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68 OF 108
REVISION
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11.
PAGE
IDENTIFICATION CODE
Test Objectives.
General well data and perforating details.
Summary of test programme.
Guidelines for liner lap test and space-out calculations.
Sequence of operations for running downhole tools and surface equipment rig up.
Flowing procedures for each test conducted.
Detailed string diagrams and equipment layout diagrams will be included, as well as all
relevant pressure testing procedures and equipment ratings.
11.1.
GENERAL
a)
b)
c)
d)
e)
f)
The testing string shall normally be made up of tubing. The use of drill pipe is only
allowed in limited fluid entry test (DST).
All equipment and material used in production tests shall be H2S service.
Governmental bodies charged with the control of drilling activity and/or other state
agencies shall be notified, if required, on test execution with advanced notice.
Before starting and upon completion of flaring operations, company shall give notice to
competent authorities.
Prior to the start of casing perforating, visitors and non essential personnel shall leave
the rig and rig personnel shall be limited to the minimum.
Prior to start well testing operations a meeting shall be held by wellsite Company Drilling
and Completion Supervisor and Drilling Contractor Toolpusher to make all personnel
involved are acquainted with detailed operating program (procedures and rules).
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REVISION
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11.2.
PAGE
IDENTIFICATION CODE
TUBING HANDLING
a)
b)
Tubing must always have the pin and box protectors in place while being handled.
Tubing should always be handled with either certified nylon or cable slings or with
single joint elevators when picking up or running out the tubing from the Vee door.
Never Use Hook Ends
c)
d)
e)
f)
Avoid rough handling of the tubing which may damage the joint.
Never allow the tubing to be dropped when loading and or moving.
Never bundle tubing in greater quantities than ten.
Tubing joints will be supplied in singles with protectors fitted and should be laid
down on deck in even layers, no more than 10 levels high.
After removing the protectors, the connections should be thoroughly cleaned and
inspected after drifting. One of the following Agip approved methods of cleaning
should be used:
g)
h)
i)
j)
k)
l)
The pins and boxes should be visually inspected for any damage by a qualified
Tubing Inspector.
Reject and damaged joints should be painted red and documented and then
returned to the onshore base for remedial work if necessary.
The tubing should then be drifted/measured, and each joint numbered in the
middle of the joint with white paint and strapped and tally recorded (drift the pipe
box to pin at all times).
After the threads have been cleaned and inspected it is important they be
protected from corrosion. Never leave the threads for longer than two hours
without corrosion protection.
If the connections are cleaned more than two hours but less than 12hrs prior to
the joint being run, then a light oil should be used to prevent corrosion. If it is to be
longer than 12hrs then a light film of dope and protectors should be reapplied.
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70 OF 108
REVISION
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11.3.
PAGE
IDENTIFICATION CODE
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
Any protective coating which has been applied to the tubing for storage should be
cleaned off before the tubing is run for a DST. This can probably be done most
conveniently during the procedures for casing cleaning and displacement to brine.
With the tubing string in the hole, proprietary cleaning fluids can be circulated to
remove the coating material.
Ensure all accessories/tools are on the rig floor and are in prime condition ready
to run the tubing, i.e. pup joints, crossovers, stabbing guides, single joint
elevators, modified pipe dope, dog collar, slip type elevators.
Ensure the safety clamp (dog collar) is correctly sized ready for the 41/2 tubing
(the dog collar should be used above the rotary table slips until the first 20 joints or
until the Company Production Test Supervisor thinks enough weight is available to
properly set slips.
Slip type elevators to be used at all times. Check the elevator setting plate for
proper operation. This will ensure the elevators set on the body of the pipe, not on
the upset or connection area.
Check the alignment of the rotary table and the elevators.
During make-up, the tubing must be allowed to spin freely, which may necessitate
slacking off on the blocks until the weight is off the elevators.
Use power tongs and integral hydraulic back-up for all make-up and break-outs at
recommended optimum torque valves. The use of a torque/turn analysis system,
such as Weatherfords Jam system, is recommended.
The power tong lead line should be attached to a back-up post and should be
labelled. Ideally the angle with the tong arm should be 90o.
When pulling the tubing, always use a wiper rubber.
Always install the pin protector fully before standing the tubing in the derrick.
Never use a sledge hammer on connections to assist the break-out.
Ensure tubing set back in the derrick is properly supported with a belly band to
prevent undue bending.
Always use the manufacturers recommendations for running, pulling or make-up.
Check that the calibration of the torque machine is valid.
A tubing inspector or the Company Production Test Supervisor must be on the rig
floor witnessing the make-up of all the joints that make-up the test string.
If there is insufficient space in the derrick to store both drillpipe (51/2, 31/2) and
tubing, then lay down drill pipe in preference.
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71 OF 108
REVISION
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11.4.
PAGE
IDENTIFICATION CODE
11.5.
9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
20)
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23)
24)
25)
26)
27)
11.6.
72 OF 108
REVISION
STAP-P-1-M-7130
21)
22)
PAGE
IDENTIFICATION CODE
Install the surface test tree and 50ft bails or CTU lifting frame.
Run a GR/CCL log to verify the packer setting depth. (Refer to appropriate section
according to gun type).
Set the packer and set down weight until the fluted hanger lands out in the wellhead.
Set the packer and set down weight until the fluted hanger lands out in the wellhead.
Run a GR/CCL log to verify the packer setting depth. (Refer to appropriate section
according to gun type).
Carry out the hook-up and final pressure testing.
The well is now ready to be perforated and tested.
