KRUPP UHDE STANDARD January 2001 Piping Krupp Uhde UN PIPELINE SPACING 3002-08 Centre-to-centre distances for steel piping according to DIN Part1 Rohrieitungen; Rohrieitungsabstande; Mittenabstande for Stahlrohrieitungen nach DIN ‘Supersedes 97-02 1 Scope This Krupp Uhde standard applies to the engineering of piping systems. The dimensions indicated below are the centre-to-centre distances of adjacent stee! pipelines or piping systems with offset flanges, plus the minimum Gistance of 25 mm from the external edge of the pipe to the flange or insulation parameter (see Figure 1). Said dimensions have been rounded to obtain 5 mm steps. When the centre-to-centre distances of insulated steel piping are calculated, itis imperative to allow for the respective insulation thickness of the two adjacent pipelines. For centre-to-centre distances inclusive of the respective pipe supports, refer to Table 2 Figure 1. Table 1. Centre-to-centre distances in the case of offset flanges —>- PNA0N6 20] 25] 32] <0] 80] 65 | so | Too] 125 | 150] 200] 260 [300] 380 | 400] 600 | 600] 700 [800] ON 95 | 700] 110 115] 125] 195 140] 150] 165 | 185] 210] 240 265] 295 [025] 375] 490] 490/560 20) 120 125] 195 [145 | 155 | 170 | 185 | 218 [240 [265 | 295 | 325 | 380 | 435 | 490 | 550] 25 125 130] 140] 160 | 160 | 175 | 190 220 | 245 |270| s00 [330 305 | «40 | 495] 555] 2 135] 148 | 150] 160] 175 | 195 | 220 | 250 | 275] 305 335 | 385 | 440 | 500 | 560 40 340] 150] 185] 165 | 180] 200] 225 | 255 | 280 | 310] s40| 390 | 44s | 505 | 565 | 50 165 | 175 | 190 | 210 [235 | 265 [290 | 320 | 350 | 400 | 455] 515|575| 65; 215 | 240 | 270 | 205 | 325 {355 | 40s | 460] 520 | 580] 80 225 | 255 [280 | 305 | 335 | 265 | 420 | 475 | 530 [500 | 100] py 240 | 265 | 295 | 320 | 350 | 380 [430 | 485] 545 | 605 | 125] 10/16 255] 280 | 310 | 335 | 365 | 395 | 24s | 500 | s60 | 620 | 150 260][ 305] 335 | 360 | 390 | 420 | 470 525 | 585 | 645 | 200 ‘245 [230] 360] 985 | 415 [245 [500 [555 | 610 | 670] 250 235 | 220 [200] 410] «40 [470 | 525 | 580 | 635 | 695 | 200 220/205] 190 [170] 455 | 285 | 540 | 595 | 650 [730 215 | 200] 165 | 165 | 160] 515] 565 | 620 60 | 740 205 | 190/175 | 155 | 150 [140] 615] 670] 730] 790. 200/185 [170] 150 | 145 | 195] 125] 720] re0 [240 200/185 | 165 | 150 | 140 | 130 | 125 [1720] 630 | 090. 195 | 180 | 160 | 145 [135] 125 | 120] 115] 100] 940 190] 175] 160 [140 [135 [125 [115] 110]| 100] 95] 150 125] 100 PN 40 8/3 |8|8 (8/8 PN4o om ra om Saar 12.03.2001 tla / [13.03.2001 Male — (© 2001 Krupp Unde GmbHPage 2 Krupp Uhde UN 3002-08 Part 1 : 2001-01 DN 25 to DN 500 DN 600 to DN 900 N25 to 0N 900 DN 25 to ON 900 La Lo £ty foto {3 ———— a Figure 2. Table 2. Centre-to-centre distances inclusive of pipe supports 2s] a2] a0] So] 65] 80] 100 [125] 160] 200 [250 [a00 [00 [500 [e00 [700 [600 [900 [DN 730] 190] ¥90| 200 [210-[ 210 290 [2<0 | 270 | 250 [3e0,| ava [<20 | 200 | 590 | 500 [620 [oso | 25 B 200 270 [300 | 340 | 370 [420 | «90 | 500 /se0 [630 /ee0 | a2 @ 2770 [300 | 340 [370 [430 | 2901520 [500 /e40 | e50 | «0 0 220 [310 [350 | 360 | «40 | 500 | 540 | 560 | e401] 700 | 50 2 220] 310 360 [300] «40 [5101] 560 | 000 | 630] 700 | os: 5 250 320 [360 | 360 [450]|s10]|s60 [s10 | 650710] 90 20 200] 300[ 370 | 400 | as0 520] 580 | 620 670] 720 | 100 70 20 [350 | 360 | 420 | 470] 540 | 80 [30] 80 [740 [125 Jos min 125 190 | 190 | 200 [200 | 20 | 220 | 250 420 | 450 | s00 570 [ o10 | s60| 710 770 | 180 150 | 200] 210| 210 | 220 | 230 | 230| 260 440] 470] 590] 590 | 640] 777 740| 700 [200 200 | 290 240| 240 | 250 | 250 | 260| 200 490] 520] 570 [40 [20 80 730 830 [ 250 min. [250 [260 [260] 270 [270 | 280 | 290 | 300 | 320 | 20 | 360 e00]| e70|710 [750 | e10| 860 | 300 3 | 280 | 290 | 250 [300]| 310 | 310 390 | s40 200] 360] 410 [4401] 650720] 760 | 0 | 860] 320 | 400 400 | 390 340 | 340 [350 360] 260 | 00 | 390 410 | 430] 60] 490 300 00 | 0 | s90 | 300 [ 400 | «10 | «10 ] 400 | 440 | 460 | 400 | 510 | 540 600 wo | 00 [410 «10 | 420] 430 | «30 [480 | 450 | 450 | 500 | 00 | 560 700 700 | 460 | 460 | 460 | 470] 480 | 500 | 500 [soo | s00 | 560 | sso | 600 200 ‘00 [500 | 510 | s10| 520 | 550 | ss0 550 | 550 | 550 | c00 | e00 | 50 300 1200 | 50 | 520 | s60 570 | se0 | 600 00 | 600 [ 00 es0 [650 | 700] 750 [200 | 860 | 200 | 950 | 1000] Dw | 25 | 32 | 40 | so | os | 00 [1001251150 [2001 260 [200 [aco [S00 [eo0 [700 [e00 | 900 amin ——KRUPP UHDE STANDARD. February 1997 Krupp Uhde Piping CONTROL VALVE ASSEMBLIES UN 3003-01 Dimensions according to DIN and ANSI Design recommendations Part1 Rohrieitungen; Regelventiigruppen; Mae nach DIN und ASME, ‘Supersedes 95-10 Konstruktions-Richtlinien By-poss valve / gate or other volve type Concentric reducer Eccentric reducer Shut-off volve / Shut-off valve / gote valve / Droin valve /_gote volve or other suitable type, Exzentrische Reduzierung Ensure adequote ground clearance Controt_volve ‘The above diagram shows a typical flanged control valve assembly. The shut-off and by-pass valves < DN 40 (1.") can also be equipped with bell-and-spigot fitings in accordance with the piping specification. In gen- eral, the contract-related design rules shall apply 1 General notes Control valve assemblies shall be installed at locations which are easily accessible, such as: + Main service galleries and locations which are easily accordance from the control room. * In accordance with the local and process-related requirements. ‘The following assemblies shall be incorporated into the contract-elated design rules for piping, as and when required. They are intended to show the space to be considered for the piping and piping model. For other notes, see the contract-rolated planning and design rules. 2 How to use the table The table serves for diameter nominal rating of the shut-off and by-pass valves. For @ nominal diameter 100 (4") pipeline and a nominal diameter 80 (3") control valve, the shut-off and by- pass shall be nominal diameter 100 (4"). ‘The data specified in the contract-related P & I diagram shall apply. Continued on page 2 (©1997 Krupp Unde GmbH Technical discipline: EN-PD_Page 2 UN 3003-01 Part 1 Table 1. Diameter nominal of the shut-off and by-pass valves (Dimensions in mm) Krupp Uhde Control valve Pining Nominal Nominal diameter DN oN 130 | 200 | 250 | s00 | 350 | 400 | 450 | s00 700 | 700 150_| 150 | 780, 150_| 200 | 200] 200 200_[ 250_[ 250 730_] 300 | 300, 300_| 350 | 350 360_| «00 | 400 200-450 -[ 55 Table 2. Diameter nominal rating of the shut-off and by-pass valves (oimensions in inches) Control valve Nominal diameter DN, 1 % Piping Nominal dlamoter ON 10 2 “KRUPP UHDE STANDARD February 1997 Krupp Uhde Piping CONTROL VALVE ASSEMBLIES UN 3003-01 Dimensions according to DIN with a maximum heat insulation of 150 mm Part 2 Rohrleitungen; Regelventigruppen; Mae nach DIN bis max. 150 mm Warme- ‘Supersedes 95-10 dammung) Dimensions in mm ‘1 Ensure_odequote ground clearance | Table 1. Nominal pressure PN 40 Nominal diameter ON] Piping | Control Ce ee DN DN 20 wo 310] 300 160_| 925 | i025 2s ais | tte 20 370) 880_| gq |_150_[ 1080 | 1000 « 25 400 [e809] 250 [~a00 eo [too [1340] 450 | 1150 40 10_| 805 | 200 | 960 | 1260 25 960_| 305 | 160 1115 | 415 0 0 000_| 400 | 200 | 1165] 1465] 465 | 1170 0 205; 300_| s80_[ 425 | 230_[ 1045 [1305 “0 200 250 | 1100 | 450] 200 | 1900 | 1600 7 50 405-1180 |300_[ viao_[ ass [250 | ts40_[ voao| 5° | 138° 30 405 [1780 “a40_| 505 _| 200 | 1475 | 1775 55 | san i 20 80_| 1230] °° [iscsi] sto] 1575 | 075 5 Continued on pages 2 to 11 (©1997 Krupp Unde GmbHPage 2 UN 3003-01 Part 2 Table 1. Continued ‘Nominal diameter ON Krupp Uhde Piping | Controwvatve | Mm | oH |) 1 | © | a | ik | xm | xmm | Dimer | Done DN DNs 0 20 roro_| s0_| 20 | toro [va | 700 rao | 900 [420 [635 |, [1720 | 2020 yo 700 600625 ors | 275 | a | ag 150 1750_| 635 2195 | 225 oe 150 580 ves0 | 735] “°° [200 [2700 7 | aap 200 1250 | 45, [zt00 [750 | eto | 2580| 2860 150 ‘2160 | e96| 490 2005] 2005; 300 200 2900_[a50 | 600 | 2615 | 3115 | o15 | 1605, 250 i370 2460 | 005_| 790 | 2975 | 2275 Tcos soe Table 2 Table 2. Nominal pressure PN 63 to PN 100 Nominal dlamater Piping | controtvatve] om | ow | 1 | © | a | & | xe | ximm | Dinu | Danae DNs Dh 20 ero a 25 280 20 70 “ 25 400 [200] 250 « 25 [so | 7050410] 700] 1245] 1545 0 0 000415 | 260 | 1205 | 1685] 495 | 1200 30 w5_[_ 1180 [300 [990 [345 [300 | 11651485 o 400 250] 1200 | 470] 260_| 1490] 1730 » 20 ‘ws | 180 7250 [a75| 4, [vavo_[ reo | 10 ae as 7350_| 825 vers | 1915 | ge. | ayap 30 soo [450 | 5055 Laris_[ aos 30 1480 _| 580 7a35_| 2135 iad 700 1790 650 | s60_| <0] 1005 | za0s | °° | 1595 = 700 1730_| 650 zieo | 24001 3 serp 150 1900_|_675 7330_| 2600 750 ea) “100_[775_| °° [“as0s—[ 200s; 250 200 1360] gq [-2230-[ 700 [eso 2ra5_[ soa] °° | 18 150 "900_| e75 | 550 2005 | 3165, 300 200 2430 | 690_| 650 | 3015 | 3315 | sas | 1765, 250 770] 215_| 920 | 775 | 3200 | 3500 Notes /4'=" ipo elbow 3d according to DIN 2605 +100 mm for support + reducer according to DIN 2616 + welding neck flange according to DIN 2682 to DIN 2637. The minimum dimensions have boon ete, +100 mm for drain nozzle DN 100, i> DN 100 drain nozae wil be welded tothe reducer Hf the strainers installed upstream ofthe contol valves dimensions XC and “c" wil increase in tne with the overallKrupp Uhde UN 3003-01 Part 2 Page 3 Ensure_odequote ground clearance ! Controtvatve | Mm | oH 6 Pd Po eS ies eis DN 20 aro Too | a9 00 | ts | 10s a 25 880 920 | 380 460 703s | 135 | “5 | 15 2 70 7080| yyy [150 | 1230 [1520 “ 25 | 400 [200] aso | “1080 60 | 1240 | 1500] 450 | 1150 40 1010 | 405 200 1160 | 1460 35 | 1150 [ «95 [160] to1s_| 1615 so 0 1200_| 500 [200 | 1905 [1005] «es | 1170 | a 3o0_[ 1080 | 525 | 290 | 1245] 1548 200 2501300] 580] 700] 1600_| 1800 % 50 a fee 4340 | 555 a 1510 | 1940 | °° 1380 my 50 440| 005 015 [7975 | | ag 20 Se a 20 1570_| 620 aro_| 2170 150 400, a 1620 | 635 = s20 | 2220 | Ged 700 600 | 725 ais | 2475 eed 150 0 4950 [7 735 ago [2325 _[ 2625) ors 1958, mw 150 160_] 636 ze00 | 29001 25 | cep 00 1350 | 4, [T2900 [880 | 6602750050 150 ma50_| 935] 400 | 2005 | 9105 300 20 2500_| 950 [00 | 3015 | 9515) e15 | 1605 250 770 7o00_| 6s [ rao] av75 | 347sPage 4 UN 3003-01 Part 2 Krupp Uhde Table 4. Nominal pressure PN 63 to PN 100 Nominal diamator Piping | Control valve ON DN 20 25 a 20 “ 25 my 25 50 0 30 0 - 30 30 100 20 a0 180 700 100 200 J 150 250 7200 150 00 200 2000 990 | 650_| 3215 | 3516 | ees | 1705 250 1570 Notee —_— =" pipe elbow 34 according o DIN 260 $200 mm for support + 100 mm for dain nozal < DN 100 + reducer according to DIN 2616 + welding neck Nange according to DIN 2632 to DIN 2637. The minimum dimensions have been iste, Ifthe svaine is instalod upetream ofthe contol valve, dimensions "x end “c” wil increase in tne with the overall lengthKrupp Uhde DNe UN 3003-01 Part 2 Page 5 Ensure adequate ground clearance Table 5. Nominal pressure 10 Nominal diameter Gate yaves Piping | Conte om | e fo] da | & [Ds awe mle | a? | sam [rm] 8 | t [ton [xe ov. | "one 2 wo} [ao], Pom, [HTS] gn [aD TewO TE, [a Ta 25 25 280, 7e0 | 3° [2a0 [160] “5 [roas| “8° [200 | 1500] 1085 1°° [1200 | 1500 2 a 150] seq [#315] 05 [705 [75] —[ as i725 40 25_| 400 [-@80] 250 | 245 | 320 | 96° [-r60-| 4° [F925] 240 [aa7s | 175 [1285] 200 [1435 [1735 ‘@ es [ oo [200 | —fraas| s05 [605] i205] [ress [ees z zo | | o00-[ 160 | [985] [550 [180 fo0s] [1550 [180 se 22s | 025 [305-[200] aos [15] 250 [To00[ ooo 6] 200 [1500 | 180 = 0] [ses [oo] [azo] [eos ives [ro] [ves 765 | 0 250 ZO] op [1550] gag [ren 060 7550] 5,5 [1790 8 Tice Tana) LL | 48° Fa] 8 [seo | 2° [0 [oon [ro] °° [aezo or SOT sep [SOT —T age [100019 Pista ato rao] [eo | 260 oo oo [205] %° [505 [a] [ren] °° [aon [200 30] °° [aoso | zaeo o Z| oop [52 1315] spp [200 200 [TORS] 9, | 230 [500 ‘0 400 130) 200_| °° [505 | 350 | $8 [ress | °° [2150 | z450| r095| “°° [2260 | 2580) 109 oi 255] gq, | 2095 | 2005 | 255 [2505 2005 a 150] 559 270 | 428 F615 | aa0_| ° [2150] “° [2490] 2790 | 2350] °°° [3690 | 2090 160 Eo 2400 |g [2795 9005 [208055 [3075 [3075 250 200 1950} gon [310 450 Tras | o00 | °° [2595] “°° [3930 | 3230] 2615] 72° [3210] 3510 160 a0} —[ ors [400] [2705] [a0 ssno 3085] —[os00 | s00 soo {200 5 | «80 | 5[ 600] 745 [000] soo [3705 [585 [9100] oso [3535 | 05 = @|__Feao] [eso [7o0| [aseo] [estsres [oso] [arrelaors Tad Soe Tale on paws Notas so Tbl 6 on page 8.Page 6 UN 3003-01 Part 2 Krupp Uhde Table 6. _ Nominal pressure PN 18 Tenia ao Sarva Taras Piping [EMT] we | HL |e | t | a | [De ° alias re | sake © | at [xan fame fe a ET eg OT i 25 880 90] °° [260 -160-] 475 [ras] 19° [420011500 1085] 1° [1200] 1500 a] a) foe) Pome LEO — Piste] aes [vos ars] — [eas ras 40 [35 400 azo} aso | % | sao | 2 Feo} aso [3525] to [ars|776 [286] 200 [ts [a5 a TE] arpa] aes] “(aes ras [20s] [1s es 25. 