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Trent 700 Module Change Dimension Settings

This document contains calculations and specifications for adjusting dimensions on various components of a gas turbine engine during module replacement. It provides nominal and actual measurement values for determining the sizes of spacers, washers, and other parts needed to set axial positions and couplings on the low pressure turbine, intermediate pressure turbine, and low pressure compressor shaft. Tolerances for fitting dimensions are also specified.

Uploaded by

ArabyAbdel Hamed Sadek
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
94 views

Trent 700 Module Change Dimension Settings

This document contains calculations and specifications for adjusting dimensions on various components of a gas turbine engine during module replacement. It provides nominal and actual measurement values for determining the sizes of spacers, washers, and other parts needed to set axial positions and couplings on the low pressure turbine, intermediate pressure turbine, and low pressure compressor shaft. Tolerances for fitting dimensions are also specified.

Uploaded by

ArabyAbdel Hamed Sadek
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Module 31 Calc

TRENT 700 MODULE CHANGE DIMENSION SETTINGS


Module 31 (01)
LP compressor shaft adjusting spacer
E=(B+C+F)-D

Nominal Dimension B =
Nominal Dimension C =
Intermediate Case Setting Dimension from 03 logcard F =
LPC Shaft Dimension from 01 module logcard D =
Spacer Size E =

Actual Spacer Size Fitted =


Dimension B Actual =

All Dimensions in mm

Module Change Settings.xls

Page 1

Module 31 Calc

TTINGS

465.430

+/- 0.13

291.990
277.930
1031.036
4.314

4.22
465.336

Module Change Settings.xls

Page 2

Module 31 Print
TRENT 700 MODULE CHANGE DIMENSION SETTINGS
Module 31 (01)
LP compressor shaft adjusting spacer
E=(B+C+F)-D

Nominal Dimension B =
Nominal Dimension C =
Intermediate Case Setting Dimension F =
LPC Shaft Dimension D =
Spacer Size E =

465.430
291.990
277.930
1031.036
4.314

+/- 0.13

Actual Spacer Size Fitted = 4.22


Dimension B Actual = 465.336

All Dimensions in mm

Module Change Settings.xls

Page 3

Module 51 Calc
TRENT 700 MODULE CHANGE DIMENSION SETTINGS
Module 51 (05)
IP Turbine Shaft Coupling Spacer
L = BJ - ( H + G )

Spacer Size L =
IP Turbine Shaft Dimension from 05 logcard BJ =
IP Coupling Dimension from 03 logcard H =
IP Coupling Nominal End Float G =

10.965
28.37
17.29
0.115

Actual Spacer Size L1 = 10.965


L1 must be within +/- 0.035 of L
Difference L1 to L 0
IP Turbine Axial Position
CF = Diff. Between T2 and T1

Customer On-Site Measuring Bridge T1 = 335


Tooling Constant on Module 51 Log Cards T2 = 334.62

T2 greater than T1

Correction Factor CF = 0.38

F1 + CF = F2

Measured Dimension F1 = 300.56

T2 less than T1

Actual Dimension F2 = 300.18


F1 - CF = F2

Build Dimension from Module 51 Data Card F = 301.5


Allowed Difference Between F2 and F = 0.13
Actual Difference Between F2 and F =

1.32

Axial displacement per blade (mm) 0.024


IP Turbine Coupling Plunger Dimension
DP = DP1

Number of blades to turn 55


Actual Dimension From Module 33 Log Card DP = 4.064
Measured Dimension DP1 =

All Dimensions in mm

Module Change Settings.xls

Page 4

Module 51 Calc

Module Change Settings.xls

Page 5

Module 51 Print
TRENT 700 MODULE CHANGE DIMENSION SETTINGS
Module 51 (05)
IP Turbine Shaft Coupling Spacer
L = BJ - ( H + G )

Spacer Size L =
IP Turbine Shaft Dimension BJ =
IP Coupling Dimension H =
IP Coupling Nominal End Float =