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29)
30)
31)
32)
73 OF 108
REVISION
STAP-P-1-M-7130
23)
24)
25)
26)
27)
28)
PAGE
IDENTIFICATION CODE
Pull slowly out of the packer and pull back the pipe to install the SSTT.
Space out and pick up the SSTT assembly, install onto the tubing and function test.
Continue running the landing string, strapping the SSTT hoses to the tubing.
Install the lubricator valve.
Continue running the landing string, strapping all hoses to the pipe.
With the seal assembly still out of the packer, install the surface test tree attached to
the final joint. Rig up the 50ft bails or CTU lifting frame.
Carry out the hook-up pressure test.
Slowly lower the seal assembly into the packer and land the SSTT hanger.
Conduct the final string pressure tests.
The well is now ready to be perforated and tested.
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PAGE
IDENTIFICATION CODE
74 OF 108
REVISION
STAP-P-1-M-7130
12.
12.1.
An important aspect of any well test is the continuous monitoring of the annulus pressure.
This responsibility shall be delegated to the Driller who will maintain a log of pressures and
tool functioning throughout the test.
The well conditions during flow periods will affect the temperature and, therefore, the fluid
volume in the annulus. These temperature effects should be closely monitored and pressures
adjusted throughout the flow period by the Driller to keep them within the parameters given by
the DST specialist.
Note:
12.2.
TEST EXECUTION
a)
b)
c)
d)
Welding, cutting and any other operation involving the use of open flame shall be
forbidden, unless express, nominal written permission is given and signed by the
Company Drilling and Completion Supervisor and Drilling Contractor Toolpusher.
A suitable amount of mud shall be available during casing perforations and formation
testing. The amount of mud shall be 1,5 times the volume of the well.
Mud pumps shall be lined up to reserve mud and all relevant valves from the pumps to
the flow head's kill line should be in open position.
The test string shall include as a minimum the following downhole and surface
equipment (from bottom to surface):
Tailpipe
Packer
Safety joint
Jar
Tester
Two reverse circulation valves
Slip joints
Flowhead.
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b)
g)
h)
i)
j)
k)
l)
75 OF 108
REVISION
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a)
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IDENTIFICATION CODE
Initial opening and/or initial flow through separator shall be carried out in daylight only. All
subsequent flow/build-up operations can be performed at night under favourable
weather conditions.
Wind speed and direction shall constantly be monitored before formation clean out and
during the flow to avoid smoke vapour, gas and heat invading the rig.
To this purpose, Company and Contractor personnel shall continuously and directly
monitor the flame behaviour at the flares to be able to intervene in case of sudden
changes in wind direction.
Initial opening shall be avoided in windless condition. The decision to suspend a test
due to windless conditions shall be taken by Contractor's Toolpusher after consultation
with Company's Drilling and Completion Supervisors.
The test shall be suspended whenever the normal course of operations is hampered or
drilling unit's safety is jeopardised (heating of the structures, presence of smokes, gas
on the rig).
Wireline operations inside a test string shall be limited as much as possible.
Downhole pressure build-up (shut-in) shall be obtained by closing the tester valve.
Well shut-in at the surface shall only be limited to extreme case.
Upon flow beginning, the presence of H2S into the formation fluid shall be detected as
soon as possible.
If H2S is present, procedures to operate in sour gas contaminated environments shall
be strictly observed (Refer to the Drilling Procedures Manual).
Frequent test on H2S presence shall be carried out on the rig floor, production
equipment and flares area, near pumps and engines.
Any indication of H2S presence shall immediately be notified to Contractor's Toolpusher
and Company's Drilling and Completion Supervisor.
m)
n)
All stimulation jobs and subsequent formation clean out operations, shall be performed
in daylight.
During acid jobs, at least two water hoses shall be available to dilute any possible acid
spills.
During acidizing, surface pressures shall not exceed the surface equipment testing
pressure or the working pressure of the weakest joint of the test string, whichever is
lowest.
During acid job must be definite and marked all the pressure areas.
o)
p)
q)
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IDENTIFICATION CODE
76 OF 108
REVISION
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13.
13.1.
GENERAL
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
Monitor all data points with the electronic surface data acquisition system as shown in
table 13.a.
Take manual separator and manifold readings every 30min during the well test and as
directed during clean-up.
Flow to the gauge tank for liquid flow rates and meter calibration.
Take manual H2S and CO2 Draeger readings every hour during the clean-up.
Maintain detailed records on all well flow characteristics and operational changes with
description, e.g. fluid to surface, direct flow to test equipment etc.
Take BS&W samples every 30min and the mud logger is to perform laboratory analysis
of water for chlorides and any other ions such as Ca, Mg, sulphates, TDS, pH and
density.
Record the specific gravity of the gas, oil and condensate every 30min.
Take pressurised combination gas, oil or condensate samples from the separator for
every main flow period for PVT analysis or as required by the Reservoir Engineer. Make
detailed records and complete the sample forms to give type of sample, well
parameters, at sampling time, time sample take, bottle numbers etc. Dispatch all PVT
samples immediately for analysis.
Collect other fluids samples as detailed in the Well Testing Programme. Dispatch these
to the district warehouse for storage until their disposition is decided.
During a water test, collect water samples every hour during clean-up and stable flow
periods and perform onsite analysis, initially to monitor clean-up from contaminated to
true formation water and then to confirm the continued production of clean formation
water. Onsite analysis is to be conducted to check for chloride and equivalent sodium
chloride levels, sediment, resistivity, pH, total dissolved solids and specific gravity.
Collect samples of true produced formation water in plastic or pressurised containers,
as instructed by the Reservoir Department for laboratory analysis. Dispatch as per step
6) above.