880] 260, 390 | 160, 4385, 7550 | 1850 | 1365, 1530 | 7630. so [Ta S| sos [386-1200] aes [| aso [Toon [sooo[ Hs] 200 [exo To So] 10s eo] aaron] [aes-[ 250] san] aes es [no] [os [5 oa 0 20 sap PHO] pay [OO| AT SOOT, | aD | 200 i 30 05 | 1180 208 | 34s | 450 ‘230 500 Tys00| 28° [1790 | 20901620) *"° [1az0 [2120 = THE sag [HT Hem 5, Patol sao [ 700] [oso 250 oy oo FEL 2" Fs 5 | [700] °° [200 zn a0] °° [aso [20 38 25 [apg [0 TEE] gop [too ato Tog, 20 [2500 0 700 ow 72001 99° [525 ‘350 585 Trees | °° [2150] zaso} 1995 | 4° [2260] 2580. ior 0 SS gag [me 2005 [a6 [25086 ae) 150} 559 270 | 425 Tots 0 40 2150 4°° [2450-2790 | 2360 °° [2690 [2990 m= La ET apg FTE 5 Tata] apy [ante a5 [2500 7, 305 [3005 BO] | s050| gop [a] rae wor 7 [ser] “© [aso [azn eas] [220 [50 i Pre wo} [ars] Taras 0507s] [soso oo [Fae ias-| avo [6-[ 200 reo [2060| sco [ssa| 20 [770] oso | ero se70 so] [revo] _ fase] °F} r50] [eons] “° [Sees|ves [65] [3015] 115] [Senora cote gn ope vane Diners czar rg of gba ave ) Tomi of BN 2g at ao ni ovr ng fora ON gaa ae: rag faa vas > ON 4 a boson be rt erg roel gato se, nse De eto crn ON 2850 "asm or spat {eam ea noza DN 40 wa based on the overall lengths for oval gate valves Notes: 1d/= pipe elbow 3a according to DIN 2650 + reducer "200 mm for support + welding neck tango +100 mm for én nozate < ON 100 = Yapipe ouside ameter + reduoer +150 mm for insulation + welding neck Nange + 200 mm for support welding neck lange + walang neck lange + 100 mm for dain nozzle DN 100 The minimum dimensions have been sted!Page 10 UN 3003-01 Part2 Krupp Uhde Table 11. Nominal pressure PN 16 “Gate valves ™ Valves w]e fe fe fa | & [om ©] oo | xu [rime] & | t | xan | Xen 20 370) 230) 30 | 180 1378 7490 [1790] 1975 1480 | 17807 c 50 | 160 | 25 380 “0 | °° [se0 [100 | “1° Frees] ‘6° [ra00 [1700 1285] "°° [1400 | 1700 20 370 a ww LO 1515 1685 | 1905 | 1475 625 | 1925 40 [25 | 400 [380] 250 320 160 | 450 [1525] 240 [1675 | 1075] 1485] 200 [1635 | 1095 0 165, 700 | 200 144s 1595 | 1895 | 1405 1555 | 185 25 880) 260) 290 | 160 1585 1750 | 2060] 1565 1730 | 2030 so [Ta 265 | 925 | 495 | 200 | 485 [1635] 250 [1600] 21001] 1615] 290 [1780 2080 50_| 405 | 1180 | 300-190 425 | 230 1520 1685 | 1985 [1500 1665 | 1965. 40 [a0 250 200) 1760 1860 | 2260] 1780 1990 | 2290 Toe | steo Fee LS | 88 Tg Lm Laree] ° [00 [2200 [1220 °° [020 | 2320 oo 1. 300 | 9 | 200 woo 182 gop [2410 [2410] reH0 | [260 2460 80 00 [228 605 | 9 1980 2200 [2500 | 2030] °° [2950 [2560 80 285 620) 2015) 2300,[ 2600 | 2145] 5° | 2430 | 2790 10 00 1230 200_| °° [eas | | [oes] [050 [2580 [2105] “8? [2a00 [2760 100 710) 2255) 2595 | 2695 | 2455]. | 2705 | 3005 2 [1807] 55 2 | 2 Pris |, L° [2ss0| “°° [2e00 [2000] 2550] °° [000 [3160 eo Le 305 oy [8S Tas FEO] gop [3018 [8815 2880 | [sz05 [5505 7200) 1380] jog [310 825 | 600 245 3150 [3450 | 3025 | "°° [oas0 [3730 150 0 915 | 480. 2225; 3365 [3685 | 9275] [3735 | «005 300 [200 1445 | 490 | 225 | 600 | 760 [3080] soo [3520] 3820 [5410] eso [3870] «170 250) 7370 455, 930_| 730 3205; 3665 [3605/3655] [aots [asts W.2yand 3) Soe Table T0.0n page Notes see Table 10 on page 9 Table 12. Nominal pressure PN 25 ‘Nominal diameter Gate valves ™ Valves Control Pi mya ff | tf a | [Dm ping | valve ©] a | xm [xem] 8 ft | xan | ine DN. [DN —|_| 20 37) 0. 30 | 150 7360 1495 | 1795 | 1980 1485 | 1795 2 1 Ss 380) “80 | “*° Fsa0 [reo | *'® | rza0| "8° [405 [705 [290] °° [s405 [1708 20 370 250) ves LE 1485 1635 | 1935 | 1445 1505 | 1895 40 [725] 400 [580] 250 20 “80 | 450 [1495] 240 [164s [1945 | 1485] 200 [1605 | 105 « 730) 05 | 200 7415) 1565 | 1865 | 1375 1525 | 1825 25 [so] [265 495 [160 1600) 1765 | 2065 | 1500 1745 [2065 so [~a 270_| 430 [500 | 200 | 485 [7650] 250 [1875 | 2715] 1630] 290 [1785 | 2006 30] 465 | v180]| 300-| 200 425 | 230 7555) "700 | 2000 | 7515, 1680 | 1860 a0_| 400 230 | 205 550 | 200 "780 1360 [7280 1810], [2010 [2510 ® 3 T so5 | srep oo | “* P5557 | [aaa] °° [2020 [2520 1050] °°? [2050 [2050 oe [eso 35 | 7 [5 was [2925] ggg [21601 2480 1075] 2ato |ast0 80 seo [2 815 50 2025; 2260 | 2860 | 2075 | °° [2st0 | 2610 80 25. 630) 2075) 2365 | 2685 | 2205] 5° | 2505 | 2605 1 r $9 [F00 1250 eo | *1° [reas [5 [ras] *? [aves [225 [2255] “°° [555 [2055 700 300) 725; 2315 2675 | 2075 | 2515] .-. [2875 | 3175 200 | 100] 400 [2 150 | oy ano |? Fre5 35° [aves “°° [aa05 [s125 [2765 °° [sizs foazs 150 345) 835; 7685 3110 [3410 | 2065 | [300 | s600 250 [200 1360| 455 [350 | °° [exo | 600 | 7° [ears] “°° [sza0 a500]| 9065] 7°° [asz0 [3620 150 470) 935 | 480 2990) 3475 | 3775] s940| [3825 [4125 300 [200 475 | 608 [210 | 600-| es [3120] soo [3605 | 3005 | 5470] eso [2955 | «756 250) 1570 285. 950 | 730 3270 3755 [405s] 3620] [105] 405 Ty Zyand 3) See Table 10 on page 3. Notes see Table 10 on page 9Krupp Uhde UN 3003-01 Part2 Page 11 Table 13. Nominal pressure PN 40 es Nominal diameter Waves Piping | Sontrol] iy | e f @ | Dimas valve © | o | xm xm] st | xm [rm Dx. [ON 20 wo] [0 aoe To] ,,, pases seo], [ras TS a 25 880, 80] “1° [30 | 60] ** [1200] '° [405 [1705] 1200] 1° Praos [1705 Fa a0] Tey “es LD aes] [1635 [1995 | 1445] [150 [1096 40 [75 | 400 [680 250 420 60-| 450 [1495] 240 [45 | 1945 [1455] 200 [re05 [1005 ao 10 “0s [00 vars] [ses [raes [ars] [595 [1005 25 [sso] | 265, 75-160 sao] [ves [2085] 1560] [1745 [as 0 ("a0 270] 430 [-300-[ 200-] 4s [4650] 250 [Hers 2115] 1690] 200 [1705 [2085 '50—| aos [veo | 300-| 200 #25 | 200 e358] [700 [2000/1515] | voe0 [1980 ao 200. 250" [ 295 se0_| 200 Tei0] ,,, [z0ta]za10| t810] ,, [2010 [2970 a 30 T05 | 1180 300-| *5° [ses 200 500 Taso] *"° [2050-2350 18501 °° [2050| 2350. ceo Lee 3ST go, [05, cas [STS] pe Lzzt0 |} 2510 tars] <= T2210 | 2510 20 wo DE 8155.5 | [rors] °° [asia zei0 [amrs| *° [asi0| 2610 30 25 0 ZirS] 5, [zars ors 2205] ,5. [2505 | 2005 180 io ow 200| 51° [eas 350 800 [a05| 4° [3505 [7525 [2055 | “°° [7555 [2055 "00 305 725 780] gq [20553155] 2590] qo. | 2005 [9205 200 [450] oo ats 5° [79555 97° [2680] §°° [005 [3005 [2660] °° [058 [ 3355) ye ist Ec Two TET ggg [3370 [3670 [3000 | 755 [sas0 [9750 200 1250 49 [75 as0[ ooo | '® [aaro] © [asen | azo [ate0] "°° [ se00 [2900 150 295 was] «00 ——[a200] [sons [05 [3000] [00s [205 300 [700 S10-| 620 [-950-[ 600] ors [S40] 750 [055 [4255 3540] es0 [2055 2955 250 wero] __ [os west ra] _[ae0o] [axrs[asis|s7o0] _[aats [261s Ty Byend 3) See Table 10. on pogo Notes soe Table 10 on pags 9 Table 14. Nominal pressure PN 63 to PN 100 Nominal dameter Gaia valves ™ Vaives Control Pong [PT my wt |e | ela & fom! o |g Lana e | t lem bmn Di _[- ON. 20 oa Ed 25 880 20 70 40 [25] 400 [ee] 250 [290 M907 20 Pyro P1085) neq [1859] 2185] 705) 290 [1875 | 2175 40 7725-| “*° [420 | 260] 47° i595] 4° fives [2065 [1615) 7° [7as [2096 25 fess] 30s. si0-| 290. [vas] —[to«o | zza0] 1765] [1900 | 2200 0 ("a 30-] 450 [515-260] aos [785] 250 [1980 [22801295] 200 [2030] 2320 | a5 oo | 200, aas{-s00| [reas] [resol are0[v7as| [1000 [2730 40_| 400 250_| 320 570-| 260 | <5, [1945] ,,, [2175] 2475 [2015] ,,. [2245 | 2505 8 [80Toos | s100 340] 475 [575] 59 | 5% [2000] °° | 2230-| 2530 [2070| °° [2300 2600, a 360-[ sop [025 Ges [225] ggg [2300 [2060 [7705-5 [para | 2770 a0 smo [27 635-| 59, | °° [2235] °° [2500 [2500 [7515] °° [2560 | 2000 20 35 50 7365] 55 [2720 30201 2405 <,. | 2000 | 9120 10 00 aw 345-| °° [e60-];5, | 8° [eas 45° [27903000 [25951 56° [ae00-| 3190 00 375 730 3805] 5g, [at25 | 3425 2795] ,.. [205 [9525 a 4150 599 ‘ao0| 5° [775 ‘550 730 Toa65| 55° [3205 [3605 [2065] °° [3395] 3605 mo tS #50] Gay [875 oe [E70] gpg [3675 [3075 [3705], [3800 «100 20 1350] yoo [460 350 | eso | °° [205] 65° [ap00 [100 [3420] 775 [3005 [2075 50 300 375-550] [380] —— [arse [as [3700] [es | 2565 00 200 05] 68s [G60 | 650 | es [3880] 750 [4265 [450513630] ooo [ears [aris 250 aro] [eso jozotr7s| [3060] [aaas Taras [oro] [ass aes TW Dard See Table 10 on page Notes soe Table 10. on page 8 Reference standards DIN standards: DIN 2605 Part 1 Steel butt-welding pipe fittings; elbows and bends with reduced pressure factor DIN 2605 Part 2 _Steel butt-welding pipe fittings; elbows and bends for use at full service pressure DIN 2616 Part 1 Stee! butt-welding pipes fittings: eccentric reducers with reduced pressure factor DIN 2616 Part 2 _ Steel butt-welding pipes fittings; reducers for use at full service pressure DIN 2632 Welding neck flanges; Nominal pressure 10 DIN 2637 Welding neck flanges; Nominal pressure 100KRUPP UHDE STANDARD February 1997 Piping Krupp Uhde DIMENSIONS FOR BRANCH NOZZLES OF UN UNINSULATED AND HEAT INSULATED PIPE LINES 3009-04 according to DIN Part 1 Rohrleitungen; Mae flr Abzweigstutzen an ungedammten und ‘Supersedes UR 3009-04 Part 1, 95-10 ‘warmegedémmten Rohrleitungen; nach DIN Dimensions in mm Branch with welding neck flange, Branch with loose flange ond PN 10/16, DIN 2652/2633 stub end, PN 10, DIN 2642 DN, oF collar, PN 25, DIN 2655 Pipe lines of stee! mee Tength of nozzle 200 250 250 300 350 Tnsulation thickness range 50 > 50 to 100 > 100 to 150 >150 Range of diameter nominal DNz > 100 | >250 > 100 | >250 > 100 | >250 > 100 | >250 to | to to | to | 100 | to | to to | to 250 | 1000 250, | 1000 250 | 1000 250, | 1000 IE] 260 269) 265 337, 42.4] 48.3 603 76.1 88.9 114.3 139.7) 270. 168.3 285: 210.1 310) 273 335. 323.9 360. 3556] 930 | 380 406.4| 955 | 405 508. 455 610_| 460_| 610 711 _| 505 | 655 813_| §55_| 605 ‘o14_| 610 | 660 000 [7016 | 660 | 710 | 760 5) Length of nazze according to UN 2000-01 Continued on page 2 Technical discipline: EN - STPage 2 UN 3009-04 Part 1 DN < 150 Krupp Uhde es of GRP, lined pipe and nonlined pipe Pipe ines of GRP Pipeline of GRP with ined pipe eight Height Ha Height H Hoight Nomi, |[Flongthot nantes] Longotnariess| »,,, | Lenght nies | Lath of ania aint otPg| 150 | 200 | 250 | 200 | 250 | 200 |,F'%.| 150°| 200 | 250 | 200 | 250 | 200 ter’ | dame. Insulation thickness range ‘temo: insulation thickness range DN | ter 20 [> 100 280 |>100 | “tar >50 |> 100 > 50 |> 100 50| 10 | t | ss0| tw | to ss0| to | to | Notes: 1. The upright stem position permits the most convenient operation and maintenance and shall be used whenever possible. 2. Any stem position from the upright vertical to the horizontal is acceptable without serious disadvantage to the case of operation and maintenance. The inverted stem position is not permitted because abrasive de- posits and water might accumulate in the body with consequent risk of freezing. 3. Valves located above elevated platforms (3 m and higher) shall be easily accessible to permit safe opera- tion and maintenance.UHDE STANDARD Pipe supports PIPE SUPPORTS FOR PIPING UN ACCORDING TO DIN STANDARDS 3785-01 ‘Summary and design criteria Part 1 Rohrhalterungen; Rohrhalterungen for Rohrleitungen nach DIN-Normen; Ubersicht und Konstruktionshinweise Contents. 1 ‘Scope of application and objective Definitions Pipe supports ‘Attachment to the building structures Friction bearings Hangers ‘Tubular supports Brackets Special supports and combined suppor assemblies ‘Sub-assombly Related sub-assembly | ‘Components Function Loose point Longitudinal guide Flxed point Load transfer (no defined function) Guide pads and clamps. Fixing platos : Part number, designation and ‘scription Materials ‘Workshop drawings - Functional drawings Nominal diameter (DN) and characteristic dimensions Dimensions Design dimensions and weinis Allowable loads Design criter General Friction bearings and, guides Hangers ‘Tubular supports Brackets . ‘Attachment ofthe pipe supports to the pipe Attachment ofthe ple supports tothe building ‘structure ‘Attachment to concrete. ‘Attachment to masonry ‘Attachment to stee! structures ‘Attachment to supporting structures | ‘Welding on galvanized supporting structures Materials... Representation of pipe supports in isometric drawings Bill of materials Marking of pipe supports Standard symbols for sub-assembiles and individual components ‘Standard symbols of sub-assemblies for uninsulated and heat-neulated stee! piping Standard symbols of sub-assemblies for cold-insulated steel piping : Standard symbols of sub-assemblies for uninsulated and heat-nsulated GRP piping Standard symbols of sub-assemblies for brackets, ‘Standard symbols of spring elements and related sub-assemblies ‘Standard symbols for sub-assemblies according to manufacturer's standard and for special supports ‘Standard symbols for individual components a) 7 8 8 10 10 1" 1 1" 1" " 2 2 12 2 3 13 Continued on pages 2 to 13, VanaPage 2 UN 3785-01 Part 1 GEE 1 Scope of application and objective ‘These Unde standards cover supports, fixtures etc. fr pipelines of metal or glass-fbre reinforced duroplastics ‘and of sizes in accordance with DIN. Pipelines are understood to mean above-ground pipes installed in chemical and other industrial plants for piping liquid or gaseous fluids at low or high temperatures. ‘The individual components of the supports or fixtures comply with the types contained in the applicable DIN ‘standards and they have been integrated into the pipe support systems and sub-assemblies defined in said Unde ‘standards on the basis of DIN materials. These standards do not apply to nuclear power station nor to plants ‘equipped with pipe supports according to ANSI or ASTM standards. 