Brochure C15 en C18

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CAT NEXT GENERATION

DIESEL GENERATOR SETS

C15 ACERT and C18 ACERT


410-700 kVA / 365-600 ekW

THE NEXT GENERATION


CAT DIESEL GENERATOR
SET FEATURES SEVERAL
KEY DESIGN AND
PERFORMANCE
ENHANCEMENTS
TO ITS ENCLOSURES
AND ITS DURABILITY.

The Cat generator sets from 410 700 kVA (365 600 ekW) provide reliable energy solutions for every business, every
need. Prime power or standby service, diesel fuel generator sets deliver dependable, clean, economical power
even in the most demanding conditions and are available in a wide range of configurations with optional equipment.
Cat generator sets are designed, engineered and manufactured for optimal performance. All major components are
tested individually; once assembled, the entire unit is tested at and above 100 percent of rated load for safety and operation.
These complete, ready-to-run packages have another distinct advantage: They all come with the comprehensive service
and support of Cat Dealers beginning with prompt delivery and ongoing support throughout the life of the generator set.

C15 ACERT (50 Hz): 410 550 kVA


C15 ACERT (60 Hz): 365 500 ekW
C18 ACERT (50 Hz): 550 700 kVA
C18 ACERT (60 Hz ): 500 600 ekW

C15 ACERT STANDARD MODELS


GENERATOR SET
FREQUENCY
STANDBY
PRIME
LENGTH
WIDTH
HEIGHT
WEIGHT
MODEL
(Hz)
(kVA) (ekW) (kVA) (ekW) (mm) (in) (mm) (in) (mm) (in) (kg) (lb)

C15-NC-450F-STD

50

450.0 360.0

410.0 328.0

3800 149.6 1130 44.5

2215 87.2 3734 8232

C15-NC-500F-STD

50

500.0 400.0

455.0 364.0

3800 149.6 1130 44.5

2215 87.2 3734 8232

C15-NC-550F-STD

50

550.0 440.0

500.0 400.0

3800 149.6 1130 44.5

2215 87.2 3858 8505

C15-NC-400S-STD

60

500.0 400.0

456.3 365.0

3800 149.6 1130 44.5

2215 87.2 3609 7956

C15-NC-450S-STD

60

562.5 450.0

512.5 410.0

3800 149.6 1130 44.5

2215 87.2 3734 8232

C15-NC-500S-STD

60

625.0 500.0

568.8 455.0

3800 149.6 1130 44.5

2215 87.2 3858 8505

C18 ACERT STANDARD MODELS


GENERATOR SET
MODEL

FREQUENCY STANDBY PRIME LENGTH WIDTH HEIGHT WEIGHT


(Hz)
(kVA) (ekW) (kVA) (ekW) (mm) (in) (mm) (in) (mm) (in)
(kg) (lb)

C18-NC-605F-STD

50

605.0 484.0

550.0 440.0

3900 153.5 1461 57.5 2155 84.8

4332 9550

C18-NC-660F-STD

50

660.0 528.0

600.0 480.0

3900 153.5 1461 57.5 2155 84.8

4332 9550

C18-NC-700F-STD

50

700.0 560.0

635.0 508.0

3900 153.5 1461 57.5 2155 84.8

4372 9639

C18-NC-550S-STD

60

687.5 550.0

625.0 500.0

3900 153.5 1461 57.5 2155 84.8

4332 9550

C18-NC-600S-STD

60

750.0 600.0

681.3 545.0

3900 153.5 1461 57.5 2155 84.8

4332 9550

STANDARD FEATURES*
Engine lubricating oil
Antifreeze/corrosion inhibitor coolant fill
S
 teel tank base with drip tray, lifting
and dragging points
Vibration isolators between engine/
generator mounts and tank base
B
 attery charging alternator

E nlarged battery rack and cables,


installed on tank base

Full protective guarding with


access hatches

E xhaust silencer

Oversized electrical stub-up area


directly below circuit breaker

3- and 4-pole 100 percent rated,


IEC compliant circuit breaker

E mergency stop

E MCP4.1 panel

A
 DEM A4

F actory tested to full load specifications

C
 oolant and lube drains piped
to edge of base

OPTIONAL FEATURES*
Enclosures, high ambient and
sound-attenuated, with common key
S
 tatic battery chargers
Jacket water heater
E ngine lubricating oil drain pump
Higher-level exhaust silencers

G
 enerator anti-condensation heater

R
 emote monitoring and control

G
 enerator excitation: permanent
magnet

3 - and 4-pole circuit breaker options,


including motorised

C
 ontrol systems, remote monitoring,
digital metering, multiple alarms/shutdowns, auto-start to utility

Power terminal strips

R
 emote annunciators
(EMCP4.2 required)

Coastal insulation protection


C
 at digital voltage regulator

*Not all features and options listed

C15 ACERT

ENGINE
Reliable Cat ACERT diesel engines power these generator sets that deliver industry-leading fuel
efficiency and product life. Industrial capacity (approximately 10, 25 and 35 dBA reduction) engine
silencer is supplied loose. Service points are positioned for safe, easy access. All generator sets
are shipped with engine oil and coolant.

