Physiomed Expert2 - Service Manual
Physiomed Expert2 - Service Manual
Physiomed Expert2 - Service Manual
PHYSIOMED-Expert 2
PHYSIOMEDIFExpert 2
Revision: 09 / 2008
Valid from Instrument No.: PME 2 - 0300211
And PIE 2 - xx001xx 17900
Table of Contents
1
HOUSING CONSTRUCTION...................................................................................4
NOTE .....................................................................................................................4
Setting up ...................................................................................................................................6
8.2
8.3
8.4
8.5
8.6
ERROR CODES.....................................................................................................11
9.1
Technical Data
1 Technical Data
Protection class
CE characterization
IIa
Power supply
50 60 Hz
Current consumption
Power consumption
68 VA
Line fuses
at 230 V:
T1A
at 115 V:
T2A
Output data
STIMULATION
Ambient temperature
Dimensions
(W x H x D)
Weight
5.1 kg
Housing Construction
2 Housing Construction
PHYSIOMED-Expert 2 / PHYSIOMED-IF-Expert 2 is a single shell construction in a plastic
housing.
Always disconnect the power lead before opening the instrument.
3 General Notes
/ PHYSIOMED-IF-Expert 2 is a two-channel stimulation current therapy
unit. You can apply the whole range of current modes from low- to medium-frequency
including the classic interferential current. The instrument also offers you programs for
diagnosis by stimulation current. The unit can also be used for simultaneous therapy
(stimulation current and ultrasound in ONE treatment if you combine it with a suitable
ultrasound therapy unit (e.g. PHYSIOSON-Expert).
PHYSIOMED-Expert 2
4 Note
The structure of the following service instructions allows you to do a basic balancing.
As a rule, for later balancing (e.g. repair), only parts of the balancing procedure are
necessary, which can all be adjusted by the trimming potentiometer (provided that
grave errors concerning the balancing procedure are not apparent or have been
cleared).
State of calibration *
B
B
B
Test Menu
6 Test Menu
The test menu is used to select and display service relevant parameters of the
instrument. In order to get into the test menu you have to set short-circuit plug JP2 at
Pc board 9902-2 on position 1+2 and then turn on the instrument.
Selection Channel 2
Balancing Procedure
You will find a similar layout of the display for circuit II (ch2). By using the following
overview table you can get information for possible adjustable parameters and displays:
)
)
)
)
)
)
+
CH1 NF
monph
kb_trap1
T
R
) +
) monph
) CH2 f0
) f0 4 KHz
) f 100Hz
)
)
]
]
]
]
]
]
DA1_255
DA2_255
EEPRCL
CV1_ON
CV2_ON
R_ext
Amp2_ON
Pl Vak
[
[
] US-TestMen
] Test END
Available Options
Positive signal / Negative signal
NF/ MF / MC basic signals
Monophasic signal / Biphasic signal
Signal waveform
Impulse duration of the signal
Pause duration of the signal
Available Options
Positive signal / Negative signal
(unused; CH1 also switches CH2)
f0 / AMF / NF / NF_HV / NF_2 basic signals
Adjusting of basic frequency
Adjusting of modulation frequency
Available Options
Adjust circuit I by means of the DA converter
Adjust circuit II by means of the DA converter
EPROM clear (e.g. clearing all individual programs)
Activate constant voltage
Activate constant voltage
Switch signal to external lead resistor
Activate output transistor in circuit 2
Switching between plate electrodes vacuum
electrodes
Selection of the ultrasound test menu (unused)
Exit test menu
7 Balancing Procedure
7.1 Setting up
Check line fuses; refer to technical data and reference labels.
Check fuses F1-F4 of secondary circuit; refer to parts list of power supply and to
reference labels.
Connect power cord
Balancing Procedure
7.2.2 Stabilized
Measure + 5 V at TP1, Nominal Value: + 4.9 V...+ 5.2 V
Measure +15 V at TP2, Nominal Value: +14.8 V...+15.2 V
Measure 15 V at TP3,Nominal Value: -14.8 V...- 15.2 V
Measure voltage towards GND at TP10.
Balancing Procedure
7.3.3 Adjustment of Output Current
Preparation :
CV1_ON : not activated
kb_trap1 : adjust signal waveform
R_ext . external resistance activated
Plug in the external test resistance R = 500 Ohm
Channel 1:
Setting up low frequency output current
CH 1 NF is set in the menu channel 1
Turn intensity to maximum
The low frequency output current of circuit 1 is to be adjusted by trimmer R60
The value appearing to the right of the intensity display in circuit 1 must be 74 75
mA. The maximum value of the measured current must be between
US,min = 33.8 V and US,max = 37.5 V.
