Module 06 PDF
Module 06 PDF
Module :
6
Surfactant based separation processes:
Liquid membranes: fundamentals and modeling
Micellar enhanced separation processes
Cloud point extraction
Dr. Sirshendu De
Professor, Department of Chemical Engineering
Indian Institute of Technology, Kharagpur
e-mail: [email protected]
Keywords:
Separation processes, membranes, electric field assisted separation, liquid
membrane, cloud point extraction, electrophoretic separation, supercritical fluid
extraction
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Applications:
Removal of polycyclic aromatic hydrocarbon, polychlorinated compounds, vitamins
dyes, concentration of dilute solutions of heavy metals, etc. In fact, this method is utilized
quite frequently for analysing extremely dilute solutions by concentration them.
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Triton X-100 (Iso octyl phenoxy polyethoxy ethanol): molecular weight (Mw): 628;
CMC= 2.8*10-4 (M); CPT= 640C.
Triton X-114(Octyl phenol poly ethylene glycol ether): Molecular weight: 537; CMC=
2.1*10-4 (M); CPT= 370C.
A case study of removal of dye from aqueous solution using cloud point extraction is
presented .
Case Study: Removal of chrysoidine dye.
Extraction:
A typical concentration of 100 ppm of the dye is selected. Both, TX-114 and TX-100 are
employed for removal of dye. Depending on their cloud point temperature, the operating
temperature for TX-114 is selected as 400C and that for TX-100 is 700C. Thus, the
operating temperature of the former surfactant is lower. It is observed that surfactant
concentration about 0.25 (M) is able to remove more than 95% of dye. In fact, the dye
extraction is about 95% for TX-100 and that for TX-114 is about 100%. This trend is
shown in Fig.6.1. The extraction of dye is defined as,
Extraction of dye,
E = 1
cd
cf
(6.1)
Fc =
(6.2)
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TX-114
100
TX-100 (750C)
95
Extraction
of dye (%)
0
Surfactant Concentration
0.25 M
(6.3)
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1800
m
1000
TX-100
TX-114
[ S ]0, (M)
Fig. 6.2: Variation of surfactant partition coefficient with surfactant concentration in feed
TX-100
TX-114
99
98
Extraction (%)
Extraction (%)
92
97
740C
0
Temperature (0C) 90 C
400C
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0
Temperature (0C) 56 C
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Fig. 6.3: Variation of dye extraction with temperature for Chrysoidine dye
Effect of pH:
The pK value of chrysoidine dye is about 6.0. Thus, at lower pH (< pK), dye is positively
charged or protonated, thereby, increasing its ionic character. Therefore, at lower pH, the
dye is less soluble in hydrophobic micelles. On the other hand, at higher pH dye is
deprotonated and is more soluble in the micelles. Therefore, dye extraction is more at
higher pH values. Fig. 6.4 shows that extraction increases significantly at higher pH
values.
TX-114, 0.075(M), 400C
100
Extraction (%)
84
2
pH
12
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is 630C for 0.05(M) of NaCl and it is reduced to 540C for 0.5(M) of NaCl. The effect of
divalent salt is stronger than monovalent salt. This effect for dye is shown in Fig. 6.5.
TX-100
99
% Extraction
96
98
CaCl2
NaCl
92
0.1
0.5
Fig. 6.5: Variation of dye extraction with salt concentration for Chrysoidine dye
Solubilization isotherm:
Moles of solute solubilized per mole of surfactant can be expressed in terms of
solubilization
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900C
750C
moles of solute solubilized
(qe)
mole of TX-100
Fig. 6.6: Solubilization isotherm of chrysoidine dye at various temperature for TX-100
The isotherm can be expressed using the following Langmuir type expression:
qe =
mnce
1 + nce
(6.4)
Where, both m and n are functions of temperature. For chrysoidine- TX100 system,
(T is in 0 C)
(6.5)
(T is in 0 C)
(6.6)
Fc = aC sb
(6.7)
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Where, Cs is the molar concentration of feed surfactant. The parameters a and b in above
equation are functions of temperature. These variations are generally linear as follows:
a = P + QT ;
(6.8a)
b = R + ST
(6.8b)
P = 5.9 200Cs
1.9 108
Cs2
(6.9)
Q = 0.05
(6.10)
S = 0.09
(6.11)
4 109
R = 0.4 + 6.9Cs +
Cs2
(6.12)
Knowing the variation of various process parameters with the operating variables, it is
possible to design a cloud point extractor. This is demonstrated below.