GUARDS
Features complete heavy-gauge steel guarding
with access hatches to all rotating parts, including
cooling fan, charging alternator and drive belts.
Optional exhaust manifold and turbocharger guards
are also available, if required.

STARTER MOTOR, ALTERNATOR, BATTERIES AND CABLES


All generator sets include industry-leading, high-capacity,
maintenance-free batteries, battery rack (mounted on the tank
base) and heavy-duty interconnecting cables with terminations.

VIBRATION ISOLATORS
Rubber pad anti-vibration mountings isolate tank base
and control tower from engine/generator assembly.

TANK BASE
Tank base incorporates enhanced lifting and mounting points. Anti-vibration pads affixed
between the engine/generator feet and base isolate rotating parts. Welded integral steel
tank base is standard. Optional dual wall steel tank base for total fluid containment is
available with enclosed sets and an optional narrow skid base is available for open sets.

The new Cat C15 ACERT and C18 ACERT generator sets offer a sleek design common across the range with a
compact, self-contained generator that is easier to own and operate. Construction enhancements begin with
a smartly redesigned tank base with spill containment as standard.

RUNNING TIME

Redesigned fuel tank always delivers eight hours of performance at 100 pecent of rated load in prime applications.

MODULAR DESIGN

By segmenting our generators into smaller modular power and control systems, we have made them easier to upgrade.
Some examples of modular design in the Cat generator sets: common braided copper connections are preformed,
all alternator and breaker options are a standard length, and different options can be accommodated by moving the
breaker box mounting position. In addition, the tower is designed with a removable top section, the Automatic Voltage
Regulatory (AVR) is now contained within the lower section for easy adjustment, and Mate-n-Lock connections are standard.

WIRING
FILTERS
Disposable air filter, optional canister type
with single or dual element. All air filters
incorporate a service indicator. Oil and fuel
filters are replaceable canister-type.

The loom terminates at control panel with industrial-grade


multi-pin connector. Mechanically held plug and socket
attachments provide fast, convenient inspection and replacement
of systems. Looms are keyed to prevent incorrect installation.

CONTROL PANEL
Standard EMCP4.1 control panel is fully equipped with
all necessary engine gauges, AC meters and warnings.
Optional EMCP4.2 for additional functionality.
CIRCUIT BREAKERS
Fully rated mainline circuit breaker housed in vibrationisolated sheet steel enclosure, with removable cover plate,
mounted integrally with generator set. Oversized electrical
stub-up area is located directly below circuit breaker and
can be terminated both vertically and horizontally.
DOCUMENT HOLDER
Durable plastic container provides a
convenient location for manuals and
maintenance documents for reference.
VOLTAGE REGULATOR
C18 ACERT

Improved load acceptance with R450; testing


showed better performance than VR6 predecessor.
Fully sealed regulator accurately maintains load
voltage at +0.5 percent from no load to full load.

GENERATOR/ALTERNATOR
Advanced Cat self-exciting, self-regulating brushless generators are built for extended,
dependable life. Features include fully interconnected damper windings, cooling systems,
sealed bearings, Class H insulation and 2/3 pitch with THF <2% and TIF <50.
5

C18 ACERT

High ambient and sound-attenuated enclosures on the Cat generator sets deliver superior durability, security
and convenience. Construction begins with corrosion-resistant galvanised steel components and is finished with
scratch- and rust-resistant powder-coated paint along with robust thermoplastic corner posts. For added protection
to the enclosure, the package has been designed with an all-round, overhanging base frame. For safety and security,
the control panel viewing window and access doors for the fuel fill and battery are lockable. Finally, installation
and service are made easy by oversized cable access, an oversized rear door for panel access, and purpose-designed
improved dragging and jacking points in the base and an integrated lifting frame (C15 ACERT only).

