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    Stream Report Mini DP

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    faraaaalya
    This materials and streams report summarizes process data for an annual batch process. It includes: - Annual operating hours of 7,896 hours with a batch time of 43.35 hours and cycle time of 25.33 hours. - Bulk material requirements of 2.49 million kg/year including 933,000 kg/year of lactic acid. - Stream details and component flow rates for 10 input and output streams. - An overall component balance showing inputs, outputs, and net changes for 8 components. - Equipment contents and operating times for the two main reactors.

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    Stream Report Mini DP

    Uploaded by

    faraaaalya
    31 views8 pages
    This materials and streams report summarizes process data for an annual batch process. It includes: - Annual operating hours of 7,896 hours with a batch time of 43.35 hours and cycle time of 25.33 hours. - Bulk material requirements of 2.49 million kg/year including 933,000 kg/year of lactic acid. - Stream details and component flow rates for 10 input and output streams. - An overall component balance showing inputs, outputs, and net changes for 8 components. - Equipment contents and operating times for the two main reactors.

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    This materials and streams report summarizes process data for an annual batch process. It includes: - Annual operating hours of 7,896 hours with a batch time of 43.35 hours and cycle time of 25.33 hours. - Bulk material requirements of 2.49 million kg/year including 933,000 kg/year of lactic acid. - Stream details and component flow rates for 10 input and output streams. - An overall component balance showing inputs, outputs, and net changes for 8 components. - Equipment contents and operating times for the two main reactors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    31 views8 pages

    Stream Report Mini DP

    Uploaded by

    faraaaalya
    This materials and streams report summarizes process data for an annual batch process. It includes: - Annual operating hours of 7,896 hours with a batch time of 43.35 hours and cycle time of 25.33 hours. - Bulk material requirements of 2.49 million kg/year including 933,000 kg/year of lactic acid. - Stream details and component flow rates for 10 input and output streams. - An overall component balance showing inputs, outputs, and net changes for 8 components. - Equipment contents and operating times for the two main reactors.

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    of 8

    Materials & Streams Report

    June 9, 2016

    for pfd
    1. OVERALL PROCESS DATA
    Annual Operating Time
    Recipe Batch Time
    Recipe Cycle Time
    Number of Batches per Year
    MP = Undefined

    7,896.72h
    43.35h
    25.33h
    311.00

    - Page 1 -

    2.1 STARTING MATERIAL REQUIREMENTS (per Section)

    Section

    Starting Material Active Product

    Amount
    Needed
    (kg
    Sin/kg
    MP)

    Main Section

    (none)

    Unknown Unknown Unknown Unknown

    (none)

    Molar
    Yield
    (%)

    Mass
    Yield
    (%)

    Gross
    Mass
    Yield
    (%)

    Sin = Section Starting Material, Aout = Section Active Product

    2.2 BULK MATERIALS (Entire Process)


    Material
    Air
    Lactic Acid
    Lactic Acid (2)
    Water
    TOTAL

    kg/yr

    kg/batch

    473
    933,000
    933,000
    622,000
    2,488,473

    1.520
    3,000.000
    3,000.000
    2,000.000
    8,001.520

    kg/yr

    kg/batch

    473
    933,000
    933,000
    622,000
    2,488,473

    1.520
    3,000.000
    3,000.000
    2,000.000
    8,001.520

    kg/kg MP

    2.3 BULK MATERIALS (per Section)


    SECTIONS IN: Main Branch
    Main Section
    Material
    Air
    Lactic Acid
    Lactic Acid (2)
    Water
    TOTAL

    kg/kg MP

    - Page 2 -

    2.4 BULK MATERIALS (per Material)


    Air
    Procedure
    Main Section (Main Branch)
    P-4
    TOTAL

    Lactic Acid
    Procedure
    Main Section (Main Branch)
    P-1
    TOTAL

    Lactic Acid (2)