Foreign or unidentified materials produced from the well should be kept in a marked up
plastic sample packet for onshore analysis.
All samples must be clearly identified and logged.
In addition to Draeger readings and, if required, monitor constantly for CO2 and H2S
presence throughout the test using Orsat (UOP 172/59) and cadmium sulphate titration
(ASTM D2385).
Monitor sand production by sand detection system and take samples as necessary.
Take manual pressure and temperature readings upstream and downstream of the
choke, initially every five minutes, during the clean-up.
Monitor bottomhole flowing and shut-in pressures and temperatures with surface
readout system as appropriate.
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Agip Division
77 OF 108
REVISION
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13.2.
PAGE
IDENTIFICATION CODE
METERING REQUIREMENTS
Prior to the commencement of testing, the separator flow meters and Barton differential
pressure recorder should have been calibrated.
All personnel involved in the operation of metering devices and gauges must keep a detailed
log of the test sequence, as this is very important to the final interpretation of the test data.
A surface data acquisition system should be utilised permitting more frequent data collection.
However, if for any reason this system is not utilised, the recording intervals of table 13.a shall
apply.
Note:
These intervals may be altered at the discretion of the well site Company
Production Test Supervisor.
Readings
Well Pressure
Wellhead Temperature
Timing
1st Flow
Each build up
4
5
6
7
H2S Determination
1st Flow
Further Flow Periods
9
10
CO2 Determination
Downhole Memory Gauges
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REVISION
STAP-P-1-M-7130
13.3.
PAGE
IDENTIFICATION CODE
DATA REPORTING
Second only to safety, the task of data gathering and reporting is the most important activity
during a well test and is the prime responsibility of the Company Production Test Supervisor.
The data will generally be recorded by the service companies, but it is the responsibility of the
Company Production Test Supervisor to ensure it is collected correctly, accurately and then
distributed.
13.4.
PRE-TEST PREPARATION
After the test programme has been finalised, the following points should be discussed with
the participating service companies:
a)
b)
c)
d)
e)
13.5.
The type of downhole gauges to be run taking into consideration the range of
pressures and temperatures to be encountered, the planned length of the test and
the accuracy required. The responsibility for onsite interpretation of data should
also be decided.
The range of surface flowrates expected should be discussed so that the correct
instruments and orifice plates can be selected. The frequency of data
measurement and the report presentation should also be decided, if a
computerised data acquisition unit is to be used.
The frequency and locations to take samples for fluid identification during the test
should be decided. These include samples for water, sand and H2S production.
Responsibility for onsite analysis of samples should also be determined.
The schedule for sampling for retention should also be discussed.
The Well Testing Contractor must submit their Safety Procedures Manual for
approval.
b)
c)
d)
e)
f)
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79 OF 108
REVISION
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13.6.
PAGE
IDENTIFICATION CODE
COMMUNICATIONS
(Also refer to the Company Drilling Procedures Manual.)
During the course of the test, it is important that information flows freely from the rig to the
onshore base. The following telexes should be sent to the base to reduce the risk of
misunderstanding and ensure a smooth operation.
A daily telex should be prepared on the rig for transmission in the morning
covering the last 24hr period ending at 24.00hrs. This should be on the desk of
base personnel when they arrive in the morning and will be used to keep partners
informed. An afternoon telex should also be prepared covering the period to
15.00hrs. These telexes should include operations on an hour-by-hour basis with
details of tools run in hole, flowrates, pressures etc.
A telex should be sent at the end of each test briefly summarising the daily
operations and main results of the test. This is a ready source of data on the test
which may be used for parent Company reports and reports to partners.
Samples taken during the test should be sent to shore as soon as the test has
been completed. A telex should be sent listing all the samples, the boat used for
transportation when the boat leaves the rig and the ETA. If offshore, do not
send all the samples taken during a single test on the same boat; split
samples into complete sets and dispatch on different vessels.
If any changes are to be made to the programme during testing operations, a telex or fax will
be sent from the rig to the base summarising the procedure that is proposed to be followed
for the next sequence of operations. This should be accordingly approved by shore base
Production Superintendent who will ensure that all relevant personnel are informed of the
change in the programme.
ARPO
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Agip Division
PAGE
IDENTIFICATION CODE
REVISION
STAP-P-1-M-7130
14.
SAMPLING
14.1.
80 OF 108
The well should be conditioned prior to sampling to ensure representative reservoir fluids are
being produced.
The well should be flowing in a stable state, with correspondingly stable separator readings
for at least 6 hours before the start of any sampling. The stability of the well may be
determined by:
If the above measurements are stable then the well may be considered ready for separator
sampling.
Care should also be taken to ensure the well flow rate is in excess of the minimum at which
liquid fallback in gas wells occurs, otherwise surface samples will not be representative. This
rate is dependent mainly upon the GLR and the tubing size.
If the well has been perforated close to the gas/oil contact, samples may be invalid and
should probably not be taken.
Surface sampling can be undertaken if the well is producing water but downhole sampling is
not recommended.
14.2.
DOWNHOLE SAMPLING
After the well has been conditioned, it should be either shut-in or left to produce at a very low
flow rate. At least two bottomhole samplers in conjunction with a pressure and temperature
gauge are installed in the well on wireline. A short pressure and temperature gradient survey
must be performed above the sampling point e.g. at five different depths with 100ft intervals.
This is to determine whether the sample taken will have been in single phase, i.e. below the
level at which gas may be breaking out of solution, or above the OWC. Ideally, the sampling
point should be above the perforations. When the samplers are on depth, the samples are
taken and the pressure and temperature at the sampling depth will be recorded by the gauge
at this time.
Samplers are either actuated mechanically by a clock or electrically by a signal from surface.