qe =
(6.13)
(6.14)
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V
A = V0 C0 d Ce
V0
(6.15)
Now, invoking the definition of fractional coacervate volume the above equation
becomes,
A = V0 C0 (1 Fc ) Ce
(6.16)
= V0 C0 (1 aCsb ) Ce
(6.17)
X =
A V0
=
C 0 1 aC sb C e
qe qe
(6.18)
Cs =
X
. Using
V0
Cs =
C0 1 aCsb Ce
qe
C 0 1 aC sb C e (1 + nC e )
=
mnC e
(6.19)
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The above equation is the required design equation. Knowing, the operating temperature,
isotherm equation, and target value of solute in dilute phase (Ce), one can calculate the
concentration of surfactant Cs required to achieve that.
Ionic surfactants They have ionic head and non-ionic tail (Sodium dodecyl
sulphate)
(ii)
(iii)
Zwetternic Surfactants They are having both ionic and non-ionic characteristics
(i)
(ii)
Anionic surfactants (eg. is SDS Sodium dodecyl sulfate): These surfactants have
negatively charged heads when put in the aqueous solution.
In aqueous solution CPC and SDS both are divided in to ionic forms.
CPC CP + + Cl
SDS Na + + DS
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Tail
Tail
Head
Head
Fig. 6.7: Alignment of surfactant monomers
Beyond a particular concentratin of monomer, monomers form globules and they enter
into the bulk of the solution. These globules or agglomerates of monomers are of
spherical in shape to have the minimum surface energy and are known as micelles. This
concentration of surfactants is known as critical micellar concentration (CMC). Typical
micelle diameter is nearly 2-10 nm. There exists a size distribution of micelles. CMC of
SDS is 8.1 mM and Mw of SDS monomer is 288. CMC of CPC is 0.88 mM and Mw of
CPC monomer is 340. For non-ionic surfactants CMC is very small.
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Osmotic pressure
condition
Properties
Surface tension
Concentration of Surfactant
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aggregates can now be separated by a more open pore sized membranes, like,
ultrafiltration at the expense of lower pumping cost. The micelles with solubilized
pollutants are retained by the membrane and the filtrate will be devoid of pollutants and
has the surfactant concentration to the level of CMC which is generally extremely low. In
fact, there are methods exist tom remove the left over surfactants in the filtrate stream by
suitable chemical treatments. The process of MEUF is depicted in Fig.6.9.
CN
Zn2+
MnO
Hydrophilic
Cd2+
Cr2 O72
As+
Hyd.
Organic solvents
CPC
SDS
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``Quantification of MEUF
Extent of solubilization of the solutes within the micelles
The solubilization coefficient of the solutes in the micelle can be defined as,
S=
C0 C p
C CMC
s
0
(6.20)
Where, C0 is the feed and Cp is the permeate concentration of the solute. C0s is the feed
concentration of the surfactants and CMC is the critical micellar concentration of the
surfactant.
C0 C p
C CMC
s
0
QbC p
(6.21)
1 + bC p
C01 C p1
C0s CMC
C02 C p 2
C0s CMC
Q1b1C p1
(6.22)
1 + b1C p1 + b2C p 2
Q2b2' C p 2
(6.23)
1 + b1'C p1 + b2' C p 2
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Permeate flux
It is assumed that the surfactant micelles form a gel type of layer over the membrane
surface. At the steady state, the permeate flux of gel controlled filtration is given as,
J s = k ln
Cg
(6.24)
C 0s
Where, Cg is gel layer concentration . k is the mass transfer coefficient. The gel layer
concentration of CPC micelles is about 366 kg/m3 and that for SDS micelles is about 210
kg/m3. In presence of counter ions eg., Zn2+, Ca2+, Cu2+, etc., two phenomena occur. (i)
Presence of counter ions decreases CMC of the surfactants due to reduced electrostatic
repulsion; (ii) the gel layer concentration of the micelles decreases. The first phenomenon
is well known. The second one is newly found. This occurs as the multivalent counter
ions act as bridge between two charged micellar entities. Therefore, micelles tend to
precipitate at lower concentration due to this bridging effect. This is schematically
shown
in
Fig.