2 Definitions 2.4 Pipe supports Pipe supports within the meaning of said Uhde standards are devices required for fixing and guiding the pipelines properly. They must be capable of transferring the forces built up during plant operation from the pipeline to the structure. Pipe supports may also comprise pre-fabricated components to be integrated into the assembly, for instance, cold pipe supports, spring elements, mechanical snubbers, etc. 2.2 Attachment to the building structures ‘The attachment of the pipe support to the structure (point of attachment) is required to transmit the forces. The types of attachment listed below are admissible: ‘© clamped to the steel structure welded to the steel structure bolted to the steel structure plugged into the concrete structure 23 Friction bearings Friction bearings are pipe supports each equipped with a component embracing the pipe and rated for the direct transfer of forces such as vertical, lateral or axial loads from the pipe to the building structure. 24 Hangers In view of their design, hangers are only suited for vertical loads but neither for fixed points nor guide assemblies. 2.5 Tubular supports Tubular supports are designed to absorb vertical loads and, to some extent, also axial or lateral loads. When installed in front of pumps or machine sets, the tubular supports shall have adjustable top-end plates. The tubular type of support shall only be used for heights up to a max. value to be specified 26 Brackets Brackets are supporting assemblies of sectional steel which are to be attached to structures such as frames, walls, vessels, etc. 2.7 __ Special supports and combined support assemblies ‘Special supports shall be used if standard supports are inadequate or not fully suited to meet the structural or design requirements. This special type of support consists of one or several sub-assemblies, including the related sub-assemblies or additional components, if any ‘A-combined support assembly comprises several sub-assemblies assigned to different functions. 28 — Sub-assembly Each sub-assembly is a complete pipe support which consists of one or several components. It is necessary {0 distinguish sub-assemblies for their function and/or attachment to the structure from those which do not necessitate such extra assemblies. 29 Related sub-assembly ‘These sub-assemblies consist of several components and serve for completion of a pipe support or for a function and/or attachment to a structure as mentioned in section 2.8. 2.40 Components ‘Several components form a sub-assembly.GEES UN 3785-01 Part 1 Page 3 2.11 Function ‘The function is crucial for the design and type of sub-assembly or pipe support. The function and the attachment of the support to the structure form the basis for allowable load rating. ‘This standard contains the following function-related terms: * loose point code letter A. © longitudinal guide code letter B © fixed point code letter C © [oad transfer (no defined function) code letter X 2.41.4 Loose point A loose point is understood to mean a pipeline section that is freely supported by a structure. This also applies to piping mounted by means of pipe supports that are not attached to a structure. 2.41.2. Longitudinal guide Longitudinal guide refers to a pipe support suitable for absorbing transversal forces occurring during operation ‘and for guiding expansions towards the centre of the piping. It prevents pipeline distortion as a result of temperature variations, 241.3. Fixed point ‘A fixed pointis.a support suitable for safe absorption ofthe forces and loads acting onthe piping during operation and for their transfer to the building structure. 2.11.4 Load transfer (no defined function) Pipe supports which fal short ofthe functions defined in 2.11.1 to 2.11.3 (for instance, horizontal pipe shoes) are only required for absorbing the load resulting from the weight ofthe pipe and its inventory. 2.12 Guide pads and clamps ‘These guide pads and clamps are part of the sub-assemblies mentioned in 2.9 and shoes etc. laterally or axially. ble for fixing the pipe 243 Fixing plates ‘These guide pads and clamps are part of the sub-assemblies mentioned in 2.9 and suitable for attaching hangers, supports and brackets to the building or supporting structure. 2.14 Part number, designation and description ‘The part number used in this standard is the essential information for identifying the sub-assembly, the related parts list or workshop drawing. As a rule, it consists of two letters for the sub-assembly, a letter designating the pipe support function, a three-digit serial or combined number which is also used for denoting different materials, and a suffix letter identifying the national standard, for instance D for DIN. ‘The part number of an individual component normally consists of two letters representing the component-related ‘symbol, a four-digit serial number for different types and, inter alia, for material classification, including a letter identifying the national standard, ‘The part number, however, is not indicative of size or dimension which must be added to the part number. For ‘summary of sub-assemblies and component-related symbols see section 8. The part designation corresponds to the order designation and serves to identify the type (type of pipe support) or other features such as the relevant standard or material. ‘The part description contains data essential for the sub-assembly or component and complies with the data in the workshop drawing. 215 Materials ‘The material data contained in this standard are the basis for stress analysis and rating of pipe supports and, ‘consequently, for the allowable loads indicated. Material data included in the component designation are always related to the part of sub-assembly coming into contact with the pipeline. See table 2 for critical materials. 246 Workshop drawings ‘These drawings contain all data required to manufacture a pipe support or sub-assembly of a certain DN or size, i.e. the respective support is shown and furnished with the relevant partsPage 4 UN 3785-01 Part 1 eS 2.17 Functional drawings This drawing shows the complete pipe support sub-assembly, including the related sub-assemblies if any. 2.48 Nominal diameter (DN) and characteristic dimensions The nominal diameter (DN) is a dimension which is characteristic of all mating components of a piping system according to DIN 2402. The DN within the meaning of this standard applies to all pipe supports completely embracing the pipe, for instance friction bearings, hangers and tubular supports. Ifthe DNs insufficient to designate the components or sub-assemblies, additional characteristic dimensions shall be indicated, for instance the code for the beam width of a stee! structure and the insulation thickness. 2.19 Dimensions The dimensions are specified in Volume 1 of these standards and permit adequate sizing of pipe supports. 2.20 Design dimensions and weights The design dimensions contained in Volume 2 permit precise sizing of pipe supports and preparation of workshop drawings. The weights indicated are total weights of individual sub-assemblies, the related sub-assemblies not being included. 2.21 Allowable loads The allowable loads specified in Volume 3 of these standards refer to a complete pipe support that forms a ‘sub-assembly, incl. elated sub-assemblies if any. Individual forces acting in the X-, Y-, Z- directions or combined forces are specified. 3 Design criteria The following design criteria are based on the experience gathered by Unde in the design and construction of ‘many chemical and industrial plants. Therefore, these criteria are to be understood as recommendations which, depending on a specific contract, can be put into practice 3.1 General Pipelines of < DN 50 shall be fixed on site in line with this standard unless the piping diagrams or isometric drawings contain data on pipe supports. ‘The data contained in the contract-specific specification "Pipe supports" on the spacing of the pipe supports shall bbe observed and the requirements outlined in the technical rules, such as the pressure vessel code, TRR, etc. shall be met. ‘See Unde standard UN 3785-01, part 2, for the typical spacing of pipe supports. ‘The following reference values apply to the spacing of pipe supports for metal piping: * 15to 25 mfors DN 150, #200 30 m for DN 200 ‘See DVS recommendation 2210, part 1, for the spacing of pipe supports for thermoplastic piping. ‘The spacing of the pipe supports for thermosetting plastic piping (GRP) shall be determined according to KRV recommendation “Engineering and design specifications for GRP piping’. {f there is no other possibilty of attaching small pipelines, same shall be attached to large pipelines. Itis practical to route small pipelines beside large ones or several small pipelines between two large ones unless their thermal expansion differs under operating conditions. aly, ain Figure 1. Attachment of small pipelines to large pipelinesSs UN 3785-01 Part 1 Page 5 Adjustable pipe supports shall be provided for pipelines which have to be laid or connected without tension (e.g. ‘on machinery). Detachable pipeline sections (e.9. on pumps, compressors) shall be attached in such a manner that there is no need for temporary support of the stationary section of the pipeline. Roller or PTFE bearings shall be provided for pipelines which may cause loads of > 50 KN to the pipe support ‘and movement under operating conditions. ‘A cold pipe support shall be provided at every supporting point of cold-insulated pipelines. Metal accessories (¢.9. valves, gate valves) of plastic piping shall be supported at the flanges by valve supports, according to Unde standard UN 3786-20. ‘Supports are not required: ‘* fornozzies arranged vertically ether in the upward or downward direction, with shut-off valve (e.g. vent, drain, pressure gauge nozzle) < DN 50, ifthe main pipe is > DN 100, * ifthe accessories can be attached directly to the pipeline, * ifthe weight ofthe accessories is low (e.. light-metal valves) 3.1.1 Friction bearings and guides When determining the position of guides, care shall be taken to prevent the movabilty of the expansion joints {rom being adversely affected. Inthe case of U-bolts, the distance between the first guide and the U-bolt shall be at least equal to the length of the U-bolt leg, ‘The forces acting at the fixed points shall be taken into account for the design of the building or supporting structures. By the installation of expansion joints, mechanical snubbers, spring hangers, spring supports or by extending the outgoing pipe legs and branches, the piping system located between the fixed points shall be rendered flexible to prevent the admissible stresses from being exceeded. Uninsulated stee! pipelines of < DN 500 with wall thicknesses of > normal wall thickness may be laid directly on the building or supporting structure. A pipe saddle shall be provided within the area of support for pipelines of DN 500. Pipe shoes shall be provided within the area of support for stee! piping with wall thicknesses of < normal wall thickness, heatinsulated pipelines, pipelines of special metals, and for pipelines of plastics. The supporting surface for the pipe shoes must be sufficiently large so as to prevent the pipe shoes from sliding off the building ‘or supporting structure (e.g. due to thermal expansion). The pipe shoes are suitable for a movement of up to max. 150 mm. For a larger expansion, the length of the pipe shoes shall be increased accordingly. Riser pipe clamps shall be used for guiding or fixing vertical pipelines. In the case of low loads (e.g. gas-bearing Pipelines), pipe clamps with extended legs shall be used. The forces are transferred via lugs which are welded to the pipe. Riser pipe clamps of steel plate, which are welded to the structure, may be used for uninsulated Pipelines of > DN 100 with wall thicknesses of > normal wall thickness, if great forces have to be transferred, 3.4.2 Hangers Pipe hangers comprise an upper attachment, where the load is transferred to the building structure, a hanger rod and a lower attachment where the load is transferred from the pipeline. The upper attachment isthe link between hanger and building structure. The type of attachment depends on the location of the pipeline and on the existing building structure. ‘The lower attachment isthe link between pipeline and hanger rod. The type of clamp depends on the load to be carried. Broad clamps shall be provided for plastic pipelines. Preference shall be given to hangers without turnbuckle. This particularly applies when the hanger rod has to be adapted and welded on site. Spring hangers carry the weight of the pipeline and simultaneously permit movement of the pipeline. The spring size is determined by the service load and selected from the manufacturer's tables and according to his recommendations. When determining the spring travel, inaccuracies occurring during erection and additional movements (e.g. due to temperature variations) shall be taken into account. Unde standard UN 3787-06 "Design Of spring elements" shall be observed,Page 6 UN 3785-01 Part 1 GEES 3.1.3 Tubular supports ‘Tubular supports consist of a pipe section and an insert pipe. This design permits in-situ adaptation of the support to local conditions. After adaptation, the pipe section and the insert pipe are joined by welding. These supports are permitted for heights up to max. 1800 mm. If horizontal forces and forces that tend to lft the pipe (e.g. due to temperature variations) are to be expected, the tubular supports shall be adequately attached to the building structure. Adjustable supports shall only be used if the pipeline has to be readjusted during operation. 