USAID ENERGY POLICY PROGRAM

TECHNICAL AUDIT REPORT

ISPR (SANGJANI)
220KV GRID STATION

January 2015

This program is made possible by the support of the American people through the United States Agency for
International Development (USAID)

USAID ENERGY POLICY PROGRAM

TECHNICAL AUDIT REPORT

ISPR (SANGJANI) 220KV

GRID STATION

Contract No: AID-EPP-I-00-03-00004

Order No:
AID-391-TO-12-00002

USAID Energy Policy Program

House 4, Street 88, Sector G-6/3
Ataturk Avenue, Islamabad, Pakistan
Tel: +92 (51) 835 7072, Fax: +92 (51) 835 7071
Email: [email protected]

DISCLAIMER
The contents of this report are the sole responsibility of Advanced Engineering Associates International Inc. (AEAI) and
do not necessarily reflect the views of USAID or the United States Government.

Technical Audit of ISPR (Sangjani) 220kV Grid Station

Introduction:
This report covers the technical audit of ISPR (Sangjani) 220kV Grid Station (GS) located on
Rawalpindi - Peshawar G.T. Road, about 33km from Islamabad. This GS was commissioned on
December 17, 1998. It has a total of 480MVA transformation capacity connected to the grid,
feeding some portion of Islamabad and its surrounding areas.
There are three (03) 160MVA-220/132kV autotransformers and two (02) 10/13MVA-132/11kV
power transformers installed at this GS that are owned and maintained by NTDC. Six (06) 220kV
and eleven (11) 132kV circuits link this station to others. The GS is connected to Rawat 500kV GS,
Tarbela hydro power station, Burhan 220kV GS and Bahria town 220kV GS through 220kV
transmission circuits. At present, Mansehra 220kV GS is under construction, so one of the two
(02) 220kV ISPR-Mansehra circuits has been utilized for linking Allai Khwar, Dubair Khwar and
Khan Khwar hydro power stations to disperse power in the area. The other 220kV circuit for
Mansehra is running on no load. For 220kV switchyard, one and half breaker scheme whereas for
132kV switchyard double bus single breaker scheme is used. Single line diagram is attached
(Annex-A).
EPP audit team comprising transmission and protection experts visited this GS from April 8, 2014
to April 18, 2014. This report reflects their findings and prioritized fixes.

Findings:
Observations of technical experts are given below:
1. The loading condition of transformers is tabulated below:
Transformer Rating
No.
Voltage Ratio
(kV/kV/kV)

Power
(MVA)

HV/LV Current
(A)

Max. Load
Current Recorded
(A)

T-1

220/132/11

160

420/700

660

Max. Percentage
Loading of
transformers
(%)
94.28

T-2

220/132/11

160

420/700

660

94.28

T-3

220/132/11

160

420/700

720

102.85

T-4

132/11.5

13

57/653

470

71.97

T-5

132/11.5

13

57/653

485

74.27

From above, it is evident that all 220/132kV transformers are loaded above the prescribed limits
per NEPRA grid code clause OC 4.9.5 supported by IEC (International Electro-technical
Commission), which allows up-to 80% loading of transformers. According to IEC standard 60354,
continuous loading of transformer above 80% at ambient temperature equal to or above 40C,
prohibits the transformers short time loading beyond its nameplate ratings. Exceeding this limit

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Technical Audit of ISPR (Sangjani) 220kV Grid Station