6.10
Zn++
Zn++
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This, results into onset of gel layer formation at lower gel concentration. So, gel layer
concentration decreases from pure component. Therefore, a typical flux versus feed
concentration of the surfactants in presence of micelles looks like Fig. 6.11.
Cu=0
Flux
Cu=4 Kg/m3
ln c0 [SDS]
Fig. 6.11: Permeate flux with feed concentration of the surfactant during MEUF
From the work of Das et al. [2008], it is observed that the gel layer concentration of SDS
micelles decrease with counter ions as follows:
For Cu2+ :
Cg = 366 (1 0.21CCu )
= 292 3CCu
For Ca2+ :
Cg = 366 (1 0.14CCa )
= 318 4.37CCa
(6.25a)
(6.25b)
The mass transfer coefficient can be calculated from the following equations under
laminar flow conditions:
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1
kd
d 3
Sh = e = 1.86 Re Sc e b
D
L g
0.27
(6.26)
0.5:3.0
311
1:2.5
302
2:2
298
3:1
291
4:0.5
281
Table 6.1: Change in gel layer concentration in presence of mixture of counter ions
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3 Kg/m3, Ca2+
(cp)
4 Kg/m3, Cu2+
Pure SDS
0.8
20
40
60
80
100
120
140
Fig. 6.12: Change in gel layer concentration in presence of mixture of counter ions
Determination of the viscosity of the solution in presence of counter ions at the gel point
is a complex phenomenon. The relevant calculation procedure is outlined in Das et al.
(2008). These viscosity variations need to be considered to estimate the mass transfer
coefficient.
K iC ie
i =
1 + K iC ie
z i
K BT
z i
K BT
+ K NaC Na e
z i
K BT
(6.27)
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Where, Ci is the bulk concentration of the solute; Ki is binding constant of ith component;
K iCie
i =
1 + K Na C Na e
z i
K BT
z i
K BT
2
+ K iCi e
zi
K BT
(6.28)
i =1
ie x p = 2
Ci C
s
C0
CMC
pi
(6.29)
It may be noted that CMC of the surfactant decreases with counter ion
concentration. The associated constants Ks and zeta potential of the micelles can be
estimated by optimizing the data over number of experimental data points.
S =
(
i =1
ex p
i ,C u
ca l
i ,C u
(
i =1
ex p
i ,C a
l
ica
,C a
(6.30)
Some typical values of these coefficients are presented below.
For single component system (SDS and copper): The values of the isotherm constants
are: K Cu = 70.87; K Na = 0.06; and = 11.15 mV . These values are for SDS and calcium
system, K Ca = 192; K Na = 0.06; and = 16 mV . Similar results are obtained for SDS
micelles and copper-calcium mixture. It is observed that in case of mixture, Ca2+ is more
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favourably bound than Cu2+. The typical plots of binding / retention of counter ions on
the micelles are presented in Fig. 6.13.
Preparation:
An emulsion is prepared between two immiscible phases (under high stirring). Then the
emulsion is dispersed in a third (continuous) phase under continuous agitation.
Membrane phase is the liquid phase that separates the encapsulated, internal droplets in
the emulsion from the external phase. Membrane phase must not be miscible with either
of internal and external phase. To stabilize emulsion, membrane phase generally contains
some surfactants and additives as stabilizing agents. Typical sizes of internal droplets are
1-3 m diameter and those for emulsion gobule are 100-2000 m diameter. The
schematic of an emulsion droplet is shown in Fig. 6.14.