3.4.4 Brackets Brackets, welded, clamped or bolted to ste! structures or plugged into concrete walls, shall be used if attachment by means of hangers is not possible or not practical Brackets on vessels and equipment bear the pipe loads and transfer same to the vessel wall. See Uhde standard practice UA 2000-13, Part 1, and Uhde standard UN 2000-06, Part 3, for the allowable load on the vessel walls and for the fixing plates that might be required as a reinforcement of the vessel walls. Brackets may also be used for guiding a pipeline in a certain position. Unde standard UN 3785-01, Part 2, applies to the spacing of brackets for riser piping on vessels and equipment. 3.2 Attachment of the pipe supports to the pipe Pipe supports designed according to these standards shall be detachable with the exception of lugs, which have to be welded to the pipe in the case of fixed points or riser pipe clamps, and the saddle plates used as friction bearings, Further data are contained in Table 1. Table 1. Conditions for attaching a pipe support to a pipe ; INominal diameter] Wall Working ; Pipe material nal tries | eOCnG, | insulation | Lining, coating Carbon ste Direct friction bearing or welded saddle plate 900 al <400°C one one anoyea | DiS retin bearing with CrNi ste liner forthe prevention of crevice corrosion sel ae none or according scene | 00 a <400°C a to technical specification ipe supports with clamps according to Carbon steel | oto 900 all <900°C | heatinsulation | technical specification Carbon clea! Pipe supports with ned camps 300°C ' according to High-alioyed | 2010 900 all : none orheat- | technical eel, non ai i ecfication mene insulation | 5p Plastics 20 to 1000 = 100°C none Heat resistant materials shall be used for camps and balls at working emperatures of = 400°. 3.3 Attachment of the pipe supports to the building structure The pipe supports may be attached to building structures of concrete or steel, to masonry and to supporting structures of sectional steel intended for this purpose (e.g. on pumps, control stations, etc.). 3.3.1 Attachment to concrete Ifthe pipe supports and supporting structures are to be attached to concrete walls, the details shall be determined during the design phase of the building structure. The following fixing elements may be used: ‘© Steel plugs (expansion bolts), '* adhesive cartridge anchors (depending on permit conditions), '* anchor plates of steel, embedded in concrete and on which welding is permitted, ‘* Sectional steel bars to be embedded in concrete and provided for bolting the individual components of pipe supports, anchor bolts, * damping devices.jure] UN 3785-01 Part 1 Page 7 Steel plugs are suitable for attaching pipe supports to supporting structures, walls, joists and ceilings. Anchor plates and sectional steel bars are suitable for supporting structures, walls, joists and ceilings. Clamping devices may only be used on supporting structures if steel plugs are not permitted and anchor plates and sectional steel bars are not available. The spacing of anchor plates and sectional steel bars shall be approx. 1 m (grid arrangement) iftheir exact position cannot be determined. The exact point of attachment can be determined on site by stee! beams which are welded or bolted between the anchor plates or sectional steel bars. When using anchor plates or sectional steel bars, the following shall be observed: * Anchor plates provide less flexibility for determining the exact point of attachment. ‘© Normally, anchor plates are capable of transferring greater forces. © Sectional steel bars provide greater flexibilty for determining the exact point of attachment. x . Sectionol steel bor: 4 i Sectionel_stee!_bor Anchor plate Bolted joint nchor_bor Figure 2. Anchor plates and sectional steel bars In the case of pipe supports and supporting structures, which are to be attached to a concrete floor, care shall be taken to determine in due time whether the supports can be attached directly o the floor or whether they have to be placed on foundations. Steel plugs or anchor bolts shall be used as the fixing elements, Anchor bolt cl Completed ot foundation 1 Figure 3. Attachment to concrete floor For floor surfaces which will be provided with chemical-resistant coatings or linings prior to or after the installation of pipe supports and supporting structures, the type of attachment shall be determined during the civil engineering phase. The technical division is responsible for selecting the type of attachment. Preference shall be given to attachment by means of anchor bolts on the completed foundation. 3.3.2 Attachment to masonry Attachment of pipe supports and supporting structures to masonry is only permitted if: © the loads are low, ‘* the walls consist of solid blocks (no special measures),Page 8 UN 3785-01 Part 1 Es '* the walls consist of hollow blocks (special measures), ‘The following fixing elements may be used: © Plastic plugs of < 14 mm. '* Anchor plates of steel whi on the rear, must be firmly bolted to the wall by means of a counter plate. Details and, above all, the allowable loads shall be determined when designing the building structures. 3.3.3 Attachment to steel structures Ifthe pipe supports and supporting structure are to be attached to steel structures, the details shall be determined ‘when designing the stee! structures. Attachment may be effected by welding, bolting or clamping. The type of attachment shall be agreed upon with the client. Welding is only permitted on non-galvanized steel structures which will be provided with the final corrosion protection (2nd prime coat, top coat) on site. For bolted attachment, the following details shall be agreed upon with the client: © Arrangement of the holes which can already be drilled during the fabrication of the steel structures. © Selection of the steel structures (e.g. pipe bridge girders) into which the holes may be drilled on site. ‘© Type of corrosion protection for the inner surface of the holes drilled on site (e.g. in the case of galvanized steel structures). ‘Anti-skid and vibration-proof attachment shall be provided for clamping devices. This wey or that way Threoded rod f Unde standard Figure 4. Clamping devices 3.3.4 Attachment to supporting structures ‘Attachment of pipe supports to supporting structures, which are not considered as part of the building structure, shall be effected by welding andlor bolting. Clamping of pipe supports to supporting structures is only permitted in exceptional justified cases, ‘The following shall be observed for the design of supporting structures of sectional stee!: ‘Normally, L steel of up to 100 mm leg length and channel sections of up to 120 mm in height shall be used as steel sections. HE-A and HE-B bars shall only be used in exceptional cases ‘Supporting structures shall have at least two friction bearings. ‘A three-point supporting area should be provided for great loads. ‘Supports which are arranged side by side (e.g. on pumps) shall be joined by means of a brace. ‘Supporting structures shall be arranged as closely as possible to the pipe sections to be supported. ‘The forces shall be transferred to the supporting structure via shor lever arm components. One-sided loads shall be avoided. Projecting steel sections shall be avoidedUN 3785-01 Part 1 Page 9 Not thie way Under load wan = 4 4 | | Pump | Pump i (or on plate heot exchanger) but thle way or that way L L small Targe Alternatively Figure 5. Typical supporting structures on pumps or plate heat exchangers, Inthe case of great oads, a third pedestal ora support ofthe same type (oftsetin the longitudinal direction) should be provided. The supports shall be joined by a brace.Page 10 UN 3785-01 Part 1 GEES Figure 6. Brace joint This wey or that way Broce to Broce to building structure built structure oh i Or Figure 7. Typical supporting structures on control stations 3.3.4.1 Welding on galvanized supporting structures Galvanized pipe supports may be welded to galvanized supporting structures if the joints can be thoroughly cleaned and cold galvanized. 4 Materials {In order to avoid contact corrosion or other galvanic reactions, care shall be taken to ensure compatibility of the various materials selected, Typical materials are listed in Table 2.jr] UN 3785-01 Part 1 Page 11 Tabelle 2. Materials Matarials as por DIN mance | tamper Note RSt 37-2 7.0038 ‘A285 Gr. C = 370 1.0284 As3Gr8 Hil 1.0425 A515 Gr. 55 $450° 15 Mo 3 1.5415 ‘A204Gr. B <500° 13 CrMo 44 1.7335 A387 Gr. 11 < 550° X 6 CrNiTi 18 10 1.4541 A240 Tp. 321 up to-195° Glass-fibre liner Glass-fibre liner < 550° ‘Soft-rubber liner ‘Soft-rubber liner < 80° for clamps PE liner PE liner < 50° 5 _ Representation of pipe supports in Isometric drawings ‘A pipe support represented in an isometric drawing by the indication ofthe part number which is connected to {he pipeline by means ofa reference line. Indication ofa coordinate ora dimension may be required for determining ‘the exact position of a pipe support. If a pipe support consists of a sub-assembly with related sub-assembiies, all ‘sub-assembiies shall be listed. 6 Bill of materials The bill of materials for pipe supports is prepared by evaluating the isometric drawings. 7 Marking of pipe supports ‘The marking of the pipe supports is effected according to Uhde standard UN 3004-01, Part 1. 