If clock-type samplers are used, the samplers should be placed on depth before the
scheduled actuation time for some period of time to allow for clock inaccuracies.
The samplers are then pulled out of the hole and the samples transferred into the
shipping/storage bottles. The quality of each sample should be checked by bubble point
determination. It is recommended that at least two runs are made with two samplers each run
and that at least one sample is transferred at 100oF using a heating element. If possible, each
sample should be transferred similarly to ensure that no wax is left on the wall of the
container. If not, this sample should be marked separately.
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IDENTIFICATION CODE
81 OF 108
REVISION
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Depending on conditions, sampling should continue until consistent quality checks are
obtained on two separate samples.
Note:
All sampling should utilise mercury-free systems and piston type sample
bottles for safety of personnel.
For long term storage of Agip samples, all well effluent samples should be transferred to
Teflon lined bottles and the mercury-free bottles returned off rental.
14.3.
SURFACE SAMPLING
14.3.1. General
Surface samples are taken after the well has been conditioned for later recombination in the
laboratory. Gas and oil samples should be taken simultaneously forming paired or
companion samples. It is important that accurate gas and oil production rates are known at
the time of taking the samples. Refer to API RP44 for further details.
Before any separator sampling begins, the following procedures should be carried out:
1)
2)
3)
4)
5)
6)
Sample bottles should be made ready by having the gas bottles checked to ensure that
they have an absolute vacuum and plugs available for each port.
Oil sample bottles need to be checked to ensure they are evacuated above the piston,
and that the piston is at the top of the bottle. The fluid below the piston should be
checked to make sure that there is no air present, as this can give extraneous readings
when measuring the fluid flow whilst sampling is in progress. This will cause problems
later when an attempt is made to determine the pressure (Pb) in the PVT laboratory.
The sampling manifolds should be prepared with gauges to suit the expected sampling
pressure already fitted. Liners should be cleansed and made ready. An oil sample bottle
stand should be readily available, together with a 600cc measuring cylinder. Sampling
manifolds should be kept as simple as practically possible with as small an internal
volume as is reasonably possible but with liners that are long enough to avoid any
possibility of straining the connections to the sampling point and to the sampling
manifold.
A bucket of clean water and a supply of rags should also be readily available for leak
testing full sample bottles and for wiping clean the bottles before shipping to the PVT
laboratory.
For gas, sampling should be conducted using evacuated sample bottles. These are
clean and easy to use as no flushing is required, hence contamination is unlikely. A
vacuum pump is required and care should be taken that no valves become plugged with
hydrates.
Oil should be sampled using piston bottles. These are clean, easy to use, have a known
volume and are mercury-free. They are also relatively easy to use in forming the gas
cap for safety during transportation.
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Agip Division
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IDENTIFICATION CODE
82 OF 108
REVISION
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7)
All samples must be labelled immediately after being taken using Agip sample labels, if
available. The following information must be recorded:
Well number.
DST number.
Choke size.
Perforation interval.
Gas temp, gravity, static and differential pressures, orifice size and meter run
size.
BS&W.
8)
All samples should be loaded into an empty container and shipped to base as soon
after the test as possible. Record on the morning report, the container in which the
samples are being shipped to shore. Do not ship all samples in one container, split
samples into two representative batches and ship in separate containers.
It is vital when taking samples that any problems are recorded, highlighted and fully
documented.
9)
Note:
1,500scf/stb
= 1:1
GOR
greater than
= 3:2
GOR
greater than
3,000scf/stb
= 2:1
Note:
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IDENTIFICATION CODE
83 OF 108
REVISION
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Note:
As close as possible to the exit of the oil flowline from the main vessel and
upstream of meters.
Not immediately downstream of thermal well or bends in the flowline.
Ideally the sampling point should protrude into the centre of the flowline with the
mouth facing upstream. However a pipe into the centre of the flowline is
acceptable.
It should be upstream of any increase in flowline diameter.
It is preferable that samples are not taken from the bottom of the oil sight glass,
as the level in the sight glass does sometimes falls, especially if there is much rig
movement which can allow free gas to enter the sampling line.
The sampling point should not be on the upper half of the flowline cross
section, due to any possibility of there being free gas. If the sampling
point is on the wall of the flowline then it is preferable that it is on the
side, rather than on the top or the bottom, due to possibility of free gas or
water being in the flowline.
Any flushing should be done through a hose directly downwind, or to sea level, to
prevent any risk of poisoning due to gasses such as H2S.
Record the bottle number.
It is preferable, for the sake of safety, to take gas samples with the bottles lying
horizontally unless it can be securely fastened upright or held in a stand.
The manifold should be flushed before use, then attached either to the top valve (V1), or
to one of the end valves (V1, V2) if the bottle is lying on its side (Refer to figure 14.a).
The manifold valve (V3) should then be opened slowly to test for any leaks. If there is a
leak, then close the manifold valve, and remake the connections to the bottle.
Note:
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REVISION
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5)
PAGE
IDENTIFICATION CODE
The bottle valve (V1) may now be slowly cracked open. Even with the noise around a
separator, it is still quite easy to hear the gas hissing into the bottle and this can also
be heard even when wearing a BA set. Sometimes the gauge needle can be seen to
slightly dip on the initial opening.
If there is just one gas bottle being filled to one oil bottle, then the sampling time should
be about 30 minutes. This length of time means there is less chance of an invalid
sample being taken.
If the ratio of gas samples to oil samples is greater that 1:1, then the fill time should be
worked out to still allow the oil samples to take about 30 minutes.