INTEGRAL LIFTING FRAME (C15 ACERT ONLY)


Frame is designed to lift the entire generator set from
the center of the unit, and has been tested to lift four
times the maximum possible weight configuration.

WATER INGRESS PROTECTION


Improved roof panel design seals lap joints with adhesive gasket
strips on each side of the joint to prevent water ingress through roof.

DOOR LATCHES
Rotational compression door latches
providing positive door sealing by pulling
the door inward to compress the seal.

BASE FRAME
Along with the addition of easier to use drag points,
the base frame has been redesigned with a 1 degree
slope to contain all accidental oil, coolant and fuel
spillages, as well as drain fuel.

C15 ACERT

NOISE ABSORBENT MATERIALS

Smart design and use of noise absorbent materials have further improved our sound attenuated enclosures, typically
by 3 dBA at 1 metre (3 feet) and 7 metres (23 feet).

INTERNAL EXHAUST SILENCER SYSTEM

The internal silencer system enhances generator set safety, aesthetics and silencer life. Hot exhaust pipes stay
out of reach and the silencer stays out of the elements.

SOUND ATTENUATION

Sound attenuated (typically less than 73 dBA at 7 metres / 23 feet) enclosures are available on the C15 ACERT
and C18 ACERT generator sets.

CONVENIENT ACCESS

A tower control panel with a hinged top section and lower access panel allows full access to customer connection
and AVR. Removable aluminum gland plates allow full access to cable from both vertical and horizontal locations with
eight times outside diameter bend radius. Fuel pipe installation is through dedicated access holes located on the same
side as optional fuel transfer pump for remote bulk tank. Base frame jacking points and tear drop drag points allow
for quick and easy shackle fitting and removal, and an integrated lifting frame (C15 ACERT only) allows for easy handling.

CORROSION AND DAMAGE RESISTANCE

Highly corrosion-resistant galvanised steel construction provides a long-lasting exterior finish. The new Cat generator
sets also feature zinc phosphate and polyester powder coating; corner posts are composed of high-grade UV stable
engineering thermoplastic.

AMBIENT CAPABILITY

High ambient enclosures are available for operation in up to 50C (122F) environments. These are available for the
C15 ACERT and C18 ACERT generator sets.

SEALS
Sloping door seals above doors prevent water collection
and create a better seal against inclement weather.
CONTROL PANELS
New generator sets are fitted with the latest EMCP4
control panels, which provide additional capability
to monitor generator set performance. EMCP4.1 and
EMCP4.2 control panels are currently available.
ELECTRICAL CABLES
Cables have been reconfigured and rerouted to avoid any
unnecessary cross routing. All cables are direct and double
bolted to avoid double braiding and prevent braid turning.
SERVICEABILITY
Removable front panel, large rear door and removable rear inlet ducts provide
easier access to cooling system, silencer, control box and alternator. These changes
reduce the time necessary to maintain the unit and ensure proper performance.
DAMAGE PROTECTION
Added base frame overhangs all around the enclosure protect
during transit. Corner posts are made out of high-grade
thermoplastic, which are weather resistant and UV stable.

CAT GENERATOR
SETS OFFER A
COMPLETE LINE
OF CONTROL
PANELS.
8

EMCP4.1
Digital control panel with advanced protection
EMCP4.2
Digital control panel with advanced protection
and remote communications

The EMCP4.1 and EMCP4.2 control panels are equipped with many
operational and protection features. Optional instrumentation,
shutdowns/alarms and state-of-the-art communication for remote
monitoring and control are also available. Control panels offer
the modular flexibility of being easily interchanged, with similar
dimensions and hardware.

They allow for open protocol communication to ensure remote


monitoring compatibility with most building management or
supervisory control systems. Up to eight generator sets may be
controlled using virtual computer screen control panels.

10

The reliable power that Cat generator


sets produce is matched only by the
power that backs them. More than
1,800 Cat Dealer outlets in 200 countries
are equipped with everything you need,
from installing and configuring your
Cat generator set to maintaining peak
performance for the life of the product.
System selection assistance, equipment
training, parts, service expertise and
maintenance programs are available
wherever and whenever you need them.

11

Your Cat Dealer provides fully integrated solutions for all your electric
power needs, with a full range of products and services, plus the
invaluable expertise and industry-leading technology that come with
a proven performer like Caterpillar.

To find your nearest dealer go to: www.catelectricpowerinfo.com

LEBE0013-02 June 2012


CAT, CATERPILLAR, their respective logos, Caterpillar Yellow, the Power Edge trade dress, as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
2012 Caterpillar. All Rights Reserved.

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