8 Standard symbols for sub-assemblies and individual components 8.1 Standard symbols of sub-assemblies for uninsulated and heat-insulated steel piping AA Pipe saddles AB U-bolts and U-straps AC Pipe shoes AD —_ Pipe shoes, but clamp below 45° ‘AE Horizontal pipe shoss AP Riser pipe clamps HA Hangers with anchor clip HB Hangers with forged clevis and eye nut HC Hangers with hanger nut and tumbuckle HD Twin hangers with U-bar trapeze HE Twin hangers with vertical clamp HF Spring hangers with clamp NA Supports with clamps NB Supports with top-end plates for longitudinal guides for stee! piping NC Supports with adjustable top-end plates for fixed pointsPage 12 UN 3785-01 Part 1 82 a3 84 85 Standard symbols of sub-assemblies for cold-insulated steel piping AF Pipe saddles AH U-bolts AK Pipe shoes ‘AL _ Pipe shoes, but clamp below 45° AM Horizontal pipe shoes HG Hangers with anchor clip HH Hangers with forged clevis and eye nut HK Hangers with hanger nut and tumbuckle HD Twin hangers with U-bar trapeze HL Spring hangers with clamp ND Supports with clamps NE —_Supports with top-end plates for longitudinal guides for stee! piping NF —_ Supports with adjustable top-end plates for fixed points Standard symbols of sub-assemblies for uninsulated and heat-insulated GRP piping AN Pipe shoes AO —_Pipe shoes, but clamp below 45° AR Horizontal pipe shoes AS Valve supports HM Hangers with anchor clip, HN Hangers with forged clevis and eye nut HO Hangers with hanger nut and turnbuckle HP Twin hangers with horizontal pipe clamp HR Spring hangers with clamp NG Supports with clamps NH Supports with adjustable top-end plates for fixed points Standard symbols of sub-assemblies for brackets KA Brackets with wall, wall-to-loor and wall-to-ceiling attachment KB Brackets with wall, wall-to-loor and wallto-ceiling attachment KC Brackets with wall, wall-to-loor and wall-to-ceiling attachment KD —_Brackets with wall, wall-to-floor and wall-o-cling attachment KE Brackets with wall, wall-to-floor and wall-to-ceiing attachment KF Brackets with floor attachment KG Brackets with floor attachment KH Brackets with floor attachment KK Brackets with ceiling attachment KL Brackets with ceiling attachment KM Brackets with ceiling attachment KN Guide and support brackets for uninsulated and heat insulated steel piping KO Twin support brackets for uninsulated and heat-insulated steel piping KP Twin support brackets for uninsulated and heat insulated steel piping KR Guide and support brackets for uninsulated and heat insulated GRP piping ‘Standard symbols of spring elements and related sub-assemblles NK Spring elements AG Cold pipe supports NP Clamps, guide pads, fixing platesUN 3785-01 Part 1 Page 13, 8.6 Standard symbols for sub-assemblies according to manufacturer's standard and for special supports CH Hangers according to manufacturer's standard, CP Special supports 8.7 Standard symbols for individual components GB Plates, sheets, strips GF Flat bars, wide flat bars oI |-sections (HE-B bar) GL Angular steels (L-bar) GM Stee! plates for insulation GO Round bars GR Pipes GT Thars GU Channel sections, MA U-botts MB Hexagon head bolts, studs for welding, threaded rods, threaded pins, pan head tapping screws MC Turmbuckles, MD U-shaped attachment MG Forged clevis MI Clevis pins with head MK Plugs, expansion bolts MM Hexagon nuts MN Eyenuts, hanger nuts MP Spit pins, MS Clamps MU Washers vets. A Anchor clips, welding clips OE —— Clamp liners OK Beam clips OL Hanger clips OT —_ Shell supports Reference standards Uhde standards: UN 2000-06 Part 3 UN 3004-01 Part 1 UN 3785-01 Part 2 UN 3786-20 UN 3787-06 Uhde work sheets: UN 2000-13 Teil 1 DIN standards: DIN 2402 Other standards: DVS-Richtlinie 2210 Tell 4 KRV-Richtlinie Clips type C for pipe brackets Marking of piping components acc. to the materials Pipe supports; Spacing of pipe supports and brackets Pipe supports; Friction bearings for uninsulated and heat-insulated GRP piping; ‘Summary and dimensions Pipe supports; Design of spring elements AnschluBbleche (Clips); Ermittlung von Zusatzspannungen im Behaltermantel Pipelines; Nominal Widths, Definition, Grading Industrierohrieitungen aus thermoplastischen Kunststoffen; Planung und Konstruktion; Oberirdischer Rohrieitungen Verlegerichtinie fur Rohrieitungen aus glasfaserverstairkten Reaktionsharzformstoffen; Planungs- und KonstruktionshinweiseUHDE STANDARD August 1993 oS Pipe supports ‘SPACING OF PIPE SUPPORTS AND BRACKETS UN 3785-01 Part2 Rohrhalterungen; Rohrstiitz- und Konsolenabstéinde Dimensions in mm 1 Scope This Unde standard informs the user of the maximum spacing of pipe supports (refer to table 1), the resulting ‘maximum supported loads (refer to table 2) and the maximum spacing of brackets for riser piping on columns and vertical vessels (refer to table 3). Table 1. __ Maximum spacing of pipe supports o> 2 a E/E me] om |, ] = ane : : : : ws} fr Pet ns 600 a8 a7 a7 465 | 165 | 165 oe ee NA Semen 2) The spacing of pipe supports for cold-insulated steel piping shall be 6 m to prevent the surface pressure of max. 0.3 Nimm* for Beemer eentmie emt es remem amare mac RA yee pence Continued on pages 2 to 3 (© 1993 Unde GmbH VaanPage 2 UN 3785-01 Part 2 oes Table 2. Maximum supported loads (N) referred to the support distances in table 1 [at ticks Niomi-| Pipe [according to Maximum supported oad nN mca Pipe | Pipe with water inventory, "3" | ana | ow | Poe | aa ere Pipe with water inventory, coktinsulted empty | with eel seu Insulation thickness Notes ‘The spacing of pipe supports stated above has been calculated withthe aid of the Uhde Integrated Piping Program (IRP) for piping, basing the calculation on straight beams, ensuring a maximum deflection of f= 0.5 om. In the case of pipes laid on pipe racks, the supports shall be spaced at final distances of 80% of the values stated above. In the case of fluids where is greater than 1.0, the maximum spacing of pipe supports shall be reduced in a linear manner. Lines whose maximum spacing of pipe supports conform to the colurnn "Pipe, empty” should not be pressure- tested with water onsite without addtional support measures. ‘At temperatures > 300 °C the spacing of the pipe supports shall be reduced by 5 to 10%. The buckling strength of piping > DN 600 and wall thickness < 1% of the nominal sizes shall be calculated at the supporting points. The pipe supports for thermoset plastic pipes (FRP) shall be spaced in accordance with the recommendation published by Kunststoffrohrverein (Association of plastic pipe manufacturers). The above recommendation can be obtained from Uhde's AIT Standards Section. ‘See DVS recommendation 2210, part 1, for the spacing of pipe supports for thermoplastic pipes.festa e| UN 3785-01 Part 2 Page 3 Le i "} cuide | oie Brocket Brocket i Guide Guide Guide i rocket Srocket bracket i i | Guide Guide Guide i tI zl | bracket bracket. bracket i S| | Lat Spring support | i Bracket Guide bracket Guide rocket Figure 1. Maximum spacing of brackets for riser piping on columns and vertical vessels Table 3. _ Maximum spacing of brackets ‘Maximum apache TWasimare spacing Nomina net iru pes Nomina ante rian wc i" ‘ ow anal am on ast om 5 T 70 200 € 1120 40 Vee 7 250 10" 12,50 0 z 730 200 1z 378 Cc ze 785 350 14 14.35 wo z 325 a0 16 1525 70 = a6 700 Ea 170 0 0 2 71830KRUPP UHDE STANDARD. February 1997 Krupp Uhde Piping uN LINE BLINDS AND SPACERS FOR DIN FLANGES 3902-01 Dimensions Part Rohrieitungen; Steckscheiben fur DIN-Flansche; Mahe ‘Supersedes 84-01 Dimensions in mm 1 Scope. 1 2 Application. 1 3 Line blinds and spacers for DIN flanges with ralsed face 1 4 Blinds and spacers for DIN Ranges with groove according to DIN 2512. 5 5 Blinds and spacers for DIN flanges with lens-type seal according to DIN 2696. 7 4 Scope This standard covers line blinds and spacers. 2 Application Prior to the installation, it should be checked on a case-to-case basis whether the blinds and spacers can be installed and removed and the spectacle blinds be handled according to safe practices. Special care is re- quired for blinds and spacers with groove or female joint. Blinds and spacers with tongue or male joint shall not be used because their external edges are susceptible to damage and because itis dificult to install them 9. oF to remove them from existing pipelines. Tongue flanges shall also be avoided because it is not possible to machine the tongue when the flange has been installed. In such a case, itis only possible to install inter- mediate rings. Moreover, it has to be taken into consideration that itis quite dificult to install gaskets, particu- larly in vertical piping, ‘When blinds of large DN are used, it is essential that their weight be considered. in this case, it has to be checked whether blinds or spacers may be used or whether special devices will be required for changing them. Where DN is > 400, blinds or spacers should be used. 3 Line blinds and spacers for DIN flanges with raised face Single-part Continued on pages 2 10 9 oy a oo Ex om Tao (© 1997 Krupp Unde GmbH Technical discipline: EN-PDPage 2 UN 3902-01 Part 1 Krupp Uhde Table 1. Blinds and spacers for DIN flanges with raised, PN 10 ‘lameter 4 a & | bb DN. 6 Blinds and specers to PN 40 shal be used Blinds and spacer to PN 16 shallbe used 285 100) 350) 400 “460 342, 51s | 408 20 | 503 | 498 600. 725_| 694 | 600 e40_| 000) 800 950 | 916 | 000 900 | 1050 | 1016 | 900 000 | 1160 | 1123 [1000 +200 [1980 | 1340 [1200 DN in brackets should not be used, possible, 120 Table 2, Blinds and spacers for DIN flanges with raised face, PN 16 Nominal siameter 4 & | & | om oN. 5 20 25 Binds and spacers to PN 40 shall be used “0 30 5 20 300 443_| 42 400 496 | 390 500 650 | 616 600 733_| 00 700 e40_| 009 800 950_[ 910 | 800 00 | 7050_| To10_| 000 ‘000 [3170 | 1127] 3000 200 | 1390_| 1341] 1200 [DN in brackets shoud not be used, I possibleKrupp Uhde Table 3. Wominar diameter ON 5 20 25 2) 0 30 85 80 700) 000 "200 DN in brackets should not be used, possible, UN 3902-01 Part 1 Page 3 Blinds and spacers for DIN flanges with raised face, PN 25 Ho 370 430 490 350 660 770 875 900 "090 "210 4 263 398 486 13 623 730 32 oat 7041 7155 a 32 496. 600 700. 800 900 7000 be | oe o Binds and spacers to PN 40 shall be used Table 4. Blinds and spacers for DIN flanges with raised face, PN 40 Wominar diameter | a oN. 75 = | «0 20 75 | 00 | 25 25 5 [70 | 90 2) | 100 |e] «0 | 10 | ot | «5 so [125 | 108 | 57 | as_| 126 | _79 ‘a0 [ 160741 38 [DN in brackets should not be used, possible,Krupp Uhde Page 4 UN £902.01 Part Table § Blinds and spacers for DIN flanges with raised face, PN 63 ‘hinds and spacors to PN 100 shall be uso lable} Slinds and spacers for DIN flanges with raised face, PN 100 6 ao a | bb |e e o * | 2 ‘Biin brackets shocnd not be used possibleKrupp Uhde UN 3002.01 Part 1 Page 5 4 Blinds and spacers for DIN flanges with groove according to DIN 2512 Single-part Spectacle type Table 7. Blinds and spacers for DIN flanges with groove, PN 25 Wominar lameter ala lala DN. Binds and spacers to PN 40 shallbe used 150 250 300 350 500 600 700 200 900 7000) Diiin brackets should not be used, possible,Page 6 UN 2 90204 Part? Krupp Uhde Table 8 Blinds and spacers for DIN flanges with groove, PN 40 ["Nominar T diameter th oe hod ds | bby cy e ft St Se © e oN [ose es =e a eee soar] 2 [is 0 a eli ls wai a so [ 6 se a woe] 4s 7 | a me =] 1 a8 18 TERT brackets should nol be used, possible Tiole © Blinds and spacers for DIN flanges with groove, PN 63 [ Woninat T T T diameter Jos a | fw fa jem) fe i tf fe |e fe oN | 16 [Binds anc spacers to PN 100 chal be used ts 5 20 | 0 6 8 85 fos at ° vo | 10 TiN brackets should nat be used, possibleKrupp Uhde UN 3902-01 Part 1 Page 7 Table 10, Blinds and spacers for DIN flanges with groove, PN 100 Nominal diameter a fa | a fa | a fob} ae | ow DN. oo | 20 0 | 0 a) 30 se] 40 soz | 45, 76 oF 38 75 35, 50 oy 8 6 35 800 900 000 DN in Grackats should nat be used, I possible, 5 Blinds and spacers for DIN flanges with lens-type seal according to DIN 2696 Single-partKrupp Uhde Page 8 UN £30201 Part 1 ble 11. Blinds and spacers for DIN flanges with lens-type seal, PN 63 [Seminar 7 regi ce bccn) ce se sed |e edl | ce|Pea ee Blinds ane spacers to PN 100 shal be used = 00 00] : ee tae cording ta DIN 2686) + 2.4 32 I lable 12 Blinds and spacers for DIN flanges with lens-type seal, PN100 Tomar T T dame} sa | | fom | ew fw fw |e |e |e | 2 | oe 8 DH in brackets shoud natbe used, possbee by SetaKrupp Uhde UN 3902-01 Part 1 Page 9 Notes The dimensions in this standard refer to blinds and spacers of material H II (material no. 1.0425). Where other materials are used, the dimensions of the strap and plate shall be re-calculated. ‘The blind and spacer thicknesses specified in this standard have been calculated according to the following Indicated in AD specification BS, section 6.1, edition February 1977. si=0-dh where: 81 = required plate thickness in mm © = reduction factor, in this case: C=0,4, according to AD specification BS table 1, figure g dy = design diameter in mm, inthis case: dd; = mean diameter of flat gaskets according to DIN 2690 P= design pressure in bar, in this case p = rated pressure S = safety factor, in this case: S= 1,5 according to AD specification BO, table 2, item 1, edition February 1977 K = tensile strength in Nimm* in this case: K = 130 Nimm? at 400 °C for H II according to DIN 17185, edition 10.83, The calculated results were rounded off to meet the next steel plate thickness available and they are desig- nated 5; in the figures and tables. ‘The calculation of the blind or spacer thickness s1 for DIN flanges with groove according to DIN 2512 was based on the calculated blind or spacer thickness for raised-face flanges and on the groove depth (0. s=S+2h ‘The admissible deviation from the plate thickness s; corresponds to the permissible variation of the steel plate thickness according to DIN 1543. ‘The other dimensions are calculated as follows: a =K d= K-d = det c= D-d,+100 where d= bolthole diameter of flanges according to the applicable DIN standard = diameter of pitch circle for holes, flanges according to the applicable DIN standard D_ = outside diameter of anges according to the applicable DIN standard