6)
7)
8)
9)
10)
When the sample bottles are full and the sampling time has elapsed, shut the bottle
valve (V1) and the valve on the separator sampling point (V3).
Record the pressure on the gauge, and bleed off about 30psi (using V4) then open the
bottle valve (V1). The gauge should now read the original sampling pressure. If it doesnt
then check the manifold and the bottle valve for blockages or icing-up. If possible clear
the obstruction, take up a fresh bottle, and re-sample both the oil and gas samples. If
the pressure returns to near the original, then the sample is good and the separator
sampling point valve (V3) may be reopened for a few moments to allow the pressure in
the bottle to return to the sampling pressure.
Record the final sampling pressure and temperature, as they will be needed for the
sampling sheets. The bottle and manifold valves (V1, V3) may now be closed, and the
connecting line broken.
Plug the valves, and both valves checked in a bucket of water for any leaks. Now place
the bottle safely aside.
Prepare for the next bottle for sampling.
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REVISION
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14.4.
PAGE
IDENTIFICATION CODE
6)
7)
8)
9)
10)
11)
12)
Open the top manifold valve (V3), then connect a flushing line to the evacuation
port (V6) on the sample bottle. Open the top bottle valve (V1 to allow oil into the
top of the bottle) and slowly crack open the evacuation port (V6). This flushes the
initial flow of oil and gas which flashed into the bottle. Flush approx. 50cc of fluid
then close the evacuation port (V6). Remove the line and refit the plug, ensuring
that it is tight.
Connect a vacuum pump to the evacuation port (V6) and check that there is still
an absolute vacuum. Ensure that the top manifold valve (V3) is closed. Open the
top bottle valve (V1) and evacuate the short line from the top manifold (V3) to the
top bottle (V1) valves. Close the top bottle valve (V1) and the evacuation port (V6).
Remove the vacuum pumps, and refit the plug ensuring that it is tightly in place.
Open the top manifold valve (V3) slowly. Now open the top bottle valve (V1)
slowly and fill the crown of the piston. Place the tube from the bottom manifold
into the top of a measuring cylinder, and slowly crack open the bottom bottle valve
(V2). Now slowly crack open the flow regulating valve (V5), so as to take 30
minutes to collect a 600cc sample (20cc /minute).
Remember that this sample must be taken in conjunction with the gas sample.
When the sample bottle contains 600cc of separator fluid, close the flow regulating
valve (V5). Shut the top bottle (V1) and manifold valves (V3). Bleed off and disconnect
the top manifold from the bottle and plug the top bottle valve (V1).
The sample is now consolidated.
A gas cap should now be formed to permit the safe shipping and storage of the bottle.
This is done by removing a portion of the buffer fluid equal to 10% of the sample
volume. This is called the Ullage.
The final pressure and temperature should now be recorded. This is vital for the
laboratory as it informs them what conditions to expect when they analyse the sample
and how much buffer fluid to inject to enable them to match the sampling conditions.
The bottom bottle valve (V2) should now be closed and the pressure in the bottom
manifold valve bled off before removal.
ARPO
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Agip Division
2)
3)
14.5.
86 OF 108
REVISION
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1)
PAGE
IDENTIFICATION CODE
Fit a plug to the bottom valve (V2). Check the integrity of the valves and plugs by
immersing the bottle in a bucket of water and checking for bubbles. Remove from the
water, dry the bottle and fit the protective end caps.
Now place the bottle in its box and set aside.
Prepare the next bottle for sampling.
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87 OF 108
REVISION
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14.6.
PAGE
IDENTIFICATION CODE
SAFETY
All equipment must be pressure tested and appropriately certified prior to dispatch.
Obtain and comply with any permit to work system before commencing any work.
Work Area
Rope off the work area and post pressure testing signs. Inform all
relevant personnel before commencing, and after completing,
pressure testing. All non-essential personnel are to be kept clear.
Safety Gear
Comments
Tools will now contain high pressure dead synthetic oil and should
be stored and moved in a safe manner.
Work Area
Safety Gear
Comments
Work Area
Safety Gear
Comments
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IDENTIFICATION CODE
88 OF 108
REVISION
STAP-P-1-M-7130
Work Area
Indoors, well lit with a 100psi air supply, stable temperature and
away from any sources of ignition. Rope off the area and post
pressure testing signs. Inform all relevant personnel before
commencing, and after completing, transfers or validations. All
non-essential personnel are to be kept clear.
Safety Gear
Comments
Work Area
Well test area and rig floor. Rope off the area and post pressure
testing signs. Inform all relevant personnel before commencing,
and after completing, sampling. All non essential personnel are to
be kept clear.
Safety Gear
Comments
When high pressure oil or gas samples are obtained, leaks are
highly unlikely but possible, thus there must be no sources of
ignition in vicinity and no non-essential personnel in area. If H2S is
present, normal H2S operating procedures are to be followed, i.e.
breathing apparatus, buddy system etc. Personnel work duration
will not generally exceed 18hrs.
Storage Area
Comments
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REVISION
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15.
PAGE
IDENTIFICATION CODE
WIRELINE OPERATIONS
Although sometimes operationally necessary, wireline operations, both slickline or electric
wireline, carry an inherent risk which is even greater on an offshore exploration well test due
to the configuration of the test string and the well conditions. If possible, running wireline
through the test string and especially the annulus pressure operated tester valve should be
avoided. This must be avoided on deep, hot, high pressure wells.
Slickline tools are run for:
Both types of wireline require the use of long bails, or a C/T (coiled tubing) lifting frame, to
cater for the rigging up of the wireline BOPs and the lubricator on top of the flowhead.
