How To Calculate Hydrostatic Test Height in Tanks
How To Calculate Hydrostatic Test Height in Tanks
How To Calculate Hydrostatic Test Height in Tanks
tanks
January 12, 2015
By Carlos Molina
Hi friends.
I keep studying about API 653. I have to be a re-certified API 653 Inspector before september
2015. I obtained my certification back in september 2012, with only one year experience in
tank repair and, as I did with my english language skills, most of it was self-taught (I took a
course, though). Now I have to regain all the knowledge again, which is really easy if you
know how to learn it.
I hope you are studying well for your own exam, taking advantage of what I or others offer,
and if you are not, remember it is scheduled for March 15, 2015. So you better wash out of
the holidays inertia and start studying right now.
Today we are going to talk about hydrostatic testing in API 653, more specifically about
hydrostatic height calculations. Some of the questions of the exam are from this subject.
WHAT IS AN HYDROTEST?
Hydrostatic testing is (or a least should be) done in every new welded tank for oil storage and
it is mandatory for any tank that has been under a major alteration, according to API 653.
And as we are students, lets remember the definition of hydrotest of API 653.
As it says, for new or repaired tanks, the purpose of hydrostatic testing is to demonstrate the
tanks fitness for service, and the better you test, the less risk you have once the tank is in
operation.
If you are planning to take the exam, you should be familiar with all of the requirements of
API 650 and 653 regarding hydrotesting. But right now we will concentrate in calculating
hydrostatic test height.
Lets see an example of height calculation. I am assuming you have some background on the
formulas of API 650 and API 653.
EXAMPLE 2.
A tank will be subjected to hydrostatic testing after repairs. After some study, the inspector
decides to run calculations for hydrostatic test height over the first shell course and over a
locally thinned area close to a vertical seam, 36 inches high in the 4th shell course. Steel is
A36 with Y = 36000psi and T=58000psi. Shell courses are 6ft high and the tank is 48ft
diameter. First two courses were welded before 1980, and the other courses were added
recently. The controlling thickness for the first shell course is 7mm and for the locally
thinned area is 6,35mm. What should be the hydrostatic test height?
Solution.
Well, for the equations, values are these
Case 1. Lower shell course
E=0,85. See Table 4-2
St = smaller of 0,88Y or 0,472Y, then St = 27376psi
D= 48
Tmin= 7mm = 0,275in
Hydrostatic test height over the locally thinned area can be 16,7m. (A total height of 23,01m)
Then the tank has a maximum fill height is 15,93m.