reduces the expected useful life of transformers in proportion to the amount and duration of
overload.
2. Oil seepage exists from top plate and radiator-body junction of transformer T-1. Also,
there is slight seepage in the radiator-body junction of transformer T-2 and T-3.
3. The 132kV ISPR-Pirwadhayi circuit is overloaded.
4. Major maintenance of nine (09) 220kV and fifteen (15) 132kV circuit breakers is pending
due to unavailability of spare parts. Timely maintenance of circuit breakers is essential to
ensure healthiness and reliability of the system. Moreover, major maintenance of five (05)
220kV and two (02) 132kV circuit breakers will be due in near future. (For details see
Annex-B)
5. Three (03) 220kV isolators are operated locally in the switchyard. Moreover, one (01)
220kV and forty seven (47) 132kV isolators are operated manually in the switch yard.
Such isolators involve human risks and cause time delay during the operations.
6. The following tests are not being performed as required per SOPs for grid system
operation and maintenance:
a. Leakage current measurement (LCM) test of lightning arresters
b. SF6 purity & moisture content test for circuit breakers
c. Dissolved gas analysis test for transformers
d. Capacitance & dissipation factor (C&DF) test of current transformers (CTs),
potential transformers (PTs) and capacitor voltage transformers (CVTs)
It is necessary to conduct all tests timely to ensure healthiness of the equipment.
7. Tele-protection, direct transfer trip (DTT) and tie line protection (a feature available in
distance protection relay) is out of circuit on all 220kV circuits. Four (04) VT supervision
relays, four (04) backup earth fault protection relays, one (01) energy meter on 220kV
circuits and eleven (11) backup earth fault protection relays on 132kV circuits are not
installed. On 220kV circuits, six (06) synchro-check relays are defective. Moreover,
twenty eight (28) closing and alarm supply supervision relays are not installed on 220kV
and 132kV circuits. (For details see Annex-B and D)
8. One distance protection relay on a 220kV circuit and four (04) on 132kV circuits are
defective. (For details see Annex-B)

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Technical Audit of ISPR (Sangjani) 220kV Grid Station

9. Auto-reclosers on all 220kV and 132kV transmission lines are blocked. Auto-reclosers can
significantly reduce the outage time, reduce transmission line damage and thus provide
higher service continuity.
10. HV connection, LV connection and rough balance differential relays are not installed on all
220/132kV transformers to sectionalize the differential zones. Also, cross trip scheme is
not installed on all 220/132kV transformers. (For details see Annex-B)
11. The following relays are not installed on 220/132kV and 132/11kV transformers:
a. Five (05) thermal overload protection relays
b. Two (02) overload (current-based) protection relays
c. One (01) oil temperature protection (Mechanical) relay
d. Four (04) alarm supply supervision relays
e. Four (04) closing supply supervision relays
12. The following equipment on 220/132kV and 132/11kV transformers are defective or not
installed (for details see Annex-B and D):
a. Four (04) remote oil temperature indicators
b. Three (03) AVR relays
c. One (01) DC trip supervision relay
13. On three (03) 11kV feeders, USAID sponsored energy meters which are used for remote
data transfer are not installed.
14. Sequential event recorders and fault recorders are not functional due to non-availability
of updated software and poor maintenance. Voltage and power recorders are out of
circuit since long due to lack of maintenance. This data helps engineers to check proper
functioning of the protection system and identify components that failed to operate.
15. For SCADA system, control signals, status indications, protection alarms and
measurements are not being sent to NPCC. This equipment is installed but has not been
made functional.
16. Testing equipment for protective relays is not available at the grid station.
17. List of all missing relays and other defective equipment is attached. (AnnexD)

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Technical Audit of ISPR (Sangjani) 220kV Grid Station

Recommendations:
Sr. No.
1

Transmission and Grid

Finding
Recommendations
Loading of 220/132kV
Proper load flow studies need to be
transformers above
conducted to share the load. At
prescribed limits per
least one 220/132kV transformer
NEPRA grid code i.e. 80%
needs to be augmented.
Delay in overhauling of
Nine (09) 220kV and fifteen (15)
nine (09) 220kV and fifteen 132kV circuit breakers need spare
(15) 132kV circuit breakers. parts for major maintenance.
Detailed oil testing,
dissolved gas analysis and
capacitance and dissipation
factor tests for the
transformers are due
Overloaded 132 kV
transmission circuits.
Leakage current
measurement (LCM) test of
lightning arresters, C&DF
test for all CTs and CVTs is
due

These tests need to be done on

priority basis to ascertain the
quality of oil, healthiness of
transformer and its insulation.
NTDC needs to discuss this matter
with IESCO.
All these tests should be carried out
to ensure proper healthiness of
equipment

Requirement of spare parts

for major maintenance of
seven (07) circuit breakers
in future.