Pressure testing is to be carried out against the lubricator valve. The main difference between
a slickline and electric line rig up is that double BOPs and a grease flowtube must be used to
achieve a seal on a braided cable.
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REVISION
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16.
PAGE
IDENTIFICATION CODE
HYDRATE PREVENTION
Hydrates are complexes formed spontaneously by the combination of hydrocarbon gas
mixtures with free water under certain conditions of temperature and pressure. Physically
they are ice-like solids which can completely plug downhole tubing and/or surface lines.
Hydrates can form under both flowing or static conditions. The first indication of hydrates
forming in the tubing is a drop in flowing wellhead pressure, followed by an initially slow but
accelerating drop in wellhead flowing temperature.
The formation of hydrates can be predicted and key to prevention is understanding the
conditions under which they will form. These conditions are certain ranges of pressure and
temperature, with free water present. Under flowing conditions the expansion downstream of
a choke or other restrictions give a favourable regime for their formation. Under conditions of
no flow they can form as a kind of snow on the walls of tubing.
A downhole hydrate plug is potentially dangerous and should be avoided at all costs. The area
of most risks is in the string from the seabed upwards where the lowest temperature usually
occur.
It is of great importance to check the wellhead temperatures at frequent intervals and
immediately when the gas rate or flowing pressures are observed to decrease unexpectedly.
Hydrate prevention is based on the injection of triethylene glycol and/or methanol.
To prevent hydrate formation during the flow testing of high GOR (Gas/Oil Ratio) wells, pump
facilities shall be connected up to the following points:
To prevent hydrate formations during shut-in periods, glycol should be injected continuously
into the vertical run of the flowhead as well as at the Sub Sea Test Tree.
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REVISION
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17.
PAGE
IDENTIFICATION CODE
NITROGEN OPERATIONS
The main use of nitrogen on an exploration well test is to introduce a partial nitrogen cushion
into the test string by displacing the tubing contents through a tubing-annulus differential
pressure-operated circulation valve into the annulus. Fluid returns must be monitored to
ensure no nitrogen is allowed into the annulus.
The nitrogen cushion pressure can be rapidly reduced to give a very large drawdown when
perforating underbalance or bringing on a well which had already been perforated
overbalance. This would be useful on tight or depleted reservoirs. It could also be used for
detonating TCP guns using a hydro-mechanical firing device operating at a given tubingannulus differential by holding the annulus pressure and bleeding away the nitrogen cushion
pressure.
Alternatively, with the well open, the nitrogen could be bled off very slowly to minimise the
drawdown, for instance, on a poorly consolidated sand. The disadvantage with this is that it is
uncertain what is occurring downhole as the nitrogen is bled off. However the advantage is if
the well does not flow to surface, the tubing contents can be reverse circulated out of the well
to determine the what the influx was and, if needed, a second nitrogen cushion could be
circulated into placed in another attempt to bring the well in. If this failed, the well would have
to be gas lifted using a coiled tubing unit.
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REVISION
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18.
PAGE
IDENTIFICATION CODE
The main limitation of coiled tubing is that it has a low burst and collapse pressure rating,
therefore a pre-job computer analysis should be run using all the expected well parameters
such as the expected well pressures and temperatures, internal pressures on the tubing, hole
angles, depths and tubing data etc.
When coiled tubing is to be run on a well test, it is essential that the sub-sea test tree is
dressed to be capable of cutting, whatever the size of the tubing.
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REVISION
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19.
PAGE
IDENTIFICATION CODE
Killing by reverse circulation is the preferred method of killing a well as it reduces the quantity
of foreign materials coming into contact with and prevents over pressuring the formation.
Bullheading is sometimes preferred in cases where the circulation method may not be
efficient due to gas entrainment etc.
Other methods of well kill are used in circumstances where there has been a circulating valve
failure or a blockage in the tubing. These are; Bleed off and Bullhead, Reverse Circulate and
Bullhead and Lubricate. These are so specialised in nature that it is not practical for them to
be used without first thoroughly examining the well situation and then producing a detailed well
specific programme and are, therefore, not addressed in this manual.
On tests with Semi-Submersibles there is a well kill procedure for making the well safe for a
disconnection due to bad weather etc.
19.1.
3)
4)
After the final build up, or flow period, close the tester valve and pull any surface read
out tools out of the hole if being used.
Open the multi-function circulating valve and reverse out string contents, collecting
samples if required. Circulate to condition and balance tubing and annulus. Close the
circulating valve.
Pressure up on the annulus to open the tester valve. Pressure up on kill wing valve with
brine to slightly less than shut in well head pressure then open the kill wing valve. The
production wing valve should be closed.
Pressure up on the test string with brine, checking the pump volume.
ARPO
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6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
94 OF 108
REVISION
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5)
PAGE
IDENTIFICATION CODE
Calculate the maximum the bottomhole pressure to be applied, which must be kept
below the formation frac pressure.
If the formation takes the pumped fluid, continue bullheading down the test string and
liner below the packer to the bottom perforations. Check the volume of pumped brine.
A variation in the pumping pressure should be detected when brine reaches the
formation. Record the leak-off rate.
Carry out a 30min flow check. If static, proceed to step 14.
If the well takes brine at more than 5bbl/hr, the displacement of a temporary plugging pill
to bottom may have to be considered.
If the formation doesnt take the pumped fluid or the injection rate is less than 0.1bpm
over a 3hrs period, close the kill side wing valve and tester valve.
With the multi-function circulating valve in the test position, open the single shot
reversing valve and reverse circulate until the tubing and annulus are in balance.
For tests using permanent packers, pull out seal assembly and reverse circulate at
least twice bottoms up, or until minimum gas returns.