Channel 2:
Setting up interference output current
CH 2 fo is set in the menu channel 2
Turn intensity to maximum
The Interference output current of circuit 2 is to be adjusted by trimmer R72.
The value appearing to right of the intensity display in circuit 2 must be 74 75 mA
The maximum value of the measured current must be between
US,min =33.8 V and US,max =37.5 V.
Setting up low frequency output current
CH 2 NF is set in the menu channel 2
Turn intensity to maximum
The low frequency output current of circuit 2 is to be adjusted by trimmer R252.
The value appearing to right of the intensity display in circuit 2 must be 74 75 mA
The maximum value of the measured current must be between
US,min =33.8 V and US,max =37.5 V.
The value appearing right to intensity-display in circuit 2 has to be 74 75mA
Maximum value of the measured currency has to be between US,min = 33,8V and US,max
= 37,5V
Setting up frequency of special current modes (e.g. KOTS)
CH 2 NF_2 is set in the menu channel 2
Turn intensity to maximum
The special current mode of circuit 2 is to be adjusted by trimmer R251.
The value appearing to the right of the intensity display in circuit 2 must be 67 mA
To return to regular operation mode, set JP2 to position 2+3.
9902-2
CH1 NF/ IF R 60
CH2 NF
CH2 NF2
CH2 f0
R252
R 251
R 72
( +40/-40 )
10 + 2
50 +5
70
+5
80
78 - 85
The values displayed here are important assessment criteria for our service department.
The assessment of the parameters enables us to make a diagnosis of the technical state
of the device.
If the measured values are not within tolerance, the automatic self-test is interrupted
and an error code is displayed. It can be restarted by pressing the selection-button. If
settings are done, the self-test routine will end with the message:
CH1+CH2 HWT OK
To return to THERAPY MODE, set JP2 back to position 2 + 3.
Turn on intensity
Timer is started, therapy time decreases.
Turn therapy time to 0.
An acoustic signal is audible, intensity is decreasing and Intens appears in the lower
status line.
10
Error Codes
9 Error Codes
Self Test
ERROR 0mA CH1
I80_HARD_ERROR
I80_SOFT_ERROR
I80_HARD_ERROR CH2
I80_SOFT_ERROR CH2
11
Error Codes
Therapy
ERROR uP Watchdog
ERROR T2 Watchdog
ERROR T/R
ERROR CH1
INTENS.ZERO
ERROR CH2
INTENS.ZERO
I80_HARD_ERROR
I80_SOFT_ERROR
I80_HARD_ERROR CH2
I80_SOFT_ERROR CH2
CH2 NF ERROR
Watchdog-error
Reason: replace P Processor
Timer2 Watchdog-error
Reason: replace P Processor
Impulse-/resting-time error
Reason: flat ribbon cable main-/front board
KFG Eprom N11,
Operating point difference circuit 1
Reason: flat ribbon cable main-/front board, dose potentiometer
mechanically damaged, faulty balance
Operating point difference circuit 2
Reason: flat ribbon cable main-/front board, dose potentiometer
mechanically damaged, faulty balance
Current circuit 1 > 0, although control 1 is at zero position
Reason: flat ribbon cable main-/front board ,faulty offset
balance, dose potentiometer mechanically damaged
Current circuit 2 > 0, although control 2 is at zero position
Reason: flat ribbon cable main-/front board, faulty offset
balance, dose potentiometer mechanically damaged
Current circuit 1 > 80 mA Hardware triggers
Reason: control power supply ( +15DCV, out of tolerance ) V10,
N3
Current circuit 1 > 80 mA Software triggered
Reason: control power supply ( +15DCV , out of tolerance ) V10,
N3
Current circuit 2 > 80 mA Hardware triggers
Reason: - control power supply ( +15DCV , out of tolerance)
V10, N3
Current circuit 2 > 80 mA Software triggered
Reason: - control power supply ( +15DCV , out of tolerance)
V10, N3
NF input voltage for circuit 2 is too high (R72)
12
Error Codes
ISE2 / PME2
(picture 2)
xx.x
Picture 1
Picture 2
13
description / ND
p.ID:
00091
var./sw:
O#:
00091
ND:
PHYSIOMED EXPERT
Ersteller:Legl
50076
1/0-0-0
desc
desc
desc
desc
Date: 30.11.2005 12
1/2:PHYSIOMED-Expert
3/4:
5/6:
7/8:
Page:
quantity
Reizstromgert
1,0000
Stk
1,0000
Stk
1,0000
Stck
1,0000
Stk
1,0000
Stck
1000
1,0000
Stck
1,0000
Stk
100
2,0000
Stk
2,0000
Stk
100
10
2,0000
Stk
11
1,0000
Stk
12
1,0000
Stk
100
13
1,0000
Stk
14
1,0000
Stk
PHYSIOMED-Expert
50078
[] 9805-2 cpl.