    Procedure
    Main Section (Main Branch)
    P-1
    TOTAL

    Water
    Procedure
    Main Section (Main Branch)
    P-1
    P-2
    TOTAL

    % Total

    kg/yr

    kg/batch

    100.00
    100.00

    473
    473

    1.520
    1.520

    % Total

    kg/yr

    kg/batch

    100.00
    100.00

    933,000
    933,000

    3,000.000
    3,000.000

    % Total

    kg/yr

    kg/batch

    100.00
    100.00

    933,000
    933,000

    3,000.000
    3,000.000

    % Total

    kg/yr

    kg/batch

    50.00
    50.00
    100.00

    311,000
    311,000
    622,000

    1,000.000
    1,000.000
    2,000.000

    kg/kg MP

    kg/kg MP

    kg/kg MP

    kg/kg MP

    2.5 BULK MATERIALS: SECTION TOTALS (kg/batch)


    Raw Material
    Air
    Lactic Acid
    Lactic Acid (2)
    Water
    TOTAL

    Main Section
    1.520
    3,000.000
    3,000.000
    2,000.000
    8,001.520

    - Page 3 -

    2.6 BULK MATERIALS: SECTION TOTALS (kg/yr)


    Raw Material
    Air
    Lactic Acid
    Lactic Acid (2)
    Water
    TOTAL

    Main Section
    473
    933,000
    933,000
    622,000
    2,488,473

    - Page 4 -

    3. STREAM DETAILS
    Stream Name
    Source
    Destination
    Stream Properties
    Activity (U/ml)
    Temperature (C)
    Pressure (bar)
    Density (g/L)
    Total Enthalpy (kW-h)
    Specific Enthalpy (kcal/kg)
    Heat Capacity (kcal/kg-C)

    Lactic acid
    INPUT
    P-1

    water in
    INPUT
    P-1

    water out
    P-1
    OUTPUT

    lactide
    P-1
    P-2

    0.00
    25.00
    1.01
    1,220.91
    97.68
    14.01
    0.56

    0.00
    25.00
    1.01
    994.70
    29.00
    24.96
    1.00

    0.00
    37.00
    10.54
    990.33
    91.86
    36.93
    1.00

    0.00
    37.00
    2.79
    1,001.55
    31.69
    5.61
    0.15

    3,000.000
    3,000.000
    0.000
    0.000
    0.000
    6,000.000
    4,914.369

    0.000
    0.000
    0.000
    1,000.000
    0.000
    1,000.000
    1,005.324

    0.000
    0.000
    0.000
    1,569.976
    569.976
    2,139.952
    2,160.847

    150.000
    150.000
    4,560.124
    0.000
    0.000
    4,860.124
    4,852.623

    PLA pellet
    P-3
    P-4

    Hot air in
    INPUT
    P-4

    Hot air out


    P-4
    OUTPUT

    PLA final
    P-4
    OUTPUT

    0.00
    25.00
    0.98
    994.72
    13.78
    2.50
    0.10

    0.00
    25.00
    1.01
    1.18
    0.01
    6.05
    0.24

    0.00
    70.00
    0.98
    1.12
    0.12
    55.21
    0.25

    0.00
    70.00
    0.98
    978.30
    38.57
    6.99
    0.10

    0.304
    0.000
    0.000
    4,750.264
    4,750.568
    4,775.802

    0.000
    1.166
    0.354
    0.000
    1.520
    1,288.749

    0.304
    1.166
    0.354
    0.000
    1.824
    1,625.975

    0.000
    0.000
    0.000
    4,750.264
    4,750.264
    4,855.622

    Component Flowrates (kg/batch)


    Lactic Acid
    Lactic Acid (2)
    lactide
    Water
    Water(2)
    TOTAL (kg/batch)
    TOTAL (L/batch)

    Stream Name
    Source
    Destination
    Stream Properties
    Activity (U/ml)
    Temperature (C)
    Pressure (bar)
    Density (g/L)
    Total Enthalpy (kW-h)
    Specific Enthalpy (kcal/kg)
    Heat Capacity (kcal/kg-C)

    Component Flowrates (kg/batch)


    Lactic Acid
    Nitrogen
    Oxygen
    PLA
    TOTAL (kg/batch)
    TOTAL (L/batch)