For conventional DST, unseat the packer and bullhead the hole contents below the
packer into the formation. Reverse circulate again, if necessary, until tubing and
annulus are in balance.
Flow check the well.
Once the well is stable, pull string out of hole while carefully monitoring the hole volume,
especially while DST tools are in 7ins liner as the swabbing effect is to be avoided.
If the brine lost into formation is more than 5bbl/hr, the displacement of a temporary
plugging pill to bottom must be considered.
This may be composed of CaCO3, HEC or MICA etc. and the material must be
available on the rig to make up the appropriate weighted pill.
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REVISION
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19.2.
PAGE
IDENTIFICATION CODE
The drawback of bullheading is when the formation may be fractured, as with low permeability
reservoirs. This can lead to a protracted well kill with hydrocarbons leaking back from the
fracture into the well bore and migrating upwards in the well.
As a very rough way of estimating if bullheading will fracture the formation is as follows:
a)
b)
c)
Estimate the productivity index (PI) of the well form surface pressure and flow rate data.
Use the estimated of PI to calculate the injection pressure at a rate of 1bbl/min
(1,440bbl/d).
Compare the estimated injection pressure with the prognosed formation fracture
pressure.
6)
7)
8)
9)
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REVISION
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19.3.
PAGE
IDENTIFICATION CODE
Close the tester and kill the well by reverse circulation through the multi-function
circulating valve and continue with operations to disconnect.
If in an emergency situation, when there is insufficient time to kill the well, disconnection will
be implemented without the well kill. In this eventuality, there will still be the requisite number
of barriers on the well for safety, although reconnection to a live well has its own particular
risks. This operation would be detailed in a separate programme.
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19.4.
PAGE
IDENTIFICATION CODE
19.5.
Rig up wireline and run in the hole with gauge ring and junk basket to 10ft above the top
perforation/permanent packer. Pull out of the hole.
Run in the hole and set a bridge plug 10ft above top perforation/ permanent packer. Test
the bridge plug to 500psi above leak off pressure.
Run in the hole and set a second bridge plug immediately above the first. Test this
bridge plug to 500psi above the leak off pressure.
Note:
Use of two bridge plugs instead of bridge plug and cement is to avoid
contamination of the completion brine.
Separate detailed procedures will be issued as part of the well specific drilling programme.
Pre-drilled development wells will also be covered by well specific drilling programmes.
ARPO
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REVISION
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20.
PAGE
IDENTIFICATION CODE
Additionally, whenever powder/brine is inadvertently splashed onto clothing, then the affected
clothes should be changed and washed forthwith. Never allow brine to dry on the skin or
clothes.
If brine is splashed into the eyes, wash the eyes at once with copious amounts of fresh water.
ARPO
PAGE
IDENTIFICATION CODE
ENI S.p.A.
Agip Division
99 OF 108
REVISION
STAP-P-1-M-7130
DAILY REPORT
WELL NAME
Drilling
FIELD NAME
District/Affiliate Company
DATE:
ARPO 02
Cost center
Rig Name
RT Elevation
[m]
Type of Rig
[m]
Report N
Contractor
[m]
Permit / Concession N
Well
Last casing
Next Casing
BOP
Type
Well Code
M.D. (24:00)
[m]
nom.[in]
Stack
T.V.D. (24:00)
[m]
Top [m]
Diverter
Total Drilled
[m]
Bottom [m]
Annular
Rotating Hrs
[hh:mm]
Annular
R.O.P.
[m / h]
[hh:mm]
w.p. [psi]
of
Last Survey []
at m
Upper Rams
at m
Middle Rams
Middle Rams
Personnel
Pump N
[hh:mm]
Injured
Middle Rams
Agip
Agip
Liner [in]
Lower Rams
Rig
Rig
Strokes
Press. [psi]
Last Test
Others
Total
Other
Total
Lithology
Shows
From (hr)
To (hr)
Operation at 07:00
Mud type
Density
[kg/l]
Viscosity
[s/l]
P.V.
Y.P.
[cP]
[g/100cm2 ]
Bit
Data
IADC
Diam.
HP/HT
Press.
[cc/30"]
[kg/cm 2]
Nozzle/TFA
From [m]
Temp.
[C]
To [m]
ClSalt
[g/l]
[g/l]
Drilled [m]
Rot. Hrs.
[%]
Flow Rate
Pressure
Sand
pm/pom
pf
[%]
Ann. vel.
Jet vel.
HHP Bit
Daily Losses
Progr. Losses
Part. L
Progr.L
Rot. hours
Partial Progr.
R.P.M.
W.O.B.[t]
Solid
Oil/water Ratio.
mf
Run N
Type
Serial No.
/
[cc/30"]
[kg/m3 ]
Manuf.
Gel 10"/10'
Water Loss
pH/ES
MBT
Run N
Stock
Total Cost
HSI
[m3 ]
[m3 ]
Daily
Progr.
Quantity
UM
Supervisor:
Supply vessel
ARPO
PAGE
IDENTIFICATION CODE
ENI S.p.A.
Agip Division
REVISION
STAP-P-1-M-7130
A.2.