front pc-board
51311
50046
51200
[] Display
SP14N001
51199
[] foil cable
FFC1.00A26/0240L5.0-5.0-10.0-1
50011
50015
[] fuse
T1A
50020
50022
50023
50021
50560
50535
interface
power supply
interface
interface
vacuum unit
interface
sono unit
operating unit
microprocessor
pulse
generation
Rev
Aenderung
stimulation current
amplifier circuit 2
measurement and
control unit
monitoring hardware
stimulation current
amplifier circuit 1
measurement and
control unit
monitoring hardware
Datum
Name
Name
Nie
Datum
27.02.06
PHYSIOMED
ELEKTROMEDIZIN AG
Hutweide 10
91220 Schnaittach /
Laipersdorf /Germany
Gepr.
Bearb.
File
bd-gb-pme2
Platine PC-Board
Blatt
Block Diagram
PHYSIOMED - Expert
interface
stimulation current
electrodes
X4
X9
C193
R269
X5
C192
V58
V49
C100
C98
N33
C97
V46
R80
C146
C96
R77
N32
R85
C128
R188
C150
R185
R191
C181
C185
R69
C189 R250
C62
R253 R254
N56
R71
N55
C188
R249
C190
C82
C187
C186
R91
C73
C191
C66
R255
R259 R256
R90
C52
C86
R70
C59
C75
C93
R52
C54
N18
C67
C56
V14
R88
C106
C161
R87
R74
C37
R82
C91
R73
R225
R226 R228
C42
C94
R86
C89
R75
R76
R41
C90
R227
C44
R223
C49
R40
C113
C36
R34
N4
N12
N9
C48
R84
C95
R62
JP2
V13
C111
R19
TP10
R23
R20
R22
R21
R24
R89 R26
R25
R27
Q1
C35
R32
C39
C71 C69
C109
C172
R224
C74
C85
C88
C87
C92
R258
R257
C171
N25
R64
C68
R63
R67 R68
N26
C108
C107
C104
C105
C102
C103
C180
R29
R30
C178
X6
R96
R97
V18
R95
R28
C38
C70
R83
C55
C63 R51
N17
N29
C8
C50
R43
N5
L1
N13
R45
R48
C51
R47
N11
TP7
TP8
BR1
BR4
BR3
F2
BR2
C9
C6
C41
C40
N6
N7 C43
C33
C32
C31
C30
C7
C11
R4 R5 C10
MC34063AP1
N1
R7 R6
R3
V4
C12
V3
C5
R35
R10
N2
C21
R11
C22
MC34063AP1
R12
R13
L2
C23
L3
C28
X1
V8
C24
C29
N3
F3
C13
C15
C18
C14
V6
+
C19
V16
C16
V7
+
L12
C17
L13
R92
C101
R93
R17 C20
C26 R18
C25
MC34063AP1
R16
R15
V10 C27
R94
TP5
F4
X8
C3
R2
C4
C2
V1
C1
F1
T1
V2
be9902-2_rev_1_10
N14
N16
R59
R58
C81
C80
C60
C64
-5V
C160 R205
C159
C76
C77 C57
C84
R50
C58
R204
C134
C83
V38
N27
C78
R260
C72
V40
C124
R131
C135
R213
R210
KK3
V78
V30
V23
JP1
V17
R109
R107
R105
V21 R99 V19
R111
R121
V41
V33
C136
C133 C158
C79
R134
V39
R49
R130
C127 R132
C126
R53
R60
R56
C142
R57 C53
N39
R133
V36
R115
V32
V89
V77
N28
OPA548T
V37
R128
R262
R214
R211
R66
R55
R65
C61
R136 N54
R219
R129
R220
C65
R54
C140
N43
R165
R164
N53
C182
C183
TP9
R166
R169
R167
R137
R135
R138
R212
V69
C162
R216
R215
R153
C47
R152
R242
R125
R127
R126
V56
V34 V35
V42
C125
R140
R168
C148
R222
R221
R171
C139