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Membrane phase
Globule of emulsion
Internal phase
Continuous phase
The system works like this. As shown in Fig. 6.14, the aqueous phase is present both
inside the emulsion droplet and as a continuous phase outside. Typically, internal phase
contains a species that reacts with the pollutant present in the external continuous phase.
The pollutant diffuses through the membrane phase, gets into the internal phase. As it
reacts with the reagent present in the external phase, the product cannot diffuse out the
membrane phase. In the process, the concentration gradient of pollutant species is
maintained at its maximum between the internal and external phase. Thus the removal of
pollutant occurs from the external phase. A typical example of removal of phenol by this
technique is described below.
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Fig. 6.15: A typical liquid membrane emulsion droplet for removal of phenol
From breaking the emulsion, membrane phase recovered can then be recycled to the
emulsification step for preparation of the emulsion with fresh internal agent.
Type II facilitation:
Diffusing species are carried across the membrane phase by incorporating a carrier
compound (complexing agent), in the membrane phase, as shown in Fig. 6.16.
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H2SO4
Zn2+
Zn2+
H+
Anions
Reaction takes place at external interface between external and membrane phase and also
at the internal interface between membrane and internal phase. Following reaction takes
place,
Zn ++ + 2 HR ZnR2 + 2 H +
(aq.)
(org.)
(org.) (aq.)
Zn++ in the external phase reacts at external interface with carrier compound, HR
in the membrane phase to form complex ZnR2. Here the carrier compound is D2EHPA ().
This reaction forms zinc complex in organic phase and releases protons to external
aqueous phase. Zinc complex diffuses across membrane phase to concentrated H2SO4 in
internal phase. At internal interface, stripping reaction takes palce:
ZnR2 + 2 H + Zn ++ + 2 HR
(org.) (aq.)
(aq.)
(org.)
Concentrated acid in internal phase strips Zn from the membrane phase to become
Zn++ ion and donates protons to extractant in membrane phase. Concentrated acid drives
stripping reaction to right and maintain a low concentrated of zinc complex, ZnR2, at
internal interface high driving force in terms of ZnR2.
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In this case, driving force of proton transport pumps the transport of metal ion against
its own concentration difference between feed and receiving phase. Concentration of Zn
in internal phase becomes almost 70 times of feed. The schematic of the driving force is
shown in Fig. 6.17.
Membrane
AR2
H+
Receiving phase
H+
Feed
HR
A++
A++
Internal phase
Extract
Emulsification
Dispersion/
Extraction
Settler
Raffinate
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Breaking
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External
Reagent
Internal
reagent
H2SO4
B
NaOH
kB0,
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Breakage:
Breakage of internal phase in terms of internal phase volume with time is assumed to
proportional to internal phase volume,
dVi
= Vi
dt
(6.31)
Vi = Vi 0 e t
(6.32)
V0 = Ve 0 + Vi 0
(6.33)
Where, V0 is total initial volume; Ve0 is volume of external phase initially and Vi0 is
initial volume of internal phase. At any point of time, the following equation holds.
Ve + Vi = V0
(6.34)
Ve = V0 Vi 0 e t
(6.35)
In this example, the external phase consists of Phenol + H2SO4. The internal phase is
aqueous solution of NaOH. In the internal phase, sodium phenolate is produced. Some
amount of Sodium phenolate comes to the solution through breakage and reacts with
sulphuric acid present in the external phase to produce phenol and sodium sulphate.
Concentration of A in internal phase is zero, CiA=0 (A exists only in external phase).