10.965
28.37
17.29
0.115

Actual Spacer Size L1 = 10.96


L1 must be within +/- 0.035 of L
Difference L1 to L -0.005
IP Turbine Axial Position
CF = Diff. Between T2 and T1
T2 greater than T1
F1 + CF = F2
T2 less than T1
F1 - CF = F2

Customer On-Site Measuring Bridge T1 =


Tooling Constant on Module 51 Log Cards = 334.97
Correction Factor CF =
Measured Dimension F1 =
Actual Dimension F2 =
Build Dimension from Module 51 Data Card F = 301.94
Allowed Difference Between F2 and F = 0.13
Actual Difference Between F2 and F =

IP Turbine Coupling Plunger Dimension


DP = DP1

Actual Dimension From Module 33 Log Card DP = 4.064


Measured Dimension DP1 =

All Dimensions in mm

Module Change Settings.xls

Page 6

Module 51 Print

Module Change Settings.xls

Page 7

Module 52 Calc
TRENT 700 MODULE CHANGE DIMENSION SETTINGS
Module 52 (08)
LP Turbine Axial Position
Measured Dimension B = 167.73
V=B-A

Measuring Beam Dimension A = 47


LP Turbine Axial Setting Dimension V = 120.73

From Module 52 Log Card Dimension Q = 120.64


V must be within +/- 0.26 of Q
Difference V to Q = -0.09
Fan Retention Shaft Axial Setting
AE = (AB - AD - AA - AC) + AG

Tooling Constant AB =
Measured Dimension AD =
Retention Shaft Dimension AA =
Collar Dimension AC =
Nominal Setting Dimension AG =
Required Washer Size AE =
Actual Washer Size Installed AE1 =

967.066
16.52
926.86
19.01
2.25
6.926

AE1 must be within +/- 0.25 of AE


Difference AE1 to AE =
LP Spring Pack Adjusting Washer
C = ( A - B ) - AB

Tooling Constant A = 55.00


Measured Dimension B =
Nominal Setting Dimension AB = 19.40
Required Washer Size C =
Actual Washer Size Installed C1 =
C1 must be within +/- 0.30 of C

All Dimensions in mm

Module Change Settings.xls

Page 8

Module 52 Calc

Module Change Settings.xls

Page 9

Module 52 Print
TRENT 700 MODULE CHANGE DIMENSION SETTINGS
Module 52 (08)
LP Turbine Axial Position
V=B-A

LP Turbine Axial Setting Dimension V =


Measured Dimension B =
Measuring Beam Dimension A =
47
From Module 52 Log Card Dimension Q = 120.64
V must be within +/- 0.26 of Q
Difference V to Q =

Fan Retention Shaft Axial Setting


AE = (AB - AD - AA - AC) + AG

Tooling Constant AB =
Measured Dimension AD =
Retention Shaft Dimension AA =
Collar Dimension AC =
Nominal Setting Dimension AG =
Required Washer Size AE =
Actual Washer Size Installed AE1 =

967.066
16.52
926.86
19.01
2.25
6.926

AE1 must be within +/- 0.25 of AE


Difference AE1 to AE =
LP Spring Pack Adjusting Washer
C = ( A - B ) - AB

Tooling Constant A = 55.00


Measured Dimension B =
Nominal Setting Dimension AB = 19.40
Required Washer Size C =
Actual Washer Size Installed C1 =
C1 must be within +/- 0.30 of C

All Dimensions in mm

Module Change Settings.xls

Page 10

Module 52 Print

Module Change Settings.xls

Page 11

7 measure

LP Turbine Axial Position


Fan Retention Shaft Axial Setting
LP Spring Pack Adjusting Washer
IP Turbine Shaft Coupling Spacer
IP Turbine Axial Position
IP Turbine Coupling Plunger Dimension
LP compressor shaft adjusting spacer

Page 12

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