VVT Sensor PDF

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EG-51

ENGINE 3MZ-FE ENGINE

8. VVT-i (Variable Valve Timing-intelligent) System


General
 The VVT-i system is designed to control the intake camshaft within a range of 60 (of Crankshaft Angle)
to provide valve timing that is optimally suited to the engine condition. This improves torque in all the
speed ranges as well as increasing fuel economy, and reducing exhaust emissions.
Throttle Position Sensor
Camshaft Timing Oil Control Valve
VVT Sensor
Camshaft Timing Oil Control Valve

VVT Sensor

Engine Coolant Temp. Sensor

ECM

Crankshaft Position Sensor

Mass Air
Flow Meter

241EG34

 Using the engine speed, intake air volume, throttle position and engine coolant temperature, the ECM
can calculate optimal valve timing for each driving condition and controls the camshaft timing oil control
valve. In addition, the ECM uses signals from the camshaft position sensor and the crankshaft position
sensor to detect the actual valve timing, thus providing feedback control to achieve the target valve
timing.
ECM
Crankshaft Position Sensor

Target Valve Timing


Duty-cycle
Control

Mass Air Flow Meter


Throttle Position Sensor

Camshaft Timing
Oil Control Valve

Feedback

Engine Coolant Temp. Sensor

Correction

VVT Sensors

Actual Valve Timing

Vehicle Speed Signal


221EG16

EG-52

ENGINE 3MZ-FE ENGINE

Effectiveness of the VVT-i System


Operation State

Objective

Effect

TDC
Latest Timing

During Idling

IN

EX

Eliminating overlap to
reduce blow back to
the intake side

Stabilized idling rpm


Better fuel economy

Decreasing overlap to
eliminate blow back
to the intake side.

Ensured engine stability

Increasing overlap to
increase internal EGR
to reduce pumping
loss

Better fuel economy


Improved emission
control

Advancing the intake


valve close timing for
volumetric efficiency
improvement

Improved torque in low to


medium speed range

Retarding the intake


valve close timing for
volumetric efficiency
improvement

Improved output

Eliminating overlap to
prevent blow back to
the intake side leads to
the lean burning
condition, and
stabilizes the idling
speed at fast idle

Stabilized fast idle rpm


Better fuel economy

Eliminating overlap to
minimize blow back
to the intake side

Improved startability

241EG36

BDC

to Retard Side

At Light Load

IN

EX

241EG37

to Advance Side

At Medium Load

IN

EX

241EG38

TDC

In Low to Medium Speed


Range with Heavy Load

IN

EX

to Advance Side
BDC

In High Speed Range with


Heavy Load

241EG39

IN

EX

to Retard Side

241EG40

Latest Timing

At Low
Temperatures

IN

EX

241EG36

Latest Timing

Upon Starting
Stopping the Engine

EX

IN

241EG36

EG-53

ENGINE 3MZ-FE ENGINE


Construction
1) VVT-i Controller

This controller consists of the housing driven from the exhaust camshaft and the vane coupled with the
intake camshaft.
The oil pressure sent from the advance or retard side path at the intake camshaft causes rotation in the VVT-i
controller vane circumferential direction to vary the intake valve timing continuously.
When the engine is stopped, the intake camshaft will be in the most retarded state to ensure startability.
When hydraulic pressure is not applied to the VVT-i controller immediately after the engine has been
started, the lock pin locks the movement of the VVT-i controller to prevent a knocking noise.
Housing
(Fixed on driven gear) Vane Seal
Lock Pin
Exhaust Camshaft

VVT-i Controller

Housing
Side

Vane
Side
Hydraulic
Pressure

Intake Camshaft
Exhaust Camshaft
157EG24

Driven Gear

Vane Portion
(Fixed on Intake Camshaft)
170EG05

2) Camshaft Timing Oil Control Valve


This camshaft timing oil control valve controls the spool valve position in accordance with the duty-cycle
control from the ECM. This allows hydraulic pressure to be applied to the VVT-i controller advance or
retard side. When the engine is stopped, the camshaft timing oil control valve is in the most retarded state.

To VVT-i Controller
(Advance Side)

To VVT-i Controller
(Retard Side)

Sleeve

Spring

Drain

Drain
Oil Pressure

Spool Valve

Coil

Plunger
170EG06

EG-54

ENGINE 3MZ-FE ENGINE

Operation
1) Advance
When the camshaft timing oil control valve is positioned as illustrated below by the advance signals from
the ECM, the resultant oil pressure is applied to the vane chamber of advance side to rotate the camshaft
in the timing advance direction.

VVT-i Controller Housing


Rotating
Direction

ECM

Oil Pressure
Vane (Fixed on intake camshaft)

187EG35

2) Retard
When the camshaft timing oil control valve is positioned as illustrated below by the retard signals from
the ECM, the resultant oil pressure is applied to the vane chamber of retard side to rotate the camshaft in
the timing retard direction.

ECM

Rotating
Direction

Oil Pressure
187EG36

3) Hold
After reaching the target timing, the valve timing is held by keeping the camshaft timing oil control valve
in the neutral position unless the traveling state changes.
This adjusts the valve timing at the desired target position and prevents the engine oil from running out
when it is unnecessary.

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