Concentration of B in external phase is zero CeB=0
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d
(VeCeA ) = k A0CeA + ViCiB
dt
At t=0,
CeA=CeA0,
(6.36)
CiB=CiB0
(6.37)
CiB =
V
1
(Ve 0CeA0 + Vi 0CiB 0 ) + e CeA
Vi
Vi
(6.38)
Small Breakage
Assuming small breakage, for 1.4 105 s-1 , change in internal phase volume is less
than 5%. Thus, Vi and Ve can be assumed to be constant as,
Vi Vi 0 ;
Ve Ve 0
Ve 0
V
CeA0 + CiB 0 + e 0 CeA
Vi 0
Vi 0
(6.39)
(6.40)
Ve 0
Ve 0
CeA
CeA0 + CiB 0 +
Vi 0
Vi 0
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V
k A0
=
CeA + CeA0 + i 0 CiB 0 CeA
Ve 0
Ve 0
(6.41)
(6.42)
V
k A0
Where, =
+ and = CeA0 + i 0 CiB 0 .
Ve 0
Ve 0
The above equation is a non-homogeneous ordinary differential equation with two parts,
homogeneous solution and particular integral.
Homogeneous solution:
h
dCeA
h
+ CeA
=0
dt
(6.43)
h
CeA
= k1 exp ( t )
(6.44)
Partial integral:
CeAp =
(6.45)
So, the final solution is obtained by linear superposition of above two solutions.
h
CeA = CeA
+ CeAp = k1 exp ( t ) +
At t=0,
(6.46)
(6.47)
k1 = CeA0
(6.48)
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CeA ( t ) = CeA0 e t +
1 e t )
(
(6.49)
Large Breakage
In this case, the variation of internal volume with time is
Vi = Vi 0 e t
(6.50)
(6.51)
Ve 0
V
V
CeA0 i 0 CiB 0 e CeA
Vi
Vi
Vi
1
Vi 0 e t
{(V
e0
) }
(6.52)
(6.53)
dVe
dC
V e t
+ Ve eA = k A0 CeA + i t
dt
dt
Vi 0 e
{(V
e0
) }
(6.54)
The final solution is obtained by simultaneous solution of Eq. (6.51) and (6.54).
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(6.55)
(6.56)
t
t
CeA0 e + 1 e
dCir
k A0 t
t
+ e Cir =
e
e CeA0 e t + 1 e t
dt
Vi 0
k0
t ( )t
d t
e Cir = A CeA0 e ( )t +
e e
dt
Vi 0
At t=0,
k A0
Vi 0
e t
CeA0 +
+ k
( )
(6.57)
Cir=Cir0
k = Cir 0 +
k A0
Vi 0
CeA0 +
( )
(6.58)
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But,
t
Wi = ( k A0 CeA + Vi Cir ) dt
0
For small breakage, Vi = Vi0 and can be used as constant and the above integration can be
evaluated numerically.
Solved Problems
1)
Phenol is removed from SDS micellar solution of 10 kg/m3. Feed concentration of phenol
is 20 mg/l. Solubilization of phenol in micelle, S=2.34 mg/gm. The solubilization
isotherm is given as, S =
Qb1C p
1 + b1C p
If gel concentration of SDS is 280 kg/m3 and mass transfer coefficient is 2*10-5 m/s and
CMC of SDS is 2.3 kg/m3, find the permeate flux and permeate concentration of phenol?
Solution:
Flux is vw = k ln
Cg
C0s
= 2 105 ln
280
10
= 6.66 105
m3
m 2 .s
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S=
Qb1C p
1 + b1C p
3
2.34 10 =
0.1 9 102 C p
1 + 9 102 C p
C p = 0.266 mg / l
0.266
Observed retention of phenol = 1
100%
20
= 98.67%
2)
CMC = 2.3 kg / m3
Use localized adsorption model and binding rates of copper on SDS micelle is given as,
zCu e
K BT
=
z e
z e
1 + Cu CCu exp Cu + Na CNa exp Na
K BT
K BT
Cu CCu exp
Cg
C0s
J = 105 ln
280
m3
= 3.33 105 2
10
m .s
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zCu e
K BT
=
z e
z e
1 + Cu CCu exp Cu + Na CNa exp Na
K BT
K BT
Cu CCu exp
=
2 11 103 1.6 1019
111 103 1.6 1019
1 + 71 4 exp
0.06
20
exp
+
284 0.427
= 0.985
1 + 284 0.427 + 0.78
C01 C p1
s
C0 CMC
= 2
0.985 = 2
(4 C )
p1
(10 2.3)
3.79 = 4 C p1
C p1 = 0.21 kg / m3
R0 = 1
3)
0.21
= 94.75%
4
mnCe
1 + nCe
T in 0C
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a = P + QT
b = R + ST
Q = 0.05
S = 0.09
Solution:
Cs = Surfactant concentration required
C0 (1 aCsb ) Ce [1 + nCe ]
=
mnCe
T = 700C
m = 0.24 5.9 103 ( 70 ) + 3.7 105 ( 702 )
= 8.3 103
n = 5 104 + 1.3 103 70 5.9 ( 702 )
= 1.21104
C0 = 4 104 (M)
P = 5.9 200 4 104
1.9 108
( 4 10 )
4 2
= 5.7
4 109
( 4 10 )
4 2
= 0.418
Cs =
3
4
6
8.3 10 1.21 10 3.8 10
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4)
A dye is removed from 3*10-4 (M) concentration using cloud point extraction with 0.05
(M) TX-114 solution at 400C. Find out the dye concentration in dilute phase?