    - Page 5 -

    Stream Name
    Source
    Destination
    Stream Properties

    water (2) in
    INPUT
    P-2

    S-102
    P-2
    OUTPUT

    water (2) out


    P-2
    OUTPUT

    pure PLA
    P-2
    P-3

    0.00
    25.00
    1.01
    994.70
    29.00
    24.96
    1.00

    0.00
    20.02
    1.01
    5.03
    148.78
    121.00
    0.12

    0.00
    25.00
    1.01
    994.70
    1.45
    24.96
    1.00

    0.00
    25.00
    0.98
    994.70
    13.80
    2.50
    0.10

    Lactic Acid
    Lactic Acid (2)
    lactide
    Nitrogen
    Oxygen
    PLA
    Water
    TOTAL (kg/batch)
    TOTAL (L/batch)

    0.000
    0.000
    0.000
    0.000
    0.000
    0.000
    1,000.000
    1,000.000
    1,005.324

    150.000
    150.000
    752.262
    4.372
    1.327
    0.000
    0.000
    1,057.961
    210,430.333

    0.000
    0.000
    0.000
    0.000
    0.000
    0.000
    50.000
    50.000
    50.266

    0.000
    0.000
    7.599
    0.000
    0.000
    4,750.264
    0.000
    4,757.862
    4,783.193

    Stream Name
    Source
    Destination
    Stream Properties

    vapor
    P-3
    OUTPUT

    Activity (U/ml)
    Temperature (C)
    Pressure (bar)
    Density (g/L)
    Total Enthalpy (kW-h)
    Specific Enthalpy (kcal/kg)
    Heat Capacity (kcal/kg-C)

    Component Flowrates (kg/batch)

    Activity (U/ml)
    Temperature (C)
    Pressure (bar)
    Density (g/L)
    Total Enthalpy (kW-h)
    Specific Enthalpy (kcal/kg)
    Heat Capacity (kcal/kg-C)

    0.00
    99.16
    0.98
    4.58
    0.70
    82.06
    0.06

    Component Flowrates (kg/batch)


    lactide
    TOTAL (kg/batch)
    TOTAL (L/batch)

    7.295
    7.295
    1,592.971

    - Page 6 -

    4. OVERALL COMPONENT BALANCE (kg/batch)


    COMPONENT
    Lactic Acid
    Lactic Acid (2)
    lactide
    Nitrogen
    Oxygen
    PLA
    Water
    Water(2)
    TOTAL

    INITIAL

    INPUT

    OUTPUT

    FINAL

    IN-OUT

    0.000
    0.000
    0.000
    12.926
    3.924
    0.000
    0.000
    0.000
    16.850

    3,000.000
    3,000.000
    0.000
    1.166
    0.354
    0.000
    2,000.000
    0.000
    8,001.520

    150.304
    150.000
    759.556
    5.538
    1.681
    4,750.264
    1,619.976
    569.976
    8,007.295

    0.000
    0.000
    0.000
    8.554
    2.597
    0.000
    0.000
    0.000
    11.150
    Overall Error:

    2,849.696
    2,850.000
    - 759.556
    0.000
    0.000
    - 4,750.264
    380.024
    - 569.976
    0.076
    0.001%

    - Page 7 -

    5. EQUIPMENT CONTENTS
    R-101
    Procedure

    Operation

    P-1
    P-1
    P-1
    P-1
    P-1
    P-1

    START
    CHARGE-1 (Charge)
    CHARGE-2 (Charge)
    REACT-1 (Batch Stoich. Reaction)
    SPLIT-1 (Batch Component Splitting)
    TRANSFER-OUT-1 (Transfer Out)

    R-102
    Procedure

    Operation

    P-2
    P-2
    P-2
    P-2
    P-2
    P-2

    START
    TRANSFER-IN-1 (Transfer In)
    CHARGE-1 (Charge)
    REACT-1 (Batch Stoich. Reaction)
    SPLIT-1 (Batch Component Splitting)
    TRANSFER-OUT-1 (Transfer Out)

    Time (in h)

    Volume (in L)

    0.000
    10.250
    12.167
    13.167
    16.983
    25.333

    0.000
    4,914.369
    5,919.693
    7,013.470
    4,852.623
    0.000

    Time (in h)

    Volume (in L)

    25.333
    33.684
    35.600
    36.600
    36.934
    37.267

    0.000
    4,852.565
    5,846.838
    4,833.459
    4,783.193
    0.000

    - Page 8 -

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