Materials Round bar steel for eyelets according to DIN 1013 USt37-2 material number 1.0036 Flat bar stee! for straps according to DIN 1017 and Ust 37-2 material number 1.0036 DIN 59200KRUPP UHDE STANDARD February 1997 Piping Krupp Uhde UN APPLICATION OF STRAINERS 3907-04 Part 4 ‘Supersedes UR 3907-01 Part 1, 95-09 Design recommendation Rohrleitungen; Anwendungshinweise far Schmutzfanger; Kon- struktionsrichtlinie 1 Scope This Standard specifies the application of various types of strainers used for piping systems. The Standard is based on examinations of design, cost effectiveness and standard practices. Depending on the individual case, the design engineer must investigate the type and size required for the strainer to be used Table 1. Strainers type and application trainer (components to be purchased) Cast steal casing equipped T a with a removable atral bas- el. Yetrainers can also be y g ‘used as start-up strainers. Y sDN 150 GU Conical sirainere according to UN 3905-01 The conical strainers shall be Installed in anges connec- tins of straight nes. It must De ensured thatthe entra ‘p00 pace can be easly re- moved which is particulary cut nthe case of fengeioor or maatonale ange ce 2 DN 200 to DN 500 Examples flan o coal saree Gro Sa be pied bw nen oh aot Soar ecial es SOONG SON SRET | Continued on page 2 oa I — = — ‘© 1997 Krupp Unde GmbH Technical discipline:Page 2 UN 3907-01 Part 1 Krupp Uhde Se Type [Class of application ra ar coeemmaas Se s ‘= DN600 a a aed Ta a iayecoe Sram Ee Seer eo eee eae, se rates Et ET cameeaee fale aasonr ere 5 | touting, Table 2. Installation length (Dimensions in mm) rs aT aT — nal | Nominal eae ‘Nominal ‘Nomin ssure Sep | = = eae ON | enso_| pn 160. PN 40_| PN 160 PN 40_| PN 160 state sheets Reference standards Krupp Unde standards UN 3905-01 Part 1 Piping; Strainers; for flanges to DIN, faces C, D, E,N, and LKRUPP UHDE STANDARD March 2002 Krupp Uhde Erection UN PRESSURE AND LEAKAGE TESTING OF PIPING 9253-21 Part ‘Montage; Druck- und Dichtheitsprifung von Rohrieitungen ‘Supersedes UR 9253-21 Part 1, 88-04 Contents Page 1 Scope.. wf 2 Cleaning of piping 24 Preparations 22 Cleaning agents 221 Liquid cleaning agents 222 — Gaseous cleaning agents . 223 Other cleaning procedures... 23° Performance of cleaning. Pressure testing. Preparations 1 General notes 2 Testing with iquid 3 Testing with gas. Testing agents 324 Water 322 Airand gases. 32:3 Process fluids . 3.4.1 Testing with liquid 34.2 Testing with 988... 3.4.3 Testing of plastic piping BS Tost petiod..nnrnenesenes 3.8 Determination ofthe pressure resistance .7 Measures to be taken after the pressure test. Leakage testing. ‘Leakage testing u 4 Preparations 2 Testing agents 3 Test pressure.. 11:4 Performance of test. 5 8 ‘Test period. Determination ofthe tightness... ‘Leakage testing under vacuum. 42.1 Preparations 422 Test pressure 423 Performance of test 424 Test period : 42.5 Determination of the tightness... 43 Measures to be taken after the leakage test. 5 Contifica Reference standard 1 Scope ‘This Standard applies to the cleaning, pressure and leakage testing of underground and above ground piping. Cleaning, drying and testing which, for process reasons, shall be performed during commissioning of a plant is not the subject ofthis Standard. Deviations from this Standard shall be agreed between the Orderer and the Contractor in writing. 2 Cleaning of piping Piping should be cleaned prior to pressure and leakage testing. With the approval of the site management, cleaning may also be effected after the pressure test. For cleaning (degree of cleanliness 2 to 6), individual Continued on pages 29 13 49.09.2002 tt era 20,082002 ‘Kramer 20.082002 H.D. Mil ©2002 KruppUnde GmbH _| Technical discipline: ErectionKrupp Uhde Page 2 UN 9253-21 Part 1 : 2002-03, piping may be connected to form a “system”. The degrees of cleanliness relating to the various process fluids and piping classes are specified in the technical specification "Requirements for cleaning, and for material, pressure and leakage testing". The degrees of cleanliness are defined in Table 1. Table 1. Degrees of cleanliness Degree of | Definition of the degree Cleaning procedure cleanliness of cleanii 1 Free from coarse Prior to erection knocking off (in an inclined position), impurities purging with air or sweeping 2 Free from loosely rior to erection cleaning according to degree 1, adhering impurities after erection purging with a gaseous cleaning agent rior to erection cleaning according to degree 1, after erection 3 ree fromlncsst, flushing with water or other liquids which are compatible with adhering impurites | the probess fud (e.g ubricating olf for refrigerator unis) Free from loosely adhering] Prior to erection cleaning according to degree 1, impurities and loose scale | after erection purging with steam ‘White metal cleaning Blasting or pickling Free from grease and 7 trgan'e substances ‘Subject to agreement Free from germs Subject to agreement J) fox] Piping which is not subject to pressure and leakage testing and piping for which no degree of cleanliness is specified shall be cleaned according to degree 1. Sections 2.1 to 2.3 shall apply to cleaning according to de- grees 2 and 3, UN 9253-11 "Pickling of unalloyed and low-alloy stee!" applies to cleaning according to degree 5. The clean- ing agents and cleaning procedures shall be specifically agreed upon for cleaning according to degree 6 or 7. Section 2.2 shall be observed for the selection of the cleaning agents for degrees 2 to 4. 2.4 Preparations Safety valves and equipment (vessels, tanks, pumps, machinery) of austenitic CrNi steel, nickel and nickel alloys shall be isolated by line blinds from the system to be cleaned. Equipment of other materials may remain in the system to be cleaned, if approved by the site management. Valves which are susceptible to impurities shall be removed. Valves which remain in place shall be opened. Orifice plates, strainers, check valves and similar items which prevent proper cleaning of a system or com- plete discharge of the (liquid) cleaning agent shall be removed. Removed items shall be replaced by dummy pieces. 22 — Cleaning agents ‘The cleaning agents shall be selected taking into consideration the testing agents specified for the pressure ‘and leakage testing and the process fluids. The symbols ofthe cleaning agents conform to those of the testing agents according to section 4.2. 22.4 Liquid cleaning agents Piping of unalloyed and low-alloy stee! shall only be cleaned with water (WSDA) with a chi $200 ppm. ion content of Piping of austenitic CrNi steel, nickel and nickel alloys shall only be cleaned with water (WSD, WS) with a chloride ion content of < 50 ppm. Drinking water with a chloride ion content of < 200 ppm mixed with 2% (by volume) sodium carbonate may be used instead of WSD or WDS, Piping with linings (rubber lining or cement lining) and plastic piping should be cleaned with WSDA. Water with a chloride ion content of > 1000 ppm (e.g. brackish water or sea water) may also be used, if approved by the site management. ‘Apart from water, other liquids may be used for cleaning. The use of these liquids shall be based on process. aspects, Only liquids shall be used which do not leave any harmful residues in the system and which are ‘compatible with the process fluid. A gaseous cleaning agent (AIDR, NH or NL if possible) should be used in case of doubt.Krupp Uhde Page 3 UN 9253-21 Part 1 : 2002-03, Pickling shall be performed according to UN 9253-11 "Pickling of alloyed and low-alloy steel” or according to the instructions of the equipment manufacturers. 2.2.2 Gaseous cleaning agents For piping of unalloyed, low-alloy and high-alloyed steel, air or inert gas may be used for cleaning. Cleaning agents Al, AIDR, NH, and NL shall be selected on the basis of the permissible moisture content in the cleaned piping, For blowing out the pipelines with steam, saturated steam (STS) should be used. If process equipment re- mains in the system, the instructions of the manufacturers shall be observed. 2.2.3 Other cleaning procedures For the blast cleaning (e.9. by using quartz sand, steel shot or steel grt) of steel pipelines, the degree of cleanliness shall be determined in line with EN ISO 12 944-4. 2.3 Performance of cleaning Certain precautionary measures shall be taken when performing the cleaning operations. Pressure and flow velocity of the cleaning agents shall be adapted to the pipe diameters. Open pipe ends from which the clean- ing agent is discharged shall be provided with suitable means of protection to prevent accidents. During cleaning, valves shall be actuated with special care. They shall not be closed by force. If a valve can- not be completely closed, it shall be reopened and the pipeline re-flushed. If the valve cannot be closed even after further flushing, it shall be removed and properly cleaned. Cleaning operations with water should be stopped and the pipelines drained completely when frost is immi- nent. If cleaning with water has to be performed when frost is imminent, appropriate precautionary measures shall be agreed upon with the site management. ‘As far as possible, the cleaning agent shall be removed from the piping of refrigeration units since residues ‘might cause operating trouble later on. During cleaning operations, it shall be checked whether the existing drain nozzles allow complete drainage of the system. If necessary, further drain nozzles shall be provided after consultation with the site management. ‘A system shall be considered “clean” when the effluent cleaning agent no longer contains any visible impuri- ties. Systems cleaned by blasting shall be checked visually. Systems cleaned by pickling shall be checked according to UN 9253-11 "Pickling of unalloyed and low-alloy steel”. 3 __ Pressure testing ‘The type and scope of pressure testing is specified in the applicable standards or in the technical specification "Requirements for cleaning, and for material, pressure and leakage testing’. Piping under atmospheric pres- sure (e.g. drains, overflows, vents) shall not be tested. Unless otherwise specified, fire-fighting lines shall be tested according to "Standard for the installation of pri- vate fire service mains and their appurtenances" (NFPA 24 Chapter 9). 3.4. Preparations 3.14 General notes The piping to be tested shall have been erected according to the specified Standards. For testing, individual pipelines may be connected to form a "system". All valves, control valves, orifice plates, etc. which previously removed for cleaning shall be re-installed for the pressure test. All valves within the system shall be in the open position during the test. Special measures shall be agreed upon with the site management for valves, the stuffing boxes of which only close tightly at operating temperature. Process equipment (e.g. heat exchangers) should not be isolated from the system. The pressure ratings ind. cated on the name plates of the equipment shall be observed. Special care shall be taken in the case of heat exchangers, the tube bundles or plates of which are only designed for the differential pressure. During the test, both sides of these heat exchangers shall be under pressure to prevent inadmissible tensions in the tube bundles or plates.Krupp Uhde Page 4 UN 9253-21 Part 1 : 2002-03, Machinery (e.g. pumps, compressors), and large vessels as well as equipment of austenitic CrNi steel, nickel and nickel alloys shall be isolated by line blinds from the system. If possible and required, the joints shall be subjected to a leakage test after removal of the line blind. une bind Figure 1. Flanged joint with line blind Line blinds shall be designed according to the loads encountered and provided with a marking of the allowable pressure. The minimum thickness of a line blind may be calculated according to the following formula: s=d | 20P_. g |1.975—P- (according to ASME B 31.3) 16 Ope orm thickness of the line blind in mm d= inside diameter of the pipe in mm. p= max. pressure in bar ‘pom = permissible tension for material of the line blind in Nicm* (approx. 