Solution:
C0 (1 aCsb ) Ce [1 + nCe ]
Cs =
mnCe
Dye- TX 114:
m = 0.47 1.9 102 T + 2.1 104 T 2
n = 1.6 105 + 5.9 103 T 37.4T 2
a = P 0.11T ;
b = R + 0.09T
P = 9.4 8 103 C0 +
1.8 108
C02
2.2 109
R = 4.2 10 2.4 10 C0 +
C02
1
Given that,
P = 7.2;
R = 0.276
At T = 400C, m = 0.046
n = 16160
Given that,
So,
C0 = 3*10-4 (M)
Given as,
So,
Cs = 5*10-2 (M)
5 102 =
0.046 16160 Ce
37.17Ce = ( 3 104 Ce ) (1 + 16160Ce )
37.17Ce = 3 104 Ce + 4.85Ce 16160Ce2
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5.
Phenol is removed in an emulsion liquid membrane system from its initial concentration
of 10 ppm. The volume of external phase (sulfuric acid) is 50 ml and that od internal
phase (sodium hydroxide) is 10 ml. The internal reagent concentration initially was 6
ppm. Breakage coefficient is 1*10-5 s-1 and A0 = 103 ml / s . Find phenol concentration in
the bulk phase after 5 hours?
Solution:
CeA = CeA 0 e t +
A0
Ve0
(1 et )
+ ;
= Ce +
A0
Vi 0
CiB 0
0
Ve
A= Phenol;
A0 = 103 ml / s
=
103
+ 1.0 105 = 3 105 s 1
50
= 1.0 105 10 +
CeA = 10e 310
10
6 = 11.2 105
50
5
11.2 105
1 e310 t
5
3 10
)
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= 10e 310
+ 3.73 1 e 310
t = 5 hrs = 5 3600 s
References
1. A. K. Agrawal, C. Das and S. De, Modeling of extraction of dyes and their mixtures
from aqueous solution using emulsion liquid membrane, Journal of Membrane Science,
360 (2010) 190-201.
2. C. Das, S. DasGupta and S. De, Prediction of permeate flux and counterion binding
during cross flow micellar enhanced ultrafiltration, Journal of Colloids & Surfaces A:
Physicochemical Aspects, 318 (2008) 125-133.
3. C. Das, S. DasGupta and S. De, Simultaneous separation of mixture of metal ions and
aromatic alcohol using cross flow micellar enhanced ultrafiltration and recovery of
surfactant, accepted in Separation Science and Technology, 43(1) (2008) 71-92.
4. M. K. Purkait, S. DasGupta, S. De," Performance of TX-100 and TX-114 for the
separation of chrysoidine dye using cloud point extraction ", Journal of Hazardous
Materials, 137, 827-835, 2006.
5. M. K. Purkait, S. DasGupta, S. De," Micellar enhanced ultrafiltration of eosin dye using
hexadecyl pyridinium chloride ", Journal of Hazardous Materials, 136, 972-977, 2006.
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