Spares for five (05) 220kV and two

(02) 132kV circuit breakers are
required for their major
maintenance in future.

Seepage in radiator-body
junction of T-1, T-2 and T-3

Outage on these transformers

should be availed to properly seal
the seepage points.

Remote control operation

of fifty one (51) isolators is
defective. Three (03) 220kV
isolators are operated
The defective remote control
locally while one (01)
operation of the isolators should be
220kV and forty seven (47) set right.
132kV isolators are
operated manually in the
switchyard.

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Remarks

NTDC have
trained staff and
workshop
facilities for
overhauling and
repair of CBs

Technical Audit of ISPR (Sangjani) 220kV Grid Station

Sr. No.

5
6

5|Page

Finding

Protection
Recommendations

Teleprotection (carrier
aided) tripping facility is
missing on almost all
220kV lines. Inoperative
direct transfer trip (DTT)
system.

System Protection and

Telecommunication departments of
NTDC should look into it and make
concerted efforts to enable Carrier
aided facility at either ends of the
transmission lines in order to clear
faults rapidly

Inoperative Sequence
Event Recorder (SER) for
220kV system

Need to be made operative so that

data can be used to ensure proper
working of system protection and to
identify the component which fails
to operate as expected. SERs are
important for analysis of the events
with time-tagged sequential
information and recommended to
be made operative. Input of NTDC
"Technical Services Group" and
"System Protection" and "Grid
System Operation" departments
would be required for devising a
workable "SOP".

Fault Recorders for 220kV

system are inoperative

It is strongly recommended to
install fault and disturbance
recorders for proper monitoring of
the system

Absence of thermal
overload protection relays
on all 220/132kV and
132/11kV transformers,
and overload (current
based) protection relays on
132/11kV power
transformers. Also, there
are some defective remote
temperature indicators on
transformers
Tie protection is not active
on all 220kV circuits
Five (05) defective distance
protection relays.

Thermal overload and overload

(current based) protection has a
vital role against sustained
overloading. Hence recommended
to be installed and configured
precisely. Also, it is recommended
to replace the defective indicators
or calibrate them for proper
monitoring of transformer
temperatures.
It is strongly recommended to make
it active
Recommended to be replaced or
repaired for proper clearance of
fault.

Remarks

Technical Audit of ISPR (Sangjani) 220kV Grid Station

Absence of HV connection,
LV connection and rough
balance differential relays
on all 220/132kV
transformers.

Absence of back up earth

fault relay on four (04)
220kV and eleven (11)
132kV circuits.

Defective synchro-check
relays on 220kV circuits.

10

Replacement of faulty,
blocked and missing relays.

Needs replacement with latest

version. List of relays is attached in
Annex-D

11

Auto reclosing is inactive

for all 220kV and 132kV
transmission lines.

"System Protection" and "System

Operations" departments have to
review the matter and take
appropriate action for restoration
of autoreclosers. This can
significantly reduce the outage
time, reduction in transmission line
damage and thus provide higher
service continuity

12

Non-existence of cross trip

scheme on all 220/132kV
transformers.

Recommended to be installed for

protecting the system from total
collapse due to overloading. NTDC
needs to look into the issue for
system stability.

Sr. No.

Finding

Needs to be installed to sectionalize

the differential zones.
Back up earth fault relay is
recommended to be installed as
backup to clear the line to ground
faults in case of failure of distance
protection.
Recommended to be made
operative for safe reclosing of the
breakers.

General
Recommendations

In-operative SCADA
system.

The installed equipment must be

made functional.

Thermovision survey of GS
is not done

Thermovision survey needs to be

carried out to avoid any major
breakdowns

Non-availability of testing
equipment.

Universal testing sets need to be

provided for appropriate testing of
protection system.

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Remarks

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