10,000 Nicm? for unalloyed steel) ‘The line blinds shall be provided with a well visible tag. The arrangement of the line blinds shall be marked on the test plan (e.g. isometric drawings). After the pressure test, the line blinds shall be removed and the flanged joints properly restored. Expansion bellows and expansion bends shall be secured in such a manner that they do not alter their posi- tion during the test. All supports shall be installed in such a manner that the test pressure does not cause any displacement of the pipes. In the case of jacketed piping, the inner pipe shall be tested first. All joints (e.g. welds) of the inner pipe shall remain accessible during testing. The test pressure for the inner pipe shall be governed by the allowable ‘working pressure of the inner pipe or of the jacket pipe, whichever pressure is the higher one. The allowable ‘working pressure in the jacket space shall be decisive for the test pressure of the jacket pipe. All joints (bolted, flanged, welded, bonded, laminated) within one system shall only be coated or insulated after the pressure test. Flanged joints which were provided with line blinds shall be insulated after leakage testing only. Pipes without welds may be coated or insulated prior to the pressure test. Safety valves, flow indicators, level indicators, automatic pressure reducing valves, rupture disks, rotary measuring instruments and diaphragm measuring devices shall be removed prior to the test or isolated from the system by ine blinds after approval ofthe site management. Instrument process lines shall be isolated from the system. Testing of these lines is part of the installation of the instrumentation. Prior to testing underground piping with bell and spigot joints shall be covered with fil material, except for the joints, in such a manner that the test pressure does not cause any displacement of the pipes. Pipe ends, el- bows, branches and valves shall additionally be secured by taking the test pressure into consideration. For pipelines to be tested with liquid (water), the pipe length to be secured can be determined according to DVGW (German association of gas and water experts) recommendation GW 368 or NFPA 24. If pressure tests are to be performed at ambient air temperatures of less than 5°C, the risk of britile fracture of the particular materials shall be observed.Krupp Uhde Page 5 UN 9253-21 Part 1 : 2002-03 3.4.2 Testing with liquid Orifice plates and other in-line items which prevent the system from proper drainage shall be removed prior to the test and replaced by dummy pieces. If possible and required, the flanged joints shall be subjected to a leakage test at a later stage. Testing with water should not be performed when frost is imminent. if testing with water has to be performed ‘when frost is imminent, appropriate precautionary measures (e.g. admixture of agents which lower the freez- ing point of the water) shall be agreed upon with the site management. Piping for gases to be tested with a liquid shall be additionally supported (e.g. by temporary supports) in such a way that the weight of the testing agent will not cause inadmissible loads on the supporting structures and foundations. Prior to testing of systems with large volumes safety zones shall be cordoned off. During the test, other works within these safety zones should only be permitted if particular requirements are met. 3.4.3. Testing with gas Testing with gas shall only be performed, if specified. In the following cases, @ test to be performed with a liquid may be replaced by a test with gas if approved by the site management: * if frostis imminent and water is used, if water or specially treated water is not available in sufficient quantities or only available at unreasonable high cost, ‘+ if the pipes shall remain dry to prevent corrosion (e.g. in the case of chlorine lines of steel) or operating trouble (e.9. in the case of refrigeration units with fluoracarbons), + ifremaining water in the pipes might cause corrosion under certain conditions (9. pitting, stress corrosion). Testing with gas always entails the risk of sudden expansion of the compressed testing agent. Therefore, special safety measures shall always be taken when testing with gas. Qualified personnel shall be assigned to the performance of the test. During the test, only the personnel assigned to the testing work shall be permitted to stay in the immediate surroundings of the system to be tested. Prior to testing of systems with large vol umes sufficiently wide safety zones shall be cordoned off. During the test, no other work shall be performed within these safety zones. ‘The specified safety measures shall be verified prior to the test. The personnel assigned to the testing work shall take up safe positions when the pressure is going to be increased. Unless otherwise stipulated in the applicable standards or required by the competent authorities, the following requirements shall be met: ‘the product of pressure P by volume V of the system to be tested shall be < 1000 (P in bar, V in m°), ‘+ at least 30% of the site welds shall be subjected to a non-destructive examination if P is > 20 bar, ‘the site welds shall be subjected to random (max. 20%) non-destructive examination if P is < 20 bar. For welds of pre-fabricated piping, test records shall evidence the specified quality. It shall be possible to identify the materials of the pipes and the welding filler metals (e.g. by material certificates). 3.2 Testing agents The testing agent will be specified by the Orderer. The testing agent shall only be replaced by another one if approved by the site management in writing. Water, air, inert gases and process fluids may be used as testing agents. The requirements and the range of application defined in sections 3.2.1 to 3.2.3 shall apply to the testing agents. Special cases shall be dealt with according to the particular requirements. If the Contractor is responsible for the supply of the testing agents he shall perform the analysis of the testing agents. He shall always perform the interim analyses regardless of the supply of the testing agents. 324 Water ‘The water shall be free of dirt, iron oxides and organic substances. Water containing chloride ions might cause pitting and stress corrosion on austenitic CrNi steel, nickel and nickel alloys if the chloride ions reach a critical concentration (e.g. in a water droplet remaining in the system after testing). An increase in temperatureKrupp Uhde Page 6 UN 9253-21 Part 4 : 2002-03, will accelerate the corrosion rate. Once present, chloride ions are very difficult to remove even by subsequent flushing with de-mineralized water. The quality of the water shall be evidenced by an analysis prior to use. If the same water is used several times, interim analyses shall be made. The following testing agents can be used for pressure testing: * WSN = sea water with a chloride ion content of more than 10 000 ppm, * WSB_ = brackish water with a chloride ion content between 1000 and 10 000 ppm, * WSDB = water with a chloride ion content between 200 and 1000 ppm, ‘+ WSDA = drinking water with a chloride ion content between 50 and 200 ppm, = WSD_ = drinking water with a chloride ion content between 1 and 50 ppm, + WDS = de-mineralized water (e.g. condensation) with a chloride ion content of less than 1 ppm, + WCI = drinking water with a chloride ion content between 50 and 200 ppm and a corrosion inhibitor (e.g. 2% by volume of sodium carbonate). WSN, WSB and WSDB should be used for the testing of rubber-iined and plastic piping. if approved by the site management, water of this quality may also be used for systems of unalloyed steel with large volume provided that the systems are thoroughly flushed with WSDA after testing. WSDA should be used for piping of unalloyed or low-alloy steel WSD, WDS and WCI shall be used for piping of austenitic CrNi steel, nickel or nickel alloys. Heat exchangers with rolled-in tubes shall only be tested with WDS. If agents are admixed to the water in order to lower its freezing point (e.g. glycerin, ethylene glyco)) it shall be determined prior to testing whether these agents might cause corrosion. 3.2.2 Air and gases Air and gases shall be free from dust and oil. Only inert gases shall be used. The following testing agents can be used for the pressure test: | Al = compressed air (by a mobile compressor) with an undefined dew point, AIDR. = dry air (eg. instrument air), ¢ NH =nitrogen at high pressure (150 to 200 bar) with a purity of 2 99.5% No, | NL =drynitrogen at low pressure with a purity of > 99.5% Nz (e.g. from existing utility systems). AI shall be used for piping where the moisture of the testing agent can be neglected. AIDR, NH and NL shall be used for piping that has to remain dry. NH should be used for testing at high pressure. In this case, the piping system may first be filled with Al, AIDR ‘or NL up to the pressure that can be reached with these testing agents. 3.2.3. Process fluids Process fluids (PRM) from existing plant units, which are intended to be used as testing agents, need to be non-inflammable and non-toxic. They may not cause permanent injury to the human body (e.g. in the case of leak in the system). The allowable working pressure shall not exceed 10 bar. The temperature of the testing ‘agent may be between approx. 10°C and 180°C. 3.3. Test pressure The allowable working pressure shall be decisive for the test pressure. The allowable working pressure is specified by the Orderer in piping lists or lists of fluids. The following instructions apply to the test pressure: + liquid as testing agent: test pressure = 1.3 times allowable working pressure, + gas as testing agent: test pressure = 1.1 times allowable working pressure, + process fluid as testing agent: test pressure = allowable working pressure. For joints between existing piping and newly installed piping (e.9. in the case of plant extensions) as well as for utility lines and discharge lines, the allowable working pressure shall be the test pressure,Krupp Uhde Page 7 UN 9253-21 Part 1 : 2002-03, ‘Two independent pressure gages shall be used for measuring the test pressure. Table 2 shall apply to the reading accuracy of the pressure gages. Table 2. Indicating ranges and reading accuracy of test Indicating rany Reading accuracy Type of gage 1000 to 0 mbar 0.5 mbar Vacuum gage Oto _25 bar 0.1 bar (Oto 460 bar 0.5 bar A (010 400 bar tl an > 400 bar uh 3.4 Performance of test 3.41 Testing with liquid ‘The system shall be filled with liquid from its low point and the pressure shall be increased to the specified test pressure. The system shall be carefully vented during filing. At test pressures of more than 60 bar, the pres- sure shall be increased in steps of approx. 10 bar/min to its final level. The test pressure shall not be ex- ceeded, ‘Adequate precautions shall be taken to prevent from the formation of a vacuum during the test. If testing with water is performed when frost is imminent, the system shall be drained immediately after testing. For detecting major leaks, a pressure test with air (Al) may be performed prior to testing with liquid. The test pressure should be < 0.2 bar. 3.42 Testing with gas Unless otherwise specified, the pressure shall be raised according to table 3. The increase in pressure should not exceed 6 bar/h. Table 3. Pressure stages Max. test pressure | Holding time | Pressure decrease] 2421 oat) bar min bar 02 a 1 1 10 25 5 4 10 63 70 125, 16 20 25. 315 40 50 Pressure stage 7 Nekal = foaming agent Pressure stage 1 serves for detecting major leaks. At pressure stage 1, a test with a foaming agent should be performed. Starting from pressure stage 2, testing is limited to a visual and audible check Exampl Allow. working pressure Ps = 9.5 bar; test factor f= 1.1 = test pressure P = Pp x f= 9.5 bar x 1.1 = 10.45 bar ‘As shown in table 3, this results in 8 pressure stages. The reduced test pressure shall be 9.45 bar. One test with a foaming agent should be performed at pressure stage 1 If the site management demands that a system be tested with a foaming agent, all welded, flanged and bolted joints as well as all stufing boxes shall be wetted all around with the foaming agent. Adhesive tape (into which small hole shall be punched) should be placed all around the flanged joints to permit easy detection of leaks. When testing flanged joints, the person performing the test shail stand beside the joint.Krupp Uhde Page 8 UN 9253-21 Part 1 : 2002-03, Unless otherwise specified by the manufacturer, the increases in pressure in refrigeration units shall be limited to pressure stages 1, 2, and 6. Starting from pressure stage 6, the pressure may be raised to the allowable working pressure without any further intermediate steps. For the holding time and pressure decrease after reaching the allowable working pressure, the data of pressure stage 7 shall apply. With the approval of the site management, helium or halogens may be admixed to the testing agent to permit ‘easy detection (e.g. with the aid of leak detecting devices or indicators) of leaks. For piping of austenitic CrNi steel, nickel or nickel alloys, halogens shall not be used. ‘The system shall not be subjected to mechanical loads during the test. Care shall be taken to ensure that no sudden increase in temperature occurs during filing and testing. If leaks are detected, the pressure shall be reduced immediately 3.4.3. Testing of plastic piping For plastic piping, a preliminary and a main test shall be performed. The preliminary test performed at the specified test pressure serves to stop changes in volume of the plastic pipes (caused by pressure, time and temperature). After the preliminary test, the system shall be depressurized. Thereafter, the main test may be started. Testing shall be performed according to section 3.4.1 or 3.4.2. The increase in pressure should not exceed 10 barimin In the case of lined glass-fiber-reinforced (FRP) piping, the lining shall be tested prior to the pressure test. This test shall be performed either as a leakage test at a pressure of < 0.5 bar or as a spark test. After this test, the joints may be laminated. 