100 OF 108
WASTE DISPOSAL
WELL NAME
Management Report
FIELD NAME
District/Affiliate Company
DATE:
Report[m]
N
From
Depth
Interval(m)
Drilled (m)
To [m]
Drilled Volume [m ]
Mud
Type
Density
(kg/l)
Cumulative volume [m ]
Water consumption
Usage
Phase /Period [m ]
Fresh water
Recycled
Cumulative [m ]
Total
Fresh water
Recycled
Total
Mixing Mud
Others
Total
3
Fresh water [m ]
Readings / Truck
3
Mud Volume [m ]
Phase
Cumulative
Recycled [m ]
Service
Mixed
Company
Contract N
Mud Company
Lost
Waste Disposal
Dumped
Transportation
Transported IN
Transported OUT
Waste Disposal
Period
[t]
[t]
[t]
[t]
[t]
[t]
[t]
[t]
[t]
[t]
Sewage water
[t]
Transported Brine
[t]
Cumulative
Remarks
Remarks
Supervisor
Superintendent
ARPO
PAGE
IDENTIFICATION CODE
ENI S.p.A.
Agip Division
REVISION
STAP-P-1-M-7130
A.3.
101 OF 108
WELL PROBLEM
REPORT
District/Affiliate Company
DATE:
Problem
Cost center
Top [m]
Code
Well
ARPO -13
FIELD NAME
WELL NAME
Start date
Bottom [m]
Situation
End date
Measured Depth
Top [m]
Vertical Depth
Bottom [m]
Top [m]
KOP
Bottom [m]
Open hole
Mud in hole
[m]
Max inclination []
Type
@m
Last casing
Dens.[kg/l]:
Solutions Applied:
Results Obtained:
Solutions Applied:
Results Obtained:
Solutions Applied:
Results Obtained:
Solutions Applied:
Results Obtained:
Supervisor
Supervisor
Supervisor
Superintendent
Lost Time
Remarks at HQ level
ARPO
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Agip Division
PAGE
IDENTIFICATION CODE
REVISION
STAP-P-1-M-7130
A.4.
102 OF 108
Well Code:
General Information
Contract No:
Service/Supply:
Drilling
Contract Type:
Completio
n
Workover
Contractor:
Duration Dates of Failure:
Distributed By:
RIG SITE
Description of Failure:
Contractor Representative:
DISTRICT OR SUBSIDIARY NOTES:
Failure Classification
Status
Technical
Normal
Management/Organisation
Extreme
Safety/Quality
Innovative
Adverse
Operations Manager:
Time Lost:
Analysis Code:
ARPO
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REVISION
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A.5.
PAGE
IDENTIFICATION CODE
CONTRACTOR EVALUATION
(FEED BACK REPORT 02)
District/Subsidiary
Report Date:
Well Name:
Well Code:
General Information
Contract No.:
Contract Type:
Contractor:
Service/Supply:
Distributed By:
R1 Technical Requirements
FB_01 REPORT REFERENCES
FB Report No.:
Time Lost (Hr.Min):
Economic Cost (M):
Category
Evaluation Score (0-9)
Suitability of Equipment and Materials
Compliance of Equipment and Materials to the
Adequacy of Personnel
Meeting with Operational Programme Requirements
Meeting with Contract Operation Timings
Equipment Condition/Maintenance
R2 Management and Organisational Requirements
FB_01 REPORT REFERENCES
FB Report No.:
Time Lost (Hr.Min):
Economic Cost (M):
Category
Evaluation Score (0-9)
Availability of Equipment and Materials
Technical and Operational Support to Operations
Capability and Promptness to Operational Requests
R3 Safety and Quality Assurance Requirements
FB_01 REPORT REFERENCES
FB Report No.:
Time Lost (Hr.Min):
Economic Cost (M):
Category
Evaluation Score (0-9)
Meeting with the Contract Agreement DSS
Availability and Validity of Requested Certificates
Meeting with Contract Quality Assurance Terms
Event Support Documentation
Type of
Subject:
Issued By:
Document:
Notes:
Failure Status
Normal
Extreme
Operations Manager
Drilling & Completions Manager
Adverse
Innovative
Date:
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REVISION
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Appendix B - ABBREVIATIONS
AC/DC
API
BG
BHA
BHP
BHT
BMT
BOP
BPD
BPM
BPV
BSW
BUR
C/L
CBL
CCL
CDP
CET
CGR
CR
CRA
C/T
DC
DE
DHM
DHSV
D&CM
DP
DPHOT
DST
E/L
ECD
ECP
EMS
EMW
EP
ESD
ESP
ETA
FBHP
FBHT
FPI/BO
FTHP
FTHT
GLR
PAGE
IDENTIFICATION CODE
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REVISION
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GOC
GOR
GP
GPM
GPS
GR
HAZOP
HHP
HO
HP/HT
HW/HWDP
IADC
IBOP
ID
IPR
JAM
L/D
LAT
LC 50
LCDT
LCM
LEL
LN
LOT
LQC
LTA
M/D
M/U
MAASP
MD
MLH
MLS
MMS
MODU
MPI
MSCL
MSL
MUT
MW
MWD
NACE
NDT
NSG
NTU
OBM
OD
OH
PAGE
IDENTIFICATION CODE
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REVISION
STAP-P-1-M-7130
OIM
OMW
OWC
P&A
P/U
PBR
PDM
PI
PLT
POB
POOH
PPB
PPG
ppm
PVT
Q
Q/A Q/C
R/D
R/U
RBP
RCP
RFT
RIH
RKB
ROV
RPM
RT
S/N
SBHP
SBHT
SCC
SDE
SF
SG
SICP
SPM
SR
SRG
SSC
TCP
TD
TG
TGB
TOC
TOL
TVD
UR
PAGE
IDENTIFICATION CODE
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REVISION
STAP-P-1-M-7130
VBR
VDL
VSP
W/L
WBM
WC
WL
WOC
WOW
WP
YP
PAGE
IDENTIFICATION CODE
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PAGE
IDENTIFICATION CODE
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REVISION
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Appendix C - BIBLIOGRAPHY
Document:
Other
API Specification No 811-05CT5
STAP Number