R247
R170
R172
N44
R173
C147
V57
V53
R155
R154
R156
R118
C164
V67
V68
V72
V70
V71
N10
4N35
V54
V55
C149
R182
C151
R184
V59
R175
R174
R139
R146
V48
V43
R149
R79
C129
C130
C131
R147
R124
V45 V44
R150
R81
V15 C99 R78
R229
C45
C46
X13
R230
R231
R141
C194
R232 R142
R233
R234
R235
R236
R237
R238
R239
R240 R145
R183
N45
R159
L30
K4
R181
C169
R180
C152
R179
C157 R187
V47
R176
R178
C170
R177
C168
R151
K1
C137
R196
1
V63
V64
C154 V65
C153
R143
V60
V66
R190
N46
R195
R162
L7
AU-04
R194
C156
C155
R198
R241 R144
R193
V62
V61
R197
R199
R201
R192
K2
V52 V51
R163
R189 R200
V88
R268
R273
R161
R160
R274 3
R271
V90
N20
V87
R186
C132 R263
C184
R248 R267
V92
V74
V73
V80 V81
R217
V50 V79
N50
R245
C173
IL420
R243
V28 V29
C145
C143
V31
C114 R98
R101 V20
R100
TP6
V9
Blatt
1/1
91220 Schnaittach /
Laipersdorf /Germany
Hutweide 10
Platine PC-Board
ELEKTROMEDIZIN
Physiomed
File
Name
Datum
s
g
ru
e
d
n
Rev
6 OK1
1
R272
V91
R158
R157
R148
V85
N51
N57
L8
N38
V24
V27
C115
1
X3
Gepr.
N30
N8
Component Placement
Main Board
Bestckungsplan
Hauptplatine
IONOSON-Expert 2
PHYSIOMED-Expert 2
Nie
02.09.03
Bearb.
Name
Datum
Gr
02.09.2003
1.10
V83
V84
K5
X12
R244
C141
IL420
14
1
C138
N49
C121
V25
V22
1
X2
R1
N24
N23
N41
N40
IL420
L9
V26
KK2
C119
C123
C116
R104
X7
R9
V11
N31
ML2035
ML2035
N22
R8
C175
R246
C174
N52
IL420
C165
R108
R103
X11
C122
R102
4N35
+
TP2
R202
R218
V75
V76
K3
N36
L4
0V
L10
L11
X10
TP1
R14
N34
V5
TP3
E
B
N19
4N35
4N35
L5
TP4
N47
R208
R209
R112
R61
N21
R206
R207
N48
N35
B
E
C163
C120
10
6
L6
1
R261
R264
R265
N15
R120
R113
R119
R106
R110
R116
R117
N37
V82
R203
1
5
C176
C177
R123
R122
R114
C167
1
1
C166
Soldered side:
Ltseite:
43,2
Soldered side
Ltseite
2H
Component side
Bestckungsseite
X3, X4
C4
N4
X4
5H
X3
4H
R10
R11
R18
R17
V6
C3
R19
Rev
s
g
ru
e
d
n
C2
N3
R9
R8
V3
R7
R6
R1
R2
C1
R16
R15
V5
V4
R14
R13
Datum
X1
N2
R20
C7
N1
Name
C8
TL082
3H
C6
TL082
ELEKTROMEDIZIN
Nie
Name
91220 Schnaittach /
Laipersdorf /Germany
Hutweide 10
Physiomed
Gepr.
13.11.03
Datum
130,8
X2
V2
V1
R5
R4
Bearb.
R12
R3
C5
1H
R25
R21
R24
File
Blatt
Be9805-2_rev_1_10
Platine PC-Board
Component Placement
Front Board
Bestckungsplan
Frontplatine
X1
V1
C2
C1
C3
F1
Soldered side
Ltseite
E1811
Datum
09.01.06
Name
Nie
Component Placement
Inverter Board
Bestckungsplan
Inverterplatine
Rev
Datum
Name
Physiomed Elektromedizin
Hutweide 10
91220 Schnaittach /
Laipersdorf / Germany
Platine
9806-3
File
Be9806-3.brd