3.5 Test period ‘The test period and the allowable pressure drop will be specified by the Orderer based on the instructions of the pipe manufacturers. The test period should be at least 10 minutes. Unless otherwise specified, no pres- sure drop should occur in the system during this period. The test period for pipelines laid mainly underground is indicated in table 4. The allowable pressure drop shall not exceed the following values: '* test pressure of < 10 bar: 0.10 bar / test period, # test pressure of < 16 bar: 0.15 bar / test per test pressure of > 16 bar: 0.20 bar / test period. Table 4. Test period for underground piping Tost period in h for piping of ductile cast iron carbon steo! with or Nominal diameter DN | ductile cast iron or carbon steel with | without bituminous, ‘coment lining lining 200 3 3 3 250 to 400 é 6 6 450 t0 700 8 18 18 700 24 24 24 For piping with cement lining, the pressure test should be started immediately after the system has been filled 10 obtain rapid saturation of the lining with water. Depending on the degree of dry-out of the lining, the volume of water absorbed will vary and thus the resulting pressure drop. This pressure drop shall be compensated until the allowable pressure drop is reached. For gaseous testing agents, the holding time according to table 3 shall be considered as the test period. No pressure drop shall occur during this period. When testing with gas, changes in pressure are possible if the test extends over a period during which the ambient air temperature can change. When testing with a liquid, changes in pressure are likewise possible due to changes in temperature if unavoidable air buffers (e.g. in valve casings) are present in the system. In ‘case of an increase in pressure due to rising temperature, the pressure shall be reduced immediately to the specified test pressure. The following formula applies to changes in pressure which are due to changes in temperature: tk (Tin Kelvin, P = absolute pressure in bar) P,P,Krupp Uhde Page 9 UN 9253-21 Part 1 : 2002-03 Prolonged test periods are specified for plastic piping. The data contained in table 5 shall be observed. Table 5. Preliminary and main tests of plastic piping ii ‘Test period inh Nominal diameter DN Preliminary test pe Main test Material 25 PVC (rigid) Sie 2 3 Beso 200. 3 zl 00 $ $ = Fea 3 2 FRE uth ig) 2700 42 21 1) Length ofthe system to be tested = 30m During the preliminary test, the pressure drop shall be compensated by an appropriate increase in pressure every 2 hours. The main test should be started 2 hours after the preliminary test at the earliest. The pressure drop occurring during the main test shall not be compensated. Unless otherwise specified, the values of ta- ble 6 shall be observed. Table 6. Allowable pressure drop for plastic piping Tilowable pressure drop = Pipes < DN 50 Pipes > DN 50 PVC (gid) 0.5 bar 0.2 barfest period PE (soft) ‘02 barih PE (rigid) poletue 0.1 barih FRP. eRe 0.2 baritest period 0.2 barkest period 3.6 Determination of the pressure resistance ‘The pressure test shall be considered as passed when the specified test pressure has been maintained during the test period, taking into consideration the allowable pressure drop, and no leaks and displacements of the Piping have occurred. When eliminating leaks in a system which has been tested with a process fluid the risk of fire or explosion shall be prevented. In such cases, the piping shall be properly purged with inert gas (e.g. nitrogen) prior to the repair. If inflammable refrigerants are admixed to the testing agent, the piping or section thereof which can be iso- lated shall be properly purged with inert gas (e.g. nitrogen) prior to the repair. Leaky joints may be sealed after reducing the pressure in the system (when testing with water even without draining the system) i this is justified from the technical point of view. Bolts shall not be overloaded by re-tightening. The specified torques, especially for necked-down bolts, shall be observed. New gaskets shall be installed if flanged joints leak. Gaskets (e.g. at line blinds) which are to be removed after the test shall be replaced by new ones. Any displacement of the piping shall be corrected, inthe ‘The system should be re-tested if leaks were detected or changes will be made after the test. However, case of minor defects or changes, re-testing can be dispensed with if approved by the site management. 3.7 Measures to be taken after the pressure test After testing with a liquid, the system should be drained. Care shall be taken to ensure complete drainage via the low points of the system. The discharge rate of the testing agent shall be adapted to the ventilation means. ‘The air-intake valves shall be fully opened to prevent from the formation of a vacuum. In the case of systems of austenitic CrN\i steel, nickel or nickel alloys, the testing agent WCl or WSD should remain in the system until commissioning of the pipelines if complete draining cannot be guaranteed. If de- mineralized water (WDS) has been used as testing agent, the system may be drained. Thereafter, the system shall be sealed and, on instruction of the site management, filed with a dry air / nitrogen mixture (50% air) at low pressure,Page 10 Krupp Uhde UN 9263-21 Part 1 : 2002-03 no leakage test is specified, the system tested shall be protected from impurities to maintain the degree of Cleanliness. The necessary measures shall meet the process requirements. 4 Leakage testing Leakage testing will be distinguished by testing under pressure or under vacuum. The type and scope of leak- age testing is specified in the applicable standards and in the technical specification "Requirements for clean- ing, and for material, pressure and leakage testing”. 4.1 Leakage testing under pressure A leakage test shall be performed if changes are made on a system after the pressure test (e.g. removal of line blinds, installation of safety valves). ‘The leakage test should be performed immediately after the pressure test. However, the leakage test may also be performed at a later date as part of the pre-commissioning activities. If the pressure test was per- formed with a process fluid, a leakage test is not required. 4.4.4 Preparations The piping section to be tested shall be in completely assembled state, i. safety valves, control valves, ori- fice plates, strainers, etc. shall be in place. Vessels, heat exchangers, pumps, instrument process lines, etc. shall also be tested as far as possible. Tanks shall be isolated from the piping to be tested. 44.2 Testing agents The testing agent will be specified by the Orderer. Normally, gases (air or inert gas) are used as testing agents. Piping under atmospheric pressure may be subjected to a hydrostatic test. The requirements for the testing agents according to section 3.2.1 or 3.2.2 shall be observed. 441.3 Test pressure Testing with gas should be performed at a test pressure of 0.2 to 0.5 bar. 4.1.4 Performance of test ‘When gaseous testing agents are used, the joints to be tested shall be wetted with a foaming agent (e.g. Nekal). When liquid testing agents are used, all joints shall be subjected to a visual check. 44.5 Test period No definite test period is specified. 4.4.6 Determination of the tightness The piping shall be leakproof. Leaks which are indicated by fine foam bubbles or leaking water are not per- mitted Bolts shall not be overloaded by re-tightening. The specified torques, especially for necked-down bolts, shall be observed. If flanged joints leak, new gaskets shall be installed. {leaks are detected, the test shall be repeated after the leaks have been eliminated. 4.2 Leakage testing under vacuum leakage test under vacuum shall be performed if high demands are made on the tightness of the piping (e.g of refrigeration units). ‘A pressure test according to section 3.1.3 shall have preceded the leakage test. The leakage test may be performed either immediately after the pressure test or at a later date. 424 Preparations ‘The piping section to be tested shall be in a completely assembled state, i.e. safety valves, control valves, etc. shall be built in, Vessels, heat exchangers, pumps, instrument process lines, etc. shall also be tested 422 Tost pressure ‘The test pressure shall be 2.5 to 5.5 mbar for piping of refrigeration units. For different piping, the test pres- sure shall be determined according to the individual requirements.Page 11 Krupp Uhde UN 9259-21 Part 1: 2002.03 422 Performance of est Prior to testing, the piping shouldbe dried (e.g. by heating or purging wih dry inert gas). The reduction of the pressure can be effected according tothe cscharge rate ofthe vacuum pump. Special mk values need not be observed. The ambient air temperature and the test pressure shall be recorded in writing at the beginning and end ofthe tes. 424 Test period For refrigeration units, the test period shall be 2 30h. During the last 24h, the pressure may increase by $1.5 mbar. 4.2.5 Determination of the tightness For the determination of the tightness, the vapor pressure chart according to figure 2 is required to permit a distinction to be made between leaks and moisture in the pipelines. 190 90 Pressure in mbar ——> 8 8 883s og 08 07 06. 08: oa: os: 02: on 0 eet o0 eeiateco mea 10 tatnt | a ar a) Temperature in °C ——> Figure 2. Pressure of the saturated water vaporKrupp Uhde Page 12 UN 9253-21 Part 4 : 2002-03, If the pressure increases to the vapor pressure of the ambient air after shut-down of the vacuum pump, moi ture is still present in the pipelines. The pressure shall be decreased again to remove this moisture. If the pressure increases to a value above that of the vapor pressure of the ambient air, the pipelines leak. The test shall be repeated after the leaks have been eliminated. Pressure of saturated water vapour at 10°C 10 2 Pressure in mbar > “ Pressure of saturated water vepour at 10 °C + (ambiont temperature dung testing) pss = 10 a = Pressure in mbar > ™ 14 a | Proseure of saturated water vapour at 10°C i 1 __ iain tet) ‘ | e, _| : : | g 6 i Pressure rene 18 mar ‘ 2 —__ | | os 6 8 2 % 21 a 7 9 “Test period inh > Figure 3. Records of a vacuum testKrupp Uhde Page 13 UN 9253-21 Part 4 : 2002.03, 4.3 Measures to be taken after the leakage test The tested piping shall be protected from impurities to maintain the degree of cleanliness. The necessary measures shall be based on process aspects. The measures specified under section 3.7 shall be observed. Piping tested with water (hydrostatic test) shall be drained. ‘After the test, the piping may be released for the application of the remaining coating and insulation. Bolted joints subjected to low temperatures (e.g. in refrigeration units) shall be re-tightened, after a complete cycle of cooling down to operating temperature followed by re-heating to ambient air temperature has been completed. Thereafter, insulation may be applied. ‘After the leakage test, piping of refrigeration units should be filled with the refrigerant. If this is not possible, dry inert gas (e.g. nitrogen) at a pressure of 0.5 to 1.0 bar shall be filled into the piping. 5 Certificates Acceptance certificates shall be prepared for the pressure and leakage tests performed according to the specified standards. Reference standards (under revi 1) Pickling of unalloyed and low-alloy steel DVGW GW 368 : 1973-04 Hints for the manufacture and installation of resistant joining elements for the safety of non-longitudinally adhesive pipe connections NFPA 24 : 1995 Standard for the installation of private fre service mains and their appurte- ances